1) Roofing and other building part production

Activity:

hazard identification Risk analysis Determine control

Work activity Potential hazard Cause/ effect Existin like severit risk Legal requirement Recommendation action
g risk liho y
contro od
l
Handling coil Being crushing - Improper Section 15 osha 1994 - Use lifter such as forklift or conveyer
by the falling handling/stacking - Secure stacking
coil - Warning signage, unauthorized access
Transfer or Fire hazard - Burn rapidly, Part 2, section 13 - Control of ignition source ( no
coating of roof produce intense provisions against smoking, no lighter, proper
with heat fire fma 1967 housekeeping, proper ventilation)
Polyutherane - Produce - Chimney regularly inspect and clean
in open air or smoke/gases that - Store RIB PU away from heat
maybe spark flammable/irritating producing equipment
happened and /toxic (significant -
burn the gases: carbon
polyutherane monoxide)
Chemical hazard - Burning of Section 15 osha 1994 - Use of PPE in all time (protective mask)
Polyutherane cause - Use automatic feeder/secure and
toxic/ irritating sealed pipelines to feed the
gases polyutherane to the machine
- Chimney regularly inspect and cleaned
- Gas alarm
Painting the Chemical hazard - Skin and eyes Section 15 osha 1994 - Use appropriate PPE
roof irritation - Proper ventilation
- Dedicate a spray zone with barriers to
restrict entry.
- Use water based paint instead of
organic solvent based paint
- Building equipped with fan to replace
the contaminated air.
Roll forming Physical hazard Severe injury, cutting of Section 15 osha 1994 - Immediate-place warning signage.
production (rotating and body parts - Longer term- erect the fixed
process moving part) guard/interlock guard.
- Automated feeder
- Automated cleaner
 Physical hazard Severe injury, cutting of Section 15 osha 1994 - Immediate-place warning signage.
(Sharp edges) body parts - Longer term- erect the fixed
guard/interlock guard.
- Automated feeder
- Automated cleaner
Noise hazard Noise induced hearing Section 15 osha 1994 - Immediate- stop the activity and
loss, tinnitus, temporary provide information and instruction.
threshold shif - Longer term- interrupt the pathway
between the source and receiver by
isolation, absorption
punching Physical hazard Severe injury, cutting of Section 15 osha 1994 - Immediate-place warning signage.
(Sharp edges) body parts - Longer term- erect the fixed
guard/interlock guard.
- Automated feeder
- Automated cleaner
- Training
 2) Pvc production
Activity:

hazard identification Risk analysis Determine control

Work activity Potential hazard Cause/ effect Existin likelihood severity risk Legal Recommendation action
g risk requirem
contro ent
l
Handling pvc Chemical hazard reproductive, Section 15 - Use appropriate PPE (respirator, face
release of dioxin developmental, and osha 1994 mark with filter)
while other health - Proper ventilation
manufacturing problems - Job rotation
- Gas alarm
- Contain the machine (isolation)
Dust exposure Lung Health - Install dust collector system
problem, asthma - Provide misting water sprays sufficient
to reduce airborne dusting
Feeding the pvc Physical hazard Severe injury, cutting Section 15 - Immediate-place warning signage.
into the machine/ (Rotating and of body parts osha 1994 - Longer term- erect the fixed
cleaning the moving part) guard/interlock guard.
machine Physical hazard Severe injury, cutting Section 15 - Immediate-place warning signage.
manually (Sharp edges) of body parts osha 1994 - Longer term- erect the fixed
guard/interlock guard.