Products Project
Products Project
Products Project
CORRUGATED BOXES
PREPPARED BY :
GHODASARA SURBHI
ACADEMIC YEAR
2022-2023
CLASS : B. B. A. 4 NDSEMESTER
SUBMITTED TO :
GUIDED BY :
PROF. HITENDRA BUDDHDEV
1
S. NO. TITLE PAGE
NO
Declaration 5
Preface 6
Acknowledgment 7
1 General Information 8
1. Profile of the unit 9
2. Promotor`s Bio – Data 10
3. Location justification 11
2 Production department 12
1. Introduction 13
2. Machineries 15
3. Raw materials 21
4. Production / Manufacturing process 23
3 Marketing department 26
1. Introduction 27
2. Marketing planning 28
3. Pricing policy 29
4. Channel of distribution 30
5. Advertising 31
4 Finance Department 32
1. Introduction 33
2. Fixed capital 34
3. Balance sheet 37
4. Profitability statement 38
5. BEP Analysis 39
5 Human Resource Department 40
1. Introduction 41
2. Human resource planning 42
3. Recruitment & selection 43
4. Training & development 45
5. Wage & salary administration 46
6. Employees welfare 47
6 Project summary 48
7 Future plan 49
3
8 Bibliography 50
4
DECLARATION
This work has been previously submitted to any university for any examination or
any other purpose.
Date :- 20/02/2023
Place l:- Morbi
Signature :- SURBHI
PREFACE
There is a well-known proper that "practices make a man perfect". It indicates that
without practical knowledge a man cannot be prefect in his work.
It is quite true that " The word outside your home ". Is many times different from what
you have perceived, similarly it is possible that theoretical knowledge acquired in classroom
many different from the practical knowledge.
I have prepared report of CORRUGATED BOXES. it was a great experience for me.
There I got information and knowledge about the function of this firm. I have tried my
level best to get all type of information for me to visit the firm. 1
1
ACKNOWLEDGEMENT
I would like to thanks my co-operative principal Mr. DHARMENDRA SIR who has
allowed me to have a visit at. I am also greatly thankful to prof. HITENDRA BUDDHDEV for
giving proper guidance and help preparation of this report.
Date:- 20/02/2023
Place:- MORBI
Signature:- SURBHI
Project at glance / General information
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PROFILE OF THE UNIT
SSI registration
Qualification MBA
Designation Founder
Experience 5 years
JUSTIFICATION OF LOCATION
1. Availability of market
Market plays an important role in the selection of location. Market should
be near to the industry so; the immediate sale of product is possible. It
also help in reduction of cost by reducing storing of finished good, avoid
the cost of transportation etc.
2. Availability of labour
Without manpower no one can start his or her industry. If you have a
machine but not manpower you cannot start your industry. So, labour
should be available at cheap rate.
3. Availability of transport
It is required for assembling of raw material & distribution of finished
product. So, all type of transportation facility should be available.
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Production department
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Introduction :
Corrugated box is the most popular shipping container, now -
a- days. The boxes find their number of application in the packaging of
chemical & drugs, tobacco, engineering goods, canned & bottled goods, food
products, lamps, electrical appliances, glasswares etc.
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The study establishes technical feasibility and economic viability of the
project. Ensuing sections of this report discuss various aspects of this
project.
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MACHINAERIES :
To manufacture corrugated boxes of 5 – ply semi auto
corrugated box line 100 meters per minute with specification of maximum
width 1800mm, design speed 120m/min with stacking size W1800X L 3500 X
H 100-170 mm, with cutting & slitting precession of + 1mm. The following are
main machinery with their activity details.
1. Single facer : The single facer machine runs at the line speed of 100m/
min. using negative pressure type design helps the medium paper evenly
and closer to the surface of corrugating roll to have perfect forming and
also get even gluing on the flute tip to have perfect laminating of the single
facer. Quick change rolls in 15 minutes, while replacing the corrugated
rolls, the whole complete set of additional rolls with cassette is delivered
into the machine by the carriage and matched with the hydraulic motor to
be fixed on the base of the machine by the hydraulic system. The
corrugating rolls, pressure roll, and glue roll are adopted with the high
stability of the airbag control system, also with pneumatic control buffer
effect. Adopt glue width motorized dividing to match the paper width.
Digital readout for the gap between glue roll and doctor roll. The movable
type glue unit is convenient to clean and maintenance. Easy operation
control system. Touchscreen with a colorful drawing display operation
state, easy and simple to handle. This machine is having built – inpre –
conditioner with the proportional device for the medium moisture and
temperature adjustment.
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2. Mill Role Stand : The structure is double rotary shafts with four arms,
supports two paper mill roll on both arms at the same time. Hydraulic
control system for paper mill, roller up-down, clamp- opening, centering or
motorized clamp open and centering. Using multipoint brake and automatic
expansion springiness chucks, reduce paper wastage was effective width
1200mm-2800mm. maximum paper roll diameter: 1500 mm maximum
support weight: 5T.Main axis: k 270 mm.
3. Pre Heater: The diameter of preheated roller: 4600 mm, 4900 mm, 41100
mm. electro motion heating angle adjustment. Adjustable range is 360
degrees. The surface of all rollers is well treated by grind and planted by
hard chrome to ensure reel paper be heated averagely. Adopt dishing seal or
plat design. Simplex, duplex, triplex or quadplex preheater according to
requirement.
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4. Over Bridge Conveyor: Effective working width: 1600 mm- 2500 mm,
Max. working speed: 200 m/ min 250 m/ min, Max. sheet length 3000 mm,
min sheet length 500 mm, max stacking height 1400 mm. ( stacking height
not over triplicity of sheet width), automatic sheet stacking and side
delivery, simplex or duplex down stacker structure, hydraulic servo valve
control of elevator deck, ensure stable and quickly stacking, conveyor belt
keeping synchronous with production line speed, delivery paper sheet,
control elevator deck up and down, control back stop positioning clapboard
to achieve automatic order change. This machine can be cannot with
production management system to achieved order change and order
management, adopt man- machine conversation and touch display, easy
operation.
5. Glue machine (Double): The glue machine design speed: 250 m/min, glue
roller: 320 mm. Each of the glue rolls controlled by a separate transducer
motor to ensure all rolls run with the same pace also run singly, because
each roll controlled by the separate transducer, after the glue roller
renewed, also ensure the roll run with the same speed by transducer
adjustment.
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6. Double Facer : the double facer is also like single with added advantages
like 2 air-cushion hot plate, 3 air-cushion hot plate, 4 air-cushion hot plates
and adjustable air bag press plate, spring press plate gravity roller.
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7. Slitter and Scorer (servo) : Automatic synchronize with the corrugated
line and also get in line manufacture management system. High
compatibility, high quality PLC equipped composing the CNC system.
There are three type of scores: concave – convex (single wall), concave –
convex (double wall) and convex – flat, which can also be alternated with
electrical scoring can also be computer controlled with fine scoring results.
Thin tungsten steel alloy blade, sharp and long life of over 8 million meters.
Computer controlled auto grinding and manual grinding also applicable.
Alternative grinding the blade when slitting the board. It can increase
efficiency.
8. Single Helical Cut off : Design speed: 200m/ min -250 m/min, Effective
width: 1400 MM, cutting length: 500mm-9000mm, cutting precision: +/- 1
mm ( Running at a steady speed). Helical Knives structure with HSS knife
edge, serration type knife and scissor cutting with less shear force, to keep
the knives long life. Print and behind feeding adopt sun wheel, smooth
transportation, and uniform pressure, avoid damage paperboard. Adjustable
high precision non-gap gear to ensure cutting precision and running
balance. Knife shaft made by quality forged steel material.
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9. Down Stacker: Gantry stacking. Changing single time is 20 seconds,
automatic counting system synchronized with the production management
system, change orders automatically with high speed. During working with
production manage control system, and then wastes paperboard less than
700mm due to change order. AC servo control movement allows stacking
smoothly and tidily.
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RAW MATERIALS USED
1. Kraft paper
Generally a variety of substrates are used in corrugated industry for
making boxes. The most common type of paper for corrugated brown
kraft paper. The process of selection of the appropriate paper depends
upon the paper parameters and is discussed below:
3. Stitching wire
Stitching is used to cannot the lap and the end of the sheet of a corrugated
container with a metal wire.
4. Adhesive Tape
Adhesive tape is used in manufacturing corrugated boxes. It is
combination of a material used to bond or join objects together instead of
using fasteners, screws or welding.
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COSTING OF RAW MATERIALS
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MANUFACTRING PROCESS:
The boxes are made up of corrugated paperboard that is different from the rigid
paper called as cardboard. The boxes are used to hold things to protect it from
damaging and keeping it from leaking. Boxes are printed with important
information on them about what is inside or how to carry or move them. It is
carefully designed to insert, hold items in place so they won`t spill or be damaged.
Steps in box building corrugating machine is designed to do continuous process
which brings together three, five or seven sheets of paper to form single, double
or triple wall corrugated board. Strongboxes can be made from different layers
like 3 layers or 5 layers of flutes. The first work is to mix dry corn starch with
water and other chemicals and push it into the corrugators to spread on the
corrugated medium as the layers of liner are added. A box can be made by the
corrugated board on a sequence of connected machines called a corrugating line.
1. Corrugation : The corrugators are fed with reels of paper. The paper
is hardened with heat and steam which is passed between corrugating rolls.
This process gives the paper a flute shape (wavy layer) in the single facer.
The roll of paper is pulled between a pair of gear like cylinders called
corrugating rolls. This forms the paper into a series of particular waves.
Glue is applied to the tips of the flutes on one side at the right places and
the flute tips are pressed against a flat liner. This creates a corrugated board,
i.e., a continuous sheet of flat paper with fluted paper glued to it. The
corrugated board is so stiff that it cannot be rolled up; this is cut into flat
sheets as per the required size to make the boxes which has been ordered.
The corrugated board are then arranged and set aside so the glue can dry
properly and after that it is sent to the next process.
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2. Printing: A printing machine is used to print with bright colour ink.
Use graphic designs for self-supporting display feature like company
name, logo, product information, etc.
3. Die-cutting: Die cutting is used to cut or punch out the size and shape
of corrugated paper desired.
4. Stitching: Stitching is used to connect the lap and the end the end of
the sheet of a corrugated container with a metal wire.
The process flow chart for manufacturing corrugated paper board boxes is given
below:
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Process Flow Chart for Manufacturing of Corrugated Paper
Boxes
RAW MATERIALS
CORRUGATION MACHINE
CORRUGATION BOARD
SLITTER MACHINE
MANUAL SLOTTING
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MARKETING DEPARTMENT
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INTRODUCTION:
Main objective of any business organization is satisfy the needs and wants of
the society, production or purchase is of no meaning if a firm is unable to
market its goods and services, marketing is the focal point of all business
activities, marketing is an organizations engage in a vast numbers of activities
that could be called marketing.
Good marketing has become an increasingly vital ingredient for business
success, it is embedded in everything we do-from the clothes we wear, to the
web sites we click on, and to the ads we see.
Marketing Defined
The term marketing has been derived from the word market
Market is a place or geographical area where buyers and sellers meet and enter
into transaction involving transfer of ownership of goods and services or market
is a place where goods and services are exchanged or market is a place where
goods are displayed and sold or market is a place where services are available to
be rendered.
Traditional view
Performance of business activities that direct the flow of goods and services
from producers to consumers or user.
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MARKET PLANNING
Over the last few decades, more individual have been starting a journey as a
small business entrepreneur.
Unfortunately, many fail or reflect on their marketing strategy and plan. Like
other things in project, marketing the organization is an essential decision that
starts with a plan every time. In order to get noticed in the market with a unique
and consistent promotional strategy, becoming knowledgeable about market
planning and its facets is crucial.
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PRICING POLICY
Price is the amount charged for the product or service including any warranties
or guarantees, delivery, discounts, services or other items that are paid of the
condition of sale are not paid for g6separately. To the byer is a package or
expectations and satisfactions.
Pricing is an important decision that every company has to take high price or
low price may create a bad reputation of company. The price of a products is a
crucial decision.
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CHANNEL OF DISTRIBUTION
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ADVERTISING
Different companies handle advertising in f5different ways. In small and
medium-sized companies, it can be done by the sales or marketing department
while large organizations might set up an advertising department. In both, it`s
important to have advertising strategy to help them in the creation and
communication of the commercials. Advertising refers to any paid form of non-
personal presentation and promotion of ideas, goods or services by an identified
sponsor ( Kotler & Armstrong,2009). An advertising strategy is a plan to reach
and persuade a customer to buy a product or a service.
2. Information advertising
It`s used to inform consumers about a new product or features and to
build primary demand. Its aimed at informing the market of price
changes, correcting false impression, describing available services or
brand, building a brand and company image, communicating customer
value, telling the market about new product and suggesting new uses for a
product. For example, GOTV advert that explains who to use the decoder.
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FINANCIAL DEPAETMENT
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INTRODUTION
Finance plays a very important role in any type of the firm. From the initial
stage awards money is needed for information registration of the firms, listing
of the firm finance is needed for making necessary documents. “ FINANCE IS
THE LUBRICANT WHICH RUNS THE ENTIRE ORGANISATION.”
Financial management is related not only to fund rising but encompasses the
wider perspective of managing the finances for the company efficiently. Hence
financial management is nothing but managerial decision making on asset mix,
capital mix and profit allocation. The financial management is neither a pure
science, nor an art. It deals with various methods and techniques which can be
adopted depending on the situation.
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FIXED CAPITAL
I) Land and building
3 Per Heater 1
6 Gluing Machine 1
15,00,000 15,00,000
7 Double Facer with driving part. 1
8 NC Helical Cutting Machine: 1
9 Online Slitter and Scorer (Electric 1
and Scorer Adjusting)
10 Corrugated Card Board Down 1
Stacker
11 Glue Making system 1
12 Electric Control Panel system 1
II. High Speed Lead Edge 3 Colour 1 75,00,000 75,00,000
Printer Slotter Die Cutter Stacker
Design.
Speed of 150 sheets/min
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III. Electrically Operated Crane 1 8,00,000 8,00,000
Capacity: 5MT
IV. Welding Machine: 1 30,000 30,000
TOTAL 2,60,10,000
SAY 2,60,00,000
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IV) Other Fixed Assets
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PROJECT BALANCE SHEET
B. Assets
Gross Block (Assets) 3.155 3.215 3.215 3.215
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PROJECT PROFITABILITY STATEMENT
B. COST OF SALES
Raw material consumed 36.00 43.20 50.40
Electricity expenses 5.27 6.33 7.38
Repair & maintenance - 0.77 0.90
Labour & Wages 7.78 8.55 9.41
Depreciation 2.37 2.04 1.74
Consumables and Other Expenses 1.23 1.54 1.80
Cost of Production 52.65 62.44 71.63
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I. Taxation - 0.52 1.69
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HUMAN RESOURCE DEPARTMENT
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INTRODUTION
⁕ Ensuring that employees are satisfied with the conditions of their employment.
This leads to better services and production of goods and helps the company`s
success.
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HUMAN RESOURCE PLANNING
For example, a human resources strategic plan may include long-term aims to
recruit and retain an excellent staff with a high-level of technical expertise. The
tactical plan would include detailed action plans with completion due dates.
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RECRUITMENT
Recruitment is the process of finding candidates for the vacant position and
encouraging them to apply for it.
Selection means choosing the best candidate from the pool of applicants and
offering them the job.
Recruitment is a positive process aimed at attracting more and more job seekers
to apply.
“Recruitment is the process of identifying various sources of recruitment persons
in the organization. It is the process of searching and encouraging them to apply
for jobs in organization.” Recruitment has been regarded as the important
function of this department.
2. External sources
• Contractors
• Employment exchanges
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SELECTION
❖ Personal Data
❖ Education Qualification
❖ Experience
❖ Reference
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TRAINING & DEVELOPMENT
Every organization needs to have well trained and experienced people to perform
the activities that have to be done. Training is a process of learning a sequence of
programmed behavior. It is application of knowledge. It gives people an
awareness of the rules and procedures to guide their behavior.
In short training is a way by which unit tell new employees that our rule and
regulation is these and you should work according these rules and regulation.
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WAGE AND SALARY ADMIMISTRATION
Wage and salary administration is collection of practices and procedures used for
planning and distributing company-wide compensation programs for employees.
These practices include employees at all levels and are usually handled by the
accounting department of a company.
Wage are the economic compensation paid to the worker for services derived by
them. It can be divided into two types:
➢ Place wage
➢ Time wage
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EMPLOYEE WELFER
Now a day, most of the firms provide the provident fund scheme or other facilities
to their workers. It is important it is one kind of security of a worker.
Employee welfare means anything done for the comfort and improvement of the
employees, over and above the wages paid.
In simple words, it means “the efforts to make life worth living for workmen.” It
includes various services, facilities and amenities provided to employees for their
betterment.
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PROJECT SUMMARY
Success line in the constancy of purpose. From the very beginning it has followed
the above punch lines. No doubt it is a small-scale unit, but from the viewpoint
of production. Marketing, profits, services, etc. this unit will prove to be a
successful unit. It is truly said that “knowledge & motivation coupled with
sustained efforts is the recipe of success.” In any field, success demands lots if
efforts, knowledge, guidance, and the most important thing motivation.
India is developing country and it has adopted free economy. So, it should an
opportunity for very domestic unit to upgrade its technology and other process in
other to stand in modern market.
The market of corrugated boxes will expand its demand for the product day by
day because of technological changes. The return in business is also satisfactory.
With the expectation of the high profitability and good market, it is assumed that
it would be the perfect product to be manufactured in today`s environment. At
last, it can be said that the future of this product is very bright.
In short, innovative decision making, goal setting, drive & dynamism sums up
the achievement of fashion footwear where all seven “s” of management viz.
“system”, “strategy”, “structure”, “service”, “staff”, “skill”, & “style” are blended
into a new stature.
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FUTURE PLAN
Every unit`s airs at its growth and development in future at the time of
establishment. The future development of any unit shoes its success in the market.
Future development may be getting through the increasing installed capacity or
utilizing the existing resources of the unit to the full extend. Future planning is
very important in any type of business. By future planning business unit can make
more new plans and new products.
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BIBLIOGRAPHY
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THANK YOU