Overview 2021 Innov Projects
Overview 2021 Innov Projects
January 2022
Software tools for hybrid robot based additive
manufacturing for industrial applications
CHALLENGE SOLUTION
A cross-platform API helping users succeed with robotic additive manufacturing,
every step of the way
twitter.com/SoftDREAMPro [email protected]
@
CHALLENGE AND SOLUTIONS
Interoperability of industrial equipment is important for accelerating and facilitating the
transition to industry 4.0. across Europe. Common standards will make the transition
“ The EIT Manufacturing funding helped to produce a new open-
source toolset that is expected to increase the adoption of the AAS
faster and more accessible. Beyond enabling machines to communicate seamlessly,
interoperability enables new levels of automation and increased productivity. standard and subsequently foster flexible and inter-operable
EIT Manufacturing’s CanVAAS project accelerates the adoption of a new, promising
standard aiming at ensuring interoperability of production assets, namely the Asset
production systems for competitive manufacturing.
Administration Shell (AAS), as well as training to encourage the adoption.
TIMING AND MILESTONES
• •
learning systems for their didactic factories
September – Fourth release, test and validation on demonstrators The toolset will be integrated to the Sherpa Engineering digital
twin offer
• November - Fifth release, test and validation on demonstrators
[email protected] @CEA_List
@CEA List
Donneur Ordre
BOOSTE
Porteur
R
enaBling technOlogies fOr data Sovereignty in
manufacTuring sERvices
Fully Homomorphic Encryption
template
Partenaire
BENEFITS
• Company commitment
✓Migration to
cloud
✓Data
outsourcing/Sha
ring to/with 3rd
parties
✓Can I trust the
remote
machines ? Dépôts à venir
▪ Regulations
✓GDPR, Bioethic
law
✓Cloud Act, PIPL
▪ Societal
✓Sovereignty Market
✓Citizen privacy
to keep “hold of” DATA CENTER : Encryption to calculs (AI, Algorithms)
our data Cloud & Service Provider : Manufacturing data Encryption for AI
▪ Technology trend :
Industry / Military / Spatial : AI Need Help (AI on War cloud or Cloud Act)
✓IoT - Edge -
Cloud continuum
TWINGOALS
CHALLENGE SOLUTION BENEFITS
JANUARY 2020
March 2020
Requirements
definition
•
•
APA industrialization – September, 2021
Technologies at COMAU
https://twitter.com/comaugroup
MAIN PRODUCT
Automation systems https://www.linkedin.com/
AIM: Enabling technologie company/comau/
Mach 4 Zero Defect
ID 21032
• •
conditions indexable cutting tools
•
Milestone 1 production facilities
tool wear and tool interface them to
Process optimization visualization,
• •
breakage electronics
quantification and
strategies derived chatter and instabilites wireless data
optimization of process
transmission
Milestone 2 parameters
Milestone 3
MAIN PROJECT RESULTS
Development of
advanced prototypes
Future Goal
“ Thanks to EIT we were able to
th
provide a 6 sense to machine PAUL SCHÖRGHOFER
Activity Leader
Miniaturization to aim for a larger operators
market
AVISPA
A Automation of Visual Inspection and Processes for Aero-engines
PROJECT START CHALLENGE SOLUTION BENEFITS
January 2020
PROPOSED SOLUTION
The SOFOCLES project proposes a flexible solution using two collaborative robots working in coordination with flexible and
reconfigurable grippers to achieve a robotic cell acting as manipulator placing the part in the different positions necessary to
carry out the desired operations and as tooling keeping the part in position during the operation.
BENEFITS DEVELOPMENTS
• Reduction of the time of positioning and clamping the parts; Using collaborative AURA robots with high payload
• Elimination of errors in the positioning and clamping of the parts in working in coordination and the monitoring of the working
the cell,; area allow the operator to interact safely with the robotic cell.
• cost reduction of the needed tooling by its flexibility;
• reduction of the costs of the cell, by using the same system for TRL7 validation of the SOFOCLES solution.
handling and tooling;
• Elimination of risks in the handling of large structural parts by the Development of the coordination of the movement of two industrial robotic arms
operators, by the implementation of a safe and efficient H-R in a collaborative robotic cell through an external SW, maintaining the
collaborative system. independence of the controls to allow modularity in a flexible production plant.
• Flexibility of the production plant since the solution allows the use
of standard robots that can be used in a coordinated way or The digital twin allows continuous monitoring of the cell.
independently.
The virtual reality tool will help in the cell's offline programming stage.
The reconfigurable and flexible gripper allows the cell to handle parts of different
sizes and the compliant element allows the efforts in the parts to be acceptable.
https://eit-mfg-sofocles.eu/
“ Thanks to EIT we were able to further develop our innovative
wearable sensor system and evaluated its use for more automated
Worksuit 4.0 – AI-based Toolkit for enhancing Human-
ergonomic assessments in assembly processes.
Robot Interaction in Industry 4.0, aims to bring a
functional toolkit to market consisting of a wearable M.Sc. Aaron Heuermann
Researcher and Project Manager, BIBA – Bremer Institut für Produktion und Logistik GmbH at the
fibre-optic sensor system for 3D-human motion University of Bremen
capturing in combination with advanced activity mining [email protected]
Lab validation
June/2020
MAIN PROJECT RESULTS
Integration of
systems
1 ALL DEFECTS > 500µm VALIDATED FOR 2
SPIN-OFF CREATED
Oct/2020 WILL BE DETECTED
DURING THE PROCESS
MATERIALS AND
PROCESSES
3
Industrial validation
June/2021
JOACHIM ANTONISSEN
AI coupling
“ This EIT grant provided us with the
chance to connect research and
General manager GUARANTEED
WAAM SERVICE PROVIDER
REDAMP project
AIM: REal-time monitoring of DED Additive
www.guaranteed.be
Nov/2021 industries that are willing to boost and Manufacturing Process for zero defect
www.linkedin.com/company/guaranteed-b-v
manufacturing
innovate their manufacturing strategies
”
PROJECT CHALLENGE SOLUTION BENEFITS
START
Business and technical requirements Provide decision support • Decision Support • Optimized scheduling
•
information to the System that integrates of maintenance
defined and validated
•
Maintenance Manager for information provided by Machines downtime
March/2021
• •
an effective management Information System reduction
•
of the maintenance Condition Monitoring Spare parts and tools
activities Online Quality Control optimization
System components developed
September/2021
Edge System
“Thanks to EIT we are able to enhance
the Monitoring and Quality
PROF. PANOS STAVROPOULOS
Project Manager at LMS
MAIN PRODUCT
twitter.com/ZELD_e
ZELD-e Full System
market launch Assessment of laser welding process, AIM
linkedin.com/company/zelde/
2022 Enhance the laser welding of EV’s
involved in the assembly of EV’s Batteries
batteries
PICK-A-FUTURE: Next Generation Fresh Fish Picking System MODEL
and Spectral Quality Control
PROJECT CHALLENGE SOLUTION BENEFITS
START
Total: 720.929€
EIT Funding: 504.660 • Manufacturing: Accuracy, • Develop and deploy a
continuous production, new Human-Robot • Spectral quality control
100% checks, attractiveness (from sampling to
Collaboration process,
for young people and including new 100% checks)
Business and Technical manufacturing workers • Kindly picking system
disruptive solutions –
Specifications • Technological development: Gentle Picking and
• ↗ ergonomics, health,
Apr/2020 Fresh fishes present diverse Spectral Quality Control safety
sizes, shapes, appearance - fully integrated and • Migration of operators
and deformable nature optimized to other processes
A HRC cell concept
Jun/2021
“
NUNO GOUVEIA
Thanks to EIT and its continued support, we were Senior Project Manager, Sonae MC
Commercialization able to set up a consortium that is trying to set the MAIN PRODUCT
Next Generation Fresh Fish Picking System
From 2022
bar even higher with a range of disruptive solutions and Spectral Quality Control
AIM: Redesign a whole process based on a
Human-Robot Collaboration mindset, including /pick-a-future
innovative new solutions
CHALLENGE SOLUTION BENEFITS
PROJECT START
Jan. 2021
631 k€ EIT
• decrease the drudgery • Displace intensive • improved safety, quality
of work, repetitive tasks manual labor towards
•
disorders Develop a new
Nov. 2021
Manufacture of the end-effectors
2 effector based
cobot solutions
Improved quality of the
surface finishing operation
part shapes, sizes and
materials treated
Industrial integration of the solution
“
LAYLA SASAKI
Thanks to EIT we were able to develop European Innovation Projects Manager
Dec. 2021
Industrial validation on site of the solutions for Partners from different markets at Aerospace Valley KeyBotics
cobotic end-effector based solution such as aeronautics and metallurgy and KEYBOTICS project KeyBotics
AIM: Displacing intensive manual labor
grow our network to European integrators towards collaborative robots
CHALLENGE SOLUTION BENEFITS
PROJECT START
Jan. 2021
614 k€ EIT
• Real time detection of • Innovative data • Gain in assembly
geometrical deviations is collection and analysis quality, accuracy &
Funding
•
difficult to achieve
•
solution: sensors, PC production time
March 2021 Understanding the “Manufacture right at
•
unit, software
causes of geometrical the first time”, less
•
Large volume measurement Custom made HMI
variation is necessary to
•
technologies analysis and selection Modelling unit, able to waste
anticipate and predict the thermal Reduce production cost
Jul. 2021 implement corrections expansion of Structures
First smart jig measurement prototype
Aug. 2021
Consortium Meeting at STELIA MAIN PROJECT RESULTS
Aerospace Rochefort, France
Prototype tests on site Operational industrial Real time analysis of Human Machine Interface and
jig, equipped with the geometry, temperature, Software custom-made for the
Nov. 2021
smart measurement vibrations & control industrial user’s needs
Completion of the HMI-Software
solution possibility (ergonomics, visualization)
Preparation of the commissioning phases
Dec. 2021
Industrial validation on site of the “ Thanks to EIT we were able to gather a
Consortium with a strong industrial expertise,
LAYLA SASAKI
European Innovation Projects Manager at
Aerospace Valley SMAAL
smart jig measurement solution
enabling the choice of the right technologies and SMAAL project SMAAL
an efficient deployment of the solution to the end- AIM: Smart Measurement Assisted
Assembly Lines for large-scale structures
user
PROJECT CHALLENGE SOLUTION BENEFITS
START
€ 433’077 +
€ 300’017 EIT Funding • Elaboration of a cognitive • Haptic device and • Keep the operator
3D supervision outside the harsh
•
feedback
•
Self learning algorithm of system environment but still
Requirements and specifications Workpiece maintain the
•
operator’s experience
• •
02 / 2021 Definition of optimal scanning sensations
trajectories for sandblasting Replication using Applicable to many
• •
processing a digital twin other processes
AI based learning Save time and
Virtual proof of concept
algorithm money, value
08 / 2021
specialized operators
LORENZO CHIEREGO
Chief Technology Officer at Fives Intralogistics Spa
MAIN PRODUCT
GENI-Ant MARS sorting system https://www.mars-amr.eu/
Transitioning to a waste-free production -
international cryogenic + MQL machining activity
CRYO-MQL
CHALLENGE AND SOLUTIONS
The abundant use of metalworking fluids in machine tools are a major concern in view
of economic, environmental and societal impacts. Therefore, transitioning to a waste-
free production requires deploying new enabling manufacturing technologies with
sustainable, minimum or no use of metalworking fluids.
Developed through our extensive research in cryogenics and minimum-quantity
“Thanks to EIT we were able to bring novel
technologies from the labs to higher TRLs
lubrication (MQL) we will bring the patented methods of cooling and lubrication with
liquid nitrogen (LN2) [EP3313610] and liquid carbon dioxide (LCO2) [EPLU101232] to
and expose them to real manufacturing cases.
applications from medical, aerospace and steel-manufacturing sectors.
•
and LN2-subcooled MQL) suitable for industrial implementation
Dedicated spindle was developed and produced for internal,
Production of cooling lubrication systems – December, 2021
•
through-spindle, delivery of the coolant-lubricant
Special nozzles were designed and produced for external delivery of
•
Technology integration – September, 2023 the coolant-lubricant
•
Cutting tools were designed and customized for the machining trials
Specified requirements for use-case piloting
Use-case piloting and demonstration – December, 2023
PETER KRAJNIK
Director of Chalmers Centre for Metal
Cutting Research (MCR)
AI.SOV
PROJECT CHALLENGE SOLUTION BENEFITS
START
608k€ EIT
Funding
• Share AI-based • A real reusable, • More efficient and
predictions/forecasts, sustainable, industrial effective collaboration
•
plans, optimizations, data space ecosystem inside a Value Chain
Kick-off: knowledge clusters, based on industrial Data transparency among
•
recommendations, and platforms supporting the partners
Jan 2021
automated interactions European industries to Enabling of innovative
according to sovereignty faster exchange AI business models closer to
Data Sovereignty rules and principles results. customer needs
SOLUTION
Developing and piloting a collaborative platform to increase the digital interaction between
industry and logistics stakeholders to ensure competitiveness by applying improved cost
calculation methods and reducing contextual costs by exchanging electronic documents
using international standards and state-of-the-art interoperability mechanisms.
•
and capacities are hard application
rework to identify and
•
to plan Improve informational
•
February 2021 prioritize main errors
Rework requires specific exchange on a worker-
Evaluation the results from 2020 Apply Natural Language
• •
knowledge to-worker level
Processing to transform
Most of the rework Identify main errors for
the text into structured
documentation are text problem solving
data for further analysis
June 2021
Standardizing features for SIA