PILING SDN. BHD.

“More than

2000
PROJECTS
have been completed
in the past 20 years”

LB PILING SDN. BHD.

67A, Jalan Pegawai, Taman Miri,
83000 Batu Pahat, Johor.
Tel : 07-431 8325 Fax : 07-433 4951
Email : [email protected]
OUR COMPANY OUR BUSINESS
LB Piling was originally formed in Johor, Batu Pahat in 1997 and with twenty years in relevant line. LB Piling has become a well-know name in pile foundation industry at Johor state that
We specialised in providing piled foundation for various scale of projects. constantly strives to deliver quality works without compromising in speed and efficiency.

Throughout our history, LB Piling has been an innovative company, committed to development of With our experience of over 20 years in piling works, LB Piling has been succeeded trakling a
new techniques, finding ways to offer services of stellar quality and excellence. lot of difficult projects, dealing unpredictable incident and handling various site problems. Even
civil engineers of project manager seek for our experienced advise in some exceptional cases.
Over the years, LB Piling has frequently been called in to take over jobs where other companies
have thrown in the towell and we’re proud to say, we are always successfully completed every To date, LB piling has successfully built our reputation by completed more than 500 projects,
project. in various types of structures including housing, bridge, commercial, high rise and etc in
malaysia.

VISION PREPARE PILING

To be the leading reliable choice of innovative Real Estate Property Corporation. REMOVE DEBRIS
SHOP DRAWING

PILE SETTING OUT

MISSION
To revolutionize property market on innovation, reliabili-
ty and satisfaction.

PILING WORK
CUT-OFF PILE HEAD

CREED PROCEDURE
MOBILIZATION OF MACHINE

• We Believe,
• That Teamwork is the path for greater achievement.
• That Responsibility has to be taken as a team. PREPARE AS-BUILT
• That Unity is the strength of a teamwork. DRAWING/ECC PLAN
TRANSPORTATION OF PILE
• That Empowerment of others is greater than
individual achievemnet.
• That respect is the primary virtue to uphold.
• That Lead with heart, Manage with integrity.
PILE DRIVING SITE ARRANGEMENT
 THE MANAGEMENT LIST OF MACHINERY
& EQUIPMENT
Louis is a managing director of LB Piling Sdn Bhd and was awarded Asia
Excellent Entrepreneur Federation (AEEF) in year 2015. He graduated
Hitachi UH07-5 Piling Machine 2.5 12 Units
with a Master of Business Administration(MBA) from Taiwan. His prima-
Tonne hammer weight
ry responsibilities in the company is creating, planning, implementing,
and integrating the strategic direction of the company and also
Hitachi UH07-5 Piling Machine 3.0 6 Units
managing the overall operations and resources of LB Piling Sdn Bhd.
Tonne hammer weight
Louis Tee Ee Kang
Managing Director Nissha D207LC Piling Machine 7.0 5 Units
Tonne hammer weight
Eric is a project director of LB Piling Sdn Bhd and holds the position of
Director. He graduated with a Bachelor Degree of Civil Engineering and he Kato 1250 Piling Machine 5.0 Tonne 5 Units
is Corporate Member of Institute of Engineers, Malaysia (IEM). He is hammer weight
currently a civil & structural design engineer of Perunding HYChung. His
primary responsibilities in the company involve managing and solving Modified Mobile Crane Piling 3 Units
engineering and technical related problems from ideation through to Machine 1.5 Tonne hammer weight
completion.
Hitachi UH083LC Excavator 2 Units
Eric Tee Ee Long
Project Director
Hitachi UH12-7 Backhoe loader 2 Units

30’ Piling Frame 9 Units

Koh Kok Seng is a project director of LB Piling Sdn Bhd who has more
than 20 years of experience in piling industry. He also worked as a piling 20’ Bakau Piling Frame 7 Units
machine operator before he started getting involved in project manage-
ment. He is responsible for planning, overseeing and leading projects Air Compressor/Breaker 6 Nos
from ideation through to completion.
Welding Machine 30 Nos
Koh Kok Seng
Project Director
SERVICES CERTIFICADE
Setting Out Piling Point Bakau Piling
As-built Drawing R.C Piling
Spun Piling Crane Piling
 PILE SET CALCULATION

TYPE OF HAMMER :- 5 Tonne Hydraulic Hammer

PILE SIZE :- D = 300 mm Diameter Spun Pile

PILE WORKING LOAD :- L = 1049.7 KN ( 107 T )
MASS OF HAMMER :- W = 49.05 KN ( 5 T)
FACTOR OF SAFETY :- f = 2.00
MAXIMUM LENGTH OF PILE :- l = 18.00 m
MASS OF PILE :- P1 = 20.84 KN
MASS OF DRIVING ASSEMBLY :- P2 = 4.02 KN
TOTAL MASS ( P1+P2 ) :- P = 24.86 KN
TEMPORARY COMPRESSION OF PILE & SOIL :- C = 12 mm ( assume )
DROP OF HAMMER :- h = 500 mm
COEFFICIENT OF RESTITUTION :- e = 0.45
HYDRAULIC HAMMER FACTOR :- A* = 1.00

HILEY FORMULA
𝐶 𝐴𝑊ℎ 𝑊 + 𝑃𝑒 2
𝑆+ = ×
2 𝑓𝐿 𝑊+𝑃

12 1 x 49.05 x 500 49.05 + 24.86 x 0.45 ²

SET(S) + = x
2 2 x 1049.67 49.05 + 24.86

= 11.68 x 0.73

SET(S) = 8.53 - 12/2

= 2.5 mm / blow

or = 25 mm / 10 blows

THEREFORE, USE A SET OF 25MM PER 10 BLOWS

( SUBJECT TO CONSULTANT ENGINEER APPROVAL )
Note: The above calculations serve as a preliminary guide only. It is necessary to carry out a
Static Load Test or PDA Test to verify the parameters assumed in the above calculations.
 PILE SET CALCULATION

TYPE OF HAMMER :- 3 Tonne Hydraulic Hammer

PILE SIZE :- D = 175 mm x 175 mm

PILE WORKING LOAD :- L = 343.4 KN ( 35 T )
MASS OF HAMMER :- W = 29.43 KN ( 3 T)
FACTOR OF SAFETY :- f = 2.00
MAXIMUM LENGTH OF PILE :- l = 18.00 m
MASS OF PILE :- P1 = 12.98 KN
MASS OF DRIVING ASSEMBLY :- P2 = 4.02 KN
TOTAL MASS ( P1+P2 ) :- P = 17.00 KN
TEMPORARY COMPRESSION OF PILE & SOIL :- C = 12 mm ( assume )
DROP OF HAMMER :- h = 280 mm
COEFFICIENT OF RESTITUTION :- e = 0.45
HYDRAULIC HAMMER FACTOR :- A* = 1.00

HILEY FORMULA
𝐶 𝐴𝑊ℎ 𝑊 + 𝑃𝑒 2
𝑆+ = ×
2 𝑓𝐿 𝑊+𝑃

12 1 x 29.43 x 280 29.43 + 17 x 0.45 ²

SET(S) + = x
2 2 x 343.35 29.43 + 17

= 12 x 0.71

SET(S) = 8.52 - 12/2

= 2.5 mm / blow

or = 25 mm / 10 blows

THEREFORE, USE A SET OF 25MM PER 10 BLOWS

( SUBJECT TO CONSULTANT ENGINEER APPROVAL )
Note: The above calculations serve as a preliminary guide only. It is necessary to carry out a
Static Load Test or PDA Test to verify the parameters assumed in the above calculations.
METHOD STATEMENT

FOR

PILING WORK
 LB PILING SDN.
BHD.
Method Statement – Piling Work
Rev. : 0 Date : Page : 1

Contents
1. INTRODUCTION 2
2. OBJECTIVE 2
3. SCOPE OF WORKS 2
4. WORK METHODOLOGY/SEQUENCING 2
ATTACHMENT 1 6
ATTACHMENT 2 8

Page 1 of 13
 LB PILING SDN.
BHD.
Method Statement – Piling Work
Rev. : 0 Date : Page : 2

1. INTRODUCTION

1.1. The piling work shall be carried out in compliance with the specifications, requirements
and approved drawings/documents.

2. OBJECTIVE

2.1. This method statement is aimed to describe the sequence of work and coordination for
the piling work in compliance with the health and safety requirements.

3. SCOPE OF WORKS

3.1. This procedure is issued to describe the work processes involved in the piling work. The
proper work procedures shall be explained to be carried out as per specifications and
approved drawings/documents in accordance to the health and safety requirements.

4. WORK METHODOLOGY/SEQUENCING

4.1. Preparatory work

4.1.1. Machinery / Tools / Equipments

ITEM DESCRIPTION
1 Piling rig
3 Welding machine
4 Spirit level
7 Anti-rush paint
8 Paint brush
9 Welding rod

4.1.2. Manpower

ITEM DESCRIPTION
1 Project manager
2 Surveyor
3 Site supervisor
4 Machine operator
5 Piling recorder
6 General worker

4.1.3. To submit pile material’s details, catalogue to consultant for approval.

4.1.4. Pile set calculation to be prepared and submit for approval to ensure the hammer
drop height enough to achieve the required pile working load.

4.1.5. Piling shop drawing shall be prepared by licensed surveyor and submit for
approval before proceeding.

4.1.6. Site visit shall be carried out to ensure the site condition is ready to proceed with
piling work.

4.2. Survey and setting-out

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LB PILING SDN.
BHD.
Method Statement – Piling Work
Rev. : 0 Date : Page : 3

4.2.1. Contractor shall provide licensed surveyor for setting out the piling points and to
carry out ECC survey after piling work has been done.

4.2.2. The location of pile will be surveyed according to approved drawings and
marked on site by driving a metal rod into the ground. A brightly colored tape
should be fastened to the end of rod for easy identification.

4.2.3. Piles shall be driven by placing the center of pile on the metal rod marked by
surveyor.

4.2.4. The maximum permitted deviation of the pile center from the centre-point shown
in the setting out drawings shall be 75mm in any direction unless specified by
consultant.

4.3. Handling and storage

4.3.1. Materials shall be unloaded to the designated storage area on site and/or
adjacent to work area where appropriate.

4.3.2. Any material delivered does not meet the requirement shall be rejected or
segregated to prevent unintended use.

4.3.3. 2 points lifting position to be pitched at 0.2 x L distance from pile end unless
otherwise stated by manufacturer.

4.3.4. Pile lifting rate must be steady and at slower pace.

4.3.5. Wire ropes must be ensured to be capable of carrying the load.

4.3.6. Spacer to be placed between the layers of piles.

4.3.7. No piles shall be allowed for driven before achieving required concrete strength
or 28 days after pile casted.

4.4. Pile driving work

4.4.1. Piling platform

i. Any platform/staging established shall be stable enough to handle weight of

piling machines.

ii. If the foundation is soft, steel plate shall be placed underneath the machine as a
temporary platform.

4.4.2. Handling and pitching

i. Piles shall be clearly marked with a paint at 500mm c/c interval along its length
for record purpose.

ii. All handling and lifting of piles shall be located at the designated lifting and
support points as recommended by supplier’s brochure.

iii. Safety supervisor shall ensure no personnel shall within the lifting radius during
lifting, pitching and installation work.

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LB PILING SDN.
BHD.
Method Statement – Piling Work
Rev. : 0 Date : Page : 4

4.4.3. Installation of pile

i. Before start driving, the head of pile shall be protected by a helmet of cast steel
or mild steel fitting closely around the pile. Packing of plywood shall be placed
within the helmet to reduce the impact from stacking to the pile head.

ii. The top of the helmet shall be recessed and fitted with plywood to prevent
damage to the pile head.

iii. The height of drop for the hammer shall be checked by the contractor.

iv. Verticality of pile and hammer shall be checked by spirit level and visual
inspection by operators and welders.

v. An additional brass plumb bob to attached inside the driver seat and leader to
ensure the verticality of pile.

vi. To avoid the damage of pile, BS 8004 states that the height of stroke of a single-
acting or drop hammer should be limited to 1.2m and preferably not more than
1.0m.

vii. Where piles are driven below the level of the bottom of the leads of the pile
frame, extension pile shall be fitted.

viii. The “set” must be obtained by record the total penetration per 10 blows to
ensure it is below 25mm or specified by consultant before driving can be
stopped.

4.5. Pile joint welding

4.5.1. When a lower pile segment is driven close to platform level (ground surface),
stop driving and remove pile driving hammer and helmet.

4.5.2. Clean the joint plates of both lower and upper pile segment and remove mud and
dust with wire brush.

4.5.3. Place extension pile on top lower pile.

4.5.4. Welding is performed with full penetration butt weld.

4.5.5. Apply anti-rush protection paint.

4.6. Pile set criteria

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LB PILING SDN.
BHD.
Method Statement – Piling Work
Rev. : 0 Date : Page : 5

4.6.1. When driving to a set criterion, the final set of each pile shall be recorded as the
penetration in millimeters per 10 blows produce a penetration of maximum 25mm
or defined by engineer.

4.6.2. To record penetration per blows, a graph paper will be attached on the pile
surface, and a timber used to guide the pencil shall be firmly scatted on the
ground.

4.6.3. Draw a line on the graph paper, attached the pencil on the graph paper and draw
the movement of pile during striking.

4.6.4. Records 10 blows and calculate and final penetration.

4.7. Piling record

4.7.1. Piling contractor shall provide piling record which included the number of blows
taken to penetrates the pile into the ground for every 5oomm interval, a graph
paper with pile set pattern and other details as required by consultant.

4.8. As-built drawing

4.8.1. After the completion of piling works, contractor shall submit as-built drawing
which indicates the actual pile position on site. This drawing shall be prepared
and endorsed by a licensed surveyor and shall include the following information:
-

i. Location marking of pile

ii. Size and type of pile

iii. Eccentricities of piles in both direction

4.9. Pile cut-off work

4.9.1. Pile cut-off level shall be specified by main contractor according to drawings.

4.9.2. Pile head shall be cut by mechanical cutter/diamond cutter to form flush cut
surface.

4.9.3. Starter bars from pile shall be exposed to required length if stated in drawing.

4.9.4. All cut-off piles shall be disposed as waste material from site.

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LB PILING SDN.
BHD.
Method Statement – Piling Work
Rev. : 0 Date : Page : 6

ATTACHMENT 1
Daily Piling Record & Summary

Page 6 of 13
LB PILING SDN.
BHD.
Method Statement – Piling Work
Rev. : 0 Date : Page : 7

Sheet No. ………………..

PROJECT :

TYPE OF HAMMER : HYDRAULIC DATE :

TYPE OF PILE : R.C PILE WEIGHT OF HAMMER :
SIZE OF PILE : NO. OF JOINTS :
PILE LENGTH : REMARKS :
TOTAL LENGTH : HEIGHT OF DROP :
PENETRATION : LOCATION PILE :
BLOCK :
PENETRATION NO OF PENETRATION NO OF PENETRATION NO OF
METER BLOWS METER BLOWS METER BLOWS
0.0 - 0.5 12.0 - 12.5 24.0 - 24.5
0.5 - 1.0 12.5 - 13.0 24.5 - 25.0
1.0 - 1.5 13.0 - 13.5 25.0 - 25.5
1.5 - 2.0 13.5 - 14.0 25.5 - 26.0
2.0 - 2.5 14.0 - 14.5 26.0 - 26.5
2.5 - 3.0 14.5 - 15.0 26.5 - 27.0
3.0 - 3.5 15.0 - 15.5 27.0 - 27.5
3.5 - 4.0 15.5 - 16.0 27.5 - 28.0
4.0 - 4.5 16.0 - 16.5 28.0 - 28.5
4.5 - 5.0 16.5 - 17.0 28.5 - 29.0
5.0 - 5.5 17.0 - 17.5 29.0 - 29.5
5.5 - 6.0 17.5 - 18.0 29.5 - 30.0
6.0 - 6.5 18.0 - 18.5 30.0 - 30.5
6.5 - 7.0 18.5 - 19.0 30.5 - 31.0
7.0 - 7.5 19.0 - 19.5 31.0 - 31.5
7.5 - 8.0 19.5 - 20.0 31.5 - 32.0
8.0 - 8.5 20.0 - 20.5 32.0 - 32.5
8.5 - 9.0 20.5 - 21.0 32.5 - 33.0
9.0 - 9.5 21.0 - 21.5 33.0 - 33.5
9.5 - 10.0 21.5 - 22.0 33.5 - 34.0
10.0 - 10.5 22.0 - 22.5 34.0 - 34.5
10.5 - 11.0 22.5 - 23.0 34.5 - 35.0
11.0 - 11.5 23.0 - 23.5 35.0 - 35.5
11.5 - 12.0 23.5 - 24.0 35.5 - 36.0

Client's Rep. Consultant's Rep. Piling Contractor Rep.

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LB PILING SDN.
BHD.
Method Statement – Piling Work
Rev. : 0 Date : Page : 8

ATTACHMENT 2
IPH Hydraulic Piling Machine

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LB PILING SDN.
BHD.
Method Statement – Piling Work
Rev. : 0 Date : Page : 9

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LB PILING SDN.
BHD.
Method Statement – Piling Work
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LB PILING SDN.
BHD.
Method Statement – Piling Work
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LB PILING SDN.
BHD.
Method Statement – Piling Work
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