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    Q120 WML 204

    Uploaded by

    Rafael Olave
    The document describes the engine intake system of a vehicle. It discusses the general specifications of the intake system, including maintenance intervals. It provides an overview of the intake system layout and workflow, highlighting key components like the air cleaner, turbocharger, intercooler, intake manifold, and EGR valve. Diagrams show the layout and air flows through the intake system. Components such as the intake manifold assembly and turbocharger intercooler assembly are described in detail.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Q120 WML 204

    Uploaded by

    Rafael Olave
    22K views8 pages
    The document describes the engine intake system of a vehicle. It discusses the general specifications of the intake system, including maintenance intervals. It provides an overview of the intake system layout and workflow, highlighting key components like the air cleaner, turbocharger, intercooler, intake manifold, and EGR valve. Diagrams show the layout and air flows through the intake system. Components such as the intake manifold assembly and turbocharger intercooler assembly are described in detail.

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    Q120_WML_204

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    The document describes the engine intake system of a vehicle. It discusses the general specifications of the intake system, including maintenance intervals. It provides an overview of the intake system layout and workflow, highlighting key components like the air cleaner, turbocharger, intercooler, intake manifold, and EGR valve. Diagrams show the layout and air flows through the intake system. Components such as the intake manifold assembly and turbocharger intercooler assembly are described in detail.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    22K views8 pages

    Q120 WML 204

    Uploaded by

    Rafael Olave
    The document describes the engine intake system of a vehicle. It discusses the general specifications of the intake system, including maintenance intervals. It provides an overview of the intake system layout and workflow, highlighting key components like the air cleaner, turbocharger, intercooler, intake manifold, and EGR valve. Diagrams show the layout and air flows through the intake system. Components such as the intake manifold assembly and turbocharger intercooler assembly are described in detail.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    2313-01 04-3

    ENGINE INTAKE SYSTEM 2321-01


    GENERAL
    1. ENGINE INTAKE SPECIFICATIONS
    1) Specifications
    Element Type Dry-Element Type
    ­ Initial cleaning: 5,000 km, Clean or change every 10,000 km as
    required. However, change every 30,000 km.
    Service Interval ­ If the vehicle is operated under severe condition (short distance
    driving, extensive ldling or driving in dusty condition): More frequent
    maintenance is required.

    cardiagn.com

    ENGINE INTAKE SYSTEM


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    04-4 2313-01

    OVERVIEW AND OPERATION PROCESS


    1. INTAKE SYSTEM LAYOUT
    1) Work Flow Of Intake System

    VGT Turbocharger
    Exhaust pipe Turbocharger
    (diesel catalytic actuator
    converter)

    Intake

    cardiagn.com
    (air cleaner)
    Com
    pressed air
    Exhaust gas (intercooler)

    HFM Sensor
    Air Cleaner
    The HFM sensor is installed in the air intake
    passage between the air cleaner and the intake
    manifold. It measures the air volume supplied to
    the combustion chamber and the air
    temperature.

    Major Functions

    - It controls the EGR feedback.


    Front Air Duct
    - It controls the pressure control valve for the
    turbocharger booster.

    1. Plug-in sensor
    2. Cylinder housing
    Plug-in 3. Protection grid
    sensor 4. Hybrid cover
    5. Measuring duct cover
    6. Housing
    7. Hybrid
    8. Sensor
    9. Mounting plate
    Temperature 10. O-ring
    sensor Protection grid
    11. Temperature sensor

    ENGINE INTAKE SYSTEM


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    2313-01 04-5

    EGR Valve and Its Location


    (* For details, refer to "EGR" section.)

    Intake air
    Intake Intake
    Intake manifold
    manifold air

    Exhaust
    Exhaust gas
    gas

    Vacuum Modulator
    Intake Manifold
    Vacuum modulator
    for turbocharger

    cardiagn.com
    actuator

    EGR vacuum
    modulator

    EGR
    Vacuum
    valve
    pump

    IP interior fuse (RH) Engine ECU


    No.63-7.5A No. 96

    Turbocharger Intercooler
    The charging efficiency may be lowered or the
    knocking may happen as the intake air is
    heated and the density of air is lowered. The
    intercooler is the device which cools the
    supercharged air.

    ENGINE INTAKE SYSTEM


    undefined
    04-6 2313-01

    2) Layout

    cardiagn.com

    ENGINE INTAKE SYSTEM


    undefined
    2313-01 04-7

    3) Components
    (1) Intake Manifold Assembly
    The intake manifold assembly is built for the optimized mixture of the EGR gas in the intake
    chamber when the compressed air in the turbocharger is sent to the intake port. The intake port
    is composed of the dual port (tangential and helical port) which increases the swirl ratio in
    mid/low operating range, improves acceleration/fuel consumption and decreases particle
    materials. However, there are some differences in the form of the EGR valve and 4-cylinder
    engine.

    - The inlet port and coolant outlet port is integrated together. Therefore, be careful not to let
    the residual coolant in the manifold enter the inlet port when removing the intake manifold.
    Also, replace the gasket with a new one and tighten it to the specified torque (25 ±2.5 Nm).

    cardiagn.com

    ENGINE INTAKE SYSTEM


    undefined
    04-8 2313-01

    The SUS + Rubber coating is applied to the intake manifold gasket to prevent the air leakage
    and optimize the sealing effect.

    Intake Manifold

    Coolant
    emission port

    Coolant
    emission port

    cardiagn.com
    Incoming of intake air (No Incoming of intake air and
    operation of EGR valve) exhaust gas (Operation of
    EGR valve)

    Intake air Intake air

    Exhaust gas

    1. EGR pipe (RH) 5. Exhaust gas


    2. EGR pipe (center) 6. EGR pipe (LH)
    3. Coolant emission port 7. Vacuum modulator to the EGR valve
    4. Intake air (intercooler)

    ENGINE INTAKE SYSTEM


    undefined
    2313-01 04-9

    (2) Turbocharger Intercooler Assembly


    The turbocharger is designed to improve the engine power by introducing more air (oxygen)
    into the engine.
    However, the intake air is heated during the compression process in the turbocharger
    compressor and the density is lowered.
    The intercooler is the device which cools (50 ~ 60°C) the air entering the engine from
    high temperature (100 ~ 110°C) to maintain the turbocharging efficiency.
    Thus, more air is entered the cylinder than the engine only with the turbocharger to give more
    power.

    Intercooler

    cardiagn.com

    - For removal and installation procedures, refer to the "Cooling system" section in DI engine
    service manual.

    ENGINE INTAKE SYSTEM


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    04-10 2313-01

    2. AIR FLOWS

    cardiagn.com
    1) Work Flow of Intake System

    ENGINE INTAKE SYSTEM


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