HORN ALERT / P.A.

RELAY UNIT

KAP-2
SERVICE MANUAL
© 2004-7 PRINTED IN JAPAN
B51-8698-00 (N) 1109

Packing
(G53-1643-04)

Crimp terminal
(E23-1257-05) x 8

Insulating cover
(F29-0481-05)

Relay unit
(X41-3670-20)

Lead wire with connector

(E37-1113-05)

Lead wire with connector Brazier head taptite screw Square plug
(E37-1114-05) (N87-2606-48) (E59-0419-05)

PARTS LIST
KAP-2 (Y60-4040-20) ✽ : New parts
Ref. New Ref. New
Parts No. Description Parts No. Description
No. parts No. parts
KAP-2 RELAY UNIT (X41-3670-20)
✽ E23-1257-05 CRIMP TERMINAL C1-5 CK73FB1H102K CHIP C 1000PF K
✽ E37-1113-05 LEAD WIRE WITH CONNECTOR C7,8 CK73FB1E103K CHIP C 0.010UF K
✽ E37-1114-05 LEAD WIRE WITH CONNECTOR
✽ E59-0419-05 SQUARE PLUG E18-0254-05 SOCKET
CN1 ✽ E40-6375-05 PIN ASSY
✽ F29-0481-05 INSULATING COVER CN2 ✽ E40-6394-05 PIN ASSY
CN3 ✽ E40-6393-05 PIN ASSY
✽ G53-1643-04 PACKING
R3,4 R92-0670-05 CHIP R 0 OHM
✽ N87-2606-48 BRAZIER HEAD TAPTITE SCREW
K1,2 ✽ S76-0451-05 RELAY

D1,2 1SS355 DIODE

Q1,2 DTD114EK DIGITAL TRANSISTOR
KAP-2
CIRCUIT DESCRIPTION / COMPONENTS DESCRIPTION / TERMINAL FUNCTION

Circuit Description Terminal Function

■ Public Address (PA) function ■ Relay unit (X41-3670-20)

The PA output switching relay is controlled by turning the
PA function on and off. When the PA is activated, the PA Pin No. Name I/O Description
output flows through the following path. CN1
The audio signal input from the microphone passes
1 GND - Ground.
through the filter, amplifier and other circuits of the TX-RX
unit (B/3) and goes to pin 5 (SPI) of CN3 of the relay unit. The 2 HR2 O Horn alert signal output 2.
audio signal passes through the relay (K2) and is output to pin
3 NC - Non-connection.
3 (OSP) of CN2.
4 SPO I Speaker input.
■ Horn Alert (HA) function 5 SPI O Speaker output.
The relay unit can be controlled by turning the HA function
on and off and by using a signaling decode output. The maxi- 6 ESP I Speaker input.
mum current of HA is 2A. CN2
There are two Horn Alert settings: HA1 (Default) and HA2.
HA2 can be set by changing the short pin of CN1. 1 HR2 O Horn alert signal output 2.
2 GND - Ground.
CN1 Connect Set Up CN1 pin 1-2 CN1 pin 2-3
3 OSP O External speaker output (PA).
connect connect
1-2 HA1 4 ESP O External speaker output.
HR1 HR1
2-3 HA2 5 GND - Ground.
HR2 HR2 6 HR1 I Horn alert signal input 1.

CN3
HA1 (Default) HA2
1 GND - Ground.

■ External Speaker (KES-5) 2 HOR I Control signal input of Horn Alert function.
External speaker KES-5 can be installed for KAP-2. If KES- 3 PA I Control signal input of Public Address function.
5 is installed, it can be set by changing the CN1 short pin from
pins 4 and 5 (INT SP) to pins 5 and 6 (EXT SP). 4 SPO O Speaker output.
5 SPI I Speaker input.
CN1 Connect Set Up 6 SB I Power input of switched power supply.
4-5 INT. SP

5-6 EXT. SP ■ Cable (E37-1113-05) 6-pin Connector

1 2 3 Pin No. Color Name

4 5 6 1 Red HR2
2 Blue GND
Components Description 3 Yellow OSP
4 Green ESP
■ Relay unit (X41-3670-20)
5 Brown GND
Ref. No. Part name Description
6 Black HR1
Q1,2 Transistor Switching

D1,2 Diode Reverse electromotive force protection

2
 KAP-2
PC BOARD / SCHEMATIC DIAGRAM

PC Board
RELAY UNIT (X41-3670-20) RELAY UNIT (X41-3670-20)
Component side view (J72-0922-09) Foil side view (J72-0922-09)
J72-0922-09 J72-0922-09
1 GND
HR2

Q1
NC
CN1

SPO C8

D2
K2

C4
SPI
6 ESP

D1
GND 1

C2
HR2

C3
1
HOR Q2
GND
C7
PA
CN3

R3
OSP K1
CN2

SPO

R4
ESP
SPI

C1
GND
SB 6 C5
6 HR1

Component side Component side

Layer 1 Layer 1
Layer 2 Layer 2
Foil side Foil side

Schematic Diagram
■ RELAY UNIT (X41-3670-20)
CN1 HR1 CN1 PA AF
CONNECT HOR CONNECT
LO HR1-Open LO SPI-SPO
1-2 4-5
HI HR1-GND HI SPI-OSP
HR1-Open K1
LO LO SPI-ESP
2-3 5-6
HI HR1-HR2 HI SPI-OSP

S76-0451-05
Q2
CN3 D1
1 DTD114EK
GND CN2
2 1SS355 1
HOR HR2
3 2
PA GND
4 C7 0.01u 3
SPO OSP
5 4
SPI ESP
6 5
SB GND
C3 1000p
C5 1000p

6
E40-6393-05 HR1
C1 1000p

C2 1000p

R3 0 E40-6394-05

R4 0
K2
E40-6375-05

– +
CN1

Q1 S76-0451-05
DTD114EK
NC

6 ESP
SPI
4 SPO
1 GND
2 HR2

D2
C4 1000p

5
3

1SS355

C8 0.01u

3
KAP-2

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