Module 4 B1 2014-15
Module 4 B1 2014-15
Module 4 B1 2014-15
4.1SEMICONDUCTORS 6
ATOMIC NUMBER ................................................................................................................................................................. 7
THE NUMBER OF ELECTRONS IN EACH SHELL ........................................................................................................................ 7
VALENCE ELECTRONS .......................................................................................................................................................... 8
INSULATORS ........................................................................................................................................................................ 9
SEMICONDUCTORS .............................................................................................................................................................. 9
IONISATION ........................................................................................................................................................................ 10
ENERGY BANDS ................................................................................................................................................................. 10
COMPARISON OF A SEMICONDUCTOR ATOM TO A CONDUCTOR ATOM .................................................................................... 11
SEMICONDUCTOR MATERIALS 12
SILICON AND GERMANIUM................................................................................................................................................... 12
COVALENT BONDS ............................................................................................................................................................. 13
INTRINSIC SILICON ............................................................................................................................................................. 13
N-TYPE AND P-TYPE SEMICONDUCTORS ............................................................................................................................. 14
DOPING ............................................................................................................................................................................ 14
N-TYPE SEMICONDUCTOR .................................................................................................................................................. 14
P-TYPE SEMICONDUCTOR .................................................................................................................................................. 16
HEAVY AND LIGHT DOPING OF N AND P TYPE CRYSTALS ...................................................................................................... 17
DIODES AS RECTIFIERS 26
THE BASIC DC POWER SUPPLY .......................................................................................................................................... 26
HALF-W AVE RECTIFIER ...................................................................................................................................................... 27
AVERAGE VALUE OF THE HALF-W AVE OUTPUT VOLTAGE ...................................................................................................... 28
HALF-W AVE RECTIFIER WITH TRANSFORMER-COUPLED INPUT .............................................................................................. 28
CENTRE TAP FULL W AVE RECTIFIER ................................................................................................................................... 29
FULL W AVE BRIDGE RECTIFIER........................................................................................................................................... 30
DIODES IN SERIES AND IN PARALLEL.................................................................................................................................... 32
OTHER DIODES 33
ZENER DIODE .................................................................................................................................................................... 33
VOLTAGE REFERENCE DIODE ............................................................................................................................................. 33
VOLTAGE REGULATOR DIODE ............................................................................................................................................. 33
OPERATING PARAMETERS .................................................................................................................................................. 33
BASIC VOLTAGE REFERENCE ZENER DIODE CIRCUIT ............................................................................................................ 34
LIGHT EMITTING DIODES (LEDS) ........................................................................................................................................ 35
PHOTOCELLS ..................................................................................................................................................................... 36
PHOTOCONDUCTIVE CELLS................................................................................................................................................. 36
PHOTOVOLTAIC CELLS ....................................................................................................................................................... 36
PHOTODIODES ................................................................................................................................................................... 36
VARACTOR DIODE .............................................................................................................................................................. 37
SILICON CONTROLLED RECTIFIER (THYRISTOR) ................................................................................................................... 39
BI-DIRECTIONAL TRIODE THYRISTOR (TRIAC) ....................................................................................................................... 42
FUNCTIONAL TESTING OF DIODES ....................................................................................................................................... 45
4.1.2TRANSISTORS 46
TRANSISTOR ACTION ......................................................................................................................................................... 47
BIAS CONDITIONS FOR TRANSISTOR CONDUCTION ............................................................................................................... 49
TRANSISTOR CURRENTS .................................................................................................................................................... 49
CONFIGURATIONS .............................................................................................................................................................. 50
CURRENT AND VOLTAGE AMPLIFICATION ............................................................................................................................. 51
BIPOLAR JUNCTION TRANSISTOR (BJT) MODES OF OPERATION ............................................................................................ 53
4.1.3INTEGRATED CIRCUITS (ICS) 54
INTRODUCTION .................................................................................................................................................................. 54
DIGITAL ICS ...................................................................................................................................................................... 56
LINEAR ICS- THE OPERATIONAL AMPLIFIER .......................................................................................................................... 58
4.2PRINTED CIRCUIT BOARDS 64
4.3 SERVOMECHANISMS 66
CATEGORIES OF SERVO SYSTEMS ...................................................................................................................................... 66
DAMPING .......................................................................................................................................................................... 70
VELOCITY CONTROL SERVOMECHANISMS ............................................................................................................................ 74
A.C. SERVOMECHANISM COMPONENTS ............................................................................................................................... 75
SYNCHRONOUS DATA TRANSMISSION SYSTEMS (SYNCHROS) ............................................................................................... 79
DESYNN ............................................................................................................................................................................ 79
A.C. SYNCHRO SYSTEMS ................................................................................................................................................... 80
4.1 Semiconductors The nucleus contains positively charged particles called protons
and uncharged particles called neutrons. The orbiting electrons
As we saw in Module 3, all matter is made of atoms. You will have negative charge. Normally the number of negatively
recall that an atom is the smallest particle of an element that charged electrons equals the number of positively charged
retains the characteristics of that element. Each atom of the protons, so the atom is electrically neutral.
known 109 elements is different from those of all other
elements. Each element has a unique atomic structure. The simplest atom is hydrogen, which has one proton and one
According to Bohr, atoms have a planetary type of structure, electron, as shown in figure 1.2 (a). The helium atom, figure 1.2
with electrons orbiting a central nucleus (Figure 1.1). (b), has two protons and two neutrons in the nucleus with two
orbiting electrons.
The periodic table lists the elements in order of their atomic The maximum number of electrons (Ne) that can exist in each
number. This is equal to the number of protons in the nucleus; shell of an atom is a fact of nature and can be calculated by the
so hydrogen has an atomic number of 1 and helium an atomic formula: Ne = 2n 2
number of 2. (Fig 1.2)
where n is the number of the shell.
Energy Levels
The maximum number of electrons that can exist in the
Electrons have energy, but the amounts of energy can only be innermost shell (shell 1) is:
of a fixed set of values. These energy levels correspond to the
orbits around the nucleus. Electrons close to the nucleus have Ne = 2n2 = 2(1)2 = 2
less energy than those further out. For an electron to travel from
a lower to a higher orbit its energy must increase. An electron The maximum number of electrons that can exist in the second
going to a lower orbit must give up energy. shell is:
Electron Shells and Orbits
Ne = 2n2 = 2(2)2 = 2(4) = 8
Each energy level corresponds to a certain orbit. These orbits
are grouped into energy bands known as shells. Each atom of The maximum number of electrons that can exist in the third
an element has a fixed number of shells; with a maximum shell is:
number of electrons in each shell. There are only very small
differences in energy levels within a shell compared to the Ne = 2n2 = 2(3)2 = 2(9) = 18
difference in energy between shells. The space between each
shell is known as the ‘forbidden gap’. The shells are designated and so on.
1 ,2, 3 and so on, with 1 being closest to the nucleus.
Valence Electrons
All materials are made up of atoms. These atoms contribute to A conductor is a material that easily conducts electrical current.
the electrical properties of a material, including its ability to The best conductors are single-element materials, such as
conduct electrical current. copper, silver, gold, and aluminium, which are characterized by
atoms with only one valence electron very loosely bound to the
For the purposes of discussing electrical properties, an atom atom. These loosely bound valence electrons can easily break
can be represented by the valence shell and a core that away from their atoms and become free electrons. Therefore, a
consists of all the inner shells combined with the nucleus. This conductive material has many free electrons that, when moving
concept is illustrated in Figure 2.1 for a carbon atom. in the same direction, make up the current.
Insulators
Semiconductors
Semiconductors have a much narrower energy gap. This gap indicated by the overlapping of the valence band and the
permits some valence electrons to jump into the conduction conduction band in fig 2.2.
band and become free electrons.
The energy bands in conductors overlap. In a conductive
material there are always a large number of free electrons.
Semiconductor Materials Germanium has its valence electrons in the fourth shell while
those in silicon are nearer the nucleus, in the third shell. The
Silicon and Germanium valence electrons in germanium are at higher energy levels
than those in silicon, so need less additional energy to escape
The atomic structures of silicon (atomic number 14) and from the atom. Germanium is therefore more unstable at
germanium (atomic number 32) are shown in Figure 3.1. higher temperatures, this being the basic reason why silicon is
Silicon is the most widely used material in diodes, transistors, the most widely used semiconductor material. Most of the rest
integrated circuits, and other semiconductor devices. Notice of this module will describe silicon semiconductors; differences
that both silicon and germanium have the characteristic four for germanium will be covered as required.
valence electrons of a semiconductor.
You may recall from module 3 that as temperature increases
the resistance of a conductor increases also (positive
temperature coefficient).
Covalent Bonds
Intrinsic Silicon Figure 3.3 shows how room temperature can add sufficient
heat energy to a valence electron, in an intrinsic silicon crystal,
If we have a crystal of pure silicon (or pure germanium) it is to make it jump into the conduction band. In doing so, it will
said to be intrinsic. leave behind a ‘hole’ in the valence band. This creates what is
called an ‘electron-hole pair’. When the free electron loses
At absolute zero Kelvin the energy gap between the valence energy it falls back into a hole, this being called
and conduction bands would be so large that the crystal would ‘recombination’.
be an insulator. As the temperature rises heat energy is
added.
Doping
N-Type Semiconductor
controlled by the number of impurity atoms added to the The conduction electron created by this doping process does
silicon. (Fig 3.4). not leave a hole in the valence band, and is balanced by the
positive ion locked into the crystal structure.
P-Type Semiconductor
The same situation occurs with the holes in the p side near the
junction, which tend to diffuse across the junction in the
opposite direction into the n side and recombine with electrons
as they move in. (Small yellow arrows in Fig 4.1).
When the electrons diffuse over the junction into the p-type
region, they leave behind the fixed pentavalent donor atoms,
making it a positive ion. Thus a net positive charge is built up
on the n side of the junction. Similarly a net negative charge is
established on the p side due to the remaining negatively
charged trivalent acceptor atoms. Once these net charges
have been established by the initial diffusion they reduce
further diffusion, the positive charge on the n side now
repelling holes and the negative charge on the p side repelling
electrons. The junction region is depleted of conducting holes
or electrons and is known as the depletion region.
When a diode is forward biased it will pass current; i.e. it will Reverse Bias
be conducting. To enable this, the barrier potential must first
be overcome. We recall that typical barrier potentials are Reverse bias stops current flow through the diode. If we
approximately 0.7 V for silicon and 0.3 V for germanium at connect a negative voltage to the p-type and a positive to the
25°C. To overcome this we must make the p-type at least 0.7v n-type, the depletion region will be reinforced and so will
positive with respect to the n-type. Fig 4.3 shows this, with the widen. This prevents majority carrier flow of current.
depletion region reduced to zero.
There will still be a very small amount of thermally generated
electron/hole pairs in the depletion region. This causes a
reverse leakage current of minority current carriers, in the
order of mA for germanium and nA for silicon diodes, to flow.
This current will increase as temperature increases. (Fig 4.4)
Dynamic Resistance If you plot this on a graph, you get the I-V characteristic curve
for a reverse-biased pn junction as shown in Figure 4.6. The
The resistance of the forward-biased pn material is not reverse current (IR) increases downward along the vertical axis
constant over the entire curve. Because the resistance and the pn junction reverse voltage (VR) increases to the left
changes as you move along the I-V curve, it is called dynamic along the horizontal axis. As you can see, there is very little
or ac resistance. Below the knee of the curve the resistance reverse current (usually μA or nA) until the reverse voltage
is greatest with the current increasing very little with voltage. across the junction reaches approximately the breakdown
The resistance becomes smallest above the knee, where value (VBR) at the knee of the curve. After this point, the
there is a large change in current for a small change in reverse voltage remains at approximately VBR, but IR increases
voltage. very rapidly resulting in overheating and possible damage.
The breakdown voltage for a typical silicon pn junction can The Complete I-V Characteristic Curve
vary, a minimum value of 50 V is not unusual, although they
can be made to withstand as much as 1,000V; with a typical Combine the curves for both forward bias and reverse bias,
maximum of 100V for germanium junctions. and you have the complete I-V characteristic curve for a
silicon pn junction, as shown by the blue line in Figure 4.7.
Notice that the IF scale is in mA compared to the IR scale
in nA.
Figure 4.8 Typical Diode Symbols Junction diodes are used as rectifiers to change a.c. to d.c.
in power supplies. To do this effectively and efficiently they
must have a low resistance to current in the forward direction
and a high resistance to current in the reverse direction,
together with a high breakdown voltage. Because of this,
almost all semiconductor rectifier diodes are silicon junction
types.
Half-Wave Rectifier value that is 0.7V less than the peak value of the input,
(commonly called the Diode Drop).
Figure 5.2 illustrates the process called half-wave
rectification. A diode is connected to an ac source which
provides the input voltage, Vin, and to a load resistor RL,
forming a half-wave rectifier. Remember that all ground
symbols represent the same point electrically.
Let us see what happens during one cycle of the input voltage.
When the sinusoidal input voltage (Vin) goes positive, the
diode is forward-biased and conducts current through the load
resistor, RL. This current produces an output voltage across
the load RL, which has the same shape as the positive half-
cycle of the input voltage.
During the second half of its cycle the input voltage goes
negative, and the diode is reverse-biased. There is no current,
so the voltage across the load resistor is 0 V. The result is that
only the positive half cycles of the ac input appear across the Figure 5.2 Operation of a Half-wave Rectifier
load resistor.
It is usually acceptable to use the ideal diode model, which
Since this output does not change its polarity it is a pulsating neglects the effect of the barrier potential, when the peak
dc voltage with a frequency of 50 Hz as shown in fig 5.2 lower. value of the applied voltage is much greater than the barrier
A negative output can be obtained by reversing the diode potential (at least 10 V, as a rule of thumb). We will always
connections. use the practical model of a silicon diode, taking the 0.7V
barrier potential into account unless stated otherwise.
In a practical rectifier the input voltage must overcome the
barrier potential before the diode becomes forward-biased. For
a silicon diode this results in a half-wave output with a peak
Average Value of the Half-Wave Output Voltage Half-Wave Rectifier with Transformer-Coupled Input
The average value of the half-wave rectified output voltage is A transformer is often used to couple the ac input voltage to
the value you would measure on a dc voltmeter. Mathe- the rectifier, shown at right above in Fig 5.4.
matically, it is determined by finding the area under the curve
over a full cycle, as illustrated in Figure 5.3, and then dividing
by 2πr, the number of radians in a full cycle. The result of this
is 0.318 VP, (approximately 32% VP ), where VP is the peak
value of the voltage.
Centre Tap Full Wave Rectifier Current in the transformer secondary flows in opposite
directions during alternate half cycles resulting in no
The full-wave centre-tapped rectifier uses two diodes polarisation of the transformer core and lower transformer
connected to the secondary of a centre-tapped transformer, as losses.
shown in Fig 5.5. The input voltage is coupled through the
transformer to the centre-tapped secondary, so half of the total As the output current is shared between two rectifier diodes,
secondary voltage appears between the centre tap and each the full wave circuit is used where larger load currents are
end of the secondary winding. required.
The half wave and full wave rectifier circuits discussed above
produce pulsating d.c. outputs. A smoothing circuit (see filters
in module 3) changes these outputs into a steady d.c. voltage
level. (Fig 5.7)
Operating Parameters
Other Diodes
These devices are all silicon diodes (to satisfy the temperature
Zener Diode requirement) that are specifically manufactured to operate in
the reverse bias region.
The operation of voltage reference and voltage regular diodes
is very similar, in that they are designed to operate under From the characteristic it can be seen that the reverse current
reverse bias conditions in the 'breakdown' region. They have is very small and is virtually independent of voltage up to the
to be manufactured to operate in this region without damage breakdown point (a few mA). At breakdown the reverse
being caused. The differences are: current increases rapidly for very little increase in voltage. The
maximum amount of current that a device can pass will vary
Voltage Reference Diode but for voltage reference diodes it is in the order of 40 mA
whereas some voltage regulator diodes can handle currents in
This develops, and holds across its terminals a very stable excess of 15 A without destruction.
reference voltage when conducting within a narrow current
range. They have very low temperature coefficients so that the
designed reference voltage stays constant with variations in
temperature. They typically operate within a range of 4v to
75v.
Figure 6.2 shows a typical zener diode together with its Basic Voltage Reference Zener Diode Circuit
symbol and I/V characteristic graph.
Figure 6.2 Zener Diode with I/V Characteristic Assume that the diode has a breakdown voltage of 6.2V at a
working current of 7.5mA and a dynamic resistance of 1kΩ
These diodes are manufactured with breakdown voltages from (typical figures). To provide an output of 6.2V the value of R
about 2V up to 100V. This range can be extended by must be such that the diode will operate in the breakdown
connecting diodes in series. region.
One of the main uses of this circuit is where it is necessary to
hold the output voltage reasonably constant for changes in the R = V = 28-6.2
supply voltage and also changes in load conditions. I 7.5x10-3
= 2906 Ohms
Photocells Photodiodes
Photocells change light into electrical signals. There are two Photodiodes are operated under reverse bias conditions. This
basic types, Photoconductive cells and Photovoltaic cells. device is a normal PN junction with a transparent case or
window. All semi-conductor diodes are subject to some
Photoconductive Cells movement of hole/electron pairs when the junction is at room
temperature and this gives rise to a small leakage current,
The resistance of certain semiconductors even with the diode reversed biased but the current is
decreases as the intensity of light falling on measured in microamperes. The leakage current increases in
them increases. They are therefore light proportion to the amount of light falling on the device. When
sensitive resistors and are sometimes light falls on the junction, its energy produces a much larger
referred to as light dependent resistors or number of hole/electron pairs and the leakage current is
varistors. They operate in either direction greatly increased. These devices have a rapid response to
(Bidirectional devices). light and are used in the encoding altimeter to convert the
binary grey code into a digital electrical signal.(Fig 6.5)
Photovoltaic Cells
Varactor Diode
The greater the level of reverse bias that is placed across the
diode, the greater the depletion layer becomes. The further
apart the “Plates” become, the smaller is the capacitance.
Varactor diodes are always operated under the reverse bias
condition, so there is no conduction.
It can be seen from figure 6.7, the greater the reverse Figure 6.7 Varactor Diode Characteristic
voltage applied, then the larger the depletion layer and the
smaller will be the capacitance.
Silicon Controlled Rectifier (Thyristor) the cathode and anode respectively while the central P region
is connected to the gate. (Fig 6.10).
The SCR, or thyristor, is a semi-conductor device made up of
both N and P materials. It has two stable states, “OFF” or In the off condition with the circuit connected to a supply, the
“ON”, and is used as a switching device. junction from the gate towards the anode is reverse biased
whilst the junction between the base and the anode and the
base and the cathode are forward biased. For all practical
purposes, current flow is blocked, although a small leakage
current will flow.
Figure 6.11 shows a typical SCR characteristic with 0 Figure 6.12 shows a SRC used to control a simple dc lamp
milliamps on the gate (Red curve). When the anode voltage supply circuit. When S1 is closed, the lamp will remain OFF.
reaches the break-over point, in this case 360 volts, the When S2 is closed, the gate current flows and the SCR will
current through the device goes to a maximum. switch ON, i.e. “Fires”. The anode current is large enough to
light L1.
If the gate current is increased, (Blue curve, 40mA through the
gate), then the break-over point occurs at lower anode
voltages. The advantage of the SCR can be seen from the fact
that a large current can be switched with a very small
controlling current.
On the positive half cycles the thyristor will be in its off state
and all of the applied voltages will be dropped across CSR1
and there will be no voltage developed across the load. The
voltage applied to the anode will also be applied to the gate
but will be delayed due to the charging time of the capacitor.
Once the gate voltage is high enough CSR1 will conduct and
voltage will be applied to the load.
When the anode voltage reduces to zero the device will switch
off and it will remain off throughout the negative half cycle of
the input waveform.
Thus, R1 gives control over the firing point, so controlling the
power to the load.
Figure 6.13 SCR Current Control Operation
This is a very common use of SCRs in radio and radar circuits. To make use of both half cycles of the input waveform it is
The capacitor C1 is charged via RI to a voltage less than the necessary to have two SCR's connected in inverse parallel.
break-over voltage of CSR1.
The name TRIAC is often used for this type of device. The
triac is manufactured with a single gate terminal which
simplifies the triggering for ac controllers. The terminals are
Figure 6.14 SCR Used as a Pulse Generator called Gate, Main Terminals 1 and 2 (MT1 and MT2). The
correct symbol is shown in Figure 6.16.
A suitable trigger pulse is applied and CSR1 will conduct,
which discharges C1 through the pulse transformer T1.
The most common The diac is a two terminal three layer device and therefore is
use for this type of not a member of the thyristor family. Its main use is to provide
circuit is in motor the gate triggering waveform for triacs. (Fig 6.17).
speed control and
as a solid state
relay contactor.
The arrangement
is such that
switching at a low
power level can be
used to apply high
power to a load.
When a gating signal is applied the load is then switched on. Figure 6.17 Diac Construction, Symbol and I/V
Advantages of this type of circuit over electro-mechanical Characteristic
relays include No contact bounce at switch on; no arcing at
switch off: small size; lightweight; no moving parts; no routine
maintenance
The Triac will switch off when the input voltage falls to zero.
Typical uses for these devices include speed controllers for
a.c. motors and light dimmers.
Functional Testing of Diodes Digital meters, on the other hand, have a positive output
voltage on their red leads and negative on the black lead.
To test a diode an ohmmeter is applied as in Figures 6.19 and Shown in figure 6.20.
6.20. The principle is that when forward biased the resistance
should be about 1 kΩ and when reverse biased it should be in
the order of several MΩ.
4.1.2 Transistors base +ve with respect to emitter for an n-p-n device, and base
–ve relative to emitter for a p-n-p device).
The transistor can be a high or low resistance device, hence
the name, which is derived from TRANSfer resISTOR. It is If you find it simpler, you can think of a transistor as two
used in many switching and amplifier circuits where its diodes connected back to back, with the arrow representing
resistive properties are controlled by small currents. Most of the base-emitter diode.
the theory from diodes can be extended to describe the
operation of the transistor. The base layer is physically very thin (less than 10 -6 metre)
and is lightly doped. The emitter is very heavily doped, with
The bipolar junction transistor is a three layer device with two the collector heavily doped and also physically much larger
p-n junctions. There are two possible types of arrangement: than the emitter. (Fig 7.1).
The three portions of the transistor are called the Emitter (e),
the Base (b) and the Collector (c). Although the emitter and
collector regions are the same type of extrinsic semiconductor
(N-type in n-p-n and P-type in p-n-p), they are constructed and
doped differently and are not interchangeable on a practical
device. The circuit symbol for both p-n-p and n-p-n are shown
in figure 7.1. The only difference between them is the
direction of the arrowhead on the emitter. For either type, the
arrowhead indicates the direction of “Conventional” current
flow when the base/emitter junction is forward biased (i.e. Figure 7.1 Construction and Symbols of Transistors
Transistor Action
If R1 is a low value compared to R2 current will flow from the +
For simplification of the explanation I will describe the side of the left hand battery through R1 and then to e.
operation of an npn transistor. Instead of conventional current let us think of electron flow.
Electrons will flow from e to b; a small amount will flow out to
First let us examine Fig 7.2. I have represented the emitter- the battery junction and the rest continue to c. The total
base (e-b) and base-collector (b-c) regions as resistors. We electron current from e will equal the sum of the two electron
can see that conventional current would flow from c through b currents leaving b.
to e, with electron flow in the opposite direction.
Figure 7.3
Figure 7.2
In the above examples we have used fixed value resistors.
Now let us consider Fig 7.3. I have split the battery in two, and Now we will see what happens when they are replaced by an
connected the centre to point b. We can see that c is still npn transistor. We will forward bias the base emitter junction
positive with respect to (w.r.t.) b and b is still positive w.r.t. e. (effectively forming a small variable resistance) and reverse
Conventional current will still flow from c to b and from b to e. bias the base collector junction to make this a very high
Depending on the value of the resistors, there will be current resistance. In Fig 7.4 I have drawn the npn regions such that
either from the + side of the left hand battery to point b and we can see the electron and hole movements within them.
thence to e, or from b to the junction of the batteries.
In Fig 7.4 (b) we see the result of the forward bias b to e. The
heavily doped emitter is teeming with majority carrier electrons
(blue dots) which diffuse into the very lightly doped base
region. The base is very narrow and so has very few holes
(red dots) for the electrons from the emitter to combine with.
Those that do so give the very small base current Ib.
Bias Conditions for Transistor Conduction For this to occur, the base-emitter junction must be forward
biased with the base-collector junction reverse biased. The
As shown in the previous notes and in fig 7.4; for an npn pnp transistor conducts in a similar manner, but the polarities
transistor to conduct transistor action must take place. of the applied voltages are, of course, reversed. See Fig 7.5.
Transistor Currents
Configurations
Common Emitter gives large current gain (50-500); high Figure 7.9 Common Collector Configuration
voltage gain; medium input resistance (2kΩ). There is also a
180º phase shift between the input and output signals.
Common Collector (often called Emitter Follower) gives large
current gain; voltage gain less than 1and a very high input
resistance (1MΩ).
On negative half cycles the reverse will occur and Vout will
increase.
Bipolar Junction Transistor (BJT) Modes of Operation collector current flow, there will be no voltage drop across Rc.
Output ‘A’ will be at Vcc, a high level representing a ‘1’ out.
Transistors are in one of three states, being either ‘CUT-OFF’;
‘SATURATED’ (fully on); or ‘AMPLIFYING’ (controlling the Changing switch A to the ‘0’ position now biases the transistor
size of the output signal). to saturation (from Vcc through Re). The collector of the
transistor and hence the output will fall to about 0.7V (the
Cut-Off is when the base-emitter junction is not forward voltage drop across the transistor) representing a ‘0’ out.
biased. The transistor is switched off.
4.1.3 Integrated Circuits (ICs) The first ICs were made in the early 1960s and consisted of
fairly simple circuits with fewer than 100 components per chip.
Introduction They were small-scale integrated (SSI) circuits. The
complexity increased rapidly, through medium-scale
An IC is a complete electronic circuit (containing transistors, integrated (MSI) and large-scale integrated (LSI) circuits, until
and perhaps diodes, resistors and capacitors) made from, today very-large-scale (VLSI) ones may have millions of
and on, a chip of silicon about 5 mm square and no more than components.
0.5 mm thick.
Compared with circuits built from separate components ICs
In Fig. 8.1 it is in its protective plastic case which has been are very much smaller, lighter, cheaper and more reliable.
partly removed to reveal the IC ('chip') and the wires radiating However their small size limits the power and voltage
from it to the pins that enable it to communicate with the (typically 30 V maximum) they can handle. In addition,
outside world. ICs are packaged in different ways; that shown although silicon is ideal for making diodes and transistors, it is
here is the popular dual-in-line (d.i.l.) arrangement with the not so good for high value resistors and capacitors (where the
pins (often 8, 14, 16 or more) 0.1 inch apart, in two lines on present limits are about 50 kΩ and 200 pF respectively)
either side of the case. Circular metal packages, similar to because they need too much space. Also, inductors and
those used for some transistors, are also common. transformers cannot be produced on a silicon chip.
The bar is cut into ¼ to ½ mm thick wafers whose surfaces Integrated capacitors are either reverse biased p-n junctions
are ground and highly polished. (Fig 8.2). or two conducting areas (e.g. of aluminium or doped silicon)
separated by a layer of silicon dioxide as dielectric. Each chip
Depending on their size, several is tested and faulty ones discarded; up to 70% may fail. The
hundred identical circuits (the wafers are next cut into separate chips; each chip is then
'chips') may be formed side by side packaged and
on the surface of one wafer by an connected
extension of the planar process (automatically) by
used for transistors. This first gold wires to the
involves depositing an insulating pins on the case.
layer of silicon dioxide on the The complete
wafer, then using a pattern of process, which
photographic masks, designed can require up to
from a large drawing of one chip, to three months,
create 'windows' in the oxide by must be done in a
exposure to ultraviolet light, followed by developing and controlled,
etching away with acids, Fig. 8.3. absolutely clean
environment. As
Doping then occurs, by exposing the wafer at high with discrete
temperature to the vapour of either boron or phosphorus, so component
that their atoms diffuse through the 'windows' into the silicon. circuits there are
The p- and n-type regions so produced for the various two broad groups
components are next interconnected to give the required of integrated
circuit by depositing aluminium, again using masks. Several circuit; - linear (or
layers can be built one on top of the other in this way. The analogue) and
construction of integrated diodes and transistors is similar to digital. The earliest ICs were digital, because they are easier
that of their discrete versions. Integrated resistors are thin to make and the market for them was larger.
layers of p-type silicon whose value depends on their length,
cross-sectional area and degree of doping. These are covered in Module 5. Linear ICs are the subject of
this Unit, particularly operational amplifiers, which were the
first linear type (1964). Most linear ICs are based on bipolar Figure 8.4 shows the AND gate truth table, logic circuit
transistors, but in some cases FETs are used either symbol and a corresponding circuit to carry out this function.
exclusively or in addition to bipolar types. The AND gate has an output of 1 only when all of its inputs
are equal to 1. The schematic circuit shows two switches
Types of Integrated Circuit connected in series. Unless both switches are closed, there
is no current flow to the output. The AND function is written
Integrated circuits are placed into two general groups, these as: X = A.B
are:
Digital ICs.
Linear ICs.
Digital ICs
AND Function.
OR Function.
NOT Function.
These three functions are performed by logic circuits that are
called the AND, OR and NOT logic gates. These gates or
circuit configurations can be combined to make decision
based on digital input information. In a digital logic gate it is Figure 8.4 AND Gate
only possible to have an output of either a 0 or 1.
AND Gate
Figure 8.5 shows the OR gate truth table, logic circuit symbol The NOT gate provides an output that is always the opposite
and a corresponding circuit to carry out this function. The OR of the input. This is called an inversion or 180 phase shift.
gate has an output if any input is a 1. The scematic shows The NOT gate is commonly referred to as an inverter. Figure
switches in parallel. The OR function is written as : X = A + B 8.6 shows the NOT gate truth table and logic circuit and a
corresponding circuit to carry out this function. The NOT
function is written X = Ā.
Linear ICs- the Operational Amplifier An operational amplifier (OP AMP) is a direct coupled
amplifier with a very high open loop voltage gain (A). It uses
Introduction feedback techniques to control both its operating
characteristics and its overall function. It can be used to
Operational amplifiers (Op Amps) were originally made from perform most general purpose amplifier duties as well as a
discrete components. They were designed to solve number of mathematical operations.
mathematical equations electronically, by performing
operations such as addition and division in analogue Properties of an Ideal Op Amp.
computers. Nowadays in IC form they have many uses, one
of the most important being as high gain d.c. and a.c. voltage Although the characteristics of an ideal op amp are
amplifiers. An Op Amp can contain twenty transistors or so, unattainable, modern IC types can provide a close
as well as resistors and small capacitors. A typical Op Amp is approximation. The ideal characteristics are:
shown in fig. 8.7; the physical size can be seen in fig 8.1.
Infinite Open Loop Voltage Gain (Ao).
Properties of a Practical Op Amp If an input is applied to the inverting input (with non-inverting
input grounded) the resulting output voltage is in anti-phase
As an indication of how near the practical op amp achieves with the input. If an input is applied to the non-inverting input
the ideal properties, listed below are the characteristics of the (with the inverting input grounded) the output voltage is in
SN741 op amp which will be used in the laboratory phase with the input.
experiments:
Operation is from a dual balanced d.c. power supply giving
Ao = 200,000 equal positive and
negative voltages,
Bandwidth depends on amount of NFB applied but in the range +5 v
gain falls to 0dB at just less than 1 MHz. to + 15 v. (Do not
confuse the input
Rin = 2MΩ signs with those
for the supply
Rout = 75Ω polarities, which,
for clarity, are
Input offset voltage = 1 mV i.e. this is the voltage which often left off
must be applied between the input terminals through circuit-diagrams.)
two equal resistors to obtain zero quiescent output Most of the
voltage. terminals are self-
NB. More modern ICs using FETs will approximate explanatory or will
closer to ideal properties. be explained in
the course of
Operation these notes.
Offset Null supply is the same as that from a +9V to 0V to -9V one,
however, if a single power supply is used, extra components
Terminals 1 and 5, the offset null terminals require further are required.
explanation. If the same input signal is applied to the input
terminals 2 and 3 the output (terminal 6) should be zero, in Output Voltage Limits
practice it is not. For d.c. amplification this is not acceptable.
The output is zeroed by The output voltage of an amplifier cannot rise above the
connecting a resistor supply voltage. If the op amp output needs to be allowed to
between terminals 1 & 5 as swing positive and negative then the op amp has to have both
shown, and adjusting it until positive and negative voltage supplies. These determine the
the output falls to zero. For limits of output voltage, and if they are exceeded cause
a.c. amplification a coupling distortion.
capacitor in series with the
output removes any If the voltage applied to the inverting input (-) is positive
unwanted d.c. offset. (Fig relative to the other input, the output voltage is negative. If
8.9). the voltage applied to the inverting input (-) is negative
relative to the other input, the output voltage is positive. That
is, the inverting input and the output are anti-phase.
Figure 8.9 Offset Null
Basically an op-amp is a differential amplifier. It amplifies the
Power Requirements difference between the two input voltages.
Operation is from a dual balanced d.c. power supply giving There are 3 cases:
equal positive and negative voltage + Vs in the range +5V to If V+ > V- the output is positive
+15V. The centre point of the power supply, i.e. 0V is If V+ < V- the output is negative
common to input and output and is taken as their voltage If V+ = V- the output is zero
reference.
In general the output is given by Vout = Ao ((V+) - (V-))
An op-amp can be operated from a single power supply. The where Ao is the gain.
voltage difference available from, for example, a 0V to 18V
Negative Feedback The relatively small loss in gain is far outweighed by the
As already advantages
mentioned, and as obtained.
can be seen from A simple feedback
the transfer network is shown in
characteristic in the diagram of an
figure 8.10; there inverting amplifier
is only a very in figure 8.11. The
small range of signal to be
input values giving amplified is applied
an output that is to the inverting
directly input via the
proportional (A to resistor; the output
B). It takes very little input to drive the amplifier into saturation is therefore
due to its extremely high gain. antiphase with respect to the input. The non-inverting input is
connected to ground. Negative feedback is provided by
Assuming a gain of 105, the maximum input voltage swing (for resistor Rf, called the 'feedback resistor', it feeds back a
linear amplification) is 9V/105 = 90V. This is of little certain amount of output voltage to the inverting input.
practical use. To reduce this gain and allow larger input
signals requires the use of negative feedback. Part of the Using this arrangement the gain can be calculated from;
output is fed back to the input in such a way that it produces a
voltage at the output that opposes the one from which it was -Rf/R1; therefore if Rf = 1M and R1 = 10k
taken. This basically means taking part of the output and 1M
feeding it back to the inverting input. (Feedback applied to the gain A = = -100
10k
the non-inverting input would be positive and would increase
the output). an input of 0.01V will cause an output change of 1.0V.
The application of negative feedback also gives greater It should be noted that the gain depends entirely on the
stability, less distortion and increased bandwidth; it also values of resistors Rf and R1, and is totally independent of
becomes possible to exactly predict the gain of the amplifier. the parameters of the operational amplifier.
-Rf
and Vout = Rin (Vin 1 + Vin 2 + Vin 3)
If R1 = R2 = R3 = Rin = Rf
4.2 Printed Circuit Boards avionics bay, saving the weight of LRU cases and mounting
trays. Failure normally means PCB replacement.
The assembly of the various circuits, which form part of the
units employed in aircraft electronic systems, necessitates the
interconnection of many components by means of electrical
conductors. Before the introduction of printed wiring, these
conductors were formed by wires, which connected to the
components either by soldering, or by screw and crimped
terminal methods.
components which comprise the circuit. The base material is After cooling has taken place, the individual copper-clad
commonly made up either of layers of phenolic resin boards are trimmed to the required size, inspected, and
impregnated paper, or of epoxy resin impregnated fibre glass packed in sealed polythene bags.
cloth which has been bonded to form a rigid sheet, which can
be readily sawn, cut, punched or drilled. The thickness of the Masking and Etching
base material depends on the strength and stiffness
requirements of the finished board, which, in turn are dictated Modern PCBs are designed using specialised software to
by the weight of the components to be carried, and by the automate the siting of components and tracks on the finished
size of the printed conductor area. board. Photographic masks are produced and the board has
the unwanted copper etched away in a similar manner to that
Conductor Material used to produce integrated circuits. (Figure 9.2)
Servomechanisms are a type of automatic control system. In this system, an input is applied and an output obtained.
The action of the output in slavishly following the demands of Figure 10.1 shows an example; assume an aircraft rudder
the input gives the system its name. (Servus is the Latin controlled by an open loop system. The demand, made by the
name for slave). pilot on the rudder bar, is picked up by the transducer which
Human operators are incapable of providing the degree of converts it to an electrical signal; i.e. the demand signal. This
precision necessary to operate complex machines requiring signal is amplified and fed to the motor, which responds by
fast and accurate control. They are also limited in the amount moving the load; i.e. the rudder. There is no positional
of power they can apply to a load. Servomechanisms provide feedback and the pilot does not know if the rudder has
the precise control and power that humans are unable to adopted the position requested.
provide.
The speed of response and the final position of the load
Servomechanisms possess the following properties: depend on the following factors:
If, for example, the pilot wanted to move the rudder 5°, a
demand is made at the rudder bar and this is converted to a
voltage at the transducer, say +5 volts. The error detector
immediately gives an output signal corresponding to +5 volts
error and this is amplified to drive the motor, moving the
rudder.
The essential features of a closed loop system are: There are two main classes of servomechanism - remote
position control (RPC) servos and velocity control servos
Information concerning the behaviour of the load is fed (velodynes).
back to the input. This is called feedback.
The position of the output (feedback) is compared to that As we have seen above, RPCs are used to control the
demanded by the input typically in a summing amplifier. angular, or linear position of a load (e,g. the rudder).
An error signal is produced proportional to the
difference between the demand and feedback signals. Remote Position Control Servomechanisms (RPCs)
Power amplification of the error signal to control the
load. The essential parts of an RPC servo are as follows:
Movement of the load in such a direction as to reduce
the error signal to zero, at which point the output is the Transducers - In general, a transducer is a device for
same as that demanded by the input. converting one form of energy into another, for example,
electrical to mechanical, heat to electrical or light to electrical.
In servo systems these are generally used to convert a
mechanical input to an electrical signal for the servo.
There are three possible types of inputs to a servo, these are: How well servomechanisms responds to a particular change
in input signal, in terms of transient response and overshoot,
Step Input - This type of input can be achieved by switching is a measure of its overall performance. Any servomechanism
off the servo power, moving the input shaft and then re- will take a finite time to start to move and also to settle down
applying power. The response of a servo system to this type at a new position. 'Setting Time' is defined as the time taken
of input reveals a great deal of information about the servo to approach a final steady state within specific limits. Fig 10.4
system. It is therefore used as a test signal. shows the response of an RPC system to a step input.
Damping
the green line in the diagram. This degree of damping is Frictional Forces which Produce Damping
often called 'ideal or required damping' (b).
There are frictional forces inherent in a servo system, which
Under ideally damped conditions, the system reaches the provide damping. These are coulomb friction and viscous
required position more quickly than when critically damped, friction. Another friction present when the servo is at rest is
but it over swings the demanded position and has to move stiction.
back onto it. This means the system takes slightly longer to
reach the steady state. Stiction
Coulomb Friction
Velocity Control Servomechanisms demand and the actual speed will always be present. By
using high gain in the amplifier this difference can be kept
In some applications it is the rotational speed of a shaft and very low.
not its position that must be controlled. A Rate or Velocity
Control Servomechanism Servo is shown in figure 10.10. The Velocity Lag
input demand signal is used to control the angular velocity of
the output shaft and not its position. To make the speed of the A Rate Servo using velocity feedback is just as prone to
driving motor exactly proportional to the input demand a velocity lag as a RPC Servo, but as it is only the speed and
servomechanism is essential. If a servomechanism were not not the actual position of the output that is measured, it may
used the speed of the output motor would vary with changes be ignored.
in the supply voltage or any changes of the friction in the
motor or its load.
Residual Error
Introduction
E & I Bar Transducer (Transformer) central to the E bar. Note that the diagram contains a
complete servo system.
The E & I bar transducer is so called because of the shape of
its component parts. Figure 10.12 shows the construction
and operation of an angular displacement E & I bar
transducer. A winding on the centre limb of the E bar carries
an A.C. excitation supply. Secondary coils are connected in
series opposition.
With the I bar in the central position (a) equal flux will flow in
the outer limbs of the E bar. The voltages induced in the two
secondary coils will be equal and opposite and will therefore
cancel out, so there will be no output signal. If the I bar is Figure 10.12 E and I Bar Transducer / Transformer
displaced from the central position, (b or c) more flux will flow
in the limb of the E bar with the smaller air gap and less flux
will flow in the limb with the larger air gap. The induced
voltages in the two windings will no longer cancel out and an
output voltage will be produced.
Induced EMF Type When the steel target is placed in close proximity to the
transducer the magnetic flux density increases due to the
reduction in reluctance, again, although the flux density
increased, no emf is induced because there is no relative
movement between the conductor and coil.
change in capacitance can be used to sense the position of ‘muscle’ power, whereas the control type control some sort of
the undercarriage. closed loop servo motor system.
Synchronous Data Transmission Systems (Synchros) Let us first look at a d.c. synchro system, called a ‘Desynn’.
These are found mainly on older and on small ‘DC’ aircraft.
Synchronous data transmission systems are designed to
indicate the position of a component or control surface that Desynn
cannot be directly observed. The systems fall into one of two
categories; d.c. systems called 'Desynn Systems' and a.c. In the basic Desynn system the transmitter comprises an
systems which are generally grouped under the heading of endless resistance wound on a circular former, this
'Synchro Systems'. arrangement being referred to as a 'Toroidal Resistance'.
Equally spaced at 120 intervals around the resistor are 3
Both a.c. and d.c. systems comprise two main components, a tappings. It is to these that the signal wires are connected.
transmitting element and a receiving element. The two being Running on the resistor are two wiper arm type contacts that
interconnected by wiring that provides the signal path. The are spaced apart by 180 and insulated from one another, it is
word 'synchronous' means 'happening at the same time', to these that system power is applied. (Fig 10.16)
which infers that when the transmitter is moved, the receiving
element, normally an indicator, will follow that movement
instantly.
The indicator comprises a permanent magnet rotor, pivoted to If power is removed, the small permanent magnet attracts the
rotate inside a soft iron stator, the pointer being attached to permanent magnet rotor, moving the pointer off scale.
the spindle. The stator carries three star connected windings
connected to the three wires coming from the transmitter. A.C. Synchro Systems
When dc power is applied to the wiper arms of the transmitter, Synchros are electromagnetic devices used to transmit
current will enter the positive wiper arm and divide to flow in positional data electrically from one position to another.
both directions, left and right, around the Toroidal resistor. Unlike Desynns they can also be used to compute the sum of
Both halves of the resistor has the same resistance, therefore two rotations or the difference in angle between them.
the current in each path will be equal. First we will look at synchro types and their definitions:
The resistance of the resister varies linearly; therefore when Synchro Types
28 volts is applied to the system as shown in the diagram, the
voltage at tapping 2 will be approx. 9.3 volts, as will the Synchro types may be classified as follows:
voltage at tapping 3. The voltage at tapping 1 will be 28 volts. Torque transmitter
The differences in potential at the three tappings cause Torque receiver
currents to flow in the wires that connect to the receiver. The Control transmitter
flow of current creates magnetic fields around the 3 stator Control transformer
windings in the receiver, which combine to produce a Torque differential receiver
resultant field across the stator. The permanent magnet Torque differential transmitter
aligns with the resultant stator field, in turn aligning with the Control differential transmitter
wiper arms of the transmitter.
Resolver
Irrespective of the position of the wiper arms in the
Torque Transmitter - TX
transmitter, the current flow between transmitter and receiver
will always create a field across the stator that aligns with
A synchro, the rotor of which is mechanically positioned, for
their position.
transmitting electrical information corresponding to the
A problem is that should the d.c. power to the system fail, the
angular position of the rotor relative to the stator.
pointer will remain in its last position. To prevent false
indication a small permanent magnet is fitted in the indicator.
A synchro, the rotor of which is free to turn, which develops a A synchro, the rotor of which is mechanically positioned, for
torque dependent on the difference between its rotor position modifying electrical angular information received from a
and the electrical angular information received from its control transmitter and transmitting electrical angular
connected torque transmitter or torque differential transmitter. information corresponding to the sum of, or difference
between, the electrical input angle and its own rotor position
Control Transmitter – CX angle.
A synchro, the rotor of which is mechanically positioned for Torque Differential Receiver – TDR
transmitting electrical information corresponding to the
angular position of the rotor relative to the stator. Normally A synchro, the rotor of which is free to turn, which develops a
used to supply control differential transmitters or control torque dependent on the difference between its own rotor
transformers. position and the sum of or difference between the two sets of
angular information received from two connected torque
Control Transformer – CT transmitters.
Synchro Schematics
Operation
The voltage induced in the stator coils will depend on the ratio
of the number of turns on the rotor to the number of turns on
the stator and the angular position of the rotor with respect to
the stators.
across the transformers will be equal and no current will flow Difference of Two Inputs
in any of the interconnecting wires.
If the TX is left stationary and the TDX is rotated by 15º the
voltages will be different and current will flow around the
stator windings. A torque reaction will occur and the rotor on
the receiver will turn until the voltages are equal and current
stops flowing. It should be noted that when the TDX is wired
as shown in fig 10.27, clockwise rotation of the TDX results in
anticlockwise rotation of the TR.
If both the TX and the TDX were rotated then the TR would
show the difference between the two movements (Fig 10.28).
This system is commonly used in radio navigation systems to
output the difference between commanded and actual
heading (or course).
Construction
Figure 10.28 Difference Output, TX rotated 60º; TDX 15º
In construction, control synchros are similar to torque
synchros but because they do not have to handle any motive
power for driving a load they may be of lighter construction.
Control Synchro System Also, because the signal from the receiver is going to be
amplified to drive an output, the impedance of the windings
Control synchros are used in electromechanical servo and can be made much higher and there is no danger of the
shaft positioning systems. They only produce a signal system burning out. The control synchro system is the most
representative of the position of the transmitter. This signal common of all synchros and has extensive use in aircraft
can then be amplified many times to power very large motors instrument and navigational systems
to move very large loads to a desired position.
The motor turns, driving the pointer and at the same time
driving the rotor of the CT towards the balanced position (90
to the resultant field). When the rotor is at 90 to the resultant
field, the induced emf falls to zero and the motor stops, the
pointer having moved to indicate the new position.