DRIVESHAFTS
DRIVESHAFTS
DRIVESHAFTS
WARNING
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ground when the driveshaft has been loosened or
removed.
29A-1
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
PK4
- the front left-hand wheel (see Wheel: Removal -
Essential special tooling Refitting) (35A, Wheels and tyres).
Rou. 604-01 Hub locking tool. a Drain the manual gearbox (see 21A, Manual gear-
box, Manual gearbox oil: Draining - Refilling,
Tav. 476 Ball joint extractor. page 21A-2) .
Tav. 1420-01 Screw jack for tools Tav.
1420, Tav.1050-04 , Tar. II - OPERATION FOR REMOVAL OF PART
1454, Tar. 1850. CONCERNED
cardiagn.com
Tightening torquesm
REMOVAL
a Remove:
29A-2
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
PK4
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134507 134502
a Remove: a Push back the front left-hand driveshaft from the
- the bolt (3) of the brake hose and wheel speed sen- stub axle carrier using the assembled tools (Tav.
sor wiring support, 1420-01) and (Tav. 1050-04).
134501
a Remove:
29A-3
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
PK4
Note:
When removing, if there is threadlock on the spli-
nes of the universal joint and the universal joint
cardiagn.com
nut, apply threadlock to the splines of the univer-
sal joint and the universal joint nut when refitting.
Note:
The driveshaft must fit freely into the hub carrier
until it protrudes enough for the hub nut to be fit-
ted.
29A-4
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
TL4
- the front left-hand wheel (see Wheel: Removal -
Essential special tooling Refitting) (35A, Wheels and tyres).
Rou. 604-01 Hub locking tool. a Drain the manual gearbox (see 21A, Manual gear-
box, Manual gearbox oil: Draining - Refilling,
Tav. 476 Ball joint extractor. page 21A-2) .
Tav. 1420-01 Screw jack for tools Tav.
1420, Tav.1050-04 , Tar. II - OPERATION FOR REMOVAL OF PART
1454, Tar. 1850. CONCERNED
cardiagn.com
Tightening torquesm
REMOVAL
a Remove:
29A-5
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
TL4
cardiagn.com
134507 134502
a Remove:
a Push back the front left-hand driveshaft from the
- the bolt (3) of the brake hose and wheel speed sen- stub axle carrier using the assembled tools (Tav.
sor wiring support, 1420-01) and (Tav. 1050-04).
- the brake hose and wheel speed sensor wiring
support,
- the nut (4) from the hub, immobilising the hub using
the (Rou. 604-01),
- the nut (5) from the track rod end,
- the track rod end from the hub carrier using the tool
(Tav. 476),
- the shock absorber base studs (6) .
134501
29A-6
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
TL4
Note:
When removing, if there is threadlock on the spli-
nes of the universal joint and the universal joint
cardiagn.com
nut, apply threadlock to the splines of the univer-
sal joint and the universal joint nut when refitting.
Note:
The driveshaft must fit freely into the stub-axle
carrier until it protrudes enough for the hub nut to
be fitted.
29A-7
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
ND4
II - REMOVAL OPERATION FOR PART
Essential special tooling CONCERNED
Rou. 604-01 Hub locking tool.
Tightening torquesm
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track rod end nut 37 N.m
WARNING a Remove:
- the bolt (3) of the brake hose and wheel speed sen-
In order to prevent irreversible damage to the front sor wiring support,
hub bearing:
- the brake hose and wheel speed sensor wiring
- Do not loosen or tighten the driveshaft nut when support,
the wheels are on the ground.
- the nut (4) from the hub, immobilising the hub using
- Do not place the vehicle with its wheels on the the (Rou. 604-01),
ground when the driveshaft has been loosened or
removed. - the nut (5) from the track rod end,
- the track rod end from the stub axle carrier using
the (Tav. 476),
REMOVAL
- the shock absorber base bolts (6) .
29A-8
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
ND4
a Engage the driveshaft into the stub axle carrier.
Note:
The driveshaft must fit freely into the stub-axle
carrier until it protrudes enough for the hub nut to
be fitted.
a Refit:
- the shock absorber base bolts,
- the shock absorber base nuts.
a Torque tighten the shock absorber base nuts (180
N.m).
a Position the track rod.
a Torque tighten the track rod end nut (37 N.m).
a Refit a new hub nut.
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a Torque tighten the hub nut (280 N.m) while immobi-
lising the hub using tool (Rou. 604-01).
134502
a Push back the front left-hand driveshaft from the a Refit the brake hose and wheel speed sensor wiring
support.
stub axle carrier using the assembled tools (Tav.
1420-01) and (Tav. 1050-04). a Tighten the bolt of the the brake hose and wheel
speed sensor wiring support (8 N.m).
a Remove:
a Clip:
- the front left-hand driveshaft.
- the brake hose,
- the left-hand differential output seal (see 21A, Ma-
nual gearbox, Differential output seal: Removal - the wheel speed sensor wiring.
- Refitting, page 21A-10) .
III - FINAL OPERATION
REFITTING a Fill up the manual gearbox (see 21A, Manual gear-
box, Manual gearbox oil: Draining - Refilling,
page 21A-2) .
I - REFITTING PREPARATION OPERATION
a Refit:
a parts always to be replaced: Front wheel hub nut
- the front left-hand wheel (see Wheel: Removal -
(13,02,03,20).
Refitting) (35A, Wheels and tyres),
- the engine undertray.
II - REFITTING OPERATION FOR PART
CONCERNED
Note:
When removing, if there is threadlock on the spli-
nes of the universal joint and the universal joint
nut, apply threadlock to the splines of the univer-
sal joint and the universal joint nut when refitting.
29A-9
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
JH3 or JR5
a Drain the manual gearbox (see 21A, Manual gear-
Essential special tooling box, Manual gearbox oil: Draining - Refilling,
page 21A-2) .
Rou. 604-01 Hub locking tool.
cardiagn.com
Tightening torquesm
REMOVAL
29A-10
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
JH3 or JR5
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134507 134501
a Remove: a Extract the front left-hand driveshaft from the ma-
- the hub nut (3) by immobilising the hub using the nual gearbox using the tool (Emb. 880) fitted with
tool (Rou. 604-01), the tool (Tav. 1813).
- the track rod end nut (4) . a Remove:
a Detach the track rod end using the (Tav. 476).
- the front left-hand driveshaft.
a Remove the shocker absorber base bolts (5) .
- the left-hand differential output seal (see 21A, Ma-
nual gearbox, Differential output seal: Removal
- Refitting, page 21A-10) .
REFITTING
134502
a Push back the front left-hand driveshaft (6) from the Note:
stub axle carrier (7) (Tav. 1420-01) and (Tav. 1050- When removing, if there is threadlock on the spli-
04). nes of the universal joint and the universal joint
a Remove the front left-hand driveshaft, on the wheel nut, apply threadlock to the splines of the univer-
side. sal joint and the universal joint nut when refitting.
29A-11
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
JH3 or JR5
a Insert the front left-hand driveshaft into the gearbox,
moving it straight in horizontally until it clips.
Note:
Pull on the driveshaft slightly to verify that it is
properly clipped into the gearbox.
Note:
The driveshaft must fit freely into the stub-axle
carrier until it protrudes enough for the hub nut to
be fitted.
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(180 N.m).
a Position the track rod.
a Torque tighten the track rod end nut (37 N.m).
a Refit a new hub nut.
a Torque tighten the hub nut (280 N.m) while immobi-
lising the hub using tool (Rou. 604-01).
a Fit the retaining bracket of the brake hose.
a Refit the bolt of the brake hose retaining bracket.
a Torque tighten the brake hose retaining bracket
bolt8 (N.m).
a Clip on the wheel speed sensor wiring harness.
29A-12
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
FK0
a Remove:
Essential special tooling
- the engine undertray,
Rou. 604-01 Hub locking tool.
- the front left-hand wheel (see Wheel: Removal -
Tav. 476 Ball joint extractor. Refitting) (35A, Wheels and tyres).
Tav. 1420-01 Screw jack for tools Tav. a Fit a oil recovery container.
1420, Tav.1050-04 , Tar.
1454, Tar. 1850.
II - OPERATION FOR REMOVAL OF PART
Tav. 1050-04 Universal driveshaft push CONCERNED
back tool (plate and claws
without ram).
cardiagn.com
Essential equipment
Tightening torquesm
a Remove:
WARNING
- the bolt (3) of the brake hose and wheel speed sen-
sor wiring support,
In order to prevent irreversible damage to the front
hub bearing: - the brake hose and wheel speed sensor wiring
- Do not loosen or tighten the driveshaft nut when support,
the wheels are on the ground.
- the nut (4) from the hub, immobilising the hub using
- Do not place the vehicle with its wheels on the the (Rou. 604-01),
ground when the driveshaft has been loosened or
removed. - the nut (5) from the track rod end,
- the track rod end from the stub axle carrier using
the tool (Tav. 476),
REMOVAL
- the bolts and the nuts (6) from the shock absorber
base.
I - REMOVAL PREPARATION OPERATION
a Push back the driveshaft from the stub axle carrier
a Position the vehicle on a two-post lift (see Vehicle: using the assembled tools (Tav. 1420-01) and (Tav.
Towing and lifting) (02A, Lifting equipment). 1050-04).
29A-13
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
FK0
a Engage the driveshaft into the stub axle carrier.
Note:
The driveshaft must fit freely into the stub axle
carrier until it protrudes enough for the hub nut to
be fitted.
a Refit:
- the shock absorber base bolts,
- the shock absorber base nuts.
a Torque tighten the shock absorber base bolts
(180 N.m).
a Position the track rod.
a Torque tighten the track rod end nut (37 N.m).
a Refit the hub nut.
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a Torque tighten the hub nut (280 N.m) while immobi-
lising the hub using the tool (Rou. 604-01).
138622
a Remove the front left-hand driveshaft from the auto- a Refit the brake hose and wheel speed sensor wiring
matic gearbox using the assembled tools (Tav. support.
1813) (7) and (Emb. 880) (8) a Tighten the bolt of the brake hose and wheel
speed sensor wiring support (8 N.m).
REFITTING a Clip:
- the brake hose,
I - REFITTING PREPARATION OPERATION
- the wheel speed sensor wiring.
a Always replace:
- the universal joint nut, III - FINAL OPERATION
- the differential output seal (see 23A, Automatic a Refit the front left-hand wheel (see Wheel: Removal
gearbox, Differential output seal: Removal - Re- - Refitting) .
fitting, page 23A-64) .
a Top up the automatic transmission (see 23A, Auto-
matic gearbox, Automatic gearbox oil: Draining -
II - REFITTING OPERATION FOR PART Refilling, page 23A-17) . (Put back the quantity
CONCERNED equivalent to the quantity recovered).
a a Refit the engine undertray.
Note:
During removal, if there is threadlock on the spli-
nes of the universal joint and the universal joint
nut, apply threadlock to the splines of the univer-
sal joint and universal joint nut when refitting.
29A-14
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
AJ0
II - OPERATION FOR REMOVAL OF PART
Essential special tooling CONCERNED
Rou. 604-01 Hub locking tool.
Tightening torquesm
cardiagn.com
WARNING
REMOVAL
134507
a Remove:
- the bolt (3) of the brake hose and wheel speed sen-
sor wiring support,
29A-15
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
AJ0
- the nut (4) from the hub, immobilising the hub using
the (Rou. 604-01),
- the nut (5) from the track rod end,
- the track rod end from the hub carrier using the tool
(Tav. 476),
- the shock absorber base studs (6) .
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141561
134502
a Push the front left-hand driveshaft back from the hub
carrier by pivoting the hub carrier.
123937
a Remove the bolts (7) from the gearbox oil coolant pi-
pes.
a Move aside the gearbox oil coolant pipes.
29A-16
DRIVESHAFTS
Front left-hand wheel driveshaft: Removal - Refitting 29A
AJ0
a Torque tighten the shock absorber base bolts
(180 N.m).
a Position the track rod.
a Torque tighten the track rod end nut (37 N.m).
a Refit the hub nut.
a Torque tighten the hub nut (280 N.m) while immobi-
lising the hub using the tool (Rou. 604-01).
a Refit:
- the brake hose and wheel speed sensor wiring
support,
- the bolt of the brake hose and wheel speed sensor
wiring support.
a Torque tighten the bolt of the brake hose and
wheel speed sensor wiring support (8 N.m).
a Clip:
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- the wheel speed sensor wiring,
141565
- the brake hose.
a
REFITTING
Note:
The driveshaft must fit freely into the hub carrier
until it protrudes enough for the hub nut to be fit-
ted.
29A-17
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
PK4
a Drain the manual gearbox (see 21A, Manual gear-
Essential special tooling box, Manual gearbox oil: Draining - Refilling,
page 21A-2) .
Rou. 604-01 Hub locking tool.
Tightening torquesm
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shock absorber base 180 N.m
bolts
REMOVAL
a Remove:
29A-18
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
PK4
cardiagn.com
134505 134503
a Remove: a Remove the driveshaft relay bearing bolt (7) .
- the bolt (3) of the brake hose and wheel speed sen-
sor wiring support,
- the brake hose and wheel speed sensor wiring
support,
- the nut (4) from the hub, immobilising the hub using
the (Rou. 604-01),
- the nut (5) from the track rod end,
- the track rod end from the hub carrier using the tool
(Tav. 476),
- the shock absorber base studs (6) .
134504
a Push back the front right-hand driveshaft from the
stub axle carrier using the assembled tools (Tav.
1420-01) and (Tav. 1050-04).
a Remove:
- the front right-hand driveshaft.
- the right-hand differential output seal (see Diffe-
rential output seal: Removal - Refitting) .
29A-19
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
PK4
a parts always to be replaced: Front wheel hub nut a Torque tighten the track rod end nut (37 N.m).
(13,02,03,20). a Refit a new hub nut.
a parts always to be replaced: relay bearing brac- a Torque tighten the hub nut (280 N.m) while immobi-
ket bolt (13,01,01,11). lising the hub using the tool (Rou. 604-01).
a Refit:
Note: - the brake hose and wheel speed sensor wiring
Always replace the relay bearing self-threading support,
bolt with a classic tapered-end bolt or a cylindri- - the bolt of the brake hose and wheel speed sensor
cal-pilot bolt every time the right-hand driveshaft wiring support.
is removed (except if the entire relay bearing is
replaced, in which case it is supplied with a self- a Torque tighten the wheel speed sensor wiring
threading bolt). support bolt (8 N.m).
a Clip:
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a Clean and grease the driveshaft relay bearing bore
into which the bearing is inserted with BR2+ - the wheel speed sensor wiring,
GREASE (see Vehicle: Parts and ingredients for - the brake hose.
the repairwork) (04B, Consumables - Products).
III - FINAL OPERATION
II - REFITTING OPERATION FOR PART
a Fill up the manual gearbox (see 21A, Manual gear-
CONCERNED
box, Manual gearbox oil: Draining - Refilling,
a Refit a new right-hand differential output seal (see page 21A-2) .
Differential output seal: Removal - Refitting) .
a Refit:
- the front right-hand wheel (see Wheel: Removal -
Note: Refitting) (35A, Wheels and tyres),
When removing, if there is threadlock on the spli- - the engine undertray.
nes of the universal joint and the universal joint
nut, apply threadlock to the splines of the univer-
sal joint and the universal joint nut when refitting.
Note:
The driveshaft must fit freely into the hub carrier
until it protrudes enough for the hub nut to be fit-
ted.
29A-20
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
TL4
a Drain the manual gearbox (see 21A, Manual gear-
Essential special tooling box, Manual gearbox oil: Draining - Refilling,
page 21A-2) .
Rou. 604-01 Hub locking tool.
Tightening torquesm
cardiagn.com
shock absorber base 180 N.m
bolts
REMOVAL
a Remove:
29A-21
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
TL4
cardiagn.com
134505 134503
a Remove:
a Remove the driveshaft relay bearing bolt (7) .
- the bolt (3) of the brake hose and wheel speed sen-
sor wiring support,
- the brake hose and wheel speed sensor wiring
support,
- the nut (4) from the hub, immobilising the hub using
the (Rou. 604-01),
- the nut (5) from the track rod end,
- the track rod end from the hub carrier using the tool
(Tav. 476),
- the shock absorber base studs (6) .
134504
a Remove:
29A-22
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
TL4
a parts always to be replaced: Front wheel hub nut a Torque tighten the track rod end nut (37 N.m).
(13,02,03,20). a Refit a new hub nut.
a parts always to be replaced: relay bearing brac- a Torque tighten the hub nut (280 N.m) while immobi-
ket bolt (13,01,01,11). lising the hub using tool (Rou. 604-01).
a Refit:
Note: - the brake hose and wheel speed sensor wiring
Always replace the relay bearing self-threading support,
bolt with a classic tapered-end bolt or a cylindri- - the bolt of the brake hose and wheel speed sensor
cal-pilot bolt every time the right-hand driveshaft
wiring support.
is removed (except if the entire relay bearing is
replaced, in which case it is supplied with a self- a Torque tighten the wheel speed sensor support
threading bolt). bolt (8 N.m).
a Clip:
cardiagn.com
a Clean and grease the driveshaft relay bearing bore
into which the bearing is inserted with BR2+ - the wheel speed sensor wiring,
GREASE (see Vehicle: Parts and ingredients for
- the brake hose.
the repairwork) (04B, Consumables - Products).
Note:
The driveshaft must fit freely into the hub carrier
until it protrudes enough for the hub nut to be fit-
ted.
29A-23
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
ND4
a Drain the manual gearbox (see 21A, Manual gear-
Essential special tooling box, Manual gearbox oil: Draining - Refilling,
page 21A-2) .
Rou. 604-01 Hub locking tool.
Tightening torquesm
cardiagn.com
shock absorber base 180 N.m
nuts
a Remove:
29A-24
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
ND4
REFITTING
Note:
Always replace the relay bearing self-tapping bolt
with a classic tapered-end bolt or a cylindrical-
pilot bolt every time the right-hand driveshaft is
removed (except if the entire relay bearing is
replaced, in which case it is supplied with a self-
cardiagn.com
tapping bolt).
Note:
When removing, if there is threadlock on the spli-
nes of the universal joint and the universal joint
nut, apply threadlock to the splines of the univer-
sal joint and the universal joint nut when refitting.
134503
a Fit the driveshaft into the gearbox as horizontally as
a Remove: possible.
- the front right-hand driveshaft, - the driveshaft into the relay bearing,
- the right-hand differential output seal (see 21A, - a new relay bearing bolt.
Manual gearbox, Differential output seal: Re-
moval - Refitting, page 21A-10) . a Torque tighten the relay bearing bolt (21 N.m)
29A-25
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
ND4
a Engage the driveshaft into the stub axle carrier.
Note:
The driveshaft must fit freely into the stub-axle
carrier until it protrudes enough for the hub nut to
be fitted.
a Refit:
- the shock absorber base bolts,
- the shock absorber base nuts.
a Torque tighten the shock absorber base nuts (180
N.m).
a Position the track rod.
a Torque tighten the track rod end nut (37 N.m).
a Refit a new hub nut.
cardiagn.com
a Torque tighten the hub nut (280 N.m) while immobi-
lising the hub using tool (Rou. 604-01).
a Refit the brake hose and wheel speed sensor wiring
support.
a Torque tighten the bolt of the wheel speed sensor
wiring support (8 N.m).
a Clip:
- the brake hose,
- the wheel speed sensor wiring.
29A-26
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
JH3 or JR5
a Drain the manual gearbox (see 21A, Manual gear-
Essential special tooling box, Manual gearbox oil: Draining - Refilling,
page 21A-2) .
Rou. 604-01 Hub locking tool.
Tightening torquesm
cardiagn.com
shock absorber base 180 N.m
bolts
REMOVAL
a Remove:
29A-27
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
JH3 or JR5
cardiagn.com
134505 134504
a Push back the front right-hand driveshaft (7) from
a Remove:
the stub axle carrier (8) using the assembled tools
(Tav. 1420-01) and (Tav. 1050-04).
- the hub nut (3) by immobilising the hub using the
tool (Rou. 604-01), a Remove:
- the front right-hand driveshaft from the gearbox,
- the track rod end nut (4) .
- the front right-hand driveshaft.
a Detach the track rod end using the (Tav. 476).
- the right-hand differential output seal (see 21A,
Manual gearbox, Differential output seal: Re-
a Remove the shocker absorber base bolts (5) .
moval - Refitting, page 21A-10) .
REFITTING
134682
29A-28
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
JH3 or JR5
II - REFITTING OPERATION FOR PART - the engine undertray.
CONCERNED
a Refit a new right-hand differential output seal (see
21A, Manual gearbox, Differential output seal:
Removal - Refitting, page 21A-10) .
Note:
When removing, if there is threadlock on the spli-
nes of the universal joint and the universal joint
nut, apply threadlock to the splines of the univer-
sal joint and the universal joint nut when refitting.
cardiagn.com
a Torque tighten the relay bearing bolt (21 N.m).
a Insert the front right-hand driveshaft into the stub
axle carrier.
Note:
The driveshaft must fit freely into the stub-axle
carrier until it protrudes enough for the hub nut to
be fitted.
29A-29
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
FK0
a Fit a oil recovery container.
Essential special tooling
Essential equipment
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Tightening torquesm
a Remove:
29A-30
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
FK0
REFITTING
a Always replace:
Note:
Always replace the self-tapping bolt on the relay
bearing with a standard ogival ended bolt or a
cylindrical pilot point bolt whenever the right-
cardiagn.com
hand driveshaft is removed (except for a com-
plete replacement of the relay bearing as it is
134504 supplied with a self-tapping bolt).
a Push back the driveshaft from the stub-axle carrier
using the assembled tools (Tav. 1420-01) and (Tav. a Clean the bore of the driveshaft relay bearing into
1050-04). which the bearing will be fitted using SURFACE
CLEANER (see Vehicle: Parts and ingredients
for the repairwork) (04B, Consumables - Pro-
ducts).
Note:
When removing, if there is threadlock on the spli-
nes of the universal joint and the universal joint
nut, apply threadlock to the splines of the univer-
sal joint and universal joint nut when refitting.
134503 (see Vehicle: Parts and ingredients for the
repairwork) (04B, Consumables - Products).
a Remove:
- the driveshaft relay bearing bolt (7) , a Fit the driveshaft into the gearbox as horizontally as
possible.
- the front right-hand driveshaft.
a Refit:
29A-31
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
FK0
a Insert the driveshaft in the stub-axle carrier.
Note:
The driveshaft must fit freely into the stub-axle
carrier until it protrudes enough for the hub nut to
be fitted.
a Refit:
- the shock absorber base bolts,
- the shock absorber base nuts.
a Torque tighten the shock absorber base nuts (180
N.m).
a Position the track rod.
a Torque tighten the track rod end nut (37 N.m).
a Refit the hub nut.
cardiagn.com
a Torque tighten the hub nut (280 N.m) while immobi-
lising the hub using tool (Rou. 604-01).
a Refit:
- the brake hose and wheel speed sensor wiring
support,
- the bolt of the brake hose and wheel speed sensor
wiring support.
a Torque tighten the bolt of the brake hose and
wheel speed sensor wiring support (8 N.m).
a Clip:
- the brake hose,
- the wheel speed sensor wiring.
29A-32
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
AJ0
II - OPERATION FOR REMOVAL OF PART
Essential special tooling CONCERNED
Rou. 604-01 Hub locking tool.
Tightening torquesm
cardiagn.com
shock absorber base 180 N.m
bolts
WARNING
REMOVAL
29A-33
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
AJ0
- the nut (4) from the hub, immobilising the hub using REFITTING
the (Rou. 604-01),
- the track rod end nut (5) , I - REFITTING PREPARATION OPERATION
- the track rod end from the hub carrier using the tool a parts always to be replaced: Front wheel hub nut
(Tav. 476), (13,02,03,20)
- the shock absorber base studs (6) . a parts always to be replaced: relay bearing brac-
ket bolt (13,01,01,11)
Note:
Always replace the relay bearing self-threading
bolt with a classic tapered-end bolt or a cylindri-
cal-pilot bolt every time the right-hand driveshaft
is removed (except if the entire relay bearing is
replaced, in which case it is supplied with a self-
threading bolt).
cardiagn.com
a Clean the bore of the driveshaft relay bearing into
which the bearing will be fitted using SURFACE
CLEANER (see Vehicle: Parts and ingredients
for the repairwork) (04B, Consumables - Pro-
ducts).
a Lubricate the bore of the driveshaft relay bearing
into which the bearing is fitted using BR2+ GREASE
(see Vehicle: Parts and ingredients for the repai-
rwork) (04B, Consumables - Products).
134503
a Remove the driveshaft relay bearing bolt (7) . II - REFITTING OPERATION FOR PART
CONCERNED
a Fit the driveshaft into the gearbox as horizontally as
possible.
a Refit:
- the front right-hand driveshaft into the relay bea-
ring,
- a new relay bearing bolt.
a Torque tighten the relay bearing bolt (21 N.m).
a Insert the front right-hand driveshaft into the hub car-
rier.
Note:
The driveshaft must fit freely into the hub carrier
until it protrudes enough for the hub nut to be fit-
ted.
29A-34
DRIVESHAFTS
Front right-hand wheel driveshaft: Removal - Refitting 29A
AJ0
a Refit the hub nut.
a Torque tighten the hub nut (280 N.m) while immobi-
lising the hub using tool (Rou. 604-01).
a Refit:
- the brake hose and wheel speed sensor wiring
support,
- the bolt of the brake hose and wheel speed sensor
wiring support.
a Torque tighten the bolt of the brake hose and
wheel speed sensor wiring support (8 N.m).
a Clip:
- the brake hose,
- the wheel speed sensor wiring.
cardiagn.com
a Refit:
- the engine undertray,
- the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).
29A-35
DRIVESHAFTS
Relay shaft bearing: Removal - Refitting 29A
JH3 or JR5
REMOVAL REFITTING
a Position the vehicle on a two-post lift (see Vehicle: a parts always to be replaced: Relay shaft bearing
Towing and lifting) (02A, Lifting equipment). (13,01,01,07).
a parts always to be replaced: relay bearing rub-
a Remove: ber ring (13,01,01,10).
- the engine undertray bolts, a Using SURFACE CLEANER (see Vehicle: Parts
and ingredients for the repairwork) (04B, Consu-
- the engine undertray.
mables - Products), clean and degrease the relay
a Drain the gearbox (see 21A, Manual gearbox, Ma- bearing bore.
nual gearbox oil: Draining - Refilling, page 21A-2) a Lubricate the relay shaft mating face into which the
. relay shaft bearing is inserted.
a Remove:
II - REFITTING OPERATION FOR PART
- the front right-hand wheel (see Wheel: Removal - CONCERNED
cardiagn.com
Refitting) (35A, Wheels and tyres),
a Fit a new bearing on the relay shaft.
- the front right-hand driveshaft (see 29A, Drives-
hafts, Front right-hand wheel driveshaft: Remo- a Fit the relay shaft bearing until it is fully inserted
val - Refitting, page 29A-18) , using a tube so that it rests on the relay shaft inner
bearing ring.
- the differential output seal (see 21A, Manual gear-
a Refit a new lock ring.
box, Differential output seal: Removal - Refit-
ting, page 21A-10) .
III - FINAL OPERATION
100642
a Remove the lock ring (1) from the relay shaft bearing
(2) .
Note:
Do not scratch the contact surface of the lip seal
on the relay shaft (3) .
29A-36
DRIVESHAFTS
Relay shaft bearing: Removal - Refitting 29A
ND4 or PK4 or TL4
REMOVAL REFITTING
a Position the vehicle on a two-post lift (see Vehicle: a parts always to be replaced: Relay shaft bearing
Towing and lifting) (02A, Lifting equipment). (13,01,01,07).
parts always to be replaced: relay bearing rub-
a Remove: ber ring (13,01,01,10).
- the engine undertray bolts, a Clean and degrease the bore of the relay bearing
with SURFACE CLEANER (see Vehicle: Parts
- the engine undertray.
and ingredients for the repairwork) (04B, Consu-
a Drain the gearbox (see 21A, Manual gearbox, Ma- mables - Products).
nual gearbox oil: Draining - Refilling, page 21A-2) a Lubricate the relay shaft mating face into which the
. bearing is inserted.
a Remove:
II - REFITTING OPERATION FOR PART
- the front right-hand wheel (see Wheel: Removal - CONCERNED
cardiagn.com
Refitting) (35A, Wheels and tyres),
a Fit a new bearing on the relay shaft.
- the front right-hand driveshaft (see 29A, Drives-
hafts, Front right-hand wheel driveshaft: Remo- a Fit the bearing to the end using a tube, so that it
val - Refitting, page 29A-18) , rests on the inner bearing race.
a Refit a new lock ring.
- the right-hand differential output seal (see 21A,
Manual gearbox, Differential output seal: Re-
moval - Refitting, page 21A-10) . III - FINAL OPERATION
a Refit:
II - OPERATION FOR REMOVAL OF PART - a new right-hand differential output seal (see 21A,
CONCERNED Manual gearbox, Differential output seal: Re-
moval - Refitting, page 21A-10) ,
- the front right-hand driveshaft (see 29A, Drives-
hafts, Front right-hand wheel driveshaft: Remo-
val - Refitting, page 29A-18) ,
- the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).
a Top up the gearbox (see 21A, Manual gearbox,
Manual gearbox oil: Draining - Refilling, page
21A-2) .
a Refit the engine undertray.
100642
a Remove the lock ring (1) from the relay shaft bearing
(2) .
Note:
Do not scratch the contact surface of the lip seal
on the relay shaft (3) .
29A-37
DRIVESHAFTS
Front driveshaft gaiter on wheel side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
a Remove:
Essential special tooling
- the engine undertray bolts,
Tav. 1168 Thermoplastic driveshaft gai-
- the engine undertray,
ter clip fitting tool.
a Drain the manual gearbox (see 21A, Manual gear-
Tav. 1784 Driveshaft gaiter clip tool. box, Manual gearbox oil: Draining - Refilling,
page 21A-2) .
Essential equipment a Remove:
steel inertia hammer - the wheel on the side concerned (see Wheel: Re-
moval - Refitting) (35A, Wheels and tyres),
roll pin punch
- the wheel driveshaft on the side concerned (see
parts washer 29A, Driveshafts, Front right-hand wheel dri-
veshaft: Removal - Refitting, page 29A-18) or
(see 29A, Driveshafts, Front left-hand wheel dri-
veshaft: Removal - Refitting, page 29A-2) ,
- the differential output seal on the side concerned
(see 21A, Manual gearbox, Differential output
cardiagn.com
seal: Removal - Refitting, page 21A-10) .
109634
a
IMPORTANT
Wear leaktight gloves (Nitrile type) for this opera-
tion.
REMOVAL
29A-38
DRIVESHAFTS
Front driveshaft gaiter on wheel side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
II - OPERATION FOR REMOVAL OF PART
CONCERNED
128077
cardiagn.com
93034
128411
REFITTING
128415
I - REFITTING PREPARATION OPERATION
a Cut the big securing clip (10) and the small securing
clip (11) using cutting pliers or a metal saw, taking a parts always to be replaced: Front driveshaft
care not to damage the stub axle bowl and the dri- gaiter on wheel side (13,01,03,05).
veshaft. a parts always to be replaced: wheel side front dri-
veshaft seal locking ring (13,01,01,09).
a Push back the gaiter to release the stub axle bowl.
a Always replace:
a Cut off the driveshaft gaiter. - the small securing clip,
a Remove as much grease as possible. - the big securing clip.
29A-39
DRIVESHAFTS
Front driveshaft gaiter on wheel side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
a Using a parts washer, clean the driveshaft and the a Spread the quantity of grease around the gaiter and
stub axle bowl. the stub axle bowl.
cardiagn.com
109768
a Refit the stub axle bowl (18) to the driveshaft by tap-
ping the stub axle bowl using a brass drift until the
128412
lock ring clicks into place behind the ball hub.
a Fit the small securing clip (15) onto the driveshaft. a Insert the gaiter lip into the groove of the stub axle
bowl.
a Lightly lubricate the driveshaft using the grease sup-
plied with the gaiter to facilitate its fitting.
Note:
Check that the gaiter lip is correctly positioned in
the groove of the driveshaft.
128416
29A-40
DRIVESHAFTS
Front driveshaft gaiter on wheel side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
Clic clip - the wheel driveshaft on the side concerned (see
29A, Driveshafts, Front right-hand wheel dri-
veshaft: Removal - Refitting, page 29A-18) or
(see 29A, Driveshafts, Front left-hand wheel dri-
veshaft: Removal - Refitting, page 29A-2) ,
- the wheel on the side concerned (see Wheel: Re-
moval - Refitting) (35A, Wheels and tyres),
a Fill up the manual gearbox (see 21A, Manual gear-
box, Manual gearbox oil: Draining - Refilling,
page 21A-2) .
a Refit the engine undertray.
cardiagn.com
115197
115196
a Tighten the clips using the tool (Tav. 1168) (19) for
clic clips or the tool (Tav. 1784) (20) for profile end
clips.
a Refit:
29A-41
DRIVESHAFTS
Front right-hand driveshaft gaiter on gearbox side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
- the engine undertray.
Essential special tooling
a Drain the manual gearbox (see 21A, Manual gear-
Tav. 1168 Thermoplastic driveshaft gai- box, Manual gearbox oil: Draining - Refilling,
ter clip fitting tool. page 21A-2) .
cardiagn.com
109767
(1) Deflector
(2) Driveshaft
(3) Ball bearing
(4) Driveshaft yoke sleeve
(5) Spider
(6) Driveshaft gaiter
(7) Small securing clip
(8) Big securing clip
(9) Lock ring
IMPORTANT
Wear leaktight gloves (Nitrile type) for this opera-
tion.
REMOVAL
29A-42
DRIVESHAFTS
Front right-hand driveshaft gaiter on gearbox side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
II - OPERATION FOR REMOVAL OF PART
CONCERNED
cardiagn.com
128793
a Remove the driveshaft yoke sleeve (12) .
128487
Note:
- since the driveshaft yoke sleeve does not have
a stop tab, it can be removed without being for-
ced,
- do not remove the rollers from their respective
bushings as the rollers and needles are mat-
ched and should never be interchanged.
Note:
Never use thinner to remove grease.
128486
a Cut the big securing clip (10) and the small securing
clip (11) using cutting pliers or a metal saw, taking
care not to damage the yoke sleeve or the drives-
haft.
a Push back the driveshaft gaiter to release the drives-
haft yoke sleeve.
29A-43
DRIVESHAFTS
Front right-hand driveshaft gaiter on gearbox side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
cardiagn.com
109409 127992
a Remove the lock ring (13) using circlip pliers. a
Note:
Note:
Mark the position of the spider before extracting
Mark the position of the spider before extracting it.
it.
a Remove the spider (14) using a press and a re-
leasing type extractor.
a Remove the driveshaft gaiter (15) from the drives-
haft.
REFITTING
29A-44
DRIVESHAFTS
Front right-hand driveshaft gaiter on gearbox side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
II - REFITTING OPERATION FOR PART
CONCERNED
cardiagn.com
127992
a Refit the spider (18) in the position marked during re-
128412 moval.
a Fit the small tightening clip (1 6) to the propeller
shaft.
a Lightly lubricate the driveshaft using the grease sup-
plied with the gaiter to facilitate its fitting.
109409
a Fit a new lock ring (19) using circlip pliers.
128409
a Refit the gaiter (17) onto the driveshaft.
a Insert the gaiter lip into the groove of the driveshaft.
29A-45
DRIVESHAFTS
Front right-hand driveshaft gaiter on gearbox side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
Clic clip
cardiagn.com
128488 115197
a Divide the quantity of grease between the driveshaft
gaiter and the yoke sleeve. Clip with profile end
a Engage the yoke sleeve (20) on the tripod (21) .
a Position the driveshaft gaiter lip into the groove of
the yoke sleeve.
Note:
Check that the gaiter lip is correctly positioned in
the groove of the driveshaft.
115196
a Tighten the clips using the tool (Tav. 1168) (22) for
clic clips or the tool (Tav. 1784) (23) for profile end
clips.
a Refit:
29A-46
DRIVESHAFTS
Front right-hand driveshaft gaiter on gearbox side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
- the front right-hand driveshaft (see 29A, Drives-
hafts, Front right-hand wheel driveshaft: Remo-
val - Refitting, page 29A-18) ,
- the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).
a Fill up the manual gearbox (see 21A, Manual gear-
box, Manual gearbox oil: Draining - Refilling,
page 21A-2) .
a Refit the engine undertray.
cardiagn.com
29A-47
DRIVESHAFTS
Front left-hand driveshaft gaiter on gearbox side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
REMOVAL
Essential special tooling
cardiagn.com
hafts, Front left-hand wheel driveshaft: Remo-
val - Refitting, page 29A-2) ,
- the differential output seal (see 21A, Manual gear-
box, Differential output seal: Removal - Refit-
ting, page 21A-10) .
109401
IMPORTANT
Wear leaktight gloves (Nitrile type) for this opera-
tion.
29A-48
DRIVESHAFTS
Front left-hand driveshaft gaiter on gearbox side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
II - OPERATION FOR REMOVAL OF PART
CONCERNED
cardiagn.com
109408
a Remove the driveshaft yoke sleeve (13) .
128413
Note:
- since the driveshaft yoke sleeve does not have
a stop tab, it can be removed without being for-
ced,
- do not remove the rollers from their respective
bushings as the rollers and needles are mat-
ched and should never be interchanged.
Note:
Never use thinner to remove grease.
128414
a Cut the big securing clip (11) and the small securing
clip (12) using cutting pliers or a metal saw, taking
care not to damage the yoke sleeve or the drives-
haft.
a Push back the driveshaft gaiter to release the drives-
haft yoke sleeve.
29A-49
DRIVESHAFTS
Front left-hand driveshaft gaiter on gearbox side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
cardiagn.com
109409 127992
a Remove the lock ring (14) using circlip pliers. a
Note:
Note:
Mark the position of the spider before extracting
Mark the position of the spider before extracting it.
it.
a Remove the spider (15) using a press and a re-
leasing type extractor.
a Remove:
REFITTING
a Always replace:
- the cup,
29A-50
DRIVESHAFTS
Front left-hand driveshaft gaiter on gearbox side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
II - REFITTING OPERATION FOR PART
CONCERNED
cardiagn.com
127992
a Refit the spider (18) in the position marked during re-
128412 moval.
a Fit the small securing clip (16) onto the driveshaft.
a Lightly lubricate the driveshaft using the grease sup-
plied with the gaiter to facilitate its fitting.
109409
a Refit a new lock ring (19) using circlip pliers.
128409
a Refit the gaiter (17) onto the driveshaft.
a Insert the gaiter lip into the groove of the driveshaft.
29A-51
DRIVESHAFTS
Front left-hand driveshaft gaiter on gearbox side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
a Position the driveshaft gaiter lip into the groove of
the yoke sleeve.
Note:
Check that the gaiter lip is correctly positioned in
the groove of the driveshaft.
cardiagn.com
128410
a Refit:
- the cup (20) onto the cup spring (21) ,
- the cup spring equipped with the cup into the dri-
veshaft yoke sleeve (22) .
109408
a Divide the quantity of grease between the driveshaft
gaiter and the yoke sleeve.
a Engage the yoke sleeve (23) on the tripod (24) .
29A-52
DRIVESHAFTS
Front left-hand driveshaft gaiter on gearbox side: Removal - Refitting 29A
JH3 or JR5 or ND4 or PK4 or TL4
Clic clip - the front left-hand driveshaft (see 29A, Drives-
hafts, Front left-hand wheel driveshaft: Remo-
val - Refitting, page 29A-2) ,
- the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).
a Fill up the manual gearbox (see 21A, Manual gear-
box, Manual gearbox oil: Draining - Refilling,
page 21A-2) .
a Refit the engine undertray.
cardiagn.com
115197
115196
a Tighten the clips using the tool (Tav. 1168) (25) for
clic clips or the tool (Tav. 1784) (26) for profile end
clips.
a Refit:
29A-53