Module 1
Module 1
Timeframe: You are expected to finish all the activities, assignments, and
Week 1 -2 assessments of this module in one week.
Introduction/Overview
INTRODUCTION
This module aims to develop knowledge, skills, and attitude of the student in Operations
Research and its importance to business . This includes the origin of operations research and its
importance to business, introduction to linear programming and transportation problems and
development of mathematical model/s to provide analytical and software solutions . This module
is designed to make the students realize the essence of the scientific approach to decision
making.
LEARNING OUTCOMES
To maximize manpower hours (equivalent to 1000 hours) , Chairman M must hire 50 factory
workers and 70 restaurant workers .
Simplex Method
The simplex method gives an alternate solution to a LP problem. The method makes use of
iterative process; an algorithm. Whenever a LP problem involves more than 2 variables , solution
does not involve a simple process and graphical solution might become difficult to apply.
Summary of the algorithm
1. Convert any inequalities to equations by adding slack variables to ≤ constraints and
subtracting surplus variables from ≥ constraints .
2. Add artificial variables to all constraints that were originally ≥ inequalities or equations. Give
the artificial variables objective coefficients of +M in minimization problems and –M for
maximization problems.
3. Enter the resulting equations in the simplex tableau.
4. Calculate the Zj and Cj-Zj values for this solution.
5. Determine the entering variable(optimum column)by choosing the one with the largest
positive Cj-Zj value in maximization problems and the most negative Cj-Zj value in minimization
problem.
6. Determine the row to be replaced by dividing quantity-column values by their corresponding
optimal column values and choosing the smallest nonnegative quotient(only compute the ratios
for rows whose element in the optimal column are greater than zero; omit ratios such as 5/0 and
12/- 5)
7. Compute the values for the replacing row.
8.Compute the values for the remaining rows (new element= old element- intersectional element
of the old row X corresponding elements of the replacing row).
9. Calculate the Zj and Cj-Zj values for this solution.
10. If there is still a negative Cj-Zj in a minimization problem or positive Cj-Zj in a maximization
problem. return to step 5
11. If there is no more negative Cj-Zj in a minimization problem or positive Cj-Zj in a
maximization problem. The optimal solution has been obtained.
Sample Problem 2. To help his parents augment his financial needs this quarantine
period, Matthew started online selling of Face Masks and Vitamin C. Due to limited time , he allots
no more than 60 minutes selling these items on weekends and at most 48 minutes on weekdays.
On the average, it takes him 4 minutes to transact orders of each box of face masks and 2
minutes for each box of vitamin C during weekends .On weekdays, it takes him an average of 2
minutes for each box of face mask and 4 minutes for each box of Vitamin C to transact. If he
earns a profit of P80 per box of Face masks and P60 for each box of Vitamin C, how many boxes
of each kind must he sell every week to maximize his profit?
Step 8.Compute the values for the remaining rows (new element= old element- intersectional
element of the old row x corresponding elements of the replacing row).
Return to step 6
Return to step 7
Software Solution provides Sensitivity Analysis of the problem but is not discussed here.
16 24 16
X 82 YA is X7,YB is X8,YC is X9
8 16 24
Y 77
72 102 41
72 102 41
Step 4 Evaluate unused cells for improvement
To determine if the present solution can be improved, unused cells(blank squares) have to be
evaluated. Each time a value occupies a cell, other cells are affected by this change; either an increase in
cost or a decrease in cost and is represented by a + for an increase and a - for a decrease. Unused cell
and cells affected by the change form a ‘close loop’. Only one cell must be empty in the loop.
A B
WB : +8 -24+16-4= -4 ( a reduction of 4 in unit cost)
W 4 8 WC : +8-4+16-24+16-24=-12 ( a reduction of 12 in unit cost)
XC : +16-24+16-24=-16 ( a reduction of 16 in
16 24 unit cost) YA : +8-16+24-16=0 (no reduction in unit
cost)
X
When WB is given a unit value of 1, cost is increased by 8 (+8) ,hence, WA is decreased by 4 (-4) which will
make XA increase cost by 16(+16) and reduce cost by 8 (-8) in XB.
For simplicity, loop for WC,XC and YA is each presented below while the computations are shown above.
WA WC XB XC XA XB
XA XB YB YC YA YB
YB YC
Step 5 Develop the improved solution
Since XC is to be improved, its adjacent cell having the smallest value must be plugged into it and
corresponding increase or decrease in the value of the cells must be computed.
B C B C
24 16 24 16
X X
66 25 41
16 24 16 24
Y Y 77
36 41
Step 6 Set up the new solution and compute the total cost
A B C
4 8 8
56 W 56
16 24 16
16 25 41 X 82 TC= 4(56)+ 16(16)+24(25)+16(41)+16(77)
= P 2968
8 16 24
77 Y 77
72 102 41
Step 7 Go back to Step 4 , evaluate unused cells and when computation for improvement does not yield
negative values, optimal solution has been reached. Otherwise, proceed to Step 5.
A B
WB : +8 -24+16-4= -4 ( a reduction of 4 in unit cost)
4 8
W WC :+8-4+16-16= 4 ( an increase of 4 in unit cost)
YA :+8-16+24-16=0 ( no reduction in unit cost)
16 24 YC : +24-16+24-16=16 ( an increase of 16 in unit cost)
X
For simplicity, loop for WC,YC and YA is each presented below while the computations are shown above.
WA WC XB XC XA XB
XA XC YB YC YA YB
Step 6 Set up the new solution and compute the total cost
A B C
4 8 8
W 31 25 56
16 24 16
X 41 41 82 TC= 4(31)+ 8(25)+16(41)+16(41)+16(77)
= P 2868
Y 8 16 24 77
77
72 102 41
Step 7 Go back to Step 4 , evaluate unused cells and when computation for improvement does not yield
negative values, optimal solution has been reached. Otherwise, proceed to Step 5.
A C
4 8 WC : +8-16+16-4= +4 ( a increase of 4 in unit cost)
W XB :+24-16+4-8= +4 ( an increase of 4 in unit cost)
YA :+8-4+8-16= -4( a reduction of 4 in unit cost)
16 16 YC : +24-16+8-4+16-16=12 ( an increase of 12 in unit cost)
X
For simplicity, loop for YA,XB and YC is each presented below while the computations are shown above.
WA WB WA WB WA XB
XA XB XA XC
YA YB
YB YC
Step 6 Set up the new solution and compute the total cost
A B C
4 8 8
56 W 56
16 24 16
X 82 TC= 8(56)+16(41)+16(41)+8(31)+16(46)
41 41 = P 2744
8 16 24
Step 7 Go back to Step 4 , evaluate unused cells and when computation for improvement does not yield
negative values, optimal solution has been reached. Otherwise, proceed to Step 5.
56 W 41 A 72
31
56
82 X B 102
46
77 Y 41 41
C
Practice Exercises
(Sourced from the book Quantitative Methods in Business by Anderson et.al.)
1. Kelson Sporting Equipment Inc.,makes two different types of baseball gloves: a regular model and
a catcher’s model. The firm has 900 hours of production time available in its cutting and sewing
department,300 hours available in its finishing department, and 100 hours available in its
packaging and shipping department. The production time requirements and the profit contribution
per glove are given in the following table:
Production Time (hours)
Model Cutting&Sewing Finishing Packaging&Shipping Profit/Glove
Regular model 1 ½ 1/8 $5
Catcher’s model 3/2 1/3 ¼ $8
Assuming that the company is interested in maximizing the total profit contribution ,answer the
following:
LEARNING ACTIVITIES
2. Rryter picks-up and delivers items ordered from online shops to buyers who lives in nearby
cities.He has received deliveries for 500 items with destinations and costs shown below
Online shop available stock Destination Demand
Lalana 160 Marikina City 120
Shoopee 240 Quezon City 200
Olecs 100 Pasig City 180
Cost Information
To Marikina City to Quezon City to Pasig City
From shop Lalana P 120 P 80 P50
Shoopee 110 50 100
Olecs 20 70 60
Minimize total transportation cost within the constraints imposed by stock availability and
demand. Answer. Total transportation cost = P24,200
Solve each word problem(sourced from the book Quantitative Approaches to Management by Levin
et.al.):
1. The Central City Manufacturing Company produces two types of toy model cars,the Stanley
Steamer and the Model T. Three machines are required to produce each type; these machines are
classified as X,Y and Z. Each Stanley Steamer requires 7 minutes of process time on machine X, 4
minutes on machine Y, and 10 minutes on machine Z. Model T requires 4 minutes on X,15 minutes
on Y, and 16 minutes on Z.Each day,there are 420 minutes available on machine X,600 minutes on
machine Y, and 840 minutes on machine Z.The variable costs are $10 per unit for the Stanley
Steamer and $14 per unit for the Model T.Stanley Steamer sells at a price of $18 per
model,whereas Model T sells for $24 per model.The company’s fixed cost are $180 per
day.Determine the daily production rates for the models which will maximize the profit.
2. Central Construction Company moves materials between three plants and three projects. Project A
requires 140 truckloads each week, Project B requires 200,and Project C requires 80. Plant W can
supply 120 loads, Plant X can supply 160, and Plant Y can supply 140.Using the cost information
given in the following table, compute the optimal transportation cost using the stepping-stone
method.
Cost Information
to Project A to Project B to Project C
From Plant W $5 $4 $9
X 4 3 5
Y 7 4 2
Case Problem (Sourced from the book Quantitative Methods for Business by Anderson,et.al.)
ABC Computers has hired a marketing service firm to develop an advertising strategy for promoting ABC’s
computer software sales. The marketing firm has recommended that ABC use spot announcements on
both television and radio as the advertising media for the proposed promotional campaign. Advertising
strategy guidelines are expressed as follows:
ASSESSMENT
OR/MS rely on mathematical models to represent, quantify and provide solution and answer to problems
where sound decisions are to be made.Algorithms and use of software make solutions to complex
problems more efficient.
Book
REFERENCES