U9 05022023 Startup Checklist

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Stage-2(250 MW) UNIT START-UP CHECKLIST Unit: Date: 5-Feb-23

Just Before maintenance gives clearance for boiler light up Time 2!26h
BOILER SIDE
Activity To Be Monitored Remarks
1. Ensure that isolation of pending pemits do not affect unit startup yes No
2 OM sent to CISF for deployment of CISF personnel Yes No
Cooling System Preparation
3. At least one CW pump in service Ys No
4. Two TGDMCWwith two PHEs One SGDMCW with One PHE,Two ACW Yes No
pumps in service. Standby Selected in auto.

Draft System Preparation


5. Cooling water is Charged for all the auxiliaries like ID, FD, PA, Mills & No
APHs
. Lube oil system for ID FD. PA, APH and Mill in service and liters are YeS No
clean.
All Fans breakers are normalized and put in remote Yes No
8. Check APHS for actual rotation from local, air motortrial taken and Yes No
available.
9.
ACScanner air fan is nunning and header Pr. Normal >250 mm wc. DC YesNo
scanner fan trial taken and available
10. APH dampers for Flue gas and Secondary air are open. Yes No
11. APH dampers for Primary air are closed Yes No
12. All four ESP passes /L and OL Gates open, ACP in service, Fields Yes No
ready to be taken Into service
Firing System Preparation_
13. All the manholes and peep holes ofthe Boiler are closed Yes No
14. Burner Tilt Horizontal No
15. Boiler expansion indicating rods are in position Yes No
16. Instrument & Service air pressures are adequate No
One LDO/HFO pump is in service and developing sufficient pressure. Yes No
17
(18 ksc)
18. HFO, LDO and Atomising Air stations manual isolating valves are open YesNNo
19. HFOILDO trip valves in closed conditioon Yes No
20. Available oil guns properly clamped. Fuel oil, Atomising Steam/Air corner VésNo
manual valves are open
APH soot blowing is lined up from Service air and trial of both APH soot Yes No
21.
blower taken.
22. Available mills/feeders are kept normalized electrically and mechanically Yes No
All Mills Burner knife gates are open Yes No
23
24. All Mills LP pumps/heaters are in running condition.
25. Boiler Firing floor deluge is in charged condition Xés No
AHP preparation.
26. Fly ash evacuation system ready. Clearance from AHP available.
27 Bottom Ash Hopper is filled and Seal Yes No
trough is charged Yes No
Main Boiler Preparation

A)f drum pressure is less than 2 kg/cm2 before


28. light up
Ensure SH header drain valves and master
drain valve are open.
29 SH/RH/Drum manual vent valves are open. No
30. SH Start
Up vents (S30/31) are open Yes No
31 Boiler shutoff valves MS-1,2,3,4,5,6 are closed. YS No
32. MS lines motorized and their
manual drain valves (to Yes No
HPBP at 8.5 mtr are open UFT) upstream of Yes No
( BP-6/BP-8)
33. HPBP warm up line valve are
If
B) drum pressure is >2 closed(BP-3/BP-4)
kg/cm2
34. SH startup vents open
or Condenser
vacuum available for
HP/LP bypass system charging Yos No
35.
Immediately
Boiler filled up to nomal drum
after light up vents
level.
36. Economizer Recirculation valve
open (E17) Yes No
37. SH,RH spray manual valves closed Yes No
38. MS, BD, SS, FW and HRH Yes No
39. CBD manual valves at
sampling lines are normalized.
Firing floor and 3.5 mtr are kept
Yés NNo
40. BD manual valve at 3.5 mtr open Yes No
is open
41. CBD/IBD and EBD motorized valves
are normalized and
es No
(B62,63,66,77,78) available
42.
Yes No
Manual valves of Boiler side drains
of Ms
(101/104) are open. Yes No
43. Manual Valves of
MS/HRH strainer drains to UFT are
HRH 101/102) open. (MS 105/106 YesNo
44. Ensure HP Bypass spray
manual valve is
kept closed.
45 All available ERVs
46.
manual isolating valves are in
pen condition
Yes No
APH-oil carryover probe is Ye No
kept after cleaning/Lights
end air side are
glowing in cold Yes No
TG SIDE

Main Turbine
Activity To Be Monitored
Remarks
50. TG on
barring andTurbine lube oil
pressure
choking percentage normal is 0.K
51. Lube oil filter
52.
SLCs of Turbine lube/Jacking oil
YesNo
pumps, turning gear, EOP ON No

53.
YesNo
EOP trial has been taken
Yes No
54 MOT level is ok Yes No
55 MOT and SOST vapor exhaust are in service Yos No
56 MOT cooler in charged condition Ves No
57. Lube oil temp controller is on auto Yes No
58. All the TG bearings temperature and return oil flow ok Yes No
Cooling System Preparation
59 Condenser CW passes are charged Yes No
60. Both CW pumps are in service No
61. Two TGDMCW with two PHEs One SGDMCW with One PHE,Two ACW Yes No
pumps in service. Standby Selected in auto.
Vacuum Pulling Preparation
62. Seal water Recirculation pumps of both Vacuum Pumps are running and eS No
63 Pemissive for both vacuum pumps available. Yes No
64. Seal steam station first manual valve, seal steam controller both manual Yes No
v/v and bypass controller are closed.
65. Seal steam station atmospheric drain before first manual is opened. No
Both Gland steam exhauster are available and out of them one is
mechanically lined up.
Condensate and FW system Preparation
67. BFP, CEP all levels are OK Yes No
68. DM storage tank level in DM plant is normal and all 3 DM make up YES No
pumps are normal.
69. DM make valve to Hotwell is normalized and available. Yes No
70 Two CEPs in service and other available and put in auto. Yes No
71. Ammonia dosing pumps ready to be run along with BFP Yés No
72. Two BFPs in service and standby Available and kept in auto Yes No
73 De Aerator, Hotwell, DM O/H tank and CST levels are ok Yes No
74. HP/LP heaters driplines are available and alldripsin open condition. Yes No
75. Manual Valves of HPH 5/6 extraction lines drains open. Yes No
Generator Side Preparation

76. One AC sOP in service and 2nd ACSOPI DC SOP in auto. DC SOP trial No
taken. SOT Vacuum pump are available in Auto.
77. Seal oil Parameters are ok yés No
80. Gen casing H2, pressure >3.3 kg/cm and purity 99% Yes No
81. H2 Driers are in service yes No
82.
Sufficient H2 and CO2 cylinders are available in stock Yes No
83. Generator LLD are clear. Yes No
Rolling preparation
84. Turbine governing HPSU system taken into service and running normal. Yes No
84 Mes No
S5 On EHTC Mimic Yes No
.Speed controller is active
TSE influence and Load gradient are in service
Load controller CON
86. All MAL drain and MS/CRH/HRH line drains to HP Flash tank manual No
valves are open
Ygs
S7. No "MCC disturbance" in MAL valves, MS/HRH strainer drain valves, Y No
CRH NRV drain valve, HP/LP bypass warm-up drain valves.
Electrical Side Preparation
S9 Both 6.6 kv buses charged from Station bus
Yes No
90. UAT breakers racked in and available and put in remote Yes No
91. Supply to all the HTLT SWGR available. All Switchgears Charged
Yes No
Independently
92. Excitation supplies are on Yes No
93. Main/Stand-by DG breaker in Emergency switchgear are available. No
94 GTIST/UAT A/B deluge are charged Yes No
95 Witten clearance from No
Yes
BMD/TMDIAHM/C&l/EM in communication register
96. A.C System for C/R, AVR & thyristor room & ESP controller rooms. O.K es
No
97. HPBP oil pump and Oil Pressure are Ok.
YeS No

BOILER LIGHTED UP
Activity To Be Monitored Remarks
1. Drum Vents and SH manual Vents closed at 2 ksc and 3 ksc NO
Check Operation of HP/LPbypass before charging MSline Yes No
APH Soot blowing is in progress es No
MS line charged at 5 ksc
4.
Yes No
5. PRDS is charged. No
6. Seal steam manual valve at PRDS is opened and seal steam inlet temp
is raised to> 210 deg
. Seal Steam is charged and vacuum pulling is done No
8. HP/LP is
Bypass charged
9 Start Up Vent ($30/31) and SH Header Drains closed Pés No
10. Check Turbine 1 stage pressure and if it is in increasing trend(5 ksc)
then [ame to be informed to TMD
11. HP BPupstream drains (BP-6/8)closed after HP/LP charging Yes No
12. ESP all passes ERM/CRM/GDRM and Hopper heaters in auto.
Ye[ No
BOILER LIGHTED UP AND HPILP BYPASS CHARGED
Activity To Be Monitored Remarks
Air and Flue gas outlet temperature of APH s are normal Yes No
Drum metal temperature Top Bottom are OK. Yes No
2.

3. Seal steam pressure controller in auto and supply temperature >210°C Yas No
4. Vacuum Puling is completed and monitor condenser vacuum.
No change in turbine speed after charging HP/LP bypass No
Check - Load reference should be at 25 MW VeS No
6.
7. PR-Max (load limiter) at 50MN Yes No

8. CBD is kept open Yes No

9.
Check Hotwell, Deaerator, Drum level, DM O/H tank ,HFO/LDO tank Yés No
levels
10. HP/LP dosing as per chemist advice Yes No
11 Both the vacuum pumps are in service Yes No
13.
Check for any oil leakage or fire or smoke at MOT room/Turbine bearings YesNo
/HP Bypass/LPBypass /HPSUsystem area mill in service Yes No
14. Open HP Bypass spray manual valve just before taking 1st
15. SH and RH Spray Lined up yes No
16. Check line up of PA fan and take Mill in inching mode. Yes No
17. EP fields are put in service after 1st mill is put in service Yes No
18. GRP relays reset Yes No
Monitor DIA. Howell, CST levels and Condenser Vacuum Yés No
19
20. Written clearance obtained from Chemist for Turbine roling Yes No
21. Keep all the Turbine side drains open before starting Turbine rolling Yes No

22. Gate valve gearing closed at Turbine speed


> 240 RPM esNo
23. JOP stopped at Turbine speed 540RPM
> Yas No
24. At 600 rpm charge H2 coolers and put the controllerin Auto. Yes No
25. SH/RH spray lined up. Ygs No
26. Both sets of ID/FD fans are in service. Yes No
PA fans are taken in service. es No
27. Switch Yard informed to close Line and Bus Isolators of GCB. No
28. Yes
Confimation Received.

4. TURBINE ROLLED UPTO3000 RPM


Activity To Be Monitored Remarkss
1. AOP stopped at turbine speed>2850 rpm and lube oil pressure normal. Xes No
No
2. Both sets of ID/FD fans in service before synchronisation Yes
3 Check HP Bypass /LP Bypass/HPSU system area for any oil spillage/ Yes No

Fire
4.
ATRS program put off after Speed reference set point reaches 3000 rpm | Yes No
UNIT SYNCHRONISED
Activity To Be Monitored
1. LPH 2,3 and D/A
extractions Remarks
HP/LP bypass closed
are charged s No
3. Excitation is on AUTO esNo
4. One of the AVR channel Yes No
should be in Auto and other is in hot
Take readings of standby Xes No
generator parameters mentioned in the checklist
Load controller No
active, raise set point if
SLC Drains on required. Yes No
8.
aut0
MS HRH Yes
strainer drains closed No
9 Change Over Unit bus Yes No
Supply to UAT from Station bus at 60 MW
Yes No
10. LPH-2&3 level controls on auto
11. Monitor DIA, Hotwell, DM O/H
12.
tank, CST levels Yes No
Note down condenser Vacuum Yes No
13. All the Turbine side
drains HP heaters extraction Yes No
14. HP Turbine drains are closed Yes
Top/ Bottom DT< 10 C No
15. IP Front/ Rear
Top/Bottom DT less than 10°C es No
16.
Gland Seal steam controller on auto ES No
17 Check TSE Margins> 10 Always es No
18. Check HP Exhaust
19. temperature Yes No
Check RH pressure
20. Furnace pressure
corresponding with the load Yes No
controller, PA header
pressure controller on auto.
Yes No
No
AFTER CROSSING 60% LOAD
Activity To Be Monitored
HP heaters are Remarks
charged.
HPH Level controllers on
auto. No
HP heaters Ext
drains closed Yes No
4 Check flame scanners for
healthy Fireball flame before Yes No
support. withdrawing oil
5. All ESP fields Yes| No
are
charged
CBD'silica / Drum Pressure
Restrictions are monitored Yes No
Check all the level
controllers like Drum, res No
auto HOTNELLI Deaerator are
All FCNRVs In
on Ye[ No
extraction lines are
Oil support withdrawn. open.
10. Yes No
Scanners show healthy flame.
11. APH No
Soot blowing stopped 9SNo
Yes No
12. Eco Re circulation valve (E20) closed No
13 One of two running Vacuum Pumps and CEPs stopped and put in auto Yas No

standby
14 Drum Level controller in Three element control and 30 % control valve Yes No
closed.

START UP PARAMETERS

The list is indicative and additional parameters if required may be added.

Timing of Different Activities (Hr: Min)

SLNO ACTIVITY TIME


Boiler Light up 14.ThW
2. Boiler Coal Firing
3. HP-LP ByPass Charging 16 loh7
Soaking at N1 Speed
Soaking at N2 speed I1 15hY
Unit Synchronisation
Unit Full Load 2:2-thSsS
Unit in CMC

PARAMETERS BEFORE BOILER LIGHT UP

SL.NO PARAMETER TIME


Boiler Drum Pressure-Kg/cm2
D26% . 2 n4
Drum Metal Temp.C 112 D 82
Barring Speed-rpm 75
4. Turbine Axial shift 0 O2 -

0 o 72
5. LPTurbine Diff. Expansion 631
HP Turbine Casing Temp.
6323
3uu' 76C
IP Turbine Casing
Temp. 3uqp
8. HP Turbine Shaft Temp.
56 C
9 IP Turbine Shaft Temp.
2 v
22 c
10. MOTIEHA HPSU/LPBP HPSU
level
PARAMETERS AFTER BOILER LIGHT UP HP/LP BY PASS
CHARGINNG
PARAMETERS BEFORE BOILER LIGHT UP

SL.NO PARAMETER : bp TIME


1. Boiler Drum Metal temp.-°C
(t1,t2,t3,t4 etc-after half an hour 252c
2.
interval)
SH Metal temp.- °C

(t1,t2,t3,t4 etc-after half an hour interval) 51°


3. RH Metal temp.-°C
(t1,t2,t3,t4 etc-after half an hour interval) u5o'C
4. Boiler
Steam Pri. Kg/cm2,(p1,p2,pt3,p4
etc-after half an hour interval) 0. 56 c.3
G .4
5. Boiler Silica (ppm)
3 66
6. Main Steam Pressure
7. Main Steam Temp. ug.62
HRH Steam Pr.
9. HRH Steam Temp. F:27t
10. Condenser Vacuum(abs.) 35°
11. Steam silica q6
3 13

PARAMETERS AFTER TURBINE ROLLING

S.N.
PARAMETERS AFTER TURBINE After Turbine After Turbine
ROLLING3
Rolling(speed N1) Rolling(speed N2)
Soaking duration (Min)
2. Turbine Axial shift O2 72 M
3. LP Turbine Diff. -1b2 3 M
Expansion 62 2 2 2 u5
HP Turbine Casing Temp 5 5 °C
IP Turbine
Casing Temp. 23C 25
HP Turbine Shaft Temp.
IP Turbine Shaft
Temp. 2 De
8. Max TG bearing Temp.
9. Max TG bearing Vibration
10. Max HOT gas/Cold Gas temp/Seal oil
temp
11. Generator casing H2 Pressure 222 60
12. MOT/EHA HPSU/LPBP HPSU level 24 /123

PARAMETERS AFTER UNIT SYNCHRONISATION

60% Load Full Load


S.No PARAMETER Base load

Main Steam Pr. 12355 M2 62


Main steam Temp. 5 2 Dc 53
3. HRH Steam Pr.
5 uzb
4. HRH Steam Temp
5. SH Spray Flow 1TP 3TP/4
6. RH Spray Flow 2e 1PA 25TP H
7. Flue Gas Oxygen Cu32/7-32 2 /34 2.6 3 3
8. Turbine Axial shift
9. HP Turbine Diff. Expansion
10. IP Turbine Diff. Expansion
LPTurbine Diff. Expansion 2 2 5 6 &
11.
12. HPTurbine Absolute Expansion
13. IP Turbine Absolute Expansion
14. HP Turbine Casing Temp. 32
15. IP Turbine Casing Temp. 517
16. AVR channel in service(1 or 2) 1
17. Generator voltagee (6 2st 6 2 5Ev 164ty
18. Generator current 86u5A 1625
19. Field voltage 32V 2LD
20. Field current I50A 19 A
21. Maximum Hot gas/cold gas 6D 59
temperature
22. MVAR CE L2 78-3 8 53®d
23. Maximum Generator slot temperature

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