U9 05022023 Startup Checklist
U9 05022023 Startup Checklist
U9 05022023 Startup Checklist
Just Before maintenance gives clearance for boiler light up Time 2!26h
BOILER SIDE
Activity To Be Monitored Remarks
1. Ensure that isolation of pending pemits do not affect unit startup yes No
2 OM sent to CISF for deployment of CISF personnel Yes No
Cooling System Preparation
3. At least one CW pump in service Ys No
4. Two TGDMCWwith two PHEs One SGDMCW with One PHE,Two ACW Yes No
pumps in service. Standby Selected in auto.
Main Turbine
Activity To Be Monitored
Remarks
50. TG on
barring andTurbine lube oil
pressure
choking percentage normal is 0.K
51. Lube oil filter
52.
SLCs of Turbine lube/Jacking oil
YesNo
pumps, turning gear, EOP ON No
53.
YesNo
EOP trial has been taken
Yes No
54 MOT level is ok Yes No
55 MOT and SOST vapor exhaust are in service Yos No
56 MOT cooler in charged condition Ves No
57. Lube oil temp controller is on auto Yes No
58. All the TG bearings temperature and return oil flow ok Yes No
Cooling System Preparation
59 Condenser CW passes are charged Yes No
60. Both CW pumps are in service No
61. Two TGDMCW with two PHEs One SGDMCW with One PHE,Two ACW Yes No
pumps in service. Standby Selected in auto.
Vacuum Pulling Preparation
62. Seal water Recirculation pumps of both Vacuum Pumps are running and eS No
63 Pemissive for both vacuum pumps available. Yes No
64. Seal steam station first manual valve, seal steam controller both manual Yes No
v/v and bypass controller are closed.
65. Seal steam station atmospheric drain before first manual is opened. No
Both Gland steam exhauster are available and out of them one is
mechanically lined up.
Condensate and FW system Preparation
67. BFP, CEP all levels are OK Yes No
68. DM storage tank level in DM plant is normal and all 3 DM make up YES No
pumps are normal.
69. DM make valve to Hotwell is normalized and available. Yes No
70 Two CEPs in service and other available and put in auto. Yes No
71. Ammonia dosing pumps ready to be run along with BFP Yés No
72. Two BFPs in service and standby Available and kept in auto Yes No
73 De Aerator, Hotwell, DM O/H tank and CST levels are ok Yes No
74. HP/LP heaters driplines are available and alldripsin open condition. Yes No
75. Manual Valves of HPH 5/6 extraction lines drains open. Yes No
Generator Side Preparation
76. One AC sOP in service and 2nd ACSOPI DC SOP in auto. DC SOP trial No
taken. SOT Vacuum pump are available in Auto.
77. Seal oil Parameters are ok yés No
80. Gen casing H2, pressure >3.3 kg/cm and purity 99% Yes No
81. H2 Driers are in service yes No
82.
Sufficient H2 and CO2 cylinders are available in stock Yes No
83. Generator LLD are clear. Yes No
Rolling preparation
84. Turbine governing HPSU system taken into service and running normal. Yes No
84 Mes No
S5 On EHTC Mimic Yes No
.Speed controller is active
TSE influence and Load gradient are in service
Load controller CON
86. All MAL drain and MS/CRH/HRH line drains to HP Flash tank manual No
valves are open
Ygs
S7. No "MCC disturbance" in MAL valves, MS/HRH strainer drain valves, Y No
CRH NRV drain valve, HP/LP bypass warm-up drain valves.
Electrical Side Preparation
S9 Both 6.6 kv buses charged from Station bus
Yes No
90. UAT breakers racked in and available and put in remote Yes No
91. Supply to all the HTLT SWGR available. All Switchgears Charged
Yes No
Independently
92. Excitation supplies are on Yes No
93. Main/Stand-by DG breaker in Emergency switchgear are available. No
94 GTIST/UAT A/B deluge are charged Yes No
95 Witten clearance from No
Yes
BMD/TMDIAHM/C&l/EM in communication register
96. A.C System for C/R, AVR & thyristor room & ESP controller rooms. O.K es
No
97. HPBP oil pump and Oil Pressure are Ok.
YeS No
BOILER LIGHTED UP
Activity To Be Monitored Remarks
1. Drum Vents and SH manual Vents closed at 2 ksc and 3 ksc NO
Check Operation of HP/LPbypass before charging MSline Yes No
APH Soot blowing is in progress es No
MS line charged at 5 ksc
4.
Yes No
5. PRDS is charged. No
6. Seal steam manual valve at PRDS is opened and seal steam inlet temp
is raised to> 210 deg
. Seal Steam is charged and vacuum pulling is done No
8. HP/LP is
Bypass charged
9 Start Up Vent ($30/31) and SH Header Drains closed Pés No
10. Check Turbine 1 stage pressure and if it is in increasing trend(5 ksc)
then [ame to be informed to TMD
11. HP BPupstream drains (BP-6/8)closed after HP/LP charging Yes No
12. ESP all passes ERM/CRM/GDRM and Hopper heaters in auto.
Ye[ No
BOILER LIGHTED UP AND HPILP BYPASS CHARGED
Activity To Be Monitored Remarks
Air and Flue gas outlet temperature of APH s are normal Yes No
Drum metal temperature Top Bottom are OK. Yes No
2.
3. Seal steam pressure controller in auto and supply temperature >210°C Yas No
4. Vacuum Puling is completed and monitor condenser vacuum.
No change in turbine speed after charging HP/LP bypass No
Check - Load reference should be at 25 MW VeS No
6.
7. PR-Max (load limiter) at 50MN Yes No
9.
Check Hotwell, Deaerator, Drum level, DM O/H tank ,HFO/LDO tank Yés No
levels
10. HP/LP dosing as per chemist advice Yes No
11 Both the vacuum pumps are in service Yes No
13.
Check for any oil leakage or fire or smoke at MOT room/Turbine bearings YesNo
/HP Bypass/LPBypass /HPSUsystem area mill in service Yes No
14. Open HP Bypass spray manual valve just before taking 1st
15. SH and RH Spray Lined up yes No
16. Check line up of PA fan and take Mill in inching mode. Yes No
17. EP fields are put in service after 1st mill is put in service Yes No
18. GRP relays reset Yes No
Monitor DIA. Howell, CST levels and Condenser Vacuum Yés No
19
20. Written clearance obtained from Chemist for Turbine roling Yes No
21. Keep all the Turbine side drains open before starting Turbine rolling Yes No
Fire
4.
ATRS program put off after Speed reference set point reaches 3000 rpm | Yes No
UNIT SYNCHRONISED
Activity To Be Monitored
1. LPH 2,3 and D/A
extractions Remarks
HP/LP bypass closed
are charged s No
3. Excitation is on AUTO esNo
4. One of the AVR channel Yes No
should be in Auto and other is in hot
Take readings of standby Xes No
generator parameters mentioned in the checklist
Load controller No
active, raise set point if
SLC Drains on required. Yes No
8.
aut0
MS HRH Yes
strainer drains closed No
9 Change Over Unit bus Yes No
Supply to UAT from Station bus at 60 MW
Yes No
10. LPH-2&3 level controls on auto
11. Monitor DIA, Hotwell, DM O/H
12.
tank, CST levels Yes No
Note down condenser Vacuum Yes No
13. All the Turbine side
drains HP heaters extraction Yes No
14. HP Turbine drains are closed Yes
Top/ Bottom DT< 10 C No
15. IP Front/ Rear
Top/Bottom DT less than 10°C es No
16.
Gland Seal steam controller on auto ES No
17 Check TSE Margins> 10 Always es No
18. Check HP Exhaust
19. temperature Yes No
Check RH pressure
20. Furnace pressure
corresponding with the load Yes No
controller, PA header
pressure controller on auto.
Yes No
No
AFTER CROSSING 60% LOAD
Activity To Be Monitored
HP heaters are Remarks
charged.
HPH Level controllers on
auto. No
HP heaters Ext
drains closed Yes No
4 Check flame scanners for
healthy Fireball flame before Yes No
support. withdrawing oil
5. All ESP fields Yes| No
are
charged
CBD'silica / Drum Pressure
Restrictions are monitored Yes No
Check all the level
controllers like Drum, res No
auto HOTNELLI Deaerator are
All FCNRVs In
on Ye[ No
extraction lines are
Oil support withdrawn. open.
10. Yes No
Scanners show healthy flame.
11. APH No
Soot blowing stopped 9SNo
Yes No
12. Eco Re circulation valve (E20) closed No
13 One of two running Vacuum Pumps and CEPs stopped and put in auto Yas No
standby
14 Drum Level controller in Three element control and 30 % control valve Yes No
closed.
START UP PARAMETERS
0 o 72
5. LPTurbine Diff. Expansion 631
HP Turbine Casing Temp.
6323
3uu' 76C
IP Turbine Casing
Temp. 3uqp
8. HP Turbine Shaft Temp.
56 C
9 IP Turbine Shaft Temp.
2 v
22 c
10. MOTIEHA HPSU/LPBP HPSU
level
PARAMETERS AFTER BOILER LIGHT UP HP/LP BY PASS
CHARGINNG
PARAMETERS BEFORE BOILER LIGHT UP
S.N.
PARAMETERS AFTER TURBINE After Turbine After Turbine
ROLLING3
Rolling(speed N1) Rolling(speed N2)
Soaking duration (Min)
2. Turbine Axial shift O2 72 M
3. LP Turbine Diff. -1b2 3 M
Expansion 62 2 2 2 u5
HP Turbine Casing Temp 5 5 °C
IP Turbine
Casing Temp. 23C 25
HP Turbine Shaft Temp.
IP Turbine Shaft
Temp. 2 De
8. Max TG bearing Temp.
9. Max TG bearing Vibration
10. Max HOT gas/Cold Gas temp/Seal oil
temp
11. Generator casing H2 Pressure 222 60
12. MOT/EHA HPSU/LPBP HPSU level 24 /123