IEA PVPS Report T13!25!2022 OandM Guidelines
IEA PVPS Report T13!25!2022 OandM Guidelines
IEA PVPS Report T13!25!2022 OandM Guidelines
PVPS
The IEA Photovoltaic Power Systems Programme (IEA PVPS) is one of the TCPs within the IEA and was established in 1993. The mission
of the programme is to “enhance the international collaborative efforts which facilitate the role of photovoltaic solar energy as a cornerstone
in the transition to sustainable energy systems.” In order to achieve this goal, the programme’s participants have undertaken a variety of joint
research projects in photovoltaic (PV) power systems applications. The overall programme is headed by an Executive Committee, comprising
one delegate from each country or organizational member, which designates distinct ‘Tasks’ that may be research projects or activity areas.
The IEA PVPS participating countries are Australia, Austria, Canada, Chile, China, Denmark, Finland, France, Germany, Israel, Italy, Japan,
Korea, Malaysia, Mexico, Morocco, the Netherlands, Norway, Portugal, South Africa, Spain, Sweden, Switzerland, Thailand, Turkey, and the
United States of America. The European Commission, Solar Power Europe, Smart Electric Power Alliance (SEPA), and Solar Energy Indus-
tries Association are also members.
Task 13 provides a common platform to summarize and report on technical aspects affecting the quality, performance reliability and lifetime
of PV systems in a wide variety of environments and applications. By working together across national boundaries, we can all take advantage
of research and experience from each member country and combine and integrate this knowledge into valuable summaries of best practices
and methods for ensuring that PV systems perform at their optimum and continue to provide competitive return on investment.
Task 13 has established a framework for calculations of various parameters that provide an indication of the quality of PV components and
systems. The framework, along with the results included in the high-quality reports, is useful to and appreciated by the solar PV industry.
The IEA PVPS countries participating in Task 13 are Australia, Austria, Belgium*, Canada, Chile, China, Denmark, Finland, France, Germany,
Israel, Italy, Japan, the Netherlands, Norway, Spain, Sweden, Switzerland, Thailand, and the United States of America.
This report addresses climate-specific guidelines for operation and maintenance of PV systems with the aim to serve different functions to
various stakeholders depending on their roles in the entire value chain of PV. Further information and results of Task 13 can be found at:
https://iea-pvps.org/research-tasks/performance-operation-and-reliability-of-photovoltaic-systems/.
DISCLAIMER
The IEA PVPS TCP is organised under the auspices of the International Energy Agency (IEA) but is functionally and legally autonomous. Views, findings and publica-
tions of the IEA PVPS TCP do not necessarily represent the views or policies of the IEA Secretariat or its individual member countries.
COVER PICTURE
The solar PV farm of Les Mées is located in the hills of the plateau de la Colle des Mées, in the Alpes-de-Haute-Provence department in the south of France.
Covering an area of 200 hectares with a total of 112,780 PV panels, located at 800 metres above sea level, the installation is the largest in France. It generates a
total electrical power of 100 MWp and supplies nearly 12,000 homes with sustainable energy. Photo Courtesy of AvaxNews.
ISBN 978-3-907281-13-0: Guidelines for Operation and Maintenance of Photovoltaic Power Plants in Different Climates
Task 13 Performance, Operation and Reliability of PV Systems – Guidelines for Operation and Maintenance of PV Power Plants in Different Climates
ISBN 978-3-907281-13-0
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
AUTHORS
Main Authors
Ulrike Jahn, VDE Renewables, Alzenau, Germany
Bert Herteleer, Katholieke Universiteit Leuven, Leuven, Belgium
Caroline Tjengdrawira, Tractebel, Brussels, Belgium
Ioannis Tsanakas, CEA INES - Institut National de l’Energie Solaire, France
Mauricio Richter, 3E, Brussels, Belgium
George Dickeson, Ekistica, Alice Springs, Northern Territory, Australia
Alexander Astigarraga, EURAC Research, Bolzano, Italy
Tadanori Tanahashi, AIST, Fukushima, Japan
Felipe Valencia, Atamostec, Santiago, Chile
Mike Green, Green Power Engineering Ltd, Ra'anana, Israel
Anne Anderson, Research Institutes of Sweden AB (RISE), Borås, Sweden
Bengt Stridh, Mälardalen University, Västerås, Sweden
Ana Rosa Lagunas Alonso, Centro Nacional de Energías Renovables (CENER),
Sarriguren, Navarra, Spain
Yaowanee Sangpongsanont, King Mongkut’s University of Technology Thonburi
(KMUTT), Bangkok, Thailand
Contributing Authors
Narendra Shiradkar, Indian Institute of Technology, Bombay, India
Edwin Cunow, LSPV Consulting, Gröbenzell, Germany
Magnus Herz, TÜV Rheinland, Cologne, Germany
Christian Schill, Fraunhofer ISE, Freiburg, Germany
Rosmarie Neukomm, Bern University of Applied Science (BFH), Bern, Switzerland
Elke Lorenz, Fraunhofer ISE, Freiburg, Germany
Karl A. Berger, Austrian Institute of Technology GmbH (AIT), Vienna, Austria
David Moser, EURAC Research, Bolzano, Italy
David Parlevliet, Murdoch University, Perth, Western Australia, Australia
Amrita Raghoebarsing, Anton de Kom Universiteit van Suriname, Suriname
Elías Urrejola, Atamostec, Santiago, Chile
Erin Whitney, University of Alaska Fairbanks, Fairbanks, Alaska, USA
Johan Paradis Ärlebäck, Paradisenergi AB, Göteborg, Sweden
Editor
Ulrike Jahn, VDE Renewables, Alzenau, Germany
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
TABLE OF CONTENTS
Acknowledgements .................................................................................................. 6
List of Abbreviations ................................................................................................. 7
Executive Summary ................................................................................................. 9
Introduction...................................................................................................... 12
Performance Indicators.................................................................................... 14
2.1 PV Power Plant Data (Key Performance Indicators) ............................... 14
2.2 O&M Contractor Key Performance Indicators ......................................... 18
2.3 Contractual Framework .......................................................................... 23
Power Plant Operation..................................................................................... 29
3.1 Plant Performance Monitoring Guidelines............................................... 29
3.2 Performance Analysis and Optimization ................................................. 38
3.3 Power Plant Controller and Requirements for Grid Compliance ............. 39
3.4 Power Generation Forecast .................................................................... 40
3.5 Power Plant Safety Considerations ........................................................ 50
Power Plant Maintenance ................................................................................ 61
4.1 Preventive Maintenance Actions ............................................................ 61
4.2 Corrective Maintenance Actions ............................................................. 69
O&M Recommendations in Different Regions .................................................. 72
5.1 O&M Guidelines for Moderate Climates (Europe) ................................... 72
5.2 O&M Guidelines for Hot and Dry Climates.............................................. 80
5.3 O&M Guidelines for Desert Climates in High Altitudes ............................ 86
5.4 O&M Guidelines for Hot and Humid Climates (South-East Asia) ............ 98
5.5 O&M Guidelines in Flood-Prone Regions ............................................. 105
5.6 O&M Guidelines for Building Requirements for Cyclonic Regions ........ 117
5.7 O&M Guidelines for Snowy Regions ..................................................... 123
Conclusions ................................................................................................... 136
REFERENCES ..................................................................................................... 139
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
ACKNOWLEDGEMENTS
This paper received valuable contributions from several IEA PVPS Task 13 members and
other international experts. Many thanks to Ms. Johanna Tillmann from TÜV Rheinland for
technical editing of this report and to Mrs. Mary Brunisholz for proofreading this report. Thanks
are due to Mr. Paul Kaaijk, PVPS ExCo for France, and Mr. Hubert Fechner, PVPS ExCo for
Austria, for their detailed review and proof reading. We also like to thank Karl A. Berger, AIT
for his excellent technical review. The editing of the executive summary is supported by
Mr. Kevin Punzalan, VDE Renewables, which is much acknowledged.
This report is supported by the German Federal Ministry for Economic Affairs and Energy
(BMWi) under grant number 0324304A and 0324304B.
This report is supported by the Austrian Federal Government, represented by the Austrian
Research Promotion Agency (FFG) under contract no. 876736.
It is supported by the New Energy and Industrial Technology Development Organization
(NEDO), Japan, under contract #15100576-0.
This report is supported by the Swiss Federal Office of Energy (SFOE) under contract no.:
SI/501788-01.
This work is supported by CORFO technological programme ATAMOSTEC, who funded all
the tasks associated with the results presented in chapter 5.3.
The editing of Chapter 5.3 was highly supported by Jose Alejandro Tapia Jelcic, Jose Galle-
guillos Alvarado, Erik Mella Cuitiño, and Sebastián Delgado. They are part of the ATAMOS-
TEC teamwork in charge of placing and keeping the solar desert platform (PSDA) operative.
They also contributed with the measurements and data processing that generated the results
presented in chapter 5.3.
The preparation of Chapter 5.4 was supported by Sorraphat Bubpharam and Dhirayut Chen-
vidhya from CES Solar Cells Testing Center (CSSC), Pilot Plant Development and Training
Institute (PDTI), King Mongkut’s University of Technology Thonburi (KMUTT), Bangkok, Thai-
land.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
LIST OF ABBREVIATIONS
AI Artificial Intelligence
AMR Automatic Meter Reading
ANNs Artificial Neural Networks
AR Auto-Regressive
BAPV Building Applied Photovoltaics
BIPV Building Integrated Photovoltaics
BoS Balance of Systems
CAPEX Capital Expenditure
CCD Charge Coupled Device
CM Corrective Maintenance
DSOs Distribution System Operators
EL Electroluminescence
EPC Engineering, Procurement and Construction
EPI Energy Performance Index
ERP Enterprise Resource Planning
GFS Global Forecast System
GRP Guaranteed Performance Ratio
HMM Hidden Markov Models
IEA International Energy Agency
IML Inhomogeneous Mechanical Loading
IR Infrared
KPI Key Performance Indicator
LCOE Levelized Cost of Energy
LD Liquidated Damage
LOTO Lockout-Tagout
MAE Mean Absolute Error
ML Machine Learning
MPPT Maximum Power Point Tracking
MRA Maintenance Reserve Account
NAM North American Mesoscale
NIR Near Infrared
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
EXECUTIVE SUMMARY
The increasing adoption of PV systems in different climate zones and conditions worldwide
has indicated that stress factors such as temperature, humidity, exposure to UV light, rain, and
wind could contribute to the occurrence of module failures. Knowing of this fact, operation &
maintenance (O&M) operators have looked to customize O&M services to the climate zone
where particular plants are located.
At present, comprehensive guidelines for climate-specific O&M programs have yet to be de-
veloped. With this gap in mind, this report aims to provide comprehensive guidance for cus-
tomized O&M service in seven different climate zones. The first four are for conditions which
broadly prevail in large parts of the world (moderate, hot and dry, hot and humid, desert at high
elevation), while the latter three are for extreme conditions (flood-prone regions, cyclonic
regions, snowy regions). These guidelines can assist PV plant engineers and designers,
financing parties, and investors in designing and maintaining PV plants, as well as in deter-
mining operational risk related to investment decisions.
The report presents these guidelines according to the following topics: O&M performance in-
dicators and standard O&M operator services (Chapter 2), guidelines for monitoring, forecast-
ing, and analysis of PV plant performance and safety (Chapter 3), the different types of mainte-
nance services and advanced inspections (Chapter 4), and finally the recommendations for
climate-specific O&M along with a report of field experiences that affected reliability, perfor-
mance and safety (Chapter 5).
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
• This could particularly apply to PV power forecasting services, which are increasingly
critical but could be offered either by O&M contractors or by external service providers. Asset
owners may find it convenient to choose a PV forecasting service s/he is already working with,
as these may impact contract agreements with other partners who may depend on the perfor-
mance of the plant, such as trading service providers. Finally, to ensure safety, O&M operators
must guarantee plant and worker safety by ensuring that staff is well-trained and qualified to
implement safety procedures, equip them with PPE, tools and consumables, and take into
account site-specific risks such as heights, presence of water, increased fire risks, or weather
conditions.
• Chapter 4: Preventive maintenance (PM) action plans that exclude redundant activities
can bring costs down. The preventive maintenance plan should seek to optimize the overall
PV plant and O&M budgeting, depending on the plant´s size, design, complexity, and environ-
ment. The most important actions here include periodic sampling of individual electrical meas-
urements at module level, soiling and snow mitigation, site and vegetation management, and
keeping balance of systems and SCADA (supervision control and data acquisition) monitoring
systems operational.
• Aerial infrared (IR) and visual imagery are powerful tools for diagnosing faults, espe-
cially for power losses. As of present, turnkey solutions for aerial imagery diagnostic solutions
for large-scale PV does not yet exist, as current wireless communication and camera control
technology limit the operational range. Typical costs for base O&M scope, including soiling
mitigation, range from 6.5 up to 16.5 €/kWp*year. Additional costs for advanced diagnos-
tics/analytics based on aerial IR scans (on bi-annual basis), range from 0.5 to 3 € per PV
module or array. In corrective maintenance/spare parts action plans, maintenance reserve ac-
counts are recommended to be set aside by the plant owner, to foresee possible replacement
costs.
• Chapter 5: The essential practical guidelines for the climate zones studied are:
o Temperate – An on-site evaluation of vegetation, wildlife and farm animals
should be conducted. Grass cutting should be combined with an inspection of
the status of solar PV modules to decide if cleaning and/or corrective mainte-
nance actions are required. In industrial environments, solar PV modules can
develop unexpected deterioration. Special attention must be paid to selecting
cleaning products. It is advised to follow expert recommendations on suitable
products.
o Hot and Dry – Assessments must be made of wildlife risks, appropriate plan-
ning for visits to typically remote sites (hydration, anti-venom procedures, PPE,
travel to and from sites). Wildlife risks cover poisonous animals and insects that
can harm humans directly, whereas nesting insects and animals can cause
short-circuits or arc flashes. The typically remote nature of PV sites in hot and
dry climates entails significant travel and preparation requirements, due to lo-
gistical risks in terms of supplying these facilities as well as access to emer-
gency medical care. Temperature extremes and salt exposure also increase
material degradation in modules, frames, junction boxes and transmission ca-
bles.
o Hot and Humid – Wildlife intrusion in ground-mounted systems, particularly
from rodents, snakes, and termites can cause failures in PV components and
electrical systems. Rapidly growing plants can also have a soiling impact (dust
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
INTRODUCTION
Solar photovoltaic (PV) plant equipment is composed of a variety of different materials. The
final products, such as solar PV modules, power conversion equipment (inverters, transform-
ers, combiner boxes, etc.), module mounting structure, etc., are put together (i.e. installed) at
the site of the PV installation. The PV plant, together with all the equipment, are then commis-
sioned into operation with a typical lifetime of 25 to 30 years.
The performance and durability of PV plant equipment are expected to change over the lifetime
of a PV plant. The climatic environment in which the equipment is operating will influence the
equipment’s aging defects, the occurrence of failures and the equipment’s degradation; this is
because different materials (and how they are processed and assembled) respond differently
to different climatic stress factors such as temperature, humidity, UV light, rain, wind, etc. A
combination of these climatic parameters will also create second-order stressors (mechanical
load from snow, soiling from dust) to PV plants. In a study conducted by Köntges et al. [1]
whereby a database of PV module failures in the field were analysed in different climate zones,
the authors reported that despite the lack of strong correlation between module failure occur-
rences and impacts with the Köppen and Geiger climate zones [2], certain failures (e.g. soiling
losses in hot and dry climate) tend to occur more in certain climates.
The world of PV plant operation and maintenance (O&M) is increasingly competitive, reflected
clearly by a significant drop in the O&M service fee over the last decade; e.g. Bloomberg New
Energy Finance has reported a drop of 73% of average full-scope O&M price in Europe be-
tween 2011 and 2017. Typically, PV plant operators typically offer a standard O&M scope of
services that could be replicated easily across to reach an optimal point (i.e. minimizing oper-
ation and maintenance efforts (thus expenditures) while maximizing PV plant uptime, perfor-
mance and durability). However, a shift from the one-size-fits-all approach to a customized
O&M approach could offer as advantage that the O&M activities are adapted to the needs of
the PV plant, focusing on the maintenance activities that are necessary. Such customization
could be setting an O&M service based on the climate zone in which a PV plant is located.
One of the main challenges in customization of an O&M programme for a specific climate zone
is the present lack of comprehensive guidelines to guide the users to do so. Existing guidelines
and standards do not fill the gaps or only clarify the minimum requirements of climate-specific
O&M and their implementation. In this context, this report seeks to provide a comprehensive
guidance on setting up a customized O&M practice for PV plants in seven different climate
zones, four of which are general (moderate, hot and dry, hot and humid, desert in high eleva-
tion), and three which are more specific to extreme conditions (flood-prone region, cyclonic
region, snowy region). The recommendations are built based on field experiences of the con-
tributing experts from various countries representing the climate zones addressed.
The climate-specific O&M guidelines presented in this report aim to serve different functions
to various stakeholders depending on their roles in the entire value chain of PV. The most
direct application is for PV plant operators and owners by setting up an optimal and appropriate
O&M programme for their PV plants, taking into account the specific climate conditions. PV
plant engineers and designers would also benefit from relevant O&M measures and recom-
mendations to use as inputs or design criteria during the design and engineering of the plants.
At the other end of the spectrum, financing parties and investors could use these guidelines
as a benchmark for PV plant operational risk assessment, inputs which are used in the deci-
sion-making process of project finance/investment.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
With these in mind, this report consolidates and discusses key recommendations, guidelines,
and best practices towards optimized O&M for PV plants. Task 13 puts an emphasis on best
practices through the different chapters on the site-/climate-specific aspects of PV O&M, rang-
ing from the regulatory, risk/safety and asset management level, up to the operational level
(notably the monitoring/inspections, data analytics, maintenance, and optimization). Figure 1
gives an overview of exactly all these different, yet interrelated, “components” that assemble
the overall O&M agenda throughout the technical lifecycle of PV plants.
Figure 1: Overview of O&M aspects and services for PV power systems (source: CEA-
INES).
Chapter 2, chapter 3 and chapter 4 touch on various aspects of PV plant operation and
maintenance which are applicable to installations across different climate zones:
• Chapter 2 discusses the topic of O&M performance indicators, namely ways to assess
how the PV plant itself is performing, and O&M service provider services and obliga-
tions. Parameters to measure the performance of these two aspects are discussed in
the chapter;
• Chapter 3 elaborates on the guidelines for monitoring, analysis and forecasting of PV
plant performance and safety;
• Chapter 4 presents the different types of maintenance services and important trends
(advanced inspections);
• Chapter 5 presents the guidelines for O&M in the seven different climate zones. This
chapter is comprehensive and includes not only recommendations for the climate-spe-
cific O&M, but also shares examples of field experiences in regard to PV plant reliabil-
ity, performance and safety issues in these various climate zones.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
PERFORMANCE INDICATORS
The performance ratio can then be expressed as the ratio of the specific yield and the reference
yield.
𝑌𝑓 𝐸𝑜𝑢𝑡 /𝑃𝑆𝑇𝐶 (3)
𝑃𝑅 = =
𝑌𝑟 𝐻𝑆𝑇𝐶 /𝐺𝑆𝑇𝐶
An advantage of the performance ratio is its adaptability. Factors affecting plant performance
that are deemed to be outside of the testing boundary can be accounted for by making appro-
priate adjustments to either the numerator or denominator of Eq (3). Common corrections are
presented in the following sections.
Note that Eq (4) is sometimes written in the form shown in Eq (5). While Eq (5) is mathemati-
cally accurate (if implemented correctly), it is still recommended to use Eq (4), as this is more
intuitive, and is the form presented in IEC 61724-1 [3].
𝑃𝑅 (5)
𝑃𝑅𝑇𝐶,𝑟𝑒𝑓,𝑎𝑙𝑡𝑒𝑟𝑛𝑎𝑡𝑖𝑣𝑒 =
1 − 𝛾 ∗ (𝑇𝑚𝑜𝑑,𝑟𝑒𝑓 − 𝑇𝑚𝑜𝑑 )
The module temperature correction factor, resulting in de-rating for temperatures above the
reference temperature, gives an uprating for lower temperatures. When using aggregated val-
ues for a time period to calculate PR, the mean module temperature shall be calculated as an
irradiance-weighted average.
careful analysis is required, especially for cases where curtailment occurs for more than 50%
of the time. As per IEC 61724-1, data exclusions must be recorded.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
2.1.4 Availability
Availability KPIs measure the extent to which the plant was generating electricity throughout
the period of examination. Unlike the performance ratio and energy performance index, the
performance of the plant during times of successful generation is not considered in the calcu-
lation of these KPIs.
A. Technical Availability, or Uptime
IEC TS 63019 [9] provides a framework from which the availability metrics of a PV power
system can be derived and reported. Technical availability measures the portion of time in the
period examined that the plant was successfully operating and its definition is given in Eq (11).
𝐴𝑡𝑒𝑐ℎ𝑛𝑖𝑐𝑎𝑙 = 𝑇𝑢𝑠𝑒𝑓𝑢𝑙 − 𝑇𝑑𝑜𝑤𝑛,𝑢𝑠𝑒𝑓𝑢𝑙 (11)
B. Contractual Availability
Contractual availability draws upon the definition of technical availability, but excludes periods
of downtime, such as network downtime, that are deemed not considered to be within the
contractor’s control or responsibility, and therefore lie outside of the testing boundary. Typical
exclusion for O&M contracts are network downtime, and asset owner mandated actions as
defined in Eq (12).
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
C. Energy Availability
IEC 61724-3 [10] provides a method to determine the energy availability, where it is defined
as the ratio of the expected energy during availability periods to the total expected energy. It
therefore considers that periods of high irradiance are of greater value than periods of low
irradiance: for example, missing three days of energy generation in winter has less of a finan-
cial impact than missing an equal duration of time in summer. On the other hand, the lower
energy loss in winter, when PV plants participate in market prices, can be economically more
serious than in summer during the hours when energy prices are low (on the spot market or in
advance) because PV plants supply large amounts of electricity. Eq (13) and (14) show two
alternative approaches to calculating the energy availability [10] [11].
𝑌𝑒𝑥𝑝 − 𝑌𝑢𝑛𝑎𝑣𝑎𝑖𝑙𝑎𝑏𝑙𝑒 𝑌𝑒𝑥𝑝,𝑎𝑣𝑎𝑖𝑙𝑎𝑏𝑙𝑒 (13)
𝐴𝑒𝑛𝑒𝑟𝑔𝑦 = =
𝑌𝑒𝑥𝑝 𝑌𝑒𝑥𝑝,𝑡𝑜𝑡𝑎𝑙
𝑌𝑒𝑥𝑝 (14)
𝐴𝑒𝑛𝑒𝑟𝑔𝑦 =
𝑌𝑒𝑥𝑝 + 𝑌𝑒𝑥𝑝,𝑙𝑜𝑠𝑠
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Once the initial GPR is set, the annual guaranteed PRs after the initial period is calculated
taking into account the annual PV system degradation rate (also referred to as performance
loss rate).
The assessment of the actual performance of a PV plant in operation is done by comparing
the actual energy produced over a given monitoring period (i.e. annual), to the energy yield
that the plant should deliver calculated using the actual solar irradiation over the study period.
Some key factors to achieve a proper assessment of PV plant performance ratio are therefore:
• Agreeing on a correct formula to use to calculate the PR: There are different ways a
PR formula could be set and it is important that the formula accounts for all necessary
parameters such as the effect of temperature, the availability of the PV plant, etc. This
topic is discussed in section 2.1 above.
• Using correct input data: The correct actual plant energy output and the correct actual
solar irradiation and temperature over the period of monitoring should be used. This
implies the importance of (1) having a plant monitoring system that could properly/reli-
ably measure/collect the necessary plant parameters with good data availability, and
(2) proper data processing (quality check, inclusion, and exclusion procedures). This
topic is discussed in section 2.2.3 below.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
to calculate, the drawback of the time-based indicator is that it does not allow for the
calculation of the impact of unavailability on the overall system yield.
• An energy-based availability takes into account the reference yield, and therefore indi-
cates the energy lost during times of unavailability. The energy-based availability is
calculated as the ratio between the reference yield that has been converted to electric-
ity and the total reference yield.
Similar to performance ratio, the two important factors to properly assess the plant availability
are using a correct formula and input data. The various topics related to this are discussed in
section 2.1 and section 2.2.3.
After the guaranteed performance ratio, the guaranteed plant availability is most commonly
used for setting up the guarantees of an O&M contract. The time-based availability is more
often employed than the energy-based availability, mainly because the input data is straight-
forward and directly collected from the inverter monitoring system.
Best practice recommendations call for using both GPR and GAV together in the O&M con-
tracts to strongly bind the O&M operator contractually. For stand-alone systems, the guaran-
teed PR is usually preferred because the impact of unavailability can be accounted for by
including the plant availability parameter in the PR calculation, unless the energy-based avail-
ability guarantee is used.
C. Response Time
Some O&M Operators, on occasion, may opt to guarantee a minimum maintenance response
time to faults/alarm events. This is usually expressed in minimum time lapse (in time units such
as minutes or hours) to trigger an intervention and is timed from the moment the event or fault
occurs. In this approach, the response time should be defined in responses to critical, major,
and non-critical events. Faults or events with immediate impacts on the safety operation of the
PV plant are critical and require immediate intervention (e.g., fire event). Faults or events with
major impacts on the plant production should be considered major and responded within a day
or two from the alarm trigger. Any non-critical events or faults should be responded to in the
next periodic maintenance cycle.
Figure 2: Timeline from fault to resolution, showing the O&M KPIs related to response
and resolution time, and the associated yield losses for each phase. In many cases, the
detection time will be very short, although this depends on the nature of the SCADA
system and the type of fault. Depending on the contractual framework, the yield loss
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
(the areas indicated by the letters A to D) may be excluded or not from KPI short falls
and the agreed penalties. Figure adapted from [11].
The minimum response time guarantee is straight forward. Nevertheless, the O&M contract
should include clear definitions of the different response time categories and guaranteed as-
sociated time lapse, as well as the response time that is to be measured. Having said this, it is
important to note that minimum response time guarantees should not be considered as ade-
quate to contractually bind the O&M operator to its obligations. The response time guarantees
should be used as an additional guarantee to one of the more important KPIs discussed above
(guaranteed PR, availability, or yield). The overview of the different time values is shown in
Figure 2, which also shows the detection time, for which monitoring systems are crucial.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Regarding the maximum LDs or penalties cap to be set, the best-practice recommendation is
to set it at 100% of the annual O&M fee. More importantly, these penalties and LDs should be
reset at the beginning of every O&M service year.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
PV plant maintenance: The O&M contract should clearly define (as well as distinguish) the
types of maintenance (preventive, corrective, predictive) to be performed. Equally important,
the maintenance programme should be adapted to the climate the PV plant is operating under.
For the latter, refer to the subsequent chapters of this report for climate specific maintenance
guidelines.
o Preventive maintenance (discussed further in Chapter 4.1):
■The frequency and procedure should be adapted specific to the equip-
ment to be maintained.
■ Site maintenance should be included.
■ Waste management (temporary storage, disposal and removal) should
be the responsibility of the O&M Operator.
o Corrective maintenance (discussed further in section 4.2):
■ Clear definition of what is included in the service scope and if the activ-
ities are also covered under the O&M fee.
■ Response time for different types of alarm, fault events. In general,
faults which will impact the safety operation of the PV plant, or 100%
plant outage should be treated as critical and responded to within four
to eight hours. Faults impacting major production loss should be treated
as major and should be addressed within 24-48 hours.
■ Notification procedure to plant owner.
o Predictive maintenance (optional). The progress in the field of data analytics
and artificial intelligence/ machine learning has led to the development of pre-
dictive maintenance of solar plants. Predictive maintenance utilizes historical
operational data of PV plant mined from the monitoring system and parameters
perceived from the environment (weather condition such as irradiance, temper-
ature, rainfall, etc.), with the goal to learn the behaviour or performance pattern
of the PV plant and using this to anticipate and plan for maintenance interven-
tions before an event or fault occurs. An example is using predictive mainte-
nance to anticipate and plan for a PV module cleaning cycle. Predictive mainte-
nance is not a standard feature yet in the O&M scope of service.
o Spare parts and consumables management, including storage, replenishment,
management of stocks.
Any other services should be specified including reporting to asset management, for example.
Like guarantees to O&M key performance indicators, the scope of works of the O&M operator
drives the price of the O&M service. The fuller the scope, the more expensive the service is
likely to be. In some cases, the plant owner would exclude certain scopes to minimize the O&M
costs; this is usually a commercial decision. In the latter approach, the plant owner is recom-
mended arranging for the excluded service scopes elsewhere, which could make it more diffi-
cult to hold one contractor responsible for underperformance.
5. Contractor’s Responsibilities
In addition to specific activities to be carried out under the scope of services, the responsibilities
of the O&M service provided should be specified. Among the commonly included items are:
25
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
• The O&M services should comply with requirements prescribed in the technical speci-
fication’s documentation of the PV plant and equipment suppliers’ requirements.
• The O&M services should be carried out according to good industry practice, and com-
ply with all applicable laws, consents, and permits.
• The O&M service provider is responsible for providing all other material, equipment,
tools and consumables necessary to perform the O&M services.
• The O&M service provider is responsible for ensuring the health and safety of all
maintenance activities performed at the project site and is responsible for the safety of
its and any approved subcontractor personnel in performing the services.
• The O&M service provider shall carry out the services so that the PV plant achieves
the performance requirements and guaranteed key performance indicators.
• The O&M service provider shall ensure it has all the necessary permits and insurances
for it to carry out the services, including maintaining the validity of such permits and
insurances.
• Provide to the plant owner, in a timely and expeditious manner, all reasonable assis-
tance and information to allow for the plant owner to obtain the permits for which the
plant owner is responsible to obtain.
6. Owner Responsibilities
A good O&M contract should also clearly define the responsibilities of the plant owner to facil-
itate the O&M service provider to carry out its services. Among these obligations are:
• Obtaining all required permits and consents to operate the PV plant, as well as to pro-
duce and inject electricity (whenever applicable).
• Making sure to give the O&M operator the right of access to the project site to carry out
the O&M services.
• Providing to the O&M operator, in a timely and expeditious manner, all reasonable as-
sistance and information for the operator to obtain the permits needed for by the oper-
ator to perform its services.
• Paying to the O&M operator the contracted O&M fee according to the agreed payment
schedule.
7. Subcontracting
The contract should clearly mention if the O&M service provider is allowed to subcontract. If
this is the case, it is recommended that all subcontracting should be reviewed and approved
by the plant owner prior to the start of the services. If there are major parts of the services
subcontracted, this should be mentioned during the O&M contract negotiations.
Moreover, if subcontracting is agreed upon, it should be clearly specified that the O&M service
provider is responsible for its subcontractor(s).
8. Spare Parts and Consumables
Spare parts could be categorized into spare parts of plant equipment (such as PV modules,
inverters, low and medium voltage fuses, tracker motors, structures, etc.), and general con-
sumable small items such as fasteners (screws, bolts, nuts etc.), cables etc. Having a good
26
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
level of available spare parts of plant equipment will help to avoid prolonged plant down-
time/outage due to equipment malfunctioning or damage.
Three main aspects of spare parts management should be clarified in the O&M contract: the
storage, the replenishment of used spare parts, and the management of stocks. For consum-
ables, best practise recommendation usually calls for the O&M service provider to be respon-
sible for all the storage, replenishment, and management of consumables.
For the plant equipment however, as discussed in section 4.2, the plant owner and the O&M
operator must agree on who is responsible for the storage, replenishment, and management
of stocks of spares. In general, keeping inventory of spare parts falls under the responsibility
of the O&M operator. However, storage and replenishment of spares could be arranged differ-
ently. However, it is important to have this clearly specified in the O&M contract. In the case
spare parts replenishment is not foreseen in the O&M service scope, the plant owner should
arrange for a separate spare part replenishment set-up, or foresee future maintenance ex-
penses on key equipment replacements (usually in the form of maintenance contingency or
reserve account, as discussed in section 4.2).
In addition to defining the responsible parties to spare parts management, it is important to
have in the O&M contract two other aspects on spares:
• Warranty periods of replaced defective plant components, and
• Transfer of title: in general, since the plant owner pays for the spare parts, the spares
should be the sole property of the owner, and they shall be returned to the owner at the
end of the O&M contract term.
9. Key Performance Indicators (KPIs) / Performance Guarantees
Please refer to section 4.2 for detail on recommended KPIs and the corresponding liquidated
damages.
10. Dispute, Arbitration
The applicable law for dispute and arbitration should be clearly defined.
Best practice recommendation also includes an allowance in the O&M contract for the involve-
ment of an independent third-party expertise in case of technical disputes.
28
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
in most cases free or semi-free access to web-portals collecting the data from the local hard-
ware.
As stated in the IEC61724-1 [3], the required accuracy and complexity of the monitoring sys-
tem depends on the PV system size and user needs. A proposed classification for monitoring
systems and suggested applications is given in the Table 1 below.
Documentation of a perfor- X X
mance guarantee
Fault localization X
PV technology assessment X
30
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
31
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
that the correct PV plant configuration is selected as input into the PV monitoring software is
key to enable further analysis of the data through the application of PV digital twin models.
Finally, best practice guidelines such as, for example, SunSpec Alliance [24] should be fol-
lowed carefully to ensure open data accessibility for optimized transition between monitoring
platforms during the operational lifetime of the PV plants.
33
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
34
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
35
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
36
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Soiling It is recommended to measure dust or dirt accumu- Several methodologies exist for soiling monitoring, the most basic
lation (soiling) locally in order to optimize cleaning being human inspections. A widely used soiling measurement
measurements
schedules and thus revenues particularly in areas method is using ground-based soiling reference modules consisting
where soiling represents an important risk [31]. of a module that remains soiled, a cleaned reference cell, an auto-
matic cleaning station and measurement electronics. Upcoming dig-
ital solutions for soiling monitoring include the analysis of satellite
imagery with remote sensing techniques, machine intelligence algo-
rithms and statistical methods.
37
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 4: Big data analytics - Value and complexity for different operation and mainte-
nance objectives (source: 3E).
For example, a simple analysis based on monitoring data provides limited value, but it is not
complex to execute and therefore all monitoring platforms today offer such basic functionality.
However, this typically provides limited information and will still require the operator or asset
manager to take further actions based on the information, i.e. no actionable recommendations
are provided at this stage. Subtle trends that would otherwise go unnoticed until the next site
inspection and that indicate underperformance or upcoming component or even system fail-
ures, can in most cases, be identified remotely through regular performance data analysis of
the PV plant by using a smart solar performance monitoring system.
38
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Today, however, users (especially O&M managers/engineers) require further insights on spe-
cific failures and underperformances and therefore, smart monitoring systems start providing
additional functionalities around fault detection and fault diagnosis with insights and particu-
larly, with actionable recommendations. A PV performance monitoring system today provides
not only analysis features but also fault detection and diagnosis capabilities providing insight
on the failure or underperformance root cause(s) and generating clear and actionable recom-
mendations for performance optimization.
A “predictive” smart solar monitoring would in theory provide foresight capabilities towards op-
timization of O&M activities. For example, providing insights on the optimal replacement cycle
including cost per time unit under the optimal age-based replacement policy information would
be highly valuable information for an operator towards predictive maintenance activities. How-
ever, given the high complexity of this type of analysis, and the limitations in terms of lack of
communication between devices and lack of standardization, this technology has not been
deployed yet at full industrial scale and has not been sufficiently validated and demonstrated.
A prerequisite for a good predictive maintenance service is that the devices on-site can provide
information about their state, in such a way that the O&M contractor can evaluate trends or
events that signal deterioration of the device [11]. The asset owner or operator that wants to
benefit from predictive maintenance should, as a best practice, select “intelligent” equipment
set with enough sensors, and opt for a smart monitoring service. Furthermore, a standardiza-
tion of status and error codes through inverters and data loggers within the same brand should
be followed and, in the future, this standardization should become common to all manufactur-
ers.
39
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
[40], which established a network code on requirements for grid connection of generators,
which is then combined with the appropriate standard according to the PV plant size, either
EN 50549-1 (PV connected to LV networks) [41] or EN 50549-2 (MV networks) [42]. In the
USA and associated jurisdictions, IEEE 1547 [43] sets the requirements for distributed energy
resources, which includes PV systems. Some countries or geographical regions have their
location-dependent challenges or characteristics, such as found in Australia’s National Elec-
tricity Market with its extensive and sparse high-voltage grid which is seeing large amounts of
renewable power coming online while thermal generators (mainly coal-fired stations) are de-
commissioned [44], posing challenges to the traditional power system operation paradigm.
Given the different physical characteristics of inverter-based generation compared to synchro-
nous generators, PV systems typically apply for negotiated generator performance standards
[45] to connect and remain connected to the grid.
While compliance with grid requirements can be expected to last as an inherited trait from the
design, construction and commissioning phases, changing requirements for grid compliance
are very likely to occur over the plant’s lifetime, given the technical and financial lifetimes of
PV plants and the rapid deployment of renewable power and changes to the grid. The period
to implement changes to the plants (repowering, retrofits) will likely be excluded from O&M
KPIs, yet the O&M operator will have to adapt its processes to ensure that the PV plant con-
tinues to operate within the updated compliance framework.
PV plants of larger size are often required to be ready for dispatch by the grid manager, re-
quiring added capex for installing the control and communication functionalities between the
dispatcher and the plant. The dispatched plant can be curtailed, and the power factor changed
by the dispatcher as the grid requires, at the cost of lost energy generation to the PV plant.
As PV plants increase in size to many tens of megawatts, the implementation of enabling con-
trol by the grid manager becomes more challenging due to the modular distributed nature of a
PV power plant. The solution for this is a power plant controller (PPC), which centralises control
over the plant so that it behaves as a single entity, in line with the applicable regulations. De-
pending on the jurisdiction and PV plant power rating, a certified PPC is obligatory for ensuring
grid compliance, e.g., with [38], [39].
Given the above, it is the responsibility of the O&M operator to ensure compliance with all
applicable regulations and grid codes, knowing that if and when these codes change, the O&M
contractor’s scope of operation and the KPIs originally defined may have to be re-evaluated.
More than 80% of the PV plants installed worldwide today have been commissioned only within
the last 5 years. This reflects a constantly and significantly growing share of solar PV electricity
in the global energy mix and, of course, an impressive increase rate of PV deployment and
feed-in of electricity to the power grid. The growing PV penetration could also trigger the need
for new regulations, in order to guarantee grid stability and correct balancing of electricity sup-
ply/consumption at all times, inevitably resulting in curtailment and losses to plant owners.
40
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
The two main challenges towards addressing such high penetration rates of PV systems are
variability and uncertainty; in other words, the fact that PV power output exhibits variability at
all timescales – from a few seconds to daily, seasonal or (multi)annual degree – and the fact
that predicting such variability (PV power forecasting) is a task of high intrinsic uncertainty.
Within a PV asset management and O&M plan, PV plant power forecasting is an important
element of the PV operations, which refers to the adoption of forecasting tools to calculate the
expected PV power production for a certain timeframe, based on weather forecasts, satellite
data, or measured irradiance and PV power. PV power forecasts depend on country/climate
and plant/site. They can serve different stakeholders related to a PV plant, from PV asset
owners up to grid operators and energy traders.
PV power forecasting services are generally offered by PV monitoring service providers and/or
O&M contractors; however, other external service providers can also provide this function,
based on proprietary or publicly available meteorological forecasts, satellite data, statistical
methods, and site observations/measurements. Requesting such kinds of (optional) services,
particularly from the O&M contractor, implies different service level agreement(s); which, in
turn, may have an influence on the contract agreement for electricity dispatching, between the
asset owner and the trading service provider.
From PV plant financing, project development and O&M perspective, the importance of PV
power forecasting is multifold [46]:
PV power forecasting is the basis for trading PV-power on day-ahead or intra-day electricity
markets. To ensure grid stability, deviations of forecasts from the actual PV power must be
compensated with costly balancing power. Depending on the specific regulations for grid- in-
tegration of PV power in different markets, there are different models to cover these costs.
With feed-in tariff models, plant owners receive a fixed price per kWh, and grid operations are
in charge of balancing costs. For direct marketing of PV power, in some markets, PV power
marketers directly must cover balancing costs (e.g., in Germany). In other markets contract
agreements come with an associated level of reliability or performance “fidelity”, implying fi-
nancial penalties for underperformance (e.g., China). Therefore, accurate PV power forecast-
ing is indispensable for the bankability of PV plant projects not receiving a fixed feed-in tariff.
PV power forecasting allows for commitment and dispatch of conventional resources (e.g.,
diesel generator) with their given ramp-up time. This is particularly crucial in cases of remote
systems (energy islands, geographical islands) or in micro grid applications.
PV power forecasting is a basis to optimize energy management for PV plants combined with
storage in order to e.g., avoid curtailment or to compensate for forecast errors in short-term
market.
When benchmarked with PV monitoring data, PV power forecasts can facilitate cross-checking
and quantitative assessment of underperformance issues. Here especially satellite based now-
casting can give valuable information.
PV power forecasts can be used as an additional input to maintenance schedules.
41
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
42
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Regional
PV power
forecasts
Local
PV power Upscaling
forecasts
PV Statistical learning
irradiance to power conversion
measurements and/or post-procssing
Irradiance
prediciton
Irradiance Statistical learning
measurements optimized site-specific predictions
Numerical
Cloud motion Cloud motion
weather
sky imager satellite
prediction
43
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Examples of mesoscale models are the North American Mesoscale (NAM) model and the
Weather Research and Forecasting (WRF) model. Generally, NPW models are differentiated
mainly in terms of their employed physical models, their spatial resolution and the input pa-
rameters. Typical resolutions for Global NWP models are ten kilometres to 50 kilometres and
temporal resolutions of one, three or six hours. Mesoscale models have finer grids of typically
three kilometres to 10 kilometres with hourly resolution.
For intra-day horizons of several hours ahead, forecast with higher spatial and temporal reso-
lution and higher accuracy can be inferred from satellite data. In the satellite-imaging domain,
the cloud pattern is determined through the analysis of images (in both the visible and the
infrared spectrum), generated with the use of satellite-based sensors and imaging systems.
Multiple, consecutive satellite images are combined to determine cloud structures during ear-
lier recorded time steps and to generate cloud-motion vector fields, which, in turn, can be uti-
lized to forecast future locations of clouds and their variability. As such, these methods are
used effectively in predicting irradiance (particularly GHI) with a temporal resolution of 5
minutes to one hour with a spatial resolution of one kilometer to five kilometres up to several
hours ahead. For intra-hour PV power forecasting sky-imagers offer the potential to forecast
irradiance with a temporal resolution down to minutes or even less and a spatial resolution in
the range of several meters to 100 m.
Overall, the detailed cloud cover (structure, extent, and motion) analysis achieved by sky im-
agery renders this method a very suitable tool, for very short-term PV power forecasts or a so-
called nowcasting, for certain PV installations. Maximum forecast horizons of sky imager fore-
casts depend on the extent of the monitored cloud scenes and cloud velocities. They typically
range between ten minutes and 30 minutes ahead.
PV power forecasting based on statistical and artificial intelligence (AI) methods – also
mentioned as time-series and machine learning methods respectively – refers to the imple-
mentation of advanced analytics on historical data of solar irradiance, for a given PV installa-
tion site. Statistical and AI methods maybe employed as pure ‘time-series approaches” solely
based on local measurements. They also may be employed for statistical post-processing and
to infer PV power from NWP or satellite-based forecasts, which are described as hybrid models
below. The user community for statistical methods and artificial intelligence refers to the former
44
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
as “statistical models without exogenous input” and to the latter as “statistical models with
exogenous input”.
Common examples of statistical and AI methods applied for PV power forecasting, include the
use of artificial neural networks (ANNs), neuro-fuzzy models, the support vector machine
(SVM), hidden Markov models (HMM), regression analysis and auto-regressive (AR) models.
AI or machine learning algorithms are well suited for PV forecasting, all being based on the
same principle, i.e., of utilizing existing data for modelling parameters and creating (self) learn-
ing patterns towards classification, regression, and prediction.
Today, ANNs represent the most common machine learning technique, accounting to nearly a
quarter of all methods used for PV power forecasting, notably due to their ability in resolving
complex and non-linear forecasting models. The accuracy and robustness of machine learning
(ML) based PV power forecasting depend on both the training method and the evaluation met-
ric for the quality of the forecasts. Also, the access to quality-controlled PV power measure-
ments is crucial.
Pure time-series approaches benefit from the high accuracy of on-site measurements of irra-
diance and PV power and the high autocorrelation for short time lags in time-series of solar
irradiance. However, changes in cloud conditions, such as approaching clouds, can hardly be
predicted based on local measurements alone.
In practice, integrated approaches can be implemented in nearly any form and combination,
i.e., linear-linear, nonlinear-nonlinear, or nonlinear-linear models, whereas all can be classified
into either competitive or cooperative approaches [50]. In this sense, it is also particularly com-
mon to utilize multiple predictors, e.g., by coupling statistical and learning machine techniques
(i.e., hybrid-statistical models), to obtain aggregated decisions for improved PV forecasting
accuracy or to further self-training. In their review study, Diagne et al. [50] discuss in detail how
integrated PV forecasting methods outperform individual ones in multiple aspects.
On the basis of reported literature and today’s research status in the field [50], [51], [52], [53],
Table 3 summarizes typical spatial and temporal resolution as well as forecast horizons for the
PV forecasting methodologies that have been discussed.
Summarizing, good forecasting practice for PV power plants requires numerical weather pre-
dictions as input for day-ahead forecasting and a combination with satellite data and/or online
PV power measurements for intra-day forecasting. Further, statistical post-processing is a rec-
ommended practice in all cases, which requires measured PV power data as a basis to adapt
the forecasts.
Here, near-real time data feeds from PV monitoring systems towards PV forecast providers
are beneficial, as input for shortest term forecasting and for continuously updating the training
45
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
of machine learning models with recent data. Finally, it is highly recommended as best practice
to warn and communicate (when applicable) all scheduled outages and the expected duration
of forced outages to the forecast provider.
Table 3: Typical forecast horizons and typical temporal and spatial resolutions for dif-
ferent PV power forecasting methods. Statistical/AI tool for post-processing can be ap-
plied to all models and forecast horizons.
Temporal
Forecast Horizon Spatial Resolution
Resolution
Satellite based
2 – 6 hours 5 – 30 minutes 500 m – 5 km
cloud motion
Statistical / AI tools
(no exogenous input) 10 minutes – 2 days 1 second – 1 day PV plant
In their work, Zhang et al. [54] point out that classical KPIs may not fully address the different
requirements of grid operators, O&M managers, or investors in relation to real-case PV power
plants. Indeed, for the latter, certain metrics that “penalize” large errors are indispensable,
considering that such forecasting errors also have highly negative impact, in both finiancial and
operational stability/reliability terms. From this perspective, PV forecasting KPIs, or metrics
can be classified into four categories:
The most common statistical KPIs for PV forecasting quality are the root mean square error
(RMSE) and the mean absolute error (MAE), which are defined in Eq (15) and Eq (16).
46
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
𝑁 (15)
1 2
𝑅𝑀𝑆𝐸 = √ ∑ (𝑃𝑓𝑜𝑟 − 𝑃𝑎𝑐𝑡 )
𝑁 𝑖=1
1 𝑁 (16)
𝑀𝐴𝐸 = ∑ |𝑃𝑓𝑜𝑟 − 𝑃𝑎𝑐𝑡 |
𝑁 𝑖=1
where Pfor and Pact are the forecasted and actual (measured) power output and N refers to the
sampling count (size). In other words, RMSE points out and “penalizes” large errors in a square
error; while MAE shows the average difference between the actual and modelled (forecasted)
values, thus being suitable for evaluating uniform forecast errors. Typically, RMSE and MAE
of PV power forecasts are evaluated using day-time values only and normalized to installed
PV power.
Yet, both RMSE and MAE are only unbiased for cases of Gaussian distributions. Besides,
when used stand-alone, they present certain limitations such as in the case of over forecasting
tendency, as highlighted by Zhang et al. For this reason, other statistical parameters, particu-
larly skewness and kurtosis are also used. Further, with respect to uncertainty quantification
and ramp characterization in PV forecasting, other metrics such as the Rényi entropy, the
standard deviation of the power forecast errors, and the “swinging door” algorithm are pro-
posed. Recently, Yang et al. [55] proposed to apply the well-established Murphy–Winkler
framework for distribution-oriented forecast verification as a standard practice to analyse and
compare solar forecasts.
Furthermore, the comparison to simple reference models, quantified by “skill scores” is a fre-
quently applied check to assess forecast quality. A forecasting tool has skill if it is able to
outperform trivial models. In solar irradiance forecasting, the simplest and widely used refer-
ence model is persistence, i.e., the assumption that cloud conditions stay the same (“persist”)
in the future.
In addition to the computation of KPIs, at least basic visual analysis is recommended. A direct
comparison of measurements and forecasts in scatter plots or two-dimensional histograms
and time-series is very helpful to develop a better understanding of forecast performance.
From the economic metrics’ perspective, as explained by Antonanzas et al. [51], the way grid
operators address irradiance (thus solar and PV yield) variability is through reserves. Practi-
cally, the greater the penetration of solar energy, the bigger the energy reserves (and their
associated costs) must be, to mitigate potential variations. On this basis, the number of oper-
ating reserves and, consequently, the operating costs can be significantly reduced when ac-
curate PV power forecasts are achieved and leveraged. Perez et al. [56] propose the concept
of firm power forecast to evaluate the economic value of forecasts and as an operational strat-
egy to integrate increasing amounts of intermittent solar generation on power grids. The costs
incurred in transforming imperfect into firm predictions define the new metric: these include the
costs of energy storage and output curtailment necessary to make-up for any over/under pre-
diction situations.
47
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Finally, specifying the expected uncertainty of PV power predictions gives valuable additional
information to forecast users and helps them to assess the risk associated to using the forecast
as a basis for decisions. Probabilistic forecasts or confidence intervals provide situation-spe-
cific uncertainty information, e.g., as a function of the cloud conditions and the time of the day.
As reported in the literature [54], using the 95th percentile of forecast errors is a simple and
frequently used option to e.g., quantify the minimum required operating reserves.
48
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
WRF model often used. Top forecast providers do not rely on one single NWP model but inte-
grate several models. Simple averaging is beneficial here, because forecast errors of different
models are not fully correlated and therefore partly cancel each other. More advanced forecast
combinations exploit strength and weaknesses of different models for different weather situa-
tions.
Intra-day PV power prediction services mostly combine NWP predictions with online-PV power
measurements as additional input for very short-term horizons of five minutes up to several
hours ahead. Here, the access to these online measurements is of critical importance. There-
fore, PV power prediction services are frequently offered by PV monitoring service providers
and/or O&M contractors. Another option is that access to online PV power measurements is
directly given to the trading service provider, e.g., a direct marketer, or a PV power prediction
service provider. Direct marketers often run their own PV power forecasting tools or cooperate
with PV power prediction service companies.
A valuable additional data source for improving PV power forecasts for several hours ahead
are satellite-based cloud motion forecasts. Only a comparatively small number of companies
worldwide operate satellite based short term predictions with good quality. Mostly, these com-
panies offer their own PV power prediction services with the satellite-based forecasts being a
special feature. Some also deliver the satellite-based irradiance forecast to other PV power
prediction providers.
For very high-resolution intra-hour forecasting, few specialised companies offer sky-imager
based PV forecasting, which is a comparatively new field, with respect to model and application
development.
PV power forecasts in principle may be offered based on irradiance predictions in combination
with PV power simulation. However, forecasts for all forecast horizons benefit from high quality
PV power measurements as a basis for improved forecasts with statistical or ML algorithms.
For single plant forecasts, they may be used to adapt the forecasts to the specifics of a PV
plant, including e.g., shading or adaptation of orientation which is often not correctly specified.
All high-quality PV power services providers adapt their forecasts to PV power measurements
in some form, which makes access to these data crucial.
Finally, for customers of PV power forecasting services, besides the used models, data, and
accuracy of a service, also the form of implementation as well as general considerations with
respect to contracting service partners are of importance. Most PV power service providers
offer to deliver forecasted PV power data to their customers, e.g., using a web-service or by
providing the data for download on a web-platform. Though, also the implementation of PV
power forecasting tools on-site is offered by some providers for customers who prefer this
option, e.g., because confidential data is involved. With respect to deciding for a service part-
ner, it may be convenient for an asset owner to choose a partner he is already working with,
e.g., a monitoring and/or O&M service provider or a trading service provider. Such kinds of
additional, optional services imply different service level agreement(s) and may also impact
contract agreements with other partners, e.g., using a forecasting service from the O&M con-
tractor, may have an influence on the contract agreement for electricity dispatching, between
the asset owner and the trading service provider.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
1
Safety as the state of being safe as person; freedom from the occurrence or risk of injury, danger, or
loss.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
52
Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
• A strict smoking ban inside the PV power plant: fire risk due to increased/rapid vegeta-
tion growth in and around PV arrays
For a change of DC fuse links during plant operation, a verification with a meter is a must to
confirm that the DC circuit is de-energized. Opening a module string is only allowed after meas-
uring and confirming that there is no current on the circuit. Some DC switches used in the field
of a PV plant (e.g., field combiner boxes) may not be designed for load-break operation (dis-
connect switch). Disconnect switches shall be labelled as non-load-disconnecting. These must
never be opened while the system is operating. Before opening such a DC switch that is not
rated for load break, the referring sub-system should in any case be switched off respectively
by disconnection of the inverter in question.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
However, there are national norms and regulations or even contractual agreements with grid
operators that reverse the above argument, as these require all (PV) power plants connected
to the (medium or high voltage) grid to be always operated at a safe operational level.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Table 4: Safety Rules for Works in Electrical Facilities [11], [12], [67].
Rule Action Special conditions / Remarks spe-
cific for PV plants
Rule 1 Isolate / separate completely (iso-
late the installation from all possi-
ble sources of electrical power)
Rule 2 Protect against reconnection, fix
(protect against reconnection) in
the open position all the breaker
components or switching device in
the on position, or adopt preventa-
tive measures when that is not fea-
sible
Rule 3 Check that voltage is not pre-
sent, verify there is no electrical Caution, PV special 1: at daylight
power, after having previous identi- PV modules / module strings are volt-
fied the place of work and the in- age-carrying. For getting real voltage-
stallation which has been placed free conditions covering modules /
without electrical power module strings with opaque material is
required.
The above-mentioned rules are especially valid for MV/HV switching equipment and discon-
necting devices in transformer stations or in medium stations of large PV power plants. When
switching operations are carried out at such points, only authorised specialists are allowed to
perform such operations, wearing protective equipment if necessary.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
protection system is typically installed following best practices and according to local regula-
tions – which should protect the investment - it does not guarantee a protection of people inside
the plant. Thus, during a thunderstorm the complete plant site must be vacated by maintenance
personnel for safety reasons. Best practices in this area include proactive weather monitoring
(e.g., “push” notifications on smartphones to warn of approaching storms) by O&M personnel
to prevent any personnel being on-site if a thunderstorm is likely to appear.
B. Heavy rain
PV power plants often cover a large area. Heavy rain falls may turn the terrain to mud, and
areas may be inundated. Walking around the site by maintenance crews in such conditions
will see increased risks to personnel such as sprains or dislocations, the potential for vehicles
to become bogged, as well as increased risk of electrocution due to reduced electrical insula-
tion compared to dry conditions. In some areas, heavy rains can even result in flash flooding
occurring. Given the increased risk of electrocution due to the lowered resistivity of the area,
proactive de-energisation (ideally, remotely operated) of inverters or strings prior to movement
among arrays is recommended.
C. Damaging winds
In the event of high winds (above 50 km/h sustained, or wind gusts above 80 km/h) being
forecast for the area of the PV plant, it is recommended to reschedule maintenance activities
to another time. This reduces the risk of elements (in the worst case, modules) becoming air-
borne while the maintenance crew is onsite. After such an event has occurred, staff should
exert special care, as modules may have come loose, or the presence of debris within the
power plant may increase risks, such as the likely presence of broken glass and potentially
exposed or frayed electrical wiring.
D. Natural hazards
The presence of insects or venomous animals in PV plants may be a risk throughout the year,
or peak in certain periods. In the case of poisonous snakes or arachnids, rapid response pro-
cedures must be known and adhered to; in some cases, this requires having anti-venom on
site if bites occur. In other cases, having a wildlife catcher on speed dial can help in safely
catching the insect or animal. Note also that killing such animals is often illegal according to
local legislation, and significantly increases the likelihood of bites occurring. Works in mosquito
areas require special protection such as mosquito nets and repellent, and in specific cases
additional prophylactic actions, such as taking anti-malaria pills.
E. Fire safety ground-mounted
Fire constitutes a major risk and hazard to the safe operation of a PV plant and its surround-
ings. To reduce the risk of fire spreading over large areas, ground-mounted PV plants are
typically designed with fire breaks, such as roads or areas where vegetation is kept to a mini-
mum. Moreover, local rules and regulations often require site visits and consultations with local
fire brigades for development approvals, aiming at ensuring that fire risks are eliminated or
minimised at the design stage. The visit should include the information on how the fire brigade
is embedded in the PV plant’s emergency plan and the communication strategy. An appropri-
ate firefighting strategy must be developed [68]. Guidelines for fire-fighters to operate in or
near PV plants have already been published in multiple countries such as Japan, the United
States, Germany, and Australia. On the other hand, the British BRE National Solar Centre
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
released some recommendations for photovoltaic industry with the input of British fire brigades
[69] and a detailed literature and standard review [70].
Vegetation management such as clearing of weeds and cutting the grass on site is a key com-
ponent of fire risk reduction. Additional fire risks stemming from PV components (modules,
inverters, transformers) require on-site inspections combined with monitoring software and/or
the use of SCADA to rapidly shut off parts of the plant in the event of fire, or the detection of
indicative parameters [23], [71].
consists of multi-functional BIPV elements or are even construction products, with dedicated
standards [77], [78]. An overview of the existing regulations for building-mounted PV, including
guidelines for prevention of losses can be found in existing literature [79], [80].
Some of the additional requirements for building mounted PV stem from the fact that in and
around the building persons are present and not only in the case of maintenance of the PV
installation, as is often the case for ground-mounted systems.
For example, in case of an inclined roof in snowy regions, persons passing by may be in danger
because of a sudden roof snow avalanche. Depending on the situation, temporary measures
that eliminate the risk – cordoning off the affected area, clearing off the roof from ice and snow
- or constructive measures such as a snow retention system must be previewed.
In building-mounted PV installations, which are connected via the power connection of the
building, self-consumption of the PV electricity in the building and net metering are also con-
sidered, depending on the local legislation. In addition, batteries or an uninterruptible power
supply can be integrated to enhance auto-consumption or to ensure electric power supply for
critical usage in case of grid failure, but it must also then be an integral part of the security
concept.
A. Maintenance
Maintenance of BAPV or BIPV systems can be done according to a maintenance plan that has
been already developed at the planning phase of the PV installation. With this, it is ensured
that visual inspection and maintenance can be done safely and efficiently, at predefined time
intervals. On flat roofs that normally include fall protection measures such as lifelines at anchor
points, sufficient spacing should be considered between the PV rows, so that the modules can
be cleaned, and any unwanted vegetation or other shading obstacles can be safely removed.
It is necessary to facilitate maintenance interventions to building-mounted PV installations
while avoiding damage to building components such as tiles, skylights, or roof membranes and
that their function is not compromised. Similarly, safe access to other technical equipment
installed on flat-roofs, e.g., thermal PV collectors or ventilation mono-blocks, must be ensured,
for trained technical personnel. Typically, the O&M plan of the building-mounted PV system
should be an integral part of the O&M plan of the building.
B. Working at height: risk of falls
This risk stems from working at heights and on the (roof) structure onto which a PV system is
installed, where there is a risk of falls. For these reasons, staff that perform maintenance on
building-mounted PV systems often require additional training, which may or may not be man-
datory per jurisdiction. Examples of such requirements range from “working at heights” certifi-
cations, to the need to use climbing harnesses (and sometimes to have climbing certifications)
to enable safe access to PV equipment in exposed areas (façades, close to roof edges). Ex-
amples of poor workmanship or system design have resulted in loss of life e.g., as the roof
could carry the weight of the PV equipment, but not the additional weight of the O&M person-
nel, resulting in the roof collapsing.
Potential risks can also arise from roof windows and smoke/heat extraction installations, which
must either be breakthrough-proof or have a sufficiently indicated location and large safety
distance from the PV elements, to prevent accidental falls.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
3.5.6 Conclusion
One of the factors for PV’s success has been its reduced O&M requirements compared to
other types of electricity generation. However, low maintenance does not mean no mainte-
nance. Whereas the PV industry has made great strides in detecting faults and even permitting
some faults to be corrected remotely, the safe and reliable operation of PV plants still entails
scheduled and unscheduled maintenance work, for which personnel will have to be onsite.
While the bulk of safety issues are designed out (or in) during the design and construction
phases of PV plants, there are elements which need to be considered, most of which can be
planned or mitigated:
• The safety systems and procedures in place
• The training of staff with the appropriate qualifications for the tasks to be undertaken
• The presence of appropriate equipment to perform maintenance tasks: PPE, consum-
able as well as durable maintenance tools
• Site-specific risks to be considered, such as heights (PV on buildings), presence of
water (PV on water), or increased fire risks
• Weather and site conditions for onsite visits
While many of PV systems and plants are becoming more standardised, each PV power plant
has its individual characteristics, and therefore the safety briefing and procedures should ad-
dress those specific aspects together with general safety considerations.
The various methods and systems described in this chapter address risks and their mitigation
for the safe operation of PV power plants. The human and organisational aspects, such as
implementing the hierarchy of controls (Figure 6) and developing PV systems in keeping with
ISO 45001, IEC 63049, ISO 9001, or ANSI Z10 are key issues to ensure that the PV power
plant and the staff who maintain it can operate safely.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Independent of the PV plant’s size, the most common PM actions in PV O&M include:
• Periodic “sampling” of individual electrical (I-V) measurements at module level
• Periodic inspections of PV modules or strings: mainly IR and/or (auxiliary) EL imaging
• Cleaning of PV modules (including soiling and/or snow removal)
• Site maintenance including vegetation management, removal of loose objects
• Upkeep of BOS (inspection, inverter servicing, tracker maintenance)
• Upkeep of SCADA/monitoring systems (including weather stations, data acquisition
units, sensors, etc.)
• Other actions related to site management (water drainage, isolation from wildlife,
fence/road repairs, environmental compliance, and security)
During PV operational years, it is important to consider vegetation growing on adjacent PV
assets (e.g., growth of grass/plants in the short term, growth of trees in the long term), espe-
cially if these will cause shading on PV arrays, which can then result in hot spots, which are
shown in the small inserted IR images (Figure 7). Site and vegetation management, depend-
ing on the site/climatic conditions and the size of the PV plant, can be both challenging and
labour/cost intensive. In arid areas, mowing may be unnecessary with proper soil stabilization.
On the other hand, for areas where mowing is required, there is the added risk of projectiles
damaging modules. In the latter case, vegetation management “strategies” that have gained
increasing popularity in the last years include the collaboration with local farmers in using cer-
tain species of grazing animals.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 8: Aerial view of a rooftop commercial PV plant installed at a coastal site, pre-
senting severe issues of localized soiling due to dirt (bird droppings) © CEA-INES.
At PV inspection-level, PM practices concentrate on primarily two categories of onsite in-
spections: 1) manual electrical (I-V) tests at module or string level and 2) visual and IR/EL
imagery. Today, such inspections are indispensable not only in PM but in the overall PV O&M
context, since data from PV SCADA/monitoring systems present certain inherent limitations in
terms of both accuracy and spatial resolution, especially considering the rapidly increasing
sizes of utility-scale PV plants.
Manual electrical testing such as open-circuit voltage, operating current, or field I-V curve
tracing can be used to detect faults on the DC side of PV systems, at submodule, module, or
string level. Such faults, which often remain undetected or are misdiagnosed by monitoring
systems, can result in follow-up failures, physical degradation of PV modules, constantly un-
derperforming PV plants and, ultimately, in significant energy yield (thus financial) losses.
Since such electrical measurements are carried out in real field conditions, the accuracy of the
testing equipment is limited by the combined accuracy of the necessary irradiance, tempera-
ture, and electrical sensor inputs; and in the case of a standard I-V tracing set-up, it is limited
to around 5%. In practice, electrical testing can only reveal existing defects and failures at
string, module, or submodule level that at MPPT and field conditions result in measurable
power output losses. However, when correlated with the IR/EL image patterns, electrical sig-
natures can also yield valuable insights into underlying module-quality issues, thus often ena-
bling the timely prevention of more severe, follow-up failures, e.g., fire hazards.
analysing abnormal thermal variations and thermal patterns across the inspected PV arrays,
nearly any critical defect or failure that is causing even a minor performance loss can be lo-
cated and diagnosed, in addition to the proactive detection of hot spots and potential fire risks,
as aforementioned. IR imagery scans can be performed in addition to or instead of manual
electrical testing, as an integral part of the annual PM plan in PV O&M, while they can also be
deployed in cases such as PV system commissioning, site-management related checks (e.g.,
vegetation, soiling mitigation), insurance claims and end-of-warranty inspections, as well as
for IR inspections of AC substations. (Figure 10).
Figure 9: Aerial IR imaging by aircraft (left) and drone (right), revealing different failure
modes at cell, submodule, module, and string level © Heliolytics Inc. (left image), © CEA-
INES (right image).
Figure 10: Aerial visual imagery for general inspection in general site management of a
PV plant © CEA-INES.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Today, aerial thermal imaging of PV plants can be performed using manned survey-type air-
craft or unmanned aerial vehicles (UAVs, drones). The diagnostic and quality of the assess-
ment depends largely on the aerial imagery sensors, the measurement conditions (and their
compliance to best practices and technical specifications, e.g., the IEC TS 62446-3:2017), as
well as the employed post-processing systems and algorithms that are used.
The resulting imagery should be processed by a validated processing routine to correctly iden-
tify thermal “signatures” of PV failures/defects and their exact physical location in the field.
Such PV failure data, in the form of thermal patterns, are typically of very high spatial granu-
larity from system up to cell level; and their labelling allows O&M engineers and field techni-
cians to quickly diagnose, classify and remediate PV faults and their root cause. When properly
applied, aerial IR/visual imagery is a powerful tool for diagnosing:
• PV module faults and solar cell defects:
o Electrical mismatches and hot spots
o Bypass diode and junction box failures
o Glass fracture and/or cell cracks
o Snail trails
o EVA delamination and discoloration
o Localized soiling (bird droppings, debris, vegetation)
o Broken interconnections
• PV string and system faults:
o Burnt fuses
o Inverter failures
o Cabling/connector failures
o Open- or short-circuited PV modules or strings
o MPPT faults
• Racking and BOS faults:
o Major racking shifts
o Systemic shading
o Major erosion
o Tracking systems’ mismatch
The use of proper post-processing and image data analytics is critical to accurately localize,
diagnose, classify all these different PV failure modes, or even quantify them in terms of asso-
ciated power loss. Further cross-validation against ground data and auxiliary measurements
(I-V tracing, EL imaging) is often recommended, to allow proper root cause analysis, limit false-
positives and optimize decision-making on corrective interventions.
At present days, there are quite a number of suppliers active in aerial IR/visual imaging ser-
vices. Many of these players provide not only the inspection of PV plant but also solutions for
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
PV diagnostics. This full turnkey aerial-IR inspection services typically include artificial intelli-
gence (AI)-based data analytics, fault diagnostics and reporting as well as consulting, i.e., rec-
ommendations for corrective maintenance actions to PV asset owners and O&M engineers. In
the general PV O&M context, such services typically include scans for both regular inspection
as part of preventative maintenance, and for reactive troubleshooting during corrective mainte-
nance, as well as for commissioning or asset transfer.
Furthermore, market leaders in aerial PV inspections can leverage large and consistently in-
creasing portfolios (already beyond the GW-scale) of inspected PV plants, to offer compari-
sons of different PV underperformance issues and anomalies against extensive fault libraries,
utilizing proprietary imagery analysis and IR/RGB mapping software. As such, the offered so-
lutions commonly identify a large range of PV plant anomalies, from extensive string, combiner
or array-level outages to module-, submodule- and cell- level failures and subtle defects, e.g.
PID, electrical mismatches and concomitant hot spots. In addition, fast return of investments
(ROIs) for aerial inspections is justified by most service providers, based on both a decrease
of preventative O&M costs by over 10% (compared to those employing manual and ground-
based inspections) and recovery of an average 1-2% PV power capacity losses.
In principle, the data acquisition equipment and approaches employed for aerial PV
inspections can vary among the different downstream service providers. For instance, in con-
trast to UAV/drone-based aerial IR imaging scans, some suppliers opt to employ IR imagers
mounted on aircrafts, offering flyovers at much higher altitude and speed; thus, allowing for
very high inspection rates (e.g., 100 MW per hour), multiple times faster compared to compet-
itors’ drone-based inspections. However, such approach can considerably limit the spatial
granularity, being rather impractical to fully comply with the minimum recommended diagnostic
resolution, for correct identification of certain failure modes at PV submodule and cell level.
Yet, all services face certain operational limitations. In particular, their current high reliance on
(semi-)manual image data processing, represents a major drawback as human error drives
down the diagnostic accuracy (and its consistence) of IR imaging for PV. In addition, such
solutions are typically "restricted" to a qualitative diagnosis of PV failures, being inefficient (until
today) in providing reliable, quantitative, and real-time assessments on the PV yield losses
associated to the detection of failures. It should also be noted that shifting from today’s “per
schedule” aerial IR inspections towards data-driven ones, will have a significant impact on the
technical bankability, financial feasibility, and consequent long-term competitiveness of these
commercial services.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
hail and wind loads, maltreatment during cleaning or maintenance work during operation. In
fact, legal problems are likely to arise due to a lack of initial reference when screening is per-
formed only after damage becomes apparent. Insurers are reluctant to accept the screening
results as proof that the damage was done during operation or by an insurable event. Thus,
knowing the initial quality ensures that legal problems will not add up to financial problems
caused by underperformance.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
cially available in the near future. However, inspection service companies and research cen-
tres are developing their own solutions with increasing success. In the Report IEA-PVPS T13-
24 on mobile devices for PV inspections by Herrmann et al. [29], details on the detectable
failure types for PV modules and arrays are given as well as measurement uncertainties and
cost considerations for EL inspections.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
In general, O&M service providers tend to overestimate PV O&M budgets to offset both their
own margins and uncertainties or technical assumptions. On the other hand, PV plant devel-
opers typically follow a more moderate or underestimating budgeting approach for PV O&M,
to allow higher PV plant valuations and more “motivating” revenue prospects. As aptly noted
by Enbar et al. [82], such contrasting O&M budgeting viewpoints can ultimately undermine a
PV plant’s lifecycle performance economics. In the following Table 5, we provide a non-ex-
haustive list of representative costs and remarks associated with the main PM tasks, as pub-
licly reported in the years 2021/2022, specific for utility-scale PV.
Table 5: Representative costs of main preventive maintenance tasks.
Cleaning/washing of 0.5 - 2.5 €/ kWp/ year Varying with the module technology,
PV modules [83] labor, cleaning solution and method,
climatic conditions (affecting the
frequency), etc.
plant downtime. However, a more responsive CM programme could entail a more expensive
O&M service price.
In this light, there has been an emerging maintenance to predict a fault event ahead of time.
The progress in the field of data analytics and artificial intelligence/ machine learning has led
to the development of predictive maintenance of PV plants. Predictive maintenance utilizes
historical operational data of a PV plant obtained from the monitoring system and data on
environmental parameters (weather conditions such as irradiance, temperature, rainfall, etc.),
with the goal to learn the behaviour or performance pattern of the PV plant and using this to
anticipate and plan for maintenance interventions before an event or fault occurs. An example
is using predictive maintenance to anticipate and plan for the PV module cleaning cycle. Pre-
dictive maintenance is not a standard feature yet in the O&M scope of service but is gaining
traction, especially with the advance of powerful and scalable tools for big data analytics.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
At present, PV plants are expected to have a lifetime of more than 25 years. Considering the
above average lifetime of solar inverters, inverter replacements should thus be anticipated
roughly halfway through the PV plant life. The associated future inverter replacement costs
thus need to be foreseen as operational costs of PV plants. The future replacement expenses
are in fact commonly set aside as a maintenance reserve account. The amount of money to
be set aside should be estimated based on the future costs of purchasing inverter replace-
ments and calculated using reliable and relevant information regarding the failure rate of the
inverters over the PV plant operational years.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Our planet has many different climates, each one affecting PV systems in particular ways. In
this chapter O&M recommendations are presented for different climate scenarios. The moder-
ate climate O&M guideline will cover the basic or most common aspects and conditions that
are relevant for all climates and regions. The recommendations will become more specific in
the next subchapters where extreme climates present diverse particularities and may require
greater attention of O&M operators.
Seven different types of climates are presented while addressing a wide spectrum of issues
with the goal to raise the awareness of the O&M complexity to the PV community.
As a basis of any O&M activity in any region, we can find the following international standards
in Table 6, which could offer support in topics such as test procedures, interpretations, and
safety.
Table 6: O&M related international standards and technical specifications.
Standard / Technical Title Highlights
Specification
IEC TS 63049 Terrestrial photovoltaic (PV) systems - Good practices for
Guidelines for effective quality assur- O&M management
ance in PV systems installation, oper- and development
ation, and maintenance
IEC 62446-1:2016 Photovoltaic (PV) systems - Require- Verifications, test
ments for testing, documentation, and procedures (I-V
maintenance - Part 1: Grid connected curve, IR inspection,
systems - Documentation, commis- etc.), results inter-
sioning tests and inspection pretation
IEC 62446-2:2020 Requirements for testing, documenta- Maintenance proto-
tion, and maintenance - Part 2: Grid cols, verifications
connected systems - tasks, safety proce-
Maintenance of PV systems dures
IEC TS 62446-3:2017 Photovoltaic (PV) systems - Equipment require-
Requirements for testing, documenta- ments, inspection
tion, and maintenance - Part 3: Photo- procedure, evalua-
voltaic modules and plants - Outdoor tion
infrared thermography
grata during certain periods of the year for the benefit of energy yields. There are many ways
to avoid an undesirable situation and develop solutions where life can be respected. Soiling
instead is potentially more harmful than vegetation and wildlife impacts, especially when it is
composed of corrosive chemicals coming from an industrial environment.
Figure 11: Growing bush in front of a tracker (left) and underneath an array (right) [Eurac
Research].
Rodents pose a threat to electrical cabling integrity. The more accessible and thinner the ca-
bles are, the more damage can be done. Figure 12 shows the damage in string and sensor
cabling in different PV installations.
Figure 12: Cable bitten by a marten (left) (pveurope.eu © Leitl). Temperature sensor ca-
ble cut in half by a rodent (right) [Eurac Research].
The impact of soiling in a moderate climate will vary depending on environmental factors, dust
type, location, and installation factors [84]. Cleaning thin-film modules in sunlight can lead to a
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
permanent power loss, as the shaded cell parts switch to high resistance mode and therefore
the remaining low resistance cell parts overheat due to the string current. Therefore, the rec-
ommendations of the module manufacturers must be strictly followed to avoid loss of warranty.
A general introduction of this topic has been previously presented in another Task 13 report
[1] and will be further analysed in later chapters of this report. The following examples in Figure
13, collected from a recent publication [83], present a general visualization of this problem.
Figure 14: Impact of bird droppings and locally increased temperature (left), Impact of
freshly cut green and unexpected hotspots (right) [Fraunhofer ISE].
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
What might be less known is the fact that O&M actions might also be a source of soiling if
conducted in an erroneous way. Figure 14 right image shows a thermal image of a rack after
fresh grass cuttings. It does make a difference if the lawnmower goes from left to right or vice
versa if it throws out debris on one side only.
This heterogeneous soiling can also be seen in I-V curves from single modules. The difference
to uniform soiling is the fact that heterogeneous soiling has a stronger influence on MPP rather
than on Isc, as can be seen in Figure 15.
Figure 15: IV and P-V curves of clean, uniformly, and heterogeneously soiled PV mod-
ules [ATONOMETRICS soiling measurement system manual].
A special anecdote concerns the effect of the fungus Baudoinia compniacensis which prefers
airborne alcohol that occurs close to whiskey distilleries and forms a black patina on PV mod-
ules, as can be seen in Figure 16 [85].
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
such event, a visual inspection should be carried out in the impact area to detect any mechan-
ical damage.
For rodents, a first recommendation is to fix cable loops and hanging cables as far as possible
from the ground or from structures that are easy to climb. If more protection is needed, anti-
rodent solutions are available on the market, such as cable shields.
Most animals living next to ground-mounted PV modules are farm animals such as sheep and
small livestock (Figure 17). They can control vegetation in PV plants and usually do not climb
on or damage the PV modules. The first row of modules might be exposed to them which could
be pressed upon by their bodies when reaching for grass underneath the PV panels.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 18: Vegetation before (left) and after spraying the herbicide (right) in a white
stone ground [EURAC Research].
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
The challenging thermal range of hot and dry climates typically means that PV plants are lo-
cated in areas with low population density and are at much more remote locations than similar
systems in milder climates. The combination of physical remoteness and challenging climatic
conditions results in a strong preference for remote monitoring of plants, with few plants having
O&M personnel on-site or nearby. This is reflected in O&M KPIs, where availability values
lower than 99% are occasionally seen.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Industrial development in these regions exists, though arguably less so than in the BWk re-
gions. Industrial regions add further complexity to the soiling issue, due to the addition of soiling
agents to the soil build-up on a solar module.
BWk regions may experience higher levels of moisture compared to BWh regions, particularly
dew production at night, due to the temperature drop reducing the atmosphere’s water reten-
tion ability. The level of moisture in the atmosphere will influence the choice of automatic mod-
ule cleaning systems. Dry cleaning systems will work well where moisture in the atmosphere
is very low, more typical for the BWh climate. Where dew can be expected, a dry-cleaning
system will not be effective, exacerbating module soiling. An extreme example would be the
choice of a dry-cleaning solution where moisture in the atmosphere is a possibility in the prox-
imity of a cement factory.
It is not inconceivable for a small geographical area with varying altitudes to include areas
requiring different automatic module cleaning characteristics. The O&M design should carefully
examine the available meteorological data available to ascertain the level of moisture during
defined cleaning times.
Figure 19 gives an example of automated cleaning of soiled PV modules.
Figure 19: Automated cleaning of soiled PV modules in the Negev Desert, Israel.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Experience in the Negev desert in Israel reflects manual washing of modules five times a year
with additional washing sessions added as required during the transitional seasons when heat
waves accompanied by dust clouds are broken by low volume rainfall. By contrast, PV systems
in Central Australia which are close to population centres have typically low soiling rates and
consequently have one to two manual cleaning sessions with water, with as-needed additional
cleaning mandated by weather events, such as occasional dust storms.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 21: PV module damaged during vegetation management due to pebbles. Array
in Central Australia.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Hot and dry climates present a challenge for PV equipment: The high temperature, solar irra-
diation (often with high UV content) and dry atmosphere accelerate decomposition of many
PV elements, which include rubber seals, fiberglass cabinets, cable insulation, and cable ties.
Significant cable insulation degradation has been recorded after only a few years for cables
subjected to direct sunlight, despite the cables being certified as having been tested for such
use.
It is recommended that all cables be shaded from direct sunlight, fiberglass and polymer cab-
inets installed in shaded areas and that rubber seals (e.g., around cabinet doors) be slated for
replacement in realistic time spans. Similarly, cable ties should be shaded from direct sunlight,
be made from metal instead of plastic polymers, and be installed to accommodate the thermal
expansion seen over the day and the year.
An additional danger exists in the increased arc flash risk at low humidity due to static build-
up. The use of protective equipment when approaching and operating electrical switch gears
of any kind is of great importance.
The high temperature and high voltages introduced by the 1500 VDC standard equipment
tends to increase the probability for module degradation due to PID or other degrading mech-
anisms. Though PID is typically considered a high risk in areas with both high heat and humid-
ity together, many cases of PID have been registered in desert climates with little humidity.
When the sky is clear, radiation cools the modules, causing the module surface temperature
to be several °C lower than the air temperature, which leads to wetting of the rear (and front)
sheet surface, especially if the temperature falls below the dew point. At sunrise, low module
temperatures lead to high open-circuit and string operating voltages and, together with the
damp module surfaces, cause high leakage currents before the modules dry out in the sun.
Whether modules are susceptible to PID caused by (high) leakage currents can be checked
according to the parts of TS 62804 (-1 and -1-1 for crystalline silicon, -2 for thin-film modules),
see also PID chapters 6.2.5, 7.5 in [31].
Table 9 compares two desert regions, both defined as BWh, yet with different operational
parameters.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
meteorological conditions and with the altitude compared to the sea level as: deserts with
cloudy days, deserts, high altitude deserts, and high steppe deserts. This classification pro-
vides insights for the deployment of large-scale solar projects in each region.
Figure 22 presents a cross-section view of the Atacama Desert and its classification according
to the Köppen classification standard. As it can be noticed, deserts offer a wide variety of
possibilities for the implementation of photovoltaic power plants, and thus the effects of the
weather conditions at these regions are being studied to generate operation and maintenance
recommendations so that their solar potential can be effectively exploited. As a result of these
studies, for instance, the Atacama Desert appears as one of the most interesting landscapes
for installing PV worldwide.
Figure 22: Cross-section view of the Atacama Desert according to the Köppen classifi-
cation standard. BWn stands for deserts with cloudy days, BWk for deserts, BWk’ for
high altitude deserts, and ETh for high steppe deserts [97].
The Atacama Desert is exposed to a very high irradiation, many sun hours per year, one of the
clearest skies in the world, the highest annual expected energy yield, and relatively low tem-
peratures. The particular features that offer the Atacama Desert for the deployment of photo-
voltaic power plants are 1) irradiation levels of 2 500 kWh/m2 (GHI), 3 500 kWh/m2 (DNI), on
average on a yearly basis; 2) 4 000 h/year, average number of sunlight hours per year; 3) 65%
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
UV-B and about 25% UV-A irradiation (over the European average); 4) temperature levels
below 30ºC, on average, in the summer season; and 5) 2 mm/year average rainfall in some
areas of the desert. Additionally, there are systematic east-west winds that serve as a natural
cooling system for photovoltaic modules, and a growing energy demand (due to the mining
activity) that could take advantage of the potential of the desert to (partially) fulfil that growing
demand with an environmentally friendly energy source.
In the following sections the main issues in the operation of PV power plants located at high
radiation and high-altitude desert conditions will be addressed, and it will be shown from the
experience gathered in the Atacama Desert how to deal with these conditions so that the per-
formance and life span of the plant are not highly affected.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
1%
5% 2%
7%
9%
49%
27%
Figure 23: Typical failures in PV power plants in Chile reported by Comite Solar [99].
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 24: Comparison with the ASTM G173-03 reference spectra (purple) [100] and the
Atacama Desert solar spectrum (blue) [101].
In literature, several factors have been reported that may be responsible for the degradation
of PV modules [101]. In high irradiation and high-altitude desert regions, the main mechanisms
are 1) the high UV radiation present in the solar spectrum, and 2) the temperature oscillations
that could cover in a day from -10ºC to 30ºC. The former mechanism produces changes in the
colour and/or brightness of the cells, indicating that the entire cell or the encapsulant, respec-
tively, are being affected by the UV radiation, and consequently started an accelerated degra-
dation process. The later mechanism could produce the condensation of the water present in
bubbles inside the modules, which might drive towards 1) corrosion inside the cell; 2) corrosion
in the frame of the module and in the supporting structures; and 3) the accelerated degradation
of the encapsulant because of the interaction with the condensed water.
Both degradation mechanisms: UV radiation and temperature oscillation may lead to hotspots
and isolation issues of the modules (often in the form of arc flashes). The severity of the
hotspots and their number, and of the isolation issues as well, are directly correlated with the
degree of degradation of the module (whatever the degradation mechanism) and are inversely
correlated with the measures taken to prevent the progress of the degradation. Figure 25 pre-
sents some cases of degraded modules of PV power plants installed in the Atacama Desert.
For explanations of which types of degradation can be seen in Figure 25, see technical reports
[1], [28], and the PV module failure sheets in [102].
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 25: Degradation mechanisms evidenced in PV power plants installed in the Ata-
cama Desert.
In addition to module degradation, the UV content of the solar spectrum and the temperature
oscillations affect the cables and the cable ties. The UV content of the solar spectrum dimin-
ishes the flexibility of cables and cable ties increasing the possibility of cracking and cutting,
whereas the temperature oscillations pose additional mechanical efforts to them. These fac-
tors, reduction in the flexibility and additional mechanical efforts, may lead to energy losses,
short circuits, and arc flashes. Moreover, the presence of animals (mainly rodents) must be
prevented. Wild animals could cause damages to cables and cable ties since they tend to bite
these components, reducing their lifespan. Furthermore, wild animals can cause short circuits
in cables by damaging the isolation.
Figure 26 shows examples of a cable affected by the UV radiation and bitten by a rodent. In
the former (picture a), the isolation of the cable is completely cracked even though it was cer-
tified for operation under UV radiation. In the picture b, a rodent damaged the isolation of the
cable. In both cases, a replacement is necessary to prevent any damage to the facilities.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 26: Examples of damages in cables in power plants located in the Atacama
Desert.
Moreover, junction boxes are also highly sensitive to the environmental conditions of high ra-
diation and high-altitude deserts. They are made and fixed to the modules with polymeric ma-
terials that are sensitive to heat and temperature oscillations (in general junction boxes are not
exposed to the radiation, just the radiation reflected from the ground). Heat and temperature
oscillations make the boxes themselves deteriorate and the polymer used for bonding them to
the modules can become damaged, losing their fixing capacity.
The resultant failures are module detaching, case opening, and connection losses. Module
detaching appears when the polymer used to fix the boxes to the modules expands and shrinks
because of the heat and temperature oscillations. Increases in heat and temperature followed
by a decrease at night can make the polymer become crystallized and lose its properties,
resulting in the detachment of the box. The issue of case opening follows a similar mechanism,
where the box is expanded and then shrunk from the heat and temperature oscillations. Then,
the screws become loose, and the box gradually starts to open.
Connection losses arise due to the factors that affect the flexibility/mechanical properties of
the cable, or because of an inappropriate installation. Degradation problems in junction boxes
may lead towards energy losses, short circuits, and internal arc flashing that endanger the
module and the operation of the facilities. Figure 27 presents these two cases: a detaching of
the junction box and a junction box opening.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 27: Failures in a junction box in operation during about a year due to degradation
issues.
Other components that are highly degraded by the environmental conditions of high radiance
and high-altitude desert regions are the mounting structures that support the modules. These
structures degrade through temperature oscillations and the presence of salts. Temperature
oscillations might cause water condensation, and the interaction between the condensed water
and the structure’s exposed parts could make them corrode. Indeed, a wrong selection of the
materials for the structures and/or a lack of adequate surface finish may cause the structures
to be damaged and/or corroded. This is because, for example, differences in the electrochem-
ical potentials (corresponding to the electrochemical series) of the connected materials as well
as moisture can cause electrolytic corrosion.
The presence of salts makes for a corrosive environment: the higher the concentration of salts,
the higher the environmental corrosion level. Thus, the material selection for the structures as
well as appropriate surface finish is mandatory. In the case of the Atacama Desert, for instance,
both conditions are present: water condensation during night and dawn hours and salt pres-
ence in the environment since almost all the desert is a salt surface. Figure 28 shows typical
corroded structures in photovoltaic power plants.
As can be noticed, the corrosion of the structure affects not only the surface of the structure
but also its inner parts. This diminishes the mechanical properties of the structure as a whole
and becomes a source of risks for the operators of the plant. Furthermore, a corroded structure
could affect other nearby structures, hence reducing the life span of the plant itself.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 28: Rusted mounting structure in a PV power plant located in the Atacama
Desert. This mounting structure has been in operation for about one year.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
to check for the formation of hotspots and the probability of losing electrical isolation. To de-
termine when complementary analyses must be conducted, it is suggested to compare the
energy production of the plant with the results of the visual inspections.
If a continuous decrease in the energy production is noticed, even after the plant has been
cleaned, the maintenance plan must be executed to reduce the energy losses and avoid pos-
sible permanent damages to the facilities. It is important to remark that any change in the
colour of the cells must be reported since such change indicates that something is happening
with the encapsulant and/or the cells themselves. These changes must be carefully followed
and the plant’s zones with presence of these changes must be identified. This way, it is possi-
ble to focus the maintenance efforts on these zones that are most affected by problems in the
modules, reducing the time taken to evaluate the plant, to determine the failures, and to isolate
the failed zones.
To prevent that damage will happen from issues in the cables and cable ties, it is recom-
mended to perform a visual inspection of the facilities with a certain regularity. These visual
inspections can be done at the same time as the other inspections, in order to verify the deg-
radation level of the modules. Visual inspections allow to verify that all the cable ties are work-
ing as expected. The focus is on the cable ties, as they could fail when exposed to UV radiation
and wild animals. However, if the cable ties are intact, it is expected that the cables have not
suffered any damage. Only if they were installed inappropriately, while being well tied, it may
be expected that the cables have flexibility/mechanical problems. Furthermore, it is recom-
mended that all cable ties are replaced periodically. Notably when they are made of a polymer
that gradually, with the heat, temperature oscillations, and UV radiation, loses its properties.
Indeed, the heat at midday combined with the weight of the cables make the ties become
gradually warped. Thus, despite the efforts made to make them work properly, within a short
period the cable ties may completely lose their capabilities to keep cables fixed and will fail,
leaving the cables exposed to the hazards. Note that if there are cables exposed to radiation.
They must be examined to determine if they must be replaced or tied adequately to avoid the
exposure. If this is not carried out, any damage in the cable is expected to progress leading to
undesired consequences for the operation and performance of the plant.
Like the recommendation for modules, cables, and cable ties, the main recommendation to
avoid junction box failures due to degradation is to perform periodical visual inspections to
assess the operating conditions of the junction boxes. All these inspections could be done
simultaneously following a checklist that allows the operators to determine if the equipment is
operating in adequate conditions or not. Furthermore, systematizing these checklists might
help in determining the plant’s zones with a larger number of degradation issues, and those
zones with degradation problems (e.g., junction box failures mainly). In the specific case of
detecting junction box problems, a report must be made so that corrective measurements can
be immediately taken. Any junction box failure added with water condensation, for instance,
could lead to short circuits causing fires impacting the facilities’ operation. Hence, as in the
case of the cable ties, it is highly important that the junction boxes prone to fail are detected in
advance. Decisions on how to solve the issues detected and/or about their replacement should
then be taken.
Finally, due to the potential risk associated with the loss of mechanical properties of the mount-
ing structures, their “degree of health” must be evaluated constantly. The degree of health is
assessed as the evolution of the corrosion process, starting from the day that it was first de-
tected. This evolution not only comprises the corrosion process of the structure evaluated but
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
also if this process is impacting other nearby structures or elements (e.g., cap screws and
module frames). Moreover, the structure’s mechanical properties must firstly be visually eval-
uated. This can be done by detecting if an abnormal buckling is taking place or not. The ab-
normal buckling of a structure indicates that it is becoming warped. If any of the aforementioned
factors are present: evolution of the rusting process in the structure, evolution of the rusting
towards closer structures, or abnormal structure warp, the recommendation is to schedule a
replacement of the affected structure so that the associated risks are reduced.
proper equipment to address medical emergencies. In addition, despite the first aid training of
the operators, it is desirable that doctors/paramedics are present in the photovoltaic power
plant in case of emergency situations and to periodically monitor the health of the operators.
Moreover, the displacements from/to the plant must be carefully scheduled. For this displace-
ment it is recommended that 1) at least two people have a driving license with high-altitude
driving certificate, 2) there exists programmed stops that allow the team to get accustomed to
the changes in altitude (the number of stops and their duration will depend upon the altitude at
which the activities will be done), and 3) the maximum driving hours per day are previously
defined (it is recommended no more than eight hours per day per driver, is should be forbidden
to drive at night hours). As a complement, oximetry measurements must be periodically taken
(both during the travel and when performing activities at the plant) to anticipate the presence
of undetected symptoms associated with altitude sickness.
In this regard, oximetry measures below 80% indicate that the operator must stop his/her ac-
tivities and go for first aid (in this case, breathe oxygen from an oxygen bottle or similar). Fi-
nally, the activities to be done in the photovoltaic plant must be scheduled considering that, at
least during the first days, the personnel must become accustomed to the new environmental
conditions, and that it is therefore not safe to carry out activities that demand high physical
effort.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
It is important to note that, in the design of the water capture system, the evaporation rate must
be considered to reduce the water losses. An alternative for reducing water losses is to sched-
ule the cleaning task during the less warm hours of the day. The main advantage of this alter-
native is that the scale formation on the surface of the modules is prevented (and the exposure
of the operators to high radiation). For photovoltaic power plants with tracking systems located
in desert regions with water condensation (such as the Atacama Desert), an alternative is to
leave the modules in an orientation that fosters self-cleaning during the night hours instead of
the safer flat position. With this practice, the amount of water required for the cleaning task is
highly reduced (or in some cases even avoided). Finally, the use of dry-cleaning systems is
gaining attention, despite the need for a structure (fixed or with a solar tracking system). De-
pending on the type of dust particles (size, structure, chemical composition, and interaction
with the glass surface of the modules), these systems can partially or totally clean the modules.
Then, as in the case of the tracking systems, the use of water can be avoided. In the case that
dry-cleaning systems are not totally able to remove the dust particles accumulated on the PV
modules, the combination with a water capture system is the best option to reduce the water
use in the plants.
With respect to high temperatures and the accumulation of dust particles in the refrigeration
systems, the use of hermetic cases for the inverters and liquid cooling systems with heat ex-
changers have been proposed. However, the investment and maintenance costs associated
with these alternatives make them unappealing. Thus, the use of air conditioners and air-based
cooling systems for the inverters is likely to remain common practice. To prevent damage to
this equipment, it is recommended that the air filters are cleaned and replaced periodically.
Furthermore, the temperature inside the inverter areas must be continuously monitored to de-
tect temperature increases that could cause either a loss of performance of the devices or
even fires. In addition, it is recommended to periodically check that the heat dissipation sys-
tems installed in the inverters are clean. The accumulation of dust particles or any other foreign
element may cause an increase in the internal temperature of the inverter, which makes it
unable to work under its optimal range of operating conditions. This may lead to energy losses
as well as the increased probability of major damage to the inverter’s electronics. Indeed, in
the Atacama Desert, failures in the inverters’ electronics are the most common type of failure
for these devices.
5.4 O&M Guidelines for Hot and Humid Climates (South-East Asia)
5.4.1 Description of Climatic Conditions
The increasing number of PV deployments in Asia, Africa and South America has led to sig-
nificantly more PV modules being deployed in hot and humid climates. Moreover, many of the
big cities in these regions are located in coastal areas, thus the PV deployments in and around
these cities are exposed to heat and humidity. High temperature is generally known to accel-
erate several degradation modes in PV modules, however, when high temperature is com-
bined with high humidity environments, different kinds of degradation modes can manifest
themselves.
Southeast Asia lies in the tropical climatic zone and includes eleven countries. Thailand has
three distinct seasons, namely hot, rainy, and dry or relatively cool season and an average
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
temperature around 30°C Celsius throughout the year. The highest temperature typically oc-
curs in April, regularly above 40°C. Most of the year, the region is covered by warm and moist
air particularly in coastal areas. The relative humidity may be significantly reduced in the winter
and summer months. Irradiation in Thailand is highest in April and lowest in December [104].
5.4.2 Field Experience of Reliability and O&M Issues Seen in Hot and Humid
Climates
A. Potential Induced Degradation
The most common type of Potential Induced Degradation (PID) is caused by the shunting of
P-N junctions in solar cells due to accumulation of Na+ ions in the stacking faults present in
the wafers. PID can rapidly cause significant power loss in PV modules thus forcing large
amounts of modules in a plant out of operation very early in their service life. It is known that
for a given type of PV module, PID is accelerated by an increased negative voltage experi-
enced by the cells with respect to ground, temperature, humidity, and the surface conductivity
of the glass (all leading to higher leakage current).
As the maximum system voltage of PV systems has been increasing from 600 V a few years
ago to 1500 V currently, newer PV modules must endure higher voltages during their service
life. Due to power conditioners without transformers, it is often not possible to physically ground
any end of the string of PV modules, and thus even for an electrically floating PV system, some
modules in the string end up experiencing considerable amounts of negative voltage with re-
spect to ground - thus attracting Na+ ions from glass, potentially leading to PID.
Figure 29 DEGRADATION RATE Histogram of linear degradation rates of Pmax: All c-Si
PV modules in which modules from PID affected sites differentiated along with their
position in the string.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 29 shows the histogram of module degradation rates for c-Si PV modules after dis-
counting for 2% of initial power loss due to LID as observed in the All-India Survey of PV
Module Reliability 2018 performed by the National Centre for Photovoltaic Research and Ed-
ucation (NCPRE), IIT Bombay. The modules coming from PID affected sites (highlighted in
colours other than blue) tend to belong to the higher degradation rate side tail of the histogram.
Moreover, the modules belonging to the negative end of the string tend to experience higher
negative voltage with respect to ground. It is seen in Figure 29 that such modules (highlighted
in red) tend to have higher degradation rates than the rest of the modules. Also, the severity
of PID is shown by the fact that these PID affected modules tend to have significantly higher
annual degradation rates than those warranted by the module manufacturers (~0.7%/year).
B. Wildlife
Most of the operation and maintenance risks for PV power plants, especially in ground-
mounted systems in Thailand, originate from wildlife, especially rats, termites, and snakes. As
most of PV power plants are installed in rural areas and surrounded by agricultural fields, wild-
life management becomes an important issue to prevent failures in PV components and elec-
trical breakdown of the PV system. The highest failure occurrence was recorded for effects
due to termites, followed by rats and snakes, as shown in Figure 30. Solar cables and PV
modules are the critical components that most frequently cause failures due to the impact by
wildlife over a long period of time.
Figure 30: Impact by wildlife on PV components, such as a rat in the main distribution
box (left) and termites around the DC cable under the PV module (right).
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
C. Soiling issues
Due to the dry climate and PV installations in agricultural areas, plants may be the main reason
of the soiling impact on PV power plant, particularly for components such as PV modules and
inverters. Different locations show specific types of dust which may be more or less difficult to
remove. Dust accumulation must be removed from the top of the soiled inverters to avoid over-
heating and them consequently switching off. A field study on the impact of dust on the perfor-
mance of PV systems and suitable cleaning schemes for Thailand leads to the conclusion that
appropriate cleaning can decrease the production loss due to soiling on the PV modules by 6-
8% during the summer months [105].
D. Fire risks
Fire can easily occur in areas with a dry climate for various reasons. There are two kind of fire
risks: internally and externally caused fires. Within the first group of risks, fire accidents may
be caused by smoking or by fuel igniting inside a PV plant. External fire risks may typically be
present at the end of the agricultural season, when agricultural waste is typically disposed of
by burning it. If the wind blows the fire towards the PV installation, it can bring the flames to
the PV power plant, which is the main cause of fire accidents in most PV power plants in
Thailand.
E. Degradation rates
In hot and humid climates, weather conditions can very often result in partly cloudy skies caus-
ing rapid changes in module temperatures due to full solar irradiance (possibly enhanced by
reflections from clouds up to 1200 W/m²) and a sudden change to diffuse irradiance conditions
at much lower irradiance (e.g., below 300 W/m²) when the sun is hidden behind a cloud. The
thermomechanical stress on the module components caused by such very frequent tempera-
ture changes was found to be more stressful (solder joint fatigue) than the thermal cycles in
desert areas (change between cold night and hot daytime), although the amplitude is much
lower. In IEC 62892 [106], Annex B provides a calculation based on temperature monitoring
data to estimate this thermomechanical stress to decide whether to test modules with extended
thermal cycling.
Figure 31: Regular fire accident training (left) and first aid training (right) in Thailand.
Figure 32: Regular checking and performing preventive maintenance in PV power plants
in Thailand.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Wildlife such as rats Animal bites will threaten First aid training for PV power plant
and snakes the health of operators staff (Figure 31).
working on site.
Fire accidents Health of operators and Regular fire accident trainings and
staff affected by fire first aid trainings (Figure 31).
risks.
Climate conditions When working under ex- Install proper OHS guidelines for per-
(summer season) treme weather conditions sonnel and operators of PV power
(hot temperature), the plants.
operating personnel may
experience dehydration
and heart stroke.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
should be only switched on, after technical experts have given permission. This is difficult to
accomplish because most utility-scale PV power plants with central or string inverters do not
have a ‘rapid shutdown’ feature. In other words, even when the inverters are turned off in
anticipation of flooding, the strings of PV modules continue to generate high voltages and it is
often impractical to disconnect all PV modules from each other during an emergency event.
Finally, even though the PV modules are not designed for continuous immersion in water, it is
important to understand which types of modules and balance of system components show
resilience to immersion and floods.
Figure 33: Partially submerged PV plant showing strings fully submerged in water (in
blue circle) and those that are above water (in black circle).
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
B. Structural Issues
Significant structural issues were seen in PV plant P3. As seen in Figure 34 (a), the structures,
module mounting clips, as well as modules were broken. In some cases, the laminates were
seen to be separated from frames, wires detached from junction boxes, and broken glass was
observed due to the impact of debris. In some cases, (Figure 34 (b)) it was seen that the
modules remained intact on the structures, but the pressure from water and debris stuck be-
hind the module uprooted the concrete foundations of the structures. Further, erosion caused
by soil around the foundations was also observed. It should be noted that even though this PV
plant was south facing at latitude tilt, and the water flow direction was East/West, the pertur-
bations in flowing water were sufficient for the modules and structures in the PV plant P3 to
get severely damaged by the fast-flowing water as they offered too much resistance to the
flow. Thus, typical steel structures with concrete foundations, modules and mounting fixtures
used in PV plants are seen to be extremely vulnerable to damage when they pose resistance
to fast-flowing flood water.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 34: (a) Structural damage to PV plant P3 showing broken structures and mod-
ules. (b) An example where modules remained intact, but the foundations of structures
were seen to be uprooted.
Figure 35 shows the top and bottom views of a PV plant (P2) that has been constructed above
a water channel. This PV system has concrete structures with steel bars for module mounting
which have been proved to be significantly resilient against floods. This PV plant has south-
facing modules, mounted at an inclination of 6°, while the direction of the floodwaters was
East/West. It is conjectured that due to the south-facing nature and low inclination angle, the
modules posed minimal resistance to fast-flowing water. Moreover, the concrete beams proved
to be considerably sturdy despite being in the way of flowing water. However, such concrete
structures are rarely seen at ground-mounted utility-scale power plants.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 35: (a) Top view of Canal top plant P2 showing that hardly any damage to mod-
ules or structures was seen despite this plant being submerged under fast-flowing wa-
ter. (b) Bottom view of the all-concrete structure of P2 showing concrete beams.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 36: (a) Silt was seen to be deposited post-flooding on most of the low inclination
angle mounted modules in P2. (b) Uneven stains were observed near the bottom edge
of most of the modules which could not be removed even after cleaning with soap water
and scrubbing.
Hotspots with a typical temperature difference of 10°C were observed in modules with stains
on glass (Figure 37). These stains (and therefore hotspots) were permanent and could not be
removed even after vigorous cleaning by soap water followed by scrubbing with a cloth. Since
the stains were only observed near the bottom edge of the modules, it was conjectured that
the dissolved minerals in the stagnant flood water that remained near the lower edge of the
modules with low inclination angle could be the cause of staining (and not merely deposition
of silt – which was distributed throughout the module). This shows that low inclination angle
mounting may provide benefits of low resistance against floodwaters, but it can be vulnerable
to soiling/staining issues if the water stays on PV modules for a long time.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 37: Modules with uneven stains on glass were seen to have developed hotspots
with ΔT ~ 10°C.
Figure 38: Burn mark and deformation is seen at the centre of the junction box with
diode failure. The manufacturer's name is masked in black.
To assess the effect of submergence on power degradation, seven modules each from two
submerged strings and seven modules each from two non-submerged strings of PV plant P1
were selected for I-V analysis. The I-V curves of the modules were measured outdoors at
irradiance > 700 W/m2 and the power was translated to STC using modified IEC 60891 Proce-
dure 1 [113]. From the results, it could be concluded that there were no statistically significant
differences in power degradation between the submerged and non-submerged modules as
shown in Figure 39. Furthermore, there were no signatures of accelerated PID or corrosion.
Also, no significant cell cracking was observed in the submerged modules. However, on some
modules backsheet scratches/cracks have been observed. It appears that the actual damage
caused on the modules of P1 due to the submergence was much less than what could have
been with a different (poorer) module design.
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Figure 39: No statistically significant difference was seen in the power degradation of
submerged and non-submerged modules.
B. Safety Issues
As the water level rose, the water entered the SCBs / Inverters of PV plant P1 and P2 first, as
they were at a lower elevation than the modules. Since the modules were still producing volt-
age when this happened, every submerged SCB / inverter failed catastrophically. For example,
Figure 40 (a) shows that fire was observed on an inverter, several hours after the floodwater
had receded. Burn marks like those shown in Figure 40 (b) were observed in large numbers
of submerged SCBs / inverters that had failed. Since flooded SCBs / inverters may be wet or
internally damaged, they pose safety hazards even several hours after the floodwaters recede.
It is difficult to further increase the height of SCBs / string inverters in PV plants (like P1) to
avoid submergence as they can cause partial shading on the nearby modules.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 40: (a) Fire was seen at an inverter several hours after the floodwaters had re-
ceded (b) A similar fire probably caused burn marks and failure of several submerged
inverters. The manufacturer’s name is masked in black.
In the case of PV plant P4, the SCBs were submerged and were damaged with burn marks as
shown in Figure 41 (a). Even though the water level around this PV plant did not rise enough
to submerge the modules, peculiar burn marks were observed near the frames of the modules
as seen in Figure 41 (b). The burn marks were so severe that the module glass was melted.
The SCBs in this plant did not have reverse current protection. The root cause of this phenom-
enon was not clear. Reverse currents flowing in the strings due to shorting as the SCB goes
underwater could be one possible explanation. This case study shows that it may be danger-
ous to approach PV modules during flooding even though they are not submerged in water.
In addition to the electric safety issues discussed above, flood-affected PV plants also pose
other kinds of safety risks such as displaced and distressed wildlife after flooding. For example,
there were sightings of poisonous snakes and crocodiles in urban areas after the Kerala floods
of 2018 [111]. Therefore, the personnel visiting the PV power plant immediately after floods
should exercise precautions and expect to find wildlife at unusual places.
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Figure 41: (a) Damaged SCB due to submergence. Prominent burn marks are seen.
(b) Even though the modules were not submerged, severe burn marks that cause the
melting of module glass were seen near module edges.
5.5.4 Recommendations
Since the frequency and severity of floods are expected to increase worldwide due to climate
change, increasing numbers of PV plants would become vulnerable to flooding in the coming
years. Various types of failure modes and mechanisms have been observed from flood-af-
fected PV plants and have been discussed in this section. Floods expose the modules and
balance of system (BoS) components to two types of stressors: 1) Fast flowing water and/or
impact with debris 2) Continuous submergence.
Typical steel structures with concrete foundations used in ground-mounted PV plants have
been seen to be extremely vulnerable for severe damage in the case of a type 1 stressor,
wherever they pose resistance to fast-flowing water. Further, it was found that none of the
structures of the typical ground-mounted PV plants were strong enough to endure fast-flowing
waters if they pose significant resistance to the water flow. South facing and fixed tilt mounting
at low inclination minimizes the resistance to water flow (East/West) and mitigates the damage
due to the type 1 stressor. Also, an all-concrete structure with bars for module mounting in a
canal-top plant was shown to be especially resilient against fast-flowing water. However, flood-
water may contain minerals that could permanently stain the glass leading to hotspots. This
happens when the floodwater stagnates on the low inclination mounted module surface and
evaporates over time.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Despite being 0.3 to 1 metre under water for two days, the PV modules with IP67 rated junction
boxes did not show any signs of accelerated degradation. Therefore, IP67 or better rated junc-
tion boxes with pottant are seen to provide enhanced protection even in the case of continuous
submergence (for which the junction boxes are not certified). Therefore, such junction boxes
are strongly recommended in flood-prone areas. Lack of significant degradation in submerged
modules also shows that the IP67 rating could be used for all the PV modules and some mod-
ules (as in the ones encountered by NCPRE) may pass the test without needing any changes
in the bills of materials (BoM). Module manufacturers could use this as a differentiating factor
in favour of their products for example for the applications in flood-prone areas. This could be
a significant added value for PV plant owners who have modules submerged in water but do
not seem to have any apparent damage as seen in I-V / IR / EL measurements. Also, this
would require the development of procedures to assess cases in which the manufacturer’s
warranty could be continued post submergence due to flooding.
IP67 or better rated boxes for inverters and SCBs could mitigate some of the problems due to
submergence for a few days during flood events. However, it would significantly reduce their
maintainability as the electrical access would not be possible in the case of pottant filled boxes.
Increasing the height of SCBs / string inverters may not be an option as they may cause partial
shading on the nearby modules. Using modules with micro inverters can be explored in such
areas as the micro inverters are often potted and rated IP67 or better. They would not only
provide advantages under continuous submergence scenarios, but they are also often
equipped with a module-level rapid shutdown feature. This can be useful to quickly disconnect
individual modules when floods are expected.
Before implementing PV plants in flood-prone areas, it is recommended to conduct studies
regarding the floodplain area and the water surface elevation. The history and the future pre-
dictions of the water surface elevation for approximately 100 years for flood-prone areas con-
sidering the effects of climate change are recommended. If the maximum water level caused
by the floods is known, weather bars or upstands can be used to prevent flooding of electrical
equipment buildings. Further, elevated pads can be provided to prevent flooding of ground-
mounted equipment. Existing and new drainage should also be considered to ensure that the
run-off is controlled to minimise erosion [114].
Finally, extreme precautions should be taken by the O&M team when returning to the PV power
plants after the floodwaters have receded. This because various electrical parts can still be
wet, and live fires are often seen days after the floodwaters have receded. Moreover, danger
due to the presence of wildlife at unusual places should also be considered while performing
the O&M operations immediately after flooding. Overall, the PV system can behave unpredict-
ably once its components have been submerged in water and all physical contact should be
avoided until it is deemed safe to enter the PV plant. Post-flooding, drone-based inspections
of PV plants can be performed to assess the status.
When developing procedures and standards to quantify the vulnerability of PV plants in case
of flooding, the following should be considered: the module design, IP rating, structural design,
SCB and inverter elevations, reverse current protection, etc. This may also be useful for the
financial risk assessment of PV plants deployed in flood-prone areas.
.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
PV systems on individual residences. The breakage of fixing parts (bolts and clamping) was
often observed in such damaged PV systems, which could be attributed to the uplift wind-
pressure.
Europe is not exempt of harsh environments where wind is the main factor of natural catastro-
phes. The next case is an example of a windstorm destroying 30% of a roof mounted 115 kWp
PV system in Northern Italy (Figure 44). The storm hit several Northern regions, where these
unusual events have been increasing over the past few years and left 14 million trees razed at
the end of October 2018 [123], [124].
Figure 44: PV System status after a windstorm in Baselga di Piné, Italy. Source: Dino
Loriatti.
As shown in Figure 45, the maximum wind speed measured around Baselga di Piné that fatal
day was 127 km/h (35.3 m/s). Although this wind speed was not evaluated as an extreme wind
gust, the designs and constructions of the fixing system were arguably not solid enough, even
for these quasi-extreme wind gusts and their consequences.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 45: Gust speed during the windstorm day in Baselga di Piné, Italy. Source: Lo-
renzo Mercuri [125].
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
In Japan, where some strong typhoons hit every year, “Load design guide on structures for
photovoltaic array” has been established as a Japanese Industrial Standard (JIS C 8955:
2017) [129]. This standard provides a guidance for allowable stress in the design of structures
that constitute a PV array to be installed on the ground or on building structures. However, the
following are not covered by this standard:
• PV arrays exceeding nine m in maximum height.
• Building integrated arrays to be replaced with the building materials such as roofing,
walling, or windows.
• PV arrays to be installed at a ground height exceeding 60 m.
In this standard, the design wind loads (unit: N) for PV array and structural components shall
be calculated by the multiple of the wind factor, design wind pressure, and wind-receiving area.
Depending on the mounting mode (on the ground, the sloped roof, or the flat roof), the tilt angle
of PV array, the wind direction (same or opposite direction), and the position of interest in the
PV array, the wind factor for the PV array is estimated through the defined formula in [129].
Although the wind factor for structural components should be determined by a wind tunnel test,
it could also be estimated by the cross-sectional shape which is applied to the structure. The
design wind loads are computed from the reference wind speed (which is assigned to the
location), the environmental factor (which is specified by the ground surface roughness class,
the gust factor, and the average height of PV array plane), and the quantified importance fac-
tor. The practical design principle and cases (including the case that the PV array would be
installed in a sloped area) also have been published as an interpretive manual [130].
In Europe, the Eurocodes, a series of ten European Technical Standards that provide a com-
mon approach to the structural design of buildings and other civil engineering works applies
[131] and [132]. Part 1-4 applies for wind actions on structures and the wind load design. Basic
wind velocity values, as a 10-min-mean, at a height of 10 m above ground above an open
terrain (category II) with a once in 50-year probability can be calculated based on country maps
with wind zones. These values are then further modified by factors considering surface rough-
ness, height, and shape of the structure, etc. [133].
Recently, in the IEC Photovoltaic Standardization Committee TC82, a new Working Group,
WG9 was launched, because of a need to address standardization of the design and fabrica-
tion of structures used to support PV arrays and their associated system components [134].
First projects will focus on the update of tracker structures’ design qualification (IEC 62817)
[135] and safety requirements (IEC 63104) [136]. Recently, a new work item proposal was
made to write a technical specification for the interface between modules, clamping and the
mounting structure(s) [137].
During the last years, non-uniform dynamic mechanical load testing of PV modules and sub-
structures was also investigated [138]. However, although a new work item within IEC TC82
was voted positively, it could not be launched because of a lack of experts/countries to form a
project team.
5.6.5 Recommendations
In the “Operation & Maintenance Best Practice Guidelines” [11], the maintenance to prevent
the damages with strong wind loads is positioned in the category of extraordinary maintenance,
but not in the preventive-, corrective-, or predictive-maintenance, because the maintenance
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
activities for strong wind loads are not generally covered by the O&M contract. That is, the
damages with strong wind loads have been recognized as “Force Majeure” events. However,
as described in section 5.6.1, the catastrophic failures of PV systems are easily induced trop-
ical cyclones once they make landfall. Therefore, various recommendations for the specific
damages with strong wind loads should be required, beyond ordinary maintenance activities
(in the current O&M guidelines [11], [139], [140], [141], according to IEC 62446-1/-2 [142],
[143], IEC TS 63049 [144], and other standards [145], [146], visual and physical inspections
to detect the failures of PV modules/arrays and structural assemblies/components are speci-
fied as the regular maintenance procedures). In accordance with the valuable experiences,
recommendations that will be useful for the prevention of damages due to strong wind loads
are summarized in this subsection.
A. Planning and Design Stage
To estimate the effects of turbulent wind gust, wind tunnel tests (with high-speed wind) on the
scale model of individual PV systems should be carried out in the first stage, in addition to the
wind load calculations for that system. The obtained results should be carefully reviewed on
wind load criteria of all assemblies and attachments.
A site-specific wind dynamic load should be considered for the reviewing of the design (includ-
ing the combined effects of static and dynamic wind loads), not just the static wind load esti-
mated by the calculation or wind tunnel test.
PV modules with sufficient uplift resistance should be specified, to meet the estimated wind
loads.
In the structural design, sufficient size of structural members and connectors (including the
fixing parts for PV modules) shall be specified, to meet the anticipated high wind magnitude
and cyclic wind loads.
The closed ovular- or rectangular-section framing members should be specified in the mount-
ing structure design, because the torsional resistance of these shapes is better than those in
the open-section members (e.g., C-shape).
To avoid the loosening of bolted connections, stainless-steel locking (double) nuts with a nylon
insert should be specified for the PV module clamping bolt-nut systems, and the appropriate
torque levels of all bolted connections should be specified.
If possible, micro-inverters should be used for the PV systems, to allow the electrical-power
production by the undamaged PV modules even when one PV module is blown out or dam-
aged by wind-borne debris.
B. Construction Stage
To ensure the construction will be built according to the design, adequate quality-control/-as-
surance systems should be realized. All bolted connections should be made with a calibrated
torque wrench, and the specified torque levels should be applied to respective connections.
C. Maintenance Stage
Periodical maintenance: To shorten the restoration time after the damages by strong wind
loads, the appropriate types and number of repair parts should be stored, and the procedures
for repairs should be made available.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Periodical maintenance: The torque levels of all bolted connections should be checked (pref-
erably, an annual check is recommended).
Prior to the approach of a tropical cyclone: Tightness should be checked on all bolted connec-
tions with a torque wrench. At least, the connections at the clamps in PV modules should be
checked.
Prior to the approach of a tropical cyclone: Additional anchors to reinforce the structural as-
sembly should be applied, if needed.
Prior to the approach of a tropical cyclone: Debris and loose objects around PV systems should
be removed, to avoid damage caused by windborne debris.
After a severe windstorm: loose PV modules should be removed, and the torque levels of all
bolted connections in the remaining PV modules/arrays should be checked (if possible, within
a few days/weeks after the storm).
D. Others
In accordance with the most recent codes and standards, the practical activities for design,
maintenance, and others should be implemented. For example, because the cyclic (dynamic)
mechanical load test on PV modules would be (has been) included in the new international
qualification and type approval standards for PV modules with various technologies (IEC
61215 series) [98], [147], designers should specify an approved model(s) of PV modules in the
planning of PV installations.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 46: Ground reflected irradiance calculated as function of module tilt angle and
different albedo at horizontal irradiance of 800 W/m2, using Eq. (17).
A cold climate can be favourable for the efficiency of PV and frequent precipitation helps to
avoid soiling of the modules. However, snow can also have adverse effects on photovoltaic
electricity generation as heavy snow loads may cause loss of electricity generation due to
hindered transmission of light to the cells or damage of the modules due to its heigh weight or
because of icing [148].
Maps of mean seasonal snow cover extent for land in the northern hemisphere for the period
1981 to 2010 are shown in Figure 47. Snow cover extent reaches its maximum in January and
minimum in August, ramping up quickly in the fall and melting at a slower pace in spring [149].
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 47: Mean spatial distribution of seasonal snow cover extent over northern
hemisphere lands from January 1981 to December 2010 [149].
Scientists separate the Arctic into two major climate types. Near the ocean, a maritime climate
prevails. In Alaska, Iceland, northern Russia and Scandinavia, the winters are stormy and wet,
with snow. Summers in the coastal regions tend to be cool and cloudy; average temperatures
hover around 10°C.
The interior regions of the Arctic have a continental climate. The weather is dryer, with less
snow in the winter and sunny summer days. Winter weather can be severe, with frigid temper-
atures well below freezing. In some regions of Siberia and Alaska average January tempera-
tures are lower than -40°C. In the summer, the long days of sunshine thaw the top layer on the
permafrost and bring average temperatures above 10°C. At some weather stations in the in-
terior, summer temperatures reach 30°C and higher.
Although native people traditionally have been living in the Arctic, most of the roughly four
million living in the Arctic can be found living in modern towns and cities.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
The rather mild climate in Western Europe south of the Arctic is mainly due to the warm Gulf
Stream, which makes the climate warmer than their eastern counterparts. In Sweden, snow
coverage effect is dominant for regions north of 60N, i.e., north of the Swedish capital Stock-
holm. The mountains in Norway lead to more and stronger snow fall than in Sweden. Finland
has a similar climate as Sweden north of 60N. South Alaska is on the same latitude as Stock-
holm but has much colder winters with more snow. Canada and parts of the USA also have
cold winters with snow issues. High mountain areas, more than 1 500 m over sea level, all
over the world experience snow, while the properties of the snow differ from site to site. Solar
irradiation is generally low in winter in areas where snow tends to cover the PV modules.
Pawluk et.al. [148] state that annual losses due to snow coverage are less than 10% in most
climates. This is also confirmed in studies made in Sweden by RISE Energy Technology Cen-
ter [150].
How to calculate snow load on a building as in EN1991-1-3 Eurocode 1 [151] is based on
historical weather data, and therefore might be subject to future changes due to climate
change. Dimova et. al. [152] summarized results of a European workshop on climate change
adaption of structural design, stating that - besides less frequent snow events - warmer and
more stable weather conditions may also cause high snow density and extreme snowfalls in
some regions.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
The threshold above which snow must be removed from the PV modules cannot be answered
unequivocally. Paterson [153] shows that about 1.4 m of heavy wind packed snow is needed
to reach load values higher than 5.4 kN/m2, the limiting value in mechanical load tests given in
IEC 61215-2 [147]. But only half that height, 0.7 m of heavy wet snow gives the same load
value. The study leads to a suggestion that 0.7 m of heavy snow can be a limit above which
snow is recommended to be removed, especially if the snow sticks to the panel. A risk of
damage due to repeated freezing-melting cycles is difficult to avoid in some climates.
Even though PV installations may be placed in windy areas so that snow coverage due to
snowfall is not a problem, snowdrift often occurs. Snowdrift may accumulate large amounts of
dense snow on PV panels.
B. Temperature of the snow
The temperature of snow cover may affect the shedding of snow from the PV panels. Research
activities in Alaska indicate increased propensity for snow shedding when temperatures are
around or slightly above freezing [154].
Existing mechanical durability test sequences typically perform mechanical loading prior to
environmental exposures such as thermal cycling or humidity freeze. Recent work has shown
that the fracture strength of silicon solar cells can be reduced after exposure to temperatures
below -20°C [155]. To better evaluate modules with respect to cell crack durability, the use of
a single thermal cycle prior to mechanical loading was explored. The results show a significant
increase in the number of cell cracks that are generated at a given load after a single cold
exposure. These results can be used to further optimize the qualification test sequence for
mechanical durability [156].
Electroluminescence (EL) measurements of snow loaded PV modules with cracked cells have
shown some open cracks which can close arbitrarily from one day to another. Researchers
found that variations in current and temperature generated from resistive heating during EL
measurements strongly influence crack closure. Because crack closure can lead to some gain
in maximum power, there may be ramifications for IEC standards, namely that performing EL
measurements before I-V measurements may lead to inflated results [157].
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 48: Picture taken on heavy snow and ice formation in spring in BJURÅS,
Northern Sweden. Later, the frame showed a damage as in Figure 49 [Courtesy of Klaus
Lorenz Högskolan Dalarna].
Figure 49: After winter, loose frames were observed on PV modules in Piteå in Northern
Sweden [Picture from Mats Axelsson].
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Performance examples are also provided from flat roofs and modules mounted at low tilt an-
gles. A Swedish pre-study with results from north of 60° latitude on roof-mounted standard
framed modules indicates an improvement of the Performance Ratio (PR) when modules were
mounted with tilt angles greater than 30 degrees [160]. Most often the losses caused by snow
for standard framed modules at latitudes greater than 60°N in Sweden are less than 10% on
a yearly basis [160].
Powers et al. [161] assessed experimentally the power output of cleaned and snow-covered
modules installed side-by-side in the Sierra Mountains in the United States and found annual
production losses of 18%, 15%, and 12% for PV modules tilted at 0°, 24°, and 39° respectively.
Townsend and Powers [162] showed that the effect of snowfall on PV energy production could
be modelled as a function of tilt angle with acceptable result, using the same location as Pow-
ers in [161]. Estimated annual loss values were, using the model developed, determined as
26%, 17% and 13% for PV modules with 0°, 24° and 39° tilt angles, respectively.
Snow sliding has been reported several times as the most common cause of snow removal
[150], [163]. Figure 50 shows an installation called “Snow-wave”, consisting of frameless bifa-
cial modules in Piteå, northern Sweden, at 65N. The picture shows that with a larger tilt the
snow slides off the modules easier.
In some cases, snow naturally slides off tilted panels. First results from a study of unframed
bifacial modules in northern Sweden (65°N), see Figure 50. Granlund et al. showed that if the
panel tilt angle was greater than 15 degrees, snow slid off with small effects on the perfor-
mance ratio (PR) [150].
Figure 50: Snow wave, frameless bifacial modules, Piteå, N65, Sweden early spring
2019.
A study from Bavaria, in southern Germany, of frameless PV modules at 28° tilt found that
annual losses from snow cover for a grid connected system varied between 0.3% and 2.7%
[164].
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
A study of production losses associated with snow coverage in Konya, Turkey, [165] in January
2017 showed that daily losses due to snow cover could be almost 100%, and the monthly loss
was 23%. Konya is located 38°N and 32°E at an elevation 1030 meters above sea level.
Cleaned modules were compared with snow covered modules of the same type and situated
at the same place, as shown in Figure 51.
Figure 51: The system in Konya, Turkey, where one string was cleaned from snow every
day at 09:00 AM [165].
damaging the modules or scratching the glass while cleaning from snow, especially if there is
ice build-up on the surface (Figure 52). There is also the potential issue of needing to find an
appropriate place to dispose of the snow, especially in urban areas [166].
For roof mounts, care must also be taken to minimize risk of human injury. If really needed,
snow can be removed with a soft brush as shown in Figure 53. Only loose snow should be
brushed off. It is not advised to try scraping off frozen snow or ice, which can damage the
surface of modules and reduce their efficiency.
Figure 52: Careless removal of snow may destroy the surface of PV modules [166].
E. Value of cleaning
Simple cost savings estimates for cleaning snow from a standard system, assuming a 10%
annual loss from snow coverage in Sweden, are done as an example. Assuming an annual
energy yield of 1000 kWh/kW, a 10% annual loss corresponds to a yearly reduction of
100 kWh/kW due to unremoved snow. Assuming an electricity value of 0.10-0.15 EUR/kWh,
this lost production has a value of 10-15 EUR/kW. This figure can be compared with the cost
of snow removal during the winter season to find out if there is any profitability for snow re-
moval.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
A standard module has successfully passed the 6.000 kPa IML test with less than 5% power
degradation. A closer inspection of the force diagram shows the 6.000 kPa IML force is the
vector sum of a 4.792 kPa perpendicular force and a 3.611 kPa horizontal force. The horizontal
force directly pushes against the weakest points of the frame, as a pile of snow pulled down
by gravitational force would. By adding a 1.5 safety factor, the module is then certified to with-
stand 4.000 kPa of non-uniform snow load, a pressure that simulates around 50 cm of settled
snow on a pitched roof.
Figure 54: Left) IML test setup [169] using even weights on a pitched module installation.
Right) A simplified force diagram that simulates the effects of settled snow.
In EN 1991-1-13 Eurocode 1 [151], the European Ground Snow Load Map is defined in EN
1991-1-3:2003, 2005 for mapping the European ground snow loads as shown in Figure 55.
Different distributions are adopted for the statistical analysis of extreme snow loads. The most
widely used distribution, the Gumbel distribution, is implemented for the determination of basic
ground snow loads in the development of EN 1991-1-3 (EN 1991-1-3:2003, 2005), Canadian
Building Code (NBCC, 2010), Chinese Building Code (GB-50009, 2012), Architectural Institute
of Japan (AIJ) and the recommendations (Architectural Institute of Japan, 2015), while the Log-
Normal distribution was adopted in ASCE7–10 (American Society of Civil Engineers, 2013).
There are ground snow load maps, “how to” do in places with exceptional snow loads and
conversion factors from ground to roof loads. The snow load on the roof is derived from the
snow load on the ground, multiplying by conversion factors (shape, thermal and exposure co-
efficients). The shape of the snow has importance for the load on a roof, as the snow load is
often caused by snow drift.
The characteristic ground snow loads (Sk) in Eurocode 1 [151] are given by the national Annex
for each country in CEN, the European standardization body for the non-electrical issues.
Regional maps for snow load are published in Annex C of EN 1991-1-3. In addition, snow loads
for various altitudes are given.
For locations where exceptional loads may occur the ground snow load may be treated as
accidental action with the value AAd according to Eq. (18), where Cesl = 2 is often recom-
mended.
AAd = Cesl ∗ Sk (18)
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 55: Eurocode 1, showing the European Ground Snow Load Map defined in EN
1991-1-3:2003, 2005 [151].
The Swedish National Board of Housing, Building and Planning (Boverket) construction rules
uses a national recommendation for constructing buildings from the Swedish Eurocode 1: Part
1-3 [151]. In Figure 56, a map shows the snow loads on the ground in Sweden with a probability
of 0.98, i.e., once in 50 years. The snow loads north of 60N in Sweden reach 2.5-5.5 kN/m2.
The highest values are reached in the mountain boundaries to Norway in the west. The values
in Eurocode 1 come from a very thorough investigation using 148 measurement stations in
Europe and 40 measurement stations in Sweden [170].
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
Figure 56: Snow load zones north of 60°N in Sweden, where it is most important to con-
sider snow loads when constructing a building. The numbers given in this map range
between 2.5 kN/m2 and 5.5 kN/m2. They can be used to dimension for extra roof loads
due to snow when constructing a building in the regions described in the Swedish ap-
plication of Eurocode 1 [171].
Monitoring the solar PV system can help operators to become more aware of the PV
system's performance. This can offer information about energy generation and about possible
damage to the PV solar system. Monitoring and follow-up also help to avoid downtime and
may give an increase in production yield.
In IEC 61724-1 Photovoltaic system performance – Part 1: Monitoring [3], the soiling ratio SR
is suggested to be estimated by comparing performance ratio PR with soil and PR without soil
using Eq. (19) and definitions of PR as explained in section 2.1.2. In [3], it is suggested that
snow is a type of soil that can be measured the same way as other types of soil. If one
measures instantaneous values, it is suggested to integrate to get daily averages or monthly
averages. After calibration and cleaning and after any significant rainfall SR is close to one
and subsequently soiling loss SL=1-SR is close to zero.
PR(as it is) (19)
SR =
PR(after cleaning)
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
CONCLUSIONS
Comprehensive and standardized guidelines for O&M programmes have been difficult to de-
velop. Increasing adoption of PV systems in different climate zones and conditions worldwide
has indicated that varied stress factors such as temperature, humidity, exposure to UV light,
rain, and wind contribute to the occurrence of PV module and system failures. In view of this,
O&M operators have been developing tailored O&M services to the climate zone in which the
respective plants are located. With this gap in mind, this report aims to provide comprehensive
guidance for customized O&M services in seven different climate zones.
The strategy for selecting a monitoring solution depends mainly on contractual agreements
and it is directly related to the scale of the PV plant. Different international standards and pub-
lications provide guidelines on minimum requirements for different monitoring needs as sum-
marized in this report. Smart PV performance monitoring solutions are indispensable, espe-
cially for large utility-scale PV plants today. A monitoring solution providing smart alarms with
aggregation functionalities and possessing a strong simulation model or digital twin of the plant
as a basis of comparison are key elements in providing business intelligence for performance
optimization.
Large utility-scale PV plants require advanced functionalities in asset management and moni-
toring solutions allowing for fast reaction times and performance optimization. Fault detection
and diagnosis capabilities, providing actionable recommendations and insights for the opera-
tors and asset managers are key to staying competitive.
The solar monitoring industry is moving towards “predictive” monitoring solutions. However,
due to the high complexity of communication between devices and due to limited standardiza-
tion, these capabilities are not yet fully deployed on an industrial scale and require further
development, validation, and demonstration. A “predictive” smart solar monitoring system will
provide insights on the optimal replacement cycle, including cost per time unit under the opti-
mal age-based replacement policy information, which provides highly valuable information for
an operator or asset manager.
While it can be assumed that grid compliance has defined the plants’ characteristics during the
design, construction, and commissioning phase, it is very likely that grid compliance require-
ments will change over the lifetime of the installation, especially given the expected rapid ex-
pansion of renewable energy and foreseen changes to the grid. It is up to the O&M provider to
plan and adapt accordingly.
The forecast of PV power is essential for trading PV electricity on the day-ahead or intraday
electricity markets. It is particularly important for ensuring grid stability and for the bankability
of PV plant projects without fixed feed-in tariffs. Furthermore, PV power forecasting enables
the deployment and dispatching of conventional resources with their given ramp-up time.
Therefore, PV power forecasting is particularly beneficial when combined with energy man-
agement/storage, and for microgrid applications in general.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
The essential characteristics of PV power forecasts include the forecast horizon, the spatial
and temporal resolution, and the update frequency, whereby the requirements vary depending
on the intended application, data availability, etc. Basically, the forecast horizons are typically
up to 48 hours, the temporal resolution is 15 minutes to one hour. Satellite-based cloud motion
forecasts can improve PV power forecasts for several hours in advance, but so far there are
only a comparatively small number of companies worldwide offering satellite-based short-term
forecasts with good quality.
One of the factors behind the success of photovoltaics is its lower maintenance requirements
compared to other types of electricity generation. However, low maintenance does not mean
that no maintenance is required. While the PV industry has made great strides in detecting
faults and even allows some faults to be fixed remotely, the safe and reliable operation of PV
systems still requires scheduled and unscheduled maintenance for which personnel must be
on site. Although most of the safety aspects are considered during the design and construction
phases of PV plants, there are some elements that need to be considered during operations,
most of which can be planned or mitigated:
Various field experiences have guided the formulation of recommendations and guidelines for
O&M services. These have raised awareness of the fact that nature may have a significant
impact on the performance and health of PV modules and systems. Recommendations for
O&M work in all climates include:
The global standard O&M procedures discussed in this report also apply to hot and dry cli-
mates, although some aspects such as wildlife risk assessment and appropriate planning for
visits to typically remote sites (hydration, poisoning control procedures, PPE, travel to and from
sites) deserve special attention. Wildlife risks include poisonous animals and insects that can
directly harm humans, while nesting insects and animals can cause short circuits or arcing.
The typical remoteness of PV sites in hot and dry climates comes with significant travel and
preparation requirements, as not all equipment and spare parts can be readily sourced, while
personnel may be at risk of any injuries being exacerbated at non-remote sites due to distance
and the longer time needed for getting medical attention.
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Task 13 Performance, Operation and Reliability of Photovoltaic Systems – Guidelines for Operation and Maintenance in Different Climates
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