1 s2.0 S0013468615305041 Main
1 s2.0 S0013468615305041 Main
1 s2.0 S0013468615305041 Main
Electrochimica Acta
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a r t i c l e i n f o a b s t r a c t
Article history: A potential positive electrode material, ˛-NaFeO2 , can be viewed one of the base material for rechargeable
Received 7 August 2015 Na batteries. In this study, we found that its structural evolution during charge process differentiates
Received in revised form 8 September 2015 depending on its synthesis route. The ˛-NaFeO2 is prepared by three methods: one is by the hydrothermal
Accepted 17 September 2015
technique (HT), and the other two by solid-state reactions, SSn and SS , in which nano-sized Fe3 O4 and
Available online 26 September 2015
micro-sized Fe3 O4 are used as the Fe source, respectively. The synchrotron radiation X-ray diffraction
profiles of the initial state suggest that all three samples are apparently identified as the target product,
Keywords:
˛-NaFeO2 , with rhombohedral structures. Though all three samples remain stable for more than 50
Sodium ion battery
Iron-based material
cycles under the cycling conditions of a constant amount of charging (Na extraction) to 70 mA h g−1 , their
Layered structure structural evolution differs during the sodium extraction. The SS transitions from the rhombohedral
Cycle life structure to a spinel-like cubic structure, while the HT transforms into a monoclinic structure. On the
Phase transition other hand, both the monoclinic and cubic phases co-exist in SSn . What produces these differences among
the seemingly identical materials is discussed.
© 2015 Elsevier Ltd. All rights reserved.
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872 R. Kataoka et al. / Electrochimica Acta 182 (2015) 871–877
2.1. Sample Preparation The electrochemical properties of the samples were evaluated as
a positive electrode material by forming the two-electrode setup in
Hydrothermal method. The ˛-NaFeO2 sample was prepared an IEC R2032 coin-type cell. The working electrode was prepared by
by modifying our previously reported hydrothermal method mixing the ˛-NaFeO2 sample, Ketjenblack as the conductive addi-
[21]. A 134.67 g (0.33 mol) sample of iron(III) nitrate nonahy- tive and polytetrafluoroethylene (PTFE) as the binder in the weight
drate (Fe(NO3 )3 · 9H2 O, Wako Pure Chemical Industries) and 60 g ratio of 84: 8: 8 along with adding a few drops of hexane to facil-
(1.5 mol) of sodium hydroxide (NaOH, Wako) were dissolved into itate the mixing. The mixture was pressed on an Al mesh current
500 and 1000 mL of distilled water, respectively. A precipitate collector (16 mm) and kept at 493 K for 10 h under a vacuum to
was formed by dropwise adding Fe(NO3 )3 (aq) into NaOH(aq) thoroughly remove the hexane and adsorbed water. The amount
with bubbling air at room temperature. The precipitate was of ˛-NaFeO2 in each electrode was ca. 10 mg. A lump of metallic
then transferred to 100 mL of highly concentrated NaOH(aq) in sodium (Aldrich) was pressed into a foil and punched out to form
which 270 g of NaOH was dissolved, then hydrothermally treated the counter electrode (12 mm, ca. 40 mg) which provides more
at 493 K for 20 h in an autoclave. The product was repeat- than a 20 times excess amount of Na to serve as a reservoir for the
edly washed with ethanol to eliminate any residual NaOH, then working electrode. The electrolyte was 1.0 mol L−1 NaPF6 in ethyl-
dried overnight in air at 323 K. The obtained sample was labeled ene carbonate/diethyl carbonate (EC/DEC, 1:1 by volume, Kishida),
“HT”. and the separator was a glass filter (Advantec, GA-100). The coin cell
Solid-state method. We used homemade nano-sized Fe3 O4 and was assembled in a dry-box of which the dew point was maintained
purchased micro-sized triiron tetraoxide (Fe3 O4 , Kishida Chemi- below 223 K.
cal) as the iron source, and sodium peroxide (Na2 O2 , Wako) as the Cyclic voltammetry (CV) was applied to three electrodes using
sodium source. The nano-sized Fe3 O4 was prepared by dropwise an electrochemical analyzer (Solartron 1280, SOlartron Co. Ltd.) The
adding 1.0 mol L−1 of FeSO4 (aq, 100 mL) to 1.0 mol L−1 of NaOH(aq, voltammograms was recorded at the scan speed of 1 mV s−1 in the
200 mL) at room temperature. A small amount of citric acid(∼0.3 g) potential range between 1.5 and 3.8 V(vs. Na+ /Na).
was added into the FeSO4 solution in order to prevent Fe2+ from The cell was charged and discharged using a BLS5500 (Keisokuki
oxidizing to Fe3+ . The precipitate was washed with distilled water Center) at the current density of 10 mA (g-NaFeO2 )−1 in the elec-
until the filtrate was neutral, then subsequently dried overnight at trode. The other conditions of the electrochemical measurement,
353 K in air to yield nano-sized Fe3 O4 . A 0.77 g sample of Fe3 O4 such as the cut-off potentials, etc., are specified in the results and
was hand-milled with 0.39 g of Na2 O2 in an Ar-filled glove box to discussion section.
avoid its reaction with water and CO2 . The mixture placed in a gold The chemical diffusion coefficient of the samples during the ini-
crucible was calcined in air for 10 h at 903 K for the nano-sized tial charge process was evaluated by GITT [23]. The titrations were
Fe3 O4 and at 923 K for micro-sized Fe3 O4 . The calcined product was carried out by applying square current pulses of 3 mA g−1 for 2 hs,
pulverized and used without further treatment. The two samples followed by potential relaxation step of 1 h at the open circuit volt-
prepared with nano-sized Fe3 O4 and with micro-sized Fe3 O4 were age. The procedure was continued until 0.5 Na ion was extracted
labeled “SSn ” and “SS ”, respectively. from ˛-NaFeO2 .
The crystallographic structures of the samples were charac- 3.1. The Fe3 O4 starting ingredient
terized by high-resolution synchrotron radiation at the X-ray
diffraction (SR-XRD) facility (BL19B2 beam line, SPring-8, Japan). Fig. 1 compares the SEM images of the homemade and the com-
The samples were placed in a glass capillary with the outer diameter mercially available Fe3 O4 . Both samples are confirmed to be Fe3 O4
of 0.5 mm. The SR-XRD data were collected using a Debye-Scherrer with Fd3m from their XRD patterns (see Fig. S1 in supplementary
camera with an imaging plate. The diffraction angle, 2, ranged information). The primary particle size of the homemade Fe3 O4 is
from 5.00 to 78.00◦ requiring 300 s. The X-ray wavelength was nano-sized (less than 60 nm). On the other hand, that of the pur-
calibrated to /pm = 69.95 using CeO2 as the standard material. chased one is micro-sized (about 1 m). The primary particles of
The XRD profiles of the as-prepared samples were subjected to the nano-sized Fe3 O4 aggregate to form the secondary particles of
a Rietveld analysis, of which the details are described in Section more than 3 m, while the purchased Fe3 O4 particles do not form
3.2. For the XRD measurement after the electrochemical tests, the any secondary particles.
coin cell (see Section 2.4) was disassembled in a dry-box to remove
the electrode, which was then washed with dimethyl carbonate to
3.2. Crystallographic structure of the as-prepared NaFeO2
remove the residual electrolyte and peeled off the Al mesh current
collector.
Fig. 2 shows the SR-XRD profiles of the as-prepared samples pre-
pared by three methods; i.e., (a) the hydrothermal method (HT),
2.3. Surface area, particle morphology and size distribution (b) the solid-state method using nano-sized Fe3 O4 (SSn ) and (c)
the solid-state method using micron-sized Fe3 O4 (SS ) as the iron
The particle morphology of the as-prepared samples was source. The XRD profiles indicate that the three samples contain
observed by a scanning electron microscope (SEM, JEOL-6301F). the rhombohedral ˛-NaFeO2 (JCPDS #20-1115, space group R3m,
The specific surface areas of the samples were determined by or the “O3” structure in the classification of layered oxides pro-
the Brunauer-Emmett-Teller (BET) method using a BELSORP-mini posed by Delmas et al.[5]) as the main phase. While no extra peaks
(BEL Japan, Inc.). The particle size distribution was measured ascribed to impurity phases are detected in the HT, some tiny extra
by the dry method using an SPR-7340 (NIKKISO Co., Ltd.). peaks attributable to ˇ-NaFeO2 and Fe3 O4 are detected in SSn and
For the surface area and particle size distribution, we con- SS (see below for more information about the impurities). Calcu-
firmed the reproducibility of the result based on several sample lated from the peak widths of the (003) plane based on the Scherrer
batches. equation, one finds that the crystallite sizes of the HT and SSn are
R. Kataoka et al. / Electrochimica Acta 182 (2015) 871–877 873
Fig. 1. Scanning electron microscope images of (a) homemade nano-sized Fe3 O4 and (b) commercially available micro-sized Fe3 O4 .
Table 2
Crystallographic structure model for the Rietveld refinement of ˛-NaFeO2 belonging
to the R3m space group.
Na 3a g(Na) 0 0 0
Fe 3b 1.0 0 0 1/2
O 6c 1.0 0 0 z(O)
Table 3
Result of the Rietveld refinement of the as-prepared ˛-NaFeO2 .
HT SSn SS
Lattice parameters in nm
a 0.30255(1) 0.30254(2) 0.30235(1)
c 1.60985(1) 1.60954(7) 1.60836(6)
Site occupancies
g(Na) 1.00(3) 0.983(2) 0.959(5)
Atomic coordinates
z(O) 0.2338(1) 0.2376(2) 0.2369(2)
Impurities in wt%*
Fe3 O4 — 0.3 5.5
ˇ-NaFeO2 — 1.6 —
Quality of the refinement
Rwp (%) 6.78 7.553 8.48
RB (%) 1.81 1.85 3.01
S ≡ Rwp /Re 2.00 2.39 2.69
Structure model and optimized variables are given in Table 2. *Entries without value
(—) signify that the inclusion of each impurity into the Rietveld analysis resulted in a
negative scale factor. Rwp : R-factor of the weighted pattern. RB : R-factor of the Bragg
pattern. Re : Theoretically expected lower limit of the R-factor.
Fig. 5 shows the cyclic voltammograms of the cells with the posi-
tive electrodes made of the three ˛-NaFeO2 samples. During anodic Fig. 3. Scanning electron microscope images of as-prepared ˛-NaFeO2 powders: (a)
hydrothermal method (HT), (b) solid-state method with nano-sized Fe3 O4 (SSn ) and
sweep, oxidization current of three samples starts to increase at
(c) solid-state method with micro-sized Fe3 O4 (SS ). Scale bar indicates 3 m.
around 3.3 ∼ 3.4 V (vs. Na+ /Na), indicating extraction of Na ion from
˛-NaFeO2 . The corresponding reduction current were also detected
during cathodic sweep in the potential range between 2.3 and reported [19,22], the potential plateau reflects the oxidation of
3.4 V(vs. Na+ /Na), but the profiles are different from each other. Fe3+ in ˛-NaFeO2 to Fe4+ and the concurrent Na+ extraction during
The two peaks are detected in the profiles of SSn and SS while a charging, and vice versa during discharging, i.e., Fe4+ → Fe3+ and Na+
single peak is observed from that of HT. The difference in the CV insertion. The above mentioned conditions of 70 mA h g−1 charg-
profiles is discussed later together with the change in the charge ing corresponds to 0.29 mole equivalent of Na+ extraction from the
and discharge curves. NaFeO2 formula. The changes in the charge and discharge curves
Fig. 6 shows the charge and discharge curves of the cells with through cycling shown in Fig. 6 are discussed in the next paragraph.
positive electrodes made of the three ˛-NaFeO2 samples. The cell The result of the charge and discharge cycling test is shown
was charged with a fixed amount of charging to 70 mA h g−1 and in Fig. 7. The cell was cycled with a constant amount of charg-
discharged to a fixed cut-off potential of 1.5 V(vs. Na+ /Na). The test ing to 70 or 100 mA h g−1 (i.e., 0.29 or 0.42 mole Na extraction
conditions were switched to the constant cut-off potential mode from NaFeO2 , respectively) unless the charging potential reached
ranging from 1.5 to 4.0 V(vs. Na+ /Na) when the electrode failed 4.0 V(vs. Na+ /Na). The discharge process was fixed to a cut-off
to deliver 70 mA h g−1 during the charge. For all three samples, potential of 1.5 V (vs. Na+ /Na) throughout the cycling. The three
a potential plateau is observed at 3.3 V(vs. Na+ /Na). As already electrodes remain stable for more than 50 cycles under the
R. Kataoka et al. / Electrochimica Acta 182 (2015) 871–877 875
4
m V 2 E 2
B M s
DNa + = (1)
MB S Et
where mB , MB and VM are the mass, formula weight and molar vol-
ume of the host material through which Na diffuses, respectively,
and S is the area of the sample-electrolyte interface. Et and Es
are the transient potential changes responding to the current pulse
of as illustrated in Fig. 8 (a). Fig. 8 (b) shows experimental GITT
curves of HT, SSn and SS and (c) shows the calculated D Na+ of
the samples at various Na concentrations, in which we approxi-
mately considered the host material to be NaFeO2 and S/mB = ABET .
We can find, by and large, that DNa+ of each sample falls in the
range of 10−14 -10−13 cm2 s−1 when x is in the range of 0 and
0.3 in Nax FeO2 , which correspond to the capacity range of 0 and
70 mA h g−1 , respectively. During a further Na extraction, DNa+ of
all three electrodes starts to decrease when x exceeds 0.3 (SSn and
SS ) and 0.4 (HT), above which the decay in the cycle stability is
pronounced as shown in Fig. 7.
Table 4
Lattice parameters of present phases for the samples after 0.5 Na extraction.
(a) HT
˛-NaFeO2 R3m 0.295(2) 0.295(2) 1.617(2) 120*
monoclinic phase C2/m 0.5268(10) 0.28887(11) 0.592(4) 108.5(3)
(b) SS
˛-NaFeO2 R3m 0.2974(4) 0.2974(4) 1.544(5) 120*
Monoclinic phase C2/m 0.528(4) 0.2902(4) 0.5883(12) 108.9(3)
Spinel-like Fd3m 0.848(3) 0.848(3) 0.848(3) 90*
(c) SSn
˛-NaFeO2 R3m 0.292(6) 0.292(6) 1.62(6) 120*
Monoclinic C2/m 0.5258(2) 0.29028(6) 0.5908(2) 109.7(4)
*
Values are uniquely determined depending on their space group.
Fig. 9. Synchrotron radiation X-ray diffraction profiles of the three positive elec-
trodes after charging to 120 mA h g−1 , corresponding to 0.5 Na extraction from
NaFeO2 : (a) HT, (b) SSn and (c) SS. /pm = 69.95. The peaks marked with open cir-
cle, closed triangle and closed square in figures are rhombohedral phase, monoclinic
phase and spinel-like cubic phase, respectively.
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