Scribd Logo
Upload

Welcome to Scribd!

  • 6K views

    5KLPD Ethanol Plant Report

    Uploaded by

    Saanvira Engineering Pvt Lts
    Saanvira Engineering Pvt Ltd manufactures ethanol production plants and has a franchise in South India. The document provides details about ethanol, including that it is used for blending in petrol. It then outlines the process, machinery, and materials used in a 5,000 liter per day ethanol plant. Financial details are presented, including expected daily production and profits once operational. The total cost of the project is estimated to be around Rs. 85 crores, with the company expecting to earn a net annual profit of over Rs. 12 crores once subsidized loans are paid.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    5KLPD Ethanol Plant Report

    Uploaded by

    Saanvira Engineering Pvt Lts
    6K views16 pages
    Saanvira Engineering Pvt Ltd manufactures ethanol production plants and has a franchise in South India. The document provides details about ethanol, including that it is used for blending in petrol. It then outlines the process, machinery, and materials used in a 5,000 liter per day ethanol plant. Financial details are presented, including expected daily production and profits once operational. The total cost of the project is estimated to be around Rs. 85 crores, with the company expecting to earn a net annual profit of over Rs. 12 crores once subsidized loans are paid.

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Saanvira Engineering Pvt Ltd manufactures ethanol production plants and has a franchise in South India. The document provides details about ethanol, including that it is used for blending in petrol. It then outlines the process, machinery, and materials used in a 5,000 liter per day ethanol plant. Financial details are presented, including expected daily production and profits once operational. The total cost of the project is estimated to be around Rs. 85 crores, with the company expecting to earn a net annual profit of over Rs. 12 crores once subsidized loans are paid.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    6K views16 pages

    5KLPD Ethanol Plant Report

    Uploaded by

    Saanvira Engineering Pvt Lts
    Saanvira Engineering Pvt Ltd manufactures ethanol production plants and has a franchise in South India. The document provides details about ethanol, including that it is used for blending in petrol. It then outlines the process, machinery, and materials used in a 5,000 liter per day ethanol plant. Financial details are presented, including expected daily production and profits once operational. The total cost of the project is estimated to be around Rs. 85 crores, with the company expecting to earn a net annual profit of over Rs. 12 crores once subsidized loans are paid.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 16

    ETHANOL

    PRODUCTION PLANT
    MANUFACTURE BY:
    Saanvira Engineering Pvt Ltd
    Vadodara, Gujarat

    Franchisee - South India


    Mr. GK Raju
    M: +91- 9396464466
    GK Bioscience Hyderabad Pvt Ltd
    Hyderabad
    Company
    Introduction
    Saanvira Engineering Pvt Ltd is previously knows as SP
    Engineering Inc and estd in the year 2014 and have wonderful
    experience in the manufacturing of different industrial machine /
    Project fir the different industries

    Saanvira is know for the economical, best design, quality and


    time delivery of the project.

    2
    All About Ethanol:
    Ethanol is pure origin color liquid used blending in petrol, used in liquored, Pharma, Cosmetic & Paint, Perfume.

    Grain based is started in 2020 but Ethanol from sugarcane Juice or waste (Molasses) was running long back like more than 20
    years.

    First green field gain-based Ethanol plant was o by Chef Minister Nitish Kumar (Bihar) on the First May 2021 in Ganeshpur, Purina
    Dist Bihar on the name of “Est India Biofuel Pvt Ltd”. Producing 65000 Ltr Ethanol from 150 Tons of Corn at 433 Ltr per ton

    Oil Minister Sri Hardeep Puri on August 10th, 2022 said that 50% of the Country Ethanol demand will be fulfil by April 2023 and by
    2025 total demand of the country will cover.

    After Apr 2023, OMC will start 20% blending in petrol against current status of 10% in major cities. Requirement is huge beyond
    the expectation. In USA & Brazil 80%, 100% blending of Ethanol. In India also, with slight changes in Vehicle Engine, it is possible
    to Blend 80 to 100%.

    Govt of India is Providing different types of Grant & Subsidies to Ethanol Manufacturing Plant to Excel their growth and to fulfill
    the county requirement of Ethanol.

    3 Presentation title 20XX


    FLOW
    CHART
    List of Machinery
    Sr.No Description
    1. Grain Milling Machine (Hammer Mill)
    2. Slurry Making Tank
    3. Jet Cooking Machine (Reactor)
    4. Cooling Tank
    5. Fermentation Tank
    6. Settling Tank
    7. Distillation Tower (3 Pass)
    8. Molecular Sieve
    9. Centrifugal Dryer
    10. Pallet Making Machine (Cattle Feed)
    11. Boiler with Chimney
    12. Ethanol Storage & Truck Loading System
    13. Coil Oil Expeller

    5 Presentation title 20XX


    MOC Different Material is used to manufacture this Plant
    grades are

    (Material of 1. SS316
    2. ASTM A516

    Construction)
    3. MS 2062
    Products
    1. Use to blend in petrol by OMC.
    Ethanol 2. Use in Paint & Thinner Manufacturing Process.
    3. Use by Perfume company.

    1. Directly Used as Cattle Feed


    WDG or Cattle Feed 2. It Can also be used for the boiler feed for the fire

    7 Presentation title 20XX


    Financial Data (5KLPD)
    Calculation (Per Day)
    Desc1 Rate Qty req Sub
    Total
    Expenses Raw 18/Kg 12500 225000 Rate of Goods
    Materi
    1. Raw Material al 1. Ethanol = 64/Ltr +(5% GST)
    2. Power (by MOC)
    3. Labor Power 7/Unit 350 hp 2450 2. Cattle Feed = 32/Kg (By open
    4. Chemical Market)
    5. Bank Finance Labor 4/Ltr 20000 3. Corn Oil – 150/Ltr (By open
    6. Machine Deprecation or Chemic 2.5/Ltr 12500 Market)
    Maintains 4. ZEIN Protein – 300/Kg (By
    al
    7. Misc open Market) (6% from
    8. Water Maintai 1/Ltr 5000 Waste)
    Profit
    9.
    ns
    Misc 1/Ltr 5000
    Total 269950
    8 Presentation title 20XX
    Income
    1. Daily Expenditure = 269950.00
    2. Daily Production=5000 Ltr
    3. Rate of Ethanol = 64/Ltr
    4. Daily Income= 5000X64=320000 (Ethanol)
    5. Daily production of Cattle Feed = 6900 Kgs
    6. Rate of Cattle Feed =32/Kg
    7. Income from Cattle Feed = 32X6900= 220800
    8. Rate of Corn Oil= 150/Ltr
    9. Daily Corn Oil Generation (8%) = 600 Ltr (If Corn is Feed Material)
    10. Income from Coil Oil= 600X150=90000
    11. Sub-Total Income (Daily)= 320000+90000+220800=646000
    12. GST 5%: 31540.00
    13. Total: 662340

    9
    Cost of the Project
    Cost of 5 KLPD Ethanol Plant including Corn Oil Expeller system= 54175000
    Cost of Boiler (3 TPH) & its Accessory : 800000
    GST 18%=9895500
    Total= 64870500
    Area Required: 1
    Land Cost: 10000000.00
    Cost of Construction (Office, Lab, Water Borewell & Boundary Wall, Etc)=
    3500000 (Approx)
    Variable Cost = (Raw Material, Power, Chemical): 7500000.00
    Raw Material=18.00
    Monthly Requirement:375000 Kgs
    Total Cost: 6750000.00
    Power: 7/Unit
    Monthly Bill: 80000 (Approx)
    Chemical: 1200 Kg
    Labour Charges: 600000.00
    Total Cost (64870500+10000000+3500000+7500000) = 85870500.00

    10
    CALCULATION:
    Total Investment: 85870500.00

    Daily Expenditure: 269950.00


    Monthly Expenditure: 8098500.00
    Yearly Expenditure (350 Days): 94482500.00 (Based on the calculation given
    on the page no 8)

    Daily Income: 662340.00


    Yearly Income (350 Days): 231819000.00

    Bank Loan : 40000000.00


    Bank Interest: 12%
    Subsidy on Interest : 6%
    Payable Interest : 6%
    Loan Tenure : 5 Year (4 Year + 1 Year Moritorium)
    Amount of Interest (Year) 2400000
    Total Interest (5 Year) : 9600000
    Total Amount Payable: (40000000 + 9600000) = 49600000
    EMI (Yearly) : 9920000.00

    Net Profit (after all Payable)(231819000-94482500-9920000) : 127416500.00

    11
    Licence
    1. PESO – Explosive Licence
    2. Environmental Clearance
    3. Fire –NOC
    4. GST
    5. MSME
    6. Excise

    12
    ETHANOL BUYER

    Other Buyers:

    1. Medical Company
    2. Perfume Company
    3. Paint Company
    4. Cosmetic Company

    OMC (OIL MANUFACTRING COMPANY)

    13
    SUBSIDY
    Govt of India provide Subsidy on the ethanol plant by two means…
    1. Principal Subsidy 40% of Project Cost (Includes Plant, Land,
    Construction) (From State Govt) Percentage may differ from state to
    state
    2. Interest Subsidy on rate of Interest on loan(50% of Interest or Max of
    6%) (From Central Govt)

    DIC (District Industrial Centre) & MSME is Department for the approving of
    Subsidy on the project.

    In Our Project:

    Cost of the Project: 85870500.00


    Subsidy: 40%
    Amount of Subsidy:34348200.00

    14
    Payments
    Complete payment is divided into equal installments.
    • 20% along with PO.
    • 20% on submission of final layout of the plant
    • 20% before dispatch of first consignment.
    • 20% before dispatch of final consignment.
    • 20% after complete installation & commissioning.

    15
    Thank you
    SAANVIRA ENGINEERING PVT LTD
    M: +91-8154826949
    E: [email protected]

    You might also like