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    Fe-Gen-St-Xxxxx-Weld Repair Procedure

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    Parag Wadekar
    This document outlines a weld repair procedure for radiographically tested butt-welded joints. It describes removing defects by grinding the weld seam, performing penetrant testing to check for remaining defects, and re-welding the area according to an approved welding procedure. The repaired welds must pass radiographic testing and can only be repaired twice before client approval is required for a third attempt. The procedure aims to remove defects and make joints meet acceptance standards.

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    © All Rights Reserved
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    Fe-Gen-St-Xxxxx-Weld Repair Procedure

    Uploaded by

    Parag Wadekar
    18 views3 pages
    This document outlines a weld repair procedure for radiographically tested butt-welded joints. It describes removing defects by grinding the weld seam, performing penetrant testing to check for remaining defects, and re-welding the area according to an approved welding procedure. The repaired welds must pass radiographic testing and can only be repaired twice before client approval is required for a third attempt. The procedure aims to remove defects and make joints meet acceptance standards.

    Original Title

    FE-GEN-ST-XXXXX-WELD REPAIR PROCEDURE

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    This document outlines a weld repair procedure for radiographically tested butt-welded joints. It describes removing defects by grinding the weld seam, performing penetrant testing to check for remaining defects, and re-welding the area according to an approved welding procedure. The repaired welds must pass radiographic testing and can only be repaired twice before client approval is required for a third attempt. The procedure aims to remove defects and make joints meet acceptance standards.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    18 views3 pages

    Fe-Gen-St-Xxxxx-Weld Repair Procedure

    Uploaded by

    Parag Wadekar
    This document outlines a weld repair procedure for radiographically tested butt-welded joints. It describes removing defects by grinding the weld seam, performing penetrant testing to check for remaining defects, and re-welding the area according to an approved welding procedure. The repaired welds must pass radiographic testing and can only be repaired twice before client approval is required for a third attempt. The procedure aims to remove defects and make joints meet acceptance standards.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 3

    “WELD REPAIR PROCEDURE”

    Doc. Number Rev.


    MRH JOB NO. -
    WELD REPAIR PROCEDURE MRH/GEN/ST/1001 00
    GENERAL
    Sheet 1 of 4
    M R HYTEK EQUIPMENT PVT. LTD. MUMBAI.
    TABLE OF CONTENTS

    1. INTRODUCTON

    2. SCOPE

    3. PROCEDURE

    Doc. Number Rev.


    WELDER QUALIFICATION AND MRH JOB NO.
    MRH/GEN/ST/1001 00
    CONTROL PROCEDURE GENERAL
    Sheet 2 of 3
    M R HYTEK PVT. LTD. MUMBAI.
    PROCEDURE FOR REPAIR OF RADIOGRAPHIC BUTT-WELDED JOINTS

    1.0 INTRODUCTION:

    This procedure describes the minimum requirements for repair of weld joints failed in
    radiography

    2.0 SCOPE:

    To carry out repair on the Radiographed butt-welded joints which have non-routine repairs
    like cracks, lack of fusion, lack of penetration other than routine repairs like slag or porosity
    and to make the joints acceptable as per acceptance standard stipulated in the Code as per
    the detailed procedure given below.

    2.0 PROCEDURE:

    a) To identify the butt weld joint where the defect appears in radiographic film, trace the
    defect on the tracing paper from the RT film and mark the defect in the identified weld
    seam.
    b) Conduct PT (as per approved procedure) on the surface of the joint from inside and
    outside.
    c) If no surface indications are observed in the visual examination on defective weld area
    marked on the Job, then grind weld seam from one side.
    d) As soon as defect is noticed and removed as observed in the visual examination;
    carry out PT of the excavated weld area.
    e) Remove the defect by further grinding till the defect is removed completely.
    f) Excavated weld to be ground smooth to a boat shape to ensure ease for re-welding.
    g) Final PT is to be carried out after complete defect is removed to ensure that there is
    no defect in the defective weld area.
    h) Carry out welding of the area from which defect is removed as per approved WPS.
    i) Carry out PT if required as per the test plan.
    j) Carry out the radiography of the repaired weld spot
    k) If defect is found again, then repeat the procedure from point no. a) to j) again. The
    grinding can be done from the other side or the same side from which the first repair
    was attempted.
    l) Repair of same joint can be carried out maximum twice. If the defect appears for third
    time, then inform TPI/Client and take approval from him for repairing joint third time
    with suitable repair procedure.
    m) Third time repair can be carried out only after obtaining acceptance from TPI/Client.
    n) Any repairs detected after PWHT to be performed as per Clause 4.4.5 of ESA AD3,
    Clause 6.7 of ESA 09 AU-ST-02(M) and Clause 9 of UN V416-01 Part 1(M).

    Doc. Number Rev.


    WELDER QUALIFICATION AND MRH JOB NO.
    MRH/GEN/ST/1001 00
    CONTROL PROCEDURE GENERAL
    Sheet 3 of 3
    M R HYTEK PVT. LTD. MUMBAI.

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