Vessels Layout Concepts

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PIPING CONCEPT

ON VESSEL

Presented by :
S. LOGANATHAN
PIPING CONCEPT ON VESSEL 2

Introduction

Types

Location

Fixing

Pipe routing

Nozzle Orientation

Maintenance
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Other Considerations
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VESSELS - Introduction 3

Also called as “DRUMS”

Used for

Î Intermediate containers
Î Collect liquids from vapour circuits
Î Chemical & Catalyst storage
Î Refluxing, surge, suction & general liquid collection
Î Steam Generation & Deaeration

Very less internals (only baffles & demister pads)


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VESSELS - TYPES 4

Main Categories : Horizontal & Vertical


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VESSELS - TYPES OF SUPPORTS 5

Vessel Supporting Types

Horizontal vessel -
Saddle

Horizontal vessel - Saddle


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Vertical vessel – Leg Vertical vessel – Lug Vertical vessel – Skirt


supported supported supported

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Vertical vessel - Lug
VESSEL – Support - Saddle 6

Fixed Saddle
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VESSEL – Support - Saddle 7

Sliding Saddle
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Inputs 8

PDS ( Process Data sheet ) – Basic document of equipment containing minimum


information about essential nozzles, equipment size and nozzle elevations and locations ( if
required )
MDS ( Mechanical Data sheet ) – Contains mechanical details

PID ( Piping & Instrumentation diagram ) – contains the process flow sequence of the
vessel and elevation requirement if any.

Preliminary plot plan – indicating location of equipment


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PDS info TECHNIP INDIA LIMITED


VESSELS - Location 9

Adjacent to related equipment


Located on either side of “Pipe rack”
Serviced by “Auxiliary Roads”
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VESSELS - Fixing 10

First step is “ Setting the height of Vessel”

Required info;

Î NPSH (Net Positive Suction Head) or mini TL elev from P&ID

Î Vessel Size (PDS / MDS)

Î Type of Support (Skirt / Leg / Lug / Saddle)

Î Bottom Outlet Pipe Size

Î Minimum Clearances

Î Location
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VESSEL - Fixing 11
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VESSEL - Fixing 12
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VESSEL – Fixing – Leg type 13
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VESSEL – Fixing – Skirt type 14
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Ref P&ID

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VESSEL – Fixing – Skirt type 15

Support on CONCRETE
FOUNDATION (@ Grade)

Support on CONCRETE
SLAB (@Floor)
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VESSEL – Fixing – Lug/Bracket type 16
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VESSEL – Fixing – Lug/Bracket type 17

Support on STEEL STRUCTURE


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VESSEL – Fixing – Lug/Bracket type 18

Support on CONCRETE SLAB


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VESSEL – Piping 19

A good Piping layout shall be developed having in mind

Process flow sequence


Maintenance requirement
Operability
Optimum economic piping

Other factors includes,

Sufficient head room shall be given for operator access

No. of fittings used shall be minimized

Piping must be adequately supported to minimize pipe breakage

Equipment nozzles shall have minimum nozzle loads


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VESSEL – Piping 20

Piping on HORIZONTAL VESSEL


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VESSEL – Piping 21

Piping on HORIZONTAL VESSEL


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VESSEL – Piping 22

Piping on HORIZONTAL VESSEL


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VESSEL – Piping 23

Piping on HORIZONTAL VESSEL


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VESSEL – Piping 24

Nozzle Orientation Dwg – Horizontal Vessel

ÎNo Separate Nozzle Orientation Dwg is required

ÎDirectly comment on the MDS / Vendor Dwg

ÎFixed / Sliding Saddle to be marked

ÎRequest “Allowable Nozzle Loads”


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VESSEL – Piping 25

Piping on VERTICAL VESSEL


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VESSEL – Piping 26

Piping on VERTICAL VESSEL


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VESSEL – Piping 27

Piping on VERTICAL VESSEL


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VESSEL – Piping 28

Piping on VERTICAL VESSEL

Î Arrangement of Level Instrument


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VESSEL – Piping 29

Piping on VERTICAL VESSEL

Î Piping between vessel & pumps


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VESSEL – Piping 30

Piping on VERTICAL VESSEL

Î Piping descending along vessels shall be positioned at


a suitable distance/radius from the vessel to allow the
proper installation of supports
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VESSEL – Piping 31

Piping on VERTICAL VESSEL

Î Piping shall be assembled in an area free from


connections and oriented towards the pipe-rack
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VESSEL – Piping 32

Piping on VERTICAL VESSEL

Î Combined Platform & Intermediate Platforms


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VESSEL – Nozzle Orientation Dwg 33
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VESSEL – Nozzle Orientation Dwg 34

Important Notes:

Î Nozzle elevations not to be fixed by PIPING (by process)

Î Nozzle sizes & rating not to be changed by PIPING


(by process)
Î Nozzle radius on top/bottom head not to be fixed by PIPING
(by M&T)
Î Number of support legs/lugs …. By M&T only

Apart from nozzle orientation dwg:

Î Piping shall confirm bottom T.L. elevation (based on mini


elevation from process PIDs)
Î Piping shall fix Lug (bracket) elevation
Î Piping shall fix all Platform elevation, ladder orientation
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VESSEL - Piping – Maintenance 35

Davit Arrangement

Î For removal of Control Valves/PSV on platf


Î Reserve Space for Drop Area
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VESSEL - Agitator – Maintenance 36

Monorail

Î For removal of Agitator-Motor


Î Reserve Space for Drop Area
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VESSEL - Maintenance 37

Using Mobile Crane

Î For removing internals of vessel located on top floor


Î Removable Panel/Cut-out on Roof to be provided
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VESSEL - Other Considerations 38

Insulation thickness
Slope requirement of horizontal vessel (see PID notes)
Stiffener Rings
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