New

8 – 16 Ton Class V
Forklift Truck
Introduction

New Model Line Up

Model Rated Capacity @ 600mm LC

Designation
FD80N 8,000Kg

FD90N 9,000Kg
FD100N 10,000Kg
FD120N 12,000Kg
FD135N 13,500Kg

FD150AN 15,000Kg
FD160AN 16,000Kg

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 Literatures

Media # Type Manual Title

99700-12100 OMM FD80N - 90N

99790-12100 OMM FD100N - 160AN

98708-02000 Parts FD80N - 90N, Chassis

98798-03000 Parts FD100N - 160AN, Chassis
98708-50600 Parts 6M60-TL, Diesel Engine

99709-52100 Service FD80N - 90N, Chassis

99799-53100 Service FD100N - 160AN, Chassis
99709-51100 Service 6M60-TL, Diesel Engine

Chassis number prefix

Model Applicable Serial Number

FD 80N F32C - 10011

FD 90N F32C - 60001
FD 100N F15D - 60011
FD 120N F15D - 60011
FD 135N F15D - 60011
FD 150AN F24B - 60011
FD 160AN F39 – 60011

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 Serial Number Locations

Chassis S# is
located on top
of right fender

Chassis Serial
Number Plate
Mast Serial
Number

Serial Number Locations

Capacity Plate

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 Mast Model Identification (1)

Mast Model Identification

Mast Model Identification (2)

Mast Model Identification

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 Mast Type & Height

Model Simplex Mast Triplex Mast Max Lifting Height

Description Description (M.L.H)
FD 80N 4V80AXX V25 ~ V70
4M80AXX V37 ~ M80
FD 90N 4V90AXX V30 ~ V70
FD100N 4V100AXX V30 ~ V70
FD120N 4V120AXX V30 ~ V70
FD135N 4V135AXX V30 ~ V70
FD150AN 4A150AXX A30 ~ A70
FD160AN 4V160AXX V30 ~ V70

Modern Style

New Model

Current Model

High
productivity
Rounded
Styling
Modern

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 Development Concept

Environment
Environment Friendly
Friendly
• Euro III Emission Standard
• Fuel Efficient

Operator
Operator Comfort
Comfort
• Low Noise & Vibration
• Easy Operation

Safety
Safety
• Mast & Traveling Interlock

Serviceability
Serviceability &
& Reliability
Reliability

What’s New!!

Tilt-able
Viscous Operator
Mounting Compartment,
65-deg

Electronic
Controlled Electronic
Diesel Engine Controlled
Hydraulic
Valve
New 3-speed
Transmission

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 Enhanced Features

High-Strength
Mast & Carriage
Designs Low Noise
Cooling Fan

Reduce Noise
Individual
Differential
Operator Cabin
Gear

Heavy Duty Cast Excellent Noise

Drive Axle Insulation

Environment Friendly

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 New Power Train
Environment Friendly

• Powerful fuel-injected inline 6 cylinder

Features 6M60-TL Mitsubishi diesel engine
• Enhanced 3 speed transmission system

Benefits 9 Euro III and EPA Emission Standard Compliant

9 Fuel Efficient

New Engine 6M60-TL

Environment Friendly

New Engine Current Engine

Features
MODEL 6M60-TL 6D16-TL
Intake Type Turbo w/ Waste Gate Turbo w/ Intercooler
Intercooler
Bore and Stroke (mm) Ø118 x 115 Ø118 x 115
Displacement (cc3) 7,545 7,545
Compression ratio 17.5 17.5
Max. output (kW / rpm) 110 / 2100 100 / 2200
Max. torque (N.m / rpm) 610 / 1600 490 / 1400

Valve mechanism OHC 4 valve OHV 2 valve

Fuel pump Common-rail Line pump

EGR Cooled EGR NA

(Exhaust Gas Recirculation)

PCV Equipped NA
(Positive Crankcase Ventilation)

Engine control Electronic control NA

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 Europe Emission Regulation
Environment Friendly

Date Net Power, kW Tier CO HC NOx PM

2003.01 75≦P<130 II 5.0 1.0 6.0 0.3

2007.01 75≦P<130 III 5.0 4.0 0.3

Source: http://www.dieselnet.com/standards/eu/offroad.html

Japan Emission Regulation

Environment Friendly

　 JPN Emission Regulation

0.3
Current Regulation
(Stage II)
PM　　　　g/kWh

△15%
0.2

Next Regulation
(Stage III)
0.1
△40%

0 3 5 6 7
0 1 2 4
NOx　　g/kWh

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 Emission (NOx & PM)
Environment Friendly

Benefits

NOx
Exhaust gas (8 mode)
PM
100
New vs.
Current

50

0
Decrease 40%
6M60-TL 6D16-TL

Fuel Consumption
Environment Friendly

Benefits
Nominal
Fuel consumption
Minimum
100
New vs.
Current
90

80
5% improvement
6M60-TL 6D16-TL

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 Operator Comfort

Ergonomic
Operator Comfort

Ergonomic operator position.

Reduced fatigue hence
increased productivity.

Pedal, steering, hydraulic

lever, adjustable seat are
ideally positioned.
Achieve highest operation
comfort.

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 Easy Operation
Operator Comfort

Electric FNR
Lever Combination
light switches
and auto return
indicator

Double action
parking brake &
Tilt-able column Anti-slip rubber floor mat

Full suspension seat

Operator Compartment
Operator Comfort

Choice of operator compartments:

1. Tilt-able (Jan ‘07 Ex-factory)
2. Fixed type (July ‘07 Ex-factory)
Tilt-able cabin with air-con
(Apr’07 Ex-factory)

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 Hydraulic Control System
Operator Comfort

Choices of hydraulic control system

OPTIONAL

Finger Tip Control Type [FC] Level Control Type [LC]

(Electric over hydraulic)

Low Effort Braking

Operator Comfort

Air-Over-hydraulic brakes
• Offer positive braking action with
nominal foot pedal pressure.
• 8 ~ 15T : Standard

Oil cooled wet disc brakes

• Enhance brake pad longevity (5
times) while reduce braking efforts
even furthers. Extend maintenance
interval.
• 8 ~ 15T : Optional
• 16T : Standard

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 Low Vibration
Operator Comfort

New model adopted both isolated power line full floating and cabin floating
structure, vibration level at operator is hence minimized to the lowest.

Noise Level & Performance

Operator Comfort

New Current Y co.

W/ Head guard
Noise Level at 80 dBA 89 dBA 89 dBA
operator’s ear * W/ Cabin
75 dBA 89 dBA 89 dBA
Steering operating force 8.9N 9.8N 10.5N
Steering turn angle 100% 93% 93.5%
* CEN standard

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 Safety Features

Safety Features
Safety
Mast Interlock System
• Operator’s unseated
• Emergency switch activated

Driving Interlock System

• Operator’s unseated
• Incomplete latch of Tilt-able
cabin lock. Mast Interlock Indicator

IPS buzzer
• Parking brake alarm will sound
if the operator leaves the seat
without applying parking brake. Previous: P-TAC

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 Meter Panel

Engine Oil Pressure Seat Belt Indicator Safety

Warning Lamp
Multi-purpose Indicator
T/M Oil Temp.
Warning Lamp Battery Charge Lamp

Park Brake Glow Pilot Lamp

Indicator
Mast Interlock Indicator

Water Temp Indicator

LCD H/M & Error Indicator

Fuel Filter Drain Warning Lamp

Fuel Meter
Neutral Indicator

Console Panel
• Adopts the Grendia’s panel design
• Self-diagnostic function (error codes are shown in the liquid crystal panel)

Serviceability

Serviceability & Reliability

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 Longer Maintenance Interval
Serviceability

Sulfur % Service
200hrs 500hrs Interval
Oil Grade Change

• Extended maintenance interval from 200Hr to 500Hr same as

GRENDiA 1.0 ~ 3.5A Ton.
• Reduced downtime and planned maintenance, hence reduce
maintenance cost.

Easy Service : Daily check

Serviceability

Ease of daily
maintenance

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 Easy Service
Serviceability

Use manual hydraulic OPTIONAL

Electric Lift Pump
hand pump to tilt the cab

Easy Service
Serviceability
When major servicing is
required, it is easy to access to
all critical components

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 Heavy Duty New Frame
Reliability

New frame:
Current frame:
ONE piece block with
3 pieces frame
side frame structure
structure

Heavy Duty Mast Mounting

Reliability

Spherical Bushing

Improved Mast
Support Bushing

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 Advanced CAN-Bus System
Reliability

VCM (Vehicle Control Module)

CAN CAN
All controllers are
interconnected
through CAN

ECM (Engine Control CAN

Meter Panel
Module)

Questions?

Introduction

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