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    PROJECT1

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    Ramiro Acosta Cepeda
    This document summarizes a CNC milling project to machine a specific part out of carbon steel. It includes the engineering drawing of the part, descriptions of the tools that will be used, calculations of cutting speeds and feed rates for drilling, milling, and tapping operations, and the complete CNC program to machine the part. The program utilizes center drilling, drilling, tapping, and milling operations with G-code and M-code commands to precisely machine the part to the specifications in the provided engineering drawing.

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    PROJECT1

    Uploaded by

    Ramiro Acosta Cepeda
    33 views6 pages
    This document summarizes a CNC milling project to machine a specific part out of carbon steel. It includes the engineering drawing of the part, descriptions of the tools that will be used, calculations of cutting speeds and feed rates for drilling, milling, and tapping operations, and the complete CNC program to machine the part. The program utilizes center drilling, drilling, tapping, and milling operations with G-code and M-code commands to precisely machine the part to the specifications in the provided engineering drawing.

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    This document summarizes a CNC milling project to machine a specific part out of carbon steel. It includes the engineering drawing of the part, descriptions of the tools that will be used, calculations of cutting speeds and feed rates for drilling, milling, and tapping operations, and the complete CNC program to machine the part. The program utilizes center drilling, drilling, tapping, and milling operations with G-code and M-code commands to precisely machine the part to the specifications in the provided engineering drawing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    33 views6 pages

    PROJECT1

    Uploaded by

    Ramiro Acosta Cepeda
    This document summarizes a CNC milling project to machine a specific part out of carbon steel. It includes the engineering drawing of the part, descriptions of the tools that will be used, calculations of cutting speeds and feed rates for drilling, milling, and tapping operations, and the complete CNC program to machine the part. The program utilizes center drilling, drilling, tapping, and milling operations with G-code and M-code commands to precisely machine the part to the specifications in the provided engineering drawing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    You are on page 1of 6

    CNC PROJECT

    Ramiro Acosta Cepeda


    Student Number: 8845605
    [email protected]

    Applied Manufacturing Management, Conestoga College

    PROG8045-22F-Sec9 – Fall 2022

    Professor Seyed Miri

    December 13, 2022


    1

    CNC PROJECT

    This project describes CNC milling operations for machining a specific part.

    1. ENGINEERING DRAWING

    On ANEX 1 there is the complete drawing for the project, the following image is a snapshot from
    that document.

    I have chosen the lower left corner as my point 0,0 for coding the CNC program because my part is not
    symmetrical, and I want all my coordinate points on XY to be positive.

    2. TOOLS DESCRIPTION
    Specified part material is carbon steel AISI 1020, then I have selected HSS tools for the
    operations, the following list describe selected tools:

    T01 : CENTER DRILL #7, Drill diameter = 1/4”


    T02 : 3/8" DRILL
    T03 : DRILL 27/64", For tapping
    T04 : 1/2"-13 UNC TAP
    T05 : 1" END MILL, 4 FLUTES
    2

    3. CUTTING RPM AND FEED RATES

    3.1 DRILLING RPM


    12 ∗ 𝐶. 𝑆.
    𝑅𝑃𝑀 =
    𝜋∗𝐷

    12 ∗ 90
    𝑅𝑃𝑀 = = 917 𝑟𝑝𝑚
    𝜋 ∗ 0.375

    Calculation is made takin a reference cutting speed of 90 SFPM and I will use the same RPM of
    900 +/- 20 for all drillings because sizes are similar.

    Reference cutting speed taken from (Kibbe et al., 2019).

    3.2 DRILLING FEED RATE

    𝐹 = 𝑅𝑃𝑀 ∗ 𝐼𝑃𝑅

    𝐹 = 900 ∗ 0.015 = 13.5 𝑖𝑛/𝑚𝑖𝑛


    Drillings will be made with a federate of 13.5 inches per minute.

    IPR taken from=

    http://www.carbidedepot.com/formulas-drills-speeds.htm

    3.3 MILLING RPM

    12 ∗ 90
    𝑅𝑃𝑀 = = 343 𝑟𝑝𝑚
    𝜋∗1
    Calculation is made takin a reference cutting speed of 90 SFPM and I will use the same RPM of
    340 +/- 40.

    3.4 MILLING FEEDRATE

    𝐹 = 𝑅𝑃𝑀 ∗ 𝐶𝐻𝐼𝑃𝐿𝑂𝐴𝐷 ∗ #𝐹𝐿𝑈𝑇𝐸𝑆

    𝐹 = 380 ∗ 0.0017 ∗ 4 = 2.5 𝑖𝑛/𝑚𝑖𝑛


    Milling operation will be made with a federate of 2.5 inches per minute.

    Chipload value taken from=

    https://www.machiningdoctor.com/calculators/chip-load-calculator/
    3

    3.5 TAPPING FEEDRATE

    𝐹 = 𝑅𝑃𝑀 ∗ 𝑃𝐼𝑇𝐶𝐻
    𝐹 = 900 ∗ 0.076 = 68.4 𝑖𝑛/𝑚𝑖𝑛
    1
    I used the same rpm obtained in drilling and the pitch was calculated dividing 13 = 0.076 𝑖𝑛/𝑟𝑒𝑣𝑜𝑙𝑢𝑡𝑖𝑜𝑛

    4. PROGRAM

    OCNCPROJECT

    N10 G40 G80 G90 G00 G49 G17 G20;

    N20 T01; (CENTER DRILL)

    N30 M06 T02; (NEXT TOOL WILL BE DRILL 3/8")

    N40 G54 X7.91 Y6.83 M03 S900;

    N50 G43 Z2.5 H01 M08;

    N60 G81 G98 X7.49 Y6.44 Z-0.25 R0.15 F13.5 L0;

    N70 G70 I1.44 J12.86 L7;

    N80 G81 G98 X2.19 Y15.23 Z-0.25 R0.15 F13.5 L0;

    N90 G72 I1.70 J-30.7 L5;

    N100 G80;

    N110 G28 G90 Z0.0;

    N120 M06 T03; (T02 DRILL 3/8")

    N130 G40 G80 G90 G00 G49 G17;

    N140 X7.91 Y6.83 M03 S900;

    N150 G43 Z2.5 H02 M08;

    N160 G81 G98 X7.49 Y6.44 Z-1.6 R0.15 F13.5 L0;

    N170 G70 I1.44 J12.86 L7;

    N180 G80;

    N190 G28 G90 Z0.0;

    N200 M06 T04; (T03 DRILL 27/64")

    N210 G81 G98 X2.19 Y15.23 Z-1.6 R0.15 F13.5 L0;

    N220 G72 I1.70 J30.7 L5;


    4

    N230 G80;

    N240 G28 G90 Z0.0;

    N250 M06 T05; (T04 1/2"-13 UNC TAP)

    N260 G90 G54 G00 X2.19 Y15.23 S900 M03

    N270 G99 G84 X2.19 Y15.23 R0.15 Z-1.6 F64.8 L0;

    N280 G72 I1.70 J30.7 L5;

    N290 G80;

    N300 G28 G90 Z0.0;

    N310 G40 G80 G90 G54 G00 G49 G17;

    N320 T05; (1" END MILL) (EXTERNAL PROFILE)

    N330 X0 Y0 M03 S380;

    N340 G43 Z1.0 H05;

    N350 Z0.5;

    N360 G41 X3.79 D05 F2.5;

    N370 Y11.24;

    N380 G03 X2.29 Y12.74 I-1.5 J0

    N390 X1.0;

    N400 G02 X0 Y13.74 I0 J1.0;

    N410 Y17.25;

    N420 X13.85;

    N430 X15.35 Y15.75;

    N440 Y14.29;

    N450 G03 X12.58 Y10.50 I0 J-2.91;

    N460 G01 X13.73 Y6.91;

    N470 G02 X11.27 Y3.54 I-2.46 J-0.79;

    N480 G01 X10.92;

    N490 G03 X8.92 Y1.54 I0 J-2.0;

    N500 G01 Y0;

    N510 X4.79;
    5

    N520 X3.79 Y1.0;

    N530 G00 Z1.0;

    N540 G28 G91 Z0;

    N550 G28 G91 X0 Y0;

    N560 M05;

    5. REFERENCES

    Kibbe, R. R., Meyer, R. O., Stenerson, J., & Curran, K. (2019). Machine Tool Practices. Pearson.

    http://www.carbidedepot.com/formulas-drills-speeds.htm

    https://www.machiningdoctor.com/calculators/chip-load-calculator/

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