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Bevel Gearboxes

Product Selection Guide

ISO : 9001 - 2008

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ISO 9001 - 2008

KEMA NVT - QC
CERTIFICATE No. 2033535
DUTCH COUNCIL FOR ACCREDITATION
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CONTENTS / INTRODUCTION

Contents Introduction
Introduction 2 In the field of power transmission, Bevel Gearboxes
have a special place because of their ability to change
Application 3 the direction of power transmission, usually to 90°. Bevel
gearboxes can also transmit high torque at high speed
Design Principle 4
with low power loss unlike worm gearboxes. Gears &
Gear Drives offer straight Bevel gearboxes of different
Over view of Types 5
versions and ratings enabling appropriate solutions to all
Selection Criteria 6 kinds of power transmission problems.

Preliminary Selection Table 7 Gears & Gear Drives, with over 30 years of experience,
provide products, solutions and services in Power
Dimension Sheet 8
Transmission Technology. Other products of Gears &
Gear Drives include Worm Gear screw Jacks, Electro
Mechanical Linear Actuators, Bevel Gear Screw Jacks,
Electric cylinders, Geared motors, Universal Joints and
custom designed Gear Units.

2 Gears and Gear Drives (I) Pvt. Ltd.

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APPLICATION

Primary Purpose Industrial Application

The primary purposes of Bevel Gearboxes are many Printing machines
fold. Two or more purposes are combined frequently. Plastic extruders
Conveyors
Packaging machines

Transmitting Gate valves

Power At 90°
Lifts / hoists
OUT

Mobile Applications
IN Commercial movers
Scissors Lift
Splitting Power Cranes

OUT OUT Miscellaneous Applications

Pump drives
IN
Fan/ blowers
Mining equipment
Decreasing Speed &
Increasing Torque
OUT: 125 rpm & Dryers
440 Nm
OUT
2:1 Reduction Food processing equipment
Agricultural
IN
Lifting systems
IN:250 rpm &
220 Nm

Increasing Speed &

Decreasing Torque OUT:500 rpm &
200 Nm
OUT
1:2 Speed-Up

IN
IN: 250 rpm &
400Nm

Functioning as a Power Take-off Device

with the Cross-shaft as a Common Input

IN

OUT OUT

3 Gears and Gear Drives (I) Pvt. Ltd.

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DESIGN PRINCIPLE

Housing Input, Output Shafts

The gearbox housing is of cubical form for Input and output shafts are made of medium
dimensional symmetry. The housing and carbon alloy steel, hardened, tempered and
bearing flanges are made from high quality ground on journal and locating diameters.
grey cast iron. Tapped mounting holes are
provide on two opposite sides. The drive input
Bevel Gears
Bevel gears are of case hardened steel with
is usually on shaft d1, but shaft d2 or d3 can
generated profile and ground bores. The gears
are matched for optimum blue bearing for
Bearings smooth running and high load transmission.
Pre loaded metric tapered roller bearings are
used for radial and axial loads. Seals
Quality seals rubbing on ground diameters
prevent oil / grease leakage.

Lubricant
Lubricating oil with viscosity grade UG is used
for gears and bearing to reduce heat loss and

d2 d3
Design Advantages
Six models in modular design
Easy to mount electric motor or hydraulic
motor
Solid, hollow shaft designs for universal
application
d1 Can be turned upside down due to
symmetry in mounting

4 Gears and Gear Drives (I) Pvt. Ltd.

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OVER VIEW OF TYPES

Over View of Types

SOLID INPUT/1 SOLID OUTPUT HOLLOW INPUT / SOLID OUTPUT

5 Gears and Gear Drives (I) Pvt. Ltd.

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SELECTION CRITERIA

Directions of Rotation
With reference to direction of rotation of input The direction of rotation is given considering
shaft, direction of rotation of output shaft is view towards the shaft under consideration.
given below depending upon position of

Torque and Power Calculation

Maximum input power required is calculated
from Shock load factor C1
No. of working Uniform Medium Heavy
P = P1 x C1 x C2 hrs/day Speed Shocks Shocks

Where, 8 1.08 1.3 1.6

P = maximum input power to bevel
12 1.2 1.45 1.7
gearbox kW
P1 = Power to be transmitted
24 1.3 1.6 1.82
C1 = Shock load factor (Table)
C2 = Ambient temperature factor (Table)
Ambient temperature factor C2
From calculated input power P, calculate
output torque M2 Ambient temperature C2
0 to 20°C 1
M2 = 9550XPX0.95
n2 20 to 30°C 1.1
Where, 30 to 40°C 1.2
M2 = Output torque, Nm
P = Input power, kW 40 to 60°C 1.4
0.95= Efficiency of gearbox
n2 = Output speed, rpm Output speed n2 (rpm) and output torque
M2 (Nm) are given for easy selection of
In the performance Table maximum input gearbox.
power P(kW) to gearbox, input speed n1(rpm)

6 Gears and Gear Drives (I) Pvt. Ltd.

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PRELIMINARY SELECTION TABLE

Model FG/FGB/FGF/FGH/FGHB/FGHF 10-75

Input / Size 10 Size 20 Size 25 Size 35 Size 45 Size 55 Size 60 Size 75

output
rpm P M2 P M2 P M2 P M2 P M2 P M2 P M2 P M2
kW Nm kW Nm kW Nm kW Nm kW Nm kW Nm kW Nm kW Nm
Ratio 1:1
50/50 0.1 17.6 0.27 50 0.63 115 1.07 195 2.42 440 5.3 960 9.0 1710 18.6 3550
250/250 0.48 17.6 1.38 50 3.18 115 5.37 195 12.1 440 26.4 960 39.3 1500 81.2 3100
500/500 0.97 17.6 2.64 48 5.78 105 9.9 180 22 400 44 800 68.1 1300 136.1 2600
750/750 1.4 17 3.8 46 8.26 100 14 170 28.9 350 57.8 700 94.2 1200 188.5 2400
1000/1000 1.76 16 4.63 42 9.9 90 16.5 150 34.7 315 66 600 115.2 1100 230.4 2200
1200/1200 2 15 5.3 40 11.2 85 19.2 145 39.6 300 72.7 550 130.1 1035 257.6 2050
1500/1500 2.4 14.5 6.28 38 13.5 82 22.3 135 44.6 270 82.6 500 155.5 990 306.3 1950
Ratio 1.5:1
50/33 0.06 17.6 0.18 50 0.42 115 0.71 195 1.6 440 3.5 960 5.2 1500 11.9 3400
250/167 0.32 17.6 0.92 50 2.1 115 3.6 195 8.1 440 17.7 960 24.4 1400 52.4 3000
500/333 0.64 17.6 1.76 48 3.85 105 6.6 180 14.7 400 29.3 800 42.9 1230 89.0 2550
750/500 0.94 17 2.5 46 5.5 100 9.4 170 19.3 350 38.5 700 60.2 1150 120.4 2300
1000/667 1.17 16 3.1 42 6.6 90 11 150 23 315 44 600 75.4 1080 150.1 2150
1200/800 1.32 15 3.5 40 7.5 85 12.8 145 26.4 300 48.5 550 85.4 1020 169.6 2025
1500/1000 1.6 14.5 4.2 38 9 82 14.9 135 29.7 270 55.1 500 102.6 980 203.1 1940
Ratio 2:1

50/25 0.05 17.6 0.14 50 0.32 115 0.54 195 1.21 440 2.64 960 4.5 1700 8.9 3390
250/125 0.24 17.6 0.69 50 1.58 115 2.68 195 6 440 13.2 960 20.3 1550 39.9 3050
500/250 0.48 17.6 1.32 48 2.9 105 4.96 180 11 400 22 800 36.6 1400 70.7 2700
750/375 0.7 17 1.9 46 4.1 100 7 170 14.5 350 28.9 700 51.0 1300 98.2 2500
1000/500 0.9 16 2.3 42 4.95 90 8.3 150 17.3 315 33 600 64.4 1230 123.0 2350
1200/600 1 15 2.6 40 5.6 85 9.6 145 19.8 300 36.3 550 72.3 1150 140.1 2230
1500/750 1.2 14.5 3.1 38 6.8 82 11.1 135 22.3 270 41.3 500 88.0 1120 168.8 2150
7 Gears and Gear Drives (I) Pvt. Ltd.
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DIMENSION SHEET

FG 10 to FG 75

FGH 20 to FGH 75

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DIMENSION SHEET

Type FG Solid Input/Solid Output

TYPE A AB AC AD B BB BC BD CB CC L Ød W(N9) X MxL

FG 10 132 100 45 65 144 116 44 72 65 32.5 26 12 4 9.5 M4x8

FG 20 195 145 76 100 216 176 68 108 92 46 35 20 6 16.5 M8x12

FG 25 247 181 108 132 268 219 85 134 108 54 48 25 8 21 M10x20

FG 35 326 250 114 152 330 265 100 165 156 78 60 32 10 27 M12x24

FG 45 395 300 152 190 416 336 128 208 190 95 75 38 10 33 M12x24

FG 55 445 335 184 220 480 377 137 240 220 110 100 55 16 49 M16x32

FG 60 500 360 220 280 534 422 155 267 295 140 110 60 18 53 M16x24
FG 75 625 445 280 360 650 527 202 325 382 180 120 75 20 67.5 M20x30

Type FGH Solid Input/Hollow Output

TYPE A AB AC AD B BB BC CB CC L Ød Ød1 W(N9) X Ød2 MxL

FGH 20 195 145 76 100 142 136 68 92 46 35 20 18 6 16.5 30 M8x12

FGH 25 247 181 108 132 176 170 85 108 54 48 25 25 8 21 40 M8x16

FGH 35 326 250 114 152 210 200 100 156 78 60 32 32 10 27 45 M12x24

FGH 45 395 300 152 190 266 256 128 190 95 75 38 35 10 33 50 M12x24

FGH 55 445 335 184 220 284 274 137 220 110 100 55 42 16 49 80 M16x32
FGH 60 500 360 220 280 314 310 115 295 140 110 60 60 18 53 85 M16x24

FG 75 625 445 280 360 410 404 202 382 180 120 75 75 20 67.5 100 M20x30

9 Gears and Gear Drives (I) Pvt. Ltd.

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DIMENSION SHEET

FGB 10 to FGB 75 & FGHB 20 to FGHB 75

FGF 10 to FGF 75

FGHF 20 to FGHF 75

10 Gears and Gear Drives (I) Pvt. Ltd.

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DIMENSION SHEET
FGB 10 to FGB 75 & FGHB 20 to FGHB 75
TYPE Ød L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11
FGB 10 7 23 120 10 30 60 60 100 50 75 37.5 42.5
FGB/FGHB20 9 25 160 10 35 70 80 130 65 90 45 56
FGB/FGHB25 11 30 210 15 50 100 105 180 90 120 60 69
FGB/FGHB35 11 35 230 15 55 110 115 200 100 136 68 93
FGB/FGHB45 14 45 280 15 65 152 140 250 125 197 78 110
FGB/FGHB55 18 50 350 30 90 180 175 300 150 230 115 140
FGB/FGHB60 18 60 385 25 110 220 192.5 335 167.5 280 140 165
FGB/FGHB75 22 80 480 30 140 280 240 430 215 360 180 210

FGF 10 to FGF 55 & FGHF 20 to FGHF 55

TYPE Ød1 Ød2 Ød3 Ød4 Ød5 L15 L16 L17 L18 W X
70 85 105 M4
FGF 10 ---------- 11 80 100 120 M4 90 26 4 10 4 12.8
95 115 145 M4
70 85 105 M6
80 100 120 M6
FGF 20 FGHF 20 14 115 35 4 12 5 16.3
95 115 140 M8
110 130 160 M8
80 100 120 M6
95 115 140 M8
FGF 25 FGHF 25 24 145 55 4 12 8 27.3
110 130 160 M8
130 165 200 M10
95 115 140 M8
110 130 160 M8
FGF 35 FGHF 35 28 175 65 5 15 8 31.3
130 165 200 M10
180 215 250 M12
110 130 160 M8
130 165 200 M10
FGF 45 FGHF 45 38 190 85 5 15 10 41.3
180 215 250 M12
230 265 300 M12
180 215 250 M12
230 265 300 M12
FGF 55 FGHF 55 55 250 115 5 25 16 54.3
250 300 350 M16
300 350 400 M16

Bevel Gearbox Model Size Type Ratio

Model Size AB 1:1

FG 10,20,25,35,45,55,60,75 CD
FGH 20,25,35,45,55,60,75 EF 1.5:1
FGB 10,20,25,35,45,55,60,75 GH 2:1
FGHB 20,25,35,45,55,60,75 I J
FGF 10,20,25,35,45,55 KL
FGHF 10,20,25,35,45,55 MN

11 Gears and Gear Drives (I) Pvt. Ltd.

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Worm Gear Screw Worm Gear Screw

Worm Reducer
Jacks CLASSIC Jacks CUBICAL

Bevel Gear Box, FG Bevel Gear Box, L Drive

Ball Screw Jack Electric Bevel Gear
Cylinder Screw Jacks

UV Joints

Lifting Systems

Gears and Gear Drives (India) Pvt. Ltd.

(ISO 9001 : 2008 Certified)

No.14, 2nd Main 2nd Cross, Sai Layout, Bhattrahalli, Virgonagar Post,
Bangalore - 560049. Tel +91-8088931951
Email: [email protected]
Website : www.gearsandgeardrives.com