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Preventive Checklist For Process Equipment

The document contains preventive maintenance checklists for an oven, dough tilter & rotary, and mixer & creamer in a biscuit manufacturing facility. It lists activities that should be checked daily, weekly, and monthly to ensure proper functioning of equipment. Some key checks include checking for leaks, wear of parts, cleanliness, lubrication and tightness of fittings. Operators are required to sign after completing daily checks.

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Vishal Mehtre
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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540 views9 pages

Preventive Checklist For Process Equipment

The document contains preventive maintenance checklists for an oven, dough tilter & rotary, and mixer & creamer in a biscuit manufacturing facility. It lists activities that should be checked daily, weekly, and monthly to ensure proper functioning of equipment. Some key checks include checking for leaks, wear of parts, cleanliness, lubrication and tightness of fittings. Operators are required to sign after completing daily checks.

Uploaded by

Vishal Mehtre
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Sl.

no Activity Frequency 1
1 Check the condition of take off knife , if found any damage replace the
knife Daily
2 Check the tension and joint condition oven wire band Daily
3 Check all the rollers running indication rotating propeller Daily
4 Gas leakages to be check Daily
5 Check the working of auto lubrication system Daily
6 Check the working of band tracking limit switch Daily

Operator Signature :

Sl.no Activity Frequency 1


1 Observe the noise of gear box & screw nut Daily
2 Check the Canvas condition Daily
3 Maintain the gap between canvas 7 Knife Daily
4 Check oil Leakage & rollers working Daily
5 Check V- belt condition Daily

Operator Signature :

Sl.no Activity Frequency 1


1 Check the leakages of oil, maida & cream ,that should be arrest Daily
2 Oiling to be done for arm shaft & chain Daily
3 Check Creamer pump Leakages Daily
4 Check pneumatics Valves working Daily
5 Cleaning & Checking of limit switch & position Daily

Operator Signature :
DISHA FOODS Pvt. Ltd
PREVENTIVE CHECK LIST
OVEN

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

DISHA FOODS Pvt. Ltd


PREVENTIVE CHECK LIST
DOUGH TILTER & ROTARY
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

DISHA FOODS Pvt. Ltd


PREVENTIVE CHECK LIST
MIXER & CREAMER
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
MONTH:

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

MONTH:

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

MONTH:

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
DISHA FOODS Pvt. Ltd
PREVENTIVE CHECK LIST
OVEN
Frequency 1 2 3 4 5 6 7 8
1 Check the any noise in rollers gear boxs & chins and should be done Weekly
2 Check all C-fan & T-fan V-belts condition, if required replace the belt Weekly
3 Leak test to be done for gas pipe fittings near Burner Weekly
4 Burner air dampers to be clean with air Weekly
5 Tighten all nuts & bolts Weekly
6 Check all motors bearings condition & lubrication to be done Weekly
7 check the bottom roller working condition Weekly
Check the drum mounting & tightners position & lubrication to done for
bearing blocks & handle gear box
8 Weekly

Burner electrode 7 ionisation sensor mounting to be check . Diffuser


9 condition to be check Monthly
10 Cleaning to be done for burners Monthly
11 Chamber housing insulation condition to be check Monthly
12 Brushing to be done for band to remove carbon Monthly
13 gas line filter to be clean Monthly

14 Check the oil level in gear box Monthly


15 Check the tension of main drive chain Monthly

16 Leak test to be done for main secondary stage gas line & PRVs Monthly

Maintenance incharge Signature


DISHA FOODS Pvt. Ltd
PREVENTIVE CHECK LIST
DOUGH TILTER & ROTARY
Frequency 1 2 3 4 5 6 7 8
1 Apply the lubrication for tilter screw Weekly
Check Die , rubber roller & forcing bearings condition and lubrication to be
2 done Weekly

3 Check all the tightner screw ,gears condiion Weekly

4 Check main drive tyre coupling condition & tighten all bolts Weekly
5 Tighten all base nuts & bolts Weekly

6 Check the endless motor sprockets & chain condition & apply lubrication Weekly
7 Check all rollers bearing & apply lubrication Weekly
8 Check the oil level in gear box Weekly

9 Check the chain tension Monthly


10 oil condition to be Check Monthly
11 Electrical panel boards to be clean Monthly
12 Rubber roller hardness to be check Monthly

Maintenance incharge Signature

DISHA FOODS Pvt. Ltd


PREVENTIVE CHECK LIST
MIXER & CREAMER
Frequency 1 2 3 4 5 6 7 8
1 Check the timer working then ensure the proper functioning Weekly
2 Tightening of gland pressure plate Weekly
3 Checking of main motor gear box tyre coupling alignment Weekly

4 Check all chain tightners & apply lubricant Weekly


Checking of foundation bolts gear box , arm bearing block ,tilting shaft
5 bearing lock Monthly

6 Check the oil level in creamer gear box Monthly

7 Check the oil level in main gear box & tilting gear box Monthly
8 Check the tension of main drive chain Monthly

9 Clean the stacker brush to remove any biscuit dust particles on it Monthly
10 Check gland rope packing, if required replace

Maintenance incharge Signature


MONTH:

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
MONTH:

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

MONTH:

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

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