Developments in Bridge Design
Developments in Bridge Design
Synopsis Introduction
This serves as an introduction to the accompanying papers on the Tsitsikama The planning, design and construct ion of three major concrete arch
bridges. A brief history is given of the evolution of bridges, with special reference to bridges within a 15 km stretch of Route 2 national highway in the
arches. Modem understanding of the design process and design criteria for
Tsitsikama near Plettenberg Bay on the southern Cape Province
bridges are discussed In the list of developments In the philosophy of structural
coastl ine were un ique opportun ities for all those involved. These bridges
engineering. The Gouritz river bridge which, together with the Storms river and
Van Staden's gorge bridges, was a forerunner of the above bridges, Is described in and others previously constructed along the Garden Route (Fig 1)
outline and the Influence of 'secondary' effects on the results of the analysis is represent in their conception, design and construction the culmination
explained. of knowledge and ·3xperience acqu ired by the engineering profession
over a period stretching far back into the history of bridge' building.
Samevattlng Bridges have fascinated mankind from the earliest recorded times.
Hlerdle dlen as Inleldlng tot die referate oor die TsltSlkama-briie. 'n Kort Apart from their civil and military importance, they are considered by
geskledenis van die ontwlkkellng van briie, met speslfleke verwyslng na boogbriie, many as symbolic of civil engineering achievement. Although the origins
word gegee. Ole hedendaagse begrip van die ontwerpproses en ontwerpskriteria
are uncertain, the evolution of the various types of bridge structures
word bespreek In die IIg van ontwikkelings in die fIIosolle van struktuur-
probably covers a period exceeding 5 000 years. One can speculate with
ingenleurswese. Die Gouritzrivierbrug, wat tesame met die Stormsrlvler-en Van
Stadens-kloolbriie, 'n voorloper was van bogenoemde briie, word in bree trekke fair certainty that modern configurations were foreshadowed in the
beskryf en die invloed van 'sekondere' effekte op die ontledlng word beskryf. earliest constructions to span rivers and gorges. Various authors
covered the major periods in the history of bridges in some detaip ,2,3 and
made reference to source material dating back more than four millenia.
• Fellow. Partner. Liebenberg & Sta nder, Consulting Engineers. Knowledge of the historical development of bridges is essential for any
•• Member, Panner, Li ebenberg & Stander, Consulting Engineers. prospective bridge designer.
·f
Reproduced by Sabinet gateway under licence granted by the Publisher (dated 2011).
A brief history of the development of arch bridges was probably the beginning of modern structural analYSis.
Although the history of bridges should preferably be considered in a The 19th century saw the rise of the great iron and steel bridges, in
broad context' for a proper appreciation of the underlying factors and which Great Britain took the lead, and included a large variety of
trends that shaped the course of development, a brief factual account of configurations, including several famous suspension bridges. Initially
some of the salient aspects in the development of arches in relation to the proposals were mainly in cast iron and some very bold designs were
the overall history of bridges shall be given here. This is done purely in proposed by Watt, Telford, the Stephensons, Brunei and others. A cast
the context of the accompanying papers and does not imply a general iron arch of 183 m span proposed by Telford was never built due to
preference for arches. various objections and it was many years before an arch of comparable
The development of the brick or masonry arch can be traced back to span was built in steel. I K Brunei designed the Royal Albert bridge at
the Chaldeans and Assyrians, but was apparently developed independ- Saltash, completed in 1859, in which he combined the principles of arch
ently in the Western world. Until the time of the Roman conquest of and suspension bridge to form the two 139 m main spans. For the arch
Persia, it appears that these arches mostly took the form of corbelled he used a massive wrought iron tube. In the USA a large number of
arches with a pointed profile built of brick or stone in horizontal courses. masonry arches and patented trusses, mainly of composite wood and
The first arches with voussoirs were most probably built in Egypt where wrought iron, were built for the rapidly expanding railroad system.
tombs dating from eighteen centuries BC were discovered with roofs of In the second half of the 19th century, steel superseded iron in the
elliptical profile. The Persians built arches with ogival or pointed as well superstructures of bridges although it took time before it was generally
as elliptical profiles. The Etruscans, the immediate predecessors of the accepted with confidence. It introduced the era of large steel bridges.
Romans, developed the semi-circular arch built with voussoirs. One of the famous early bridges to be built in steel was the St Louis
The Greeks had developed an elementary theory of statics and bridge over the Mississipi river designed by J BEads and completed in
Archimedes (287-212 BC) understOOd the basic conditions of equili- 1873. This was the first big bridge of steel arches to be erected by the
brium . There is, however, no evidence from ruins that they built true modern cantilever method. It consisted of three arches with a central
stone arches. Even the Romans apparently never had a full understand- span of 158 m. In 1879 the tragic collapse of the Tay bridge occurred in
ing of how arches resisted the forces generated by self weight and England and badly shook the confidence of engineers. However,
applied loads. However, they have gone down in history as the greatest significant advances were made in construction materials and a large
builders of stone-masonry arches, almost without exception of circular number of large steel arches were built. Amongst the most famous are
profile and of comparatively small span and heavy proportions. the 152 m span Victoria Falls spandrel-braced arch over the Zambezi
Little progress was made during the Middle Ages. However, the revival river, designed by Sir Ralph Freeman (Snr) (1880-1950), under the
of the arts and sciences under the leadership of men such as Leonardo direction of G A Hobson; the 298 m span Hell Gate bridge over the East
da Vinci (1451-1519) that occurred during the Renaissance, had a River in New York designed by Gustav Lindenthal and 0 H Ammann and
fundamental influence on engineering. completed in 1916; the 504 m span Bayonne bridge across the Kill van
The knowledge of what became known as the strength of materials Kull at New York, designed by Ammann and completed in 1931 ; and the
advanced significantly in the 17th century and resulted in the evolution Sydney Harbour bridge completed in 1932 with a span of 503 m. The
of various new designs in masonry and timber. The later decades of the latter bridge had been conceived by Dr J J C Bradfield after studying the
18th century saw the first application of the products of the Industrial Hell Gate bridge, but was designed for the contractor by Sir Ralph
Revolution to structural engineering in England. The first cast-iron Freeman (Snr) who also designed the 329 m span Birchenough arch
bridge to be built in the world, the famous Coal brookdale bridge, a bridge, completed in 1935, over the Sabi river in Zimbabwe. This bridge
semi-circular arch w ith a span of 30,5 m over the river Severn, built by has very slender and beautiful proportions. It was probably the first
Abraham Darby and probably based on designs by Thomas Pritchard instance of the use of wind tunnel tests on scale models to establish the
Reproduced by Sabinet gateway under licence granted by the Publisher (dated 2011).
and John Wilkinson, was comp leted in 1779. wind forces on a structure.
In the early part of the 19th century, very significant advances were Whereas steel bridges dominated in the long span range, reinforced
made in the theory of the mechanics of materials by Navier. This work concrete gradually made progress. Francois Hennibique of France
127m
----; 2e ~ m
STORMS RIVER
1'20 m BOBBEJAANSRIVIER
270m
GOURITZ
~
~~_ _ _ _~2~
7,2_m
______ _ ~~
BLOUKRANS
8S S m
in the past. In fact. the crest of the SAlCE incorporates an abstraction of
the oldest existing masonry arch at Somerset West in the Cape, which
Fig 3: Kowle River Bridge: tied arch
has been declared a historical monument.
Numerous examples, mainly of filled spandrel arches with small to Tied (or bow-string) arches such as the Kowie river bridge at Port
medium spans, exist in various parts of the country, such as the three- Alfred, completed in 1969 (Fig 3), offer an aesthetically pleasing solution
span reinforced concrete bridge over the Gcuwa river at Butterworth in for a medium span bridge where foundation conditions do not favour an
the Transkei and the bridge over the Orange river near Douglas:pue to abutting arch and where the depth of the deck structure must be kept to
road improvements, many of these bridges are being replaced by beam a minimum. Here the prestressed concrete deck which acts as a
or girder bridges. The Krantz bridge was built fifteen years ago over the horizontal tie between the arch springings is supported by vertical
Olifants river nearClanwiliiam, using the Melan method. A 93 m latticed prestressed concrete hangers which are suspended from two slender
structural steel arch served as centering during construction and as parallel reinforced concrete arches which extend above the deck,
permanently encased reinforcement to the completed concrete arch . providing a clear unobstructed river opening of 85 m between abut-
Sections of the arch were progressively cast in a sequence that ments.
minimized the bending moments in th'e steel arch during construction. Another pleasing application of concrete arches is seen in the two
In the fifties the well-known Italian Morandi had gripped the imagina- Diepsloot outfall sewer bridge structures near Johannesburg. These
tion of South African ehgineers with the design and construction of a bridges incorporate three arches, each with spans of 140, 150and 140 m,
new arch bridge over the Storms river near Plettenberg Bay, using an which support South Africa's largest sewerage pipe with an inside
innovative and daring construction method. The bridge, known as the diameter of 2,89 m.
Paul Sauer bridge, has a clear span of 100 m and is a welt known In re'cent years a number of major concrete arch bridges have been
landmark on the Garden Route (Figs 1 and 2) . Thearch was constructed constructed in various parts of the world, notwithstanding the prediction
in two halves, each consisting of two separate ribs, from opposite banks by a prominent bridge engineer some twenty years ago that concrete
with temporary hinges provided above each springing. After casting the arches would be replaced by other more economical structural configu-
half arch rib segments in near vertical positions like columns, they were rations . Due to the high cost of conventional centering and .the
temporarily prestressed and then rotated to the final pOSitions by means complexity of construction procedures on concrete arch bridges,
of a system consisting of steel ropes suspended over towers and contractors had in the subsequent years favoured concrete girder type
controlled by winches. The arch segments were jOined at the crown by bridges with mechanized and repetitive construction methods. thereby
an in situ concrete section, after which the two completed arches were minimizing skilled labour and supervision. Construction techniques
'joined transversely by in situ reinforced concrete members. such as that of the free cantilever, the suspended cantilever with cable-
A graceful steel arch spanning the Umtamvuma river near the coast on stays, the incremental launching method and various other applications
the border between Natal and Transkei was completed in 1966. It is a of launching girders, had been developed mainly forthe construction of
twa-pinned braced parabolic arch with partly suspended roadway and girder bridges. It was not until Similar techniques were applied to the
one approach span on each bank. The high-strength, low-alloy steel, design and construction of arch bridges that the concrete arch again
'Corten', was used because of its corrosion resistant properties. This became competitive on suitable bridge sites, such as deep gorges in the
bridge won the Institution's award for the most outstanding civil span range of 100 m to 400 m.
engineering project of 1966. In 1969, construction history was made in South Africa by the
loading specified in TMH7, Part 2 and the seismic analysis was in preserve what is referred to as the 'quality of life'. This term is not easily
accordance with Method D of the earthquake loading. Reference to defined, but amongst other things it relates to the attainment of certain
these analyses is made in the accompanying paper on the Bloukrans social and aesthetic standards and freedoms for mankind, whilst
bridge. preserving as much of the beauty of the natural environment and its
Relating conceptual design, especially of large structures, to the resources as is feasible and keeping it free of pollution. Likewise
envisaged construction methods is critically important for purposes of engineers have come to recognize the importance of these
practicality and economic construction. The designs of these arches considerations that extend beyond those values directly related to
were made compatible with the suspended cantilever method of engineering technology as practised in the past. It is consequently
construction and although the tenderers were allowed the option of highly desirable that competitiveness should not be assessed entirely in
alternative methods of construction, they .did not select to do so. The terms of financial cost and that the concept of economy should be
sizing of all members of the structure accordingly had to make provision broadened to include aesthetics and environmental impact.
for every stage of construction, to the extent that concrete cross- Aesthetics, being a subject belonging to philosophy and the arts,
sections had to be adequate. to safely provide resistance to the differs essentially from the disciplines that constitute modern
temporary forces in the members during construction, with additional engineering. Aesthetic values cannot be derived from simple shortcuts,
reinforcement where these exceeded the envelope of the probable but depend upon a large number of qualities, of which the following are a
forces that the permanent structure would have to withstand. few: unity of form; good order; proportion and harmony; composition;
Modern codes of practice such as BS5400 and the new draft code of character; contrast and interest; the expression of function; the
practice for the design of highway bridges and culverts in South Africa expression of construction; appearance of strength and stability;
are formulated in terms of the philosophy of modern reliability theory. rhythrT); colour and texture of materials. It follows that an understanding
This approach to design has developed over the last two decades as part of aesthetics does not come naturally to most engineers. There have,
of a general reassessment of structural safety based on statistical however, always been gifted engineers with a good understanding of the
methods and probabilistic theory. However, because of the complexity subject. During the last decade or two, engineers have shown a renewed
and intractibility of 'exact' analyses, simplified procedures have been interest in aesthetics, coupled with an awareness of the environment.
developed for incorporation into codes of practice. The above- The principles of aesthetics for application to bridges are described by
mentioned codes are based on the so-called Level 16 method in which the first author in reference 4.
appropriate levels of structural reliability are provided, on a structural Environmental impact studies and evaluations are best carried out
element basis, by the specification of a number of partial safety factors during the early stages of the site investigation and selection, but
related to some pre-defined characteristic or nominal values of the basic subsequent feedback studies are also necessary during the conceptual
variables. Although this procedure is deterministic in application, these design of the structure.
factors nevertheless take account' of uncertainty and risk and provide The construction cost cannot be considered on its own, as
improved conSistency in design. subsequent maintenance costs can in some cases be a substantial part
In addition to applying the prescriptions of the code to the design of of the total cost of the structure during its lifetime. Optimization can in
the final structure, it is very important that the design principles be theory be best achieved by maximizing total utility expressed in terms of
clearly understood, especially in the design of the temporary works an objective function defined operationally with probabilities and
where the risks are even greater. The identification and quantification of evaluated in monetary terms. The terms of the function should include
Suspension bridges with draped cables and suspension hangers, The Gouritz River gorge near Mossel Bay is approximately 230 m wide
apart from being the most competitive solution in the immediate past for and 70 m deep at the site of the highway bridge. The rock formations of
spans in excess of 500 m, have the added advantage that centering is not the steeply sloping sides of the gorge extend to a depth of approximately
necessary for the deck construction. This makes them eminently 43 m below the surface of the overlying loosely depOSited silty sands
suitable for large spans over wide rivers or estuaries where the deck forming the river bed. The rock on both embankments is extensively
sections can be floated and hoisted into position to assemble the deck in jOinted and highly fractured in places. A well developed joint set which
a predetermined sequence. Cable-stayed bridges have a similar strikes approximately north east-south west and dips at 80 0 towards the
advantage and are also very suitable for construction over deep gorges, south, has resulted in a near vertical face on the west bank with relatively
the deck normally being constructed by the suspended cantilever thin layers of unstable material near the surface.
method with ' the cable-stays being applied after completion of the These features, together with the weathered nature of the rock on the
related segment of deck. eastern bank, ruled out foundations supporting vertical loads on the
Concrete arches over gorges appear to be competitive up to spans steeply sloping parts of the embankments. Foundation investigation by
approaching 400 m if the suspended cantilever or temporarily trussed drilling indicated, however, that sound quartzitic sandstone existed near
cantilever methods of construction are uSed. In the medium span range, the surface on both sides of the gorge at a level of approximately 15 m
concrete girder bridges with a wide range of cross-sections are suitable above the river bed. Several structural configurations were considered
for construction by the cantilever method (with or without temporary which included arches, box-girders on vertical piers in both steel and
suspension) in which travelling formwork carriages are used. A wide prestressed concrete, a cable-stayed structure and several versions of
range of specialized travelling steel girders that span the piers are strut-frame. Economic considerations coupled with the risk of sudden
available to support falsework for in-situ casting of concrete, as well as flooding during construction, dictated against schemes based on piers
support for precast sections placed by cranes or hoisted into position. on deep foundations in the riverbed.
The strut-frame bridge, as constructed, is a single carriageway
The Van Staden's and Gouritz River Bridges structure with a 13,8 m wide deck between precast concrete balustrades
Together with the Storms River bridge, the Van Staden's and Gouritz (Figs. 4 and 5). The superstructure which consists of a continuous 270 m
River bridges (Figs 1, 2, 4 and 5) were the forerunners of the Tsitsikama long prestressed concrete box-girder of varying depth with a
bridges. The latter two were furthermore the first concrete arch bridges cantilevered deck slab, is divided into four spans, viz. a 55 m long
to be constructed by the suspended cantilever method. western side span, with a 105 m main span supported by two pairs of
The Van Staden's gorge, which is situated 40 km west of Port sloping struts and a 65 m long eastern side span continuous over a
Elizabeth, is about 300 m wide across the top where the bridge crosses, double column pier with a 45 m end span. This span arrangement
with the sides sloping at approximately 45° to a depth of 140 m below resulted from the unsymmetrical shape of the gorge and diHerent
the peneplain. The gorge was formed by erosion and in the vicinity of the approach gradients dictated by the road geometrics.
site traverses at approximately right angles to the strike direction of the The struts are founded on conventional 8,5 m2 reinforced concrete
rock formation of the pre-Cape system. foundations bearing on rock. In order to increase the lateral stiHness of
The reinforced concrete arch bridge as constructed is of the single-rib the structure, the struts have been raked outwards in the transverse
type which is fully fixed at the arch abutments. The rib is of hollow box direction. Diaphragms have only been provided in the box-section of the
construction, 14,63 m in width with fourwebs. The central portion of the superstructure at the intersection with the struts, over the vertical piers
for the remainder of the side span and half main span could be two halves had to be carefully balanced so as to avoid longitudinal sway
assembled. after closure. This could cause subsequent complications due to creep.
Temporary tie-back towers, constructed from precast post-tensioned After completion of the superstructure and all permanent prestressing
concrete elements, were erected on top of the deck above the vertical operations, the strut cables were removed and the fixing of the precast
pier on the eastern side, while deck segments of five m length were being balustrade panels proceeded.
cast on the cantilever prinCiple. After completing the fourth segment All cable forces, extensions and deck deflections were closely
from the pier, all end span prestress cables had been stressed and the monitored and compared with theoretical values during construction.
first t~ mporary stay cable could be installed , stressed and anchored When necessary, corrections were applied for minor deviations from the
back in the end diaphragm beam of the deck. Construction of the side theoretically calculated values which took accoLint of creep shrinkage
Con Rou
Civil Engineers and Contractors
A - CANTILEVER CONSTRUCTION.
B-PRESTRESS.
C-BALUSTRADE AND PREMIX.
0 - CREEP AND SIflINKAGE
170
PRECAMBER ENVELOPE
AFTER CONTINUITY PRESTRESS
(VALUES IN mm.)
(DAY 861)
BEFORE STAGE 14
BEFORE STAGE 16
(DAY 311)
(DAY 591)
BEFORE STAGE 11
(DAY 322)
8910111213141516
natural frequencies of vibration are not in the range of those excited by all these load effects on the position under consideration (influence
traffic loading. Theireffect is therefore covered in the codes by an overall ordinate position). is done taking damping into account. The resulting
factor or impact factor, usually of the order of 1,25 which is already ordinates are plotted and joined together to form the dynamic influence
included in the prescribed loading intensities. line. These are shown for various vehicular speeds on Fig 15.
I n the case of the Gouritz river bridge, being a strut frame: vertical load By applying the corresponding spacing distances of vehicles at these
placed on top of one of its inclined legs will produce a longitudinal speeds and taking transverse lane occupation into account, a combined
displacement of the structure. This characteristic gave concern, since it dynamic effect can be evaluated. This, together with other coexistent
meant that the possibility existed that repeated loading at the right effects (dead load, prestress, creep, shrinkage, settlement and
interval could produce a build-up of movement due to structural temperature), determines bearing plate dimensions and presets and the
resonance. As an example of this possibility, let us consider a vehicle range of expansion joint movements.
travelling across the bridge at x metres per second. For resonance to
FREQUENCY = 2,325 %
Reproduced by Sabinet gateway under licence granted by the Publisher (dated 2011).
FREQUENCY = 3,572 %
SCALE I 1000
Fig 14: Mode shape 5
/
./
0 Km / hr
20 Km / tIr
40 Kn\I'"
60 Km/ hr
80 Kn\l1Y
100 Km/ tr
120 Km/tr
DEFLECTION SCALE
0 10 15 20
FIg 15: Gourltz River Bridge: dynamic Inftuence lines for a point load 011 MN moving at constant speed lrom left to right causing horizontal displacement ollhe deck