TS Plumbing
TS Plumbing
TS Plumbing
Technical Specifications
for
Plumbing Systems
06 April 2018
JOVITO C. BORJA
Sanitary Engineer
TABLE OF CONTENTS
1.1 The Stipulated Bid Sum shall be for base Specification equipment only. Where a choice of
base bid equipment is given, indicate selection included in Stipulated Bid Sum by submitting
this Section. Failure to complete and submit this section will indicate that the Contractor has
agreed to provide the base bid equipment specified in each specification section, listed in each
equipment schedule, and/or shown on the Drawings.
1.2 Submit the following list of base bid suppliers in accordance with Bid requirements.
END OF SECTION
SECTION 15010
GENERAL PROVISIONS
PART 1 – GENERAL
A. These Specifications are an integral part of the Contract Documents. The Articles of
Agreement, Conditions of Contract, Form of Contract, General Provisions and
Preliminaries, Instruction to Bidders, General Requirements apply to all Division 15
Specification Sections.
B. Work in the Specifications is divided into descriptive Sections which are not intended
to delegate functions or work to any specific Contractor or identify absolute
contractual limits between Contractors. The requirements of any one Section apply to
all other Sections, for example: the motor service factor requirement. Refer to other
Divisions and Sections to ensure a completed operational product and fully
coordinated standard of work.
C. The direction to 'provide' equipment, materials, products, labour and services shall be
interpreted to 'supply, install and test' the Division 15 work indicated on the Drawings
and specified in the Specifications.
D. Provide and include in the Contract Price Division 15 work including mechanical
components and normal system accessories not shown on the Drawings or stipulated
in the Specifications, and required to ensure completed operational systems and a
fully coordinated standard of Work acceptable to the Consultant and all authorities
having jurisdiction.
E. The work essentially shall include, but shall not be limited to the following items:
A. Comply with the current applicable codes, ordinances, and regulations of the authority
or authorities having jurisdiction, the rules, regulations and requirements of the utility
companies serving the project and the Owner’s insurance underwriter.
D. All equipment and installations shall meet or exceed minimum requirements of the
Standards and Codes listed under items 1.4 and 1.5.
E. Execute work in strict accordance with the best practices of the trades in a thorough,
substantial, workmanlike manner by competent workmen. Provide a competent,
experienced, full-time Superintendent who is authorized to make decisions on behalf
of the Contractor.
A. Abbreviations:
1. PS Philippines Standard
2. PEC Philippine Electrical Code (Part 1:1992, Part 2:1988)
3. ANSI American National Standards Institute
4. ASTM American Society for Testing and Materials
5. ETL Electrical Testing Laboratories
6. IEC International Electro-technical Committee
7. IEEE Institute of Electrical and Electronic Engineers
8. IES Illuminating Engineering Society
9. NEC National Electrical Code
10. NEMA National Electrical Manufacturer’s Association
11. NFPA National Fire Protection Association
12. UL Underwriters Laboratory
13. AMCA Air Moving & Conditioning Association
14. ADC Air Diffusion Council
15. ARI Air Conditioning & Refrigeration Institute
16. ASHRAE American Society of Heating, Refrigeration and Air
Conditioning Engineers
17. ASME American Society of Mechanical Engineers
18. AWWA American Water Works Association
19. PSME Philippine Society of Mechanical Engineering Code
20. NPCP National Plumbing Code of the Philippines
21. NBCP National Building Code of the Philippines
22. FCP Fire Code of the Philippines
23. IPC International Plumbing Code
24. IMC International Mechanical Code
25. FM Factory Mutual
26. NBS National Bureau of Standards
27. ASPE American Society of Plumbing Engineers (Handbook)
B. Definitions
A. Provide new materials and equipment of proven design and quality. Provide current
models of equipment with published ratings certified by recognized local and
international testing and standards agencies.
B. Workmanship and installation methods shall conform to the best modern practice.
Employ skilled tradesmen to perform work under the direct supervision of fully
qualified personnel.
D. Meet ASTM, ANSI, AWWA and other industry standards in the selection and
provision of equipment, materials, pipe and system components.
E. Meet ASTM, ANSI, AWWA Standards for the supply and installation of all equipment.
F. Meet the additional selection, sizing and performance criteria specified in this
Specification.
1.6 COORDINATION
A. Coordinate and schedule Division 15 work with all other work in the same area or with
work which is dependent upon Division 15 work so as to facilitate mutual progress.
C. Examine the site and all Contract Documents prior to bid submission. No allowance
will be made for any difficulties encountered due to any features of the building,
methods of construction, site or surrounding public and private property which existed
up to the bid close.
A. Do not proceed with any changes to the Work without written authority from the
Owner.
A. Where equipment has been pre-purchased by the Owner for installation by Division
15, assume complete responsibility for acceptance, delivery schedule, off loading,
storage, rigging, installation, protection, start-up and warranty of this equipment, all as
if the equipment were provided by Division 15.
C. The following equipment has been pre-bid in order to ensure equipment delivery in
time to meet the building construction schedule.
E. The Owner shall bear the equipment and FOB job site shipping costs directly.
F. Request from the Owner, full details of the equipment and the manufacturer's Shop
Drawings. Include related information in the Operating and Maintenance Manual.
A. The Defects Liability Period for the purposes of this Contract shall be a period of
twelve months from the ‘Date of Practical Completion’, providing that during such
period the Contractor shall have remedied and made good all faults or defects as
described below, to the Employer’s Representative satisfaction.
B. During the Defects Liability Period, the Contractor shall at his own cost remedy and
make good with all possible speed any faults or defects in the Plant or Works due, in
the opinion of the Employer’s Representative, to faulty materials, workmanship or
design and, shall indemnify the Employer and/or the Main Building Contractor against
any damage or injury to the Building contents and/or occupants arising as a result of
such faults or defects.
C. If the Contractor fails to remedy such faults or defects within a reasonable time the
Employer may proceed to do so at the risk and expense of the Contractor and without
prejudice to such other rights as the Employer may have under the Contract.
A. Submit Supplementary Sanitary Bid Form. Failure to comply with the stated
requirements of the Bid Form may nullify the bid.
B. The Bidder is invited to submit additional alternative prices not specifically requested
with the Bid.
A. Submit separate prices on the Bid Form and express as a credit or an extra to the
Stipulated Bid Sum.
B. Calculation of the Contract Price will include separate prices consistent with their
acceptance or rejection by the Owner.
A. Equipment and materials are specifically described for the purpose of indicating
standards of quality and workmanship. Base Bid on the items specified and shown
on Drawings.
1. Details of manufacture
2. Dimensions including required clearance
3. Performance data
4. The cost saving for piping and electrical changes imposed by the alternative
5. The effect upon and cost to other trades
C. Where alternatives are accepted, there will be no further cost allowances for
subsequent changes in Division 15 work or other Contracts to make the alternative
complete and equal to the specified equipment and materials.
1.13 SAMPLES
A. Within one month following the award of the Contract, the Contractor shall submit for
review one set of labeled samples as follows:
B. The Employers Representative reserves the right to require samples which show the
fabrication techniques and workmanship of component parts, and the design of
accessories and other auxiliary items, before any installation work process.
A. All equipment supplied shall be in accordance with this Specification and the relevant
drawings and to the approval of the Employer’s Representative.
B. The capacities of all plant and equipment described in the Contract are minimum
capacities and the Contractor shall check them with the Employers Representative,
taking into account any variations which may be made to the systems during the
progress of the Contract Works.
C. The Contractor shall be required to demonstrate at site that the duties required of the
equipment are obtainable.
D. Physical sizes of all plant and equipment are to be suitable for the space allocated for
the accommodation of such plant and equipment, taking into account the requirement
of access for maintenance purposes.
E. In selecting makes and types of equipment, the Contractor shall ascertain that
facilities for proper maintenance, repair and replacement are provided.
F. Where the Contractor proposes to use an item of equipment other than that specified
or detailed in the drawing, which requires any redesign of the system, drawings
showing the layout of the equipment and such redesign as required therefore shall be
prepared by the Contractor at his own expenses. Where such approved deviation
necessitates a different quantity and arrangement of materials and equipment’s from
that originally specified or indicated in the drawings, the Contractor shall furnish and
install any such additional materials and equipment’s required by the system at no
additional cost.
This shall include all information necessary for the Employer’s Representative to
ascertain the equipment comply with this Specification and drawings. Data and sales
catalogue of a general nature will not be accepted.
A. All materials, equipment, components and accessories shall be delivered to the Site
in a new condition, properly packed and protected against damage or contamination
or distortion, breakage or structural weakening due to handling, adverse weather or
other circumstances and, as far as practicable, they shall be kept in the packing
cases or under approved protective coverings until required for use.
B. Any items suffering from damage during manufacture, or in transit, or on site whilst in
storage or during erection shall be rejected and replaced without extra cost to either
the Employer or the Main Contractor unless either of them, or their respective
representatives, cause such damages.
1. The said items shall be adequately and securely packed for safe
transportation with due regard to the climatic conditions encountered in transit
and on arrival.
2. British Standard 1133 and supplements, or other comparable and acceptable
code, shall be used as a guide for the standard of packing and package
required. All bright polished or plated parts shall be treated with suitable
corrosion preventative.
3. At the time of shipping, each consignment shall be documented with packing
lists and bills of lading which shall contain full statements of the packages
consigned with particulars of the dimensions, weights, contents, shipping
marks and approximate value of each package shall be provided in duplicate
to the Main Contractor.
E. Neither the Employer nor the Main Contractor shall be liable for loss or damage to or
return of any packages, pallets, casks or other packaging or handling materials where
the Contractor fails to collect as notified by the Main Contractor.
F. After delivery to site and prior to installation the Contractor shall ensure that all
materials and equipment are properly stored on site to avoid mechanical damage and
the adverse affects of heat, humidity, and etc. The Contractor shall provide proper
shelving and racking to support and protect the equipment and materials. All
electrical equipment shall be stored covered in its original packaging or by plastic
sheeting.
G. The Contractor shall apply an approved protective crating or fix some other protective
material to the materials, equipment, components and accessories so as to protect
them after installation. In the event that the Contractor fails to do, the Contractor shall
repair to the satisfaction of the Employers Representative or supply free of all charge
any replacement required to substitute for any part of the materials, equipment,
components and accessories which may have been damaged in whole or in part as a
result of such failure as directed by the Employers Representative and shall without
prejudice to such other liabilities under this Contract, pay for all expenses and
outgoing of the Employer or the Main Contractor incurred in respect of the removal
and disposal of the damaged parts and the installation of the substitute parts.
H. The Contractor shall be responsible for the off loading and handling of cables on site
and shall ensure that cables are new and delivered to site on new drums and properly
protected against mechanical damage and loss with manufacturer's seals still intact.
Partly used drums of cables which have already been used elsewhere shall not be
acceptable unless special approval is given by the Employers Representative in
writing.
J. The Contractor shall be responsible for unpacking and removal from site all
temporary protective covers prior to the handover of the Installation to the Employer.
K. The Contractor shall accept at job site the sanitary fittings from the Sanitary Fitting
Supplier and store on Site. The sanitary fittings shall be well protected by the Sanitary
Contractor from damage of any kind. After installation, each fixture shall be well
protected from damage and spoilage by effects of weather and subsequent
construction and the finishing activities of other trades.
L. All fixtures or fittings damaged due to improper installation, storage or handling will be
rejected by the Employers Representative and shall be replaced with new,
undamaged items as specified. Any costs shall be borne by the Contractor.
A. Interpretation of Drawings
1. The Specification and any drawings or other documents attached thereto and
issued by the Employers Representative shall be deemed to include, whether
or not specifically mentioned or shown, any materials, accessories or work as
may be necessary for the satisfactory completion of the Works. The
Contractor shall make due allowance in his Bid for such materials or work.
versa dated prior to the submission of the Bid, shall form part of the Contract
Documents. If no clarification is requested and obtained by the Contractor
the Employer’s Representative reserves the right to select either option
irrespective of the allowances the Contractor has made in his bid.
B. Bid Drawings
2. The Bid Drawings are primarily intended to enable the Bid to prepare his
estimate and submit Bid. Where runs of piping, cables, conduits, etc. are
shown to small scale these do not necessarily indicate exact positions, and all
offsets fittings and accessories that may be required are not necessarily
shown. The Bid Drawings are based on agreement with the Employer taking
into account co-ordination with other services and no alteration in principle
will be allowed without approval.
4. After the award of the Contract, the Employer’s Representative will, without
charge, furnish two copies of the drawings and Specifications and will within a
reasonable time also furnish such further drawings as are reasonably
necessary to enable all the Employers Representative's Instructions to be
carried out. The Employer’s Representative will also provide all details which
in the opinion of the Employer’s Representative are necessary for the
execution of any part of the work.
5. Additional copies of the drawings and the Specification can be provided to the
Contractor upon written request to the Employer’s Representative, but the
Employer’s Representative will charge for such additional copies at current
commercial rates.
C. Contractors Drawings
a. Installation Drawings.
b. Manufacturer's Shop Drawings.
c. Builders Work Drawings.
d. Progress Drawings
e. Record Drawings and Charts.
2. The symbol notation on all drawings shall be the same as the Bid Drawings.
New symbols, not previously used on the Bid Drawings shall be agreed with
the Employer’s Representative. All drawings shall have a stenciled title block
and stenciled notes.
D. Installation Drawings
1. The Contractor shall, before the relevant work proceeds, prepare and submit
for approval by the Employer’s Representative, all Installation Drawings
showing details of his proposals for the execution of the Contract Works. The
Installation Drawings shall be based on the Bid Drawings, and shall take into
account any modifications, either to the building or to the installation which
may have taken place, and incorporate details of the actual items of plant and
equipment to be installed.
2. They shall be in such detail and with all necessary dimensions as to enable
the Contract Works to be installed, and shall indicate all piping and fittings
necessary for installation, and also particular installation methods to be
applied in certain instances.
5. The Contractor shall produce and submit for approval drawings detailing and
dimensioning the following:
1. The Contractor shall submit for review shop drawings of any item of plant or
equipment produced by a manufacturer or equipment supplier indicating
principle dimensions, fixings, connections and all other relevant details.
These shall include drawings of all control, and instrumentation panels,
pumps and other equipment as requested by the Employer’s Representative.
2. When this procedure has been completed, the Contractor shall forward paper
prints of the approved drawings, or copies of the approved schedules or their
information to the Employer’s Representative in a similar manner to that described for
the Installation drawings.
4. Any costs arising from failure to meet the above conditions shall be borne by
the Contractor at no cost to the Contract.
1. The Contractor shall provide fully detailed Builders Work drawings to show
requirements for architectural or structural provisions necessary to facilitate
the execution of the Contract Works, and allow their integration into the
project. These drawings shall show dead and live loads of all plant, and fully
dimensioned details of all plant bases, wall chases, and penetrations.
4. The Contractor shall provide templates for, and supervise all builders' work
required, including drilling and plugging of walls, floors and ceilings for
securing of brackets, and other builders work as is considered normal to the
trade.
6. The Contractor shall be liable for all costs associated with the late submission
or omission of builders work information.
H. Progress Drawings
1. The Contractor shall arrange for a full set of white prints of Installation
Drawings to be kept on the Site showing the progress of all work in
connection with the Contract. Such prints shall be kept up-to-date before
each site progress meeting, and all conduit, cable, pipe and trunking runs,
positions of equipment and apparatus shall be recorded on the drawings as
they are installed.
2. The Progress Drawings shall be available for inspection at any time by the
Employer’s Representative and Main Building Contractor.
3. The Contractor shall include for his representative to keep a diary recording
the progress of the works and details of all instructions received. The diary
shall be at the disposal of the Employer’s Representative as and when required.
1. The Contractor shall issue draft copies of Record Drawings, showing the
whole of the services as installed, to the Employers Representative one
month prior to the start of commissioning.
3. Two sets of drawings for symbols shall be submitted, one of the same size as
the bid drawings, the other set shall be of A4 size suitable for eventual
inclusion in the Operation and Maintenance Manual.
4. The complete symbol notation used for all Record Drawings shall be
computer generated.
5. The preparation of the Record Drawings shall proceed during the installation
of the Works as each section is completed. The Employer’s Representative
shall be allowed to inspect the drawings on request during their preparation.
2. The review will not entail any checking of working dimensions on the
drawings.
3. The Contractor must carry out his own checking procedure before submitting
information for review, this checking must cover not only his own work, but
that of Manufacturers and Specialists for whom he is responsible.
5. The Contractor shall allow a period of 1 month in his programme for the
Employers Representative to review and return the Contractor submission
with comment. The Contractor shall also indicate in his programme time
allowed for resubmission of drawings not allowed to be used for installation
by the Employer’s Representative.
1. Three (3) sets each of hard and soft copies of all information and drawings
shall be submitted to the Employer’s Representative. One copy will be
retained by the Employer’s Representative and the other copy will be returned
to the Contractor.
Stamp Interpretation
Approved/Unaltered Fabrication, manufacture, or construction
may proceed providing submittal complies
with the Contract Documents.
Approved with corrections Fabrication, manufacture, or construction
/comments as noted prior to may proceed providing submittal complies
general issue with the Contract Documents and the
Engineer’s notation are complied with.
For Re-submission The submittal does not comply with the
Contract Documents; do not proceed with
fabrication, manufacture, or construction
.The work and shop drawings are not
permitted at the job site. Re-submit
appropriate shop drawings.
2. Modifications and variations found to be necessary after the initial review has
been given must be re-submitted for further approval in the above manner.
3. Revision marks must be included on all revised drawings, and the revisions
must be fully and clearly described.
M. Coordination
1. The Installation Drawings shall illustrate that the Contractor design has been
coordinated and integrated with that of other Contractors, the structure, and
building elements, before work commences. In addition to the Works for
which he is responsible, the drawings must show the structure, adjacent
building elements and the zone required by other Contractor to install,
operate and maintain their equipment.
2. If the Contractor deviates from the design intent of the Bid drawings, he shall
ensure that this deviation either does not involve a change in any of the other
Contractor installations or that any change necessary in the other Contractor
installations does not incur an additional cost to their Contract.
3. The Contractor shall be fully liable for any cost incurred through his lack of
coordination.
A. Before the handover of the installation, the Contractor shall prepare complete
Operation and Maintenance Manuals which are to be printed in English for all the
installations. When these manuals have been agreed in details, the Contractor shall
submit to the Employers Representative three copies thereof suitable bound. The
Operating and Maintenance Manuals must be handed over before the Date of
Completion.
2. Inside page giving similar information to the cover but including contact
telephone numbers for normal and emergency use.
3. Contents page.
10. List of equipment and plant with manufacturer’s name and address and local
agent, if applicable.
D. The Contractor shall provide a copy diskette of the complete text of the operation and
maintenance manuals.
A. The specifications describe in detail the proposed work included for each trade when
the main Contractor divides the work among their Contractors. The following
summary is an outline of the work to be “Provided”, “Furnished” or “Installed” by each
of the trades included in the contract, i.e., Plumbing & Sprinkler, (Div. 15) HVAC,
Building Management System (Div. 15), Electrical (Div. 16) and other Divisions 1-14.
B. In the absence of more detailed information, consider the list as specific instructions
to include such work in the named contract.
Hoisting P P P P P
Rigging P P P P P
Sleeves P _ _ _ _
Waterproof Sealing of
Sleeves Slabs,
Decks and Walls _ P P P P
Fireproof Sealing of
Excess Openings in
Slabs, Decks and Fire _ P P P P
Rated Walls
Fastenings _ P P P P
Supports P P P P P
Concrete Encasement
of Conduits _ _ _ _ P
Below Grade
Drainage Inside
Building _ P _ _ _
Electrical Handholes,
and Covers _ _ _ _ P
Electric Power
Consuming Items and
Controls for Other than
Mechanical Equipment,
e.g. Motorized Doors P _ _ _ _
Concrete Lined
Trenches inside
Building Foundations P _ _ _ _
Duct Connections to
Louvers _ _ _ P _
Coding, Banding
Arrows and Similar
Identification for
Mechanical and
Electrical Work P P P P P
Services to Food
Service Equipment _ P P P P
Services to Laundry
Equipment _ P P P P
Roughing to Equipment
Furnished by Others _ P P P P
E. For items which are to be installed but not furnished as part of this Division, the electrical
work includes:
PART 2 - PRODUCTS
A. Provide products and materials that are new, clean, free of defects, and free of
damage and corrosion.
B. Products and materials shall not contain asbestos, PCB, CFCs, Halons, or any other
material which is installed considered hazardous by the authority having jurisdiction.
C. Replace materials of less than specified quality and relocate work incorrectly installed
as directed by the Engineer or its authorized representative.
J. Equipment capacities, ratings, etc., are scheduled or specified for job site opening
conditions. Equipment sensitive to altitude shall be derated with the method of
derating identified on the submittals.
PART 3 – EXECUTION
3.1 PROGRAMME
A. Within 2 weeks of the letter of intent or award, the Contractor shall submit a
programme showing the details of delivery and required installation period for each
system.
These details shall also be forwarded to the Main Contractor, and the Contractor shall
work with the Main Contractor to produce an overall coordinated programme for the
works.
B. The Contractor shall make such labor available at all stages of the works to permit
the programme to be achieved and to carry out his work in accordance with the
requirements of the Main Contractor and Main Construction programme.
C. The Contractor shall include all key dates into his programmes including the dates
required of all Utility submissions and also the dates that permanent power,
permanent water etc will be made available for the project.
D. The Contractor shall be responsible for informing the Main Contractor of his detailed
requirements in respect of fuel, water, drainage and electrical supplies, for the testing
and commissioning of the plant and equipment.
The Contractor shall immediately inform the Employer’s Representative of any delays
caused by labor shortages, late delivery of materials and equipment, or the failure to
meet programme by any other contractor on site, which may affect his own
programme.
A. The Contractor shall submit two copies of the monthly report to the Employer’s
Representative containing:
A. Periodic inspections of the work in progress will be made to check general conformity
of the work to the Contract Documents. Observed deficiencies will be reported.
Correct deficiencies immediately.
B. Meet the requirements of all laws, bylaws, codes, regulations and authorities having
jurisdiction.
E. Furnish certificates and evidence that Division 15 work meets the requirements of
authorities having jurisdiction.
1. The Contractor shall clean the entire installation including all sanitary fittings
and pipework, etc, after installation and keep them in a new condition.
2. All pipes, etc, shall be flushed through with water, rodded when necessary to
ensure clearance of debris.
1. The Contractor shall carry out hydraulic test on the complete plumbing
systems and the drainage system to show that it is functioning satisfactorily
within the requirements of this Specification and local regulations.
2. The Contractor shall provide suitable test pumps and arrange for a supply of
water required in connection with testing of pipework. The test pump shall be
fitted with pressure gauges which shall be of suitable range for the pressure
being applied.
3. Hydraulic tests shall be carried out as the pipework is installed and shall be
completed before chases in walls and ducts are closed. Also test shall be
carried out prior to false ceilings and other finishes are installed.
4. All cold water and fire fighting pipework shall be hydraulically tested for a
period of not less than 6 hours to a pressure of not less than one and half
times the working pressure, but in any case the testing pressure shall not be
less than 150 PSI for cold water and 250 PSI for fire fighting. The Contractor
must record all test figures together with schedules of pipe lengths and
should note that testing shall be witnessed by the Employers Representative.
No pressure drop shall be allowed during the tests.
6. The Sanitary Contractor must carry out any additional tests required by the
local authorities.
7. Drainage pipe shall be tested by filling the pipe with 3m. of water higher than
the test section and wait for 15 min, then check for leakage at every joints.
10. On completion of the section of drainage pipework to be tested, blank off all
open ends of pipes and ensure that all access covers are securely tightened
so that they are airtight.
a. At the base of each stack, a drain bag or drain plug is inserted and a
small quantity of water allowed to settle above it so as to form a seal
that can easily be inspected if it leaks.
b. A drain plug should be inserted at the top of the stack and in the case
of rainwater pipes at every intermittent outlet with a small quantity of
water above it.
c. Remove the blank cap from one of the drain plugs (at the top of the
stack if possible) and connect the tube from a manometer gauge to it
or by passing the tube through one of the trap seals.
d. Blow air through the tube and reconnect at the manometer gauge to
obtain a reading of 38mm w.g. the level should remain for a period of
not less than five minutes without falling and without further air being
added.
I. Operation Tests
a. That the plant and apparatus is of robust construction and of capacity for
the duty specified.
b. That all valves, switches, controls, etc, are properly regulated and
capable of proper operation and in the case of valves that are capable of
tight shut-off.
c. That all apparatus is silent.
d. That all instruments are correctly calibrated and read accurately.
e. That all services are tested in accordance with the details of the relevant
clauses of this Specification.
f. That all pumps are properly aligned.
2. Should the results of these tests show that the pumps, etc or any other items
of equipment fail to perform to the efficiencies or other performance figures
as given in this Specification, and as accepted in the Contractor bid, then the
Contractor shall adjust, modify and if necessary replace the equipment
without additional cost to the Contract in order that the required performance
is obtained. Should it be necessary for the Contractor to attend to items of
plant as described he will be responsible for cost for any damage or
deterioration to the building or any other services consequent on such
attendance.
3. The Contractor shall perform all tests and demonstrations as called for by the
local authorities.
4. Testing procedures shall be submitted two months after the approval of major
equipment to the Employers Representative for approval.
1. The Contractor shall provide all tools, pressure pumps, instruments and
recorders required to carry out the tests given in this Section.
2. All water and electricity required for testing purposes shall be supplied by the
Main Contractor.
K. Pretreatment
1. Prior to start-up and after satisfactory hydraulic testing, all piping systems
shall be flushed and drained at least once through to rid off contaminating
materials.
L. Disinfection
a. The pipe system shall be flushed with clean, potable water until dirty
water does not appear at the points of outlet.
b. The system or part thereof shall be filled with a water/chlorine
solution containing or least 50 parts per million (50 mg/L) of chlorine,
and the system or part thereof shall be valved off and allowed to
stand for 24 hours; or the system or part thereof shall be filled with a
water/chlorine solution containing at least 200 parts per million (200
mg/L) of chlorine and allowed to stand for 3 hours.
c. Following the required standing time, the system shall be flushed with
clean potable water until the chlorine is purged from the system.
d. The procedure shall be repeated where shown by a bacteriological
examination that contamination remains present in the system.
The entire interior of the tank shall be swabbed or sprayed with solution
containing 200 ppm of available chlorine and the solution allowed to stand for
3 hours before flushing and returning to service.
A. If the test results show that the plant and equipment is not functioning in a satisfactory
manner nor providing the requirements of this Specification, the Employer’s
Representative shall decide whether this is due to incorrectness of faulty work by the
Contractor and if this be the case, the Contractor shall, when called upon, carry out at
his own expense such alterations, replacements and adjustments as may be required
to the Employer’s Representative’s complete satisfaction. The Employer’s
Representative decision as to what constitutes a satisfactory test shall be final.
B. Make connections to temporary power source provided and provide extensions for
use by Division 15.
C. Install and maintain temporary fire protection services as required by the authorities
having jurisdiction.
D. When the permanent water service is installed, it shall be used to supply water for the
use of Other Contractors.
E. Perform operations necessary for checking, testing and balancing after written
approval is given to start up systems. Ensure that care is taken to protect equipment
from damage and to prevent distribution of dust through duct systems.
F. Do not use permanent plumbing, heating or air conditioning systems for temporary
services during construction, except with written permission from Consultant.
B. In existing work, cutting, patching and restoration of finished work to original condition
will be carried out by Other Contractors at the expense of Division 15.
D. Where new work connects with existing and where existing work is altered, cut, patch
and restore to match existing work.
3.7 PROTECTION
A. Protect all Division 15 work from damage. Keep all equipment dry and clean at all
times.
B. Cover openings in equipment, pipes with caps or heavy gauge plastic sheeting until
final connections are made.
A. Materials
1. All parts of the work installed under this Specification shall be painted with
approved high quality enamel paints, except those items specified as being
painted by others or otherwise exempted from painting in this section of the
Specification.
2. Paint shall be selected to withstand the temperature on the surface which it is
applied, and shall be suitable in all respects for the environmental conditions
in which it shall be located.
3. All paint used shall be of one approved manufacture, and finishes shall be full
gloss unless otherwise specified.
4. Before ordering any primer, undercoat and finishing paint, the Contractor
shall submit the color scheme to the Employers Representative for approval.
5. Before ordering any painting materials, the Contractor shall submit the type
and manufacturer of all materials for approval.
6. The Contractor shall select all finishing and painting materials from types
suitable for the surfaces to which they are applied and for the environmental
conditions in each area.
7. The fire services equipment shall be painted in red color with two coatings of
red lead primer.
1. All items of plant, machinery and equipment supplied painted ex factory shall
be given one finishing coat of full gloss enamel, except where the
manufacturer's standard finish is approved.
C. Exposed Metalwork
1. All exposed metalwork shall be wire-brushed and cleaned from rust, scale,
dirt and grease, and shall then be given one priming coat, one undercoat and
one approved color finishing coat of full gloss enamel.
2. The priming coat for exposed galvanized iron shall be an approved
galvanized iron primer.
3. The priming coat for exposed non-ferrous metalwork shall be approved as
suitable for the metal to which it will be applied.
D. Concealed Metalwork
1. All galvanized iron surface concealed in roof spaces, false ceilings, building
ducts etc. shall not be painted. All black iron and steel surfaces shall be wire
bushed and given one coat of zinc chromate or red lead.
F. Pipework Identification
G. Colour Schemes
1. The whole of the piping installation shall be painted in accordance with the
existing piping colors schemes wherever applicable and color coded as
follows:
Equipment shall be paint and color coded to BS 381C:1980 or the PSME Code as
follows:
H. Labeling
I. Application of Painting
4. When the surfaces to be painted are clean and dry, one coat of an approved
primer shall be evenly applied over the entire area. After surfaces have been
primed, the Sanitary Contractor shall notify the engineers so that an
inspection of the primed surfaces can be made prior to the application of the
undercoat and the finishing coats.
5. When the priming coat has been approved, one coat of an approved paint flat
undercoat shall be applied. Before applying the finishing coats, the
Contractor shall ensure that the undercoated surface is rubbed flat and
smooth. Finally, two coats of an approved high gloss finishing paint shall be
applied when all dust has been removed.
6. Each successive coating shall be completely dry prior to the application of the
next coat. The minimum thickness of each layer to be 50u.
A. Obtain written permission from Consultant to use and test permanent equipment and
systems prior to Substantial Performance acceptance by Consultant.
B. Consultant may use equipment and systems for test purposes prior to acceptance.
Provide labour, fuel, material and instruments required for testing. Rectify incomplete
work immediately to the satisfaction of Consultant.
C. Protect equipment and system openings from dirt, dust and other foreign materials
during temporary usage.
3.10 COMPLETION
B. Rectify deficiencies and complete work before submitting request for Substantial
Performance inspection.
A. Submit to Owner, check lists for each system or piece of equipment, indicating that all
components have been checked and are complete prior to instruction period.
B. Thoroughly instruct the Owner in the safe and efficient operation of the systems and
equipment.
D. Submit a complete record of instructions given to the Owner. For each instruction
period, supply the following data:
1. Date
2. Duration
3. System or equipment involved
4. Names of persons giving instructions
5. Names of persons being instructed
6. Other persons present
G. Video tape all instructional sessions and turn over copy of tape to Owner upon
completion of training period.
B. Confer with the Owner concerning schedule, dust and noise control prior to
commencing work in or adjacent to existing facilities where such work might affect
either those facilities or their occupants.
C. Execute work with least possible interference or disturbance to occupants, public and
normal use of premises.
D. Provide temporary means to maintain security when security has been reduced by
Division 15.
H. Immediately advise Consultant when unknown services are encountered and await
instructions.
I. Accept liability for costs incurred by the Owner in repairing and cleaning equipment,
etc., resulting from failure to comply with the above requirements.
END OF SECTION
SECTION 15040
PLUMBING SYSTEMS START UP
PART 1 - GENERAL
B. Provide all services, materials and labour required to fully start up the plumbing
system in accordance with this Section of the Specification.
C. On completion of the work, the GENERAL CONTRACTOR shall start up the entire
installation and put it into operation in accordance with the intent of this Specification.
D. After start up and prior to ‘Practical Completion’, the GENERAL CONTRACTOR shall
provide all necessary facilities and instruments to satisfy the EMPLOYER’S
REPRESENTATIVE that the installation meets the requirements of the Specification,
and when so satisfied the EMPLOYER’S REPRESENTATIVE shall issue a Certificate
of Practical Completion. Within 7 days after the system test has been carried out, the
GENERAL CONTRACTOR shall submit six copies of test and inspection reports to
the EMPLOYER’S REPRESENTATIVE for distribution. See additional test and
reporting requirements in Section 17100, Commissioning.
1. A report on items tested and inspected during erection and before system
start-up.
2. Reports on the tests of fire services installation conducted in the presence of
the EMPLOYER’S REPRESENTATIVE.
3. Test certificates issued by local authorities, etc., as available.
4. See additional requirements in Section 17100, Commissioning
F. Two month prior to the inspection and tests, the GENERAL CONTRACTOR shall
propose the testing procedure and details as well as the relevant report forms to the
EMPLOYER’S REPRESENTATIVE for approval.
1.3 COORDINATION
B. Coordinate the work of this Section with all other Divisions to ensure complete and
operational plumbing systems at completion of this work.
D. Review the design intent of the project and the intended operation of systems with the
A. Division may elect to source start-up and handover by a specialist start up company.
Supply to the EMPLOYER’S REPRESENTATIVE, the following details regarding the
proposed firm:
B. Use of a start up specialist shall not relieve Division 15 of the obligation to name one
of his own employees as the person responsible for progressing commissioning, i.e.
the COMMISSIONING AUTHORITY.
C. Supply the name, qualifications and experience of the proposed start up Coordinator
upon EMPLOYER’S REPRESENTATIVE request. Selection shall be subject to
review and the approval of the MEEPF CONSULTANT. Supply alternative person(s)
when requested by MEEPF CONSULTANT.
D. The MEEPF CONSULTANT may, at his discretion, attend and advise in the start up
process. Meet MEEPF CONSULTANT requirements.
E. Hold and attend regular meetings during the start up process. Prepare detailed
progress reports to coincide with regular start up meetings. Coordinate with the
EMPLOYER’S REPRESENTATIVE, the preparation and issue of minutes for each
meeting to be circulated to each involved trade, the MEEPF CONSULTANT and the
EMPLOYER’S REPRESENTATIVE. Minutes shall highlight action items.
A. The Defects and Liability Period will commence from the date of Practical Completion.
Immediately after the Practical Completion, the GENERAL CONTRACTOR shall
supply all labor to run the plant for a period of 4 weeks. The GENERAL
CONTRACTOR shall also be responsible for providing adequate training of two (2)
plant attendants for a duration of not less than two week. During the Defects Liability
Period, the GENERAL CONTRACTOR shall carry out regular preventive maintenance
in accordance with the recommendations of the manufacturer of equipment installed
under this Specification, or otherwise as directed, and shall provide a fast, efficient
and comprehensive breakdown service.
B. The GENERAL CONTRACTOR shall renew the F.S. certificate for the EMPLOYER
upon completion of the Defects Liability Period.
PART 2 - PRODUCTS
B. Submit proposed record sheets and procedures to MEEPF CONSULTANT for review,
when requested by the EMPLOYER.
C. List all specialist personnel and equipment required for the test and ensure that these
are available by the test date.
D. Provide documentation of the start up process for inclusion into the maintenance
manuals. These are to include checkout sheets, equipment data sheets, start-up
certificates from suppliers involved in start-up, documentation concerning
demonstration to the EMPLOYER. Include all record and result sheets formstart up
tests.
F. Refer to example documentation available from Section 17100 and related Division
sections. Meet or exceed this level of reporting.
2.3 STARTUP
A. Coordinate and supervise the startup of the various pieces of equipment and systems.
Utilize the startup services of the manufacturer's representative. Ensure that the
equipment is operating in a satisfactory manner. Check the following items:
1. Direction of rotation.
2. Noise, if deemed to be a problem
3. Piping connections and safeties
4. Electrical amp draw, starting inrush current and trip/heater settings
B. Meet Section 15010 requirements for Temporary Services and Temporary and Trial
Use.
2.4 TROUBLESHOOTING
B. Where problems become apparent during the commissioning process, identify and
resolve these problems. The basic functions in troubleshooting are:
B. Test the operation of the individual components and systems. Go through each step
of the sequence of operation and verify that each component operates correctly.
Direct and ensure that all trades involved make the required changes and
adjustments to effect the proper operation of all components and systems. Meet
commissioning test requirements.
D. Carry out operational tests for the current season and simulate operation during peak
hour.
2.6 DEMONSTRATION
A. Demonstrate to the EMPLOYER the proper operation of all equipment and systems
supplied under this Division. Demonstrations shall occur only after the operation and
testing has been successfully completed. Ensure that Trade GENERAL
CONTRACTOR and equipment suppliers participate in the demonstration as required.
B. Coordinate the manual provision with MEEPF CONSULTANT prepared Operation and
Maintenance Manual, if available.
2.9 COMPLETION
A. Provide a list of spare parts, special tools, etc. for each item of equipment which has
been purchased as part of the Contract.
B. Provide a listing of recommended spare parts for all equipment installed under
Division 15, to cover a period from Substantial Completion to Warranty end.
C. Submit preliminary list of spare parts and tools to EMPLOYER at least 30 days prior to
intended system handover to EMPLOYER. The EMPLOYER reserves the right to add
to, reduce or omit entirely, the recommendations contained on these lists.
PART 3 - EXECUTION
Plumbing System
B. Verify correct sensors are reporting accurately to the distributed field panels and
operator workstation.
C. Operate each pump unit. Verify and correct the following if required:
D. Verify systems pipe cleaning and chemical treatment condition for all systems.
Other Services:
A. Coordinate with Division 16, a power failure test with emergency generator start-up.
C. Verify that interfacing to the work of other Divisions results in complete and
operational systems.
A. Visit the site and the EMPLOYER’S REPRESENTATIVE each month after Substantial
Performance for a minimum period of two days until the end of the project warranty
period.
F. Where the GENERAL CONTRACTOR fails to attend the plant, within four (4) normal
working hours of notification of a breakdown and where remedial work is interrupted
during normal working hours for purposes other than obtaining replacement parts
from the nearest source, the EMPLOYER’S REPRESENTATIVE reserves the right to
order such action as may reasonably expedite completion of remedial work at the
GENERAL CONTRACTOR expense without abrogation of the GENERAL
CONTRACTOR responsibilities.
A. The GENERAL CONTRACTOR shall carry out regular inspections at periods not
exceeding one calendar month, and shall fully service all plant installed under this
Specification within the Defects Liability Period, and shall maintain all such plant in
perfect operation during the period.
A. The GENERAL CONTRACTOR shall attend all tests and inspections carried out by
statutory authorities, and shall forthwith execute any variation work as a result of his
failure to comply with the statutory requirements.
END OF SECTION
SECTION 15052
COMMON WORK RESULTS FOR PLUMBING
PART 1 – GENERAL
1.2 SUMMARY
1.3 DEFINITIONS
A. Finished Spaces: Spaces other than mechanical and electrical equipment rooms,
furred spaces, pipe chases, unheated spaces immediately below roof, spaces above
ceilings, unexcavated spaces, crawlspaces, and tunnels.
D. Concealed, Interior Installations: Concealed from view and protected from physical
contact by building occupants. Examples include above ceilings and in chases.
E. Concealed, Exterior Installations: Concealed from view and protected from weather
conditions and physical contact by building occupants but subject to outdoor ambient
temperatures. Examples include installations within unheated shelters.
1.4 SUBMITTALS
1. Transition fittings.
2. Dielectric fittings.
3. Mechanical sleeve seals.
4. Escutcheons.
B. Welding Certificates.
A. Steel Support Welding: Qualify processes and operators according to AWS D1.1,
"Structural Welding Code--Steel."
B. Steel Pipe Welding: Qualify processes and operators according to ASME Boiler and
Pressure Vessel Code: Section IX, "Welding and Brazing Qualifications."
1. Comply with provisions in ASME B31 Series, "Code for Pressure Piping."
2. Certify that each welder has passed AWS qualification tests for welding
processes involved and that certification is current.
A. Deliver pipes and tubes with factory-applied end caps. Maintain end caps through
shipping, storage, and handling to prevent pipe end damage and to prevent entrance
of dirt, debris, and moisture.
B. Store plastic pipes protected from direct sunlight. Support to prevent sagging and
bending.
1.7 COORDINATION
A. Arrange for pipe spaces, chases, slots, and openings in building structure during
progress of construction, to allow for plumbing installations.
C. Coordinate requirements for access panels and doors for plumbing items requiring
access that are concealed behind finished surfaces. Access panels and doors are
specified in Architectural Section "Access Doors and Frames."
PART 2 – PRODUCTS
2.1 MANUFACTURERS
A. In other Part 2 articles where subparagraph titles below introduce lists, the following
requirements apply for product selection:
A. Refer to individual Division 15 piping Sections for pipe, tube, and fitting materials and
joining methods.
B. Pipe Threads: ASME B1.20.1 for factory-threaded pipe and pipe fittings.
A. Refer to individual Division 15 piping Sections for special joining materials not listed
below.
B. Pipe-Flange Gasket Materials: Suitable for chemical and thermal conditions of piping
system contents.
2. AWWA C110, rubber, flat face, 1/8 inch (3.2 mm) thick, unless otherwise
indicated; and full-face or ring type, unless otherwise indicated.
C. Flange Bolts and Nuts: ASME B18.2.1, carbon steel, unless otherwise indicated.
D. Plastic, Pipe-Flange Gasket, Bolts, and Nuts: Type and material recommended by
piping system manufacturer, unless otherwise indicated.
E. Solder Filler Metals: ASTM B 32, lead-free alloys. Include water-flushable flux
according to ASTM B 813.
F. Brazing Filler Metals: AWS A5.8, BCuP Series, copper-phosphorus alloys for
general-duty brazing, unless otherwise indicated; and AWS A5.8, BAg1, silver alloy for
refrigerant piping, unless otherwise indicated.
G. Welding Filler Metals: Comply with AWS D10.12 for welding materials appropriate for
wall thickness and chemical analysis of steel pipe being welded.
A. AWWA Transition Couplings: Same size as, and with pressure rating at least equal to
and with ends compatible with, piping to be joined.
3. Underground Piping NPS 1-1/2 (DN 40) and Smaller: Manufactured fitting or
coupling.
4. Underground Piping NPS 2 (DN 50) and Larger: AWWA C219, metal sleeve-
type coupling.
D. Plastic-to-Metal Transition Unions: MSS SP-107, CPVC and PVC four-part union.
Include brass end, solvent-cement-joint end, rubber O-ring, and union nut.
A. Description: Combination fitting of copper alloy and ferrous materials with threaded,
solder-joint, plain, or weld-neck end connections that match piping system materials.
3. Separate companion flanges and steel bolts and nuts shall have 150- or 300-
psig (1035- or 2070-kPa) minimum working pressure where required to suit
system pressures.
A. Description: Modular sealing element unit, designed for field assembly, to fill annular
space between pipe and sleeve.
1. Manufacturers:
2.7 SLEEVES
B. Steel Pipe: ASTM A 53, Type E, Grade B, Schedule 40, galvanized, plain ends.
C. Cast Iron: Cast or fabricated "wall pipe" equivalent to ductile-iron pressure pipe, with
plain ends and integral waterstop, unless otherwise indicated.
D. Stack Sleeve Fittings: Manufactured, cast-iron sleeve with integral clamping flange.
Include clamping ring and bolts and nuts for membrane flashing.
E. Molded PVC: Permanent, with nailing flange for attaching to wooden forms.
G. Molded PE: Reusable, PE, tapered-cup shaped, and smooth-outer surface with
nailing flange for attaching to wooden forms.
2.8 ESCUTCHEONS
A. Description: Manufactured wall and ceiling escutcheons and floor plates, with an ID to
closely fit around pipe, tube, and insulation of insulated piping and an OD that
completely covers opening.
E. One-Piece, Stamped-Steel Type: With set screw or spring clips and chrome-plated
finish.
H. Split-Casting, Floor-Plate Type: Cast brass with concealed hinge and set screw.
2.9 GROUT
PART 3 – EXECUTION
A. Refer to Division 1 Sections "Cutting and Patching" and "Selective Demolition" for
general demolition requirements and procedures.
B. Drawing plans, schematics, and diagrams indicate general location and arrangement
of piping systems. Indicated locations and arrangements were used to size pipe and
calculate friction loss, expansion, pump sizing, and other design considerations.
Install piping as indicated unless deviations to layout are approved on Coordination
Drawings.
D. Install piping indicated to be exposed and piping in equipment rooms and service
areas at right angles or parallel to building walls. Diagonal runs are prohibited unless
specifically indicated otherwise.
E. Install piping above accessible ceilings to allow sufficient space for ceiling panel
removal.
K. Select system components with pressure rating equal to or greater than system
operating pressure.
L. Install escutcheons for penetrations of walls, ceilings, and floors according to the
following:
1. New Piping:
N. Permanent sleeves are not required for holes formed by removable PE sleeves.
O. Install sleeves for pipes passing through concrete and masonry walls and concrete
floor and roof slabs.
P. Install sleeves for pipes passing through concrete and masonry walls, gypsum-board
partitions, and concrete floor and roof slabs.
2. Install sleeves in new walls and slabs as new walls and slabs are constructed.
3. Install sleeves that are large enough to provide 1/4-inch (6.4-mm) annular
clear space between sleeve and pipe or pipe insulation. Use the following
sleeve materials:
a. Steel Pipe Sleeves: For pipes smaller than NPS 6 (DN 150).
b. Steel Sheet Sleeves: For pipes NPS 6 (DN 150) and larger,
penetrating gypsum-board partitions.
4. Except for underground wall penetrations, seal annular space between sleeve
and pipe or pipe insulation, using joint sealants appropriate for size, depth,
and location of joint. Refer to Architectural Section "Joint Sealants" for
materials and installation.
1. Install steel pipe for sleeves smaller than 6 inches (150 mm) in diameter.
2. Install cast-iron "wall pipes" for sleeves 6 inches (150 mm) and larger in
diameter.
3. Mechanical Sleeve Seal Installation: Select type and number of sealing
elements required for pipe material and size. Position pipe in center of
sleeve. Assemble mechanical sleeve seals and install in annular space
between pipe and sleeve. Tighten bolts against pressure plates that cause
sealing elements to expand and make watertight seal.
A. Join pipe and fittings according to the following requirements and Division 15 Sections
specifying piping systems.
B. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.
C. Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings before
assembly.
D. Soldered Joints: Apply ASTM B 813, water-flushable flux, unless otherwise indicated,
to tube end. Construct joints according to ASTM B 828 or CDA's "Copper Tube
Handbook," using lead-free solder alloy complying with ASTM B 32.
E. Brazed Joints: Construct joints according to AWS's "Brazing Handbook," "Pipe and
Tube" Chapter, using copper-phosphorus brazing filler metal complying with
AWS A5.8.
F. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1.
Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove
burrs and restore full ID. Join pipe fittings and valves as follows:
G. Welded Joints: Construct joints according to AWS D10.12, using qualified processes
and welding operators according to Part 1 "Quality Assurance" Article.
H. Flanged Joints: Select appropriate gasket material, size, type, and thickness for
service application. Install gasket concentrically positioned. Use suitable lubricants
on bolt threads.
I. Plastic Piping Solvent-Cement Joints: Clean and dry joining surfaces. Join pipe and
fittings according to the following:
1. Comply with ASTM F 402 for safe-handling practice of cleaners, primers, and
solvent cements.
2. ABS Piping: Join according to ASTM D 2235 and ASTM D 2661 Appendixes.
3. CPVC Piping: Join according to ASTM D 2846/D 2846M Appendix.
4. PVC Pressure Piping: Join schedule number ASTM D 1785, PVC pipe and
PVC socket fittings according to ASTM D 2672. Join other-than-schedule-
number PVC pipe and socket fittings according to ASTM D 2855.
5. PVC Nonpressure Piping: Join according to ASTM D 2855.
6. PVC to ABS Nonpressure Transition Fittings: Join according to
ASTM D 3138 Appendix.
L. PE Piping Heat-Fusion Joints: Clean and dry joining surfaces by wiping with clean
cloth or paper towels. Join according to ASTM D 2657.
M. Fiberglass Bonded Joints: Prepare pipe ends and fittings, apply adhesive, and join
according to pipe manufacturer's written instructions.
1. Install unions, in piping NPS 2 (DN 50) and smaller, adjacent to each valve
and at final connection to each piece of equipment.
2. Install flanges, in piping NPS 2-1/2 (DN 65) and larger, adjacent to flanged
valves and at final connection to each piece of equipment.
3. Dry Piping Systems: Install dielectric unions and flanges to connect piping
materials of dissimilar metals.
4. Wet Piping Systems: Install dielectric coupling and nipple fittings to connect
piping materials of dissimilar metals.
B. Install equipment level and plumb, parallel and perpendicular to other building
systems and components in exposed interior spaces, unless otherwise indicated.
D. Install equipment to allow right of way for piping installed at required slope.
3.6 PAINTING
B. Damage and Touchup: Repair marred and damaged factory-painted finishes with
materials and procedures to match original factory finish.
1. Construct concrete bases of dimensions indicated, but not less than 4 inches
(100 mm) larger in both directions than supported unit.
2. Install dowel rods to connect concrete base to concrete floor. Unless
otherwise indicated, install dowel rods on 18-inch (450-mm) centers around
the full perimeter of the base.
3. Install epoxy-coated anchor bolts for supported equipment that extend
through concrete base, and anchor into structural concrete floor.
4. Place and secure anchorage devices. Use supported equipment
manufacturer's setting drawings, templates, diagrams, instructions, and
directions furnished with items to be embedded.
5. Install anchor bolts to elevations required for proper attachment to supported
equipment.
6. Install anchor bolts according to anchor-bolt manufacturer's written
instructions.
B. Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and
elevation to support and anchor plumbing materials and equipment.
A. Cut, fit, and place wood grounds, nailers, blocking, and anchorages to support, and
anchor plumbing materials and equipment.
B. Select fastener sizes that will not penetrate members if opposite side will be exposed
to view or will receive finish materials. Tighten connections between members. Install
fasteners without splitting wood members.
3.10 GROUNTING
A. Mix and install grout for plumbing equipment base bearing surfaces, pump and other
equipment base plates, and anchors.
F. Place grout on concrete bases and provide smooth bearing surface for equipment.
END OF SECTION
SECTION 15057
COMMON MOTOR REQUIREMENTS FOR PLUMBING EQUIPMENT
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specifications, apply to this Section.
1.2 SUMMARY
1.3 COORDINATION
A. Coordinate features of motors, installed units, and accessory devices to be compatible with
the following:
1. Motor controllers.
2. Torque, speed, and horsepower requirements of the load.
3. Ratings and characteristics of supply circuit and required control sequence.
4. Ambient and environmental conditions of installation location.
PART 2 – PRODUCTS
A. Comply with requirements in this Section except when stricter requirements are specified in
plumbing equipment schedules or Sections.
A. Duty: Continuous duty at ambient temperature of 40 deg C and at altitude of 3300 feet
(1000 m) above sea level.
B. Capacity and Torque Characteristics: Sufficient to start, accelerate, and operate connected
loads at designated speeds, at installed altitude and environment, with indicated operating
sequence, and without exceeding nameplate ratings or considering service factor.
1. For motors with 2:1 speed ratio, consequent pole, single winding.
2. For motors with other than 2:1 speed ratio, separate winding for each speed.
G. Bearings: Regreasable, shielded, antifriction ball bearings suitable for radial and thrust
loading.
I. Insulation: Class F.
K. Enclosure Material: Cast iron for motor frame sizes 324T and larger; rolled steel for motor
frame sizes smaller than 324T.
A. Motors Used with Reduced-Voltage and Multispeed Controllers: Match wiring connection
requirements for controller with required motor leads. Provide terminals in motor terminal
box, suited to control method.
B. Motors Used with Variable Frequency Controllers: Ratings, characteristics, and features
coordinated with and approved by controller manufacturer.
C. Severe-Duty Motors: Comply with IEEE 841, 1.15 minimum service factor.
D. Motors larger than 1/20 hp shall be one of the following, to suit starting torque and
requirements of specific motor application:
1. Permanent-split capacitor.
2. Split phase.
3. Capacitor start, inductor run.
4. Capacitor start, capacitor run.
F. Bearings: Prelubricated, antifriction ball bearings or sleeve bearings suitable for radial and
thrust loading.
H. Thermal Protection: Internal protection to automatically open power supply circuit to motor
when winding temperature exceeds a safe value calibrated to temperature rating of motor
insulation. Thermal-protection device shall automatically reset when motor temperature
returns to normal range.
END OF SECTION
SECTION 15061
HANGERS AND SUPPORTS FOR PLUMBING PIPING AND EQUIPMENT
PART 1 – GENERAL
1.2 SUMMARY
A. Section Includes:
B. Related Sections:
1.3 DEFINITIONS
A. MSS: Manufacturers Standardization Society of The Valve and Fittings Industry Inc.
A. Delegated Design: Design trapeze pipe hangers and equipment supports, including
comprehensive engineering analysis by a qualified professional engineer, using
performance requirements and design criteria indicated.
B. Structural Performance: Hangers and supports for plumbing piping and equipment
shall withstand the effects of gravity loads and stresses within limits and under
conditions indicated according to ASCE/SEI 7.
1.5 SUBMITTALS
D. Welding certificates.
PART 2 – PRODUCTS
1. Description: Similar to MSS SP-58, Type 1, steel pipe hanger except hanger
is made of fiberglass or fiberglass-reinforced resin.
2. Hanger Rods: Continuous-thread rod, washer, and nuts made of fiberglass or
stainless steel.
1. Description: Similar to MSS SP-58, Type 9 or Type 10, steel pipe hanger
except hanger is made of fiberglass-reinforced resin.
2. Hanger Rod and Fittings: Continuous-thread rod, washer, and nuts made of
stainless steel.
1. Channels: Continuous slotted fibreglass [or other plastic] channel with inturned
lips.
2. Channel Nuts: Fiberglass nuts or other devices designed to fit into channel
slot and, when tightened, prevent slipping along channel.
3. Hanger Rods: Continuous-thread rod, nuts, and washer made of fibreglass or
stainless steel.
B. Insulation-Insert Material for Cold Piping: ASTM C 552, Type II cellular glass with
100-psig (688-kPa) or ASTM C 591, Type VI, Grade 1 polyisocyanurate with 125-psig
(862-kPa) minimum compressive strength and vapor barrier.
D. For Trapeze or Clamped Systems: Insert and shield shall cover entire circumference
of pipe.
E. For Clevis or Band Hangers: Insert and shield shall cover lower 180 degrees of pipe.
F. Insert Length: Extend 2 inches (50 mm) beyond sheet metal shield for piping
operating below ambient air temperature.
B. Compact Pipe Stand: One-piece plastic unit with integral-rod roller, pipe clamps, or
V-shaped cradle to support pipe, for roof installation without membrane penetration.
C. Low-Type, Single-Pipe Stand: One-piece stainless-steel base unit with plastic roller,
for roof installation without membrane penetration.
A. Description: IAPMO PS 42, positioning system of metal brackets, clips, and straps
for positioning piping in pipe spaces; for plumbing fixtures in commercial applications.
A. Structural Steel: ASTM A 36/A 36M, carbon-steel plates, shapes, and bars; black
and galvanized.
B. Grout: ASTM C 1107, factory-mixed and -packaged, dry, hydraulic-cement,
nonshrink and nonmetallic grout; suitable for interior and exterior applications.
PART 3 – EXECUTION
A. Metal Pipe-Hanger Installation: Comply with MSS SP-69 and MSS SP-89. Install
hangers, supports, clamps, and attachments as required to properly support piping
from the building structure.
B. Metal Trapeze Pipe-Hanger Installation: Comply with MSS SP-69 and MSS SP-89.
Arrange for grouping of parallel runs of horizontal piping, and support together on
field-fabricated trapeze pipe hangers.
1. Pipes of Various Sizes: Support together and space trapezes for smallest
pipe size or install intermediate supports for smaller diameter pipes as
specified for individual pipe hangers.
2. Field fabricate from ASTM A 36/A 36M, carbon-steel shapes selected for loads
being supported. Weld steel according to AWS D1.1/D1.1M.
D. Metal Framing System Installation: Arrange for grouping of parallel runs of piping,
and support together on field-assembled metal framing systems.
E. Fiberglass Strut System Installation: Arrange for grouping of parallel runs of piping,
and support together on field-assembled fiberglass struts.
I. Pipe Positioning-System Installation: Install support devices to make rigid supply and
waste piping connections to each plumbing fixture. See Division 15 plumbing fixture
Sections for requirements for pipe positioning systems for plumbing fixtures.
J. Install hangers and supports complete with necessary attachments, inserts, bolts,
rods, nuts, washers, and other accessories.
L. Install hangers and supports to allow controlled thermal and seismic movement of
piping systems, to permit freedom of movement between pipe anchors, and to
facilitate action of expansion joints, expansion loops, expansion bends, and similar
units.
M. Install lateral bracing with pipe hangers and supports to prevent swaying.
N. Install building attachments within concrete slabs or attach to structural steel. Install
additional attachments at concentrated loads, including valves, flanges, and strainers,
NPS 2-1/2 (DN 65) and larger and at changes in direction of piping. Install concrete
inserts before concrete is placed; fasten inserts to forms and install reinforcing bars
through openings at top of inserts.
O. Load Distribution: Install hangers and supports so that piping live and dead loads
and stresses from movement will not be transmitted to connected equipment.
P. Pipe Slopes: Install hangers and supports to provide indicated pipe slopes and to not
exceed maximum pipe deflections allowed by ASME B31.9 for building services
piping.
Q. Insulated Piping:
B. Grouting: Place grout under supports for equipment and make bearing surface
smooth.
A. Cut, drill, and fit miscellaneous metal fabrications for trapeze pipe hangers and
equipment supports.
B. Fit exposed connections together to form hairline joints. Field weld connections that
cannot be shop welded because of shipping size limitations.
C. Field Welding: Comply with AWS D1.1/D1.1M procedures for shielded, metal arc
welding; appearance and quality of welds; and methods used in correcting welding
work; and with the following:
1. Use materials and methods that minimize distortion and develop strength and
corrosion resistance of base metals.
2. Obtain fusion without undercut or overlap.
3. Remove welding flux immediately.
4. Finish welds at exposed connections so no roughness shows after finishing
and so contours of welded surfaces match adjacent contours.
3.4 ADJUSTING
B. Trim excess length of continuous-thread hanger and support rods to 1-1/2 inches (40
mm).
3.5 PAINTING
A. Touchup: Clean field welds and abraded areas of shop paint. Paint exposed areas
immediately after erecting hangers and supports. Use same materials as used for
shop painting. Comply with SSPC-PA 1 requirements for touching up field-painted
surfaces.
1. Apply paint by brush or spray to provide a minimum dry film thickness of 2.0
mils (0.05 mm).
B. Touchup: Cleaning and touchup painting of field welds, bolted connections, and
abraded areas of shop paint on miscellaneous metal are specified in Division 9
painting Sections.
C. Galvanized Surfaces: Clean welds, bolted connections, and abraded areas and
apply galvanizing-repair paint to comply with ASTM A 780.
A. Specific hanger and support requirements are in Sections specifying piping systems
and equipment.
B. Comply with MSS SP-69 for pipe-hanger selections and applications that are not
specified in piping system Sections.
C. Use hangers and supports with galvanized metallic coatings for piping and equipment
that will not have field-applied finish.
E. Use carbon-steel pipe hangers and supports metal trapeze pipe hangers and metal
framing systems and attachments for general service applications.
F. Use stainless-steel pipe hangers and fiberglass pipe hangers and fiberglass strut
systems and stainless-steel or corrosion-resistant attachments for hostile
environment applications.
G. Use copper-plated pipe hangers and copper or stainless-steel attachments for copper
piping and tubing.
11. Extension Hinged or Two-Bolt Split Pipe Clamps (MSS Type 12): For
suspension of noninsulated, stationary pipes NPS 3/8 to NPS 3 (DN 10 to
DN 80).
12. U-Bolts (MSS Type 24): For support of heavy pipes NPS 1/2 to NPS 30 (DN 15
to DN 750).
13. Clips (MSS Type 26): For support of insulated pipes not subject to expansion
or contraction.
14. Pipe Saddle Supports (MSS Type 36): For support of pipes NPS 4 to NPS 36
(DN 100 to DN 900), with steel-pipe base stanchion support and cast-iron floor
flange or carbon-steel plate.
15. Pipe Stanchion Saddles (MSS Type 37): For support of pipes NPS 4 to
NPS 36 (DN 100 to DN 900), with steel-pipe base stanchion support and cast-
iron floor flange or carbon-steel plate, and with U-bolt to retain pipe.
16. Adjustable Pipe Saddle Supports (MSS Type 38): For stanchion-type support
for pipes NPS 2-1/2 to NPS 36 (DN 65 to DN 900) if vertical adjustment is
required, with steel-pipe base stanchion support and cast-iron floor flange.
17. Single-Pipe Rolls (MSS Type 41): For suspension of pipes NPS 1 to NPS 30
(DN 25 to DN 750), from two rods if longitudinal movement caused by
expansion and contraction might occur.
18. Adjustable Roller Hangers (MSS Type 43): For suspension of pipes NPS 2-1/2
to NPS 24 (DN 65 to DN 600), from single rod if horizontal movement caused
by expansion and contraction might occur.
19. Complete Pipe Rolls (MSS Type 44): For support of pipes NPS 2 to NPS 42
(DN 50 to DN 1050) if longitudinal movement caused by expansion and
contraction might occur but vertical adjustment is not necessary.
20. Pipe Roll and Plate Units (MSS Type 45): For support of pipes NPS 2 to
NPS 24 (DN 50 to DN 600) if small horizontal movement caused by expansion
and contraction might occur and vertical adjustment is not necessary.
21. Adjustable Pipe Roll and Base Units (MSS Type 46): For support of pipes
NPS 2 to NPS 30 (DN 50 to DN 750) if vertical and lateral adjustment during
installation might be required in addition to expansion and contraction.
1. Extension Pipe or Riser Clamps (MSS Type 8): For support of pipe risers
NPS 3/4 to NPS 24 (DN 24 to DN 600).
2. Carbon- or Alloy-Steel Riser Clamps (MSS Type 42): For support of pipe risers
NPS 3/4 to NPS 24 (DN 20 to DN 600) if longer ends are required for riser
clamps.
1. Steel Turnbuckles (MSS Type 13): For adjustment up to 6 inches (150 mm) for
heavy loads.
2. Steel Clevises (MSS Type 14): For 120 to 450 deg F (49 to 232 deg C) piping
installations.
3. Swivel Turnbuckles (MSS Type 15): For use with MSS Type 11, split pipe rings.
4. Malleable-Iron Sockets (MSS Type 16): For attaching hanger rods to various
types of building attachments.
5. Steel Weldless Eye Nuts (MSS Type 17): For 120 to 450 deg F (49 to 232
deg C) piping installations.
1. Steel or Malleable Concrete Inserts (MSS Type 18): For upper attachment to
suspend pipe hangers from concrete ceiling.
2. Top-Beam C-Clamps (MSS Type 19): For use under roof installations with bar-
joist construction, to attach to top flange of structural shape.
3. Side-Beam or Channel Clamps (MSS Type 20): For attaching to bottom flange
of beams, channels, or angles.
4. Center-Beam Clamps (MSS Type 21): For attaching to center of bottom flange
of beams.
5. Welded Beam Attachments (MSS Type 22): For attaching to bottom of beams if
loads are considerable and rod sizes are large.
6. C-Clamps (MSS Type 23): For structural shapes.
7. Top-Beam Clamps (MSS Type 25): For top of beams if hanger rod is required
tangent to flange edge.
8. Side-Beam Clamps (MSS Type 27): For bottom of steel I-beams.
9. Steel-Beam Clamps with Eye Nuts (MSS Type 28): For attaching to bottom of
steel I-beams for heavy loads.
10. Linked-Steel Clamps with Eye Nuts (MSS Type 29): For attaching to bottom of
steel I-beams for heavy loads, with link extensions.
11. Malleable-Beam Clamps with Extension Pieces (MSS Type 30): For attaching
to structural steel.
12. Welded-Steel Brackets: For support of pipes from below or for suspending from
above by using clip and rod. Use one of the following for indicated loads:
a. Light (MSS Type 31): 750 lb (340 kg).
b. Medium (MSS Type 32): 1500 lb (680 kg).
c. Heavy (MSS Type 33): 3000 lb (1360 kg).
13. Side-Beam Brackets (MSS Type 34): For sides of steel or wooden beams.
14. Plate Lugs (MSS Type 57): For attaching to steel beams if flexibility at beam is
required.
15. Horizontal Travelers (MSS Type 58): For supporting piping systems subject to
linear horizontal movement where headroom is limited.
N. Saddles and Shields: Unless otherwise indicated and except as specified in piping
system Sections, install the following types:
O. Spring Hangers and Supports: Unless otherwise indicated and except as specified in
piping system Sections, install the following types:
7. Variable-Spring Trapeze Hangers (MSS Type 53): Preset to indicated load and
limit variability factor to 25 percent to allow expansion and contraction of piping
system from trapeze support.
8. Constant Supports: For critical piping stress and if necessary to avoid transfer
of stress from one support to another support, critical terminal, or connected
equipment. Include auxiliary stops for erection, hydrostatic test, and load-
adjustment capability. These supports include the following types:
a. Horizontal (MSS Type 54): Mounted horizontally.
b. Vertical (MSS Type 55): Mounted vertically.
c. Trapeze (MSS Type 56): Two vertical-type supports and one trapeze
member.
P. Comply with MSS SP-69 for trapeze pipe-hanger selections and applications that are
not specified in piping system Sections.
Q. Comply with MFMA-103 for metal framing system selections and applications that are
not specified in piping system Sections.
S. Use pipe positioning systems in pipe spaces behind plumbing fixtures to support
supply and waste piping for plumbing fixtures.
END OF SECTION
SECTION 15073
VIBRATION AND SEISMIC CONTROLS FOR PLUMBING PIPING AND EQUIPMENT
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
B. Division 15 will be responsible to carry out the commissioning requirements specified in this
Sections and other sections referenced. These include, but are not limited to,
commissioning, enhanced commissioning, preparation of a detailed O&M manual, and
detailed training of the EMPLOYER’S personnel.
1.2 SUMMARY
1. Isolation pads.
2. Isolation mounts.
3. Restrained elastomeric isolation mounts.
4. Freestanding and restrained spring isolators.
5. Housed spring mounts.
6. Elastomeric hangers.
7. Spring hangers.
8. Spring hangers with vertical-limit stops.
9. Pipe riser resilient supports.
10. Resilient pipe guides.
11. Seismic snubbers.
12. Restraining braces and cables.
13. Steel and inertia, vibration isolation equipment bases.
1.3 DEFINITIONS
C. OSHPD: Office of Statewide Health Planning and Development for the State of California.
A. Seismic-Restraint Loading:
1.5 SUBMITTALS
1. Include rated load, rated deflection, and overload capacity for each vibration isolation
device.
2. Illustrate and indicate style, material, strength, fastening provision, and finish for each
type and size of seismic-restraint component used.
a. Tabulate types and sizes of seismic restraints, complete with report numbers
and rated strength in tension and shear as evaluated by an agency acceptable
to authorities having jurisdiction.
b. Annotate to indicate application of each product submitted and compliance with
requirements.
3. Interlocking Snubbers: Include ratings for horizontal, vertical, and combined loads.
1. Design Calculations: Calculate static and dynamic loading due to equipment weight
and operation, seismic forces required to select vibration isolators, seismic restraints,
and for designing vibration isolation bases.
2. Riser Supports: Include riser diagrams and calculations showing anticipated
expansion and contraction at each support point, initial and final loads on building
structure, spring deflection changes, and seismic loads. Include certification that riser
system has been examined for excessive stress and that none will exist.
3. Vibration Isolation Base Details: Detail overall dimensions, including anchorages and
attachments to structure and to supported equipment. Include auxiliary motor slides
and rails, base weights, equipment static loads, power transmission, component
misalignment, and cantilever loads.
4. Seismic-Restraint Details:
C. Coordination Drawings: Show coordination of seismic bracing for plumbing piping and
equipment with other systems and equipment in the vicinity, including other supports and
seismic restraints.
D. Welding certificates.
G. Operation and Maintenance Data: For air-mounting systems to include in operation and
maintenance manuals.
A. Testing Agency Qualifications: An independent agency, with the experience and capability
to conduct the testing indicated, that is a nationally recognized testing laboratory (NRTL) as
defined by OSHA in 29 CFR 1910.7, and that is acceptable to authorities having jurisdiction.
B. Comply with seismic-restraint requirements in the IBC unless requirements in this Section
are more stringent.
D. Seismic-restraint devices shall have horizontal and vertical load testing and analysis and
shall bear anchorage preapproval OPA number from OSHPD, preapproved by ICC-ES, or
preapproved by another agency acceptable to authorities having jurisdiction, showing
maximum seismic-restraint ratings. Ratings based on independent testing are preferred to
ratings based on calculations. If preapproved ratings are not available, submittals based on
independent testing are preferred. Calculations (including combining shear and tensile
loads) to support seismic-restraint designs must be signed and sealed by a qualified
professional MEEPF CONSULTANT.
E. Noise Criteria
1. Noise levels in all 8 octave bands due to equipment and duct systems shall not
exceed following NC levels:
Warehouse 50
X-Ray & general Work Rooms 40
2. For equipment which has no sound power ratings scheduled on the plans,
the contractor shall select equipment such that the fore-going noise criteria,
local ordinance noise levels, and OSHA requirements are not exceeded.
Selection procedure shall be in accordance with ASHRAE Fundamentals
Handbook 2001, Chapter 7, Sound and Vibration.
PART 2 - PRODUCTS
B. Pads: Arranged in single or multiple layers of sufficient stiffness for uniform loading over
pad area, molded with a nonslip pattern and galvanized-steel baseplates, and factory cut to
sizes that match requirements of supported equipment.
1. Outside Spring Diameter: Not less than 80 percent of the compressed height of the
spring at rated load.
2. Minimum Additional Travel: 50 percent of the required deflection at rated load.
3. Lateral Stiffness: More than 80 percent of rated vertical stiffness.
4. Overload Capacity: Support 200 percent of rated load, fully compressed, without
deformation or failure.
5. Baseplates: Factory drilled for bolting to structure and bonded to 1/4-inch- (6-mm-)
thick, rubber isolator pad attached to baseplate underside. Baseplates shall limit floor
load to 500 psig (3447 kPa).
6. Top Plate and Adjustment Bolt: Threaded top plate with adjustment bolt and cap
screw to fasten and level equipment.
F. Restrained Spring Isolators: Freestanding, steel, open-spring isolators with seismic or limit-
stop restraint.
1. Housing: Steel with resilient vertical-limit stops to prevent spring extension due to
weight being removed; factory-drilled baseplate bonded to 1/4-inch- (6-mm-) thick,
neoprene or rubber isolator pad attached to baseplate underside; and adjustable
equipment mounting and leveling bolt that acts as blocking during installation.
2. Restraint: Seismic or limit-stop as required for equipment and authorities having
jurisdiction.
3. Outside Spring Diameter: Not less than 80 percent of the compressed height of the
spring at rated load.
4. Minimum Additional Travel: 50 percent of the required deflection at rated load.
5. Lateral Stiffness: More than 80 percent of rated vertical stiffness.
6. Overload Capacity: Support 200 percent of rated load, fully compressed, without
deformation or failure.
G. Housed Spring Mounts: Housed spring isolator with integral seismic snubbers.
I. Spring Hangers: Combination coil-spring and elastomeric-insert hanger with spring and
insert in compression.
1. Frame: Steel, fabricated for connection to threaded hanger rods and to allow for a
maximum of 30 degrees of angular hanger-rod misalignment without binding or
reducing isolation efficiency.
2. Outside Spring Diameter: Not less than 80 percent of the compressed height of the
spring at rated load.
3. Minimum Additional Travel: 50 percent of the required deflection at rated load.
4. Lateral Stiffness: More than 80 percent of rated vertical stiffness.
5. Overload Capacity: Support 200 percent of rated load, fully compressed, without
deformation or failure.
6. Elastomeric Element: Molded, oil-resistant rubber or neoprene. Steel-washer-
reinforced cup to support spring and bushing projecting through bottom of frame.
7. Self-centering hanger rod cap to ensure concentricity between hanger rod and
support spring coil.
1. Frame: Steel, fabricated for connection to threaded hanger rods and to allow for a
maximum of 30 degrees of angular hanger-rod misalignment without binding or
reducing isolation efficiency.
2. Outside Spring Diameter: Not less than 80 percent of the compressed height of the
spring at rated load.
3. Minimum Additional Travel: 50 percent of the required deflection at rated load.
4. Lateral Stiffness: More than 80 percent of rated vertical stiffness.
5. Overload Capacity: Support 200 percent of rated load, fully compressed, without
deformation or failure.
6. Elastomeric Element: Molded, oil-resistant rubber or neoprene.
7. Adjustable Vertical Stop: Steel washer with neoprene washer "up-stop" on lower
threaded rod.
8. Self-centering hanger rod cap to ensure concentricity between hanger rod and
support spring coil.
K. Pipe Riser Resilient Support: All-directional, acoustical pipe anchor consisting of 2 steel
tubes separated by a minimum of 1/2-inch- (13-mm-) thick neoprene. Include steel and
neoprene vertical-limit stops arranged to prevent vertical travel in both directions. Design
support for a maximum load on the isolation material of 500 psig (3.45 MPa) and for equal
resistance in all directions.
L. Resilient Pipe Guides: Telescopic arrangement of 2 steel tubes or post and sleeve
arrangement separated by a minimum of 1/2-inch- (13-mm-) thick neoprene. Where
clearances are not readily visible, a factory-set guide height with a shear pin to allow vertical
motion due to pipe expansion and contraction shall be fitted. Shear pin shall be removable
and reinsertable to allow for selection of pipe movement. Guides shall be capable of motion
to meet location requirements.
B. See Editing Instruction No. 1 in the Evaluations for cautions about naming manufacturers
and products. Retain one of first three paragraphs and list of manufacturers below. See
Division 1 Section "Product Requirements."
1. Design Requirements: Lowest possible mounting height with not less than 1-inch
(25-mm) clearance above the floor. Include equipment anchor bolts and auxiliary
motor slide bases or rails.
2. Structural Steel: Steel shapes, plates, and bars complying with ASTM A 36/A 36M.
Bases shall have shape to accommodate supported equipment.
3. Support Brackets: Factory-welded steel brackets on frame for outrigger isolation
mountings and to provide for anchor bolts and equipment support.
D. Inertia Base: Factory-fabricated, welded, structural-steel bases and rails ready for
placement of cast-in-place concrete.
1. Design Requirements: Lowest possible mounting height with not less than 1-inch
(25-mm) clearance above the floor. Include equipment anchor bolts and auxiliary
motor slide bases or rails.
2. Structural Steel: Steel shapes, plates, and bars complying with ASTM A 36/A 36M.
Bases shall have shape to accommodate supported equipment.
3. Support Brackets: Factory-welded steel brackets on frame for outrigger isolation
mountings and to provide for anchor bolts and equipment support.
4. Fabrication: Fabricate steel templates to hold equipment anchor-bolt sleeves and
anchors in place during placement of concrete. Obtain anchor-bolt templates from
supported equipment manufacturer.
1. Structural Safety Factor: Allowable strength in tension, shear, and pullout force of
components shall be at least four times the maximum seismic forces to which they
will be subjected.
C. Snubbers: Factory fabricated using welded structural-steel shapes and plates, anchor bolts,
and replaceable resilient isolation washers and bushings.
1. Anchor bolts for attaching to concrete shall be seismic-rated, drill-in, and stud-wedge
or female-wedge type.
2. Resilient Isolation Washers and Bushings: Oil- and water-resistant neoprene.
3. Maximum 1/4-inch (6-mm) air gap, and minimum 1/4-inch- (6-mm-) thick resilient
cushion.
E. Restraint Cables: ASTM A 603 galvanized steel cables with end connections made of steel
assemblies with thimbles, brackets, swivel, and bolts designed for restraining cable service;
and with a minimum of two clamping bolts for cable engagement.
G. Bushings for Floor-Mounted Equipment Anchor Bolts: Neoprene bushings designed for rigid
equipment mountings, and matched to type and size of anchor bolts and studs.
I. Resilient Isolation Washers and Bushings: One-piece, molded, oil- and water-resistant
neoprene, with a flat washer face.
K. Adhesive Anchor Bolts: Drilled-in and capsule anchor system containing polyvinyl or
urethane methacrylate-based resin and accelerator, or injected polymer or hybrid mortar
adhesive. Provide anchor bolts and hardware with zinc-coated steel for interior applications
and stainless steel for exterior applications. Select anchor bolts with strength required for
anchor and as tested according to ASTM E 488.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas and equipment to receive vibration isolation and seismic-control devices for
compliance with requirements for installation tolerances and other conditions affecting
performance.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 APPLICATIONS
A. Multiple Pipe Supports: Secure pipes to trapeze member with clamps approved for
application by an agency acceptable to authorities having jurisdiction.
B. Hanger Rod Stiffeners: Install hanger rod stiffeners where indicated or scheduled on
Drawings to receive them and where required to prevent buckling of hanger rods due to
seismic forces.
C. Strength of Support and Seismic-Restraint Assemblies: Where not indicated, select sizes of
components so strength will be adequate to carry present and future static and seismic
loads within specified loading limits.
A. Equipment Restraints:
B. Piping Restraints:
C. Install cables so they do not bend across edges of adjacent equipment or building structure.
E. Install bushing assemblies for anchor bolts for floor-mounted equipment, arranged to
provide resilient media between anchor bolt and mounting hole in concrete base.
F. Install bushing assemblies for mounting bolts for wall-mounted equipment, arranged to
provide resilient media where equipment or equipment-mounting channels are attached to
wall.
H. Drilled-in Anchors:
1. Identify position of reinforcing steel and other embedded items prior to drilling holes
for anchors. Do not damage existing reinforcing or embedded items during coring or
drilling. Notify the STRUCTURAL CONSULTANT if reinforcing steel or other
embedded items are encountered during drilling. Locate and avoid prestressed
tendons, electrical and telecommunications conduit, and gas lines.
2. Do not drill holes in concrete or masonry until concrete, mortar, or grout has achieved
full design strength.
3. Wedge Anchors: Protect threads from damage during anchor installation. Heavy-
duty sleeve anchors shall be installed with sleeve fully engaged in the structural
element to which anchor is to be fastened.
4. Adhesive Anchors: Clean holes to remove loose material and drilling dust prior to
installation of adhesive. Place adhesive in holes proceeding from the bottom of the
hole and progressing toward the surface in such a manner as to avoid introduction of
air pockets in the adhesive.
5. Set anchors to manufacturer's recommended torque, using a torque wrench.
6. Install zinc-coated steel anchors for interior and stainless steel anchors for exterior
applications.
A. Install flexible connections in piping where they cross seismic joints, where adjacent
sections or branches are supported by different structural elements, and where the
connections terminate with connection to equipment that is anchored to a different structural
element from the one supporting the connections as they approach equipment. Comply
with requirements in Division 15 Section "Domestic Water Piping" for piping flexible
connections.
A. Testing Agency: Engage a qualified testing agency to perform tests and inspections.
3.6 ADJUSTING
B. Adjust limit stops on restrained spring isolators to mount equipment at normal operating
height. After equipment installation is complete, adjust limit stops so they are out of contact
during normal operation.
D. Adjust restraints to permit free movement of equipment within normal mode of operation.
END OF SECTION
SECTION 15076
IDENTIFICATION FOR PLUMBING PIPING AND EQUIPMENT
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
B. Division 15 will be responsible to carry out the commissioning requirements specified in this
Sections and other sections referenced. These include, but are not limited to,
commissioning, enhanced commissioning, preparation of a detailed O&M manual, and
detailed training of the EMPLOYER’S personnel.
1.2 SUMMARY
A. Section Includes:
1. Equipment labels.
2. Warning signs and labels.
3. Pipe labels.
4. Stencils.
5. Valve tags.
6. Warning tags.
1.3 SUBMITTALS
B. Samples: For color, letter style, and graphic representation required for each identification
material and device.
C. Equipment Label Schedule: Include a listing of all equipment to be labeled with the
proposed content for each label.
1.4 COORDINATION
B. Coordinate installation of identifying devices with locations of access panels and doors.
C. Install identifying devices before installing acoustical ceilings and similar concealment.
PART 2 - PRODUCTS
A. Material and Thickness: Multilayer, multicolor, plastic labels for mechanical engraving, 1/8
inch (3.2 mm) thick, and having predrilled holes for attachment hardware.
D. Maximum Temperature: Able to withstand temperatures up to 160 deg F (71 deg C).
E. Minimum Label Size: Length and width vary for required label content, but not less than 2-
1/2 by 3/4 inch (64 by 19 mm).
F. Minimum Letter Size: 1/4 inch (6.4 mm) for name of units if viewing distance is less than 24
inches (600 mm), 1/2 inch (13 mm) for viewing distances up to 72 inches (1830 mm), and
proportionately larger lettering for greater viewing distances. Include secondary lettering
two-thirds to three-fourths the size of principal lettering.
H. Adhesive: Contact-type permanent adhesive, compatible with label and with substrate.
I. Label Content: Include caution and warning information, plus emergency notification
instructions.
A. General Requirements for Manufactured Pipe Labels: Preprinted, color-coded, with lettering
indicating service, and showing flow direction.
D. Pipe Label Contents: Include identification of piping service using same designations or
abbreviations as used on Drawings, pipe size, and an arrow indicating flow direction.
2.4 STENCILS
A. Stencils: Prepared with letter sizes according to ASME A13.1 for piping; and minimum letter
height of 3/4 inch (19 mm) for access panel and door labels, equipment labels, and similar
operational instructions.
A. Valve Tags: Stamped or engraved with 1/4-inch (6.4-mm) letters for piping system
abbreviation and 1/2-inch (13-mm) numbers.
B. Valve Schedules: For each piping system, on 8-1/2-by-11-inch (A4) bond paper. Tabulate
valve number, piping system, system abbreviation (as shown on valve tag), location of valve
(room or space), normal-operating position (open, closed, or modulating), and variations for
identification. Mark valves for emergency shutoff and similar special uses.
PART 3 - EXECUTION
3.1 PREPARATION
A. Clean piping and equipment surfaces of substances that could impair bond of identification
devices, including dirt, oil, grease, release agents, and incompatible primers, paints, and
encapsulants.
B. Stenciled Pipe Label Option: Stenciled labels may be provided instead of manufactured
pipe labels, at Installer's option. Install stenciled pipe labels with painted, color-coded bands
or rectangles, complying with ASME A13.1, on each piping system.
C. Locate pipe labels where piping is exposed or above accessible ceilings in finished spaces;
machine rooms; accessible maintenance spaces such as shafts, tunnels, and plenums; and
exterior exposed locations as follows:
A. Install tags on valves and control devices in piping systems, except check valves; valves
within factory-fabricated equipment units; shutoff valves; faucets; convenience and lawn-
watering hose connections; and similar roughing-in connections of end-use fixtures and
units. List tagged valves in a valve schedule.
B. Valve-Tag Application Schedule: Tag valves according to size, shape, and color scheme
and with captions similar to those indicated in the following subparagraphs:
A. Write required message on, and attach warning tags to, equipment and other items where
required.
3.6 COMMISSIONING
END OF SECTION
SECTION 15111
GENERAL-DUTY VALVES FOR PLUMBING PIPING
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
B. Related Sections:
1. Division 2 water distribution piping Sections for general-duty and specialty valves for
site construction piping.
2. Division 15 Section 15140, 15150, 15160 plumbing piping Sections for specialty
valves applicable to those Sections only.
3. Division 15 Section 15076 "Identification for Plumbing Piping and Equipment" for
valve tags and schedules.
1.3 DEFINITIONS
1.4 SUBMITTALS
A. Source Limitations for Valves: Obtain each type of valve from single source from single
manufacturer.
B. ASME Compliance:
1. ASME B16.10 and ASME B16.34 for ferrous valve dimensions and design criteria.
2. ASME B31.1 for power piping valves.
3. ASME B31.9 for building services piping valves.
C. Use sling to handle large valves; rig sling to avoid damage to exposed parts. Do not use
handwheels or stems as lifting or rigging points.
PART 2 - PRODUCTS
B. Valve Pressure and Temperature Ratings: Not less than indicated and as required for
system pressures and temperatures.
1. Gear Actuator: For quarter-turn valves NPS 8 (DN 200) and larger.
2. Handwheel: For valves other than quarter-turn types.
3. Handlever: For quarter-turn valves NPS 6 (DN 150) and smaller except plug valves.
4. Wrench: For plug valves with square heads. Furnish EMPLOYER with 1 wrench for
every 10 plug valves, for each size square plug-valve head.
5. Chainwheel: Device for attachment to valve handwheel, stem, or other actuator; of
size and with chain for mounting height, as indicated in the "Valve Installation" Article.
E. Valves in Insulated Piping: With 2-inch (50-mm) stem extensions and the following features:
F. Valve-End Connections:
2. Description:
2. Description:
2. Description:
2. See Editing Instruction No. 1 in the Evaluations for cautions about naming
manufacturers. See Division 1 Section "Product Requirements."
3. Description:
Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
j. Port: Full.
2. Description:
2. Description:
A. 200 CWP, Iron, Single-Flange Butterfly Valves with EPDM Seat and Aluminum-Bronze Disc:
2. Description:
B. 200 CWP, Iron, Single-Flange Butterfly Valves with NBR Seat and Aluminum-Bronze Disc:
2. Description:
C. 200 CWP, Iron, Single-Flange Butterfly Valves with EPDM Seat and Ductile-Iron Disc:
2. Description:
D. 200 CWP, Iron, Single-Flange Butterfly Valves with NBR Seat and Ductile-Iron Disc:
2. on:
E. 200 CWP, Iron, Single-Flange Butterfly Valves with EPDM Seat and Stainless-Steel Disc:
2. Description:
F. 200 CWP, Iron, Single-Flange Butterfly Valves with NBR Seat and Stainless-Steel Disc:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
A. Class 125, Iron Swing Check Valves with Lever- and Spring-Closure Control:
2. Description:
B. Class 125, Iron Swing Check Valves with Lever- and Weight-Closure Control:
2. Description:
2. Description:
A. Class 125, Iron, Compact-Wafer, Center-Guided Check Valves with Metal Seat:
2. Description:
B. Class 125, Iron, Globe, Center-Guided Check Valves with Metal Seat:
2. Description:
C. Class 150, Iron, Compact-Wafer, Center-Guided Check Valves with Metal Seat:
2. Description:
D. Class 150, Iron, Globe, Center-Guided Check Valves with Metal Seat:
2. Description:
E. Class 250, Iron, Compact-Wafer, Center-Guided Check Valves with Metal Seat:
2. Description:
F. Class 250, Iron, Globe, Center-Guided Check Valves with Metal Seat:
2. Description:
G. Class 300, Iron, Compact-Wafer, Center-Guided Check Valves with Metal Seat:
2. Description:
H. Class 300, Iron, Globe, Center-Guided Check Valves with Metal Seat:
2. Description:
I. Class 125, Iron, Compact-Wafer, Center-Guided Check Valves with Resilient Seat:
2. Description:
J. Class 125, Iron, Globe, Center-Guided Check Valves with Resilient Seat:
2. Description:
K. Class 150, Iron, Compact-Wafer, Center-Guided Check Valves with Resilient Seat:
2. Description:
L. Class 150, Iron, Globe, Center-Guided Check Valves with Resilient Seat:
2. Description:
M. Class 250, Iron, Compact-Wafer, Center-Guided Check Valves with Resilient Seat:
2. Description:
N. Class 250, Iron, Globe, Center-Guided Check Valves with Resilient Seat:
2. Description:
O. Class 300, Iron, Compact-Wafer, Center-Guided Check Valves with Resilient Seat:
2. Description:
P. Class 300, Iron, Globe, Center-Guided Check Valves with Resilient Seat:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
H. Class 250, Iron, Wafer, Single-Plate Check Valves with Resilient Seat:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2. Description:
2.20 CHAINWHEELS
B. Description: Valve actuation assembly with sprocket rim, brackets, and chain.
1. Brackets: Type, number, size, and fasteners required to mount actuator on valve.
2. Attachment: For connection to ball butterfly and plug valve stems.
3. Sprocket Rim with Chain Guides: Ductile iron Ductile or cast iron Cast iron Aluminum
Bronze, of type and size required for valve. Include zinc coating.
4. Chain: Hot-dip, galvanized steel Brass Stainless steel, of size required to fit sprocket
rim.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine valve interior for cleanliness, freedom from foreign matter, and corrosion. Remove
special packing materials, such as blocks, used to prevent disc movement during shipping
and handling.
B. Operate valves in positions from fully open to fully closed. Examine guides and seats made
accessible by such operations.
C. Examine threads on valve and mating pipe for form and cleanliness.
D. Examine mating flange faces for conditions that might cause leakage. Check bolting for
proper size, length, and material. Verify that gasket is of proper size, that its material
composition is suitable for service, and that it is free from defects and damage.
A. Install valves with unions or flanges at each piece of equipment arranged to allow service,
maintenance, and equipment removal without system shutdown.
B. Locate valves for easy access and provide separate support where necessary.
E. Install chainwheels on operators butterfly or gate and plug valves NPS 4 (DN 100) and
larger and more than 96 inches (2400 mm) above floor. Extend chains to 60 inches (1520
mm) above finished floor.
3.3 ADJUSTING
A. Adjust or replace valve packing after piping systems have been tested and put into service
but before final adjusting and balancing. Replace valves if persistent leaking occurs.
a. NPS 2 (DN 50) and Smaller: Bronze non-slam check valves with bronze or
nonmetallic disc.
b. NPS 2-1/2 (DN 65) and Larger for Domestic Water: Iron non-slam check
valves with lever and weight or with spring or iron, center-guided, metal or
resilient-seat check valves.
c. NPS 2-1/2 (DN 65) and Larger for Sanitary Waste and Storm Drainage: Iron
swing check valves with lever and weight or spring.
B. If valves with specified SWP classes or CWP ratings are not available, the same types of
valves with higher SWP classes or CWP ratings may be substituted.
C. Select valves, except wafer types, with the following end connections:
1. For Copper Tubing, NPS 2 (DN 50) and Smaller: Threaded ends except where
solder-joint valve-end option is indicated in valve schedules below.
2. For Copper Tubing, NPS 2-1/2 to NPS 4 (DN 65 to DN 100): Flanged ends except
where threaded valve-end option is indicated in valve schedules below.
3. For Copper Tubing, NPS 5 (DN 125) and Larger: Flanged ends.
4. For Steel Piping, NPS 2 (DN 50) and Smaller: Threaded ends.
5. For Steel Piping, NPS 2-1/2 to NPS 4 (DN 65 to DN 100): Flanged ends except
where threaded valve-end option is indicated in valve schedules below.
6. For Steel Piping, NPS 5 (DN 125) and Larger: Flanged ends.
7. For Grooved-End Copper Tubing and Steel Piping: Valve ends may be grooved.
1. Bronze and Brass Valves: May be provided with solder-joint ends instead of
threaded ends.
2. Bronze Angle Valves: Class 125 nonmetallic disc.
3. Ball Valves: Two Three piece, full port, brass or bronze with stainless-steel trim.
4. Bronze Swing Check Valves: Class 125 nonmetallic disc.
5. Bronze Gate Valves: Class 125 NRS
1. Iron Valves, NPS 2-1/2 to NPS 4 (DN 65 to DN 100): May be provided with threaded
ends instead of flanged ends.
2. Iron Ball Valves: Class 150.
3. Iron, Single-Flange Butterfly Valves: 200 CWP, EPDM seat, ductile-iron disc.
4. Iron, Grooved-End Butterfly Valves: 300 CWP.
5. Iron Non-Slam Check Valves: Class 250, nonmetallic-to-metal seats.
6. Iron Swing Check Valves with Closure Control: Class 125, lever and spring.
7. Iron, Grooved-End Swing Check Valves: 300 CWP.
8. Iron, Center-Guided Check Valves: Class 250 or Class 300, compact-wafer resilient
seat.
9. Iron, Plate-Type Check Valves: Class 250 or Class 300; dual plate; resilient seat.
10. Iron Gate Valves: Class 300, OS&Y.
11. Iron Globe Valves: Class 300.
1. Bronze and Brass Valves: May be provided with solder-joint ends instead of
threaded ends.
2. Bronze Angle Valves: Class 125, nonmetallic or stainless-steel disc.
3. Ball Valves: Two or Three piece, full port, brass or bronze with stainless-steel trim.
1. Iron Valves, NPS 2-1/2 to NPS 4 (DN 65 to DN 100): May be provided with threaded
ends instead of flanged ends.
2. Iron Ball Valves: Class 150.
3. Iron Swing Check Valves: Class 125 [nonmetallic-to-metal seats.
4. Iron Swing Check Valves with Closure Control: Class 125, lever and weight.
5. Iron, Grooved-End Swing Check Valves: 300 CWP.
6. Iron Gate Valves: Class 125, NRS
7. Iron Globe Valves: [Class 125] [Class 250].
8. Lubricated Plug Valves: Class 125 regular gland flanged.
END OF SECTION
SECTION 15140
DOMESTIC WATER PIPING
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
B. Division 15 will be responsible to carry out the commissioning requirements specified in this
and other sections referenced. These include, but are not limited to, commissioning,
enhanced commissioning, preparation of a detailed O&M manual, and detailed training of
the EMPLOYER’S personnel.
1.2 SUMMARY
A. Section Includes:
1. Under-building slab and aboveground domestic water pipes, tubes, fittings, and
specialties inside the building.
2. Encasement for piping.
3. Flexible connectors.
4. Water meters furnished by utility company for installation by GENERAL
CONTRACTOR.
5. Water meters.
6. Escutcheons.
7. Sleeves and sleeve seals.
8. Wall penetration systems.
B. Related Section:
1. Division 2 Section "Water Distribution" for water-service piping and water meters
outside the building from source to the point where water-service piping enters the
building.
A. Seismic Performance: Domestic water piping and support and installation shall withstand
effects of earthquake motions determined according to ASCE/SEI 7.
1.
1.4 SUBMITTALS
1. Specialty valves.
2. Transition fittings.
3. Dielectric fittings.
4. Flexible connectors.
5. Water meters.
6. Backflow preventers, Vacuum breakers, Backflow preventers and vacuum breakers.
7. Escutcheons.
8. Sleeves and sleeve seals.
9. Water penetration systems.
B. LEED Submittal:
1. Product Data for Credit EQ 4.1: For solvent cements and adhesive primers, including
printed statement of VOC content.
D. Coordination Drawings: For piping in equipment rooms and other congested areas, drawn
to scale, on which the following items are shown and coordinated with each other, using
input from Installers of the items involved:
1. Fire-suppression-water piping.
2. Domestic water piping.
3. Compressed air piping.
4. HVAC hydronic piping.
A. Piping materials shall bear label, stamp, or other markings of specified testing agency.
B. Comply with NSF 14 for plastic, potable domestic water piping and components.
C. Comply with NSF 61 for potable domestic water piping and components.
A. Interruption of Existing Water Service: Do not interrupt water service to facilities occupied
by EMPLOYER or others unless permitted under the following conditions and then only after
arranging to provide temporary water service according to requirements indicated:
1.7 COORDINATION
A. Coordinate sizes and locations of concrete bases with actual equipment provided.
PART 2 - PRODUCTS
A. Comply with requirements in "Piping Schedule" Article for applications of pipe, tube, fitting
materials, and joining methods for specific services, service locations, and pipe sizes.
A. Polypropylene Pipes (PPR) PN-20 with Fusion Joint Connections DIN 16968/DIN16969.
A. High Density Polyethylene (HDPE) Pipes, Fittings & Valves. DIN 8074/DIN8075, jointing
shall be as follows:
1. Pipes sizes 150mm and larger – Butt fusion joint and fittings (including discharge to
equipment/tank).
2. Connection to pump – Flange adapter.
A. Stainless Steel Pipes & Fittings, Seamless Pipes Grade 304 & 316 ASTM 167, 240, 666
A. Pipe-Flange Gasket Materials: AWWA C110, rubber, flat face, 1/8 inch (3.2 mm) thick or
ASME B16.21, nonmetallic and asbestos free, unless otherwise indicated; full-face or ring
type unless otherwise indicated.
B. Metal, Pipe-Flange Bolts and Nuts: ASME B18.2.1, carbon steel unless otherwise
indicated.
C. Solder Filler Metals: ASTM B 32, lead-free alloys. Include water-flushable flux according to
ASTM B 813.
D. Brazing Filler Metals: AWS A5.8/A5.8M, BCuP Series, copper-phosphorus alloys for
general-duty brazing unless otherwise indicated.
E. Solvent Cements for Joining CPVC Piping and Tubing: ASTM F 493.
1. Use CPVC solvent cement that has a VOC content of 490 g/L or less when calculated
according to 40 CFR 59, Subpart D (EPA Method 24).
2. Use adhesive primer that has a VOC content of 550 g/L or less when calculated
according to 40 CFR 59, Subpart D (EPA Method 24).
F. Solvent Cements for Joining PVC Piping: ASTM D 2564. Include primer according to
ASTM F 656.
1. Use PVC solvent cement that has a VOC content of 510 g/L or less when calculated
according to 40 CFR 59, Subpart D (EPA Method 24).
2. Use adhesive primer that has a VOC content of 550 g/L or less when calculated
according to 40 CFR 59, Subpart D (EPA Method 24).
G. Plastic, Pipe-Flange Gaskets, Bolts, and Nuts: Type and material recommended by piping
system manufacturer unless otherwise indicated.
B. Form: Tube.
D. Color: Natural
A. General Requirements:
A. General Requirements: Assembly of copper alloy and ferrous materials or ferrous material
body with separating nonconductive insulating material suitable for system fluid, pressure,
and temperature.
B. Dielectric Unions:
2. Description:
a. Pressure Rating: [150 psig (1035 kPa)] [250 psig (1725 kPa)] at 180 deg F (82
deg C).
b. End Connections: Solder-joint copper alloy and threaded ferrous.
C. Dielectric Flanges:
2. Description:
D. Dielectric-Flange Kits:
2. Description:
E. Dielectric Couplings:
2. Description:
a. Galvanized-steel coupling.
b. Pressure Rating: 300 psig (2070 kPa) at 225 deg F (107 deg C).
c. End Connections: Female threaded.
d. Lining: Inert and noncorrosive, thermoplastic.
F. Dielectric Nipples:
2. Description:
2. Description:
C.
1. Acceptable Manufacturers: See section 15007 “Alternative Equipment and Supplier”.
2. Description:
2. Description:
E. Remote Registration System: Direct-reading type complying with AWWA C706; modified
with signal transmitting assembly, low-voltage connecting wiring, and remote register
assembly as required by utility company.
F. Remote Registration System: Encoder type complying with AWWA C707; modified with
signal transmitting assembly, low-voltage connecting wiring, and remote register assembly
as required by utility company.
2.11 ESCUTCHEONS
A. General: Manufactured ceiling, floor, and wall escutcheons and floor plates.
B. One Piece, Cast Brass: Polished, chrome-plated or rough-brass finish with setscrews.
C. One Piece, Deep Pattern: Deep-drawn, box-shaped brass with chrome-plated finish.
D. One Piece, Stamped Steel: Chrome-plated finish with [setscrew] [or] [spring clips].
E. Split Casting, Cast Brass: Polished, chrome-plated or rough-brass finish with concealed
hinge and setscrew.
F. Split Plate, Stamped Steel: Chrome-plated finish with exposed-rivet hinge, or spring clips.
2.12 SLEEVES
A. Cast-Iron Wall Pipes: Fabricated of cast iron, and equivalent to ductile-iron pressure pipe,
with plain ends and integral waterstop unless otherwise indicated.
C. Molded-PE Sleeves: Reusable, PE, tapered-cup shaped, and smooth outer surface with
nailing flange for attaching to wooden forms.
D. Molded-PVC Sleeves: Permanent, with nailing flange for attaching to wooden forms.
F. Galvanized-Steel-Pipe Sleeves: ASTM A 53/A 53M, Type E, Grade B, Schedule 40, zinc-
coated, with plain ends.
G. Stack Sleeve Fittings: Manufactured, cast-iron sleeve with integral clamping flange. Include
clamping ring and bolts and nuts for membrane flashing.
B. Description: Modular sealing element unit, designed for field assembly, used to fill annular
space between pipe and sleeve.
1. SIGMA.
B. Description: Wall-sleeve assembly, consisting of housing and gland, gaskets, and pipe
sleeve.
2.15 GROUT
PART 3 - EXECUTION
3.1 EARTHWORK
A. Comply with requirements in Division 2 Section "Earthwork" for excavating, trenching, and
backfilling.
A. Drawing plans, schematics, and diagrams indicate general location and arrangement of
domestic water piping. Indicated locations and arrangements are used to size pipe and
calculate friction loss, expansion, and other design considerations. Install piping as
indicated unless deviations to layout are approved on Coordination Drawings.
B. Install copper tubing under building slab according to CDA's "Copper Tube Handbook."
C. Install ductile-iron piping under building slab with restrained joints according to AWWA C600
and AWWA M41.
E. Install shutoff valve, hose-end drain valve, strainer, pressure gage, and test tee with valve,
inside the building at each domestic water service entrance. Division 15 Section 15145
"Domestic Water Piping Specialties" for drain valves and strainers.
H. Install domestic water piping level with 0.25 percent slope downward toward drain and
plumb.
I. Rough-in domestic water piping for water-meter installation according to utility company's
requirements.
K. Install piping concealed from view and protected from physical contact by building
occupants unless otherwise indicated and except in equipment rooms and service areas.
L. Install piping indicated to be exposed and piping in equipment rooms and service areas at
right angles or parallel to building walls. Diagonal runs are prohibited unless specifically
indicated otherwise.
M. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal,
and coordinate with other services occupying that space.
N. Install piping adjacent to equipment and specialties to allow service and maintenance.
P. Install nipples, unions, special fittings, and valves with pressure ratings the same as or
higher than system pressure rating used in applications below unless otherwise indicated.
S. Install PEX piping with loop at each change of direction of more than 90 degrees.
T. Install unions in copper tubing at final connection to each piece of equipment, machine, and
specialty.
U. Install pressure gages on suction and discharge piping from each plumbing pump and
packaged booster pump.
A. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.
B. Remove scale, slag, dirt, and debris from inside and outside of pipes, tubes, and fittings
before assembly.
C. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut
threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and
restore full ID. Join pipe fittings and valves as follows:
D. Brazed Joints: Join copper tube and fittings according to CDA's "Copper Tube Handbook,"
"Brazed Joints" Chapter.
E. Soldered Joints: Apply ASTM B 813, water-flushable flux to end of tube. Join copper tube
and fittings according to ASTM B 828 or CDA's "Copper Tube Handbook."
F. Pressure-Sealed Joints: Join copper tube and pressure-seal fittings with tools
recommended by fitting manufacturer.
G. Copper-Tubing, Push-on Joints: Clean end of tube. Measure insertion depth with
manufacturer's depth gage. Join copper tube and push-on-joint fittings by inserting tube to
measured depth.
H. Extruded-Tee Connections: Form tee in copper tube according to ASTM F 2014. Use tool
designed for copper tube; drill pilot hole, form collar for outlet, dimple tube to form seating
stop, and braze branch tube into collar.
I. Copper-Tubing Grooved Joints: Roll groove end of tube. Assemble coupling with housing,
gasket, lubricant, and bolts. Join copper tube and grooved-end fittings according to
AWWA C606 for roll-grooved joints.
J. Ductile-Iron-Piping Grooved Joints: Cut groove end of pipe. Assemble coupling with
housing, gasket, lubricant, and bolts. Join ductile-iron pipe and grooved-end fittings
according to AWWA C606 for ductile-iron-pipe, cut-grooved joints.
K. Steel-Piping Grooved Joints: Cut groove end of pipe. Assemble coupling with housing,
gasket, lubricant, and bolts. Join steel pipe and grooved-end fittings according to
AWWA C606 for steel-pipe grooved joints.
L. Flanged Joints: Select appropriate asbestos-free, nonmetallic gasket material in size, type,
and thickness suitable for domestic water service. Join flanges with gasket and bolts
according to ASME B31.9.
M. Plastic Piping Solvent-Cement Joints: Clean and dry joining surfaces. Join pipe and fittings
according to the following:
1. Comply with ASTM F 402 for safe-handling practice of cleaners, primers, and solvent
cements. Apply primer.
2. CPVC Piping: Join according to ASTM D 2846/D 2846M Appendix.
3. PVC Piping: Join according to ASTM D 2855.
O. Dissimilar-Material Piping Joints: Make joints using adapters compatible with materials of
both piping systems.
B. Install shutoff valve close to water main on each branch and riser serving plumbing fixtures
or equipment, on each water supply to equipment, and on each water supply to plumbing
fixtures that do not have supply stops. Use ball or gate valves for piping NPS 2 (DN 50) and
smaller. Use butterfly or gate valves for piping NPS 2-1/2 (DN 65) and larger.
C. Install drain valves for equipment at base of each water riser, at low points in horizontal
piping, and where required to drain water piping. Drain valves are specified in Division 15
Section 15145 "Domestic Water Piping Specialties."
1. Hose-End Drain Valves: At low points in water mains, risers, and branches.
2. Stop-and-Waste Drain Valves: Instead of hose-end drain valves where indicated.
D. Install balancing valve in each hot-water circulation return branch and discharge side of
each pump and circulator. Set balancing valves partly open to restrict but not stop flow.
Use ball valves for piping NPS 2 (DN 50) and smaller and butterfly valves for piping NPS 2-
1/2 (DN 65) and larger. Comply with requirements in Division 15 Section 15145 "Domestic
Water Piping Specialties" for balancing valves.
E. Install calibrated balancing valves in each hot-water circulation return branch and discharge
side of each pump and circulator. Set calibrated balancing valves partly open to restrict but
not stop flow. Comply with requirements in Division 15 Section 15145 "Domestic Water
Piping Specialties" for calibrated balancing valves.
C. Transition Fittings in Aboveground Domestic Water Piping NPS 2 (DN 50) and Smaller:
Plastic-to-metal transition fittings or unions.
A. Install dielectric fittings in piping at connections of dissimilar metal piping and tubing.
B. Dielectric Fittings for NPS 2 (DN 50) and Smaller: Use dielectric couplings or nipples.
C. Dielectric Fittings for NPS 2-1/2 to NPS 4 (DN 65 to DN 100): Use dielectric flanges.
D. Dielectric Fittings for NPS 5 (DN 125) and Larger: Use dielectric flange kits.
A. Install flexible connectors in suction and discharge piping connections to each domestic
water pump.
A. Rough-in domestic water piping for water meter installation and install water meters
according to utility company's requirements.
C. Install water meters according to AWWA M6, utility company's requirements, and the
following:
D. Install displacement-type water meters with shutoff valve on water-meter inlet. Install valve
on water-meter outlet and valved bypass around meter unless prohibited by authorities
having jurisdiction.
E. Install turbine-type water meters with shutoff valve on water-meter inlet. Install valve on
water-meter outlet and valved bypass around meter unless prohibited by authorities having
jurisdiction.
F. Install compound-type water meters with shutoff valves on water-meter inlet and outlet and
on valved bypass around meter. Support meters, valves, and piping on brick or concrete
piers.
G. Install fire-service water meters with shutoff valves on water-meter inlet and outlet and on
full-size valved bypass around meter. Support meter, valves, and piping on brick or
concrete piers.
A. Comply with requirements in Division 15 Section 15073 "Vibration and Seismic Controls for
Plumbing Piping and Equipment" for seismic-restraint devices.
B. Comply with requirements in Division 15 Section 15061 "Hangers and Supports for
Plumbing Piping and Equipment" for pipe hanger and support products and installation.
a. 100 Feet (30 m) and Less: MSS Type 1, adjustable, steel clevis hangers.
b. Longer Than 100 Feet (30 m): MSS Type 43, adjustable roller hangers.
c. Longer Than 100 Feet (30 m) If Indicated: MSS Type 49, spring cushion rolls.
3. Multiple, Straight, Horizontal Piping Runs 100 Feet (30 m) or Longer: MSS Type 44,
pipe rolls. Support pipe rolls on trapeze.
4. Base of Vertical Piping: MSS Type 52, spring hangers.
D. Rod diameter may be reduced one size for double-rod hangers, to a minimum of 3/8 inch
(10 mm).
E. Install hangers for PPR pipe with the following maximum horizontal spacing and minimum
rod diameters:
1. NPS 3/4 (DN 20) and Smaller: 30 inches (750 mm) with 3/8-inch (10-mm) rod.
2. NPS 1 and NPS 1-1/4 (DN 25 and DN 32): 33 inches (850 mm) with 3/8-inch (10-
mm) rod.
3. NPS 1-1/2 and NPS 2 (40 and DN 50): 43 inches (1100 mm) with 3/8-inch (10-mm)
rod.
4. NPS 2-1/2 (DN 65): 59 inches (1500 mm) with 1/2-inch (13-mm) rod.
5. NPS 3 to NPS 5 (DN 75 to DN 125): 71 inches (1800 m) with 1/2-inch (13-mm) rod.
G. Install hangers for steel piping with the following maximum horizontal spacing and minimum
rod diameters:
1. NPS 1-1/4 (DN 32) and Smaller: 84 inches (2100 mm) with 3/8-inch (10-mm) rod.
2. NPS 1-1/2 (DN 40): 108 inches (2700 mm) with 3/8-inch (10-mm) rod.
3. NPS 2 (DN 50): 10 feet (3 m) with 3/8-inch (10-mm) rod.
4. NPS 2-1/2 (DN 65): 11 feet (3.4 m) with 1/2-inch (13-mm) rod.
5. NPS 3 and NPS 3-1/2 (DN 80 and DN 90): 12 feet (3.7 m) with 1/2-inch (13-mm) rod.
6. NPS 4 and NPS 5 (DN 100 and DN 125): 12 feet (3.7 m) with 5/8-inch (16-mm) rod.
7. NPS 6 (DN 150): 12 feet (3.7 m) with 3/4-inch (19-mm) rod.
8. NPS 8 to NPS 12 (DN 200 to DN 300): 12 feet (3.7 m) with 7/8-inch (22-mm) rod.
H. Install supports for vertical steel piping every 15 feet (4.5 m).
I. Install vinyl-coated hangers for CPVC piping with the following maximum horizontal spacing
and minimum rod diameters:
1. NPS 1 (DN 25) and Smaller: 36 inches (900 mm) with 3/8-inch (10-mm) rod.
2. NPS 1-1/4 to NPS 2 (DN 32 to DN 50): 48 inches (1200 mm) with 3/8-inch (10-mm)
rod.
3. NPS 2-1/2 to NPS 3-1/2 (DN 65 to DN 90): 48 inches (1200 mm) with 1/2-inch (13-
mm) rod.
4. NPS 4 and NPS 5 (DN 100 and DN 125): 48 inches (1200 mm) with 5/8-inch (16-
mm) rod.
5. NPS 6 (DN 150): 48 inches (1200 mm) with 3/4-inch (19-mm) rod.
6. NPS 8 (DN 200): 48 inches (1200 mm) with 7/8-inch (22-mm) rod.
J. Install supports for vertical CPVC piping every 60 inches (1500 mm) for NPS 1 (DN 25) and
smaller, and every 72 inches (1800 mm) for NPS 1-1/4 (DN 32) and larger.
K. Install vinyl-coated hangers for PEX piping with the following maximum horizontal spacing
and minimum rod diameters:
1. NPS 1 (DN 25) and Smaller: 32 inches (815 mm) with 3/8-inch (10-mm) rod.
L. Install hangers for vertical PEX piping every 48 inches (1200 mm).
M. Install vinyl-coated hangers for PVC piping with the following maximum horizontal spacing
and minimum rod diameters:
1. NPS 2 (DN 50) and Smaller: 48 inches (1200 mm) with 3/8-inch (10-mm) rod.
2. NPS 2-1/2 to NPS 3-1/2 (DN 65 to DN 90): 48 inches (1200 mm) with 1/2-inch (13-
mm) rod.
3. NPS 4 and NPS 5 (DN 100 and DN 125): 48 inches (1200 mm) with 5/8-inch (16-
mm) rod.
4. NPS 6 (DN 150): 48 inches (1200 mm) with 3/4-inch (19-mm) rod.
5. NPS 8 (DN 200): 48 inches (1200 mm) with 7/8-inch (22-mm) rod.
N. Install supports for vertical PVC piping every 48 inches (1200 mm).
O. Support piping and tubing not listed in this article according to MSS SP-69 and
manufacturer's written instructions.
3.10 CONNECTIONS
B. Install piping adjacent to equipment and machines to allow service and maintenance.
C. Connect domestic water piping to exterior water-service piping. Use transition fitting to join
dissimilar piping materials.
D. Connect domestic water piping to water-service piping with shutoff valve; extend and
connect to the following:
1. Piping with Fitting or Sleeve Protruding from Wall: One piece, deep pattern.
2. Bare Piping at Wall and Floor Penetrations in Finished Spaces: One piece, cast
brass with polished chrome-plated finish.
3. Bare Piping at Ceiling Penetrations in Finished Spaces: One piece, cast brass with
polished chrome-plated finish.
4. Bare Piping in Unfinished Service Spaces: One piece, cast brass with polished
chrome-plated finish.
5. Bare Piping in Equipment Rooms: One piece, stamped steel with set screw.
6. Bare Piping at Floor Penetrations in Equipment Rooms: One-piece floor plate.
A. General Requirements: Install sleeves for pipes and tubes passing through penetrations in
floors, partitions, roofs, and walls.
C. Permanent sleeves are not required for holes formed by removable PE sleeves.
D. Cut sleeves to length for mounting flush with both surfaces unless otherwise indicated.
E. Install sleeves in new partitions, slabs, and walls as they are built.
F. For interior wall penetrations, seal annular space between sleeve and pipe or pipe insulation
using joint sealants appropriate for size, depth, and location of joint. Comply with
requirements in Division 7 Section "Joint Sealants" for joint sealants.
G. For exterior wall penetrations above grade, seal annular space between sleeve and pipe
using joint sealants appropriate for size, depth, and location of joint. Comply with
requirements in Division 7 Section "Joint Sealants" for joint sealants.
H. For exterior wall penetrations below grade, seal annular space between sleeve and pipe
using sleeve seals specified in this Section.
I. Seal space outside of sleeves in concrete slabs and walls with grout.
J. Install sleeves that are large enough to provide 1/4-inch (6.4-mm) annular clear space
between sleeve and pipe or pipe insulation unless otherwise indicated.
1. Sleeves for Piping Passing through Concrete Floor Slabs: Steel pipe.
2. Sleeves for Piping Passing through Concrete Floor Slabs of Mechanical Equipment
Areas or Other Wet Areas: Steel pipe.
a. PVC pipe sleeves for pipes smaller than NPS 6 (DN 150).
b. Galvanized-steel sheet sleeves for pipes NPS 6 (DN 150) and larger.
c. Exception: Sleeves are not required for water supply tubes and waste pipes
for individual plumbing fixtures if escutcheons will cover openings.
4. Sleeves for Piping Passing through Concrete Roof Slabs: Steel pipe.
a. Steel pipe sleeves for pipes smaller than NPS 6 (DN 150).
b. Cast-iron wall pipe sleeves for pipes NPS 6 (DN 150) and larger.
c. Install sleeves that are large enough to provide 1-inch (25-mm) annular clear
space between sleeve and pipe or pipe insulation when sleeve seals are used.
d. Do not use sleeves when wall penetration systems are used.
a. Steel pipe sleeves for pipes smaller than NPS 6 (DN 150).
b. Galvanized-steel sheet sleeves for pipes NPS 6 (DN 150) and larger.
L. Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions, ceilings, and
floors at pipe penetrations. Seal pipe penetrations with firestop materials. Comply with
requirements in Division 7 Section "Through-Penetration Firestop Systems" for firestop
materials and installations.
A. Install sleeve seals in sleeves in exterior concrete walls at water-service piping entries into
building.
B. Select type and number of sealing elements required for pipe material and size. Position
pipe in center of sleeve. Assemble sleeve seal components and install in annular space
between pipe and sleeve. Tighten bolts against pressure plates that cause sealing
elements to expand and make watertight seal.
B. Assemble wall penetration system components with sleeve pipe. Install so that end of
sleeve pipe and face of housing are flush with wall. Adjust locking devices to secure sleeve
pipe in housing.
3.15 IDENTIFICATION
B. Piping Inspections:
1. Do not enclose, cover, or put piping into operation until it has been inspected and
approved by authorities having jurisdiction.
2. During installation, notify authorities having jurisdiction at least one day before
inspection must be made. Perform tests specified below in presence of authorities
having jurisdiction:
3. Reinspection: If authorities having jurisdiction find that piping will not pass tests or
inspections, make required corrections and arrange for reinspection.
4. Reports: Prepare inspection reports and have them signed by authorities having
jurisdiction.
C. Piping Tests:
1. Fill domestic water piping. Check components to determine that they are not air
bound and that piping is full of water.
2. Test for leaks and defects in new piping and parts of existing piping that have been
altered, extended, or repaired. If testing is performed in segments, submit a separate
report for each test, complete with diagram of portion of piping tested.
3. Leave new, altered, extended, or replaced domestic water piping uncovered and
unconcealed until it has been tested and approved. Expose work that was covered or
concealed before it was tested.
4. Cap and subject piping to static water pressure of 50 psig (345 kPa) above operating
pressure, without exceeding pressure rating of piping system materials. Isolate test
source and allow to stand for four hours. Leaks and loss in test pressure constitute
defects that must be repaired.
5. Repair leaks and defects with new materials and retest piping or portion thereof until
satisfactory results are obtained.
6. Prepare reports for tests and for corrective action required.
D. Domestic water piping will be considered defective if it does not pass tests and inspections.
3.17 ADJUSTING
5. Remove plugs used during testing of piping and for temporary sealing of piping during
installation.
6. Remove and clean strainer screens. Close drain valves and replace drain plugs.
7. Remove filter cartridges from housings and verify that cartridges are as specified for
application where used and are clean and ready for use.
8. Check plumbing specialties and verify proper settings, adjustments, and operation.
3.18 CLEANING
A. Clean and disinfect potable and non-potable domestic water piping as follows:
1. Purge new piping and parts of existing piping that have been altered, extended, or
repaired before using.
2. Use purging and disinfecting procedures prescribed by authorities having jurisdiction;
if methods are not prescribed, use procedures described in either AWWA C651 or
AWWA C652 or follow procedures described below:
a. Flush piping system with clean, potable water until dirty water does not appear
at outlets.
b. Fill and isolate system according to either of the following:
c. Flush system with clean, potable water until no chlorine is in water coming from
system after the standing time.
d. Submit water samples in sterile bottles to authorities having jurisdiction.
Repeat procedures if biological examination shows contamination.
1. Purge new piping and parts of existing piping that have been altered, extended, or
repaired before using.
2. Use purging procedures prescribed by authorities having jurisdiction or; if methods
are not prescribed, follow procedures described below:
a. Flush piping system with clean, potable water until dirty water does not appear
at outlets.
b. Submit water samples in sterile bottles to authorities having jurisdiction.
Repeat procedures if biological examination shows contamination.
D. Clean interior of domestic water piping system. Remove dirt and debris as work
progresses.
A. Transition and special fittings with pressure ratings at least equal to piping rating may be
used in applications below unless otherwise indicated.
B. Flanges and unions may be used for aboveground piping joints unless otherwise indicated.
C. Fitting Option: Extruded-tee connections and brazed joints may be used on aboveground
copper tubing.
D. Under-building-slab, domestic water, building service piping, NPS 3 (DN 80) and smaller,
shall be one of the following:
1. High Density Polyethylene (HDPE) Pipes, Fitting & Valves. DIN 8074/
DIN 8075, jointing shall be as follows:
• Pipes sizes 150mm and larger – Butt fusion joint and fittings (including suction and
discharge to equipment /tank).
• Connection to pump – Flange adapter.Retain "one of" option in first paragraph below
to allow GENERAL CONTRACTOR to select piping materials from those retained.
Piping for this application matches exterior underground water-service piping
specified in Division 2 Section "Water Distribution."
E. Aboveground domestic water piping, NPS 2 (DN 50) and smaller, shall be one of the
following:
1. Polypropylene Pipes (PPR) PN-20 with Fusion Joint Connections DIN 16968/DIN 16969
• Connection to each fixture – compression joint fittings.
• Horizontal suspended piping – Socket fusion joint and fittings.
• Riser (including main branch out) – Electrofusion joint and fittings.
F. Aboveground domestic water piping, NPS 2-1/2 to NPS 4 (DN 65 to DN 100), shall be[ one
of] the following:
1. Polypropylene Pipes (PPR) PN-20 with Fusion Joint Connections DIN 16968/DIN 16969
• Connection to each fixture – compression joint fittings.
• Horizontal suspended piping – Socket fusion joint and fittings.
• Riser (including main branch out) – Electrofusion joint and fittings.
A. Drawings indicate valve types to be used. Where specific valve types are not indicated, the
following requirements apply:
1. Shutoff Duty: Use ball or gate valves for piping NPS 2 (DN 50) and smaller. Use
butterfly, ball, or gate valves with flanged ends for piping NPS 2-1/2 (DN 65) and
larger.
2. Throttling Duty: Use ball or globe valves for piping NPS 2 (DN 50) and smaller. Use
butterfly or ball valves with flanged ends for piping NPS 2-1/2 (DN 65) and larger.
3. Hot-Water Circulation Piping, Balancing Duty: Calibrated balancing valves.
4. Drain Duty: Hose-end drain valves.
B. Use check valves to maintain correct direction of domestic water flow to and from
equipment.
3.21 DEMONSTRATION
END OF SECTION
SECTION 15145
DOMESTIC WATER PIPING SPECIALTIES
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
1. Vacuum breakers.
2. Backflow preventers.
3. Water pressure-reducing valves.
4. Balancing valves.
5. Strainers.
6. Hose stations.
7. Hose bibbs.
8. Drain valves.
9. Water hammer arresters.
10. Air vents.
11. Trap-seal primer valves.
12. Trap-seal primer systems.
A. Minimum Working Pressure for Domestic Water Piping Specialties: 150 psig (1035 kPa),
unless otherwise indicated.
1.4 SUBMITTALS
D. Operation and Maintenance Data: For domestic water piping specialties to include in
emergency, operation, and maintenance manuals.
B. NSF Compliance:
1. Comply with NSF 14, "Plastics Piping Components and Related Materials," for plastic
domestic water piping components.
2. Comply with NSF 61, "Drinking Water System Components - Health Effects;
Sections 1 through 9."
PART 2 - PRODUCTS
6. End Connections: Threaded for NPS 2 (DN 50) and smaller; flanged, for NPS 2-1/2
(DN 65) and larger.
7. Configuration: Designed for horizontal, straight through, vertical inlet, horizontal
center section, and vertical outlet or vertical flow.
8. Accessories:
a. Valves: Ball type with threaded ends on inlet and outlet of NPS 2 (DN 50) and
smaller; outside screw and yoke gate-type with flanged ends on inlet and outlet
of NPS 2-1/2 (DN 65) and larger.
b. Air-Gap Fitting: ASME A112.1.2, matching backflow-preventer connection.
a. Valves: Ball type with threaded ends on inlet and outlet of NPS 2 (DN 50) and
smaller; outside screw and yoke gate-type with flanged ends on inlet and outlet
of NPS 2-1/2 (DN 65) and larger.
2. Description: Factory calibrated, with gages, fittings, hoses, and carrying case with
test-procedure instructions.
A. Water Regulators
C. Accessories: Meter hoses, fittings, valves, differential pressure meter, and carrying case.
A. Y-Pattern Strainers:
1. Pressure Rating: 150 psig (1035 kPa) minimum, unless otherwise indicated.
2. Body: Bronze for NPS 2 (DN 50) and smaller; cast iron with interior lining complying
with AWWA C550 or FDA-approved, epoxy coating and for NPS 2-1/2 (DN 65) and
larger.
3. End Connections: Threaded for NPS 2 (DN 50) and smaller; flanged for NPS 2-1/2
(DN 65) and larger.
4. Screen: Stainless steel with round perforations, unless otherwise indicated.
5. Perforation Size:
a. Strainers NPS 2 (DN 50) and Smaller: 0.020 inch (0.51 mm), 0.033 inch (0.84
mm), 0.062 inch (1.57 mm).
b. Strainers NPS 2-1/2 to NPS 4 (DN 65 to DN 100): 0.045 inch (1.14 mm),
0.062 inch (1.57 mm), 0.125 inch (3.18 mm).
c. Strainers NPS 5 (DN 125) and Larger: 0.10 inch (2.54 mm), 0.125 inch (3.18
mm), 0.25 inch (6.35 mm).
8. Supply Fittings: Two gate, globe, or ball valves and check valves and copper, water
tubing. Omit check valves if check stops are included with fitting.
9. Hose: Manufacturer's standard, for service fluid, temperature, and pressure; long.
10. Nozzle: With hand squeeze on-off control.
11. Vacuum Breaker: Integral or factory-installed, nonremovable, manual-drain-type,
hose-connection vacuum breaker complying with ASSE 1011 or backflow preventer
complying with ASSE 1052; and garden-hose thread complying with ASME B1.20.7
on outlet.
A. Hose Bibbs:
1. Standard: MSS SP-110 for ball valves or MSS SP-80 for gate valves.
2. Pressure Rating: 200-psig (1380-kPa) minimum CWP or Class 125.
3. Size: NPS 3/4 (DN 20).
4. Body: Copper alloy or ASTM B 62 bronze.
5. Drain: NPS 1/8 (DN 6) side outlet with cap.
1. Body: Bronze.
2. Pressure Rating: 125-psig (860-kPa) minimum pressure rating at 140 deg F (60
deg C).
3. Float: Replaceable, corrosion-resistant metal.
4. Mechanism and Seat: Stainless steel.
5. Size: NPS 1/2 (DN 15) minimum inlet.
6. Inlet and Vent Outlet End Connections: Threaded.
A. The depth filters shall remove particular matter, turbidity and organics from water at
normal flow rate of 12.62 lps with a pressure drop of 10 m.
B. The filter tank shall be 1500mm in diameter. The sideshell height shall be 1500mm,
sufficient to allow adequate freeboard space during the backwashing. The tank shall
be designed for 125 psi ASME construction. The tank shall be supported by steel legs
that permit skid mounting and apply with phenolic epoxy to a 10 mil thickness and
o
then baked at 450 C. The exterior shall be sand blasted, painted with a rust-inhibiting
primer, and then finished with a gloss epoxy top coat of 15 mil. The tank shall be
equipped with an opening in the top head for mineral filling and periodic inspection.
C. The filter tank shall have stainless upper distributor which shall disperse water later-
ally to minimize channelling within the media bed. No slots shall face upward minimiz-
ing the opportunity of channelling. Proper underbedding media shall be provided to
aid in the even collection of water and make efficient use of filtering capability of the
media.
D. The filter tank shall have a four layer media bed which is designed to operate as a
depth filter rather than a surface filter. The top layer shall collect coarse turbidity. The
middle layer shall accumulate particles normally trapped by sand filters. The bottom
layer of high density fine material shall polish the water by removing particles down to
10 microns in size. Mineral density, particle size, uniformity coefficient, and depth of
each layer shall be carefully controlled to assure proper stratification after backwash,
and optimum performance in service.
E. The automatic control shall be of top mounted design and all-brass construction. It
shall utilize a bolt-down flange connection to permit proper positioning between the
valve and conditioner tank opening. It shall have provision for either left-hand or right-
hand raw water plumbing to simplify installation while maintaining a forward facing
timer for easy servicing. The control shall be fully automatic multi-port control have
operated by a rotary pilot that hydraulically or pneumatically activates cartridge style
diaphragm valves to accomplish regeneration. The multi-port valve shall incorporate
self-adjusting flow regulators to control the rate of flow during backwash and rinse,
regardless of pressure fluctuations between 30 and 100 psi. The control shall open
and close slowly to prevent noise and hydraulic shock. It shall have provision for by-
pass of raw water during the regeneration cycle or elimination of the bypass, depend-
ing upon the requirements. The electrical control mechanism shall be enclosed in a
gasketed, moisture resistant case. The enclosure shall conform to EMA 3R enclosure
standards. The unit shall have provisions for individual adjustment of backwash and
rinse cycle, and provisions for manually regenerating the water by means of inlet hy-
draulic pressure even without the use of electric power. A pressure differential switch
shall be provided so that the backwash of the filter can be initiated when the headloss
reaches a preset limit. The pressure differential switch shall be field adjustable within
a range from 3 psi to 20 psi. Inlet and outlet gauges with isolation valves shall be
supplied to visually observe drop across the filter. A triplex alternator shall be pro-
vided which shall allow two units of a triplex system to be online at a given time while
the other unit is either in regeneration or in standby. The alternator shall be adaptable
to pressure differential switch. Indicators shall be provided to show which unit is in
service.
F. A complete set of instructions covering the installation and operation of the filter unit
shall be provided in booklet form. All major components such as tanks, distributors
and controls shall be designed, and assembled by a single source for optimum capa-
bility. The depth filter system shall have a written warranty on workmanship and ma-
terials.
A. The carbon filters shall remove color, odor and organics from water at normal flow
rate of 11.99 lps with a pressure drop of 11 m.
B. The filter tank shall be 2100mm in diameter. The sideshell height shall be 1500mm,
sufficient to allow adequate freeboard space during the backwashing. The tank shall
be designed for 125 psi ASME construction. The tank shall be supported by steel legs
that permit skid mounting and apply with phenolic epoxy to a 10 mil thickness and
o
then baked at 450 C. The exterior shall be sand blasted, painted with a rust-inhibiting
primer, and then finished with a gloss epoxy top coat of 15 mil. The tank shall be
equipped with an opening in the top head for mineral filling and periodic inspection.
C. The automatic control shall be of top mounted design and all-brass construction. It
shall utilize a bolt-down flange connection to permit proper positioning between the
valve and conditioner tank opening. It shall have provision for either left-hand or right-
hand raw water plumbing to simplify installation while maintaining a forward facing
timer for easy servicing. The control shall be fully automatic multi-port control have
operated by a rotary pilot that hydraulically or pneumatically activates cartridge style
diaphragm valves to accomplish regeneration. The multi-port valve shall incorporate
self-adjusting flow regulators to control the rate of flow during backwash and rinse,
regardless of pressure fluctuations between 30 and 100 psi. The control shall open
and close slowly to prevent noise and hydraulic shock. It shall have provision for by-
pass of raw water during the regeneration cycle or elimination of the bypass, depend-
ing upon the requirements. The electrical control mechanism shall be enclosed in a
gasketed, moisture resistant case. The enclosure shall conform to EMA 3R enclosure
standards. The unit shall have provisions for individual adjustment of backwash and
rinse cycle, and provisions for manually regenerating the water by means of inlet hy-
draulic pressure even without the use of electric power. A pressure differential switch
shall be provided so that the backwash of the filter can be initiated when the headloss
reaches a preset limit. The pressure differential switch shall be field adjustable within
a range from 3 psi to 20 psi. Inlet and outlet gauges with isolation valves shall be
supplied to visually observe drop across the filter. A triplex alternator shall be pro-
vided which shall allow two units of a triplex system to be online at a given time while
the other unit is either in regeneration or in standby. The alternator shall be adaptable
to pressure differential switch. Indicators shall be provided to allow which unit is in
service.
D. A complete set of instructions covering the installation and operation of the filter unit
shall be provided in booklet form. All major components such as tanks, distributors
and controls shall be designed, and assembled by a single source for optimum capa-
bility. The carbon filter system shall have a written warranty on workmanship and ma-
terials.
E. Similar to Culligan Hi-Flo activate of Carbon Filter Model HR-54 or approved equal.
Furnish and install ultraviolet sterilizer (UVS) with reaction chamber made of stainless steel
316L. the chamber internal and external surfaces shall be electropolished. The UVS shall re-
movable heads, monitoring drain and sample ports, remote NEMA 4X (IP56) stainless steel
enclosure, running time meter, LED lamp status indicators, 12,000 hour lamp, high-heat ves-
sel shutoff, UV intensity monitoring, hand-off-auto (HOA) switch, PLC control, skid mounting
and automatic cleaning system.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Refer to Division 15 Section "Basic Mechanical Materials and Methods" for piping joining
materials, joint construction, and basic installation requirements.
B. Install backflow preventers in each water supply to mechanical equipment and systems and
to other equipment and water systems that may be sources of contamination. Comply with
authorities having jurisdiction.
C. Install water regulators with inlet and outlet shutoff valves and bypass with memory-stop
balancing valve. Install pressure gages on inlet and outlet.
D. Install water control valves with inlet and outlet shutoff valves and bypass with globe valve.
Install pressure gages on inlet and outlet.
F. Install temperature-actuated water mixing valves with check stops or shutoff valves on inlets
and with shutoff valve on outlet.
G. Install Y-pattern strainers for water on supply side of each control valve, water pressure-
reducing valve, solenoid valve and pump.
I. Install hose stations with check stops or shutoff valves on inlets and with thermometer on
outlet.
J. Install ground hydrants with 1 cu. yd. (0.75 cu. m) of crushed gravel around drain hole. Set
ground hydrants with box flush with grade.
K. Install draining-type post hydrants with 1 cu. yd. (0.75 cu. m) of crushed gravel around drain
hole. Set post hydrants in concrete paving or in 1 cu. ft. (0.03 cu. m) of concrete block at
grade.
M. Install freeze-resistant yard hydrants with riser pipe set in concrete or pavement. Do not
encase canister in concrete.
O. Install air vents at high points of water piping. Install drain piping and discharge onto floor
drain.
P. Install supply-type, trap-seal primer valves with outlet piping pitched down toward drain trap
a minimum of 1 percent, and connect to floor-drain body, trap, or inlet fitting. Adjust valve
for proper flow.
Q. Install drainage-type, trap-seal primer valves as lavatory trap with outlet piping pitched down
toward drain trap a minimum of 1 percent, and connect to floor-drain body, trap, or inlet
fitting.
R. Install trap-seal primer systems with outlet piping pitched down toward drain trap a minimum
of 1 percent, and connect to floor-drain body, trap, or inlet fitting. Adjust system for proper
flow.
3.2 CONNECTIONS
B. Remove and replace malfunctioning domestic water piping specialties and retest as
specified above.
3.5 ADJUSTING
END OF SECTION
SECTION 15150
SANITARY WASTE AND VENT PIPING
PART 1 – GENERAL
1.2 SUMMARY
A. This Section includes the following for soil, waste, and vent piping inside the building:
1.3 DEFINITIONS
1. Soil, Waste, and Vent Piping: 10-foot head of water (30 kPa).
2. Sanitary Sewer, Force-Main Piping: 150 psig (1035 kPa).
B. Seismic Performance: Soil, waste, and vent piping and support and installation shall
be capable of withstanding the effects of seismic events determined according to
ASCE 7, "Minimum Design Loads for Buildings and Other Structures."
1.5 SUBMITTALS
B. LEED Submittal:
1. Product Data for Credit EQ 4.1: For solvent cements and adhesive primers,
including printed statement of VOC content.
C. Shop Drawings:
A. Piping materials shall bear label, stamp, or other markings of specified testing
agency.
B. Comply with NSF 14, "Plastics Piping Systems Components and Related Materials,"
for plastic piping components. Include marking with "NSF-dwv" for plastic drain,
waste, and vent piping; "NSF-drain" for plastic drain piping; "NSF-tubular" for plastic
continuous waste piping; and "NSF-sewer" for plastic sewer piping.
PART 2 – PRODUCTS
2.1 M ANUFACTURERS
A. In other Part 2 articles where titles below introduce lists, the following requirements
apply to product selection:
A. Refer to Part 3 "Piping Applications" Article for applications of pipe, tube, fitting, and
joining materials.
A. Pipe and Fittings: ASTM A 74, Service and Extra-Heavy class (es).
C. Calking Materials: ASTM B 29, pure lead and oakum or hemp fiber.
B. Sovent Stack Fittings: ASME B16.45 or ASSE 1043, hubless, cast-iron aerator and
deaerator drainage fittings.
2. Sleeve Materials:
D. Pressure Pipe Couplings: AWWA C219 metal, sleeve-type same size as, with
pressure rating at least equal to, and ends compatible with, pipes to be joined.
H. Flexible Ball Joints: Ductile-iron fitting with combination of flanged and mechanical-
joint ends complying with AWWA C110 or AWWA C153. Include gasketed ball-joint
section and ductile-iron gland, rubber gasket, and steel bolts.
B. Form: tube.
C. Color: natural.
PART 3 – EXECUTION
3.1 EXCAVATION
A. Flanges and unions may be used on aboveground pressure piping, unless otherwise
indicated.
B. Aboveground, soil and waste piping NPS 4 (DN 100) and smaller shall be any of the
following:
1. Service class, cast-iron soil pipe and fittings; gaskets; and gasketed joints.
2. Hubless cast-iron soil pipe and fittings and sovent stack fittings; standard,
shielded, stainless-steel, heavy-duty shielded, stainless-steel and rigid,
unshielded couplings; and hubless-coupling joints.
3. Dissimilar Pipe-Material Couplings: Flexible, Shielded, Rigid, unshielded,
nonpressure pipe couplings for joining dissimilar pipe materials with small
difference in OD.
C. Aboveground, soil and waste piping NPS 5 (DN 125) and larger shall be the following:
1. Service class, cast-iron soil pipe and fittings; gaskets; and gasketed joints.
2. Hubless cast-iron soil pipe and fittings and sovent stack fittings; standard, and
heavy-duty shielded, stainless-steel couplings; and hubless-coupling joints.
D. Aboveground, vent piping NPS 4 (DN 100) and smaller shall be any of the following:
E. Aboveground, vent piping NPS 5 (DN 125) and larger shall be any of the following:
F. Underground, soil, waste, and vent piping NPS 4 (DN 100) and smaller shall be any
of the following:
1. Service class, cast-iron soil piping; gaskets; and gasketed, calking materials;
and calked joints.
2. Bell & Spigot tapped cast-iron soil pipe and fittings; standard, shielded,
stainless-steel, heavy-duty shielded, stainless-steel, heavy-duty shielded,
cast-iron and rigid, unshielded couplings; and hubless-coupling joints.
G. Underground, soil and waste piping NPS 5 (DN 125) and larger shall be any of the
following:
1. Service class, cast-iron soil piping; gaskets; and gasketed, calking materials;
and calked joints.
2. Bell & Spigot tapped cast-iron soil pipe and fittings; standard, shielded,
stainless-steel, heavy-duty shielded, stainless-steel and heavy-duty shielded,
cast-iron couplings; and hubless-coupling joints.
H. Aboveground sanitary-sewage force mains NPS 1-1/2 and NPS 2 (DN 40 and DN 50)
shall be the following:
1. Ductile iron pipe & flange fittings confirming to ANSI A21, A10, 11, 50 and 51
class 56 or approved equivalent.
1. Ductile iron pipe & flange fittings confirming to ANSI A21, A10, 11, 50 and 51
class 56 or approved equivalent.
2. Steel pipe, pressure fittings, and threaded joints.
3. Grooved-end steel pipe, grooved-joint system fittings and couplings, and
grooved joints.
J. Underground sanitary-sewage force mains NPS 4 (DN 100) and smaller shall be any
of the following:
1. Ductile iron pipe & flange fittings confirming to ANSI A21, A10, 11, 50 and 51
class 56 or approved equivalent.
2. Steel pipe, pressure fittings, and threaded joints.
K. Underground sanitary-sewage force mains NPS 5 (DN 125) and larger shall be any of
the following:
1. Ductile iron pipe & flange fittings confirming to ANSI A21, A10, 11, 50 and 51
class 56 or approved equivalent.
2. Steel pipe, pressure fittings, and threaded joints.
3. Grooved-end steel pipe, grooved-joint system fittings and couplings, and
grooved joints.
A. Sanitary sewer piping outside the building is specified in Division 2 Section "Sanitary
Sewerage."
D. Install cleanouts at grade and extend to where building sanitary drains connect to
building sanitary sewers.
E. Install cleanout fitting with closure plug inside the building in sanitary force-main
piping.
I. Install cast-iron sleeve with water stop and mechanical sleeve seal at each service
pipe penetration through foundation wall. Select number of interlocking rubber links
required to make installation watertight. Sleeves and mechanical sleeve seals are
specified in Division 15 Section "Basic Mechanical Materials and Methods."
K. Install cast-iron soil piping according to CISPI's "Cast Iron Soil Pipe and Fittings
Handbook," Chapter IV, "Installation of Cast Iron Soil Pipe and Fittings."
L. Make changes in direction for soil and waste drainage and vent piping using
appropriate branches, bends, and long-sweep bends. Sanitary tees and short-sweep
1/4 bends may be used on vertical stacks if change in direction of flow is from
horizontal to vertical. Use long-turn, double Y-branch and 1/8-bend fittings if 2
fixtures are installed back to back or side by side with common drain pipe. Straight
tees, elbows, and crosses may be used on vent lines. Do not change direction of
flow more than 90 degrees. Use proper size of standard increasers and reducers if
pipes of different sizes are connected. Reducing size of drainage piping in direction
of flow is prohibited.
M. Lay buried building drainage piping beginning at low point of each system. Install true
to grades and alignment indicated, with unbroken continuity of invert. Place hub ends
of piping upstream. Install required gaskets according to manufacturer's written
instructions for use of lubricants, cements, and other installation requirements.
Maintain swab in piping and pull past each joint as completed.
N. Install soil and waste drainage and vent piping at the following minimum slopes,
unless otherwise indicated:
O. Install engineered soil and waste drainage and vent piping systems as follows:
P. Sleeves are not required for cast-iron soil piping passing through concrete slabs-on-
grade if slab is without membrane waterproofing.
R. Do not enclose, cover, or put piping into operation until it is inspected and approved
by authorities having jurisdiction.
B. Join hub-and-spigot, cast-iron soil piping with gasket joints according to CISPI's "Cast
Iron Soil Pipe and Fittings Handbook" for compression joints.
C. Join hub-and-spigot, cast-iron soil piping with calked joints according to CISPI's "Cast
Iron Soil Pipe and Fittings Handbook" for lead and oakum calked joints.
D. Join hubless cast-iron soil piping according to CISPI 310 and CISPI's "Cast Iron Soil
Pipe and Fittings Handbook" for hubless-coupling joints.
E. Soldered Joints: Use ASTM B 813, water-flushable, lead-free flux; ASTM B 32, lead-
free-alloy solder; and ASTM B 828 procedure, unless otherwise indicated.
F. Grooved Joints: Assemble joint with keyed coupling, gasket, lubricant, and bolts
according to coupling and fitting manufacturer's written instructions.
1. Install gate or full-port ball valve for piping NPS 2 (DN 50) and smaller.
2. Install gate valve for piping NPS 2-1/2 (DN 65) and larger.
C. Check Valves: Install swing check valve, between pump and shutoff valve, on each
sewage pump discharge.
B. Pipe hangers and supports are specified in Division 15 Section "Hangers and
Supports." Install the following:
c. Longer Than 100 Feet (30 m), if Indicated: MSS Type 49, spring
cushion rolls.
3. Multiple, Straight, Horizontal Piping Runs 100 Feet (30 m) or Longer: MSS
Type 44, pipe rolls. Support pipe rolls on trapeze.
4. Base of Vertical Piping: MSS Type 52, spring hangers.
E. Rod diameter may be reduced 1 size for double-rod hangers, with 3/8-inch (10-mm)
minimum rods.
F. Install hangers for cast-iron soil piping with the following maximum horizontal spacing
and minimum rod diameters:
1. NPS 1-1/2 and NPS 2 (DN 40 and DN 50): 60 inches (1500 mm) with 3/8-
inch (10-mm) rod.
2. NPS 3 (DN 80): 60 inches (1500 mm) with 1/2-inch (13-mm) rod.
3. NPS 4 and NPS 5 (DN 100 and DN 125): 60 inches (1500 mm) with 5/8-inch
(16-mm) rod.
4. NPS 6 (DN 150): 60 inches (1500 mm) with 3/4-inch (19-mm) rod.
5. NPS 8 to NPS 12 (DN 200 to DN 300): 60 inches (1500 mm) with 7/8-inch
(22-mm) rod.
G. Install supports for vertical cast-iron soil piping every 15 feet (4.5 m).
H. Install hangers for steel piping with the following maximum horizontal spacing and
minimum rod diameters:
1. NPS 1-1/4 (DN 32): 84 inches (2100 mm) with 3/8-inch (10-mm) rod.
2. NPS 1-1/2 (DN 40): 108 inches (2700 mm) with 3/8-inch (10-mm) rod.
3. NPS 2 (DN 50): 10 feet (3 m) with 3/8-inch (10-mm) rod.
4. NPS 2-1/2 (DN 65): 11 feet (3.4 m) with 1/2-inch (13-mm) rod.
5. NPS 3 (DN 80): 12 feet (3.7 m) with 1/2-inch (13-mm) rod.
6. NPS 4 and NPS 5 (DN 100 and DN 125): 12 feet (3.7 m) with 5/8-inch (16-
mm) rod.
7. NPS 6 (DN 150): 12 feet (3.7 m) with 3/4-inch (19-mm) rod.
8. NPS 8 to NPS 12 (DN 200 to DN 300): 12 feet (3.7 m) with 7/8-inch (22-mm)
rod.
I. Install supports for vertical steel piping every 15 feet (4.5 m).
J. Install hangers for stainless-steel piping with the following maximum horizontal
spacing and minimum rod diameters:
1. NPS 2 (DN 50): 84 inches (2100 mm) with 3/8-inch (10-mm) rod.
2. NPS 3 (DN 80): 96 inches (2400 mm) with 1/2-inch (13-mm) rod.
3. NPS 4 (DN 100): 108 inches (2700 mm) with 1/2-inch (13-mm) rod.
4. NPS 6 (DN 150): 10 feet (3 m) with 5/8-inch (16-mm) rod.
L. Install hangers for copper tubing with the following maximum horizontal spacing and
minimum rod diameters:
1. NPS 1-1/4 (DN 32): 72 inches (1800 mm) with 3/8-inch (10-mm) rod.
2. NPS 1-1/2 and NPS 2 (DN 40 and DN 50): 96 inches (2400 mm) with 3/8-
inch (10-mm) rod.
3. NPS 2-1/2 (DN 65): 108 inches (2700 mm) with 1/2-inch (13-mm) rod.
N. Install hangers for PVC piping with the following maximum horizontal spacing and
minimum rod diameters:
1. NPS 1-1/2 and NPS 2 (DN 40 and DN 50): 48 inches (1200 mm) with 3/8-
inch (10-mm) rod.
2. NPS 3 (DN 80): 48 inches (1200 mm) with 1/2-inch (13-mm) rod.
3. NPS 4 and 5 (DN 100 and 125): 48 inches (1200 mm) with 5/8-inch (16-mm)
rod.
4. NPS 6 (DN 150): 48 inches (1200 mm) with 3/4-inch (19-mm) rod.
5. NPS 8 to NPS 12 (DN 200 to DN 300): 48 inches (1200 mm) with 7/8-inch
(22-mm) rod.
O. Install supports for vertical PVC piping every 48 inches (1200 mm).
P. Support piping and tubing not listed above according to MSS SP-69 and
manufacturer's written instructions.
3.7 CONNECTIONS
B. Connect soil and waste piping to exterior sanitary sewerage piping. Use transition
fitting to join dissimilar piping materials.
B. Reinspection: If authorities having jurisdiction find that piping will not pass test or
inspection, make required corrections and arrange for reinspection.
C. Reports: Prepare inspection reports and have them signed by authorities having
jurisdiction.
D. Test sanitary drainage and vent piping according to procedures of authorities having
jurisdiction or, in absence of published procedures, as follows:
1. Test for leaks and defects in new piping and parts of existing piping that have
been altered, extended, or repaired. If testing is performed in segments,
submit separate report for each test, complete with diagram of portion of
piping tested.
2. Leave uncovered and unconcealed new, altered, extended, or replaced
drainage and vent piping until it has been tested and approved. Expose work
that was covered or concealed before it was tested.
3. Roughing-in Plumbing Test Procedure: Test drainage and vent piping,
except outside leaders, on completion of roughing-in. Close openings in
piping system and fill with water to point of overflow, but not less than 10-foot
head of water (30 kPa). From 15 minutes before inspection starts to
completion of inspection, water level must not drop. Inspect joints for leaks.
4. Finished Plumbing Test Procedure: After plumbing fixtures have been set
and traps filled with water, test connections and prove they are gastight and
watertight. Plug vent-stack openings on roof and building drains where they
leave building. Introduce air into piping system equal to pressure of 1-inch
wg (250 Pa). Use U-tube or manometer inserted in trap of water closet to
measure this pressure. Air pressure must remain constant without
introducing additional air throughout period of inspection. Inspect plumbing
fixture connections for gas and water leaks.
5. Repair leaks and defects with new materials and retest piping, or portion
thereof, until satisfactory results are obtained.
6. Prepare reports for tests and required corrective action.
3.9 CLEANING
B. Protect drains during remainder of construction period to avoid clogging with dirt and
debris and to prevent damage from traffic and construction work.
C. Place plugs in ends of uncompleted piping at end of day and when work stops.
3.10 PROTECTION
A. Exposed ABS and PVC Piping: Protect plumbing vents exposed to sunlight with two
coats of water-based latex paint.
3.11 COMMISSIONING
3.12 DEMONSTRATION
END OF SECTION
SECTION 15155
SANITARY WASTE PIPING SPECIALTIES
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
1. Backwater valves.
2. Cleanouts.
3. Floor drains.
4. Trench drains.
5. Channel drainage systems.
6. Air-admittance valves.
7. Roof flashing assemblies.
8. Through-penetration firestop assemblies.
9. Miscellaneous sanitary drainage piping specialties.
10. Flashing materials.
11. Grease interceptors.
12. Oil interceptors.
13. Solids interceptors.
1. Division 15 Section 15165 "Storm Drainage Piping Specialties" for trench drains for
storm water, channel drainage systems for storm water, roof drains, and catch
basins.
2. Division 15 Section 15410 "Plumbing Fixtures" for hair interceptors.
1.3 DEFINITIONS
1.4 SUBMITTALS
A. Product Data: For each type of product indicated. Include rated capacities, operating
characteristics, and accessories for the following:
B. Shop Drawings: Show fabrication and installation details for frost-resistant vent terminals.
1. Basis for Certification: Indicate whether withstand certification is based on actual test
of assembled components or on calculation.
a. The term "withstand" means "the unit will remain in place without separation of
any parts from the device when subjected to the seismic forces specified."
b. The term "withstand" means "the unit will remain in place without separation of
any parts from the device when subjected to the seismic forces specified and
the unit will be fully operational after the seismic event."
E. Operation and Maintenance Data: For drainage piping specialties to include in emergency,
operation, and maintenance manuals.
A. Drainage piping specialties shall bear label, stamp, or other markings of specified testing
agency.
C. Comply with NSF 14, "Plastics Piping Components and Related Materials," for plastic
sanitary piping specialty components.
1.6 COORDINATION
A. Coordinate size and location of concrete bases. Cast anchor-bolt inserts into bases.
Concrete, reinforcement, and formwork requirements are specified in Division 3.
A. Furnish extra materials described below that match products installed and that are
packaged with protective covering for storage and identified with labels describing contents.
PART 2 - PRODUCTS
2.2 CLEANOUTS
2. Standard: ASME A112.36.2M for cast iron and ASME A112.3.1 for stainless steel for
cleanout test tee.
3. Size: Same as connected drainage piping
4. Body Material: Stainless-steel tee with side cleanout as required to match connected
piping.
5. Closure: Countersunk or raised-head plug.
6. Closure Plug Size: Same as or not more than one size smaller than cleanout size.
7. Closure: Stainless-steel plug with seal.
A. Trench Drains :
1) Dimensions: 5.8 inches (147 mm) 11.7 inches (297mm) wide. Include
number of units required to form total lengths indicated.
d. Covers: Solid ductile or gray iron, of width and thickness that fit recesses in
channels, and of lengths indicated.
e. Supports, Anchors, and Setting Devices: Manufacturer's standard, unless
otherwise indicated.
c. Covers: Solid ductile or gray iron, of width and thickness that fit recesses in
channels, and of lengths indicated.
d. Supports, Anchors, and Setting Devices: Manufacturer's standard, unless
otherwise indicated.
e. Channel-Section Joining and Fastening Materials: As recommended by
system manufacturer.
c. Covers: Solid ductile or gray iron, of width and thickness that fit recesses in
channel sections, and of lengths indicated.
d. Supports, Anchors, and Setting Devices: Manufacturer's standard, unless
otherwise indicated.
e. Channel-Section Joining and Fastening Materials: As recommended by
system manufacturer.
f. Channel Sections: Narrow, interlocking-joint, precast, polymer-concrete
modular units with end caps. Include rounded bottom, with level invert and
with NPS 4 (DN 100) outlets in number and locations indicated.
h. Covers: Solid ductile or gray iron, of width and thickness that fit recesses in
channel sections, and of lengths indicated.
i. Supports, Anchors, and Setting Devices: Manufacturer's standard, unless
otherwise indicated.
j. Channel-Section Joining and Fastening Materials: As recommended by
system manufacturer.
k. Channel Sections: Wide, interlocking-joint, precast, polymer-concrete modular
units with end caps. Include flat or rounded bottom, with level invert and with
outlets in number, sizes, and locations indicated.
1) Dimensions: 8-inch (203-mm) inside width and 13-3/4 inches (350 mm)
deep. Include number of units required to form total lengths indicated.
2) Frame: Gray-iron or galvanized steel for grates.
m. Covers: Solid ductile or gray iron, of width and thickness that fit recesses in
channel sections, and of lengths indicated.
n. Supports, Anchors, and Setting Devices: Manufacturer's standard, unless
otherwise indicated.
o. Channel-Section Joining and Fastening Materials: As recommended by
system manufacturer.
B. Stack Air-Admittance
C. Wall Box
A. Open Drains:
1. Description: Shop or field fabricate from ASTM A 74, Service class, hub-and-spigot,
cast-iron, soil-pipe fittings. Include P-trap, hub-and-spigot riser section; and where
required, increaser fitting joined with ASTM C 564, rubber gaskets.
2. Size: Same as connected waste piping with increaser fitting of size indicated.
B. Deep-Seal Traps:
1. Description: Cast-iron or bronze casting, with inlet and outlet matching connected
piping and cleanout trap-seal primer valve connection.
2. Size: Same as connected waste piping.
1. Description: Cast iron, with threaded inlet and threaded or spigot outlet, and trap-seal
primer valve connection.
2. Size: Same as floor drain outlet with NPS 1/2 (DN 15) side inlet.
D. Air-Gap Fittings:
1. Standard: ASME A112.1.2, for fitting designed to ensure fixed, positive air gap
between installed inlet and outlet piping.
2. Body: Bronze or cast iron.
3. Inlet: Opening in top of body.
4. Outlet: Larger than inlet.
5. Size: Same as connected waste piping and with inlet large enough for associated
indirect waste piping.
1. Description: Manufactured, cast-iron fitting, with clamping device, that forms sleeve
for pipe floor penetrations of floor membrane. Include galvanized-steel pipe
extension in top of fitting that will extend 1 inch (25 mm)] [2 inches (51 mm) above
finished floor and galvanized-steel pipe extension in bottom of fitting that will extend
through floor slab.
2. Size: As required for close fit to riser or stack piping.
G. Vent Caps:
1. Description: Cast-iron body with threaded or hub inlet and vandal-proof design.
Include vented hood and setscrews to secure to vent pipe.
2. Size: Same as connected stack vent or vent stack.
H. Expansion Joints:
A. Lead Sheet: ASTM B 749, Type L51121, copper bearing, with the following minimum
weights and thicknesses, unless otherwise indicated:
B. Copper Sheet: ASTM B 152/B 152M, of the following minimum weights and thicknesses,
unless otherwise indicated:
C. Zinc-Coated Steel Sheet: ASTM A 653/A 653M, with 0.20 percent copper content and 0.04-
inch (1.01-mm) minimum thickness, unless otherwise indicated. Include G90 (Z275) hot-dip
galvanized, mill-phosphatized finish for painting if indicated.
D. Elastic Membrane Sheet: ASTM D 4068, flexible, chlorinated polyethylene, 40-mil (1.01-
mm) minimum thickness.
F. Metal Accessories: Sheet metal strips, clamps, anchoring devices, and similar accessory
units required for installation; matching or compatible with material being installed.
A. Grease Interceptors:
A. Oil Interceptors:
A. Solids Interceptors
2.14 MOTORS
A. General requirements for motors are specified in Division 15 Section 15057 "Common Motor
Requirements for Plumbing Equipment."
1. Motor Sizes: Minimum size as indicated. If not indicated, large enough so driven
load will not require motor to operate in service factor range above 1.0.
2. Controllers, Electrical Devices, and Wiring: Electrical devices and connections are
specified in Division 16 Sections.
PART 3 - EXECUTION
A. Anchor grease interceptors, grease removal devices and solids interceptors to concrete
bases.
1. Install dowel rods to connect concrete base to concrete floor. Unless otherwise
indicated, install dowel rods on 19-inch (480-mm) centers around full perimeter of
base.
2. For installed equipment, install epoxy-coated anchor bolts that extend through
concrete base and anchor into structural concrete floor.
3. Place and secure anchorage devices. Use setting drawings, templates, diagrams,
instructions, and directions furnished with items to be imbedded.
4. Install anchor bolts to elevations required for proper attachment to supported
equipment.
5. Concrete base construction requirements are specified in Division 15 Section 15052
"Common Work Results for Plumbing."
6. Cast-in-place concrete materials and placement requirements are specified in
Division 3.
3.2 INSTALLATION
A. Refer to Division 15 Section 15052 "Common Work Results for Plumbing" for piping joining
materials, joint construction, and basic installation requirements.
B. Install backwater valves in building drain piping. For interior installation, provide cleanout
deck plate flush with floor and centered over backwater valve cover, and of adequate size
to remove valve cover for servicing.
C. Install cleanouts in aboveground piping and building drain piping according to the following,
unless otherwise indicated:
1. Size same as drainage piping up to NPS 4 (DN 100). Use NPS 4 (DN 100) for larger
drainage piping unless larger cleanout is indicated.
2. Locate at each change in direction of piping greater than 45 degrees.
3. Locate at minimum intervals of 50 feet (15 m) for piping NPS 4 (DN 100) and smaller
and 100 feet (30 m) for larger piping.
4. Locate at base of each vertical soil and waste stack.
D. For floor cleanouts for piping below floors, install cleanout deck plates with top flush with
finished floor.
E. For cleanouts located in concealed piping, install cleanout wall access covers, of types
indicated, with frame and cover flush with finished wall.
F. Install floor drains at low points of surface areas to be drained. Set grates of drains flush
with finished floor, unless otherwise indicated.
a. Radius, 30 Inches (750 mm) or Less: Equivalent to 1 percent slope, but not
less than 1/4-inch (6.35-mm) total depression.
b. Radius, 30 to 60 Inches (750 to 1500 mm): Equivalent to 1 percent slope.
c. Radius, 60 Inches (1500 mm) or Larger: Equivalent to 1 percent slope, but not
greater than 1-inch (25-mm) total depression.
3. Install floor-drain flashing collar or flange so no leakage occurs between drain and
adjoining flooring. Maintain integrity of waterproof membranes where penetrated.
4. Install individual traps for floor drains connected to sanitary building drain, unless
otherwise indicated.
G. Install trench drains at low points of surface areas to be drained. Set grates of drains flush
with finished surface, unless otherwise indicated.
H. Assemble and install ASME A112.3.1, stainless-steel channel drainage systems according
to ASME A112.3.1. Install on support devices so that top will be flush with surface.
M. Install stack air-admittance valves at top of stack vent and vent stack piping.
O. Install roof flashing assemblies on sanitary stack vents and vent stacks that extend through
roof.
P. Install flashing fittings on sanitary stack vents and vent stacks that extend through roof.
R. Assemble open drain fittings and install with top of hub 1 inch (25 mm) 2 inches (51 mm)
above floor.
S. Install deep-seal traps on floor drains and other waste outlets, if indicated.
T. Install floor-drain, trap-seal primer fittings on inlet to floor drains that require trap-seal primer
connection.
V. Install sleeve flashing device with each riser and stack passing through floors with
waterproof membrane.
X. Install frost-resistant vent terminals on each vent pipe passing through roof. Maintain 1-inch
(25-mm) clearance between vent pipe and roof substrate.
Y. Install expansion joints on vertical stacks and conductors. Position expansion joints for easy
access and maintenance.
Z. Install frost-proof vent caps on each vent pipe passing through roof. Maintain 1-inch (25-
mm) clearance between vent pipe and roof substrate.
AA. Assemble components of FOG disposal systems and install on floor. Install trap, vent,
fresh-air inlet, and flow-control fitting according to authorities having jurisdiction. Install shelf
fastened to reinforcement in wall construction and adjacent to unit, unless otherwise
indicated. Install culture bottle, culture metering pump, timer, and control on shelf. Install
tubing between culture bottle, metering pump, and chamber.
BB. Install grease interceptors, including trapping, venting, and flow-control fitting, according to
authorities having jurisdiction and with clear space for servicing.
1. Above-Floor Installation: Set unit with bottom resting on floor, unless otherwise
indicated.
2. Flush with Floor Installation: Set unit and extension, if required, with cover flush with
finished floor.
3. Recessed Floor Installation: Set unit in receiver housing having bottom or cradle
supports, with receiver housing cover flush with finished floor.
4. Install cleanout immediately downstream from interceptors not having integral
cleanout on outlet.
CC. Install grease removal devices on floor. Install trap, vent, and flow-control fitting according
to authorities having jurisdiction. Install control panel adjacent to unit, unless otherwise
indicated.
DD. Install oil interceptors, including trapping, venting, and flow-control fitting, according to
authorities having jurisdiction and with clear space for servicing. Coordinate oil-interceptor
storage tank and gravity drain with Division 15 Section "Facility Fuel-Oil Piping."
EE. Install solids interceptors with cleanout immediately downstream from interceptors that do
not have integral cleanout on outlet. Install trap on interceptors that do not have integral
trap and are connected to sanitary drainage and vent systems.
GG. Install traps on plumbing specialty drain outlets. Omit traps on indirect wastes unless trap is
indicated.
HH. Install escutcheons at wall, floor, and ceiling penetrations in exposed finished locations and
within cabinets and millwork. Use deep-pattern escutcheons if required to conceal
protruding pipe fittings.
3.3 CONNECTIONS
C. FOG Disposal Systems: Connect inlet and outlet to unit, connect flow-control fitting and
fresh-air inlet piping to unit inlet piping, and connect vent piping between trap and media
chamber. Connect electrical power.
D. Grease Interceptors: Connect inlet and outlet to unit, and connect flow-control fitting and
vent to unit inlet piping. Install valve on outlet of automatic drawoff-type unit.
F. Oil Interceptors: Connect inlet, outlet, vent, and gravity drawoff piping to unit; flow-control
fitting and vent to unit inlet piping; and gravity drawoff and suction piping to oil storage tank.
A. Fabricate flashing from single piece unless large pans, sumps, or other drainage shapes
are required. Join flashing according to the following if required:
1. Lead Sheets: Burn joints of lead sheets 6.0-lb/sq. ft. (30-kg/sq. m), 0.0938-inch (2.4-
mm) thickness or thicker. Solder joints of lead sheets 4.0-lb/sq. ft. (20-kg/sq. m),
0.0625-inch (1.6-mm) thickness or thinner.
2. Copper Sheets: Solder joints of copper sheets.
B. Install sheet flashing on pipes, sleeves, and specialties passing through or embedded in
floors and roofs with waterproof membrane.
1. Pipe Flashing: Sleeve type, matching pipe size, with minimum length of 10 inches
(250 mm), and skirt or flange extending at least 8 inches (200 mm) around pipe.
2. Sleeve Flashing: Flat sheet, with skirt or flange extending at least 8 inches (200 mm)
around sleeve.
3. Embedded Specialty Flashing: Flat sheet, with skirt or flange extending at least 8
inches (200 mm) around specialty.
E. Install flashing for piping passing through roofs with counterflashing or commercially made
flashing fittings, according to Division 7 Section "Sheet Metal Flashing and Trim."
F. Extend flashing up vent pipe passing through roofs and turn down into pipe, or secure
flashing into cast-iron sleeve having calking recess.
A. Fabricate and install flashing and pans, sumps, and other drainage shapes.
1. Grease interceptors.
2. Oil interceptors.
3. Solids interceptors.
1. Leak Test: After installation, charge system and test for leaks. Repair leaks and
retest until no leaks exist.
2. Test and adjust controls and safeties. Replace damaged and malfunctioning controls
and equipment.
3.7 PROTECTION
A. Protect drains during remainder of construction period to avoid clogging with dirt or debris
and to prevent damage from traffic or construction work.
B. Place plugs in ends of uncompleted piping at end of each day or when work stops.
3.8 DEMONSTRATION
END OF SECTION
SECTION 15160
STORM DRAINAGE PIPING
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
B. Division 15 will be responsible to carry out the commissioning requirements specified in this
and other sections referenced. These include, but are not limited to, commissioning,
enhanced commissioning, preparation of a detailed O&M manual, and detailed training of
the EMPLOYER’S personnel.
1.2 SUMMARY
A. This Section includes the following storm drainage piping inside the building:
1.3 DEFINITIONS
B. Seismic Performance: Soil, waste, and vent piping and support and installation shall be
capable of withstanding the effects of seismic events determined according to ASCE 7,
"Minimum Design Loads for Buildings and Other Structures”.
1.5 SUBMITTALS
B. Shop Drawings:
A. Piping materials shall bear label, stamp, or other markings of specified testing agency.
B. Comply with NSF 14, "Plastics Piping Systems Components and Related Materials," for
plastic piping components. Include marking with "NSF-drain" for plastic drain piping and
"NSF-sewer" for plastic sewer piping.
PART 2 - PRODUCTS
2.1 M ANUFACTURERS
A. In other Part 2 articles where titles below introduce lists, the following requirements apply to
product selection:
A. Refer to Part 3 "Piping Applications" Article for applications of pipe, tube, fitting, and joining
materials.
A. Pipe and Fittings: ASTM A 74, Service and Extra-Heavy class (es).
C. Calking Materials: ASTM B 29, pure lead and oakum or hemp fiber.
B. Sovent Stack Fittings: ASME B16.45 or ASSE 1043, hubless, cast-iron aerator and deaera-
tor drainage fittings.
A. Flexible, Nonpressure Pipe Couplings: Comply with ASTM C 1173, elastomeric, sleeve-
type, reducing or transition pattern. Include shear ring, ends of same sizes as piping to be
joined, and corrosion-resistant-metal tension band and tightening mechanism on each end.
B. Shielded Nonpressure Pipe Couplings: ASTM C 1460, elastomeric or rubber sleeve with
full-length, corrosion-resistant outer shield and corrosion-resistant-metal tension band and
tightening mechanism on each end.
1. Available Manufacturers:
a. ANACO.
D. Pressure Pipe Couplings: AWWA C219 metal, sleeve-type same size as, with pressure
rating at least equal to, and ends compatible with, pipes to be joined.
E. Flexible Ball Joints: Ductile-iron fitting with combination of flanged and mechanical-joint
ends complying with AWWA C110 or AWWA C153. Include gasketed ball-joint section and
ductile-iron gland, rubber gasket, and steel bolts.
G. Wall-Penetration Fittings: Compound, ductile-iron coupling fitting with sleeve and flexing
sections for up to 20-degree deflection, gaskets, and restrained-joint ends complying with
AWWA C110 or AWWA C153. Include AWWA C111, ductile-iron glands, rubber gaskets,
and steel bolts.
PART 3 - EXECUTION
3.1 EXCAVATION
A. Flanges and unions may be used on aboveground pressure piping, unless otherwise
indicated.
B. Aboveground storm drainage piping NPS 6 (DN 150) and smaller shall be any of the
following:
1. Service class, cast-iron soil pipe and fittings; gaskets; and gasketed joints.
2. Hubless cast-iron soil pipe and fittings; standard, and heavy-duty shielded, stainless-
steel couplings; and coupled joints.
3. Steel pipe, drainage fittings, and threaded joints.
C. Aboveground, storm drainage piping NPS 8 (DN 200) and larger shall be any of the
following:
1. Service class, cast-iron soil pipe and fittings; gaskets; and gasketed joints.
2. Hubless cast-iron soil pipe and fittings; standard, and heavy-duty shielded, stainless-
steel couplings; and coupled joints.
3. Steel pipe, drainage fittings, and threaded joints.
D. Underground storm drainage piping NPS 6 (DN 150) and smaller shall be any of the
following:
1. Service class, cast-iron soil pipe and fittings; gaskets; and gasketed; calking
materials; and calked joints.
2. Hubless cast-iron soil pipe and fittings; standard, and heavy-duty shielded, stainless-
steel couplings; and coupled joints.
3. Steel pipe, drainage fittings, and threaded joints.
E. Underground, storm drainage piping NPS 8 (DN 200) and larger shall be any of the
following:
1. Extra-Heavy class, cast-iron soil pipe and fittings; gaskets; and gasketed calking
materials; and calked joints.
2. Hubless cast-iron soil pipe and fittings; standard, shielded, stainless-steel heavy-duty
shielded, stainless-steel and heavy-duty shielded, cast-iron couplings; and coupled
joints.
F. Aboveground storm drainage force mains NPS 1-1/2 and NPS 2 (DN 40 and DN 50 shall
be any of the following:
1. Ductile iron pipe and flange fitting confirming to ANSI A21, A10, 11, 50 and 51 class
56 or approved equivalent.
2. Steel pipe, pressure fittings, and threaded joints.
G. Aboveground storm drainage force mains NPS 2-1/2 and NPS 6 (DN 65 and DN 150shall
be any of the following:
1. Ductile iron pipe and flange fitting confirming to ANSI A21, A10, 11, 50 and 51 class
56 or approved equivalent.
2. Steel pipe, pressure fittings, and threaded joints.
3. Grooved-end steel pipe, grooved-joint system fittings and couplings, and grooved
joints.
H. Underground storm drainage force mains NPS 5 (DN 125) and larger shall be any of the
following:
A. Storm sewer and drainage piping outside the building are specified in Division 2 Section
"Storm Drainage."
B. Basic piping installation requirements are specified in Division 15 Section 15073 "Vibration
and Seismic Controls for Plumbing Piping and Equipment”.
D. Install cleanouts at grade and extend to where building storm drains connect to building
storm sewers. Cleanouts are specified in Division 15 Section 15165 "Plumbing Specialties."
E. Install cleanout fitting with closure plug inside the building in storm drainage force-main
piping.
G. Install underground, ductile-iron, force-main piping according to AWWA C600. Install buried
piping inside building between wall and floor penetrations and connection to storm sewer
piping outside building with restrained joints. Anchor pipe to wall or floor. Install thrust-
block supports at vertical and horizontal offsets.
J. Install cast-iron sleeve with water stop and mechanical sleeve seal at each service pipe
penetration through foundation wall. Select number of interlocking rubber links required to
make installation watertight. Sleeves and mechanical sleeve seals are specified in
Division 15 Section "Basic Mechanical Materials and Methods."
K. Install wall-penetration fitting system at each service pipe penetration through foundation
wall. Make installation watertight.
L. Install cast-iron soil piping according to CISPI's "Cast Iron Soil Pipe and Fittings Handbook,"
Chapter IV, "Installation of Cast Iron Soil Pipe and Fittings."
M. Make changes in direction for storm drainage piping using appropriate branches, bends,
and long-sweep bends. Do not change direction of flow more than 90 degrees. Use proper
size of standard increasers and reducers if pipes of different sizes are connected. Reducing
size of drainage piping in direction of flow is prohibited.
N. Lay buried building storm drainage piping beginning at low point of each system. Install true
to grades and alignment indicated, with unbroken continuity of invert. Place hub ends of
piping upstream. Install required gaskets according to manufacturer's written instructions for
use of lubricants, cements, and other installation requirements. Maintain swab in piping and
pull past each joint as completed.
O. Install storm drainage piping at the following minimum slopes, unless otherwise indicated:
1. Building Storm Drain: 1 percent downward in direction of flow for piping NPS 3
(DN 80) and smaller; 1 percent downward in direction of flow for piping NPS 4
(DN 100) and larger.
2. Horizontal Storm-Drainage Piping: 2 percent downward in direction of flow.
R. Sleeves are not required for cast-iron soil piping passing through concrete slabs-on-grade if
slab is without membrane waterproofing.
S. Do not enclose, cover, or put piping into operation until it is inspected and approved by
authorities having jurisdiction.
A. Basic piping joint construction requirements are specified in Division 15 Section "Basic
Mechanical Materials and Methods."
B. Hub-and-Spigot, Cast-Iron Soil Piping Gasketed Joints: Join according to CISPI's "Cast Iron
Soil Pipe and Fittings Handbook" for compression joints.
C. Hub-and-Spigot, Cast-Iron Soil Piping Calked Joints: Join according to CISPI's "Cast Iron
Soil Pipe and Fittings Handbook" for lead and oakum calked joints.
D. Hubless Cast-Iron Soil Piping Coupled Joints: Join according to CISPI 310 and CISPI's
"Cast Iron Soil Pipe and Fittings Handbook" for hubless-coupling joints.
E. Soldered Joints: Use ASTM B 813, water-flushable, lead-free flux; ASTM B 32, lead-free-
alloy solder; and ASTM B 828 procedure, unless otherwise indicated.
F. Grooved Joints: Cut groove ends of pipe and assemble grooved ends of pipes, grooved-
end fittings, and grooved-end-piping couplings according to AWWA C606.
A. General valve installation requirements are specified in Division 15 Section 15111 "Ground
Duty Valves."
1. Install gate or full-port ball valve for piping NPS 2 (DN 50) and smaller.
2. Install gate valve for piping NPS 2-1/2 (DN 65) and larger.
C. Check Valves: Install swing check valve, between pump and shutoff valve, on each sump
pump discharge.
1. Horizontal Piping: Horizontal backwater valves. Use normally closed type, unless
otherwise indicated.
2. Install backwater valves in accessible locations.
3. Backwater valve are specified in Division 15 Section 15160 "Plumbing Specialties."
A. Seismic-restraint devices are specified in Division 15 Section 15073 " Vibration and Seismic
for Plumbing Piping and Equipment"
B. Pipe hangers and supports are specified in Division 15 Section 15061 "Hangers and
Supports." Install the following:
a. 100 Feet (30 m) and Less: MSS Type 1, adjustable, steel clevis hangers.
b. Longer Than 100 Feet (30 m): MSS Type 43, adjustable roller hangers.
c. Longer Than 100 Feet (30 m), if Indicated: MSS Type 49, spring cushion rolls.
3. Multiple, Straight, Horizontal Piping Runs 100 Feet (30 m) or Longer: MSS Type 44,
pipe rolls. Support pipe rolls on trapeze.
4. Base of Vertical Piping: MSS Type 52, spring hangers.
E. Rod diameter may be reduced 1 size for double-rod hangers, with 3/8-inch (10-mm)
minimum rods.
F. Install hangers for cast-iron soil piping with the following maximum horizontal spacing and
minimum rod diameters:
1. NPS 1-1/2 and NPS 2 (DN 40 and DN 50): 60 inches (1500 mm) with 3/8-inch (10-
mm) rod.
2. NPS 3 (DN 80): 60 inches (1500 mm) with 1/2-inch (13-mm) rod.
3. NPS 4 and NPS 5 (DN 100 and DN 125): 60 inches (1500 mm) with 5/8-inch (16-
mm) rod.
4. NPS 6 (DN 150): 60 inches (1500 mm) with 3/4-inch (19-mm) rod.
5. NPS 8 to NPS 12 (DN 200 to DN 300): 60 inches (1500 mm) with 7/8-inch (22-mm)
rod.
6. Spacing for 10-foot (3-m) lengths may be increased to 10 feet (3 m). Spacing for
fittings is limited to 60 inches (1500 mm).
G. Install supports for vertical cast-iron soil piping every 15 feet (4.5 m).
H. Install hangers for steel piping with the following maximum horizontal spacing and minimum
rod diameters:
1. NPS 1-1/4 (DN 32): 84 inches (2100 mm) with 3/8-inch (10-mm) rod.
2. NPS 1-1/2 (DN 40): 108 inches (2700 mm) with 3/8-inch (10-mm) rod.
3. NPS 2 (DN 50): 10 feet (3 m) with 3/8-inch (10-mm) rod.
4. NPS 2-1/2 (DN 65): 11 feet (3.4 m) with 1/2-inch (13-mm) rod.
5. NPS 3 (DN 80): 12 feet (3.7 m) with 1/2-inch (13-mm) rod.
6. NPS 4 and NPS 5 (DN 100 and DN 125): 12 feet (3.7 m) with 5/8-inch (16-mm) rod.
7. NPS 6 (DN 150): 12 feet (3.7 m) with 3/4-inch (19-mm) rod.
8. NPS 8 to NPS 12 (DN 200 to DN 300): 12 feet (3.7 m) with 7/8-inch (22-mm) rod.
I. Install supports for vertical steel piping every 15 feet (4.5 m).
J. Install hangers for copper tubing with the following maximum horizontal spacing and
minimum rod diameters:
1. NPS 1-1/4 (DN 32): 72 inches (1800 mm) with 3/8-inch (10-mm) rod.
2. NPS 1-1/2 and NPS 2 (DN 40 and DN 50): 96 inches (2400 mm) with 3/8-inch (10-
mm) rod.
3. NPS 2-1/2 (DN 65): 108 inches (2700 mm) with 1/2-inch (13-mm) rod.
4. NPS 3 to NPS 5 (DN 80 to DN 125): 10 feet (3 m) with 1/2-inch (13-mm) rod.
5. NPS 6 (DN 150): 10 feet (3 m) with 5/8-inch (16-mm) rod.
6. NPS 8 (DN 200): 10 feet (3 m) with 3/4-inch (19-mm) rod.
L. Install hangers for ABS and PVC piping with the following maximum horizontal spacing and
minimum rod diameters:
1. NPS 1-1/2 and NPS 2 (DN 40 and DN 50): 48 inches (1200 mm) with 3/8-inch (10-
mm) rod.
2. NPS 3 (DN 80): 48 inches (1200 mm) with 1/2-inch (13-mm) rod.
3. NPS 4 and NPS 5 (DN 100 and DN 125): 48 inches (1200 mm) with 5/8-inch (16-
mm) rod.
4. NPS 6 (DN 150): 48 inches (1200 mm) with 3/4-inch (19-mm) rod.
5. NPS 8 to NPS 12 (DN 200 to DN 300): 48 inches (1200 mm) with 7/8-inch (22-mm)
rod.
M. Install supports for vertical ABS and PVC piping every 48 inches (1200 mm).
N. Support piping and tubing not listed above according to MSS SP-69 and manufacturer's
written instructions.
3.7 CONNECTIONS
B. Connect interior storm drainage piping to exterior storm drainage piping. Use transition
fitting to join dissimilar piping materials.
C. Connect storm drainage piping to roof drains and storm drainage specialties.
A. During installation, notify authorities having jurisdiction at least 24 hours before inspection
must be made. Perform tests specified below in presence of authorities having jurisdiction.
B. Reinspection: If authorities having jurisdiction find that piping will not pass test or
inspection, make required corrections and arrange for reinspection.
C. Reports: Prepare inspection reports and have them signed by authorities having
jurisdiction.
D. Test storm drainage piping according to procedures of authorities having jurisdiction or, in
absence of published procedures, as follows:
1. Test for leaks and defects in new piping and parts of existing piping that have been
altered, extended, or repaired. If testing is performed in segments, submit separate
report for each test, complete with diagram of portion of piping tested.
2. Leave uncovered and unconcealed new, altered, extended, or replaced storm
drainage piping until it has been tested and approved. Expose work that was covered
or concealed before it was tested.
3. Test Procedure: Test storm drainage piping, except outside leaders, on completion
of roughing-in. Close openings in piping system and fill with water to point of
overflow, but not less than 10-foot head of water (30 kPa). From 15 minutes before
inspection starts to completion of inspection, water level must not drop. Inspect joints
for leaks.
4. Repair leaks and defects with new materials and retest piping, or portion thereof, until
satisfactory results are obtained.
5. Prepare reports for tests and required corrective action.
3.9 CLEANING
B. Protect drains during remainder of construction period to avoid clogging with dirt and debris
and to prevent damage from traffic and construction work.
C. Place plugs in ends of uncompleted piping at end of day and when work stops.
3.10 DEMONSTRATION
END OF SECTION
SECTION 15165
STORM DRAINAGE PIPING SPECIALTIES
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
1. Roof drains.
2. Miscellaneous storm drainage piping specialties.
3. Cleanouts.
4. Backwater valves.
5. Trench drains.
6. Channel drainage systems.
7. Through-penetration firestop assemblies.
8. Flashing materials.
1.3 SUBMITTALS
A. Drainage piping specialties shall bear label, stamp, or other markings of specified testing
agency.
PART 2 - PRODUCTS
A. Downspout Adaptors
B. Downspout Boots
1. Description: Manufactured, ASTM A 48/A 48M, gray-iron casting, with strap or ears
for attaching to building; NPS 4 (DN 100) outlet; and shop-applied bituminous
coating.
2. Size: Inlet size to match downspout and NPS 4 (DN 100) outlet.
C. Conductor Nozzles
1. Description: Bronze body with threaded inlet and bronze wall flange with mounting
holes.
2. Size: Same as connected conductor.
2.3 CLEANOUTS
A. Floor Cleanouts
B. Test Tees
C. Wall Cleanouts
A. Trench Drains
6. Outlet: Bottom.
7. Grate Material: Ductile iron or stainless steel.
8. Grate Finish: Not required.
9. Top-Loading Classification: Extra-Heavy Duty or Heavy Duty.
2.6 THROUGH-PENETRATIONFIRESTOPASSEMBLIES
A. Copper Sheet: ASTM B 152/B 152M, 12 oz./sq. ft. (3.7 kg/sq. m or 0.41-mm thickness).
B. Zinc-Coated Steel Sheet: ASTM A 653/A 653M, with 0.20 percent copper content and 0.04-
inch (1.01-mm) minimum thickness unless otherwise indicated. Include G90 (Z275) hot-dip
galvanized, mill-phosphatized finish for painting if indicated.
C. Elastic Membrane Sheet: ASTM D 4068, flexible, chlorinated polyethylene, 40-mil (1.01-
mm) minimum thickness.
E. Metal Accessories: Sheet metal strips, clamps, anchoring devices, and similar accessory
units required for installation; matching or compatible with material being installed.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install roof drains at low points of roof areas according to roof membrane manufacturer's
written installation instructions. Roofing materials are specified in Division 7 Sections.
1. Install flashing collar or flange of roof drain to prevent leakage between drain and
adjoining roofing. Maintain integrity of waterproof membranes where penetrated.
2. Install expansion joints, if indicated, in roof drain outlets.
3. Position roof drains for easy access and maintenance.
B. Install downspout adapters on outlet of back-outlet parapet roof drains and connect to sheet
metal downspouts.
C. Install downspout boots at grade with top 6 inches (152 mm to 18 inches (457 mm above
grade. Secure to building wall.
D. Install conductor nozzles at exposed bottom of conductors where they spill onto grade.
E. Install cleanouts in aboveground piping and building drain piping according to the following
instructions unless otherwise indicated:
1. Use cleanouts the same size as drainage piping up to NPS 4 (DN 100). Use NPS 4
(DN 100) for larger drainage piping unless larger cleanout is indicated.
2. Locate cleanouts at each change in direction of piping greater than 45 degrees.
3. Locate cleanouts at minimum intervals of 50 feet (15 m) for piping NPS 4 (DN 100)
and smaller and 100 feet (30 m) for larger piping.
4. Locate cleanouts at base of each vertical soil and waste stack.
F. For floor cleanouts for piping below floors, install cleanout deck plates with top flush with
finished floor.
G. For cleanouts located in concealed piping, install cleanout wall access covers, of types
indicated, with frame and cover flush with finished wall.
H. Install horizontal backwater valves in floor with cover flush with floor.
K. Install wall cleanouts in vertical conductors. Install access door in wall if indicated.
L. Install trench drains at low points of surface areas to be drained. Set grates of drains flush
with finished surface unless otherwise indicated.
O. Install sleeve flashing device with each conductor passing through floors with waterproof
membrane.
3.2 CONNECTIONS
A. Comply with requirements for piping specified in Division 15 Sections. Drawings indicate
general arrangement of piping, fittings, and specialties.
A. Fabricate flashing from single piece of metal unless large pans, sumps, or other drainage
shapes are required. Join flashing according to the following if required:
1. Lead Sheets: Burn joints of 6.0-lb/sq. ft. (30-kg/sq. m) lead sheets, 0.0938-inch (2.4-
mm) thickness or thicker. Solder joints of 4.0-lb/sq. ft. (20-kg/sq. m) lead sheets,
0.0625-inch (1.6-mm) thickness or thinner.
2. Copper Sheets: Solder joints of copper sheets.
B. Install sheet flashing on pipes, sleeves, and specialties passing through or embedded in
floors and roofs with waterproof membrane.
1. Pipe Flashing: Sleeve type, matching the pipe size, with a minimum length of 10
inches (250 mm) and with skirt or flange extending at least 8 inches (200 mm) around
pipe.
2. Sleeve Flashing: Flat sheet, with skirt or flange extending at least 8 inches (200 mm)
around sleeve.
3. Embedded Specialty Flashing: Flat sheet, with skirt or flange extending at least 8
inches (200 mm) around specialty.
E. Fabricate and install flashing and pans, sumps, and other drainage shapes.
3.4 PROTECTION
A. Protect drains during remainder of construction period to avoid clogging with dirt or debris
and to prevent damage from traffic or construction work.
B. Place plugs in ends of uncompleted piping at end of each day or when work stops.
END OF SECTION
SECTION 15410
PLUMBING FIXTURES
PART 1 – GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
B. Division 15 will be responsible to carry out the commissioning requirements specified in this
and other sections referenced. These include, but are not limited to, commissioning,
enhanced commissioning, preparation of a detailed O&M manual, and detailed training of the
EMPLOYER’S personnel.
1.2 SUMMARY
A. This Section includes the following conventional plumbing fixtures and related components:
1.3 DEFINITIONS
B. Accessible Fixture: Plumbing fixture that can be approached, entered, and used by people
with disabilities.
E. Fitting: Device that controls the flow of water into or out of the plumbing fixture. Fittings
specified in this Section include supplies and stops, faucets and spouts, shower heads and
tub spouts, drains and tailpieces, and traps and waste pipes. Piping and general-duty valves
are included where indicated.
1.4 SUBMITTALS
A. Product Data: For each type of plumbing fixture indicated. Include selected fixture and trim,
fittings, accessories, appliances, appurtenances, equipment, and supports. Indicate materials
and finishes, dimensions, construction details, and flow-control rates.
B. LEED Submittal:
1. Product Data for Credit WE 2, 3.1, and 3.2 Documentation indicating flow and water
consumption requirements.
D. Operation and Maintenance Data: For plumbing fixtures to include in emergency, operation,
and maintenance manuals.
A. Source Limitations: Obtain plumbing fixtures, faucets, and other components of each
category through one source from a single manufacturer.
1. Exception: If fixtures, faucets, or other components are not available from a single
manufacturer, obtain similar products from other manufacturers specified for that
category.
B. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,
Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for
intended use.
C. Regulatory Requirements: Comply with requirements in ICC A117.1, "Accessible and Usable
Buildings and Facilities "Architectural Barriers Act” and “Disabilities Act" for plumbing fixtures
for people with disabilities.
E. NSF Standard: Comply with NSF 61, "Drinking Water System Components--Health Effects,"
for fixture materials that will be in contact with potable water.
F. Select combinations of fixtures and trim, faucets, fittings, and other components that are
compatible.
G. Comply with the following applicable standards and other requirements specified for plumbing
fixtures:
H. Comply with the following applicable standards and other requirements specified for lavatory
and sink faucets:
1. Backflow Protection Devices for Faucets with Side Spray: ASME A112.18.3M.
2. Backflow Protection Devices for Faucets with Hose-Thread Outlet: ASME A112.18.3M.
3. Diverter Valves for Faucets with Hose Spray: ASSE 1025.
4. Faucets: ASME A112.18.1.
5. Hose-Connection Vacuum Breakers: ASSE 1011.
6. Hose-Coupling Threads: ASME B1.20.7.
7. Integral, Atmospheric Vacuum Breakers: ASSE 1001.
8. NSF Potable-Water Materials: NSF 61.
9. Pipe Threads: ASME B1.20.1.
10. Sensor-Actuated Faucets and Electrical Devices: UL 1951.
11. Supply Fittings: ASME A112.18.1.
12. Brass Waste Fittings: ASME A112.18.2.
I. Comply with the following applicable standards and other requirements specified for bathtub,
bathtub/shower and shower faucets:
J. Comply with the following applicable standards and other requirements specified for
miscellaneous fittings:
K. Comply with the following applicable standards and other requirements specified for
miscellaneous components:
1.6 WARRANTY
2. Warranty Period for Commercial Applications: One year from date of Substantial
Completion.
3. Warranty Period for Residential Applications of Shells: Five years from date of
Substantial Completion.
4. Warranty Period for Residential Applications of Pumps and Blowers: Five years from
date of Substantial Completion.
5. Warranty Period for Residential Applications of Electronic Controls: Five years from
date of Substantial Completion.
A. Furnish extra materials described below that match products installed and that are packaged
with protective covering for storage and identified with labels describing contents.
1. Faucet Washers and O-Rings: Equal to 10 percent of amount of each type and size
installed.
2. Faucet Cartridges and O-Rings: Equal to 5 percent of amount of each type and size
installed.
3. Flushometer Valve, Repair Kits: Equal to 10 percent of amount of each type installed,
but no fewer than 12 of each type.
4. Provide hinged-top wood or metal box, or individual metal boxes, with separate
compartments for each type and size of extra materials listed above.
5. Flushometer Tank, Repair Kits: Equal to 5 percent of amount of each type installed, but
no fewer than 2 of each type.
6. Water-Closet Tank, Repair Kits: Equal to 5 percent of amount of each type installed.
7. Toilet Seats: Equal to 5 percent of amount of each type installed.
8. Dry Urinal Trap-Seal Cartridges: Equal to 200 percent of amount of each type installed,
but no fewer than 12 of each type.
9. Dry Urinal Trap-Seal Liquid: Equal to 1 gal (3.8 L) for each urinal installed.
PART 2 – PRODUCTS
A. Lavatory Faucets
A. Shower Faucets
A. Sink Faucets
2.7 FLUSHOMETERS
A. Flushometers
A. Toilet Seats
1. Description: Manufactured plastic wraps for covering plumbing fixture hot-water supply
and trap and drain piping. Comply with Americans with Disabilities Act (ADA)
requirements.
1. Description: Manufactured plastic enclosure for covering plumbing fixture hot- and
cold-water supplies and trap and drain piping. Comply with ADA requirements.
B. Water-Closet Supports:
C. Urinal Supports:
1. Description: Type I, urinal carrier with fixture support plates and coupling with seal and
fixture bolts and hardware matching fixture. II, urinal carrier with hanger and bearing
plates for wall-mounting, urinal-type fixture. Include steel uprights with feet. Additional
descriptions as provided in the Architectural data sheets.
2. Accessible-Fixture Support: Include rectangular steel uprights.
D. Lavatory Supports:
1. Description: Type I, lavatory carrier with exposed arms and tie rods. II, lavatory carrier
with concealed arms and tie rod. III, lavatory carrier with hanger plate and tie rod for
wall-mounting, lavatory-type fixture. Include steel uprights with feet. Additional
descriptions as provided in the Architectural data sheets.
2. Accessible-Fixture Support: Include rectangular steel uprights.
E. Sink Supports:
1. Description: Type I, sink carrier with exposed arms and tie rods. II, sink carrier with
hanger plate, bearing studs, and tie rod. III, sink carrier with hanger plate and exposed
arms for sink-type fixture. Include steel uprights with feet. Additional descriptions as
provided in the Architectural data sheets.
2.11 INTERCEPTORS
A. Detailed description of the following plumbing fixtures is available in the Architectural data
sheets:
1. Water closets.
2. Urinals.
3. Lavatories.
4. Commercial sinks.
5. Wash fountains.
6. Individual showers.
7. Group showers.
8. Kitchen sinks.
9. Service sinks.
10. Service basins.
PART 3 – EXECUTION
3.1 EXAMINATION
A. Examine roughing-in of water supply and sanitary drainage and vent piping systems to verify
actual locations of piping connections before plumbing fixture installation.
B. Examine cabinets, counters, floors, and walls for suitable conditions where fixtures will be
installed.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 INSTALLATION
A. Assemble plumbing fixtures, trim, fittings, and other components according to manufacturers'
written instructions.
1. Use carrier supports with waste fitting and seal for back-outlet fixtures.
2. Use carrier supports without waste fitting for fixtures with tubular waste piping.
3. Use chair-type carrier supports with rectangular steel uprights for accessible fixtures.
C. Install back-outlet, wall-mounting fixtures onto waste fitting seals and attach to supports.
F. Install floor-mounting, back-outlet water closets attached to building floor substrate and wall
bracket and onto waste fitting seals.
I. Install water-supply piping with stop on each supply to each fixture to be connected to water
distribution piping. Attach supplies to supports or substrate within pipe spaces behind
fixtures. Install stops in locations where they can be easily reached for operation.
1. Exception: Use ball, gate, or globe valves if supply stops are not specified with fixture.
Valves are specified in Division 15 Section 15111 "General Duty Valves for Plumbing
Piping."
J. Install trap and tubular waste piping on drain outlet of each fixture to be directly connected to
sanitary drainage system.
K. Install tubular waste piping on drain outlet of each fixture to be indirectly connected to
drainage system.
L. Install flushometer valves for accessible water closets and urinals with handle mounted on
wide side of compartment. Install other actuators in locations that are easy for people with
disabilities to reach.
M. Install tanks for accessible, tank-type water closets with lever handle mounted on wide side of
compartment.
P. Install faucet-spout fittings with specified flow rates and patterns in faucet spouts if faucets are
not available with required rates and patterns. Include adapters if required.
Q. Install water-supply flow-control fittings with specified flow rates in fixture supplies at stop
valves.
R. Install faucet flow-control fittings with specified flow rates and patterns in faucet spouts if
faucets are not available with required rates and patterns. Include adapters if required.
T. Install disposer in outlet of each sink indicated to have disposer. Install switch where
indicated or in wall adjacent to sink if location is not indicated.
U. Install in sink deck or on countertop at sink. Install escutcheons at piping wall ceiling
penetrations in exposed, finished locations and within cabinets and millwork. Use deep-
pattern escutcheons if required to conceal protruding fittings.
V. Seal joints between fixtures and walls, floors, and countertops using sanitary-type, one-part,
mildew-resistant silicone sealant. Match sealant color to fixture color. Sealants are specified
in Division 7 Section "Joint Sealants."
3.3 CONNECTIONS
A. Piping installation requirements are specified in other Division 15 Sections. Drawings indicate
general arrangement of piping, fittings, and specialties.
B. Connect fixtures with water supplies, stops, and risers, and with traps, soil, waste, and vent
piping. Use size fittings required to match fixtures.
A. Verify that installed plumbing fixtures are categories and types specified for locations where
installed.
B. Check that plumbing fixtures are complete with trim, faucets, fittings, and other specified
components.
C. Inspect installed plumbing fixtures for damage. Replace damaged fixtures and components.
D. Test installed fixtures after water systems are pressurized for proper operation. Replace
malfunctioning fixtures and components, then retest. Repeat procedure until units operate
properly.
3.5 ADJUSTING
A. Operate and adjust faucets and controls. Replace damaged and malfunctioning fixtures,
fittings, and controls.
B. Operate and adjust hot-water dispensers and controls. Replace damaged and malfunctioning
units and controls.
C. Adjust water pressure at faucets and flushometer valves to produce proper flow and stream.
D. Replace washers and seals of leaking and dripping faucets and stops.
3.6 CLEANING
A. Clean fixtures, faucets, and other fittings with manufacturers' recommended cleaning
methods and materials. Do the following:
1. Remove faucet spouts and strainers, remove sediment and debris, and reinstall
strainers and spouts.
2. Remove sediment and debris from drains.
B. After completing installation of exposed, factory-finished fixtures, faucets, and fittings, inspect
exposed finishes and repair damaged finishes.
3.7 PROTECTION
B. Do not allow use of plumbing fixtures for temporary facilities unless approved in writing by
EMPLOYER.
3.8 DEMONSTRATION
END OF SECTION
SECTION 15444
PACKAGED BOOSTER PUMPS
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
B. Division 15 will be responsible to carry out the commissioning requirements specified in this
and other sections referenced. These include, but are not limited to, commissioning, enhanced
commissioning, preparation of a detailed O&M manual, and detailed training of the
EMPLOYER’S personnel.
1.2 SUMMARY
A. Section Includes:
B. Related Sections:
1.3 DEFINITIONS
1.4 SUBMITTALS
A. Product Data: For each type of product indicated. Include construction details, material
descriptions, and dimensions of individual components and profiles. Include rated capacities,
operating characteristics, electrical characteristics, and furnished specialties and accessories.
B. Shop Drawings: For booster pumps. Include plans, elevations, sections, details, and
attachments to other work.
A. Comply with Division 1 - General Requirements and all documents referred to therein.
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,
by a qualified testing agency, and marked for intended location and application.
b. Booster pumps shall be listed and labeled as packaged pumping systems by testing
agency acceptable to authorities having jurisdiction.
PART 2 - PRODUCTS
A. General:
1. Pumps shall be so selected that the operating duty point is within 5% of the maximum
efficiency point. The pump casing so selected shall have ample space to take an impeller
one size larger than that capable of performing the operating duty.
2. The pump shall have a speed of not more than 1500 rpm unless otherwise approved by
the MEEPF CONSULTANT. All pumps and motors shall be of minimum vibration and
noise level during operation. Vibration isolators shall be provided for all pump sets.
3. Facilities shall be provided to prevent starting of pumps when the water tank is at low
water level. An indicator for this low water level alarm shall be provided and interfaced
with the Building Management System.
4. Facilities to select which pump to be duty pump and standby pump automatically shall be
provided and be interchangeable.
5. Leakage from pump gland shall be drained to the nearest floor waste.
6. Pump curves for all pumps offered shall be submitted. All curve indicating excessive shut-
off head will not be approved.
7. Each pump shall be provided with a gate valve at suction and discharge, approved check
valve at discharge, approved strainer at suction, flexible connections at pump suction and
discharge, eccentric reducer at suction, concentric reducer at discharge, pressure gauges
at suction and discharge, circulation relief valve and automatic air relief valve.
8. Appropriate vibration isolation mountings shall be provided for each pump sets.
9. Supply and install a control panel on 16 swg drip proof metal cubicle enclosing the control
switchgear and other electrical and control components for each pumping installation. All
sensors shall be connected to a separate extra-low voltage termination compartment
within the control panel.
10. Power supply to all sensors and external devices associated to the control and monitoring
of the pumps and tanks shall be taken from the pump control panel.
B. Pumps:
2. Pumps shall be horizontal end suction/vertical in-line, single inlet centrifugal pumps with
variable speed control. Pumps shall be complete with mechanical seals with its faces of
tungsten carbide against tungsten carbide. The pump shaft shall be of 316 stainless steel,
spline type, while the impellers, intermediate chambers and outer sleeve shall be of 304
stainless steel or bronze. The cast iron parts in contact with water shall be electro-coated
with primer so as to prevent the formation of rust.
3. Each pump shall be checked and regulated for proper differential pressure, voltage and
amperage draw. This data shall be noted on a permanent tag or label and fastened to the
pump for EMPLOYER reference.
1. Supply and install floatless type switch probes in the water tanks as indicated below and
shown on the drawings.
4) Earthing probe.
2. Each probe shall be of the correct length for the particular application and tank location.
Electrodes shall be of polished stainless steel 20 mm OD. Electrode holders shall be
weatherproof in all respect.
3. The earthing probes shall be connected and wired to the building earth systems of the
building.
4. Each set of electrodes shall be installed inside a 230 mm diameter PVC pipe acting as a
wave barrier.
5. The level switch set shall operate with a stepped down voltage at 24V maximum. Stepped
down transformers shall be provided for each set of control probes and shall be installed
inside centralised control cubicles inside pump room.
1. Operation of the duty and standby pumps shall be carried out by the following method:
b. Manually by means of a local start/stop push buttons on pump local motor control
panel and emergency stop switch.
c. The pressure switch shall be installed next to the manual release valve. When the
pressure drops to the pre-determined level, a signal will be sent to the pump local
motor control panel to start the pump.
E. Pump Indicator:
1. The following audible and visible indication shall be provided at the pump local control
panels as applicable:
a. Red "overflow level" indicator with buzzer for the associated water tanks;
b. Amber "extra high water level" indicator for the associated water tank;
A. The fully automatic domestic water booster set with variable speed controller shall be of robust
design, supplied ready for connection. Booster pumps and pressure tanks shall be mounted on
a vibration – absorbing mild steel baseplate. Each set shall comprise of the following:
1. Triplex type approved pattern horizontal and suction/suction vertical line centrifugal
pumps.
3. One set factory assembled pre-wired fully automatic control cubicle (variable speed
controller) in weather-proof mild steel enamel finished steel enclosure.
4. Associate pipework including control valves, water hammer absorbers, check valves,
flexible connectors, pressure regulating valves, located in the common pump delivery pipe
etc.
5. Vibration-absorbing baseplate.
7. Thermal relay, indicator lamp, fuse magnetic controller auxiliary relay, alternative relay,
terminal board.
B. Sequence of Operation Triplex: System sequencing shall be such that the lead pump will
handle demand from 0% to 20% of system requirements. As the demand exceeds 20%, the
number 1 main pump will come on line, handling demands to 40% of total system capacity, and
the lead pump will be shut off. As demand exceeds 40%, the lead pump will be reactivated and
will function in conjunction with the number 1 main pump to develop flows to 60% of the total
demand. As demand exceeds 60% of the total, the number 2 main pump is activated the lead
pump deactivated, and the numbers 1 and 2 main pumps will handle capacities to 80%. As
demand exceeds 80%, the lead pump is reactivated, the three pumps operate together, and
100% of system flow is supplied. Pumps shut off in reverse order.
C. Pressure tank shall be of carbon steel cylindrical pre-changed pressure vessel with epoxy or
polypropylene anti-corrosion lining in the internal surface. A rubber bag shall be fitted for
separation of the water nitrogen gas. Externally treated in synthetic enamel. An approved type
valve shall be fitted for pre-pressure adjustment. Baseplate is manufactured in heavy gauge
fabricated mild steel, zinc plate finish.
D. All pipings, flexible connectors, gate valve and non-return valves shall be as described in the
Pipework, Fitting and Valves Section.’
1. One (1) no. pressure gauge with syphon pipes and isolating valves in the pressure tank air
chamber.
2. Three (3) nos. adjustable pressure switches for incoming and outgoing pressure
adjustable individually and low water pressure (no flow) cut-out of booster pumps.
3. One (1) no. bronze drain cock at the bottom of the pressure tank.
4. One (1) no. 25mm diaphragm type safety valve at the air chamber of pressure tank.
A test certificate for the performance and test pressure of the tank issued by the manufacturer
must be submitted.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine roughing-in for booster pumps to verify actual locations of piping connections before
booster-pump installation.
3.2 INSTALLATION
A. Equipment Mounting: Install booster pumps on concrete base using elastomeric pads
restrained spring isolators. Comply with requirements for concrete base specified in Division 3
Section Cast-in-Place Concrete.
B. Equipment Mounting: Install booster pumps using elastomeric pads restrained spring
isolators. Comply with requirements for vibration isolation devices specified in Division 15
Section "Vibration and Seismic Controls for Plumbing Piping and Equipment."
3.3 CONNECTIONS
B. Comply with requirements for piping specified in Division 15 Section "Domestic Water Piping."
Drawings indicate general arrangement of piping, fittings, and specialties.
1. Connect domestic-water piping to booster pumps. Install suction and discharge pipe
equal to or greater than size of system suction and discharge piping.
3.4 IDENTIFICATION
D. Pumps and controls will be considered defective if they do not pass tests and inspections.
3.7 ADJUSTING
C. Occupancy Adjustments: When requested within twelve (12) months of date of Substantial
Completion, provide on-site assistance in adjusting booster pump to suit actual occupied
conditions. Provide up to two (2) visits to Project during other-than-normal occupancy hours
for this purpose.
3.8 DEMONSTRATION
A. Train EMPLOYER’S maintenance personnel to adjust, operate, and maintain booster pumps.
Refer to Section 17100 “Commissioning for additional requirements.
END OF SECTION
PART 1 - GENERAL...............................................................................................................................1
1.1 RELATED DOCUMENTS............................................................................................................... 1
1.2 SUMMARY ................................................................................................................................. 1
1.3 DEFINITIONS.............................................................................................................................. 1
1.4 SUBMITTALS .............................................................................................................................. 1
1.5 QUALITY ASSURANCE ................................................................................................................ 1
1.6 COORDINATION ......................................................................................................................... 2
PART 2 - PRODUCTS ............................................................................................................................2
2.1 MANUFACTURERS...................................................................................................................... 2
2.2 PLASTIC, NONPRESSURE, POTABLE-W ATER STORAGE TANKS ..................................................... 2
2.3 SOURCE QUALITY CONTROL ...................................................................................................... 2
PART 3 - PRODUCTS ............................................................................................................................3
3.1 CONCRETE BASES ..................................................................................................................... 3
3.2 INSTALLATION............................................................................................................................ 3
3.3 CONNECTIONS........................................................................................................................... 4
3.4 FIELD QUALITY CONTROL........................................................................................................... 4
3.5 CLEANING ................................................................................................................................. 4
3.6 COMMISSIONING ........................................................................................................................ 5
3.7 DEMONSTRATION....................................................................................................................... 5
SECTION 15450
WATER STORAGE TANKS
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes water storage tanks and related accessories for indoor installation.
1.3 DEFINITIONS
1.4 SUBMITTALS
A. Product Data: Include rated capacities, operating characteristics, furnished specialties, and
accessories. Indicate dimensions, wall thickness, insulation, finishes and coatings, required
clearances, methods of assembly of components, and piping connections.
1. Basis for Certification: Indicate whether withstand certification is based on actual test
of assembled components or on calculation.
a. The term "withstand" means "the unit will remain in place without separation of
any parts from the device when subjected to the seismic forces specified."
b. The term "withstand" means "the unit will remain in place without separation of
any parts from the device when subjected to the seismic forces specified and
the unit will be fully operational after the seismic event."
A. Product Options: Drawings indicate size, profiles, and dimensional requirements of potable-
water storage tanks and are based on the specific system indicated. Refer to Division 1
Section "Product Requirements."
B. ASME Compliance for Steel Tanks: Fabricate and label steel, potable-water storage tanks
to comply with ASME Boiler and Pressure Vessel Code: Section VIII, Division 1, where
indicated.
C. ASME Compliance for FRP Tanks: Fabricate and label FRP, potable-water storage tanks to
comply with ASME Boiler and Pressure Vessel Code: Section X, where indicated.
D. Comply with NSF 14, "Plastics Piping Components and Related Materials," for plastic
potable-water storage tanks and components. Include appropriate NSF marking.
E. Comply with NSF 61, "Drinking Water System Components--Health Effects, Sections 1 to
9," for potable-water storage tanks. Include appropriate NSF marking.
1.6 COORDINATION
A. Coordinate size and location of concrete bases. Cast anchor-bolt inserts into bases.
Concrete, reinforcement, and formwork requirements are specified in Division 3 “Structural”.
PART 2 - PRODUCTS
2.1 M ANUFACTURERS
A. In other Part 2 articles where titles below introduce lists, the following requirements apply to
product selection:
a. NPS 2 (DN 50) and Smaller: Include plastic-to-steel transition fitting from tank
nozzle flange to ASME B1.20.1, female thread.
A. Test and inspect potable-water storage tanks according to the following tests and
MEINHARDT PHILIPPINES INC.
S:\admin\mpi\MP1716_Baguio General Hospital and Medical Trauma Center\000 - ACTIVE DOCUMENTS\09 - SPECS\2018-04-06_100% DD\04-PLUMBING\15450-Water
Storage Tanks.docx
DIVISION 15 – PLUMBING Water Storage Tanks SECTION 15450
inspections and prepare test reports:
PART 3 - PRODUCTS
A. Install concrete bases of dimensions indicated for tanks. Refer to Division 15 Section "Basic
Mechanical Materials and Methods."
1. Install dowel rods to connect concrete base to concrete floor. Unless otherwise
indicated, install dowel rods on 18-inch (450-mm) centers around full perimeter of
base.
2. For supported tanks, install epoxy-coated anchor bolts that extend through concrete
base and anchor into structural concrete floor.
3. Place and secure anchorage devices. Use setting drawings, templates, diagrams,
instructions, and directions furnished with items to be embedded.
4. Install anchor bolts to elevations required for proper attachment to supported tanks.
3.2 INSTALLATION
A. Install water storage tanks on concrete bases, level and plumb, firmly anchored. Arrange so
devices needing servicing are accessible.
D. Install thermometers and pressure gages on water storage tanks and piping, if indicated.
F. After installing tanks with factory finish, inspect finishes and repair damages to finishes.
3.3 CONNECTIONS
B. Install piping adjacent to potable-water storage tanks to allow service and maintenance.
C. Connect water piping to water storage tanks with unions or flanges and with shutoff valves.
Connect tank drains with shutoff valves and discharge over closest floor drains.
1. General-duty valves are specified in Division 15 Section 15111 "General Duty Valves
for Plumbing Piping."
B. Filling Procedures: Follow manufacturer's written procedures. Fill tanks with water to
operating level.
3.5 CLEANING
B. Use purging and disinfecting procedure prescribed by authorities having jurisdiction or, if
method is not prescribed, use procedure described in AWWA C652 or as described below:
a. Fill tanks with water-chlorine solution containing at least 50 ppm (50 mg/L) of
chlorine. Isolate tanks and allow to stand for 24 hours.
b. Fill tanks with water-chlorine solution containing at least 200 ppm (200 mg/L) of
chlorine. Isolate tanks and allow to stand for three hours.
3. Flush tanks, after required standing time, with clean, potable water until chlorine is
not present in water coming from tank.
4. Submit water samples in sterile bottles to authorities having jurisdiction. Repeat
procedure if biological examination made by authorities having jurisdiction shows
evidence of contamination.
3.6 COMMISSIONING
3.7 DEMONSTRATION
END OF SECTION
SECTION 15480
FIRESTOPPING
PART 1- GENERAL
1.1 DESCRIPTION
A. Closures of openings in walls, floors, and roof decks against penetration of flame,
heat, and smoke or gases in fire resistant rated construction.
C. Section 15840 - Ductwork and Accessories: Fire and smoke damper assem-
bles in ductwork
1.3 SUBMITTALS
A. Submit in accordance with Section 01340. All submittals shall be certified approved
by the manufacturer’s representative prior to submission to the MEEPF
CONSULTANT.
D. Certified laboratory test reports for ASTM E814 tests for systems not listed by FM,
UL, or WH proposed for use.
A. Deliver materials in their original unopened containers with manufacturer’s name and
product identification.
B. Store in a location providing protection from damage and exposure to the elements.
1.5 GUARANTEE
Firestopping work subject to the terms of the Article GUARANTY of Section 15010 , except
extend the guaranty period to five years.
A. Publications listed below form a part of this specification to the extent referenced.
Publications are referenced in the text by the basic designation only.
PART 2 – PRODUCTS
A. Use either factory built (Firestop Devices) or field erected through-Penetration Fire-
stop Systems to form a specific building system maintaining required integrity of the
fire barrier and stop the passage of gases of smoke.
C. Products requiring heat activation to seal an opening by its intumescence shall exhibit
a demonstrated ability to function as designed to maintain the fire barrier.
D. Firestop sealants used for firestopping or smoke sealing shall have following proper-
ties:
1. Contain no flammable or toxic solvents.
2. Have no dangerous or flammable outgassing during the drying or curing of
products.
3. Water-resistant after drying or curing and unaffected by high humidity, con-
densation or transient water exposure.
4. When used in exposed areas, shall be capable of being sanded and finished
with similar surface treatments as used on the surrounding wall or floor sur-
face.
E. Firestopping system or devices used for penetrations by glass pipe, plastic pipe or
conduits, unenclosed cables, or other non-metallic materials shall have following
properties:
1. Classified for used with the particular type of penetrating material used.
2. Penetrations containing loose electrical cables, computer data cables and
communications cables protected using firestopping systems that allow unre-
stricted cable changes without damage to the seal.
3. Intumescent products which would expand to seal the opening and act as
fire, smoke, toxic fumes, and, water sealant.
C. Sealants shall have a maximum flame spread of 25 and smoke developed of 50 when
tested in accordance with ASTM E84.
D. When used in exposed areas capable of being sanded and finished with similar sur-
face treatments as used on the surrounding wall or floor surface.
PART 3 – EXECUTION
3.1 EXAMINATION
Submit product data and installation instructions, as required by article, submittals, after an on
site examination of areas to receive firestopping.
3.2 PREPARATION
A. Remove dirt, grease, oil, loose materials, or other substances that prevent adherence
and bonding or application of the firestopping or smoke stopping materials.
B. Remove insulation on insulated pipe for a distance of 150 mm (six inches) on either
side of the fire rated assembly prior to applying the firestopping materials unless the
firestopping materials are tested and approved for use on insulated pipes.
3.3 INSTALLATION
A. Do not begin work until the specified material data and installation instructions of the
proposed firestopping systems have been submitted and approved.
B. Install firestopping systems with smoke stopping in accordance with FM, UL, WH, or
other approved system details and installation instructions.
B. Do not move materials and equipment to the next-scheduled work area until com-
pleted work is inspected and accepted by the EMPLOYER’S REPRESENTATIVE.
END OF SECTION
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes the following heat pumps, heat exchangers and accessories:
1.3 SUBMITTALS
A. Product Data: For each type and size of heat exchanger indicated. Include rated capacities,
operating characteristics, furnished specialties, and accessories.
C. Shop Drawings: Heat pump layout, storage tanks, complete with piping works and other
appurtenances.
D. Product Certificates: For each type of heat pumps, storage tanks, circulators and other
appurtenances shall be signed by product manufacturer.
1. Basis for Certification: Indicate whether withstand certification is based on actual test
of assembled components or on calculation.
a. The term "withstand" means "the unit will remain in place without separation of
any parts from the device when subjected to the seismic forces specified."
b. The term "withstand" means "the unit will remain in place without separation of
any parts from the device when subjected to the seismic forces specified and
the unit will be fully operational after the seismic event."
H. Operation and Maintenance Data: For hot water system to include in emergency, operation,
and maintenance manuals.
A. Source Limitations: Obtain same type of heat pumps and storage hot water tanks through
one source from a single manufacturer.
B. Product Options: Drawings indicate size, profiles, and dimensional requirements of heat
exchangers and are based on the specific system indicated. Refer to Division 1 Section
"Product Requirements."
D. ASME Compliance: Where ASME-code construction is indicated, fabricate and label heat-
exchanger storage tanks to comply with ASME Boiler and Pressure Vessel Code:
Section VIII, Division 1.
E. Comply with NSF 61, "Drinking Water System Components - Health Effects; Sections 1
through 9" for all components that will be in contact with water.
1.5 COORDINATION
A. Coordinate size and location of concrete bases with Architectural and Structural Drawings.
1.6 WARRANTY
a. Heat Pumps:
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. In other Part 2 articles where titles below introduce lists, the following requirements apply to
product selection:
The water heater shall be air-to-water heat contact transfer system through heat pumps.
The heat pump works by taking the surrounding air and using it to heat the low pressure
liquid refrigerant in the heat pump’s evaporator, vaporizing the liquid. The refrigerant then
passes through the compressor, which raises the refrigerant pressure and thus temperature
as well. The heated refrigerant gas passes through the heat pump condenser, where it
gives off heat to the water and condenses back into the liquid state. The liquid refrigerant
now passes through an expansion valve where the pressure is reduced and the cycle starts
again over thus generating the hot water requirement.
The units cabinet shall be constructed of formed, painted aluminum panels, weather-
resistant, suitable to marine environment superior to corrosion resistance. All unit fasteners
shall be coated with zinc-based plating corrosion resistance. The panels shall be insulated
with matte-finish, fiberglass insulation for thermal barrier and noise reduction. The cooling
coil drain pan shall be constructed of stainless steel. Units shall come equipped with MERV-
8 rated, two inch pleated air filters.
The refrigeration circuit shall consist of a minimum of a scroll-type compressor, suction line
accumulator, direct expansion valve, liquid line filter dryer, sight glass, cooling coil (copper
tube and aluminum finish) and a brazed plate refrigerant to water heat exchanger stainless
steel, double-wall). The refrigerant tubing shall be ACR rated and brazed with a 15% silver
alloy. The suction line and suction line accumulator shall be totally insulated. A unit
mounted circulating pump shall pump water between the storage tank and heat pump.
Female pipe thread flanges shall be provided for easy water connections to the unit.
The blower assembly shall consist of a double inlet forward curved blower, an open drip-
proof motor, drive belt and adjustable sheaves. The blower assembly shall be mounted on
vibration pads to reduce vibration noise through the unit cabinet. The compressor shall be
protected by high and low pressure switches as well as thermal overload. A unit mounted
phase monitor shall protect the motors from phase loss or undercurrent conditions.
2. Manufacturers:
5. Miscellaneous Components for Heating Hot-Water Unit: Control valve, valves, and
piping. Include components fitted for pneumatic control.
6. Stand: Factory fabricated for floor mounting
7. Capacity and Characteristics:
1) Volts : 400V
2) Phases: 3 phase
3) Hertz : 60Hz
1. Manufacturers:
a. Flow Rate: 1285 (LPH)> at 100°F (56 °C) tempera ture rise.
b. Hot-Water Temperature Setting: 60°C (140°F)
c. Condensate Pipe Size: DN 50
d. Electrical Characteristics:
1) Volts : 400V
2) Phases: 3 phase
3) Hertz : 60 Hz
1. Manufacturers:
a. Configuration: Horizontal.
b. Shell Tappings: Factory fabricated of materials compatible with water heater
shell. Attached tappings to shell before testing and labeling.
1) Volts : 400V
2) Phases: 3 Phase
3) Hertz : 60 Hz
A. Storage Tanks shall have threaded openings as shown drawings. Interior of tanks shall be
glass-lined with an alkaline borosilicate composition which has been fused to the steel by
firing at a temperature of 1600°F. Glass coating s hall be continuous over the entire inner
surface of the tank. Outer Jacket shall have a baked enamel finish. Foam insulation to
meet or exceed ASHRAE 90.1-2004 efficiency requirements. Cathodic provision shall be
provided.
Tanks shall be constructed and stamped according to ASME specifications. Manhole (11 x
15), handhole (4x 6) or inspection openings (2-2) shall be installed in accordance with ASME
requirements and manufacturers standard practice. Lining shall be glass equipped with the
number and size of magnesium anode rods sufficient to provide adequate protection for the
tank lining. Tanks shall be horizontally mounted, design and provided with four (4) angle iron
legs, threaded leg sockets, ringbase and saddles.
1. Manufacturers:
a. Configuration: Vertical.
b. Tappings: Factory fabricated of materials compatible with tank. Attach
tappings to tank before testing and labeling.
5. Heat-Exchanger Coil: NPS 1-1/4 (DN 32) diameter, double-wall, copper or copper-
alloy, U tubes with tube sheet and supporting baffles.
11. Miscellaneous Components for Heating Hot-Water Units: Control valve, valves, and
piping.
12. Support: Factory mounted on skids.
13. Energy Management System Interface: Normally closed dry contacts for enabling and
disabling heat exchanger.
14. Capacity and Characteristics:
1) Volts : 400V
2) Phases: 3 Phase
3) Hertz : 60 HZ
1. Manufacturers:
a. Configuration: Horizontal
b. Manhole: 11 by 15 inches (280 by 380 mm) in end head of horizontal storage
tank shell.
c. Tappings: Factory fabricated of materials compatible with tank. Attach
tappings to tank before testing and labeling.
2) NPS 2-1/2 (DN 65) and Larger: Flanged ends according to ASME B16.5
for steel and stainless-steel flanges, and according to ASME B16.24 for
copper and copper-alloy flanges.
d. Lining: Glass complying with NSF 61 barrier materials for potable-water tank
linings, including extending lining into and through tank fittings and outlets.
e. Anode Rods: Factory installed, magnesium.
f. Insulation: Complying with ASHRAE/IESNA 90.1, unless otherwise indicated,
and suitable for operating temperature. Surround entire storage tank and
nozzle except connections and controls.
6. Heat-Exchanger Coil: NPS 1-1/4 (DN 32) diameter, double-wall, copper or copper-
alloy, U tubes with tube sheet and supporting baffles.
1) Volts : 400V
2) Phases: 3 Phase
3) Hertz : 60 Hz
1. Manufacturers:
a. Configuration: Horizontal.
b. Manhole: 11 by 15 inches (280 by 380 mm) in end head of horizontal storage
tank shell.
c. Tappings: Factory fabricated of materials compatible with tank. Attach
tappings to tank before testing and labeling.
d. Lining: Glass complying with NSF 61 barrier materials for potable-water tank
linings, including extending lining into and through tank fittings and outlets.
e. Anode Rods: Factory installed, magnesium.
f. Insulation: Complying with ASHRAE/IESNA 90.1, unless otherwise indicated,
and suitable for operating temperature. Surround entire storage tank and
nozzle except connections and controls.
4. Heat-Exchanger Coil: NPS 1-1/4 (DN 32) diameter, double-wall, copper or copper-
alloy, U tubes with tube sheet and supporting baffles.
Recommendations
f. Electrical Characteristics:
1) Volts : 400V
2) Phases: 3 Phase
3) Hertz : 60 Hz
1. Manufacturers:
1. Manufacturers:
5. Channel Plates:
A. Description: Waste-heat recovery device complying with and listed according to UL 207 for
heat reclaimers. Device includes vertical drainage tube with helical, domestic water preheat
coil around drainage tube.
1. Manufacturers:
2. Drainage Tube: ASTM B 306, Type DWV, center, copper drainage tube of size
indicated.
3. Water Preheat Coil: ASTM B 88, Type L (ASTM B 88M, Type B), copper water tube,
of size indicated attached to drainage tube.
A. Description: Steel, pressure-rated tank constructed with welded joints and factory-installed,
butyl-rubber diaphragm. Include air pre-charge to minimum system-operating pressure at
tank.
1. Manufacturers:
a. AMTROL Inc.
b. Armstrong Pumps, Inc.
c. Flexcon Industries.
d. Honeywell Sparco.
e. Myers, F. E.; Pentair Pump Group (The).
f. Smith, A. O.; Aqua-Air Div.
g. State Industries, Inc.
h. Taco, Inc.
i. Watts Regulator Co.
j. Wessels Co.
2. Construction:
A. Combination Temperature and Pressure Relief Valves: ASME rated and stamped and
complying with ASME PTC 25.3. Include relieving capacity at least as great as heat input,
and include pressure setting less than working-pressure rating of heat exchanger. Select
relief valves with sensing element that extends into heat-exchanger storage tank.
B. Pressure Relief Valves: ASME rated and stamped and complying with ASME PTC 25.3.
Include pressure setting less than working-pressure rating of heat exchanger.
A. Test and inspect hot water storage tanks, specified to be ASME-code construction,
according to ASME Boiler and Pressure Vessel Code.
B. Hydrostatically test commercial hot water storage tanks before shipment to minimum of one
and one-half times pressure rating.
PART 3 - EXECUTION
B. Install heat pumps and hot water storage tanks level and plumb, according to layout
drawings, original design, and referenced standards. Maintain manufacturer's
recommended clearances. Arrange units so controls and devices needing service are
accessible.
D. Install seismic restraints for the heat pumps and hot water storage tanks. Anchor to
substrate.
E. Install temperature and pressure relief valves in top portion of storage tank shells of heat
exchangers with domestic water storage. Use relief valves with sensing elements that
extend into shells. Extend relief-valve outlet, with drain piping same as water piping in
continuous downward pitch, and discharge by positive air gap onto closest floor drain.
F. Install combination temperature and pressure relief valves in water piping for heat
exchangers without storage. Extend relief-valve outlet, with drain piping same as water
piping in continuous downward pitch, and discharge by positive air gap onto closest floor
drain.
G. Install heat-exchanger drain piping as indirect waste to spill by positive air gap into open
drains or over floor drains. Install hose-end drain valves at low points in water piping for heat
exchangers that do not have tank drains. Refer to Division 15 Section "Plumbing
Specialties" for hose-end drain valves.
H. Install thermometer on each heat-exchanger domestic-water inlet and outlet piping, and
install thermometer on each heat-exchanger heating-fluid inlet and outlet piping. Refer to
Division 15 Section "Meters and Gages" for thermometers.
3.2 CONNECTIONS
B. Install piping adjacent to heat pumps to allow service and maintenance. Arrange piping for
easy removal of heat exchangers.
B. Perform the following field tests and inspections and prepare test reports:
1. Leak Test: After installation, test for leaks. Repair leaks and retest until no leaks
exist.
2. Operational Test: After electrical circuitry has been energized, confirm proper
operation.
3. Test and adjust controls and safeties. Replace damaged and malfunctioning controls
and equipment.
C. Remove and replace heat pumps and hot water storage tanks that do not pass tests and
inspections and retest as specified above.
3.4 DEMONSTRATION
END OF SECTION