Method of Statement Electrical 3
Method of Statement Electrical 3
Method of Statement Electrical 3
TRS-CN-FRM-0019
General Information
Project Name Coastal Village Professional Beach Club Project Code R03-C07B01- 8100
Submittal No. R03-C07B01-IKP-MTS-EL-0005 Rev.01 Date 30-Jan-23
Contract No. R03-C07B01-8100
Contract Description The Red Sea Coastal Village Professional Beach Club
Contractor
Method of Statement for
Contractor Name Issam Kabbani & Partner Subject Testing & Commissioning of
LV Distribution panels
Specification No. Drawing Ref.
Discipline Electrical Other (please specify)
Planned Date of Work Submitted For: ☒ Approval ☐ Information
Contractor Authorized Representative
Engineer’s - Comments
Comments:
Status Code
Prepared for
Project
Page 1 of 32
Client:
Project Name Coastal Village, Professional Beach Club
Document Type LV DISTRIBUTION SYSTEM METHOD
STATEMENT
Aconex Doc. No.
Revision No. REV 01
Revision History
Method Statement
Of
LV Distribution System
Page 2 of 32
Client:
Project Name Coastal Village, Professional Beach Club
Document Type METHOD STATEMENT for LV Distribution SYSTEM
Aconex Doc. No.
ISSAM KHAIRY KABBANI & PARTNERS (IKP)
TABLE OF CONTENTS
SEC. DESCRIPTION
COVER PAGE
REVISION HISTORY
TABLE OF CONTENTS
1. SCOPE OF WORK
2. PURPOSE
3. ACRONYMS & ABBREVIATIONS
4. REFERENCES
5. RESPONSIBILITIES
6. MANPOWER / EQUIPMENT
7. METHODOLOGY
8. QHSE PROCEDURE
9. ATTACHMENTS
Page 3 of 32
Client:
Project Name Coastal Village, Professional Beach Club
Document Type METHOD STATEMENT for LV Distribution SYSTEM
Aconex Doc. No.
ISSAM KHAIRY KABBANI & PARTNERS (IKP)
1. SCOPE OF WORK
The Scope of this Method Statement is to define Pre-Startup and followed by Startup
activity to be undertaken by the IKP commissioning Engineer/Technician and required
accessories as per project specification on IKP construction site according to the Approved
Drawings and TRSDC Requirements at the Coastal Village, Professional Beach Club.
2. PURPOSE
The purpose of this method statement is to describe the methods to be implemented and
the resources to be utilized for Testing & Commissioning of LV Distribution Panels and
quality control procedure to be followed during the activity.
Moreover, to ensure that all the required resources are provided to carry out the Testing
& Commissioning as stipulated in the TRSDC requirements. The works will be in
accordance and conformance to TRSDC / Consultant’s surveillance, witness, Hold and
approval.
4. REFERENCES
Page 4 of 32
Client:
Project Name Coastal Village, Professional Beach Club
Document Type METHOD STATEMENT for LV Distribution SYSTEM
Aconex Doc. No.
ISSAM KHAIRY KABBANI & PARTNERS (IKP)
4.1 PERMITS
Once the IKP has completed the installation of an item of equipment or system, the Project
Manager will be notified that the equipment is available for pre-commissioning.
Ownership of the equipment or system will be transferred to the Commissioning Manager and will
be denoted by the affixing of GREEN tags, and the bunting off with GREEN flagging tape. Log / out
Tag Out Work permits shall be issued and maintained by T&C Manager
LOTO forms shall be strictly implemented.
Tags “Out of Service” Tag The yellow/black Out of Service Tag will be used to prevent the
operation of faulty equipment or items of equipment on which repairs/modifications are
uncompleted. The yellow/black Out of Service Tag will be affixed to the equipment isolation point
by the supervisor in charge of the work in question, or in the case of faulty equipment by any
employee who finds that piece of equipment to be faulty. The supervisor will remove the Out of
Service Tag and replace it with a Danger – Do Not Operate Tag (Controlling Organization) when
work recommences, or in the case of faulty equipment when repairs are completed.
“Danger” Tag/Lock The Danger – Do Not Operate Tag (Controlling Organization), and lock will be
used to protect the safety of all personnel. Each employee will affix his/her own Danger -
Authorized Worker Tag, only the employee can remove his/her own Danger Tag/lock
Log out/ Tag out work permits shall be implemented, issued by T&C Manager before to start of
testing and commissioning activity.
All testing and commissioning Permits will be controlled by T&C manager designated person.
Page 5 of 32
Client:
Project Name Coastal Village, Professional Beach Club
Document Type METHOD STATEMENT for LV Distribution SYSTEM
Aconex Doc. No.
ISSAM KHAIRY KABBANI & PARTNERS (IKP)
5. IKP RESPONSIBILITIES
Responsible for ensuring the work is executed in time and in accordance with contract
specifications and production drawings.
Ensure that all safety precautions are well implemented.
Ensure that all members of the operations team hold valid documents at Site.
Coordination with engineers, foreman and supervisor.
Ensure all approved materials are in place.
Monitoring the operational activities & progress and report the same to the management,
consultant, and client.
Coordinate and interface between relevant subcontractors on Site.
Ensure that the activities are conducted according to the approved Method Statement and
project contract documents.
Responsible of the implementation of this Method Statement.
Ensure that the materials being delivered and used are in accordance with the project
specifications and approved material submittal.
Page 6 of 32
Client:
Project Name Coastal Village, Professional Beach Club
Document Type METHOD STATEMENT for LV Distribution SYSTEM
Aconex Doc. No.
ISSAM KHAIRY KABBANI & PARTNERS (IKP)
Ongoing liaison with Site Engineers concerning the Testing & Commissioning of
LV Distribution Panels Work progression and adherence to stipulated
requirements of approved drawings, method statements, approved materials.
Responsible for approving or rejecting the work based on the Pre-Qualification
Checklist form.
He may reject the work in the case that this is found not in-compliance to the
Specifications, Drawings and or approved work procedure.
Ongoing inspection of all aspects of the Testing & Commissioning LV Distribution
Panels works. Prepare a checklist for the works that need to be executed and
proceed with the relevant Inspections.
Page 7 of 32
Client:
Project Name Coastal Village, Professional Beach Club
Document Type METHOD STATEMENT for LV Distribution SYSTEM
Aconex Doc. No.
ISSAM KHAIRY KABBANI & PARTNERS (IKP)
Appoint the Foremen and Tradesmen who are capable and keen to complete the
task.
Ensures that all materials are available to the site prior to the start of any activity.
Performs a check in the presence of the QA/QC Engineer.
Familiarizes with codes, Red Sea Project Specifications, practical insight, and the
unit functionality.
Ensure the installation and testing of piping is completed.
Performs a check in the presence of the QA/QC Engineer.
Prepare punch list reports and determines corrective measures for on-site
problems.
Communicates activity safety concerns to crew involved during this process.
Reviews shop drawings and submittals.
Monitors performance of workers.
Attends the inspection of the works by the Engineer.
Monitor mechanical systems as they are in operation to ensure efficient and safe
use.
Maintain strict maintenance schedules for critical systems, logging all repairs and
inspections, if applicable.
Quickly identify non-operative and malfunctioning systems before damage can
occur
Troubleshoot test failures to determine root causes and develop processes to
avoid repeat failure
Page 8 of 32
Client:
Project Name Coastal Village, Professional Beach Club
Document Type METHOD STATEMENT for LV Distribution SYSTEM
Aconex Doc. No.
ISSAM KHAIRY KABBANI & PARTNERS (IKP)
Coordinates with the Site HSE team and the Construction Management team to
ensure effective implementation of the HSE Procedures.
Assist risk assessment team to formulate Method Statement and JSA for specific
construction activities.
He may lead the entire team, maintaining HSE awareness and to create safe
culture and working environment through innovative ideas.
Planning and coordinating the HSE Trainings for the project.
Issue necessary directives to Safety Officer / Supervisor and render advice to the
Project Manager, as required.
Prepare and submit HSE reports to, Client's / TRSDC Safety Executives whenever
required.
Carryout HSE inspections at construction sites with reference to all HSE issues
Liaise with Client and Consultants HSE Departments.
Take part in incident investigation and reporting of all Incidents.
Take part / attend in Client's HSE meetings.
Monitor and assess HSE measures on visits to sites.
He will ensure that all T&C activities has approved work permits signed by the T&C manager
All required documents are enclosed with the work permit
Area is ready for testing and commissioning
T&C team has been inducted and has been trained in their tasks
Method statements and JSA are discussed in STA and personnel are signing the STA before
start of activity
He will ensure tools and equipment are inspected and color coded
Calibration record of the required equipment is carried out and record is maintained
He will ensure area is ready for testing and commissioning
He will ensure emergency response plan is in place during T&C
He will ensure safety coverage during Testing and commissioning
Stop any unsafe acts or processes that seem dangerous or unhealthy.
Prepare reports on occurrences and provide statistical information to HSE Manager.
Carry out PTW Monitoring and review.
He will ensure that all the activities related to the specified task followed safely
and all workers are wearing PPE.
Identify hazards and take measure control those hazards and follow JSA/risk
assessment.
Page 9 of 32
Client:
Project Name Coastal Village, Professional Beach Club
Document Type METHOD STATEMENT for LV Distribution SYSTEM
Aconex Doc. No.
ISSAM KHAIRY KABBANI & PARTNERS (IKP)
6.1. Manpower
1. Site Engineer.
2. Site Foreman.
3. QA/QC Engineer.
4. Commissioning Engineer.
5. Safety Personnel.
6. Labor.
Page 10 of 32
Client:
Project Name Coastal Village, Professional Beach Club
Document Type METHOD STATEMENT for LV Distribution SYSTEM
Aconex Doc. No.
ISSAM KHAIRY KABBANI & PARTNERS (IKP)
6.2. Equipment
1. Platform Ladder.
2. Measuring Tapes.
3. Screwdriver set/ Allen key set.
4. Spanner set / Nut drivers.
5. Digital Multi Meter.
6. Digital Insulation.
7. Polarity Tester.
7. METHODOLOGY
7.1. INSTALLATION
1- Carry out all tests, required by the governing codes and by the Engineer, on
panelboards after installation, to verify compliance with the specifications and
standards. Inspect conditions within panelboards and verify insulation conditions by use
of a megger
2- Tests are to include operation of every circuit breaker manually. Check automatic
operation of selected circuit breakers, as required by Engineer, by applying necessary
short-circuit, overload and earth leakage current for tripping circuit breaker as
applicable and compare with manufacturer's data/characteristic curves. Measure and
report ambient temperature inside enclosure.
Page 11 of 32
Client:
Project Name Coastal Village, Professional Beach Club
Document Type METHOD STATEMENT for LV Distribution SYSTEM
Aconex Doc. No.
ISSAM KHAIRY KABBANI & PARTNERS (IKP)
3- Carry out insulation tests on all bus bars, between phases and between phases and
earth/cabinet, and between neutral and earth. Record all readings, using 500 V megger
for equipment on 240 V systems, and 1000 V megger for equipment on systems up to
600 V, for 1-minute, with circuit breakers in open position.
4- Routine tests on site are to be carried out, in accordance with the Standards, on all
panelboards assembled from standardized components of the manufacturer outside the
works of the manufacturer.
5- Testing: After installing panelboards and after electrical circuitry has been energized,
demonstrate product capability and compliance with requirements.
6- On completion of installation, inspect interior and exterior of panelboards. Remove
paint splatters and other spots. Vacuum dirt and debris; do not use compressed air to
assist in cleaning. Repair exposed surfaces to match original finish.
8. QHSE PROCEDURE
8.1. QUALITY
The inspection and testing of all the Duct works shall be carried out in accordance
with Inspection and Test Plan for Installation & Testing of Duct Works.
The quality control testing requirements per applicable TRSDC standards shall be
performed by a Client approved independent testing agency.
Foreman and workers shall be made aware the ITP requirements at Pre-Work and
Toolbox Meeting.
8.2. SAFETY
All Testing and Commissioning personnel must join safety induction prior to
commencement at site.
Testing and Commissioning team will have separate identification at site
Log out / tag out work permit will be signed by the respective parties and approved
by the T&C Manager
It must ensure to include the T&C drawing, mark testing area in the drawing,
include approved method statement, JSA / risk assessment and other relevant
documents with the work permit,
Ensure Log out / tag out permit to be issued before start of each day T&C activity
T&C team will have separate work permit for each Testing and commissioning
Ensure all the pre-commissioning checks carried out.
Ensure all the pre-commissioning check signed reports of Continuity & Megger
Insulation & Resistance, Test area marked on the drawing, PTW is checked, signed
by respective parties, and approved by the T&C Manager.
Ensure there is no another activity in T&C area
Page 12 of 32
Client:
Project Name Coastal Village, Professional Beach Club
Document Type METHOD STATEMENT for LV Distribution SYSTEM
Aconex Doc. No.
ISSAM KHAIRY KABBANI & PARTNERS (IKP)
Ensure Emergency response team for any emergency at site is available and
communicated to employees
Ensure emergency contact numbers are displayed at various T&C locations and also
TRSDC given emergency number are maintained at site.
Ensure all tools and equipment are being used for T&C are inspected and color-
coded.
Ensure inspection / calibration certificates validity of tools & equipment and
maintain record of inspection
Safety officers must ensure HSE compliance during T&C.
It is important that everyone involved in the project is aware of the environmental policy and
environmental plan and bound by their requirements. Approved documents should make clear
the extent and standard of environmental performance and assessment that is required as well
as requirements for monitoring and reporting. These requirements need to be cascaded down
throughout the entire Project management.
Environmental plans require policing, and this done at several different levels:
Environmental Manager will take responsibility for environmental matters.
Environmental Manager to manage environmental matters day-to-day basis.
IKP site HSE Management.
8.2.2 Housekeeping
9. ATTACHMENTS
TEST SCOPE
The scope of this test is to check the general conditions of the systems before the functional
tests
TEST PRECONDITIONS
Power Supply available to the Control Panel terminal.
STEP INPUT OUTPUT RESULT
It shall have information of SO ref,
Panel name, date of manufacturing &
1 Visual Check the name plate. other applicable std/ specification, IP
rating, rated current, rated voltage,
weight etc.
Visual Check Switch Panel All screws are in and the door operating
2 Cover. handles work properly.
Stability and durability against the
3 Visual Inspection Switch Panel. protection and separation from live
parts as per material submittal.
Is proper mounting, conductor size and
Visual Check all circuit
4 feeder designation as per fabrication
breakers. drawing
Visual Check the switching Properly installed and identified properly
5 device and components. as per approved shop drawings.
Visual Inspection cracks or
6 other defects. Absence of defects and physical damage
All unused conduit openings have been
7 Visual Check in conduit. plugged.
The terminals for external conductors are
so arranged as to be accessible for
mounting, wiring, maintenance and
Visual Check terminal external replacement.
8 conductors. Unless otherwise agreed with client for
the specific dimension mentioned in the
drawings.
Visual Check incoming and
9 outgoing cable connection. Cable connection are tight.
It’s bonded to enclosure and routing as
10 Visual Check the ground bus. per fabrication drawing.
Verify the panel directory and
11 circuit breakers correspond. It’s verified as per fabrication drawing.
Check branch breaker size and
suitability to connect the It’s verified as per Fabrication & shop
12 customer cable connection and Drawings.
the size of the busbar size.
TEST SCOPE
The scope of this test is to check that Switch Panels work properly
TEST PRECONDITIONS
T_LV_CHK_003 performed
Power supply available on incoming
Final circuit terminated and LOTO applied to final circuit boards or LOTO applied on the related outgoing
CB if final circuit not yet available
STEP INPUT OUTPUT RESULT
Apply the appropriate voltage to the
1 incoming Related outgoing from the upstream panel ON
2 Check voltage presence Check R,Y,B indication lamp glowing
Measure incoming voltage on DM 400 V± 5%
3 between phases, phase and neutral 230 V ± 5%
Mechanical Indication ON check voltage
4 Switch ON main Disconnector presence downstream
Make sure all the branch feeders
5 control circuit/logic are working As per manufacturing drawings
properly
Switch ON the branch CB one by one
400 V± 5%
and measure
6 230 V ± 5%
the voltage on the CB’s terminals
Current not exceeding the design drawings
the current of the load
Verify the status of the signal to BMS in Dry contact position change over after event
7 the TB as per signal list occurred
Check protection setting as per
8 Annexure 6 – where applicable As per manufacturing setting document
REQUIREMENTS COVERAGE
SYSTEM: LOCATION:
ASSET IDENTIFICATION: DATED:
Acceptance Output
Item Description / Input Action Criteria Pass Fail Remarks
Results
Design Value Unit
1 Pilot Lamp is working N.A
2 Cooling Fan is working N.A
3 Metering Devices N.A
400/230
4 Voltage Measuring V
(+/-
5%)
Connected
5 Ampere Measuring Load A
6 Indication lights functioning N.A
7 Make ON main breaker. N.A
Make ON branch breaker. N.A
8 Make ON RCCB. N.A
400/230
9 Apply input supply on the panel. (+/-5%) V
Apply the appropriate voltage to the
400/230
11 corresponding terminals and verify the V
(+/-5%)
functional/electrical operations
test according to the check sheets.
12 Manual Tripping of circuit Breakers N.A
13 Electrical Tripping of Circuit Breakers N.A
14 RCCB/RCB tripping checks N.A
Comments:
Name:
Date:
Comments:
Name:
Date:
No. Test / Inspection Applicable Standards Test Procedures Type of Accepteance Criteria Location of Tent. Date of Remarks
Inspection Tests Tests
Min Ave Max
RC
Enclosure for Aesthetics
Equipment & Devices Specs. RC
As per approved drawing and need to
Equipment & Devices no Damage As per approved drawings, IEC- RC
1 Visual Visual meet the requirements of SEC Spec: 31-
61439-1, Cl:11 & 31- TMSS-02
Name Plates RC TMSS-02 & IEC 61439-1
Ground Provisions RC
Operations of Switching Equipt. Manual test / RC As per approved drawing and need
Visual to meet the requirements of SEC Spec: 31-
Door Hinges and Locks As per approved drawings, RC TMSS-02 & IEC 61439-1
3 Mechanical IEC-61439-1, Cl:11 & 31- TMSS-
Tightness of Fasteners and Joints RC
02
Drawing out if Applicable RC
Color RC 90 microns
Visual
Thickness As per approved drawings, RC
4 Paint & Finish /Manual
IEC-61439-1 & 31-TMSS-02
Finish /measuring RC
Schemes & Circuits Manual test as W / RC As per approved drawing and need to
per drawing meet the requirements of SEC Spec: 31-
Equipment & Devices As per approved drawings, IEC- W / RC
6 Functional TMSS-02 & IEC 61439-1
61439-1, Cl:11
Panel Functions W / RC
Legend
W= Witness by authorized person
RC= Review of certificates by authorized customer representative
Sleve Color
Main Bus +N+G YES NO N/A
1 L1 RED BROWN
2 L2 YELLOW BLACLK
3 L3 BLUE GRAY
4 N BLACK BLUE
5 G Y+G Y+G
4. ELECTRICAL OPERATION:
YES NO N/A
1 Verification of Electrical Operation of Breakers
2 Verification of Electrical Operation of other Components
3 Verification of Electrical Control Scheme
4 Verification of Electrical operation of Instruments
MECHANICAL OPERATION:
YES NO N/A
1 Verification of Mechanical Operation of Breakers
2 Verification of mechanical operation of other Components
3 Verification of Continuity Check
GENERAL COMMENTS:
1
2
3
4
5
INSPECTED BY
Client:
Project Name Coastal Village, Professional Beach Club
Document Type METHOD STATEMENT for LV Distribution SYSTEM
Aconex Doc. No.
ISSAM KHAIRY KABBANI & PARTNERS (IKP)
To be attached
Section I -Enter general information about the site and job task.
Section II - Determine whether any of these operations apply to the job task to be performed. Make note of any special training, permit, certification, and risk assessment
requirements.
Section III - Identify any human/organizational factors that could impact the ability to perform the work safely.
1. Break the job down into steps - Be as specific as possible. Write each job step in a new row of column A (Activity/Step). It’s a good idea to leave an extra row between
steps in case you need them later. Add additional rows to the table as needed, or if completing the JSA on paper, print additional copies of the sheet to accommodate
all job steps.
2. Determine the hazards associated with each job step and write them in column B (Hazards). Use the examples of hazards provided below to trigger your thinking about
different types of hazards and energy sources.
3. List any control measures that will be taken to ensure that step is done safely in column C (Control Measures). Use the control measure examples and hierarchy
provided to trigger your thinking about different types of controls and their effectiveness at reducing risk. Controls toward the top of the table tend to be more effective
at minimizing the severity and/or likelihood of an event than the controls toward the bottom of the table. If this job involves a Life Crucial Operation, continue to step 4.
Otherwise, repeat steps 2-3 for each of the job steps identified, then proceed to step 8.
4. Considering the hazards involved and the control measures that will be in place, determine the worst credible severity of an incident that could result from this job step.
Use the severity table provided. Write the severity number in column D (Severity).
5. Considering the hazards involved and the control measures that will be in place, determine the likelihood that an incident will result from this job step. Use the likelihood
table provided. Write the likelihood number in column E (Likelihood).
6. Multiply the severity number by the likelihood number and enter the product in column F (Risk).
7. Consider the risk rating against the thresholds provided in the Overall Risk Ratings.
i. Very low and low risk ratings of 1-3. This level is generally considered acceptable provided that all control measures are applied.
ii. Medium risk ratings of 4-6. Medium risk requires a planned approach to control the hazard and applies additional controls if required. Action taken must be
documented on the risk assessment form.
iii. High and Very High-Risk ratings of 8-24. For all high and very high risk, Column G (Additional control measures) must be implemented to further reduce the risk to
a medium or low level. Such activities shall not be proceeded until applying additional control measures. The Construction Director/Manager or facility Manager must
personally review the activities with a High or Very High residual risk score and approve additional control measures by signing off the JSA.
8. Repeat steps 2-7 for each of the job steps identified.
Section IV - Provide the name, company, and title of those who prepared and reviewed/approved this form in the signature box provided. The Construction Director/Manager or
facility Manager must review and approve the additional control measures that have a High or Very High-Risk rating before proceeding the task. Additional space is also provided
for crew members to sign the JSA if desired.
Reference Table in completing Section III – Job Safety Analysis (Column B – Hazard)
Biological & Environmental Electrical Chemical Gravity/Height Mechanical & Motion
Altitude Arc Flash Air Emissions Equipment Tipping/Collapsing Being Thrown Off/Under
Animal Bite/Sting Buried Utilities Chemical Products Excavation/Trench Equipment
Blood-Borne Pathogens Damage to Leads/Cables Carcinogenic Falling Objects Disintegration of Moving
Contaminated Food/Water Damage to Switches Combustible/Flammable Floor Openings/Edges Components
Insect-Borne Disease Energized Circuits/Conductors Explosive Grating Removed Driving/Vehicle Traffic
Pests Inadvertent Energization Toxic Inadequate Support Ejection of Workpiece/Debris
Poisonous Plants Lack of Isolation/Grounding Corrosive Lack of Access Ladders/Stairs Entanglement
Precipitation Missing/Damaged Insulation Reactive Suspended Load Friction
Temperature/Humidity Overhead Lines Client/Process Chemicals Unstable/Insecure Materials Movement/Shifting
Unsanitary Conditions Overload of Circuits Lack of Containment Work Above/Below Others Moving Parts
Weather Stored Energy Leakage/Spills Work at Height/Fall Hazards Pinch/Crush Points
Wind/Turbulence (Batteries/Capacitors) Material Incompatibility Walking/Working Surface Projectiles
Pressure Water Near Electrical Produced/Disturbed by Work Slippery Rotating Equipment
Abrasive Blasting Conductors Asbestos Uneven Sharp Edges, Corners, or Points
Compressed Gases Work Environment
Lead Obstructed Shearing
High Pressure Fluid Cluttered Steep Stored Energy
Silica
Pressure Testing Confined Space Moving/Swaying/Pitching (Springs/Accumulators)
Pressure Washing/Blasting Welding Fumes
Damaged Tools/Equipment Insufficient/Unstable Striking
Radiation Entrapment Dust
Ergonomic Trapped Between Equipment and
Intense Light Erosion Water Discharges
Awkward Postures/Movement Fixed Structures
Lasers Hazardous Atmosphere Wastes Generated
Excessive Force/ Exertion Unexpected/Uncontrolled
Microwaves Oxygen Rich/Deficient Hazardous Movement
Non-Hazardous Heavy/Awkward Load
Naturally Occurring Contaminants Repetitive Motion
Radioactivity Radioactive Sound
Ignition Sources Same Position
Material Inadequate Ventilation Continuous Noise
Intermittent Noise Vibration
X-Rays Poor Lighting/Glare
Restricted Access/Egress Extreme Noise
Runoff Impact Noise
Reference Table in completing Section III – Job Safety Analysis (Column C – Control Measure)
Most Effective Controls Examples
Elimination Make connections at ground level before erecting Remove a dangerous machine from service
(Remove the hazard altogether) a structure to eliminate work at height Provide power outlets to avoid trailing cords
Substitution Use latex rather than oil-based paints
(Replace the material/process Reduce energy, such as speed, force, amperage, pressure, and temperature
with a less hazardous one) Use water-based detergents instead of organic solvents
Engineering/Isolation Ventilation Isolate hazardous energy sources
Secondary containment
(Design effective control Machine guarding Interlocks
Barriers
measures to protect people and Enclosures Platforms and guardrails
the environment) Circuit breakers Exclusion zones Improve lighting
Warning Signs Horns Labels
(Alert people to the hazards) Backup alarms Beepers Tags High visibility paint
Administrative Work rotation to minimize exposure
(Provide training, procedures, Inspect safety equipment Training and supervision
etc.) Good housekeeping practices
PPE Safety glasses Fall harness and lanyards Respiratory protection
Least Effective (Personal protective equipment) Hearing protection Gloves High visibility vests
Reference Table in completing Section III – Job Safety Analysis (Column F – Risk)
Critical - 6 6 12 18 24
Minor - 1 1 2 3 4
Plant Tools & Equipment Required Hand Tools, Portable Power Drills, Insulated ladder for TC, Calibrated Continuity tester Area General
Section III – Job Safety Analysis Risk Assessment (Post Control Measures)
Note: Insert additional rows or print additional sheets as necessary to accommodate all job steps
Raja Hussain Manish Rajbhar Dilip Yadav Dilwor Hussain Guljar Hussain
056 528 9110 057 274 7819 053 073 2503 059 468 9867