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Rail Rover

The RailRover is a digital ultrasonic rail flaw detector with 9 transmit/receive channels and 1 independent handheld channel. It uses A/B scan display and recording to detect flaws in rails. Key features include a GPS location system to record testing data, internal memory storage of up to 4GB, and a micro SD card port to transfer data to a PC for defect management and reporting. The RailRover is lightweight at 28kg and powered by a lithium battery for over 10 hours of operation.

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Gésseca Natália
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96 views4 pages

Rail Rover

The RailRover is a digital ultrasonic rail flaw detector with 9 transmit/receive channels and 1 independent handheld channel. It uses A/B scan display and recording to detect flaws in rails. Key features include a GPS location system to record testing data, internal memory storage of up to 4GB, and a micro SD card port to transfer data to a PC for defect management and reporting. The RailRover is lightweight at 28kg and powered by a lithium battery for over 10 hours of operation.

Uploaded by

Gésseca Natália
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Digital Ultrasonic Rail Flaw Detector

9 Individual Transmit/Receive Channels


A & B Scan Display and Recording
Self-Testing Function on Probes
GPS Location System
DAC on All Probes
Hand-Push, Easy-to-Use, Reliable
—— New Generation Ultrasonic Rail Flaw Detector
Ultrasonic Rail Flaw Detector RailRover is the latest digital hand pushed ultrasonic rail testing machine. It has 9 channels and an independent
channel for handheld confirmation testing of welds and rail foot.
RailRover includes a GPS location system, internal memory for saving data and is able to transfer data to a PC or laptop via micro SD card
connection, enabling simple and easy defect management.

Detecting Channels
RailRover has 9 individual ultrasonic transmit/receive channels for rail testing
and an independent hand held channel for defect confirmation, sizing and manual
inspection of the weld or rail foot.

Magnetic Foot Option Encoder

Superior Features

Channel Offset Function: to set the hole combine value for the channel.
If the user adjusts the probe position or changes the standard installation
site of the probe, it will lead to mal-position of relative location in B-mode
image. At this time users can use this function to get correct B-mode
image.

Channel Offset Function

Measurement Function: to use horizontal and vertical cursor to measure length,


depth and position of flaws. The measurement function is active in the B-mode image
only. There are two measurement methods: measuring single defect, measuring
defect spacing.

Measurement Function
GPS Location System
GPS Review in PC
GPS get the location on time

Management Key in the start and end locations,


operator, track identifier, Left/Right
File Data
PC
rail etc.
RailRover can record testing time, location, working time, speed
and walking distance. All of these information can be recorded and
Print out Report
downloaded to a PC for management. The information can be printed
out as a report for direct maintenance. Data
Maintenance

Micro SD Card

RoverUp---PC Software

The system is configured with RoverUp software for main


functions below:
Browse function.
Information display.
Measurement function.
Dynamic switch of multiple language display.
Reporting: to generate test reports.

Memory and Review

RailRover can save up to 4GB data files. Each file includes data, time, operator information,
defect location, rail size and distance.
Alternatively it can store infinite continuous recording using A or B scan format. Using a micro
SD card, it can save data for up to six months of operation. The recorded information can be
reviewed directly on site using the RailRover or transferred to a PC using the micro SD card.
Software is supplied with the RailRover for the user to manage this data using a PC.
Browse Function

On-site Application

Sample Defects Detected by RailRover


Function Unit Specification
Testing Index
Attenuator Error dB 10±1
Vertical Linearity Error % ≤3
Dynamic Range dB ≥16(normal); 2~6(suppression)
Horizontal Linearity Error % ≤0.5
Pulser
Transmission Negative spike
PRF Hz/ channel 400
Damping Ω 500
Receiver
Attenuation dB 0～80, Step: 0.5
Bandwidth MHz 1.6～3.6
A/D Sampling Frequency MHz 50
Reject % 25
Measurement
Detection Range mm 0 ~ 300
Auxiliary Function GPS，missing inspection alarm, over speed alarm
Display Measurement Value sound path, horizontal, depth
Material Velocity Fixed, 3230 m/s for transverse waves and 5920 m/s for longitudinal waves
Scan
Scan Mode A/B
Imaging Wizard Available
Trigger Mode Encoder
Rail Type Range Kg/m 20～80
Gate
Gate Gate Start: Full, Gate Width: Full, Gate Height: positive: 50%, negative: 30%
Channel
Channel Number 9+1
Probe Port Type BNC
Probe Port Number pc 20
Probe
Single 70° pc 4
Dual 70° pc 1
Single 37° pc 1
0°+37° pc 1
Trolley
Water Tank Capacity L 20
Probe Holder Number pc 7
Encoder Precision: 2.34mm,Move Mode: Manual Operation
General Technical Specification
Display Screen 8.4” high brightness TFT LCD, 640×480 pixels
Peripheral Port DC power supply, Micro SD, Ethernet, encoder, GPS module, hot key and probe ports.
Storage 4GB external storage card
Power Supply V Adapter: AC in 100~240; DC out 12, Lithium Battery: 11.4
Battery Operating Time h ≥10
Operating Temperature ℃ -40 ~ +50
Weight kg Approx. 28 (Not include: couplant)
Dimension mm 750×350×800 (W×H×L)

Shantou Institute of Ultrasonic Instruments Co., Ltd.


Add: #77, Jinsha Road, Shantou 515041, Guangdong, China
Tel: +86-754-88250150 Fax: +86-754-88251499
E-mail: [email protected] Website: http://www.siui.com

Specifications and appearance are subject to change without prior notice.


DCY2.781.EN.RailRover. CY/6B03

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