0% found this document useful (0 votes)
339 views12 pages

Catálogo SyncScan SIUI

The document summarizes the features and capabilities of the SyncScan phased array flaw detector from SIUI. It can perform phased array testing, traditional ultrasound, and thickness gauge testing. It is compact, lightweight, durable, and upgradeable. It offers advanced phased array techniques and tools to optimize inspections of welds, pipes, and other components.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
339 views12 pages

Catálogo SyncScan SIUI

The document summarizes the features and capabilities of the SyncScan phased array flaw detector from SIUI. It can perform phased array testing, traditional ultrasound, and thickness gauge testing. It is compact, lightweight, durable, and upgradeable. It offers advanced phased array techniques and tools to optimize inspections of welds, pipes, and other components.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

inimize your cost for Phased Array and TOFD

Third-generation Phased Array flaw detector from SIUI, SyncScan incorporates the latest advancements in high-performance Phased Array,
TOFD,and high end thickness measurement functions into one compact unit.

Superior Features
●High IP rate: IP65
●Light Weight: 3.75 kg with battery
●Large touch screen: 8.4" LCD with resolution 800×600 pixels
●Upgradeable from conventional UT to phased array,TOFD, thickness measurement
with powerful & complete optional software functions.

Upgradeable from Conventional UT to PA / TOFD / TG

Version1: upgradeable to 16:128 PAUT + 1-ch TOFD/ UT

Version 2: upgradeable to 16:64 PAUT(PR) + 1-ch TOFD/ UT

Version 3: upgradeable to 1/2/4-ch TOFD/ UT


Conventional UT
* PR: pitch & catch function. Thickness measurement function is available for all versions.
* Please define your preferred version before purchase.

Extendable connectors

UT/TOFD Probe
Encoder In/Out

Ethernet
SD Card Phased Array
VGA
Probe
DC Power
Battery Probe Locker

Reserved for Version Two:1/2/4-channel TOFD Probe

Side View (Left) Top View Side View (Right)

Compact and Durable


SyncScan is designed based on IP65 to suit the harshest
industrial environment. Extra-large 8.4-inch touch screen
can bring optimized experience for measurement and reading. Rubber
Bumpers
SyncScan is so compact (3.75kg, 90mm thickness) that
it can be operated with only one hand for aloft and field work.

Touch Screen 90mm


*EN-12668-1 compliant
*Specific functions are subject to final order.
Conventional UT

Conventional UT
Basic Functions:
Velocity+Zero Calibration/ Angle Calibration/ DAC/ AVG(DGS)/Full screen A scan/ Coordinates switch (sound path, depth, horizontal)/
Surface compensation(xx+xxdB)/ Auto freeze/ Second leg color/ Auto gain/ Wave compare/ Wave filling/ Peak Envelope/ Screenshot

Advanced Functions:
API/ TCG/ AWS/ CSC/ B Scan/ Flat Weld Groove(RayTracing)/ Crack Height Measurement/ Probe Spectrum Analysis/ Cineloop

DAC API 5UE TCG AWS

B Scan Flat Weld Groove(RayTracing) Crack Height Measurement UT Flat Weld Groove

Thickness Measurement

Thickness Measurement
Advanced function to achieve CoatTHK, Echo to Echo, B-scan, V PATH, TDG, TEMP and MULTI-Layers Measurement.

CoatTHK B-scan TDG MULTI-Layers Measurement


Phased Array

Phased Array

Calibration Wizard
●To facilitate phased array operators, SyncScan carries calibration wizard with step-by-step guide to maximize inpection speed.

Velocity Calibration Sensitivity Calibration Delay Calibration TCG Calibration

PA Groups Function

Y Splitter for
Dual-side Butt Weld Inspection Two Groups of A+B+C Scans
two phased array probes

One phased array probe can be designated up to six groups for different inspection, like sectorial or linear scan.
Multi groups of element and different angles can be applied for scanning at the same time, fully covering weld area and enhancing inspection
efficiency.
Two phased array probes can work simultaneously to inspect both sides of the weld, enhancing the inspection efficiency and speed.

BEA Function(Backwall Echo Attenuator)


This function is to help set a gate over an area and adjust the gain for this area
regardless of the global gain. It is very useful for inspection of Forgings and Castings
with allowing independent gain control of the area under the gate with the BEA for
backwall echo monitoring.
Phased Array

Flat Weld Groove(Flat Plate)

Beam Coverage Simulation(Single Probe) Beam Coverage Simulation (PA Groups) Flat Weld Groove

This function is to simulate flat plate work pieces geometry, including the beam coverage simulation and imaging parameter settings.
With this function, it will be easy to analyze, locate flaw signals.

Flat Weld Solution


This solution is suitable for flat butt weld and pipe girth weld inspection.
Automatically simulate various welds with different groove types to make simulation closer to the on-site weld shape.
Professional wizard operation mode facilitates operators finish phased array setup
Assisted positioning (RayTracing) flaw measurement and report generation functions are available.

New Weld Type Selection RayTracing (A+B+R scan)

Y-weld with backing Asymmetric Weld U-Weld Single V-Weld

Eight types of weld groove: V, Half V, Y, X, U, I, Y with backing, Asymmetric Welds.


Quick setup of weld parameters: thickness, material type, groove width, root clearance, up/down reinforcement, fusion simulation,
heat-affected zone, as well as workpiece edit, delete, add and rename.
Phased Array

Angle Weld Solution


Suitable for angle welds in ocean platform and oil & gas steel structure.

Automatically simulate real angle weld shape based on parameters input.


Simulate sound beam coverage in six different probe positions.
When RayTracing function is on, the software can auto analyze and judge the workpiece
flaw situation, record flaw image and measurement result, and generate test report.

Flange Simulation Web Simulation T-weld Simulation RayTracing (A+B+C+R scan)

Pipe Girth Weld Solution

This solution is suitable for testing welds of small diameter pipes with outside diameters
ranging from 20.32-114.3mm (0.84-4.5 inch).
By offering features of V-groove and Y-groove weld making, beam coverage simulation,
as well as inserted wedge and link assembly guide table, the solution helps users to finish
testing of small diameter pipes quickly.

On-site Application Scan Type Setup Focal Law Setup Workpiece Setup

Simultaneous Inspection of PA & TOFD

Foldable Mechanism

TOFD Probes

Phased Array
Probes

Simultaneous phased array and TOFD inspection can expand scanning coverage, decrease undetected rate.
Phased Array

PA Probe Element Testing

Probe Test Interface Probe Test Result Probe Test Report

Conforming to ASTM E2491 code, this solution achieves auto testing of phased array equipment for its element activity, so as to measure
activity of all elements and acoustic energy uniformity of the phased array probe.

Data Source

C Scan In-Amplitude, showing echo amplitude C Scan In-Depth, showing echo depth,
can be used for simple corrosion inspection.

Corrosion Solution
Easy to work out scan plan for pipeline corrosion inspection.
Step-by-step wizard can guide operators to finish setup
easily and improve inspection speed.
Different thickness will be displayed in different colors,
making it easier to determine corrosion situation for pipe.
Data analysis is available, for better understand the corrosion.
Linear Scan Image on Wheel Probe
Flat Panel Engraved with SIUI logo.

Image Measurement & Report Generation


A-scan signal waveform and info (angle, south path, amplitude
and depth) for any position on the scan figure can be displayed
real time, and the operators may use two cross cursors to
measure flaw length and height on the B/C/D scans.
The measurement result and flaw images can be saved for
generating test report automatically.
Flaws can be measured and analyzed PDF test report can be generated on the
SyncScan instrument.
TOFD

TOFD
TOFD Image Direction Workpiece Setup

Horizontal TOFD image Longitudinal TOFD image Input weld parameters to set up the workpiece.

TOFD Wizard
With step-by-step menu to guide operators to
finish TOFD scanning process easily and improve
inspection speed.

Step 1: Setup channel number for inspection.


Step 2: Workpiece coverage simulation.
Step 3: Setup wave parameter.
Step 4: Setup encoder parameter.
Step 5: Setup image scanning parameter.
Beam Coverage Simulation Scanning Parameter Setting

TOFD Measurement

SyncScan TOFD measurement is easy and useful.


The flaw height and length can be measured by
moving the reference line. The measurement result
is clearly shown in the data table.

TOFD Measurement TOFD Measurement Result

TOFD Image Processing Blind Zone Inspection

After SAFT

Raw TOFD Image TOFD+Conventional UT to


inspect the blind zone area
After Remove
Perform straightening, filter, local zoom, contrast adjustment, gain post processing and
SAFT on the TOFD image.
Management

Storage Management Encoder Management Probe Management

Wedge Management Work Piece Management


Easy-to-use interface to make work piece, probe, wedge, encoder and storage managements more convenient.
In the work piece management, the shape of the work piece is simulated and detailed parameters are listed for reference.
The operators may manage probe and wedge parameters via probe and wedge management.
Follow the wizard, the operators can finish encoder simple operation, calibration and test quickly.
Parameters, screenshot and data can be easily managed in the storage management to enhance the inspection efficiency.

PC Software
Main functions: Checking data file, Screen capture, Measuring data analysis. Generating test reports in word or excel format.
Several files from corrosion solution can be opened and combined. Abundant report samples are available.
C ompany
Workpi ece SN
Specs Matteriall Surf c e
Met hod Co upliing
g
St andard Datt e
Cl ass
File I nfo
p
p
File name Fille ty p
Machine Info
Machi ne
M ch ne SN
Modul e
M d ull e S N
Soft ware versi on
Hard
d are versi on
GroupNum
Scanning Info
Frame num
S can mod
d
S can ti me st ep Scan encodd sttep
p
Scan encoder XMpp
Scan encod r YM
Mpp
p
Encoder Name
Channel 1
C ali brati on
Probe Info e
e
Probe model
Freq e ncy
y
Pit ch bntt
Ele
eme
Probe length b
d num P rob
d
Probe hei ght
widthh
Wedge Info
Wedge model Ang
gl e
First element hei ght g t ellementt x
First
g
Vel g d t gtth
W dg l eng
Wedge wi dt h g t
W d dg h heightt
Setup Info p l
p l
S can depth ey d l ay
Displ ay y
e
Pulse voltage
P ls e f eq q
Pulse power
PRF
F
R eceive freq Gai n
Scan line num / frame E hp
o tty
yp
pe
p
Material vel Scan tyyp
Start element E rd
d el mentt
r
Linear s t ep Ap rtture
Start angl e(S ector)
End ang
gl e(
Angle s t ep
e cttor)) Focus
Scan angl e(Linear)
Channel 2
C ali brati on
Probe Info
Probe model
Freq e ncy
y
Pit ch
Elemed
ntt num
Probe length d
Probe widthh
Probe height
Wedge Info
Wedge model
Angl l e
First element hei ght
First elementt x

UT File Measurement Phased Array File Measurement TOFD File Measurement Report

On-site Application
SyncScan is designed to increase productivity in less demanding applications. It is suitable for inspection flaw position and size, which can be
widely used for various detection demands, such as PA weld inspection, TOFD weld inspection, corrosion mapping, composite ins pection, gas
pressure welding on rail, pressure vessel inspection, stainless steel and PE pipe inspection...
Technical Specification
Ultra Tech - Representante SIUI
Tel: (31) 9. 9.9735-4009 / (31) 9. 9556-5520
E-mail: [email protected]
[email protected]
Endereço: Rua Presidente Washington Luiz, 349, Bairro Boa Esperança – Santa Luzia / MG. Specifications and appearance are subject to change without prior notice.
DCY2.781.EN.SyncScan CY/6D12

You might also like