0970

0970
RingMount®
Weigh Modules
Installation and Service
Manual
61070041
(1/14).03
© 2000, 2001, 2004, 2006, 2010, 2011, 2014 Mettler-Toledo, LLC
No part of this manual may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying and recording, for any purpose without the express written permission
of METTLER TOLEDO.
U.S. Government Restricted Rights: This documentation is furnished with Restricted Rights.
METTLER TOLEDO
Publication Revision History

An overview of this manual’s revision history is compiled below.
Publication Name: 0970 Ring Weigh Modules Installation and Service Manual
Publication Part Number: 16104400A Publication Date: 11/00
Part Number Date Revisions

A16104400A 3/01 Changed product name to Ringmount™ Weigh Modules. Added Ex approval information
and control drawing for FM approval.
B16104400A 4/01 Added note about bolt clearance to installation section.
C16104400A 8/01 Added Declaration of Conformity.
C16104400A.01 2/03 Added notes to RAAD box installation. Revised U-bolt part number.
D16104400A 2/04 Added 10,000-kg weigh module and hazardous area information.
D16104400A.01 4/04 Added information for replacing 10,000-kg load cells.
E16104400A 6/06 Added information about new shipping block hardware. Added color codes for Teflon load
cell cable. Updated hazardous area information.
E16104400A.01 2/10 Replaced hazardous area information with ATEX mechanical instructions. New shipping
block assembly for 10,000-kg.
E16104400A.02 8/11 Removed wire color codes from Table 6-2. Revised analog shift adjustment procedure.
Revised EC declaration.
61070041 1/14 Changed part number. Added redundant weigh module.
INTRODUCTION
This publication is provided solely as a guide for individuals who have received Technical Training in
servicing the METTLER TOLEDO product.
Information about METTLER TOLEDO Technical Training can be obtained by writing, calling, or faxing:
METTLER TOLEDO
1900 Polaris Parkway
Columbus, Ohio 43240 USA
Phone: (614) 438-4511
Fax: (614) 438-4958
www.mt.com
WARNING!
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used
properly, i.e., in accordance with the instructions manual, may cause harmful interference to radio
communications. It has been tested and found to comply with the limits for a Class A computing device,
pursuant to Subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against
such interference when operated in a commercial environment. Operation of this equipment in a residential
area is likely to cause interference to radio communications, in which case the user at his own expense will
be required to take whatever measures may be required to correct the interference.
METTLER TOLEDO RESERVES THE RIGHT TO MAKE REFINEMENTS OR

CHANGES WITHOUT NOTICE.
EC-DECLARATION OF CONFORMITY
EC-Konformitätserklärung
EC-Déclaration de conformité
EC-Declaración de Conformidad
EC-Conformiteitsverklaring
EC-Dichiarazione di conformità
We/Wir/Nous/Wij/Noi: Mettler-Toledo, LLC.

1150 Dearborn Drive
Worthington, Ohio 43085
USA
declare under our sole responsibility that the product,

erklären, in alleiniger Verantwortung, daß dieses Produkt,
déclarons sous notre seule responsabilité que le produit,
declaramos, bajo nuestra sola responsabilidad, que el producto,
verklaren onder onze verantwoordelijkheid, dat het product,
dichiariamo sotto nostra unica responsabilitá, che il prodotto,
Model/Type: RLC (load cell )
to which this declaration relates is in conformity with the following standard(s) or other normative document(s).
auf das sich diese Erklärung bezieht, mit der/den folgenden Norm(en) oder Richtlinie(n) übereinstimmt.
Auquel se réfère cette déclaration est conforme à la (aux) norme(s) ou au(x) document(s) normatif(s).
Al que se refiere esta declaración es conforme a la(s) norma(s) u otro(s) documento(s) normativo(s).
Waarnaar deze verklaring verwijst, aan de volende norm(en) of richtlijn(en) beantwoordt.
A cui si riferisce questa dichiarazione è conforme alla/e sequente/i norma/e o documento/i normativo/i.
in combination with an indicator terminal produced by Mettler-Toledo is in conformity with the following directives and standards.
Council directive on the harmonization of the laws of the Member Standards: Certificate number
states: (if applicable)
relating to non-automatic weighing instruments (90/384/EEC) amended EN 45501 D09-00.08
by directive (93/68/EEC), Article 1.2.a. and
OIML R60/1991
relating to electromagnetic compatibility (89/336/EEC) amended by EN 50081-1
directive (93/68/EEC; 92/31/EEC) EN 50082-2
relating to electrical apparatus for potentially explosive atmospheres EN 60079-0 : 2006 KEMA 03ATEX1372x1
(84/47/EEC) EN 60079-11 : 2007 II 2 G Ex ib IIC T4 or T6
EN 61241-0 : 2006 II 2 D Ex tD A21 IP 6X T70°C
EN 61241-1 : 2004
EN 60079-0 : 2006 KEMA 03ATEX1373x1
EN 60079-15 : 2005 II 3 G Ex nA II T4 or T6
EN 61241-0 : 2006 II 3 G Ex nL IIC T4 or T6
EN 61241-1 : 2004 II 3 D Ex tD A22 IP 6X T70°C
Directive 2011/65/EC related to the restrictions of Hazardous N/A N/A
Substances (RoHS) in electrical and electronic equipment.
Original Release: May 2001

Revised: October 2013
Mettler-Toledo, LLC.
Worthington, Ohio USA
Darrell Flocken, Manager – Weights & Measures
Office of Weights and Measures
According to EN 45014
1
Certificate issued by DEKRA, Utrechtseweg 310, 6812 AR Arnhem, The Netherlands – NB Number 0344
PROPRIETARY NOTICE
The information contained in this publication is derived in part from proprietary and patented data of METTLER TOLEDO. This
publication shall not be copied in whole or in part without prior written approval of METTLER TOLEDO, nor shall it be used for
any purpose other than that intended. This document is subject to change without notice.
STANDARD WARRANTY
METTLER TOLEDO warrants that the equipment covered by this warranty will be free from defects in workmanship and material
for one year from date of installation or eighteen (18) months from date of shipment to the buyer, whichever comes first.
Should any such defects be found and reported during the first thirty (30) days after installation (if installation occurs during the
warranty period), METTLER TOLEDO (herein referred to as the “Company”) will, at its option, refund the purchase price or
correct such defects, furnishing replacement parts and service free of charge to the buyer. For the remainder of the first 12
months of the warranty term, the Company will furnish necessary replacement parts and on-site technician’s service free of
charge, provided the Buyer agrees to pay reasonable technician’s travel time, vehicle mileage, and associated travel expenses
to and from the nearest authorized Company service location. If the equipment is covered by a two-year warranty, for the last
12 months or remaining balance of the warranty period, whichever comes first, the Company will furnish the necessary
replacement parts to the Buyer free of charge, provided that the Buyer agrees to pay reasonable technician’s on-site labor
services, travel time, mileage, and expenses to and from the nearest authorized Company service location. The following are
NOT covered under any of these warranties:
1. Initial installation and ongoing scale calibration.
2. Damage to scale components by gross abuse, fire, flooding, explosion, water, voltage surges, or civil disturbance.
3. Normal maintenance or consumable items.
This warranty covers only the 0970 RingMount weigh module. Refer to METTLER TOLEDO Standard Product Warranty for
coverage of other scale system components, including scale instrument, printer, and/or other accessories.
THE COMPANY EXPRESSLY WARRANTS THE EQUIPMENT MANUFACTURED BY IT AS SET FORTH HEREIN. THE COMPANY
MAKES NO OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED (INCLUDING WITHOUT LIMITATION WARRANTIES AS TO
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE). IN ADDITION, THIS DOCUMENT SHALL CONSTITUTE THE SOLE
AND EXCLUSIVE REMEDIES OF THE BUYER FOR ANY BREACH BY THE COMPANY OF ITS WARRANTIES HEREIN.
COMPANY LIABILITY UNDER THIS WARRANTY OR ANOTHER WARRANTY, WHETHER EXPRESSED OR IMPLIED IN LAW OR FACT,
SHALL BE LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE MATERIAL AND WORKMANSHIP, AND IN NO EVENT
SHALL IT BE LIABLE FOR CONSEQUENTIAL OR INDIRECT DAMAGES.
This warranty coverage is applicable only to the United States of America.
Export Products: The Company warrants equipment destined for export or sold for export to be free from defects in
workmanship and material for a period of one year from date of installation or 18 months from date of shipment to the Buyer,
whichever occurs first. Should any such defect be found within that period, parts will be furnished free of charge (ex works)
point of origin or final distribution center. If the Buyer requests the performance of warranty work provided for under the
foregoing warranty outside of the contiguous United States, the Buyer shall be required to pay for labor, travel time, living, and
travel expenses of any personnel required to perform such warranty work.
APPLICATION GUIDES
The only warranty of METTLER TOLEDO is for the product it supplies under the Product Warranty Statement listed above.
Weighing application guidelines pertain to METTLER TOLEDO products.
Precautions
WARNING
READ this manual BEFORE PERMIT ONLY QUALIFIED PERSONNEL TO SERVICE THIS
operating or servicing this EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS,
equipment. TESTS, AND ADJUSTMENTS THAT MUST BE MADE WITH
POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN
RESULT IN BODILY HARM.
FOLLOW these instructions

carefully. WARNING
FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD,
CONNECT TO PROPERLY GROUNDED OUTLET ONLY. DO NOT
REMOVE THE GROUND PRONG.
SAVE this manual for future
reference.
WARNING
DO NOT allow untrained DISCONNECT ALL POWER TO THIS UNIT BEFORE INSTALLING,
SERVICING, CLEANING, OR REMOVING THE FUSE. FAILURE TO
personnel to operate, clean,
DO SO COULD RESULT IN BODILY HARM AND/OR PROPERTY
inspect, maintain, service, or
DAMAGE.
tamper with this equipment.
CAUTION
ALWAYS DISCONNECT this BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR
equipment from the power INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT, ALWAYS REMOVE
source before cleaning or POWER AND WAIT AT LEAST 30 SECONDS. FAILURE TO OBSERVE THESE PRECAUTIONS
performing maintenance. COULD RESULT IN BODILY HARM OR DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT.
CAUTION
CALL METTLER TOLEDO for parts,
OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC
information, and service.
SENSITIVE DEVICES.
CAUTION
DO NOT PASS WELDING CURRENT THROUGH THE LOAD CELLS! WHEN WELDING ON A
SCALE, ALWAYS GROUND THE WELDING DEVICE AS CLOSE TO THE WORK AS POSSIBLE.
NEVER WELD CLOSER THAN WITHIN 4 FEET (1.2 METERS) OF ANY LOAD CELL WITHOUT
REMOVING THE LOAD CELL.
WARNING
DO NOT USE THE RAAD JUNCTION BOX OR IDNet JUNCTION
BOX IN LOCATIONS CLASSIFIED AS HAZARDOUS BY THE
NATIONAL ELECTRICAL CODE (NEC) ARTICLE 500.
CAUTION
BE SURE TO BLOCK THE SCALE WHEN IT IS IN THE RAISED POSITION. OBSERVE ALL
APPROPRIATE SAFETY PROCEDURES WHEN INSTALLING AND SERVICING THE WEIGH
MODULES.
WARNING
IF USED IN A HAZARDOUS AREA, THE HAZARDOUS AREA MUST
BE MADE SAFE PRIOR TO INSTALLATION, REPLACEMENT, OR
TROUBLESHOOTING. FAILURE TO COMPLY COULD RESULT IN
PERSONAL INJURY, DEATH, AND/OR PROPERTY DAMAGE.
Disposal of Electrical
and Electronic Equipment
In conformance with the European Directive 2002/96 EC on Waste Electrical and
Electronic Equipment (WEEE) this device may not be disposed of in domestic waste.
This also applies to countries outside the EU, per their specific requirements.
Please dispose of this product in accordance with local regulations at the collecting
point specified for electrical and electronic equipment.
If you have any questions, please contact the responsible authority or the distributor
from which you purchased this device.
Should this device be passed on to other parties (for private or professional use), the
content of this regulation must also be related.
Thank you for your contribution to environmental protection.
Contents
1 Introduction ............................................................................................... 1-1
General .......................................................................................................................... 1-1
Model Number ................................................................................................................ 1-2
Accuracy ........................................................................................................................ 1-2
Power Supply Requirements ............................................................................................. 1-3
Load Cell Specifications .................................................................................................. 1-3
Approvals ....................................................................................................................... 1-4
Dimensions - Standard .................................................................................................... 1-5
Dimensions - Redundant .................................................................................................. 1-6
2 Inspection and Site Selection ....................................................................... 2-1

Inspection ...................................................................................................................... 2-1
Site Selection ................................................................................................................. 2-1
3 Installation ................................................................................................ 3-1

General Guidelines.......................................................................................................... 3-1
Weigh Module Orientation................................................................................................ 3-2
Installation ..................................................................................................................... 3-3
Modes of Operation ......................................................................................................... 3-7
Analog Mode ......................................................................................................................3-7
RAAD Mode ........................................................................................................................3-8
IDNet Mode ........................................................................................................................3-9
Home Run Cable Connection .......................................................................................... 3-10
4 Calibration ................................................................................................ 4-1

Shift Adjust .................................................................................................................... 4-1
Analog Junction Box Shift Adjustment ............................................................................... 4-1
RAAD Junction Box Shift Adjustment ................................................................................. 4-2
IDNet Junction Box Shift Adjustment ................................................................................. 4-2
Scale Calibration (Span) ................................................................................................. 4-3
Options for Calibration ........................................................................................................4-3
5 Routine Care and Maintenance .................................................................... 5-1

General .......................................................................................................................... 5-1
Site Inspection ................................................................................................................ 5-1
Weigh Module and Junction Box Inspection ....................................................................... 5-1
6 Troubleshooting ......................................................................................... 6-1

General .......................................................................................................................... 6-1
Isolate the Problem ......................................................................................................... 6-2
Check Wiring .................................................................................................................. 6-2
Check Load Cells ............................................................................................................ 6-3
Check Mechanical Components ........................................................................................ 6-4
Load Cell Replacement - Standard .................................................................................... 6-4
Load Cell Replacement - Redundant .................................................................................. 6-5
7 Service Parts ............................................................................................. 7-1

0970 Weigh Module........................................................................................................ 7-2
Redundant Weigh Module ................................................................................................ 7-4
8 Reference Material ..................................................................................... 8-1

Reference Drawings ........................................................................................................ 8-1
Recommended Spare Parts .............................................................................................. 8-1
Chapter 1: Introduction
General
1 Introduction
General
Model 0970 RingMount® weigh modules are used to convert tanks, hoppers, and other
structures into scales. Each weigh module consists of a torsion-ring load cell and the
mounting plates needed to attach it to a structure. The weigh modules are available in
capacities of 250 kg to 10,000 kg.
We also offer redundant RingMount weigh modules, which produce two weight signals to
verify weighing accuracy and provide backup weighing. Each redundant weigh module is
equipped with two torsion-ring load cells. Redundant weigh modules are available in
capacities of 250 kg to 5,000 kg.
Redundant Weigh Module Standard Weigh Module
Figure 1-1: Model 0970 RingMount Weigh Module
This manual explains how to install and service Model 0970 weigh modules. If any
information is incorrect or missing from the manual, please use the Publication
Suggestion Report at the back of the manual to tell us about it.
(1/14) 1-1
METTLER TOLEDO 0970 RingMount Weigh Modules Installation and Service Manual
Model Number
The weigh modules are listed in Table 1-1.
Item Number Description

69031599 0970 Weigh Module, 250 kg, 316 SS, C3
69031600 0970 Weigh Module, 500 kg, 316 SS, C3
69031595 0970 Weigh Module, 1,000 kg, 316 SS, C3
61046846 0970 Redundant Weigh Module, 250 kg, 316 SS, C3
61046848 0970 Redundant Weigh Module, 500 kg, 316 SS, C3
61046850 0970 Redundant Weigh Module, 1,000 kg, 316 SS, C3
Table 1-1: RingMount Weigh Modules
Accuracy
Scale accuracy depends on:
 The design of the support steel on which the modules are mounted and the design of
the weigh structure (tank, hopper, conveyor, etc.) mounted to the modules
 The design and number of dead-to-live connections attached to the scale
 The total load cell capacity
 Environmental factors: wind, vibration, temperature variations, etc.
Refer to the METTLER TOLEDO Weigh Module Systems Handbook
(Download from www.mt.com/ind-system-handbook).
1-2 (1/14)
Power Supply Requirements
Power Supply
Requirements
A METTLER TOLEDO digital scale terminal is used to power the analog load cells in
Model 0970 weigh modules. The type of terminal that is used determines which type of
junction box (Analog, RAAD, or IDNet) is required for the weigh modules.
Refer to the terminal’s service manual for the terminal’s power requirements.
Load Cell Specifications

Model: RLC
Capacities (Emax): 250 kg, 500 kg, 1,000 kg, 2,000 kg, 3,500
kg, 5,000 kg, 10,000 kg
Rated output (RO): 2 mV/V (1.75 mV/V for 250-kg load cells,
2.05 mV/V for 10,000-kg load cells)
Maximum excitation voltage: 30 VDC maximum
Input terminal resistance: 1,110 ± 50 ohms (1,100 ± 50 for 250 kg
and 10,000 kg)
Output terminal resistance: 1,025 ± 25 ohms (1,025 ± 50 for 250 kg
and 10,000 kg)
Sealing: Hermetically sealed, IP66 and IP68
Material: Stainless steel
Cable length: 5 meters (16.5 feet) 250 kg to 5,000 kg
10 meters (32.8 feet) 10,000 kg
Temperature range (compensated): -10°C to +40°C
(+14°F to +104°F)
Safe side load: 100% of Emax
Safe overload: 150% of Emax
Combined error (linearity and ± 0.02% of rated output
hysteresis):
Zero balance: ± 1.0% of rated output (1.5% for 250 kg
and 10,000 kg)
(1/14) 1-3
Approvals
NTEP Certification
Model RLC load cells (except 250-kg and 10,000-kg load cells) meet or exceed NIST
Handbook-44 requirements for Class III 5000 divisions/multiple cell (minimum). A
certificate of conformance was issued under the National Type Evaluation Program
(NTEP) of the National Conference of Weights and Measures (certificate number 00-
124).
OIML Certification
Model RLC load cells meet or exceed OIML requirements for R60 C3 3000 divisions. An
optional RLC load cell is available to meet C6 6000-division accuracy (1,000 kg to
5,000 kg). European Test Certificate: D09-00.08.
1-4 (1/14)
Dimensions - Standard
Dimensions - Standard
L
L1 L2
W2
D
W1 W
H2
H1
Load Cell
L L1 L2 W W1
Capacity
152.4 mm 120.0 mm 16.2 mm 101.6 mm 70.0 mm

250-5,000 kg
(6.00 inches) (4.72 inches) (0.64 inch) (4.00 inches) (2.75 inches)
203.2 mm 165.2 mm 19.0 mm 120.6 mm 82.6 mm
10,000 kg
Load Cell
W2 H H1 H2 D
Capacity
15.8 mm 58.4 mm 12.7 mm 12.7 mm 13.5 mm

250-5,000 kg
(0.62 inch) (2.30 inches) (0.50 inch) (0.50 inch) (0.53 inch)
19.0 mm 99.5 mm 19.0 mm 25.4 mm 18.0 mm
10,000 kg
Table 1-2: 0970 RingMount Weigh Module Dimensions
(1/14) 1-5
Dimensions -
Redundant
L
L1 L2
W2
D
W1 W
H2
H1
Load Cell
L L1 L2 W W1
Capacity
152.4 mm 120.0 mm 16.2 mm 101.6 mm 70.0 mm

250-5,000 kg
Load Cell
W2 H* H1 H2 D
Capacity
15.8 mm 89.6 mm 12.7 mm 12.7 mm 13.5 mm

250-5,000 kg
*Height is shown in weighing configuration. Shipping height is 90.4 mm (3.56 inches).
Table 1-3: Redundant RingMount Weigh Module Dimensions
1-6 (1/14)
Chapter 2: Inspection and Site Selection
Inspection
2 Inspection and Site Selection
Inspection
When you receive your weigh modules, inspect the packing containers and modules for
freight damage. Inspect:
1. Load cell and suspension assemblies
2. Load cell cables and junction box
3. Overall assembly
If you find damage, contact your freight carrier immediately. Fill out the enclosed
warranty card and return the weigh module to the address indicated.
Site Selection
Problems installing weigh modules are often caused by inappropriate site conditions.
Before installing the weigh modules, make sure the site meets the following criteria:
 All support surfaces must be on the same plane and level.
 At each weigh module location, the floor or structure must provide adequate support
and equal deflection for a given load throughout the scale’s weighing range.
 Throughout the scale’s weighing range, the top plate should not deflect more than
0.5 degree with respect to the bottom plate.
 Proper drainage away from each of the weigh modules.
 No heavy vibrations or wind currents at or near the scale.
 Access around each weigh module for installation and service.
 Locations on the scale to add test weights for calibration.
 Access to the scale for moving test weights to the scale’s loading locations.
 A position near the scale to mount the junction box
(Do not mount the junction box on the live portion of the scale).
 No excessive or unusual loading caused by the site or type of equipment mounted to
the weigh modules.
 Shared foundation: Does the vessel to be weighed have an exclusive, isolated
support foundation? Does it share supports with other vessels? If the vessel shares a
foundation, the scale’s accuracy might be affected by the weight of other structures
on the foundation.
If the site meets the criteria listed here, proceed with the installation. Otherwise, make
necessary adjustments before installing the modules.
(1/14) 2-1
Chapter 3: Installation
General Guidelines
3 Installation
General Guidelines
WARNING
IF USED IN A HAZARDOUS AREA, THE HAZARDOUS AREA
MUST BE MADE SAFE PRIOR TO INSTALLATION,
REPLACEMENT, OR TROUBLESHOOTING. FAILURE TO
COMPLY COULD RESULT IN PERSONAL INJURY, DEATH,
AND/OR PROPERTY DAMAGE.
Each application has its own unique requirements and should be planned by a qualified
structural engineer. This manual is meant to serve only as a general guide for
installation.
Use the Right Number of Weigh Modules

A typical system uses either three or four weigh modules. The exact number is usually
determined by the structure that they will support. Each weigh module in a system should
support the same amount of weight (within 20%). We do not recommend using more
than eight weigh modules in a system. With more than eight modules, the structure’s
weight will not be distributed evenly at the support points.
Select Bolts Carefully

NOTE: Redundant weigh modules These are low-profile weigh modules with only 33 mm (1.3 inches) of clearance
have 64.2 mm (2.53 inches) of between the top and base plates (55 mm / 2.17 inches clearance for 10,000-kg weigh
clearance between the top and base modules). Take into account the limited clearance when selecting bolts (or other
plates. fasteners) to secure the top and base plates.
Provide Adequate Structural Support

Tank legs or structural support lugs should be rigid enough to prevent the support points
from deflecting under load.
Connect Piping Properly

Piping connected to a tank can affect weighing accuracy by exerting unwanted forces on
the scale. Keep piping connections to a minimum and make sure they are flexible
enough to allow the tank to deflect freely as weight is added.
Protect Load Cells from Damage

 Load cells can be damaged if too much weight is placed on them. To protect against
damage, make sure that the hold-down bolts and shipping blocks are positioned
properly during installation.
 Do not pass welding current through the load cells.
(1/14) 3-1
Weigh Module
Orientation
Before installing the weigh modules, decide how they will be arranged. Space the weigh
modules evenly so that each one supports approximately the same amount of weight.
In most applications, three or four weigh modules are used to support the weigh
structure. Figure 3-1 shows recommended mounting arrangements.
Circular Mounting (Plan View)
2L
Rectangular or Square Mounting (Plan View)
Figure 3-1: Typical Mounting Arrangements
3-2 (1/14)
Installation
Installation
If the weigh modules are to be mounted to a concrete floor, locate and anchor the base
plates to the concrete before setting the weigh structure (tank, hopper, etc.) on the
modules. Make sure that you will be able to adjust the weigh structure to align it correctly
with the weigh modules. See Figure 3-4 for alternative installation methods.
Before you begin installation, make sure that the top plate of each weigh module is
locked into position so that it will not transfer any load to the load cell. During
installation, the shipping blocks should be in position (see Figure 3-2) and clamped to
the hold-down bolts.
Shipping
Block
Shipping
Block
Figure 3-2: Weigh Module with Shipping Blocks in Position
WARNING
BE SURE TO BLOCK THE SCALE WHEN IT IS IN THE RAISED POSITION. IF THE
SCALE IS NOT SECURELY BLOCKED, IT COULD SHIFT POSITION, RESULTING IN
BODILY HARM OR PROPERTY DAMAGE.
CAUTION
DO NOT PASS WELDING CURRENT THROUGH THE LOAD CELLS! WHEN WELDING ON A
SCALE, ALWAYS GROUND THE WELDING DEVICE AS CLOSE TO THE WORK AS
POSSIBLE. NEVER WELD CLOSER THAN 4 FEET (1.2 METERS) TO ANY LOAD CELL
WITHOUT REMOVING THE LOAD CELL.
1. Lift the weigh structure and block it in the raised position.

2. Position a weigh module under each of the weigh structure’s support points.
3. Carefully lower the weigh structure onto the weigh modules, making sure that each
support point rests securely on the top plate of a weigh module.
 Each top plate should be level within 0.5 degree (see Figure 3-3).
 There should be no gaps between the top plate and the support point (shim as
required).
(1/14) 3-3
Support
Bracket is
Not Level
1/2°
maximum
1/2°
maximum
Support
Structure is
Not Level
Figure 3-3: Maximum Amount that a Mounting Plate can be out of Level
IMPORTANT: When installing redundant RingMount weigh modules, bolt the top plates to
the weigh structure and the base plates to the support structure. Do not weld the plates.
You must remove the entire weigh module in order to replace a load cell. Welding the
plates to the structures will complicate replacement and other service procedures.
4. Fasten the top plate to the weigh structure using suitable hardware (see Table 3-1)
or by welding (see step 5 for welding guidelines). Do not weld redundant weigh
modules.
0970 Weigh Module Base Plate Bearing Top Plate Bolts Base Plate Bolts
NOTE: Mounting plate
bolts are not supplied by psi (K Pascal) (Metric) (Metric)
METTLER TOLEDO. 250 kg 23 (158)
500 kg 46 (317)
1,000 kg 92 (634) 1/2-13 UNC 1/2-13 UNC
2,000 kg 184 (1,267) (M12 x 1.75) (M12 x 1.75)
3,500 kg 322 (2,217)
5,000 kg 459 (3,168)
10,000 kg 580 (4,001) 5/8-18 UNC 5/8-18 UNC
(M16 x 2) (M16 x 2)
Table 3-1: 0970 Bearing Support and Mounting Bolt Sizes
5. Bolt or weld each base plate to the foundation, structural beam, or anchored grout
plate:
 Bolts: Mark the positions of the base plate mounting holes on the foundation
(four holes per base plate). Drill appropriately sized holes in the foundation.
3-4 (1/14)
Installation
Each base plate should be level within 0.5 degree, and there should be no
gaps between the base plate and the foundation (shim as required). Fasten the
base plates to the foundation using suitable hardware (see Table 3-1).
NOTE: For redundant weigh modules, do not embed bolts in a concrete
foundation. You must be able to remove all bolts so that the weigh module can
be removed for service.
 Welding: Remove the load cell before welding a weigh module. Weld the base
plates to the structural beam or anchored grout plate on all four sides of each
base plate:
 9-mm (3/8-inch) fillet
 25 mm (1 inch) long
 75-mm (3-inch) centers, 50 mm (2 inches) between welds
Each base plate should be level within 0.5 degree, and there should be no
gaps between the base plate and the foundation (shim as required).
IMPORTANT: Do not weld redundant weigh modules. You must remove the
entire weigh module in order to replace a load cell. Welding the plates to the
structures will complicate replacement and other service procedures.
6. If the load cells were removed to protect them during welding, replace the load cells
in the weigh modules (see Figure 6-1).
7. After securing all the top and base plates, remove the shipping blocks and clamps.
NOTE: Consider calibrating the scale 8. Mount the junction box in a location where the load cell cables can be properly
before connecting any piping to the terminated in the junction box. Do not mount the junction box on the scale.
scale. The scale can then be used as
a meter to determine if a proper live- NOTE: Each load cell is supplied with a standard length of cable. Do not lengthen or
to-dead connection was made. shorten load cell cables in the field! Changing the length of a load cell cable will
affect compensation and void the warranty. If a cable is too long, simply coil the
excess cable and place it in or near the junction box. Nonstandard lengths of cable
can be ordered for applications that require them.
9. Connect the load cell cables to the junction box and terminate wires according to the
wiring and color code decal on the underside of the junction box lid.
IMPORTANT: For redundant weigh modules, wire all upper load cells to one
junction-box network and wire all lower load cells to a second junction-box network.
Connect each junction-box network to a separate scale terminal, or connect both
networks to a scale terminal that is capable of handling two scales.
10. Connect the junction box to the scale terminal with an appropriate cable.
11. Confirm that all live-to-dead connections are flexible and securely anchored at both
the scale and dead connection point.
(1/14) 3-5
Tapped
Holes
Through
Holes Concrete
Bolts Anchor Bolts
Leveling
Nonshrink Adjustment
Epoxy Grout Nut
NOTE: Remove load cell when welding. Concrete

Do not weld redundant weigh modules.
Welding J-Bolts and Grout
Figure 3-4: Installation Alternatives
3-6 (1/14)
Modes of Operation
Modes of Operation
IMPORTANT: For redundant weigh modules, wire all upper load cells to one junction-box
network and wire all lower load cells to a second junction-box network. Connect each
junction-box network to a separate scale terminal, or connect both networks to a scale
terminal that is capable of handling two scales.
Analog Mode
Model 0970 weigh modules can be used with an analog junction box for summing the
load cell outputs. Only analog-compatible scale terminals work with an analog junction
box. See Figure 3-5 and Table 3-2 for cable connections.
To Load Cell 2 To Load Cell 4

SHLD
SHLD
+EXE
+EXE
+SIG
+SIG
-EXE
-EXE
-SIG
-SIG
LC2 LC4
+EXE +EXE
+SEN +SEN
INPUT
+SIG ANALOG JBOX +SIG
AUX
SHLD A/N 13640300A SHLD To Analog

-SIG -SIG
-SEN -SEN Terminal
-EXE -EXE
LC1 LC3
SHLD
SHLD
+EXE
+EXE
+SIG
+SIG
-EXE
-EXE
-SIG
-SIG
To Load Cell 1 To Load Cell 3
Individual Load Cell

NOTE: Do not cut load cell cables. NOTE: Turn all potentiometers fully
Trimming Potentiometer
Cutting a cable will eliminate its shield clockwise prior to calibration.
wire and affect performance.
Figure 3-5: Analog Junction Box Detail
Load Cell Wiring Instrument Cable Wiring*

Function Standard Wire Color PTFE Wire Color Function Color
+ Excitation Pink Red + Excitation White

+ Sense — — + Sense Yellow
+ Signal Brown Green + Signal Green
Shield Clear Plated Copper Shield Orange
- Signal White White - Signal Black
- Sense — — - Sense Red
- Excitation Gray Black - Excitation Blue
*Based on METTLER TOLEDO cable no. 510624370 (61006641)
Table 3-2: Analog Junction Box Wiring Codes
(1/14) 3-7
RAAD Mode
Model 0970 weigh modules can be used with a RAAD junction box for summing load
cell outputs. An IND780 terminal must be used with the RAAD junction box. The terminal
serves as the host for the RAAD junction box, allowing you to use the terminal’s keypad
to adjust scale parameters. See Figure 3-6 and Table 3-3 for cable connections. Load
cell wiring for RAAD mode is the same as for analog mode.
NOTE: The RAAD box is a Remote
Addressable Analog-to-Digital junction
box. It converts a standard analog
signal to a DigiTOL signal and allows WARNING!
monitoring of individual load cell
channels. DO NOT USE THE RAAD JUNCTION BOX IN LOCATIONS
CLASSIFIED AS HAZARDOUS BY THE NATIONAL
NOTE: A DigiTOL POWERCELL card ELECTRICAL CODE (NEC) ARTICLE 500.
must be installed in the IND780
terminal.
NOTE: For 2 mV/V load cells, jumpers

W1, W2, W3, and W4 must be ON
(shorting the pins).
NOTE: If more than one junction box is

#1 #2 #3 #4
used, connect the junction boxes in a
daisy chain. Connect Terminal TB5 on the
first junction box to Terminal TB2 on the
next junction box in the series.
The addresses of the DigiTOL cards in the +VA +VB +VC +VA
second RAAD box must be reset to the
factory settings and then re-addressed to W1 W2 W3 W4
the correct load cell number. SW
ON 1 2 3 4 5
Switch Positions (SW) TB1 TB2 TB3 TB4 TB5 TB6

SW1: On if Load Cell 1 is used
COM B
COM B
COM A
COM A
SHLD
SHLD
SHLD
SHLD
+EXC
+EXC
+EXC
+EXC
+SIG
+SIG
+SIG
+SIG
-EXC
-EXC
-EXC
-EXC
GND
GND
GND
GND
GND
GND
-SIG
-SIG
-SIG
-SIG
+VC
+VB
+VC
+VB
+VA
+VA
SW5: On if last J-box in series
To Cell 1 To IND780 To Cell 2 To Cell 3 To 2nd J-Box To Cell 4

Figure 3-6: RAAD Junction Box Detail
RAAD TB2 Terminal Function IND780 Terminal

1 +VA 8
2 +VB 7
3 +VC 6
4 Ground 5
5 Ground 4
6 Ground 3
7 COM B 2
8 COM A 1
Table 3-3: RAAD Junction Box Wiring
3-8 (1/14)
Modes of Operation
IDNet Mode
The IDNet junction box can output an IDNet data format compatible with METTLER
TOLEDO IDNet weight displays. See Figure 3-7 and Table 3-4 for cable connections. For
detailed information about the terminal’s capabilities and operating instructions, refer to
the appropriate service manual.
WARNING!
DO NOT USE THE IDNet JUNCTION BOX IN LOCATIONS
CLASSIFIED AS HAZARDOUS BY THE NATIONAL
ELECTRICAL CODE (NEC) ARTICLE 500.
ST2 ST3
W1
+EXC
LC4
P7 P8
Terminal
-SIG +SIG
1
-EXC
LC3 6 Cell + Exc. - Exc. + Sig. - Sig.

Pink Gray Brown White
2
7 (Red*) (Black*) (Green*) (White*)
LC2
8
7
#1 4 4 9 9
3 6 #2 3 3 8 8
8 5
LC1 4 #3 2 2 7 7
3
4 2 #4 1 1 6 6
1
9 *PTFE-coated wire color.
-SEN +SEN
SA1
P1 P2
5
W3 W2 W5
Figure2 3-7: IDNet Junction Box Detail and Wiring
(1/14) 3-9
NOTE: For 2 mV/V load cells, jumpers Jumper Status Description

W1, W2, W3, and W4 must be ON
(shorting the pins). W1 Closed (ON) Matching the gain at 2 mV/V load cells
W2 Closed (ON) No external sensing (-SEN)
W3 Closed (ON) No external sensing (+SEN)
W4 Closed (ON) Internal reference voltage = 3.5 Volts
W5 Open (OFF) Excitation voltage for load cells = 4.0 Volts
W6 Closed (ON) Internal supply voltage = 7.1 Volts
W7 2-3 Protocol IDNet
W8 1-2 Interface 20 mA
W9 Open (OFF) Supply voltage IDNet
SA1 Closed (ON) Trim potentiometers circuit disabled
Table 3-4: IDNet Default Factory Settings
Home Run Cable

Connection
Cord Grip Cap Body Insert
Rubber Grommet
Nut
Junction Box
Home Run Cable Spherical Washer Enclosure
Figure 3-8: Cord Connection Details
Connect the home run cable from the scale terminal to the junction box (refer to Figure 3-
8):
1. Wire the home run cable to the PCB according to Figure 3-5 for Analog, Figure 3-6
for RAAD, or Figure 3-7 for IDNet.
2. Place the desiccant bag inside the junction box.
3. Reinstall the junction box lid. Make sure that the rubber gasket is clean and correctly
positioned. Tighten all screws and make sure all cord grip caps are secure.
3-10 (1/14)
Chapter 4: Calibration
Shift Adjust
4 Calibration
Shift Adjust
Before making calibration adjustments, check all mechanical parts and make sure that
the scale provides repeatable weight readings. To check repeatability, repeatedly place a
test weight in the same position on the scale and confirm that you get the same weight
reading each time.
Then perform a shift adjust so that the weight reading at or near each weigh module is
the same for the same test weight.
The test weight used for the shift test should equal at least 10 percent of the rated scale
capacity. Test weights should be concentrated directly (or as close as possible) over the
weigh modules.
Analog Junction Box

Shift Adjustment
WARNING
PERMIT ONLY QUALIFIED PERSONNEL TO SERVICE THIS
EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS,
TESTS, AND ADJUSTMENTS THAT MUST BE MADE WITH
POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS
CAN RESULT IN BODILY HARM.
Perform a shift adjustment, using the load cell trim potentiometers mounted on the PCB
inside the analog junction box.
1. Turn all potentiometers fully clockwise before applying test weights.
2. Successively place the test weight at each of the designated locations (at or near the
weigh modules). Record each of the displayed weight readings.
3. Determine the location with the lowest weight reading and note the reading.
4. Start at the location of the lowest weight reading, and proceed clockwise, placing the
test weight at each designated location. If necessary, adjust the trim potentiometer
corresponding to that location to obtain the weight reading noted in Step 3.
5. Repeat this procedure until all weight readings at the designated locations are the
same or within the tolerances specified by the local weights and measures authority.
6. Make sure all cable connectors and cord grip caps are tight, place the desiccant bag
in the box, and reinstall the junction box lid.
(1/14) 4-1
RAAD Junction Box

Shift Adjustment
Perform the shift adjustment at the scale terminal, with the terminal in Setup mode. For
shift adjustment instructions, refer to the manual for the terminal you are using.
IDNet Junction Box

Shift Adjustment
Perform the shift adjustment, using the load cell trim potentiometers mounted on the PCB
inside the IDNet junction box (see Figure 4-1).
ST2 ST3
W1
Potentiometer Pair LC4
+EXC
LC4
P7 P8
1 Potentiometer Pair LC3
-SIG +SIG
-EXC
LC3 6
2 Potentiometer Pair LC2
LC2
7
8 LC4
3 7 Potentiometer Pair LC1
6 LC3
8 5
LC1 4
3
LC2
4 2
9 1
LC1
-SEN +SEN
SA1
5 P1 P2
Hook Switches
W3 W2 W5
Figure 4-1: IDNet Potentiometer Adjustment
1. Successively place the test weight(s) at the designated locations and record each
weight reading. If the readings are within the desired tolerance, no shift adjustment is
needed. If the readings are not within the desired tolerance, perform Steps 2 to 6.
2. Activate the trim potentiometers by opening the eight hook switches (if they are not
already open) on the PCB (see Figure 4-1). Once activated, the switches remain
open. Do not close the latches, even after completing the shift adjustment.
3. Start the adjustment at the load cell having the highest positive reading. This process
trims the load cells to match the value of the lowest recorded value.
4. To make minor adjustments, turn the trim potentiometers (each load cell has two)
clockwise to increase the reading or counterclockwise to decrease the reading.
4-2 (1/14)
Chapter 4: Calibration
Scale Calibration (Span)
5. If the scale needs further adjustment, turn all potentiometers counterclockwise. Stop
turning the potentiometers when the indication on the instrument or meter stabilizes.
6. Reapply the test weight(s) to the location that has the highest recorded weight
reading. Then adjust the load cell potentiometers to match the reading of the location
that has the lowest recorded value. Repeat this step until the readings at all locations
are the same or within the specified scale tolerances. Repeat Step 1 to verify shift
tolerances.
7. Make sure all cable connectors and cord grip caps are tight. Then place a desiccant
bag in the box, leave all hook latches open, and reinstall the junction box lid.
Scale Calibration
(Span)
METTLER TOLEDO recommends calibrating the scale using test weights equal to the
scale’s capacity. With the proper test weight, continue calibrating the weighing system
according to the instructions provided in your digital terminal’s manual.
Options for Calibration

Calibration with Test Weights
The most accurate, reliable way to calibrate a scale is to hang test weights from the tank.
This method is useful when accuracy is extremely important and in tanks holding less
than 10,000 kg.
Take readings as you add and remove weights. This yields a graph of the scale’s
performance from zero to maximum, and back to zero.
Calibration with Test Weights and Material Substitution

The substitution method is recommended for larger installations where it is physically
impossible to hang test weights equal to the tank’s maximum capacity. When performed
correctly, this method yields a reliable performance graph.
1. Record the weight reading for the empty tank before you hang test weights. Hang the
test weights (for example, 1,500 kg) and record the weight reading of the tank with
the test weights attached. Then remove the test weights and record the weight
reading of the empty tank to make sure that it is the same as the first reading.
2. Add enough water to the tank to equal the weight reading obtained with the test
weights, and record this weight reading.
3. Leave the water in the tank. Hang the same test weights again, and record the
combined weight of the tank (with both water and test weights). Then remove the
test weights, and record the weight reading.
4. Add enough additional water to the tank to equal the combined weight, and record
the weight reading.
5. Repeat steps 3 and 4 until the tank is full.
(1/14) 4-3
Calibration with Material Transfer

When calibrating with material transfer, weigh a material (usually water) on an existing
scale and transfer it to the tank scale being calibrated. You can do this in a single transfer
or in stages until you reach the tank’s maximum capacity. This method provides only a
rough calibration. It is only as accurate as the existing scale and the integrity of the
transfer process. Even under the best circumstances, you cannot tell if allowable errors
are cumulative or compensating.
Electronic Calibration
When using the electronic calibration method, replace the load cell cables with leads
from a load cell simulator. The simulator sends out a signal equal to the signal the load
cells should produce. Electronic calibration is noted for its speed and simplicity; however,
it calibrates only the electronics. It does not verify the scale performance because it
assumes that the tank and all mechanical connections are in perfect working order.
1. With the simulator adjusted to zero output, set the terminal to zero.
2. Adjust the simulator to full output, a signal equal to that which all the load cells
should produce at their rated capacity.
3. Adjust the terminal to show the total capacity of all load cells in the system.
4. Attach the load cell input to the terminal.
5. “Zero off” the empty weight of the tank.
4-4 (1/14)
Chapter 5: Routine Care and Maintenance
General
5 Routine Care and Maintenance
General
Once you have installed your scale, you should have an authorized METTLER TOLEDO
representative periodically inspect and calibrate it. If the scale is used for legal-for-trade
purposes, consult the local weights and measures authorities for minimum inspection
requirements. Contact your local authorized METTLER TOLEDO service representative for
information on periodic inspection and calibration services.
Site Inspection
Make sure that the scale site remains in good condition. Check for changes in the dead-
to-live connections, changes in support for the weigh modules, overloading and
excessive vibration conditions, and debris or material build-up under or around the scale
that could prevent the scale from moving freely.
Weigh Module and

Junction Box Inspection
During periodic inspections of the weigh modules, check the following:
 Load cells and rocker pins for signs of unusual wear
 Clearance between the hold-down bolts and the top plate
 Floor drain for adequate drainage away from the weigh modules
 Junction box lid: Is it properly sealed? Are all cord grips tight?
 Moisture or foreign material present around or inside the junction box assembly
 Instrument cable: Is it damaged? Does it bind the scale?
 Repeatability and shift of the scale
(1/14) 5-1
Chapter 6: Troubleshooting
General
6 Troubleshooting
General
WARNING
IF USED IN A HAZARDOUS AREA, THE HAZARDOUS AREA
MUST BE MADE SAFE PRIOR TO INSTALLATION,
REPLACEMENT, OR TROUBLESHOOTING. FAILURE TO
COMPLY COULD RESULT IN PERSONAL INJURY, DEATH,
AND/OR PROPERTY DAMAGE.
WARNING
PERMIT ONLY QUALIFIED PERSONNEL TO SERVICE THIS
EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS,
TESTS, AND ADJUSTMENTS THAT MUST BE MADE WITH
POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS
CAN RESULT IN BODILY HARM.
CAUTION
BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS
OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT, ALWAYS
REMOVE POWER AND WAIT AT LEAST 30 SECONDS. FAILURE TO OBSERVE THESE
PRECAUTIONS COULD RESULT IN BODILY HARM OR DAMAGE TO OR DESTRUCTION
OF THE EQUIPMENT.
If a scale is not working properly, find out as much about the problem as possible. Try to
determine whether the problem is constant or intermittent. Mechanical and electrical
influences can cause malfunctions, so be patient and use sound logic when
troubleshooting.
Check the instrument cable for damage and check all connections for any loose/incorrect
wiring. Examine the physical location of the scale, checking for the following:
 Water
 Corrosive materials
 Unlevel floors
 High vibrations
 Air currents
 Physical damage to the scale platform or frame
(1/14) 6-1
Isolate the Problem

To determine whether the problem is in the scale or the scale terminal:
1. Remove power from the system.
2. Disconnect the terminal from the scale, and connect the terminal to a load cell
simulator (analog load cell simulators are available from METTLER TOLEDO).
3. Reapply power. If the problem persists, consult the terminal’s manual for further
troubleshooting assistance.
4. If the problem is NOT present with the load cell simulator attached to the terminal,
remove power, disconnect the simulator, and reconnect the scale. If the problem
persists, continue troubleshooting the scale.
Check Wiring
1. Remove power from the system.
2. Remove the lid from the junction box and check the interior for moisture and foreign
material.
3. Make sure that all wiring connections are tight and that no insulation material is
touching the terminal contacts.
4. Check all cable connections for correct wiring. The wiring color codes are given in
Table 6-1.
5. Make sure that the trim resistor is still installed on the -Signal load cell wire.
*See Figure 3-6 and Table 3-3 for 6. Check all cable connectors and cord grip caps on the junction box. Tighten any
RAAD box instrument cable wiring. loose connectors.
Load Cell Wiring Instrument Cable Wiring*

Function Standard Wire Color PTFE Wire Color Function Color
+ Excitation Pink Red + Excitation White

+ Sense — — + Sense Yellow
+ Signal Brown Green + Signal Green
Shield Clear Plated Copper Shield Orange
- Signal White White - Signal Black
- Sense — — - Sense Red
- Excitation Gray Black - Excitation Blue
*Based on METTLER TOLEDO cable no. 510624370 (61006641)
Table 6-1: Load Cell Wiring Color Codes
6-2 (1/14)
Check Load Cells
Check Load Cells

1. Remove power from the system. Fully disconnect each load cell and check for
proper input/output resistances (see Table 6-2).
Measuring Points Resistance
1,060 to 1,160 ohms

+Exc to -Exc (1,050 to 1,150 ohms for 250-kg and
10,000-kg load cells)
1,000 to 1,050 ohms
+Sig to -Sig (975 to 1,075 ohms for 250-kg and
10,000-kg load cells)
Table 6-2: Load Cell Measuring Points
2. If resistance is within specification, perform a shorted-signal symmetry test.

 Short the signal leads together and place one multimeter lead on the shorted
signals and one lead on the +Excitation wire. Note the resistance value.
 Remove the lead from the +Excitation wire and place it on the –Excitation wire.
The two resistance values should be approximately equal.
3. If the load cells pass the shorted-signal test, reconnect them and reapply power to
the scale. Confirm that the proper excitation voltage is reaching the load cells by
placing multimeter leads on the excitation positions of each load cell terminal.
4. If proper excitation voltage is reaching the load cells, check the output signal from
each cell by disconnecting the signal leads and measuring voltage output. If one cell
has a particularly high or low dead-load output, it is suspect. The maximum output
possible from any cell is 30 mV at 15 VDC excitation and loaded to gross capacity
(26.25 mV for 250-kg load cells).
5. If any load cell has an unusual signal, remove all load from that cell.
 With the power on, measure the output from the suspect load cell. The no-load
zero output should be ± 1.0% of the full scale output (± 1.5% for 250-kg/
10,000-kg load cells). For example, if the excitation voltage is 15 VDC, then
the full scale output would be 30 mV (26.25 mV for 250-kg load cells) and the
no-load zero output should be within ± 0.3 mV (within ± 0.4 mV for 250-kg
load cells; within ± 0.45 mV for 10,000-kg load cells).
6. If a load cell fails any of the above tests, replace it.
(1/14) 6-3
Check Mechanical
Components
Because the 0970 weigh module design is so simple, only a few mechanical
components require troubleshooting. Make sure that the scale can move freely.
Check the following:
 Is the scale rocking? Reshimming may be required.
 Check the rocker pins for unusual wear. Replace unevenly worn pins or pins with
flattened bearing surfaces.
 Check new or modified dead-to-live connections on the scale.
 Does rigid piping or poor structural support result in mechanical binds?
Load Cell Replacement

- Standard
Remove Load Cell
1. Remove power to the scale terminal and disconnect the instrument cable.
2. Remove the junction box cover and locate the defective load cell terminal.
3. Disconnect the defective load cell cable from its terminal on the summing PCB.
4. Loosen the watertight cable connector on the junction box and remove the cable
from the enclosure.
5. If the load cell cable runs through a conduit, attach a string to the end of the
defective load cell cable. The string should be both strong enough and long enough
to pull the new load cell cable through the conduit.
6. Loosen the weigh module’s hold-down bolts, using an open-end wrench (250-
5,000 kg: 13 mm; 10,000 kg: 17 mm) at the flats on the shaft of each bolt.
7. 250-5,000 kg: Carefully jack up the weigh structure 5 mm (0.2 inch).
10,000 kg: Carefully jack up the weigh structure 9 mm (0.4 inch).
8. Remove the load cell retaining screw from the base plate, and keep it for
reinstallation. Remove the load cell from the weigh module assembly.
CAUTION
BE SURE TO BLOCK THE SCALE WHEN IT IS IN THE RAISED POSITION. OBSERVE
ALL APPROPRIATE SAFETY PROCEDURES WHEN INSTALLING AND SERVICING THE
WEIGH MODULES.
9. Carefully pull the defective load cell cable through the conduit while feeding the string
through the junction box opening. Once the string is at the load cell location, detach
it from the load cell cable.
10. Remove the rocker pin and load cell receiver from the defective load cell.
6-4 (1/14)
Load Cell Replacement - Redundant
Install New Load Cell

1. Install the rocker pin and load cell receiver in the new load cell.
2. Center the new load cell on the base plate, making sure that the rocker pin fits into
the receiver in the underside of the top plate.
3. Attach the new load cell cable to the string and carefully thread it through the conduit
into the junction box opening.
4. Thread the load cell cable through the connector on the junction box. When the cable
length inside the box is sufficient, tighten the box connector.
5. Wire the new load cell cable to the proper terminal on the PCB, according to the
wiring code.
6. Make sure that the rocker pin is properly aligned with the receiver in the top plate.
Then, slowly lower the top plate until the rocker pin is properly seated.
7. Tighten the weigh module’s hold-down bolts to the lowered position.
8. Insert the load cell retaining screw into the base plate.
9. Reattach the instrument cable and power-up the terminal. Perform a shift adjust if
required, and recalibrate the scale.
Load Cell Replacement

- Redundant
Remove Load Cell
1. Remove power to the scale terminal(s) and disconnect the instrument cable(s).
2. Remove the junction box cover and locate the defective load cell terminal.
3. Disconnect the defective load cell cable from its terminal on the summing PCB.
4. Loosen the watertight cable connector on the junction box and remove the cable
from the enclosure.
5. If the load cell cable runs through a conduit, attach a string to the end of the
defective load cell cable. The string should be both strong enough and long enough
to pull the new load cell cable through the conduit.
6. Remove the bolts that secure the weigh module to the structure and foundation.
7. Carefully jack up the weigh structure enough to take the load off the weigh module.
CAUTION
BE SURE TO BLOCK THE SCALE WHEN IT IS IN THE RAISED POSITION. OBSERVE
ALL APPROPRIATE SAFETY PROCEDURES WHEN INSTALLING AND SERVICING THE
WEIGH MODULES.
8. Slide the weigh module out from under the weigh structure.
9. Remove the load cell retaining screws (three screws in the top plate and one screw
in the base plate) and keep them for reinstallation.
(1/14) 6-5
10. Remove the load cells, receivers, and rocker pin from the weigh module.
11. Carefully pull the defective load cell cable through the conduit while feeding the string
through the junction box opening. Once the string is at the load cell location, detach
it from the load cell cable.
12. Remove the rocker pin and load cell receiver from the defective load cell.
Install New Load Cell

1. Apply food-grade lubricant to the inside and outside of the receiver, and then install
the receiver in the mounting hole in the center of the new load cell.
2. Assemble the load cells, receivers, and rocker pin as shown in Figure 6-1, and
install the assembly in the weigh module. Make sure the rocker pin and receivers are
properly seated. The assembly must be positioned so that the load cells will be
wired correctly (the upper load cell must be connected to the same junction box as
the upper load cells in the other weigh modules, and the lower load cell must be
connected to the same junction box as the lower load cells in the other weigh
modules).
3. Install the load cell retaining screws (three screws in the top plate and one screw in
the base plate). The upper load cell must be aligned so that the retaining screws fit
into the threaded holes in the top of the load cell.
4. Attach the new load cell cable to the string and carefully thread it through the conduit
into the junction box opening.
5. Thread the load cell cable through the connector on the junction box. When the cable
length inside the box is sufficient, tighten the box connector.
6. Wire the new load cell cable to the proper terminal on the PCB, according to the
wiring code.
7. Make sure that the bolt holes in the weigh module, weigh structure, and foundation
are aligned. Then, slowly lower the weigh structure onto the weigh module.
8. Secure the weigh module to the weigh structure and foundation with bolts.
9. Reattach the instrument cable and power-up the terminal. Perform a shift adjust if
required, and recalibrate the scale.
Upper Load Cell
Receiver
Rocker Pin
Receiver
Lower Load Cell
Figure 6-1: Load Cell Assembly
6-6 (1/14)
Chapter 7: Service Parts
0970 Weigh Module
7 Service Parts
Refer to the following drawing and table when ordering parts for Model 0970 weigh
modules.
(1/14) 7-1
0970 Weigh Module
9 4
10
3
11
8
12
Figure 7-1: 0970 Weigh Module Assembly
7-2 (1/14)
0970 Weigh Module
Ref. No. Trade Name Item Number Description Qty.
1 TB600935-050 61037713 250-kg Load Cell, OIML C3, Ex, FM 1

TB600941-050 61038019 500-kg Load Cell, OIML C3, Ex, NTEP/FM
TB600947-050 61036052 1,000-kg Load Cell, OIML C3, Ex, NTEP/FM
TB600971-100 61038876 10,000-kg Load Cell, OIML C3, Ex, FM
2 TA600978-S6 61036071 Top Plate with Receiver, SS (250 - 5,000 kg) 1
TA601078-S6 61078771 Top Plate with Receiver, SS (10,000 kg)
3 TA600976-S6 61036068 Base Plate, SS (250 - 5,000 kg) 1
TA601076-S6 61078770 Base Plate, SS (10,000 kg)
4 TA800776 61036029 Rocker Pin, SS (250 - 5,000 kg) 1
TN800867 61042520 Rocker Pin, SS (10,000 kg)
5 TN600975 61036047 Hold-Down Bolt, M12 x 1.75, SS (250 - 5,000 kg) 2
TN601075 61040991 Hold-Down Bolt, M16 x 2, SS (10,000 kg)
6 TN600980 61036048 Load Cell Receiver (250 - 5,000 kg) 1
TN601080 61042521 Load Cell Receiver (10,000 kg)
7 MZ0901010543 61038023 Load Cell Retaining Screw, M6x1, SS 1
8 17288600A 61042248 Shipping Block (250 - 5,000 kg) 2
TN601240 61043775 Shipping Block (10,000 kg)
9 17288700A 61042249 Ring Clamp (250 - 5,000 kg) 2
10 MZ0901010629 61042247 Socket-Head Screw, M4 x 0.7 (250 - 5,000 kg) 4
11 TN601239 61043774 Ring Clamp (10,000 kg) 2
12 MZ0901020001 61072744 Nut, Hex, 1/4-20, SS (10,000 kg) 4
Table 7-1: 0970 Weigh Module Assembly
(1/14) 7-3
Redundant Weigh
Module
5
8
2
10
11
4
7
6
9
1
6
3
8
Figure 7-2: Redundant Weigh Module Assembly
7-4 (1/14)
Redundant Weigh Module
Ref. No. Trade Name Item Number Description Qty.
1 TB600935-050 61037713 250-kg Load Cell, OIML C3, Ex, FM 2

TB600941-050 61038019 500-kg Load Cell, OIML C3, Ex, NTEP/FM
2 TA601295-S6 61078817 Top Plate, SS (250 - 5,000 kg) 1
3 TA600976-S6 61036068 Base Plate, SS (250 - 5,000 kg) 1
4 TA800927 61078899 Rocker Pin, SS (250 - 5,000 kg) 1
5 TN601302 61086472 Hold-Down Bolt, Top 2
6 TN601303 61086473 Hold-Down Bolt, Base 2
7 TN600980 61036048 Load Cell Receiver (250 - 5,000 kg) 2
8 MZ0901010543 61038023 Load Cell Retaining Screw, M6x1, SS 4
9 TN601298 61042352 Shipping Block (250 - 5,000 kg) 2
10 17288700A 61042249 Ring Clamp (250 - 5,000 kg) 2
11 MZ0901010629 61042247 Socket-Head Screw, M4 x 0.7 (250 - 5,000 kg) 4
Table 7-2: Redundant Weigh Module Assembly
(1/14) 7-5
Chapter 8: Reference Material
Reference Drawings
8 Reference Material
Reference Drawings
 Weigh Module Systems Handbook
(Download from www.mt.com/ind-system-handbook)
General Analog Wiring RAAD Box Wiring IDNet Wiring

Dimensions Diagram Diagram Diagram
Standard: TB100809 15962700A TB100600

TB601176
Redundant:
TB601294
Table 8-1: Reference Drawings
Recommended Spare
Parts
For part numbers, refer to Chapter 7.
Qty. Description
1 Load cell
1 Junction box circuit board (type of board is per model of scale)
1 Junction box desiccant bag
1 Rocker pin
Table 8-2: Recommended Spare Parts
(1/14) 8-1
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Publication Name: METTLER TOLEDO 0970 Ring

RingM
ingMount Weigh Modules Installation and
and Service Manual
Publication Part Number: 61070041 Publication Date: 1/14
PROBLEM(S) TYPE: DESCRIBE PROBLEM(S): INTERNAL USE ONLY

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Completeness Procedure/step Illustration Definition

Definition Info. in manual
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P/N: 61070041
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Publication Revision History

Publication Part Number: 16104400A Publication Date: 11/00

Part Number Date Revisions

METTLER TOLEDO RESERVES THE RIGHT TO MAKE REFINEMENTS OR

We/Wir/Nous/Wij/Noi: Mettler-Toledo, LLC.

declare under our sole responsibility that the product,

Model/Type: RLC (load cell )

Original Release: May 2001

FOLLOW these instructions

2 Inspection and Site Selection ....................................................................... 2-1

3 Installation ................................................................................................ 3-1

4 Calibration ................................................................................................ 4-1

5 Routine Care and Maintenance .................................................................... 5-1

6 Troubleshooting ......................................................................................... 6-1

7 Service Parts ............................................................................................. 7-1

8 Reference Material ..................................................................................... 8-1

Redundant Weigh Module Standard Weigh Module

Figure 1-1: Model 0970 RingMount Weigh Module

Item Number Description

Table 1-1: RingMount Weigh Modules

Load Cell Specifications

152.4 mm 120.0 mm 16.2 mm 101.6 mm 70.0 mm

15.8 mm 58.4 mm 12.7 mm 12.7 mm 13.5 mm

Table 1-2: 0970 RingMount Weigh Module Dimensions

152.4 mm 120.0 mm 16.2 mm 101.6 mm 70.0 mm

15.8 mm 89.6 mm 12.7 mm 12.7 mm 13.5 mm

*Height is shown in weighing configuration. Shipping height is 90.4 mm (3.56 inches).

Table 1-3: Redundant RingMount Weigh Module Dimensions

2 Inspection and Site Selection

Use the Right Number of Weigh Modules

Select Bolts Carefully

Provide Adequate Structural Support

Connect Piping Properly

Protect Load Cells from Damage

Circular Mounting (Plan View)

Rectangular or Square Mounting (Plan View)

Figure 3-1: Typical Mounting Arrangements

Figure 3-2: Weigh Module with Shipping Blocks in Position

1. Lift the weigh structure and block it in the raised position.

Table 3-1: 0970 Bearing Support and Mounting Bolt Sizes

Bolts Anchor Bolts

NOTE: Remove load cell when welding. Concrete

Welding J-Bolts and Grout

Figure 3-4: Installation Alternatives

To Load Cell 2 To Load Cell 4

SHLD A/N 13640300A SHLD To Analog

To Load Cell 1 To Load Cell 3

Individual Load Cell

Figure 3-5: Analog Junction Box Detail

Load Cell Wiring Instrument Cable Wiring*

+ Excitation Pink Red + Excitation White

Table 3-2: Analog Junction Box Wiring Codes

NOTE: For 2 mV/V load cells, jumpers

NOTE: If more than one junction box is

Switch Positions (SW) TB1 TB2 TB3 TB4 TB5 TB6

To Cell 1 To IND780 To Cell 2 To Cell 3 To 2nd J-Box To Cell 4

RAAD TB2 Terminal Function IND780 Terminal

Table 3-3: RAAD Junction Box Wiring