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3coated Steel

The document discusses different types of coated steel products including: 1. Hot-dip galvanized steel which can be zinc coated, Galfan coated or Galvalume coated. 2. Pre-painted hot-dip galvanized steel which involves applying a primer and paint coating to galvanized steel coils. 3. Product specifications, available sizes, production flowcharts and applications are provided for different coated steel types.

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0% found this document useful (0 votes)
392 views20 pages

3coated Steel

The document discusses different types of coated steel products including: 1. Hot-dip galvanized steel which can be zinc coated, Galfan coated or Galvalume coated. 2. Pre-painted hot-dip galvanized steel which involves applying a primer and paint coating to galvanized steel coils. 3. Product specifications, available sizes, production flowcharts and applications are provided for different coated steel types.

Uploaded by

alifakash1605
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

Coated Steel

Coated Steel

3- 1

Coated Steel

Coated Steel

Hot-Dip Galvanized Steel (GI,55% Al-Zn,5% Al-Zn) 3-3 Coil Strip Sheet 3-6 3-10 3-10

Pre-Painted Hot-Dip Galvanized Steel (PPGI,PPGL,PPGF) Coil Strip Sheet

3-11 3-13 3-17 3-17

Electronic Galvanized Steel (EG) Coil

3-18 3-20

3- 2

Coated Steel

Hot-Dip Galvanized Steel (GI/GL)

3- 3

Coated Steel

Producing Flowchart

Application

Deck

C.Z Purlin

Ducting

Scaffolding

Silos

Automotive Parts

Wire Cases

Computer Cases 3- 4

Vending Machines

Coated Steel

Characteristics and Comparison of Different Surface Aspects and Coating Type


Characteristics Product Regular Spangle Production Method Spangle produced by crystallization solidification Blow zinc powder or atomized fog onto the molten Minimized (Zero) Spangle zinc layer acts as nucleation sites or control the composition of pot for the minimized spangle. Zinc Coated Extra Smooth Surface Temper rolling produces an extra smooth surface. Uniform surface and attractive finish after painting. Gutter and down spouts, auto parts, electrical appliances, refrigerator appliances, for pre-paint The galvanized strip is heated to alloy the zinc Galvannealed layer. The zinc-iron alloy coating layer provides good weld ability as well as good corrosion resistance Shutter doors, signs, automotive parts, vending machines, refrigerators, washing machines, showcases. The Coating alloy comprises about 5% Al-Zn Coated Galfan 5% aluminum, mischmetals and balanced zinc. The coating alloy comprises about 55% Al, 1.5% Si 55% Al-Zn Coated Galvalume and balanced zinc. Good formability excellent paint ability and superior corrosion resistance. Uniform and pleasing appearance, good adhesion included. C.Z purlin, gutters, door frame, auto parts, vending machines, guardrails. Gutters, auto parts, electrical appliances, vending machines, refrigerators, ovens, for pre-paint. Showcases, washing machines, purlin. Washing machines, for pre-painting applications Metal furniture, casing for electrical equipment. Automotive parts guardrails, ventilation ducts. Uniform surface and attractive finish after painting. Good adhesion and weathering resistance. Characteristics Guardrails, ventilation ducts, gutters and down spouts. Pre-paint and post paint applications, gutters and down spouts, ceiling suspension bars, shutter door rails. Application Most Suitable Suitable Shutter doors, gutters and down spouts, ceiling suspension bars. Automotive parts, guardrails, ventilation ducts.

3- 5

Coated Steel

Surface Patterns

Available Size

Hot-Dip Galvanized Steel Coils (Zinc Coated)


400 450 500 600 700 800 950 1000 1200 1220 1280 1300 1400 1415 1534 1600

W(mm) T.(mm) 4.50 4.00 3.50 3.00 2.50 2.00 1.75 1.60 1.50 1.25 1.00 0.40 0.34 0.23 0.20 0.15 0.10

Acceptable Order Range for Cold rolled Base Steel Acceptable Order Range for Hot Rolled Base Steel Subject to Prior Negotiation

3- 6

Coated Steel

Hot-Dip Galfan Steel Coils (5% Al-Zn Coated)


400 450 500 600 700 800 914 1000 1200 1220 1250 1260 1280 1300 1400 1600

W(mm) T.(mm) 4.50 4.00 3.50 3.00 2.50 2.00 1.75 1.50 1.25 1.00 0.70 0.35 0.25 0.23 0.15 0.10

Acceptable Order Range for Cold rolled Base Steel Acceptable Order Range for Hot Rolled Base Steel

Hot-Dip Galvalume Steel Coils (55% Al-Zn Coated)


400 450 500 600 700 800 950 1000 1200 1220 1250 1260 1280 1300 1400 1600

W(mm) T.(mm) 1.75 1.50 1.38 1.00 0.50 0.40 0.35 0.25 0.21 0.20 0.15 0.10

Acceptable Order Range for Cold rolled Base Steel Subject to Prior Negotiation 3- 7

Coated Steel

Product Specifications

Hot-Dip Galvanized Steel Coils (Zinc Coated)


JIS G3302 1998 SGCC SGC 340 Specifications 400 490 570 SGCH SGCD1 SGCD2 SGCD3 SGHC SGH 340 400 490 490 FS Type A B CS Type A B C ASTM A653M / A924M 1998 SS Grade 230 255 275 340 SS Grade 550 DDS EDDS

Thickness of Base Steel (mm) Regular Coating Mass Spangle Minimized (Zero) Spangle Galvannealed Surface Finish Surface Treatment Coating Thickness

0.15 2.00

0.15 1.00

0.40 1.60 Z08 Z27 Z08 Z27

0.60 1.60

1.20 4.50 Z10 Z45 Z18 Z35

0.15 4.50

0.25 4.50

0.25 2.00

0.60 4.50 Z120 Z180 Z275 Z120 Z180 Z275

Z08,Z12,Z18,Z20 ,Z22,Z25,Z27, Z35,Z45 Z08,Z12,Z18,Z20 ,Z22,Z25,Z27, Z35 F10,F12,F18

Z120,Z180,Z275,Z350, Z450

Z120,Z180,Z275,Z350

ZF120,ZF180

Regular Spangle, Minimized Spangle, Extra Smooth and Galvannealed Chromating Treatment, Oiled or Resin Coated (Anti Finger Print) Min. Single Side coating Thickness: 50 g/ Max. Single Side coating Thickness: 225 g/ 1. 2. 3. Tolerance for thickness, width, flatness and so on can conform to the requirements of JIS G3302 or ASTM A653M / A924M. All products with thickness 2.0mm and under can be skin passed. The specification for thicknesses under 1.6mm for hot-rolled base metal according to JIS G3302 will be the same as for thickness 1.6mm and over. Coil inside diameters can be either 508mm or 610mm, maximum coil outside diameter is 2000mm. Weight of a single coil can be from 5 to 30 metric tons. 5. 6. Please contact Yieh Corp. for Special specifications. The specification of ASTM such as A653M, A792M, A875M / A924M and etc. have been updated to the latest revisions.

Remarks

4.

3- 8

Coated Steel

Hot-Dip Galvafan / Galvalume Steel Coils (Al-Zn Coated)


Galfan (5% Al-Zn Coated Steel Coil) JIS G3317 1994 SZAHC SZAHC Specifications 340 400 440 SZACC SZAC 340 400 440 Comm -ercial Steel Type A B C ASTM A875M 1997 ASTM A924M 1997 Form -ing Steel Type A B C Struct -ural Steel Grade 230 255 275 340 Struct -ural Steel Grade 550 SGLCC SGLC 400 440 490 570 FS SGLCD Galvalume (55% Al-Zn Coated Steel Coil) JIS G3321 1998 ASTM A792M 1997 ASTM A924M 1997 CS Type A B C SS Grade 230 255 275 345 550 Name

Product

Thickness of Base Steel (mm)

1.20 4.50 Y08 Y10 Y12 Y18

0.30 1.25

0.70 4.50 ZGF 90 ZGF135 ZGF180 ZGF225 ZGF275 ZGF350 ZGF450

0.25 2.00

0.15 1.25

0.15 1.25

0.15 1.25

0.15 1.25

AZ 90 AZ120 AZ150 AZ170

AZ150 AZ165 AZ180

Coating Mass

Y20 Y22 Y25 Y27 Y35 Y45

Surface Finish Surface Treatment Coating Thickness

Regular Spangle, Minimized Spangle

Regular Spangle

Chromating Treatment, Oiled or Resin Coated (Anti Finger Print) Min. Single Side coating Thickness: 50 g/ Max. Single Side coating Thickness: 225 g/ 1. 2. 3. Tolerance for thickness, width, flatness and so on can conform to the requirements of JIS G3302 or ASTM A653M / A924M. All products with thickness 2.0mm and under can be skin passed. The specification for thicknesses under 1.6mm for hot-rolled base metal according to JIS G3302 will be the same as for thickness 1.6mm and over. Coil inside diameters can be either 508mm or 610mm, maximum coil outside diameter is 2000mm. Weight of a single coil can be from 5 to 30 metric tons. 5. 6. Please contact Yieh Corp. for Special specifications. The specification of ASTM such as A653M, A792M, A875M / A924M and etc. have been updated to the latest revisions.

Remarks

4.

3- 9

Coated Steel

Available Size of Hot-Dip Galvanized Steel Strip


Type Coating Mass Thickness (mm) Width (mm)

CGI

Z08 ~ Z27

0.2 ~ 2.0

30 ~ 1824

HGI

Z08 ~ Z27

1.2 ~ 4.5

30 ~1824

Available Size of Hot-Dip Galvanized Steel Sheet


Type Coating Mass Thickness (mm) Width (mm)

CGI

Z08 ~ Z27

0.2 ~ 2.0

30 ~ 1824

HGI

Z08 ~ Z27

1.2 ~ 4.5

30 ~1824

3 - 10

Coated Steel

Pre-Painted Hot-Dip Galvanized Steel (PPGI/PPGL)

3 - 11

Coated Steel

Producing Flowchart

Application

Ceiling Suspension Bars

Factory Building

PPGI Steel Roof Tiles

Roofing

Surface Panel

Rolling Door Shutter

Partitions

Electrical Appliances

Container Wall

3 - 12

Coated Steel

Available Size

Pre-painted Hot-Dip Galvanized Steel Coils


400 600 700 800 900 914 950 1000 1044 1220 1260 1400 1415 1450 1534 1600

W(mm) T.(mm) 1.50 1.35 1.25 1.20 1.00 0.80 0.75 0.50 0.40 0.35 0.34 0.25 0.23 0.21 0.20 0.10

Pre-painted Hot-Dip Galfan Steel Coils


400 600 700 800 900 914 950 1000 1044 1220 1260 1400 1415 1450 1534 1600

W(mm) T.(mm) 1.50 1.35 1.25 1.20 1.00 0.80 0.75 0.50 0.40 0.35 0.34 0.25 0.23 0.21 0.20 0.10

3 - 13

Coated Steel

Pre-painted Hot-Dip Galvalume Steel Coils


400 600 700 800 900 914 950 1000 1044 1220 1260 1400 1415 1450 1534 1600

W(mm) T.(mm) 1.50 1.35 1.25 1.20 1.00 0.80 0.75 0.50 0.40 0.35 0.34 0.25 0.23 0.21 0.20 0.10

2 Coat 2 Bake System

3 - 14

Coated Steel

Product Specifications
Product Type 1. Pre-Painted Hot-Dip Galvanized Steel Coil (PPGI) 2. Pre-Painted Hop-Dip 5% Al-Zn Coated Steel coil (PPGF) 3. Pre-Painted Hop-Dip 55% Al-Zn Coated Steel Coil (PPGL) Coating Type 1. Polyester 2. Silicone Modified Polyester 3. Acrylic Product Spec. JIS G3312 CGCC (1994) CGCH CGCD1 CGC340 CGC400 CGC490 CGC570 Substrate Spec. SGCC JIS G3302 (1998) SGCH SGCD1 SGC340 SGC400 SGC440 SGC490 SGC570 Coating Designation JIS G3302 Z10 Z12 Z18 Z20 Z22 Z25 Z27 Z35 Z45 ASTM A653M-96 Z120 Z180 Z275 Z350 Z450 Coating Thickness Primer: PU or Epoxy 5um Top Coat: 15-25um Back Coat: PE or Epoxy 5-12um Primer: PU or Epoxy 5um Top Coat: 18-22um Back Coat: PE or Epoxy 5-12um

4. PVDF

JIS G3318 (1994)

CZACC CZACH CZACD1 CZAC340 CZAC400 CZAC440 CZAC490 CZAC570 CGLCC CGLCD CGLC400 CGLC440 CGLC490 CGLC570

ASTM (1998)

A653M-96 CS.FS.SS.DDS. EDDS. Grade 230 255 275 340 SZACC SZACH SZACH1 SZAC340 SZAC400 SZAC440 SZAC490 SZAC570 SGLCC SGLC400 SGLC440 SGLC490 SGLC570

JIS G3322 (1994)

JIS G3317 (1994)

JIS G3317 Y108 Y10 Y12 Y18 Y20 Y22 Y25 Y27 JIS G3321 AZ90 AZ120 AZ150 AZ170

ASTM (1996)

A755

JIS G3321 (1998)

ASTM (1997)

A875M CS. TYPE A.B.C FS. TYPE A.B SS Grade 230 255 275 340 A792M CS. TYPE A.B.C FS. SS Grade 230 255 275 345 550 A879 CQ, DQ, DQSK, SQ, HSLAQ SECC SECD SECE A591 CQ, DQ, CS, HSLAQ

ASTM A875M ZGF90 ZGF135 ZGF180 ZGF225 ZGF275

ASTM (1997)

ASTM A792M AZ150 AZ165 AZ180

ASTM (1996) JIS G3313 (1998) ASTM (1998) Remark: 1. 2. 3.

ASTM A879 00,20,40,60,70, 90,98 JIS G3313 E8,R16,E24,E32, E40 ASTM A591 A, B, C

Protective Film can be applied The ASTM standards presented here adopt the imperial system (The equivalent metric system is marked by the M after the specification number, such as A755M and A792M) Coating Thickness is for reference only.

3 - 15

Coated Steel

Standard Color

Pre-painted Hot-Dip Galvanized Steel Coils

3 - 16

Coated Steel

Available Size of Pre-Painted Hot-Dip Galvanized Steel Strip


Coating Thickness Thickness (mm) 0.2 ~ 1.5 Width (mm) 30 ~1500

Top: 5 ~ 12 um Base: 5 ~ 12 um

Available Size of Pre-Painted Hot-Dip Galvanized Steel Sheet


Coating Thickness Thickness (mm) 0.2 ~ 1.5 Width (mm) 30 ~1500

Top: 5 ~ 12 um Base: 5 ~ 12 um

3 - 17

Coated Steel

Electro Galvanized Steel (EGI)

3 - 18

Coated Steel

Producing Flowchart

Product Specification

Applications

JIS

Usage Furniture, Computer case, Electronic parts, Electrical equipment Automobile

Commercial Quality

JIS G3313 SECC

Drawing Quality

JIS G3313 SECD

Deep Drawing Quality

JIS G3313 SECE

Automobile

3 - 19

Coated Steel

Surface Treatment Type of Surface Treatment Chromate Treatment Phosphate Treatment Oiling Symbol C P O

Available Size Thickness Width Coating Weight Max. Coil Weight 0.3 ~ 1.6mm 850 ~ 1580mm 10-30g/m (single side) 20 MT

3 - 20

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