Sensors 18 01307 v2
Sensors 18 01307 v2
Sensors 18 01307 v2
Review
A Review of the Piezoelectric Electromechanical
Impedance Based Structural Health Monitoring
Technique for Engineering Structures
Wongi S. Na * and Jongdae Baek
Department of Infrastructure Safety Research, Korea Institute of Civil Engineering and Building Technology,
Gyeonggi-Do 10223, Korea; [email protected]
* Correspondence: [email protected]; Tel.: +82-31-910-0155
Received: 13 February 2018; Accepted: 19 April 2018; Published: 24 April 2018
Abstract: The birth of smart materials such as piezoelectric (PZT) transducers has aided in
revolutionizing the field of structural health monitoring (SHM) based on non-destructive testing
(NDT) methods. While a relatively new NDT method known as the electromechanical (EMI) technique
has been investigated for more than two decades, there are still various problems that must be solved
before it is applied to real structures. The technique, which has a significant potential to contribute to
the creation of one of the most effective SHM systems, involves the use of a single PZT for exciting
and sensing of the host structure. In this paper, studies applied for the past decade related to the EMI
technique have been reviewed to understand its trend. In addition, new concepts and ideas proposed
by various authors are also surveyed, and the paper concludes with a discussion of the potential
directions for future works.
1. Introduction
The birth of smart materials such as piezoelectric (PZT) transducers has aided in revolutionizing
the field of structural health monitoring (SHM) based on non-destructive testing (NDT) methods.
One of the relatively new NDT methods, known as the electromechanical impedance (EMI)
technique, has been a focus of international research for two decades; however, it has not been
fully commercialized due to many existing limitations. In general, SHM is usually applied on-site,
where the majority of inspection work is visual [1]. For this reason, inspectors require knowledge
of the possible damage locations prior to inspection. Furthermore, inspecting a large scale civil
infrastructure can be dangerous and time consuming, leading to an inefficient SHM system. In addition,
critical part inspections of structures usually require NDT methods that involve large and heavy
equipment, increasing the difficulty when monitoring structures such as cable-stayed and long-span
suspension bridges.
A well-designed SHM system can minimize the overall maintenance costs of a structure by
detecting damage at an early age, allowing action to be taken early to prevent further damage.
One possible approach is the EMI technique, as it uses a single PZT transducer that acts as both actuator
and sensor [2]. The advantage of the technique is that it has the ability to detect internal damage at a
relatively low cost. In addition, since it uses high frequency range excitation, vibrations caused from
the outside environment including vehicles and wind will not have a significant influence on the EMI
technique. However, most of the research has been applied under a well-controlled environment, or
inside a laboratory. In addition, issues such as durability and repeatability performance of the EMI
technique are being continuously investigated.
Excellent reviews of the EMI technique can be found in previous studies, including Park et al. [3],
Yang et al. [4] and Annamdas and Soh [5]. For this reason, our review of the EMI technique in this
study is mainly focused on the investigations performed during the past decade, to give readers an
understanding of how the technique has been improved thus far. The first two parts of the study
focus on the theory and how to perform the EMI technique in order to give a quick overview of the
EMI technique. The next part reviews applications and studies related to frequency ranges of the
EMI technique, and how several authors proposed a method of creating a suitable frequency range if
there are none to select from. In addition, various damage identification studies using artificial neural
network algorithms are reviewed, and practical issues of the EMI technique are discussed. The finite
element modeling (FEM) simulation work applied by researchers is also discussed. The last part of this
study deals with future issues including EMI technique such as bond durability, PZT deterioration,
limited sensing range, reference signature issues and the possibility of incorporating the use of a drone
into the EMI technique for an efficient SHM system.
Bhalla et al. [13] proposed a simplified 2-D impedance models considering shear lag effect caused
by the adhesive bond layer between the PZT transducer and the host structure (Figure 1). The derived
model shown in Equation (3) was compared with a previous work of Bhalla and Soh [14] showing the
shear lag phenomenon reasonably well. Here, l and h are the dimensions of the PZT, T is the complex
Sensors 2018, 18, 1307 3 of 18
Sensors 2018, 18, x FOR PEER REVIEW 3 of 18
tangent ratio theoretically equal to tan(κl)/κl where κ is the wave number, and Za,e f f and Zs,e f f are
the effective impedance of the PZT and the host structure, respectively
is the complex tangent ratio theoretically equal to tan( [14].
)/ where is the wave number, and
, and , are the effective impedance of the PZT and the host structure, respectively [14].
" ! #
l2 T 2d231 Y E 2d231 Y E Za,e f f
ε 33 − 2
(1 − ν) (21 − ν) Zs,e f f ,eq , + Za,e f f
Y = G + Bj = 4ωj + T (3)
4 h (3)
1 1 , , ,
Figure 1. Bond layer and piezoelectric (PZT) transducer deformation [14].
Figure 1. Bond layer and piezoelectric (PZT) transducer deformation [14].
Realizing the limitations (such as PZT shape and size) of the 1‐D and 2‐D models developed by
Realizing the limitations (such as PZT shape and size) of the 1-D and 2-D models developed
various authors, Annamdas and Soh [15,16] presented a new 3‐D model utilizing 3D actuations and
by various
PZT authors,
transducer. The Annamdas
model was andvalidated
Soh [15,16] with presented a newof
experiments 3-D model utilizing
embedded 3D actuations
and surface bonded
and
transducer specimens. However, these single PZT‐structure interaction models presented bonded
PZT transducer. The model was validated with experiments of embedded and surface another
transducer specimens. However, these single PZT-structure interaction models presented another
issue when modeling multiple PZT‐structure scenarios as previous models neglected the mass of the
issue when modeling multiple PZT-structure scenarios as previous models neglected the mass of
PZT transducers. Thus, Annamdas and Soh [17] developed a multiple PZT‐structure (MPZT‐S) model
theconsider
to PZT transducers.
the mass Thus, Annamdas
influence and Soh
of multiple PZT [17] developedThe
transducers. a multiple
proposed PZT-structure (MPZT-S)
model for predicting
model to consider the mass influence of multiple PZT transducers. The
impedance by the authors is shown in equation 4. Here, N is the number of PZT transducers with the proposed model for predicting
impedance by
dimension L, the authors
W and H. is shown1in Equation ⁄ 1 (4).1Here, 2 N, is the number
⁄ 1 of PZT
and transducers
, , with the
are the
dimension L, W and H. Y R = Y ( 1 − ν ) / ( 1 + ν )( 1 − 2ν ) , R = ν/
response factors along directions X, Y and Z, respectively. Lastly, the equations for ( 1 − ν ) and λ 1 , λ 2 , λ 3 are the response
, and
factors along directions X, Y and Z,
can be found in the aforementioned literature. respectively. Lastly, the equations for A 0 , C 0 and E0 can be found
in the aforementioned literature.
sin
A 2 jωLW [ ε + Y { d λ {[ N A sin kL − d ] + R [ NC sin kW − d ]+
Y =N cos 2H 2 33 R 31 1 0 sin 31 0 32
(4)
R[ E0 kcos
cos k2H 2 − d 33 ]} + d
32 2 λ { R [ N A sin
0sin kL − d 31 ] + [ NC 0 sin kW
− d 32 ]+
(4)
R[ E0 k cos k2H − d33 ]} + d33 λ3 { Rcos [ N A20 sin kL − d31 ] + R[ NC0 sin kW − d32 ]+
[ E0 k cos k2H − d33 ]}}]
3. Applying the EMI Technique
3. Applying the EMI Technique
3.1. Impedance Measuring Hardware
3.1. Impedance Measuring Hardware
Since the introduction of the EMI technique, it has generally been applied using an impedance
Since the introduction of the EMI technique, it has generally been applied using an impedance
analyzer such as the Agilent 4194 A. However, the high cost of such devices created a demand for
analyzer such as the Agilent 4194 A. However, the high cost of such devices created a demand for
lower‐cost ways of applying the EMI technique, as an impedance analyzer can cost up to US$40,000.
lower-cost ways of applying the EMI technique, as an impedance analyzer can cost up to US$40,000.
Peairs et al. [18] introduced a low‐cost method for applying the EMI technique using an FFT analyzer
Peairs et al. [18] introduced a low-cost method for applying the EMI technique using an FFT analyzer
with the simple circuit (voltage divider) shown in Figure 2a. Using this approach, the impedance (Z)
with the simple circuit (voltage divider) shown in Figure 2a. Using this approach, the impedance (Z)
can be approximated by dividing the input voltage (V
can be approximated by dividing the input voltage (Vi ) iby ) by the current through the sensing resistor
the current through the sensing resistor (I).
(I). The
The development
development of a low‐cost
of a low-cost EMI technique
EMI technique has continued
has continued to be investigated
to be investigated by various
by various researchers.
researchers. Xu and Giurgiutiu [19] used a function generator HP33120A with a two‐channel DAQ
Xu and Giurgiutiu [19] used a function generator HP33120A with a two-channel DAQ card, and more
card, and more work on the low‐cost system can be found in the work of Baptista and Vieira Filho.
[20], Bhalla et al. [21] and Panigrahi et al. [22].
Sensors 2018, 18, 1307 4 of 18
work on the low-cost system can be found in the work of Baptista and Vieira Filho. [20], Bhalla et al. [21]
and Panigrahi et al. [22].
Sensors 2018, 18, x FOR PEER REVIEW 4 of 18
(a) (b)
The EMI technique is a local damage detection method that is very effective for assessing the
The EMI technique is a local damage detection method that is very effective for assessing the
health of a nearby area. However, it is a method that can be difficult to manage when monitoring
health of a nearby area. However, it is a method that can be difficult to manage when monitoring large
large structures,
structures, as it mayas involve
it may involve
hundreds hundreds to thousands
to thousands of piezoelectric
of piezoelectric transducers. transducers. As the
As the traditional
traditional wired systems with a large number of sensors can be very costly, this has highlighted the
wired systems with a large number of sensors can be very costly, this has highlighted the significance of
significance of wireless sensor nodes. The benefits of the wireless systems are well summarized by
wireless sensor nodes. The benefits of the wireless systems are well summarized by Spencer et al. [23]
Spencer
and Lynch et and
al. [23]
Loh and
[24]. Lynch and
Thus far, Loh [24].
various Thus
authors havefar, researched
various authors
wirelesshave researched
systems wireless
[25,26] with the
systems [25,26] with the AD5933 impedance measurement chip manufactured by Analog Devices,
AD5933 impedance measurement chip manufactured by Analog Devices, Inc. At the size of a small
Inc. At the size of a small coin, the chip itself is equipped with FFT functionality, an analog to digital
coin, the chip itself is equipped with FFT functionality, an analog to digital converter and digital to
converter
analog and digital
converter. to analog
In addition, the converter.
company alsoIn addition, the company
commercialized a small also commercialized
impedance measuringa device
small
impedance measuring device using the chip known as the ‘AD5933 Evaluation
using the chip known as the ‘AD5933 Evaluation Board’ shown in Figure 2b, which can measure the Board’ shown in
Figure 2b, which can measure the impedance up to 100 kHz. The board is currently sold for less than
impedance up to 100 kHz. The board is currently sold for less than US$100, and many researchers
US$100, and many researchers have investigated the EMI technique using this device.
have investigated the EMI technique using this device.
One of
One of the
the advantages
advantages of of the
the EMI
EMI technique
technique isis that
that aa single
single PZT
PZT transducer
transducer acts
acts as
as both
both an
an
actuator and sensor, simultaneously. In general, PZT ceramics have been used for majority of research
actuator and sensor, simultaneously. In general, PZT ceramics have been used for majority of research
related to
related to the the
EMIEMI technique
technique where
where piezoelectric
piezoelectric diaphragms
diaphragms (buzzers)
(buzzers) have
have also also to
proven proven to be
be effective
effective for conducting the technique [27–29]. However, due to the
for conducting the technique [27–29]. However, due to the ceramic nature of the conventional PZT ceramic nature of the
conventional PZT ceramics, the brittle property makes them vulnerable to breakage and the difficulty
ceramics, the brittle property makes them vulnerable to breakage and the difficulty in attaching it onto
in attaching it onto curved surfaces cannot be ignored. For this reason, various authors [30–35] have
curved surfaces cannot be ignored. For this reason, various authors [30–35] have investigated using
investigated using macro‐fiber composite (MFC) created from NASA Langley Research Center [36].
macro-fiber composite (MFC) created from NASA Langley Research Center [36]. MFC transducer
MFC transducer consists of multiple layers of adhesive, interdigitated electrodes and polyimide film
consists of multiple layers of adhesive, interdigitated electrodes and polyimide film where piezoelectric
where piezoelectric materials are sandwiched between. This allows it to be both flexible and durable,
materials are sandwiched between. This allows it to be both flexible and durable, making it suitable to
making it suitable to be attached onto curved surfaces such as pipe structures. Thus, one can expect
be attached onto curved surfaces such as pipe structures. Thus, one can expect to see more research
to see more research using MFC transducers for EMI technique in the future.
using MFC transducers for EMI technique in the future.
3.2. Statistical Metrics for Damage Quantification
3.2. Statistical Metrics for Damage Quantification
When the properties of a structure change (e.g., due to damage, variations in temperature, etc.),
When the properties of a structure change (e.g., due to damage, variations in temperature, etc.),
the impedance signature also changes, with greater variations subjected to larger damage. For this
the impedance signature also changes, with greater variations subjected to larger damage. For this
reason, once the impedance signatures are acquired, it is necessary to quantify the severity of damage.
reason, once the impedance signatures are acquired, it is necessary to quantify the severity of damage.
In general,
In general, there
there are
are 44 different
different statistical
statistical equations
equations used
used for
for the
the quantitative
quantitative assessment
assessment of
of the
the
signatures [37]. These are root mean square deviation (RMSD), mean absolute percentage deviation
signatures [37]. These are root mean square deviation (RMSD), mean absolute percentage deviation
(MAPD), covariance (Cov) and correlation coefficient (CC), and are represented in Equations (5)–(8).
Here, Re represents the reference impedance signature (real part) and Re the
corresponding signature (real part). N is the number of impedance signatures, with the symbols ̅
signifying mean values and signifying standard deviation.
Sensors 2018, 18, 1307 5 of 18
(MAPD), covariance (Cov) and correlation coefficient (CC), and are represented in Equations (5)–(8).
Here, Re( Zk )i represents the reference impedance signature (real part) and Re( Zk ) j the corresponding
signature (real part). N is the number of impedance signatures, with the symbols Z signifying mean
values and σZ signifying standard deviation.
h i2 1/2
N N
RMSD = ∑ k =1
Re( Zk ) j − Re( Zk )i /∑ k =1
[ Re( Zk )i ]2 (5)
N
1 h i
MAPD = ∑ Re ( Z ) − Re ( Z ) /Re ( Z ) (6)
k j k i k i
N
k =1
N
1 h i
∑
Cov = Re( Zk ) j − Re Z j
· Re( Zk )i − Re Z i (7)
N k =1
N
1 h i
∑
CC = Re( Zk ) j − Re Z j
· Re( Zk )i − Re Z i (8)
NσZj σZi k =1
Thus far, most of the researchers who have been investigating the EMI technique have used
one of these 4 statistical equations, with the RMSD metric having been used the most. Tseng and
Naidu [38] investigated the performance of the 4 different statistical metrics, and it was found through
experiments that RMSD and MAPD were more suitable for locating and characterizing the growth
of damage, whereas covariance and CC were more suitable for identifying the increase in damage
size at a fixed location. Tawie and Lee [39] used the EMI technique to monitor concrete curing and
strength gain for up to 28 days using the three statistical metrics (RMSD, MAPD and CC). The PZT
transducer was attached to the 150 mm3 sized concrete specimen where impedance was measured on
days 7, 14 and 28. From the study, the authors discovered that MAPD correlated better than both the
RMSD and CC metrics. Xu and Jiang [40] investigated the EMI technique by monitoring bolt loosening
of a concrete-steel composite girder using RMSD, MAPD and CCD. A number of PZT transducers
were surface-bonded to the upper flange of the steel girder and the concrete slab, where bolt loosening
was identified by monitoring impedance signatures. Hu et al. [41] focused on detecting damage on a
concrete slab (500 mm × 300 mm × 50 mm) using RMSD, CCD (CCD = 1 − CC) and a new damage
index proposed by the authors, Ry/Rx. The results showed that the frequency range below 100 kHz
performed better than ranges above this frequency range for damage identification, with the authors
confirming that the proposed new damage index showed better results. Wandowski et al. [42] used
Chessboard Distance (CB), a statistical metric other than the aforementioned four equations, to evaluate
the performance of the EMI technique on composite structures subjected to damage. Here, the authors
found that CB performed better than RMSD as CB values increased, with an increased level of damage
at different temperatures.
Other statistical metrics for analyzing the impedance signatures include average square deviation
(ASD), united mechanical impedance (UMI), ellipse damage index (EDI) and others, and new metrics
in the field of the EMI technique are being proposed by various researchers [43–45]. However, the
use of a single type of metric for EMI based damage detection has some limitations, as small damage
at close range to the PZT transducer can present the same results as larger damage further away.
One approach to overcoming this problem could be to combine several statistical metrics to increase
the potential of correctly identifying and locating structural damage.
4.1. Applications
The real application of the EMI technique was adopted for the first time by Annamdas and Yang
(2012) in Singapore, Telok Blangah district [46]. The work presented monitoring results of the soil
excavation conducted for construction of new mass road transport station using the EMI technique.
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PZT transducers were installed on a temporary support structure (for preventing soil collapse during
construction) where impedance signatures were monitored up to a year. Although no significant
damage was reported in the structure, it was found that the EMI technique was effective detecting
changes in loading caused from the surrounding soil.
Although that there are still many issues to be dealt with regarding the EMI technique, one can
expect to see more applications of the EMI technique onto real structures in the future. Since the
EMI technique can detect any changes in structural property, the range of its application is very wide.
The research for this technique has reached beyond mechanical and civil engineering fields as various
authors have attempted the EMI technique to be used for biological applications. Tabrizi et al. [47]
investigated using the EMI technique for assessing the stability of dental implants after surgical
placement. The experiment involved chemically degrading the prepared specimens with nitric acid
where calcium loss amount was correlated with the impedance signature. Regardless of the promising
results obtained from the experiments, the authors stated that the approach should be tested for
repeatability to bring a step closer to be accepted in the field of dental implantology. Bhalla and
Suresh examined the possibility of using the EMI technique for monitoring conditions of human and
rabbit bones [48]. The study included detecting cracks and fracture as well as the healing process
after a fracture. In addition, changes in bone density was also monitored using the conductance of
the signatures.
Regarding mechanical and civil engineering field applications, the EMI technique has proven
to be effective in various areas including crack and load damage of various structures, debonding
of composite adhesive layer, corrosion of metallic structures, bolt loosening of bridge components,
prestressed concrete (PSC) related force loss and concrete strength predictions. Detecting a crack or
notch using the EMI technique of structures can be said to be one of the most investigated areas of the
EMI technique. This includes detecting damage subjected to different structure types such as metal,
composites and concrete structures [49–59]. A good correlation relationship can be seen between the
distance and severity of damage compared to a statistical metric. In general, closer and severer damage
will results in a larger statistical metric value where such results can be seen in some of the recent
studies. Corrosion and bolt loosening detection of metallic structures have also been continuously
investigated over the past several years. Regarding composite materials, since adhesive bonding is
a preferred choice over the mechanical fastening approach, adhesive layer monitoring has been an
important field in EMI technique. Some of the latest research includes composite-to-composite and
composite-to-concrete debonding detections [60–65]. Kim et al. [66] investigated on the possibility of
utilizing the EMI technique for predicting the prestress forces loss for PSC girder bridges. In this work,
impedance signatures were measured at 5 prestress levels where the frequency was measured up to
1000 kHz. From the results, signature variations were clearly visible subjected to different prestress
levels. Other studies related to concrete have also been active during the past several years as many
authors applied the EMI technique for predicting concrete strength. Lu et al. [67] proposed an idea of
using ‘Smart Probe’ to monitor the strength development of cementitious materials. Dynamic modulus
of elasticity of cementitious materials was predicted with the proposed analytical model where it
showed good correlation with the compressive strength of the mortar. Talakokula et al. [68] focused on
monitoring the hydration process of cementitious materials for the first 28 days. The study measured
both the real and imaginary part of admittance (inverse of impedance) where the results showed that
the magnitude of the signatures gradually decreased with time. The authors conclude by stating that
the approach proposed in the work has the potential to be applied to in situ hydration monitoring of
reinforced concrete structures. More research in the field of concrete strength prediction can be found
in recent studies [69–75].
excitation circuit proposed by Baptista and Vieira [20]. From various authors, it has been known that
time domain analysis methods are more sensitive for detecting damage compared to the conventional
frequency domain analysis of the EMI technique [76–78]. However, it was found that the efficiency lied
within detecting existence of damage and not on its exact location. For this reason, the remainder of
the study will continue to focus of the frequency domain analysis of the EMI technique. The
Sensors 2018, 18, x FOR PEER REVIEW frequency
7 of 18
range of the EMI technique is selected by manually seeking multiple peaks and setting that specific
range for analysis. In previous studies, the frequency ranges used for the EMI technique have been up
specific range for analysis. In previous studies, the frequency ranges used for the EMI technique have
to 1000 kHz, with higher frequency ranges resulting in a smaller sensing region and lower frequency
been up to 1000 kHz, with higher frequency ranges resulting in a smaller sensing region and lower
ranges resulting in a larger sensing region. In general, a frequency range below 400 kHz is ideal,
frequency ranges resulting in a larger sensing region. In general, a frequency range below 400 kHz is
with ranges below 80 kHz covering a relatively large area. Regarding frequency range selection,
ideal, with ranges below 80 kHz covering a relatively large area. Regarding frequency range selection,
Yang and Divsholi [79] applied the EMI technique to a concrete mass in the frequency range from
Yang and Divsholi [79] applied the EMI technique to a concrete mass in the frequency range from 30
30 kHz to 400 kHz. This range was divided into 6 sub-frequency groups (30–99.9 kHz, 100–149.9 kHz,
kHz to 400 kHz. This range was divided into 6 sub‐frequency groups (30–99.9 kHz, 100–149.9 kHz,
150–199.9 kHz, 200–249.9 kHz, 250–299.9 kHz, and 300–400 kHz) to evaluate the performance of each
150–199.9 kHz, 200–249.9 kHz, 250–299.9 kHz, and 300–400 kHz) to evaluate the performance of each
sub-frequency range against damage. The results of the experiment showed that damage close to the
sub‐frequency range against damage. The results of the experiment showed that damage close to the
PZT changed the impedance signatures significantly in the higher frequency ranges, whereas damage far
PZT changed the impedance signatures significantly in the higher frequency ranges, whereas damage
away from the PZT changed the signatures significantly in the lower frequency ranges. Min et al. [80]
far away from the PZT changed the signatures significantly in the lower frequency ranges. Min et al.
investigated the autonomous selection of a suitable frequency range for the EMI technique using an
[80] investigated the autonomous selection of a suitable frequency range for the EMI technique using
artificial neural network technique. The proposed artificial neural network (ANN) scheme allowed one
an artificial neural network technique. The proposed artificial neural network (ANN) scheme allowed
one to to automaticallyidentify
automatically identifya
a damage‐sensitive
damage-sensitive frequency
frequency region
region toto
bebe
used forfor
used the the
experiment applied in
experiment
the study.
applied in the study.
If no peaks can be found when sweeping the frequency ranges to search a region with multiple
If no peaks can be found when sweeping the frequency ranges to search a region with multiple
peaks, peaks, the technique
the EMI EMI techniquemay mayfail fail to detect
to detect anystructural
any structuraldamage.
damage. Without
Without any
any resonance,
resonance, the changes
the
in the impedance signature can be quite small. To solve this problem, Na and Lee proposed a method
changes in the impedance signature can be quite small. To solve this problem, Na and Lee proposed
of creating a resonance frequency range when applying the EMI technique (Na and Lee [81]. The idea
a method of creating a resonance frequency range when applying the EMI technique (Na and Lee
was to sandwich a metal disc between the PZT and the structure, where the resonance frequency
[81]. The idea was to sandwich a metal disc between the PZT and the structure, where the resonance
of the metal disc is maintained regardless of the properties of the structure (Figure 3). Thus, the
frequency of the metal disc is maintained regardless of the properties of the structure (Figure 3). Thus,
resonance frequency range could be changed simply by changing the size of the metal disc. This idea
the resonance frequency range could be changed simply by changing the size of the metal disc. This
was extended by using a steel wire to apply the EMI technique [82], which allowed the EMI technique
idea was extended by using a steel wire to apply the EMI technique [82], which allowed the EMI
to beto applied
technique to any
be applied kindkind
to any of surface, as the
of surface, as tip
the of the
tip of wire could
the wire be attached
could virtually
be attached anywhere.
virtually
anywhere. The resonance
The resonance frequency
frequency ranges becould
ranges could changed be by
changed by using
using different different
sized sized PZT for the
PZT transducers
transducers for EMI
steel wire the steel wire EMI
technique. Thus,technique.
when the EMI Thus, when the
technique EMI technique
is applied is applied
and no resonance and no with
frequencies
resonance frequencies with peaks are found, an alternative solution is to create a suitable frequency
peaks are found, an alternative solution is to create a suitable frequency range with multiple peaks for
range with multiple peaks for successful damage detection.
successful damage detection.
Figure 3. Resonance frequency creating concept [81].
Figure 3. Resonance frequency creating concept [81].
4.3. Artificial Neural Networks and EMI Technique
4.3. Artificial Neural Networks and EMI Technique
The ultimate goal of SHM technique is to identify the location of damage and its size, and
The ultimate goal of SHM technique is to identify the location of damage and its size, and
estimate the remaining service life of the target structure. Using the EMI technique, many authors
estimate the remaining service life of the target structure. Using the EMI technique, many authors
have studied how the impedance signatures change when subjected to different sizes and locations
of damage. One well known technique of locating damage is by using an artificial neural network
(ANN), and various authors have already evaluated how an ANN can perform when incorporated
into the EMI technique. When an ANN is applied to the EMI technique, a decent amount of training
is usually required for the algorithm to successfully identify damage. Some common types of ANN
techniques can be found in Giurgiutiu and Kropas‐Hughes [83], in which the researchers have
Sensors 2018, 18, 1307 8 of 18
have studied how the impedance signatures change when subjected to different sizes and locations
of damage. One well known technique of locating damage is by using an artificial neural network
(ANN), and various authors have already evaluated how an ANN can perform when incorporated
into the EMI technique. When an ANN is applied to the EMI technique, a decent amount of training
is usually required for the algorithm to successfully identify damage. Some common types of ANN
techniques can be found in Giurgiutiu
Sensors 2018, 18, x FOR PEER REVIEW and Kropas-Hughes [83], in which the researchers have applied 8 of 18
the EMI technique to aluminum alloy based circular plates of 100 mm diameter and 1.6 mm thickness.
Thealgorithm for the aforementioned study. Min et al. applied a multi‐layer feed‐forward NN with a
probabilistic neural network (PNN) algorithm was applied with a featured extraction algorithm for
theback‐propagation algorithm in conjunction with the EMI technique for damage identification [84]. A
aforementioned study. Min et al. applied a multi-layer feed-forward NN with a back-propagation
series of experiments was carried out to evaluate the proposed technique subjected to loose bolts and
algorithm in conjunction with the EMI technique for damage identification [84]. A series of experiments
crack damages on both lab scale pipe structure and on a box girder bridge. Na and Lee [85] used a
was carried out to evaluate the proposed technique subjected to loose bolts and crack damages on both
lab glass‐epoxy composite plate with a size of 200 mm × 200 m × 3.5 mm with 3 PZT transducers attached
scale pipe structure and on a box girder bridge. Na and Lee [85] used a glass-epoxy composite plate
withto each of the 3 corners of the plate, with the purpose of the study being to predict the location of
a size of 200 mm × 200 m × 3.5 mm with 3 PZT transducers attached to each of the 3 corners of the
damage
plate, with the using the developed
purpose of the studyPNN beingalgorithm.
to predict In
thethis study,
location 6 different
of damage using areas were classified
the developed PNN for
testing, and 24 damaged holes out of 30 were correctly predicted, an 80% accuracy rate. The study
algorithm. In this study, 6 different areas were classified for testing, and 24 damaged holes out of 30
concludes with the statement that increasing the number of training data could improve the outcome
were correctly predicted, an 80% accuracy rate. The study concludes with the statement that increasing
theof the results.
number Palomino
of training et al. improve
data could [86] focused on the classification
the outcome of the results.of Palomino
two different types
et al. [86] of damages
focused on
the(cracks and rivet losses) on an aluminum panel using PNN and fuzzy cluster analysis methods. The
classification of two different types of damages (cracks and rivet losses) on an aluminum panel
authors
using PNN and discovered that analysis
fuzzy cluster the location of the
methods. ThePZT transducer
authors discovered is that
vital the
for successful
location of thedamage
PZT
identification. Oh et al. [87] combined ANN with the EMI technique for predicting the strength of
transducer is vital for successful damage identification. Oh et al. [87] combined ANN with the EMI
concrete by monitoring the impedance signatures for 28 days during the curing of the concrete. For
technique for predicting the strength of concrete by monitoring the impedance signatures for 28 days
training of the ANN algorithm, water‐and‐cement ratio, curing time, curing temperature, maturity
during the curing of the concrete. For training of the ANN algorithm, water-and-cement ratio, curing
and CC value calculated from the impedance signatures were used (Figure 4). The proposed ANN
time, curing temperature, maturity and CC value calculated from the impedance signatures were
model estimated the strength of prepared concrete specimens with negligible error. de Oliveira et al.
used (Figure 4). The proposed ANN model estimated the strength of prepared concrete specimens
with[88] proposed an enhanced strategy for damage detection via Savitzky–Golay (SG) filter, PNN and
negligible error. de Oliveira et al. [88] proposed an enhanced strategy for damage detection via
simplified fuzzy ARTMAP
Savitzky–Golay (SG) filter, PNN network, with these
and simplified fuzzythree methods applied
ARTMAP network, with to an experiment using
these three methods an
aluminum plate containing three PZT transducers. The results showed a promising outcome in terms
applied to an experiment using an aluminum plate containing three PZT transducers. The results
of successfully detecting damage.
showed a promising outcome in terms of successfully detecting damage.
Figure 4. Concept of concrete strength prediction with artificial neural network (ANN) [87].
Figure 4. Concept of concrete strength prediction with artificial neural network (ANN) [87].
The trend of combining the ANN algorithm with the EMI technique can be said to be increasing,
The trend of combining the ANN algorithm with the EMI technique can be said to be increasing,
as the statistical metrics such as RMSD, MAPD, covariance and CC are not sufficient to quantify,
as the statistical metrics such as RMSD, MAPD, covariance and CC are not sufficient to quantify, locate
locate and identify what kind of damage the structure has received.
and identify what kind of damage the structure has received.
4.4. Practical Issues
Since the introduction of the EMI technique, countless studies have been carried out in this area,
with many reporting promising results. However, most of the studies performed were under
laboratory conditions or mainly theoretically based, which raises questions regarding their potential
in real‐life applications, particularly under harsh environments. Although structure damage changes
the impedance signature, other factors such as variations in temperature and the durability of PZT
transducers can also cause the signatures to change as well. Yang et al. [4] investigated the signature
repeatability of PZT transducers both indoor and outdoor up to 15 months, and found that silicone
Sensors 2018, 18, 1307 9 of 18
Figure 5. Test specimen setup testing PZT durability (c.f. Yang et al., 2008 [4]).
Figure 5. Test specimen setup testing PZT durability (c.f. Yang et al., 2008 [4]).
Although multiple techniques have been proposed to compensate the temperature effect of the
Although multiple techniques have been proposed to compensate the temperature effect of the
EMI technique, it is extremely difficult to compensate this effect completely. Sometimes the variations
EMI technique, it is extremely difficult to compensate this effect completely. Sometimes the variations
in impedance signatures
in impedance signaturescan can
be be
unpredictable, as as
unpredictable, some peaks
some peaksmay
mayshift or or
shift increase/decrease in in
increase/decrease
amplitude more than others [93].
amplitude more than others [93].
4.5. Experiment vs. Simulation
4.5. Experiment vs. Simulation
To To
gain a abetter
gain betterunderstanding of an
understanding of an engineering
engineering system,
system, modeling
modeling is essential
is an an essential field
field of of
research,
research, and a large number of studies are published in this area each year. Considering the EMI
and a large number of studies are published in this area each year. Considering the EMI technique,
technique, PZT‐structure interaction models have been intensively developed. However, there are
PZT-structure interaction models have been intensively developed. However, there are limitations
limitations to these solutions when they are applied to real structures, as they can be only applied to
simple structures such as beams, shells and plates with simple boundary conditions. As such, finite
element method (FEM) became known as an alternative solution. With powerful FEM tools, the
efficiency of FE modeling is increasing every day, particularly with the advancement of computer
technology. Figure 6 shows two impedance signatures for a 20 mm × 10 mm × 0.5 mm PZT transducer
Sensors 2018, 18, 1307 10 of 18
to these solutions when they are applied to real structures, as they can be only applied to simple
structures such as beams, shells and plates with simple boundary conditions. As such, finite element
method (FEM) became known as an alternative solution. With powerful FEM tools, the efficiency of FE
modeling is increasing every day, particularly with the advancement of computer technology. Figure 6
shows two impedance signatures for a 20 mm × 10 mm × 0.5 mm PZT transducer where one was
Sensors 2018, 18, x FOR PEER REVIEW
measured using AD5933 evaluation 10 of 18
board and the other using a FEM simulation tool. The resonance
frequency ranges for both impedance signatures are within 65–80 kHz range.
Figure 6. Simulation vs. experiment impedance signatures on a 20 mm × 10 mm PZT.
Figure 6. Simulation vs. experiment impedance signatures on a 20 mm × 10 mm PZT.
A well summarized work on FE‐based simulation of PZT‐structure interaction can be found in
A well summarized work on FE-based simulation of PZT-structure interaction can be found in
the PhD dissertation by Lalande [94], in which the author used ANSYS software to show promising
the PhD dissertation by Lalande [94], in which the author used ANSYS software to show promising
outcomes on ring and shell structures. Tseng and Wang [95] applied both experimental and
outcomes on ring and shell structures. Tseng and Wang [95] applied both experimental and numerical
numerical studies on 2 concrete beam structures, which led to the result of the RMSD values
studies on 2 concrete beam structures, which led to the result of the RMSD values increasing when crack
increasing when crack damage increased and when crack damage occurred closer to the PZT
damage increased and when crack damage occurred closer to the PZT transducers. Lim and Soh [49]
transducers. Lim and Soh [49] investigated the possibility of using the EMI technique for estimating
investigated the possibility of using the EMI technique for estimating the remaining fatigue life of a
the remaining fatigue life of a 1‐D aluminum structure using ANSYS 12.1, incorporating the linear
1-D aluminum structure using ANSYS 12.1, incorporating the linear elastic fracture mechanics theory.
elastic fracture mechanics theory. In their work, the authors stated that the CCDM (cross correlation
In their work, the authors stated that the CCDM (cross correlation deviation mean) results showed
deviation mean) results showed better outcomes compared to the RMSD results when characterizing
better outcomes compared to the RMSD results when characterizing crack length. Yang et al. [96] used
crack length. Yang et al. [96] used ANSYS to apply the EMI technique on various models including
ANSYS to apply the EMI technique on various models including bonding layers on an aluminum
bonding layers on an aluminum beam, and the results showed excellent agreement compared to the
beam, and the results showed excellent agreement compared to the experimental data up to 1000 kHz.
experimental data up to 1000 kHz. In addition, the authors simulated the EMI technique from 30 °C
In addition, the authors simulated the EMI technique from 30 ◦ C to 60◦ C in the frequency range up
to 60°C in the frequency range up to 400 kHz, also showing good agreement with the experimental
to 400 kHz, also showing good agreement with the experimental results. Hamzeloo et al. [97] used
results. Hamzeloo et al. [97] used the EMI technique to perform both experiment and simulation
the EMI technique to perform both experiment and simulation (using ABAQUS) on aluminum and
(using ABAQUS) on aluminum and steel specimens. The test specimens were hollow cylinders with
steel specimens. The test specimens were hollow cylinders with different thicknesses, and the test was
different thicknesses, and the test was performed in the frequency range from 10 to 40 kHz. Using
performed in the frequency range from 10 to 40 kHz. Using the RMSD metric, the results showed that
the RMSD metric, the results showed that accumulation of damage does not always increase the
accumulation of damage does not always increase the RMSD values. Rugina et al. [98] reported on
RMSD values. Rugina et al. [98] reported on the use of the EMI technique on thin circular plates,
the use of the EMI technique on thin circular plates, comparing the results of the analytical method,
comparing the results of the analytical method, FE simulation and experiments. At undamaged state,
FE simulation and experiments. At undamaged state, all the impedance signatures showed good
all the impedance signatures showed good agreement when compared to one another in the
agreement when compared to one another in the frequency range up to 40 kHz. Djemana et al. [99]
frequency range up to 40 kHz. Djemana et al. [99] focused on detecting and locating damage on an
focused on detecting and locating damage on an aluminum beam structure with the application
aluminum beam structure with the application of an extreme learning machine‐based algorithm
of an extreme learning machine-based algorithm developed for the study. An overall accuracy of
developed for the study. An overall accuracy of 84.5% was achieved in terms of predicting the
84.5% was achieved in terms of predicting the location of a single damage in structure with the aid of
location of a single damage in structure with the aid of FEM simulations.
FEM simulations.
Thus far, the majority of the FEM simulation studies related to the EMI technique have used
either ANSYS or ABAQUS. Since the EMI technique is a non‐modeled method that is heavily reliant
on acquired impedance signatures, incorporating FEM may enable the achievement of the ultimate
goal of locating, identifying and quantifying the size of damage.
5. Future Work
Sensors 2018, 18, 1307 11 of 18
Thus far, the majority of the FEM simulation studies related to the EMI technique have used
either ANSYS or ABAQUS. Since the EMI technique is a non-modeled method that is heavily reliant
on acquired impedance signatures, incorporating FEM may enable the achievement of the ultimate
goal of locating, identifying and quantifying the size of damage.
5. Future Work
5.1. Bond Durability, PZT Deterioration, Sensing Range and Reference Signature
For the EMI technique to be applied to SHM system, the durability of the PZT transducer and the
bonding layer must be high. While many PZT manufacturers claim that the PZT deterioration rate is
less than 5% per decade, environmental factors must be taken into account. Environmental factors
such as changes in temperature over a long period of time can lead to thermal fatigue, while rain or
sea water exposure could result in acidic and alkaline attacks. In addition, the PZT transducer should
endure both the mechanical and electrical cyclic loading. Although there are ways to protect the PZT
transducers, such as embedding them into the structure or covering them up with silicon or epoxy,
the PZTs cannot be replaced if they are damaged. In addition, changes in the properties of the cover
(silicon or epoxy) can cause the impedance signatures to change, causing a fault alarm. For this reason,
the influence of these factors needs to be eliminated through compensation algorithms, or perhaps by
using a control or multiple PZT transducers.
Regarding sensing range, the EMI technique is a local method that uses high frequency excitation.
For this reason, the sensing range is limited to several meters, depending on the properties of the PZT
and the host structure. As such, cost issues arise when dealing with large structures, as a vast number
of PZT transducers need to be installed. This shows that using the EMI technique alone to develop
SHM system is very difficult, and a global method (e.g., accelerometer on bridge cables) should be
incorporated to create an efficient SHM system. A well-known combination of the EMI technique with
the guided wave-based technique has been investigated in Giurgiutiu et al. [100] where it was found
that the EMI technique was found to be suitable for damage detection in the near field while the guided
wave based technique was more suitable for far-field damage detection [101–105]. Lastly, one of the
first steps for conducting the EMI technique is to acquirea reference signature in a ‘no damage’ state.
This reference signature is then compared to a damaged state at a later stage to identify any damage
to the structure. As it is virtually impossible to acquire a ‘no damage’ state impedance signature for
existing structures, future studies could be focused on using the EMI technique without the use of a
reference signature, either by using the method alone or in combination with other NDT techniques.
due to the re-attachment, the authors found that the proposed drone-EMI based technique showed
Sensors 2018, 18, x FOR PEER REVIEW
potential for detecting thickness reduction in steel structures. 12 of 18
Figure 7. Drone electromechanical (EMI) technique concept [110].
Figure 7. Drone electromechanical (EMI) technique concept [110].
5.3. Multi‐functional Sensing Possibilities
5.3. Multi-functional Sensing Possibilities
By 2050, it has been predicted that up to 70% of the world’s population will live in urban areas
By 2050, it has been predicted that up to 70% of the world’s population will live in urban areas
and with this fact, the importance of developing a smart‐city is becoming more and more important.
and with this fact, the importance of developing a smart-city is becoming more and more important.
One of the vital aspects for achieving an efficient smart‐city lies within the field of sensors. With a
One of the vital aspects for achieving an efficient smart-city lies within the field of sensors. With a
vast number of sensors installed around the city, management of the overall system may depend on
vast number of sensors installed around the city, management of the overall system may depend on
factors such as the number of sensors. For this reason, the importance of multi‐functional sensors will
factors such as the number of sensors. For this reason, the importance of multi-functional sensors
become more important as this may reduce the total number of sensors required for an effective smart
will become more important as this may reduce the total number of sensors required for an effective
city. As mentioned in a previous section, the impedance signatures during the EMI technique has
smart city. As mentioned in a previous section, the impedance signatures during the EMI technique
been experimentally proven to vary with change in temperatures. This gives the possibility of the
has been experimentally proven to vary with change in temperatures. This gives the possibility of
EMI
the EMItechnique not not
technique only
onlyto to
detect
detectdamage
damage but
butalso
alsopredict
predictthe
thetemperature
temperatureof of the
the host structure,
host structure,
simultaneously. With this idea, it may be possible to reduce two sensors into a single sensor to reduce
simultaneously. With this idea, it may be possible to reduce two sensors into a single sensor to reduce
the overall number of sensors required for a structural health monitoring system.
the overall number of sensors required for a structural health monitoring system.
With sensing range limitations of the EMI technique, one may suggest that the real application
With sensing range limitations of the EMI technique, one may suggest that the real application of
of such technique can be very limited. However, a future technology such as the ‘Hyperloop’ system
such technique can be very limited. However, a future technology such as the ‘Hyperloop’ system can
can demand such technique as the EMI technique is effective for detecting damage at a very early
demand such technique as the EMI technique is effective for detecting damage at a very early stage.
stage.
The The Hyperloop
Hyperloop system issystem
a new is
typea new type transportation
of ground of ground transportation technology
technology which which can
can theoretically
theoretically travel up to 1200 km per hour, moving at a speed faster than an airplane. The concept
travel up to 1200 km per hour, moving at a speed faster than an airplane. The concept of the technology
of the technology can be seen in Figure 8 where the basic idea is that a pod travels inside a near‐
can be seen in Figure 8 where the basic idea is that a pod travels inside a near-vacuum stated tube
vacuum to
structure stated tube
reduce air structure
resistance.to
Thereduce air resistance.
two well-known USAThe two well‐known
companies, Hyperloop USA companies,
Transportation
Hyperloop Transportation Technologies (HTT) and Virgin Hyperloop One are currently researching
Technologies (HTT) and Virgin Hyperloop One are currently researching the technology to make it
the technology to make it into a reality where details can be found in [111]. Such advanced technology
into a reality where details can be found in [111]. Such advanced technology will require sensors to
will require
detect damagesensors to early
at a very detect damage
age at a very
for an efficient early age for
maintenance an efficient
system. maintenance
Furthermore, the tubesystem.
length
Furthermore, the tube length could be built up to several hundreds to thousands of kilometers, where
could be built up to several hundreds to thousands of kilometers, where a large number of sensors
a large number of sensors will be possibly required. For this reason, multi‐functional sensors could
will be possibly required. For this reason, multi-functional sensors could be an important factor to
be an important factor to achieve such technology.
achieve such technology.
Sensors 2018, 18, 1307 13 of 18
Sensors 2018, 18, x FOR PEER REVIEW 13 of 18
Figure 8. Hyperloop concept from Korea Institute of Civil Engineering and Building Technology
Figure 8. Hyperloop concept from Korea Institute of Civil Engineering and Building Technology (KICT).
(KICT).
6. Conclusions
6. Conclusions
In this work, we have reviewed studies that have been conducted on the application of EMI
In this work, we have reviewed studies that have been conducted on the application of EMI
technique, focusing on the latest research in the field. While the EMI technique has been researched
technique, focusing on the latest research in the field. While the EMI technique has been researched
for over two decades, there are still various problems to be solved in its application. These problems
for over two decades, there are still various problems to be solved in its application. These problems
include the limited sensing range, the need to select a suitable frequency range, the need to compensate
include the limited sensing range, the need to select a suitable frequency range, the need to
for environmental factors such as temperature variations, efficient statistical metrics etc., which need
compensate for environmental factors such as temperature variations, efficient statistical metrics etc.,
to be solved to achieve one of the ultimate goals of locating and identifying damage type. For this
which need to be solved to achieve one of the ultimate goals of locating and identifying damage type.
reason, one of the trends is that the studies using ANN has increased everyday where it has proven
For this reason, one of the trends is that the studies using ANN has increased everyday where it has
to give promising outcome for the EMI technique. As well, ANN has been investigated not only for
proven to give promising outcome for the EMI technique. As well, ANN has been investigated not
measuring structural damage but for a variety of applications including selecting suitable frequency
only for measuring structural damage but for a variety of applications including selecting suitable
range, temperature compensation, predicting concrete strength, bolt loosening etc.
frequency range, temperature compensation, predicting concrete strength, bolt loosening etc.
The EMI technique has great potential, with numerous studies being conducted to solve various
The EMI technique has great potential, with numerous studies being conducted to solve various
problems. However, since most of the studies have been conducted under lab conditions, future
problems. However, since most of the studies have been conducted under lab conditions, future
research should be more focused on real structures in order to identify critical problems using the EMI
research should be more focused on real structures in order to identify critical problems using the
technique. Nevertheless, continuous research by experts and advancement in computer technologies
EMI technique. Nevertheless, continuous research by experts and advancement in computer
will bring new solutions and ideas, with FEM simulations becoming more effective for bringing the
technologies will bring new solutions and ideas, with FEM simulations becoming more effective for
EMI technique one step closer to commercialization.
bringing the EMI technique one step closer to commercialization.
Funding: This research was funded by Korea Institute of Civil engineering and building Technology (KICT),
Funding: This research was funded by Korea Institute of Civil engineering and building Technology (KICT),
Korea, grant number 20180034-001.
Korea, grant number
Conflicts 20180034‐001.
of Interest: The authors declare no conflict of interest.
Conflicts of Interest: The authors declare no conflict of interest.
References
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