DAIWA RABIN Clear Copy Catalog

DAIWA
RABIN
Grinding is sharply and polishing is softly,

that is "DAIWA RABIN".
it is applicable from grinding,polishing
and de-burring after processing to finishing.
Daiwa Kasei Kogyo

JQA-QM9770 Co., Ltd
Features of the elastic rubber grinding stone: Daiwa Rabin
Features of the elastic rubber grinding stone: Daiwa Rabin
Features of the elastic rubber
grinding stone: Daiwa Rabin
An ideal grinding stone must "cut", "polish", and "last long"!
Daiwa Rabin is a rubber grinding stone.

Risks Concerning Rubber Elasticity
The expansion of the potential of rubber grinding stones through the rubber design
and the special abrasive grain (*CM type) developed by Daiwa Kasei,
as well as the "rubber elasticity", which is a feature of rubber grinding stones,
has helped receive a high evaluation indicating that "It's 'Daiwa Rabin' that comes
to the mind when one says rubber grinding stones".
Different Material Types
Features and Usages of
・The most prominent feature of Daiwa Rabin is its ・By adjusting the rotation speed and making use of
excellent cutting quality that has changed the image rubber elasticity, the grinding stone can be made to
that "rubber grinding stones are for polishing". adapt to curved surfaces, and jumping and chattering
of the work piece caused by hitting can be eliminated.
⇒ It not only removes the processing marks from direct carving of metal
This not only enables proper alignment with the work
forging dies, cutting marks on difficult-to-cut materials such as SUS
piece to achieve a stable polishing surface, but enables
and heat resistant alloys, burrs of forged parts such as the crank shaft,
and ultra-high hardness, but also processing marks from the grinding polishing with less workload.
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and cutting process to provide a fine polished surface.

⇒ Over-
r cutting and damage can be avoided, and even an operator who
⇒ It enables stable bulk processing during de-burring.
does not possess very high skills can safely perform maintenance of
⇒ It is best suited for automation, combined with excellent durability and
metal dies, de-burring of important sections of the product, as well as
clog resistance.
polishing.
・The rubber elasticity ensures smoothening of polishing

・Because the binder is of rubber,r no dedicated tool and
marks, thereby resolving surface roughness and
detailed settings are needed for truing and dressing.
preventing deep polishing lines from occurring.
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This means that processing and dressing can be

⇒ The need for fine engraving of a mesh is done away with, which leads performed easily without too much eff f ort and cost. This
to a reduction in the process. Also, the final finishing task becomes proves to be more efff ective during automation.
easier.
r
⇒ It can also be used safely in turbine blades of aeroplanes and nuclear ・By adjusting the usage conditions, the generation of
power generation, where polishing lines and residual stress is not
heat can be controlled to prevent heat damage, and the
desired, in notched parts where stress gets accumulated, and even in
residual stress can also be reduced to a large extent.
sealing surfaces.
・The powder dust can be reduced to a great extent thus

・Operation can be performed continuously without
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improving the operating environment. Large quantities

having to worry
r about clogging.
of the grinding fluid are no longer needed, which
⇒ It can be used for continuous polishing, without dressing, during contributes to a healthier environment.
polishing of the casting surface of aluminum die cast exterior parts
that involve high workload, and also during removal of cutting marks ・There is a rich collection of rubber compositions that
from aluminum metallic molds and compressor sprawl parts. have been developed and accumulated over many years,
Daiwa Rabin is being used
in various operations
depending on various operations of manufacturing and

・By adjusting the usage conditions and making use the usage purpose.
of rubber elasticity, excellent cutting quality can be
exhibited, and by using the grinding stone under less It is used in various operations due to its compatibility with a wide
range of materials including metal-mold material, rubber, r resins, and
load, the life of the grinding stone can be improved.
plastic, soft metals, difficult-to-cut materials such as aluminum and
If operation is performed in accordance with the
SUS, brittle material with high hardness, and also different types of
requirements for Daiwa Rabin, a longer life than other coatings.
tools can be expected!
Gu id e t o sa fe t y
⇒ * Selecting a material that suits the condition of the work piece, and
combining together with the processes of other tools is also important.
*It has been used for a long time in turbine blades of aeroplanes and nuclear power plants,
and important components such as precision valves and superchargers,
indicating that high reliability is also a big feature of Daiwa Rabin.
01
Daiwa Rabin is a grinding stone made of

elastic rubber.
It has a specific property called "rubber elasticity" that is not seen in other tools.
"Rubber elasticity" is very different from general "elasticity", which is characterized by

deformation according to the load as well as a high amount of deformation.
Therefore, handling the Daiwa Rabin as a general grinding stone and cutting tool can be
very dangerous.
* Example: As compared to the maximum allowable rotation speed of 42,000 r. r p.m. of a φ 19 vitrified mounted grinding stone, a φ20 to
25 Daiwa Rabin grinding stone has a maximum allowable rotation speed of 20,000 r. r p.m., which is very diff
f erent.
* Unlike a grinding wheel and cutting tool, increasing the rotation speed beyond the maximum allowable rotation speed is very dangerous
in the case of a rubber grinding stone. Use the grinding stone at a rotation speed lower than the maximum allowable rotation speed.

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Rubber elasticity deformation
● Because the amount of deformation also increases depending on the ● Unlike a grinding wheel, because there is no bubble structure, the
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load, there is a possibility of damage due to deformation even when penetration of the adhesive is less and the strength of the bonding
the grinding stone is used at a rotation speed below the maximum material (rubber)r itself is less, which results in "deformation of rubber
allowable rotation speed. elasticity" in response to the load.
* The maximum allowable rotation speed does not guarantee safety. Depending on how the load is applied, that is, whether the load causes
● A large amount of deformation may result from the sudden application the adhesive joint to come off f , or results in twisting, stress may get
of load. Ta
T ke special caution when starting the equipment. accumulated in the adhesive joint, causing the shank to fall out. Pay
● Depending on the rotation speed, vibrations in the machine tools

proper attention to the use of Daiwa Rabin in view of rubber elasticity

suddenly increase the vibration in the grinding stone. Always use the deformation.
grinding stone with inspected and maintained machine tools.
● Use a tool in accordance with the condition of the work piece. *In order to improve the balance between the shank and the grinding
For grinding purposes, use a general wheel. Unnecessary use of stone size, and the specifications of the shank (stone size and hole
Daiwa Rabin must be avoided. diameter for a straight grinding stone), which are the basis of stability,
Pressing the grinding stone too forcefully will generate a large as well as the forming method that is particularly important in the
amount of heat. If the cutting strength is insuff
f icient, try changing case of a rubber grinding stone in terms of safety and stability of the
the material of the grinding stone. grinding stone performance, revision of standards and specifications,
Y u can easily contact Daiwa Kasei and request for a test sample.
Yo and improvements in metal molds, specifications of the shank, and
● Besides too much pressing force, if the grinding stone is continuously the manufacturing method are in progress.
in contact with a wide contact surface, a large amount of heat will be
generated, and the strength of the rubber might decline due to the In order to enable you to use Daiwa Rabin, which has a specific property
heat. called rubber elasticity, without any concerns, we can provide you with
Change the specifications and usage method of the grinding stone, product specifications depending on your specific purpose of use. Feel
and also examine the use of a coolant. free to contact us in this regard.
02
Features and Usages of Different Material Types
CM Type
The CM type has a special abrasive grain developed in-

house and also an original rubber composition, which
enable it to exhibit excellent cutting quality that is unique
to Daiwa Rabin.
It is a long-selling type that represents "Daiwa Rabin" not
only because of its unique elasticity (softness), but also

because of its design that perfectly balances the cutting W
WA80 W
WA120 W
WA180 W
WA220
quality, polished surface, and durability, and its use in
various operations involving diff f erent types of materials.
・It can remove the processing marks left from direct end-mill carving of metal forging dies, as well as cutting marks on FCD 600 class, SUS, and
heat resistant alloys.
Processes like heat treatment, carburizing, and nitriding are also not difff icult to perform even with high hardness (HRC60 level).
・Due to its unique elasticity, it can be aligned with the work piece, which prevents jumping and chattering of the work piece caused by hitting. It
can thus be used with ease and can also lessen the workload.
・As a result of the cutting quality and rubber elasticity, the stubborn aluminum and mold wash adhering on to the aluminum die cast molds can
be removed without causing scratches on the surface of the mold, or being concerned about surface roughness or over- r cutting, and therefore,
hassle-free maintenance task can be performed.
・Surface polishing of aluminum die cast products (removing wrinkles and bubbles from the casting surface, sink marks, pinhole correction, and
parting line), removal of cutting marks from aluminum and other soft metals, and removal of processing marks from aluminum mass-production
products can be performed without worrying about clogging, thus improving the mass-production eff f ect.
* This clog resistance property proves to be very efff ective during automation at the time of machining and on the CNC lathe.
・For plated products, the material can be finely adjusted to prevent scratches, and the best suited surface finish can be selected for the plating.
D a iw a Ra bi n
OX Type
Resolving surface roughness: For your "polishing" work, you may
use the OX type that offers a wide range of grain sizes.
Although this type is used mainly for polishing, from the viewpoint of work piece material having
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high hardness and difff erent surface conditions, and also in view of durability even in the case of the
polishing process, a reasonably tough rubber design has been adopted.
・It can also be used for edge honing of carbide cutting tools, and removal of fine burrs from various materials.
・It is also used widely for removing burn marks, scales, rust, scratches, dents, and chuck marks from resin dies, and depositions on the surface
of press and forming dies, and also with electrodes of copper, r tungsten, and SUS, and in other maintenance tasks.
・It is also used for removing paint, plating, and coating, as well as tarnish from the glass surface through the adjustment of the rubber material
such that the backing is not damaged, and thus scratches can be prevented from occurring.
*As a special use, this type has been used for long in the hairline processing of clock parts and SUS thin boards in home appliances for
improving the yield and providing stable and continuous processing.
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UN Type
For the de-burring process, the rubber is hardened to prevent the

burrs and edges from eating into the rubber.

See▶ Daiwa Rabin is ideal for de-burring
・From the viewpoint of the shape, the design helps control deformation of the rubber,
r and continuous processing can be performed while
maintaining the shape of the stone and preventing damage to the shape of the work piece.
・We
W provide products that can simultaneously perform de-burring and lap polishing on fine burrs formed on parts possessing important
functions in precision components.
・Because of excellent durability of Daiwa Rabin and a design that proves to be strong against burrs, it is also used in the de-burring process at
the time of machining and on the CNC lathe.
Diamond Rabin See▶ p.09
03
Daiwa Rabin

Daiwa Rabin Mounted Points

rain sizes; 80 to 320; CM Ty
T pe / 320 to 600; OX Ty
T pe
Mounted Points with 3-mm Shank Φ4

Size Shank Maximum allowable
Grain size
Outer diameter-Length-Shank diameter length rotation speed (r.
r p.m.) 13
4-13-3 (L=30) 30000 80,120,180,220,320/400,600

5-15-3 (L=30) 30000 80,120,180,220
6-17-3 (L=30) 30000 80,120,180,220,320/400,600 L=30
8-20-3 (L=30) 30000 80,120,180,220,320/400,600
10-20-3 (L=30) 30000 80,120,180,220,320/400,600
13-20-3 (L=30) 20000 80,120,180,220
Φ10
Mounted Points with 6-mm Shank

Size Shank Maximum allowable 20
Grain size
r p.m.)
10-20-6 (L=40) 20000 80,120,180,220,320/400
15-25-6 (L=35) 20000 80,120,180,220,320/400 40
20-25-6 (L=35) 20000 80,120,180,220,320/400
25-25-6 (L=35) 20000 80,120,180,220,320/400
Mounted Points with 3-mm Shank (Long Shank)
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Grain size
r p.m.)
13 L=
L=60 20000
4-13-3 80 15000 80,120,180,220
Φ4
100 12000
50 20000
60 20000
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6-17-3 80,120,180,220
80 15000
100 12000
50 20000
8-20-3 60 20000 80,120,180,220
80 12000
50 20000
10-20-3 60 15000 80,120,180,220
80 10000
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*Threaded type with long shank
4-11(threaded)
5-12(threaded) L=50,60,70,80 80,120,220
6-13(threaded)
Mounted Points with 6-mm Shank (Long Shank)

Grain size
r p.m.)
L=60 18000
10-20-6 80 15000 80,120,180,220
100 12000
L=60 15000
15-20-6 80 12000 80,120,180,220
100 10000
L=60 15000
20-25-6 80,120,180,220
80 10000
The inventory
r is limited in terms of size and material. We are ready to manufacture with various materials according to the application.
04
Daiwa Rabin is Ideal for De-burring of Specific Areas!
" E n su r i n g ab se nc e o f b u r r s! "
De-burring can be performed by various methods and tools, including files, brushes, grinding stones,
paper tools, special cutting tools for deburring, cutters, knives, barrels,
blast-shot, water-jet, specially-shaped tools, gel (special device), chemicals, heat, and electrolysis, and
at the same time, processing methods that do not give rise to burrs are also being researched, however,
each of these have certain limitations
and issues, which pose a big problem during manufacturing.
Daiwa Rabin is ideal for performing a stable mass-production

de-burring process without involving too much efforts or cost.
● No need to be concerned over secondary r burrs. Daiwa Rabin also prevents any burrs from
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remaining behind or over- r cutting of the material.

● Mass production perf r ormance … This is an excellent perf r ormance of Daiwa Rabin, which is
most diff f erent from what can be expected from a rubber grinding stone.
This is a feature that is unique to Daiwa Rabin that is also widely used in removing cutting marks from
metal dies with a high hardness, cutting burrs from forged products, and even cutting marks from
diff
f icult-to-cut materials such as SUS and nickel alloys.
● Continuous operation can be perf
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r ormed without being concerned about clogging even in the

case of soft metals such as aluminum.
● There is no problem such as chattering, clogging, widening or falling out of the brush, wear- r
out of the edge of the blade, or a problem with the built-up edge,
which are commonly seen with grinding wheels, and therefore, not much eff f ort
r s are needed
for tool management.
● There is no need to make detailed settings with a dedicated dresser in the truing process,
which means that dressing can also be perf r ormed easily in a short
r period of time,
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without having to stop the workflow.

● Because the polishing powder is made into a very r fine abrasive powder, r the concern over
sudden scratches occurring from faceting can be reduced.
* The reason that the state of the polishing powder and the facet is difff erent from that in grinding
wheels and cutting tools is that the mechanism of rubber elasticity has a diffferent aspect as
compared to these tools.

* Proper care must be taken when there is too much variation in the processing state.
● Because Daiwa Rabin need not be used at a high speed and the cutting quality is also good,
heat generation can be controlled to a large extent, thus preventing damage caused by heat.
● We manufacture various shapes and sizes of grinding stones in accordance with areas that
are hard to process and limitations of the equipment used.
* We can provide the specifications that will best suit your needs depending on the limitations of the
work areas and equipment

in order for you to achieve automation and save power during machining and on the NC lathe, and
other metal-cutting machine tools and dedicated machines.
05
Grinding stones for de-burring, edge processing (rounded),

and profile processed-surface polishing
Straight
Size Maximum allowable

Shank length Grain size
Outer diameter-Length-Shank diameter rotation speed (r.
r p.m.)
4-13-3 (L=30) 30000 #120(UN)

5-15-3 (L=30) 30000 #120(UN)
6-17-3 (L=30) 30000 #120(UN)
8-20-3 (L=30) 30000 #120(UN)
10-20-3 (L=30) 30000 #120(UN)

13-20-3 (L=30) 20000 #120(UN)
Spherical
Shank length Grain size
Outer diameter-Shank diameter rotation speed (r.
r p.m.)
5d-3 (To
T tal length=43) 30000 #120(UN)/#120(CM)
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6d-3 (To
T tal length=44) 30000 #120(UN)/#120(CM)
8d-3 (To
T tal length=44) 30000 #120(UN)/#120(CM)
10d-3 (To
T tal length=46) 30000 #120(UN)/#120(CM)
13d-3 (To
T tal length=46) 20000 #120(UN)/#120(CM)
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20d-6 (To
T tal length=59) 20000 #120(UN)
25d-6 (To
T tal length=62) 20000 #120(UN)
Shape B (with a navel)

Grain size
30
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Outer diameter-Length-Shank diameter rotation
otation speed (r
(r.p.m.)
30
20-3-3 20000 #120,220 Φ8 Φ8
8 10
3 3
25-3-3 18000 #120,180
Φ20 Φ25
30-6-6 15000 #120

40-10-6 10000 #120 35 35

Φ10 Φ18
10 7
6 10
Φ30 Φ40
Example of profile processing
* Simple dressing recommended
06
Grinding stones for narrow and minute areas

Small-dia. spherical type For cross burrs and fine burrs in minute areas
Grain size
otation speed (r
(r.p.m.)
Φ2
* Slim neck 30000 120 20

2d-3
40
Φ2
* Normal neck 30000 120
40
Φ3
* Slim neck 50000 120 20
40
3d-3
* Normal neck 50000 120 Φ3

40
Small-dia. straight type

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Grain size
otation speed (r
(r.p.m.)
5
1-5-3 50000 120,220,320 Φ1
42
5
2-5-3 80000 80,120,180,220,320 Φ2
Di a mo n d Ra b i n
45
8
3-8-3 20000 80,120,180,220,320
Φ3
(3-13-3) 20000 * For de-burring (120)
34
* One-touch Rabin
3-7-1.6 50000 80,120,180,320
With the holder chucked in the grinder,

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you can easily change only the grinding stone at the tip.
For air grinders Rapid Rabin

r p.m.) 50000
Maximum allowable rotation speed (r.
Size
G u id e t o sa f e ty
Grain size
Outer diameter-Length-Shank diameter
4-13-3 #80,120,220
6-16-3 #80,120,220
8-17-3 #80,120,220
10-17-3 #80,120,220
07
* We can receive orders and manufacture grinding stones according to the
material of the work piece, operation details, and special requirements.

Straight

Size Outer diameter (D) - Thickness (T) - Hole diameter (H) Maximum allowable rotation speed (r.
r p.m.)
15-1-1.8 22000
15-2-1.8 18000

18-3-1.8 15000
20-2-1.8 18000
25-1.5-1.8 15000
25-2-1.8 15000
25-3-1.8 15000
30-3-1.8 15000

40-4-3 12000
50-6-6 9000
50-10-6 9000
* φ150 onwards
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75-3-6 6000
The material and size shall be
90-3-9.53 5500 selected from Daiwa Light and
Daiwa Rabin depending on the
100-10-6,12.7 4500 rotation speed of the equipment
100-13-12.7,15.88 4500 used and the purpose of use.
Square bar Round bar
Size Size
TT-W-L Φ-L
5-5-100 Φ 2.35-120
5-10-100 3-120
S en ra p
10-10-100 5-120
10-15-100 6-150
20-25-100 8-150
10-150
20-150
25-150
We are ready to manufacture with various materials according to the application.
Square sheet
Sheet thickness You can process it into a flat shape for use.
Y
1.5mm 200sq. The abrasive grains do not protrude out like in
3mm 300sq. sand paper.
08
Diamond Rabin
Diamond Rabin is the result of an ideal combination of excellent rubber features of
Daiwa Rabin and a diamond abrasive grain,

which offers much greater performance and improves the processing as a
new diamond tool that was not seen until now.
While "high-speed grinding" and "high-speed milling" have evolved remarkably as processing methods for improving the
product quality and increasing the mass production performance, it is necessary to simultaneously increase the rigidity and
precision (.... increase in cost) of tools and usage equipment, select tools and manage their status, and seek refinement in truing
and dressing processes, as well as the drive programs.

There are also inevitable problems such as heat generation, and other problems of processing damage, and occurrence of burrs
due to diffficulty in processing as a result of a minute size.
The grinding and polishing processes that make use of rubber elasticity have opened the path to an approach that is diffferent
from the high-speed technique, and have greatly reduced the problems and the cost factor accompanying high speed, which
has made the superiority of Diamond Rabin stand out.
"Rubber elasticity" is a feature of this tool

・There is no need to take measures against the large amount of heat generated during high-speed grinding and cutting.
・The residual stress and heat damage are reduced to a great extent, and as a result, micro-cracks can be prevented.
・Because Diamond Rabin exhibits excellent cutting quality even at medium and low speeds, there isn't too much need for
high rigidity and high precision of devices and tools used for high-speed rotation, which reduces the special additional
cost for metal cutting machine tools.
D a iw a Ra bi n
・The excellent durability that Daiwa Rabin possesses is further improved thus increasing the life as compared to other tools.
・Large quantities of grinding fluid are not needed, and in some cases, semi-dry or dry processing is also possible.
・The grinding and cutting mechanism of a rubber stone is diff
f erent from that of a grinding wheel and cutting tools, and
ductile breaking may be expected to be a failure mode. An improvement in the surface finish is naturally expected, but at
the same time, the concern over scratches from the polishing powder are also reduced. The cost involved can be reduced
through the stability of quality and improvement in the yield.
・A dedicated dresser is not needed for truing or dressing. The dressing interval is also long, which reduces the cost of tool
management.
・Another interesting point is that non-suitability to ferrous materials is rarely seen because of which a CbN wheel is not
needed.
* These features can be expected when the ideal grinding stone material is selected and the usage conditions are set in
accordance with the work piece. The amount of eff
f orts needed for the process can also be reduced to a large extent.
* Diamond Rabin is also opening the path to automatic mirror polishing of aspherical areas as well as automation of mirror
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polishing of plastic molds, which has long been sought after,

r only by mounting a holder having a low-pressure and an
eccentric mechanism on to the present unit.
Mounted Pointsa

Grain size
Outer diameter-Length-Shank diameter rotation speed (r.
r p.m.)
2-5-3 80000 320,600,1000,3000
4-13-3 30000 320,600,1000,3000
5-15-3 30000 320,600,1000,3000
6-17-3 30000 320,600,1000,3000
8-20-3 30000 320,600,1000,3000
10-20-3 30000 320,600,1000,3000
We are ready to manufacture grinding stones according to the

sharp of grinding part in the work material and the device.
09
Rabin Offset

Size 100-7-15 Φ15
Maximum allowable rotation speed 13000 rr.p.m. 7
Grain sizes 60,80,120,180,220,320 100

・In the canning and sheet metal fields, which require several processes and also
involve a diff
f icult-to-perform final buff
f ed mirror finishing process, if Daiwa Rabin
Off
f set is used after removing the hardness with a belt sander and resinoid, the
processing marks can be removed and a fine surface finish without any deep
scratches can be obtained, because of which the process of removing polishing
marks is no longer needed, and the workload of the final buff
f polishing can be

reduced. If a deep glossy surface is not needed, finish polishing can also be
performed.
*Because the Rabin Off
f set is based on the CM-type Daiwa Rabin, it has excellent cutting quality and durability.
・Besides polishing for removal of the processing marks after bead cutting, it can be used directly in nuggets having a thin
spot welding.
・It can also be used for de-burring of edges after punching or on a laser cut surface.
・By reducing the rotation speed, the elasticity of rubber can be put to use, the contact can be softened, and burns can also
D a iw a Ra bi n
be prevented.
・Due to excellent cutting quality and durability, besides sheet metals, you can try Rabin Off
f set for de-burring in gear
grinding and rounding the edges of large dies, and also for build up welded parts for repair.
r
・By performing operation at a low speed to prevent the generation of heat, it can also be used for edge processing of flat
drawn sheet glass.
* Always be sure to take safety measures for a possible problem or damage.
* Although you can use Rabin Off
f set with a normal 13,000-r.
r p.m. grinder,
r we recommend using it with low-speed
grinders. This will not only improve the polishing surface, but also increase the abrasion resistance.
IT Cup
M7×0.15 S en ra p
Size 30 X 11 X 6.3(M7)
Maximum allowable rotation speed 23000 rr.p.m. 11
Grain sizes 80,120,180,220
30
* Dedicated use with angle grinders
Fit Disk
Size 30-2-10 *Double-sided tape type
Maximum allowable rotation speed Dedicated rubber pad 3-mm shank
Grain sizes 80,120
10
Senrap Cerium oxide grinding stone for glass mirror finishing
Due to an increase in the cost of cerium, revision of the methods of glass mirror polishing
and a reduction in cost is desired.
"Senrap", in which cerium oxide is blended into rubber, has enabled continuous polishing over
very long periods to give a glass mirror finishing only with the use of water.
・It enables the shift from the free abrasive grain method to the fixed abrasive grain method, reduces various costs involved
in the use of large amounts of cerium, management of tools to check wearing of pads and deviations, management of
the water temperature, and diff
f icult tasks of disposal and equipment maintenance, and exhibits a high cost performance
matching high-cost tools with outstanding durability and stable processing quality.
・When considering the ideal process for mirror polishing of glass, the processing state of the work piece prior to the final
polishing is also important.
D a iw a Ra bi n
By combining together a general diamond tool and Diamond Rabin developed by Daiwa Kasei, the surface
condition can be improved, and the workload of final polishing with Senrap is reduced. To
T examine the problem of
final polishing, pre-processing must also be taken into consideration.
*We f er customized designing in accordance with your equipment and the size and shape of the polishing area. Feel free to
W off
contact us in this regard.
Various special shapes

Se n r a p
G u id e t o saf e ty
W off
We f er suggestions on polishing of spherical surfaces by the spherical-surface processing machine, and also on the use of
the unique features and excellent performance of Daiwa Rabin for polishing and lapping of precision parts having a complex
shape, and in special dedicated tools, or special products used in dedicated equipment for lesser power consumption and
automation, at a reasonable cost. We
W can arrange for detailed operation content and requirements.
11
Daiwa Rabin is being used in various operations
Daiwa Rabin is being used in various operations across a wide-range of "manufacturing" fields.

We understand that you may be using a wide-range of materials, and to match their different
processing conditions and requirements, we manufacture various types of products.
(This catalog lists only the products that are used more frequently.)
[Metal molds and molding]:

Daiwa Rabin is also used in the manufacturing process, molding, and maintenance of metal molds and mold components

"Daiwa Rabin" is known as a rubber grinding stone for polishing of metal molds. "It can be used regardless of the
type and material of the metal mold"
* Forging, aluminum die casting, press fine blanking, forming, extrusion, plastic molds, glass, rubber,
r powder metallurgy, MIM
* It can be used with general metals as well as SUS and super-
r hard materials, and is not aff
f ected negatively by clogging of
aluminum and brass, and heat-treated high hardness materials.
Also used for removal of the hardened layer in die milling electric discharge machining and scale removal in wire cutting,
removal of processing marks during machining or on the grinding machine, scale removal during heat treatment, and also for "polishing", including mirror
finishing of some parts,
as well as polishing before and aft
f er flame spraying and coating.

* Also used for polishing of molded parts, such as polishing of the casting surface of aluminum die casts, and correction of
molding burrs, scratches, and chuck marks.
* Also in removal of adhering substances (*), mending and repair of burns, heat cracks, chipping, and breakages, and
maintenance task for correction of depositions, rusting, and scratches.
We adjust the material of the grinding stone in accordance with the condition of the work piece and requirements of the processing surface.
* Even stubborn substances such as the aluminum and mold wash of aluminum die cast molds can be removed easily without damaging the mold.
"* De-burring" [Machining] See▶ p.05
Dai w a Ra bi n
* The performance of Daiwa Rabin is being put to use in the de-burring process that involves certain eff
f orts and cost.
* We can provide details of sizes and shapes in accordance with the operation area or limitations of the equipment and tools used.
"Edge processing and edge honing of cutting tools and blades"
ubber elasticity helps round up edges. When the requirements of the edge quality are not high, then as the final process important for the performance
of the product, Daiwa Rabin can also be used in edge honing, which requires the setting of the operation method and detailed usage conditions.
"Sheet metals and canning" [Welding, die molding, press fine blanking, forming, laser processing, "polishing"]
* Daiwa Rabin is used in various operations such as removal of processing burrs, molding scratches, burns, and depositions,
as well as polishing.
If Daiwa Rabin is used aft f er the rough processing, the process time is saved, and the workload of mirror finishing is reduced.
If a high level of mirrored finish is not desired, Daiwa Rabin can also be used for finishing.
Used for finishing of the welded bead cut. Daiwa Rabin can be used as is in a spot-welded nugget.
Also used for back burns and sputter removal.
Press and cutting burrs (thin materials).
Also for curves and correction of scratches from forming.
* We can also provide details on sizes and shapes to match diffficult-to-process joints ad corner pockets, or specifications matching your tools.
[Flame spray, coating / surface treatment / plating, painting]

* Also used for flame spraying and coating of products and die components, specially super hardening and ceramic spraying Se n r a p
where a lot of eff

f orts are required for polishing.
* Prevents improper backing finish during polishing before plating or painting, and can adjust the polished surface to the ideal
adhesive strength.
* The process of removal of substances adhering to the surface is best performed by a rubber grinding stone
f iciently remove the stubborn aluminum and mold wash adhering on to aluminum die cast dies without damaging the
* Can eff
surface of the die.
* Also in the process of removal of plating, paint-peeling and galvanized steel plates, alumite, coating, and sprayed surface.
We also offfer adjustment of the material in fine processes such as removal of dirt from soft
f metals and glass surfaces.
* Hairline processing
Also known by another beautiful word like "Star line processing". Used in components of clock and thin-sheet SUS of digital home appliances.
* Helps achieve a form according to the design, controls scratches, and adjusts products for which stable mass production
G u id e t o saf e ty
processing can be performed.

* Also for polishing in order to perform inspection.
We provide products for automotive glass inspection, and for inspection equipment such as devices for steel plate inspection.
Can also be used in polishing for inspection of the state of a structure, and polishing for mounting of inspection equipment.
W also use dedicated products for other special individual purposes. Feel free to contact us in this regard.
We
12
In order to select the ideal product for your work
you may go for actual testing of the product for fast and accurate selection!
We can provide you with a test sample. You may contact us on phone.
Daiwa Rabin is an "elastic rubber grinding stone" in which rubber is used as the binding material.
f icult to identify a product from the work piece and requirements, and there may be several products used for the
It is diff
same process.
In the case of a grinding wheel, the abrasive grain is selected based on the material to be cut, however,
r this method is
not applicable to Daiwa Rabin.
Example: For aluminum, the C-series abrasive grain is selected in the case of a grinding wheel, but in the case of
W , A, GC, and Ｃ.
Daiwa Rabin, there are several abrasive grains such as WA
As Daiwa Rabin is an elastic grinding stone, it can be easily aff
f ected by the various diff
f erent states of the work piece,
because of which anticipation may be difff icult in some cases.
Please inform us in brief about the material of the work piece, operation details (such as removal of processing
marks and burrs, or maintenance, etc.), and the desired grinding stone size.
W will provide details on products that can be tested and can be provided in a short period of time.
We
T y it out!
Tr
1. First of all, perform the basic task of confirming the grain size of the grinding stone (surface alignment)
In the case of a rubber grinding stone, the selection of the grain size may turn out to be a risky
k task.
Before considering the grain size from the surface hardness, it is important to confirm the grain size in accordance with the condition of the work piece.
D a iw a Ra bi n
Using a grain size that is too small would take up a lot of time, and due to the exertion of too much load, the wear-out of the grinding stone might
increase.
2. "Cutting quality", "Polishing surface", and "Life of the grinding stone" are all inter-
r related
In addition, you can confirm the ease of fitting into the work piece, and the absence of occurrence of burns and clogging.
Since the requested sample might not be the answer to your requirements, in most cases, we ask you to evaluate the samples, so you can
select the most suitable stone material.
We will select the grinding stone material (rubber features) based on a frank evaluation and in response to your requirements.
D ia m o nd Ra bi n
3. Once the standard of the grinding stone material has been estimated, we will also examine the formal test sample for you.
You can also evaluate the life of the grinding stone.
* If the ideal grinding stone for your operation can be provided, it will exhibit a high cost performance over a long period
of time.
・When performing the test, also confirm how to handle Daiwa Rabin: rubber elasticity.
Daiwa Rabin, which is characterized by its "rubber elasticity", is different from grinding wheels and cutting tools for which
Se n ra p
the maximum allowable rotation speed can be considered as a recommended condition. It is difficult to provide the
recommended conditions for Daiwa Rabin.
・If you can give some time to selecting the grinding stone to be used by trying out diff
f erent conditions and lowering the
rotation speed and load, in addition to a stable polished surface and operation, the life of the grinding stone can be
increased.
It is not rare to spot examples where the life of the grinding stone has increased a few number of times only by changing
the usage conditions. With features like rubber elasticity and the ability to be deformed according to the load, setting of
favorable conditions acts like the main point that increases the performance of Daiwa Rabin.
・Yo
Y u can confirm the excellent cutting quality that is unique to Daiwa Rabin and also the fact that the contact becomes soft
as a result of adjustment of the rotation speed, and you can also note that because no dedicated dresser is needed, profile
processing can be performed easily, and extra eff f orts for dressing are not required.
13
Guide to safety
“DAIWA
W RABIN" is an elastic rubberized grinding stone.

WARNING
Operate your devices at the speed less than the maximum r.p.m.
( he maximum r.p.m. will be found on the package box, enclosed product description label (red) or posted seal.)
(T

● In general, the "DAIWA
W RABIN" products are heavier than elastic grinding stones of other types with an
exception of Ty
T pe AF.
F Pay attention to the maximum r. r when .using a“DAIWA
r p.m., in particular, W RABIN"
as a substitute.
● Even when a“DAlWA

W RABlN"is used within the maximum rp.m.,it may be bent and damaged if pressed
too hard.
● Uneven wear or a degree of wear may cause the grinding stone to be damaged.

Since the product suff
f ers uneven wear,
r it will becomee run out more because of elasticity than grinding
stones of other types. Stop using and put it to
o the adjustm
ment.
● Tu
T rn it at a low speed and nothing is wron
ng, inclu
uding ru
un out, before put it into operation.
● Ta
T ke a safe position or orient the grindiing sto
one to a safety positio
on when starting using a tool or device.
● The grinding stone has rubber elastiicity, and take care not to apply a sudden load to it.
D a iw a Ra bi n
● It may be damaged or cause an accide ent becau
use overhe eat reduc
ces rub
bber strength when the grinding
stone has a large contact area, is app
plied a heav
vy load orr used con
ntinuou
usly. Let it be radiated and
cooled.
● Ultra-violet rays deteriorate

e the grinding stone. Do
on't ex
xpose it to the su
un whe
en it is stocked.
● Putting on safety glasse

es, a sa
afety helmet and glov
ves is
s indispensable for using a grinding stone.
D ia m o nd Ra bi n
On top of the above, observe such instructions on using and
stocking grinding stone as given below.
● Use a grinder and anny other devices which are well ch
hecked and maintenance.
Use a specific
c cove
ers for grinding stone.
● Fit your grin nding stone in a proper and sure manne

nder and any other devices with a grin er.
Se n ra p
T ke care not to tighten the fiange of a wheel type grinding stone too much.
Ta
●“DAIWA
W RA ABIN" grrinding stones generate less dust than grinding stones of other types, but never fail to
put on a dust protective mask. (T
( he operator may suff
f er from a respiratory disease.)
● Sparks may set dust on fire. Ta

T ke proper measures to remove dust and prevent sparking.

● Observe the basic instructions on stocking: Do not stock any grinding stone as it is left bent; Do not
immerse it in water; Do not stock it in a highly humid place for a long period of time; Do not expose it to
the direct sun; When unpacked, the grinding stone must be wrapped in a vinyl bag.
When subdividing grinding stones, show the operator the maximum

rr.p.m., hand in him such a guide book to safety attached to the product,
and tell him to start using after being familiarized with how to use.
MADE IN JAPA
P N
14
Daiwa Kasei Kogyo Co., Ltd
2-1-8 Inari, Souka-shi,Saitama-ken
340-0003 JAPAN
TEL. +81-48-936-8684 FAX. +81-48-936-8655
URL：http://www.daiwa-rabin.co.jp
E-mail:[email protected]
* The speciﬁcation and externals might change for
the improvement without a previous notice.
2012 Second Edition

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DAIWA

Grinding is sharply and polishing is softly,

Daiwa Kasei Kogyo

An ideal grinding stone must "cut", "polish", and "last long"!

Daiwa Rabin is a rubber grinding stone.

and cutting process to provide a fine polished surface.

・The rubber elasticity ensures smoothening of polishing

This means that processing and dressing can be

・The powder dust can be reduced to a great extent thus

improving the operating environment. Large quantities

depending on various operations of manufacturing and

Daiwa Rabin is a grinding stone made of

Features of the elastic rubber

Risks Concerning Rubber Elasticity

Different Material Types

● Depending on the rotation speed, vibrations in the machine tools

proper attention to the use of Daiwa Rabin in view of rubber elasticity

The CM type has a special abrasive grain developed in-

only because of its unique elasticity (softness), but also

For the de-burring process, the rubber is hardened to prevent the

burrs and edges from eating into the rubber.

Diamond Rabin See▶ p.09

Features of the elastic rubber

grinding stone: Daiwa Rabin

Mounted Points with 3-mm Shank Φ4

Risks Concerning Rubber Elasticity

Different Material Types

Mounted Points with 3-mm Shank (Long Shank)

Mounted Points with 6-mm Shank (Long Shank)

Daiwa Rabin is Ideal for De-burring of Specific Areas!

Daiwa Rabin is ideal for performing a stable mass-production

remaining behind or over- r cutting of the material.

r ormed without being concerned about clogging even in the

without having to stop the workflow.

compared to these tools.

work areas and equipment

grinding stone: Daiwa Rabin

Risks Concerning Rubber Elasticity

4-13-3 (L=30) 30000 #120(UN)

Different Material Types

Shape B (with a navel)

30-6-6 15000 #120

40-10-6 10000 #120 35 35

Example of profile processing

* Simple dressing recommended

Grinding stones for narrow and minute areas

* Slim neck 30000 120 20

* Normal neck 50000 120 Φ3

Small-dia. straight type

Size Maximum allowable

With the holder chucked in the grinder,

For air grinders Rapid Rabin

Features of the elastic rubber

grinding stone: Daiwa Rabin

Risks Concerning Rubber Elasticity

Different Material Types

We are ready to manufacture with various materials according to the application.

Daiwa Rabin and a diamond abrasive grain,

and dressing processes, as well as the drive programs.

"Rubber elasticity" is a feature of this tool