Delta Hybrid Servo Drive VFD-VJ Series - Air Cooled User Manual
Delta Hybrid Servo Drive VFD-VJ Series - Air Cooled User Manual
Delta Hybrid Servo Drive VFD-VJ Series - Air Cooled User Manual
Asia EMEA
Delta Electronics (Shanghai) Co., Ltd. Delta Electronics (Netherlands) BV
No.182 Minyu Rd., Pudong Shanghai, P.R.C. Eindhoven Office
Post code : 201209 De Witbogt 20, 5652 AG Eindhoven, The Netherlands
TEL: 86-21-6872-3988 / FAX: 86-21-6872-3996 MAIL: [email protected]
Customer Service: 400-820-9595 MAIL: [email protected]
*We reserve the right to change the information in this User Manual without prior notice. www.deltaww.com
DELTA_IA-MDS_VFD-VJ_AIR-COOLED_UM_EN_20181130
Copyright notice
©Delta Electronics, Inc. All rights reserved.
All information contained in this user manual is the exclusive property of Delta Electronics Inc.
(hereinafter referred to as "Delta ") and is protected by copyright law and all other laws. Delta
retains the exclusive rights of this user manual in accordance with the copyright law and all other
laws. No parts in this manual may be reproduced, transmitted, transcribed, translated or used in any
other ways without the prior consent of Delta.
Limitation of Liability
The contents of this user manual are only for the use of the AC motor drives manufactured by Delta.
Except as defined in special mandatory laws, Delta provides this user manual “as is” and does not
offer any kind of warranty through this user manual for using the product, either express or implied,
including but not limited to the following: (i) this product will meet your needs or expectations; (ii) the
information contained in the product is current and correct; (iii) the product does not infringe any
rights of any other person. You shall bear your own risk to use this product.
In no event shall Delta, its subsidiaries, affiliates, managers, employees, agents, partners and
licensors be liable for any direct, indirect, incidental, special, derivative or consequential damages
( including but not limited to the damages for loss of profits, goodwill, use or other intangible losses)
unless the laws contains special mandatory provisions to the contrary.
Delta reserves the right to make changes to the user manual and the products described in the user
manual without prior notice and afterwards.
I
Preface
Thank you for choosing Delta’s high-performance hybrid servo drive VFD-VJ Series dedicated to
plastic injection molding machine. The VFD-VJ series products are made of high quality
components and materials that incorporate the latest microcontroller technology.
This manual is to be used for the installation, parameter setting, troubleshooting, and daily
maintenance of the hybrid servo drive. To guarantee safe operation of the equipment, read the
following safety guidelines before connecting power to the hybrid servo drive. Keep this operating
manual at hand and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar with hybrid servo
drive are to do installation, start-up and maintenance. Always read this manual thoroughly before
using VFD-VJ series Hybrid Servo Drive, especially the WARNING, DANGER and CAUTION notes.
Failure to comply may result in personal injury and equipment damage. If you have any questions,
please contact your dealer.
Never connect the output terminals U/T1, V/T2 and W/T3 of the hybrid servo
drive directly to the AC mains circuit power supply.
After finishing the wiring of the AC motor drive, check if U/T1, V/T2, and W/T3
are short-circuited to ground with a multimeter. Do NOT power the drive if short
circuits occur. Eliminate the short circuits before the drive is powered.
DO NOT use Hi-pot test for internal components. The semi-conductor used in
hybrid servo drive easily damage by high-voltage.
Even if the 3-phase AC motor is stop, a charge may remain in the main circuit
terminals of the AC motor drive with hazardous voltages.
Only qualified persons are allowed to install, wire and maintain AC motor drives.
When the hybrid servo drive uses an external terminal as its source of operation
commands, the motor may start running immediately after the power is supplied.
In this case, it may be dangerous to any on-site personnel.
DO NOT install the hybrid servo drive in a place subjected to high temperature,
direct sunlight, high humidity, excessive vibration, corrosive gases or liquids, or
airborne dust or metallic particles.
Only use hybrid servo drives within specification. Failure to comply may result in
fire, explosion or electric shock.
When the motor cable between hybrid servo drive and motor is too long, the
layer insulation of the motor may be damaged. Please add an AC output reactor
to prevent damage to the motor. Refer to appendix A Reactor for details.
The rated voltage for hybrid servo drive must be 240V ( 480V for 460V
models) and the mains supply current capacity must be 5000A RMS (10000A
RMS for the 40hp (30kW) models).
Pay attention to the following when transporting and installing this package
(including wooden crate, wood stave and carton box):
1. If you need to sterilize, deworm the wooden crate or carton box, do not
use steamed smoke sterilization or you will damage the product inside.
2. Use other ways to sterilize or deworm.
3. You may use high temperatures to sterilize or deworm. Leave the packaging
materials in an environment of over 56°C for 30 minutes.
4. It is strictly forbidden to use steamed smoking sterilization. The warranty does
not cover the product damaged by steamed smoking sterilization
NOTE
For a detailed explanation of the product specifications, the cover or the safety shields will be
disassembled on some pictures or graphics. When the product is put to operation, please
install the top cover and safety shield and ensure correct wiring. Refer to the manual to ensure
safe operation.
The figures in this manual are for reference only, they may be slightly different from your actual
drive, but it will not affect your customer rights.
The content of this manual may be revised without prior notice. Please consult our distributors
or download the latest version at
http://www.deltaww.com/services/DownloadCenter2.aspx?secID=8&pid=2&tid=0&CID=06&itemID=060101&t
ypeID=1&downloadID=&title=&dataType=&check=0&hl=en-US
.
Table of Contents
2. Wiring
4. Description of Parameters
The hybrid servo drive should be kept in the shipping carton or crate before installation. To retain the
warranty coverage, the hybrid servo drive should be stored properly if not used in a short time. Storage
conditions are:
1-1
VFD-VJ Air Cooled I 1. Description of Hybrid Servo Drives
Make sure the model name on the nameplate corresponds to that of your registered information
in the shipping carton.
If the registered information does not match your purchase order, or if there is any problem in the
product, please contact the dealer or distributor.
Nameplate Information
機種名稱;
Model name
輸 入端 電 壓/電流 範 圍;
Input voltage/current MODEL: VFD300VL23C-J
3PH 0-240V 120A
輸 出端 電 壓/電流 範 圍; 30kW/ 40HP
Output voltage/current
FREQUENCY RANGE: 0~ 599Hz
00.51
頻 率範 圍 ;
300VJ23CT17470002
韌 體 版本 ;
生 产 识别 ;
國 際 認證 標 示 區 ;
序號;
1-2
VFD-VJ Air Cooled I 1. Description of Hybrid Servo Drives
Production number
18 = year 2018
Production week
20 = year 2020
Production year
T = Taoyuan, W = Wujiang
Production factory
230V, 3-phase, 30kW, 40HP
Model
1-3
VFD-VJ Air Cooled I 1. Description of Hybrid Servo Drives
1-4
VFD-VJ Air Cooled I 1. Description of Hybrid Servo Drives
General Specifications
Control Method SVPWM
Speed Detector Resolver
Speed Command Input DC 0~10V, support 3-point calibration of analog input
Pressure Command Input DC 0~10V, support 3-point calibration of analog input
Support voltage type: DC 0 ~ 10V and current type: 4 ~ 20mA
Pressure Feedback Input
(For detailed instruction and settings, see Pr03-12 for more information)
Multi-function Input Signal 6 ch DC24V
Multi-function Output Signal 2 ch DC48V 50mA(max), 1 ch Relay output
Analog Output Voltage 1 ch DC 0 ~ 10V 2mA and -10 ~ 10V 2mA
Communication Port RJ45 x2, USB x1
Communication Protocol CANopen and Modbus (can be used at the same time)
Speed Feedback
Built-In
PG Card
Multiple Drives
Accessories
Certifications
1-5
VFD-VJ Air Cooled I 1. Description of Hybrid Servo Drives
Pressure
Injector Pressure/ Flow Rate
Controller Command
(0~10V.
(0~10V) adjustable by
parameters )
PG Card
RST UVW
Power
Terminal Brake resistor
Encoder signal
AC
FAN
220V/380V
Oil
Pump
1-6
VFD-VJ Air Cooled I 1. Description of Hybrid Servo Drives
1-7
VFD-VJ Air Cooled I 1. Description of Hybrid Servo Drives
Select a pump with a suitable displacement based on the required flow rate and motor speed;
If low noise is required, you can choose the screw pump or internal gear type. If a high
volumetric efficiency is required, you can choose the piston pump or dual displacement
piston pump.
Comparison of Commonly Used Pump (This may vary for different pump manufacturers).
Type of Oil Volumetric
Flow Pulsation Rotation Speed Noise
Pump Efficiency
Internal Gear
Low Medium Medium Low
Pump
Piston Pump High Low Low High
Screw Pump Medium High High Medium
1-8
VFD-VJ Air Cooled I 1. Description of Hybrid Servo Drives
1-9
VFD-VJ Air Cooled I 1. Description of Hybrid Servo Drives
H Air Flow
W W
W H
HP
mm (inch) mm (inch)
7.5-20HP 75 (3) 175 (7)
25-75HP 75 (3) 200 (8)
100HP 75 (3) 250 (10)
1) Mount the hybrid servo drive vertically on a solid surface object by screws. Other directions are not
allowed.
2) Because the hybrid servo drive generates heat during operation, there should be enough space for
cooling airflow as shown in the figure above. Leave enough room for heat dissipation when installing.
Do not install the drive beneath equipment that is not heat-resistant because the generated heat move
upwards. If the drive can only be installed in a cabinet, its ambient temperature should be within
regulated values. Installing the drive in a confined and insufficient cooling space would make it
malfunctioned.
3) The temperature of heat sink in the drive varies with environmental temperature and its load capacity
during its operation, reaching nearly the highest temperature of 90°C. Therefore, the material of the
drive's backside should be able to bear such a high temperature.
4) If more than one drive are installed in one cabinet, it is recommended to install them horizontally and
side by side to reduce heat generated from each other. If they can only be installed up and down, spacer
plates should be put between them to decrease heat generated from lower side to upper side.
5) For information about air conditioning layout, please refer to the heat dissipation of hybrid servo drive (W)
table below.
NOTE
Prevent substances like fiber particles, scraps of paper, sawdust, metal particles, and so on from
entering the hybrid servo drive. The hybrid servo drive should be installed in the cabinet made from
non-combustible material such as metal to prevent from fire accident.
1-10
VFD-VJ Air Cooled I 1. Description of Hybrid Servo Drives
Lifting
Carry only the fully assembled hybrid servo drives as shown in the following diagrams. Lift the hybrid servo
drive by hooking the lift holes when driving a forklift or using a crane.
40-100HP
Step 1 Step 2
Step 3 Step 4
1-11
VFD-VJ Air Cooled I 1. Description of Hybrid Servo Drives
Flange Mounting
Step 1:
Please take out the 16 screws
(8 screws for each top and bottom side
of the drive) and remove the fixed 1
plate 1 and fixed plate 2 as shown in 2
the following figures. 5
6
3
fixed plate 1 74
8
1
2
5
6
3
fixed pl ate 2 7 4
8
Step 2:
Place the 8 screws back in to secure
the fixed plate 1 and fixed plate 2 (as
shown in the following figures) with the 1
following torque. 2
Frame C: 14-17kgf-cm
[12.2-14.8in-lbf]
fixed plate 1 3
Frame D: 20-25kgf-cm 4
[17.4-21.7in-lbf]
1
2
fixed plate 2 3
4
1-12
VFD-VJ Air Cooled I 1. Description of Hybrid Servo Drives
Step 3:
Note that it is not necessary to put
back those 8 screws shown in
the following figures to the drive.
Moreover, make sure that these 2
different fixed plates are put in the
correct side as shown in the figures.
1-13
VFD-VJ Air Cooled I 1. Description of Hybrid Servo Drives
W D
W1
H1
H
S1 S1
Unit: mm
Frame W W1 H H1 D S1
235 204 350 337 146 6.5
C
[9.25] [8.03] [13.78] [13.27] [5.75] [0.26]
1-14
VFD-VJ Air Cooled I 1. Description of Hybrid Servo Drives
Frame D:
VFD300VL43C-J, VFD370VL43C-J
W
W1 D
H1
H
S1 S1
Unit: mm [inch]
Frame W W1 H H1 D S1
255.0 226.0 403.8 384.0 178.0 8.5
D
[10.04] [8.90] [15.90] [15.12] [7.01] [0.33]
1-15
VFD-VJ Air Cooled I 1. Description of Hybrid Servo Drives
Frame E4:
VFD300VL23C-J, VFD-370VL23C-J,
VFD450VL43C-J, VFD550VL43C-J, VFD750VL43C-J
Unit: mm [inch]
Frame W W1 H H1 H2 D D1* D2 S1 S2
330.0 285.0 565.0 540.0 492.0 273.4 107.2 16.0 11.0 18.0
E4
[12.99] [11.22] [22.24] [20.67] [19.37] [10.76] [4.22] [0.63] [0.43] [0.71]
1-16
VFD-VJ Air Cooled | 2. Wiring
2. Wiring
2-1 Description of Wiring
After removing the front cover, check if the power and control terminals are clear. Be sure to observe the
following precautions when wiring.
Make sure that power is only applied to the R/L1, S/L2, and T/L3 terminals. Failure to comply may
result in damage to the equipments. The voltage and current should lie within the range as indicated on
the nameplate
All the units must be grounded directly to a common ground terminal to prevent lightning strike or
electric shock.
Please make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by
the loose screws due to vibration
It is crucial to turn off the hybrid servo drive power before any wiring installation are
made. A charge may remain in the DC bus capacitors with hazardous voltages even if
the power has been turned off therefore it is suggested for users to measure the
DANGER remaining voltage before wiring. For your personnel safety, please do not perform any
wiring before the voltage drops to a safe level < 25 VDC. Wiring installation with
remanding voltage condition may cause sparks and short circuit.
Only qualified personnel familiar with hybrid servo drives is allowed to perform
installation, wiring and commissioning. Make sure the power is turned off before wiring
to prevent electric shock.
Make sure that power is only applied to the R/L1, S/L2, and T/L3 terminals. Failure to
comply may result in damage to the equipment. The voltage and current should lie
within the range as indicated on the nameplate.
Check following items after finishing the wiring:
1. Are all connections correct?
2. No loose wires?
3. No short-circuits between terminals or to ground?
2-1
VFD-VJ Air Cooled | 2. Wiring
Controller *2
B1 B2
RB
220V
RC
MO1 AC
FA N
U U g
in
Unused MO2 M ow on
V ir b e ct i
V 3~ a ir
d
MCM W
W
Start
Oil Pump SON
Reset RES
MI3
Unused T+ KTY84/ PTC
MI4 t emperat ure
MI5 prot ect ion
COM *1
P r e ssu r e PI Resolver
Analog Input
Co mma n d ACM
Termi nals
14, 16 R1
Fl o w QI 13, 15 R2
Co mma n d ACM 5 S2
AFM1 4 S4
0~10Vdc/ 2mA
Fe e d b a ck 7 S1
S ig n a l ACM 9 S3
AFM2
-10Vdc ~ +10Vdc
Fe e d b a ck +24V 1
Signal ACM 2
ACM
PS 3
SGND 8 1 8 1 Modbus/ CA N
Pin1: CAN_H
Pin 2: CAN_L
SG+ Pin 4: S G-
Pin 5: S G+
Pin 3, 6: SGND
SG-
Pin 8: +15V
Pin 7: reserved
2-2
VFD-VJ Air Cooled | 2. Wiring
*2
For 460V, 37kW (included) models and below: For 230V_30kW, 230V_37kW and 460V_45kW
(with built-in brake unit) (included) models and above:
(with built-in brake unit)
+1 +2/B1 B2 - B1 B2
2-1-1
Grounding Short-Circuit Plate Description (RFI Switch)
Isolating main power from ground:
When the power distribution system of the drive is a floating ground system (IT Systems) or a TT system
(Terre-Terre en français, or earth-earth in English), you must remove the RFI switch. Removing the RFI
switch disconnects the internal capacitors from ground to avoid damaging the internal circuits and to
reduce the ground leakage current (in accordance with IEC61800-3 regulation). The RFI switch is shown in
the images below.
Removing the RFI switch also disconnects the built-in EMC filter capacitors. Compliance with the EMC
specifications is no longer guaranteed
Do not remove the RFI switch if the mains power is a symmetrical grounded power system.
Do not remove the RFI switch while conducting high voltage tests. When conducting a high
voltage test to the entire facility, you must disconnect the mains power and the motor if the
leakage current is too high
Do not switch off the RFI switch when the main power is a grounded power system. To prevent
2-3
VFD-VJ Air Cooled | 2. Wiring
motor drive damage, the RFI switch shall be removed if the motor drive is installed on an
ungrounded power system, a high resistance-grounded (over 30 ohms) power system, or a
corner grounded TN system.
2-4
VFD-VJ Air Cooled | 2. Wiring
Confluence Mode
master1 slave
(03-13=1) p re ssu re
(03-13=2 or 3)
p re ssu re
fe e d b a ck
co mma n d
PI PS
flo w ra te
co mma n d
QI U U
h yd ra u lic p u mp V M M V
a ctiva tio n
SON W 3~ 3~ W
SG+ SG+
SG- SG-
IN.P WR.
S INK
Confluence-Diversion Mode
hydraulic hy draulic
m aster1 outlet1 outlet2 master2/ slave
(03-13=1) (03-13=2)
p re ssu re p re ssu re
co mm a n d co mm a n d
PI PS PI
flo w ra te flow rate
co mm a n d pressure
feedback comm and
QI PS QI
co n flu e n ce /
h yd ra u lic p u mp U d ive rsio n
a ctiva tio n U sig n a ls
M M V
SON V MI
3~ 3~
W W
SG+ SG+
SG- SG-
NOTE
1) VFD-VJ-C series do not require external communication card EMVJ-MF01.
2-5
VFD-VJ Air Cooled | 2. Wiring
Hyd r au l ic o ut let 1
Hyd ra u li c out le t 2
SG+ SG- SG+ SG- SG+ SG- SG+ SG- press ure
com m and
pres sure comm and PI
PI flow rate comm and
QI
flow rate com m and confluence/ diversion
QI MI signals
m aster 1 slave slave m aster 3
03-13=1 03-13 =2 03-13=2 03-13= 3
PS
PS
M M M M
The wiring of main circuit and control circuit should be separated to prevent
erroneous actions.
Please use shield wire for the control wiring and not to expose the peeled-off net in
front of the terminal.
Please use the shield wire or tube for the power wiring and ground the two ends of
the shield wire or tube.
Damaged insulation of wiring may cause personal injury or damage to
circuits/equipment if it comes in contact with high voltage.
The AC motor drive, motor and wiring may cause interference. To prevent the
equipment damage, please take care of the erroneous actions of the surrounding
sensors and the equipment.
When the hybrid servo drive output terminals U/T1, V/T2, and W/T3 are connected
to the motor terminals U/T1, V/T2, and W/T3, respectively. To permanently reverse
the direction of motor rotation, switch over any of the two motor leads.
With long motor cables, high capacitive switching current peaks can cause
over-current, high leakage current or lower current readout accuracy. For longer
motor cables, use an AC output reactor.
VFD-VJ series doesn’t have built-in brake resistors, but brake resistor can be
installed for those occasions that use higher load inertia or frequent start/stop.
Refer to Appendix A-1 for details.
Make sure that the leads are connected correctly and the hybrid servo drive is
properly grounded to reduce noise and for safety.
To prevent lighting stroke and electric shock, use ground leads that comply with
local regulations. Keep them as short as possible and have them properly
connected to the ground terminal on the hybrid servo drive.
2-6
VFD-VJ Air Cooled | 2. Wiring
Multiple VFD-VJ units can be installed in one location. All the units should be
grounded directly to a common ground terminal, as shown in the figure below.
Excellen t
Grounding terminals
good
Grounding terminals
Not allowed
2-7
VFD-VJ Air Cooled | 2. Wiring
(Ferrite Core
on both the input and output sides.
R/L1 S/L2 T/L3 Common
Attenuation quality is good for a wide
Choke)
range from AM band to 10MHz.
(Optional)
B1 Appendix A specifies the zero phase
reactor. (RF220X00A)
B2 To reduce electromagnetic
EMI filter
interference, please refer to Appendix
(Optional)
U/T1 V/T2 W/T3
A for more details.
Used to reduce the deceleration time of
Brake Resistor the motor. Please refer to the chart in
Zero-phase
(Optional) Appendix A for specific Brake
Reactor Resistors.
Motor surge voltage amplitude
Output AC Line
depends on motor cable length. For
Output AC Reactor
Line Reactor applications with long motor cable
(Optional)
(>20m), it is necessary to install a
reactor at the inverter output side.
Motor
2-8
VFD-VJ Air Cooled | 2. Wiring
Motor
Terminal Identification Description
R/L1, S/L2, T/L3 AC line input terminals 3-phase
U/T1, V/T2, W/T3 Output terminals of the Hybrid servo drive that are connected to the motor
Terminals to connect to DC reactor to improve the power factor. Remove the
+1, +2/B1 RFI switch before connecting a DC reactor to a hybrid servo drive. (DC
reactor is built in for models ≧ 45KW)
z Terminals to connect to brake resistor (optional, see Appendix A-1 for more
+2/b1, B2
information)
Grounding Terminal, please comply with local regulations.
Do not connect 3-phase model to one-phase power. R/L1, S/L2 and T/L3 has no
phase-sequence requirement, it can be used upon random selection.
It is recommend adding a magnetic contactor (MC) to the power input wiring to
cut off power quickly and reduce malfunction when activating the protection
function of the AC motor drive. Both ends of the MC should have an R-C surge
absorber.
Fasten the screws in the main circuit terminal to prevent sparks condition made
by the loose screws due to vibration.
Please use voltage and current within the specification. Please refer to Chapter 1
for the specifications.
When using a general GFCI (Ground Fault Circuit Interrupter), select a current
sensor with sensitivity of 200mA or above and not less than 0.1-second
operation time to avoid nuisance tripping.
Please use the shield wire or tube for the power wiring and ground the two ends
of the shield wire or tube.
When it needs to install the filter at the output side of terminals U/T1, V/T2, W/T3
on the Hybrid servo drive. Please use inductance filter. Do not use
phase-compensation capacitors or L-C (Inductance-Capacitance) or R-C
(Resistance-Capacitance), unless approved by Delta.
DO NOT connect phase-compensation capacitors or surge absorbers at the
output terminals of Hybrid servo drives.
This is the terminals used to connect the DC reactor to improve the power factor.
For the factory setting, it connects the short-circuit object. Please remove this
short-circuit object before connecting to the DC reactor.
2-9
VFD-VJ Air Cooled | 2. Wiring
DC reactor
Jumper
+1
For those models without built-in brake resistor, please connect external brake
unit and brake resistor (both of them are optional) to increase brake torque.
DO NOT connect [B2] or [-] to [+2/B1] directly to prevent drive damage.
2-10
VFD-VJ Air Cooled | 2. Wiring
Frame C
1. If you install at Ta 45°C environment, select copper wire with voltage rating of 600 V and temperature
resistance of 75°C or 90°C
2. If you install at Ta 45°C above environment, select copper wire with voltage rating of 600 V and temperature
resistance of 90°C or above.
3. For VFD220VL43C-J model, if you install it at Ta 35°C above environment, select copper wire with voltage
rating of 600 V and temperature resistance of 90°C or above.
4. For UL installation compliance, use copper wires when installing. The wire gauge is based on a temperature
resistance of 75°C, in accordance with UL requirements and recommendations.
5. Do not reduce the wire gauge when using higher temperature wire.
2-11
VFD-VJ Air Cooled | 2. Wiring
Unit: mm
Frame A B C D d2 E F W t
AWG VENDOR P/N
Size (max.) (max.) (min.) (max.) (min.) (min.) (min.) (max.) (max.)
8 K.S.T. RNBS8-5
C 25.0 6.0 7.0 9.0 5.2 13.0 7.0 12.5 3.0
6 K.S.T. RNBS14-5
The following additional terminals are required when wiring. The additional terminal dimension should comply
with Figure 1 below.
After crimping the wire to the ring lug (must be UL approved), UL and CSA approved R/C (YDPU2), and
install heat shrink tubing rated at a minimum of 600 VAC insulation over the live part. Refer to Figure 2 below.
2-12
VFD-VJ Air Cooled | 2. Wiring
Frame D
1. If you install at Ta 45°C environment, select copper wire with voltage rating of 600 V and temperature
resistance of 75°C or 90°C
2. If you install at Ta 45°C above environment, select copper wire with voltage rating of 600 V and temperature
resistance of 90°C or above.
3. For UL installation compliance, use copper wires when installing. The wire gauge is based on a temperature
resistance of 75°C, in accordance with UL requirements and recommendations.
4. Do not reduce the wire gauge when using higher temperature wire.
2-13
VFD-VJ Air Cooled | 2. Wiring
Unit: mm
Frame A B C D d2 E F W t
AWG VENDOR P/N
Size (max.) (max.) (min.) (max.) (min.) (min.) (min.) (max.) (max.)
6 K.S.T. RNBL14-6
D 30.0 10.0 9.5 14 6.2 13.0 9.5 18.5 3.0
2 K.S.T. RNBS38-6
The following additional terminals are required when wiring. The additional terminal dimension should comply
with Figure 1 below.
After crimping the wire to the ring lug (must be UL approved), UL and CSA approved R/C (YDPU2), install
heat shrink tubing rated at a minimum of 600 VAC insulation over the live part. Refer to Figure 2 below.
2-14
VFD-VJ Air Cooled | 2. Wiring
Frame E4
70 mm2
120 mm2
120mm2 (2/0 AWG)
VFD370VL23C-J (4/0 AWG)
(4/0AWG)
M8 M8
120mm2
50 mm2 50 mm2 25mm2
(4/0 AWG) 180 kg-cm 180 kg-cm
VFD450VL43C-J (1/0 AWG) (1/0 AWG) (4 AWG)
(156.2 lb-in) (156.2 lb-in.)
(17.65 Nm) (17.65 Nm)
70 mm2 70 mm2 35 mm2
VFD550VL43C-J (2/0 AWG) (2/0 AWG) (2 AWG)
1. If you install at Ta 45°C environment, select copper wire with voltage rating of 600 V and temperature
resistance of 75°C or 90°C
2. If you install at Ta 45°C above environment, select copper wire with voltage rating of 600 V and temperature
resistance of 90°C or above.
3. For UL installation compliance, use copper wires when installing. The wire gauge is based on a temperature
resistance of 75°C, in accordance with UL requirements and recommendations.
4. Do not reduce the wire gauge when using higher temperature wire.
2-15
VFD-VJ Air Cooled | 2. Wiring
Unit: mm
Frame A B C D d2 E F W T
AWG Vendor P/N
(MAX.) (MAX.) (MIN.) (MAX.) (MIN.) (MIN). (MIN.) (MAX.) (MAX.)
Size
4 K.S.T RNB22-8
2 K.S.T RNBS38-8
E4 2/0 K.S.T RNB70-8 50.0 16.0 10.0 27.0 8.3 13.0 14.0 28.0 6.0
NOTE:
The following additional terminals are needed when wiring. The additional terminal dimension should comply
with Figure 1 below.
After crimping the wire to the ring lug (must be UL approved), UL and CSA approved R/C (YDPU2), install
heat shrink tubing rated at a minimum of 600 VAC insulation over the live part. Refer to Figure 2 below.
2-16
VFD-VJ Air Cooled | 2. Wiring
SON SON
EMG EMG
RES RES
+24V +24V
COM COM
SON SON
EMG EMG
RES RES
+24V +24 V
+ COM + COM
2-17
VFD-VJ Air Cooled | 2. Wiring
SW100
Wire Gauge
Torque
Items Group Conductor Stripping
Mini. Wire Gauge Max. Wire Gauge (±10%)
length
Solid 5kg-cm
A 6mm 0.2mm2 [24 AWG] 3.3mm2 [12 AWG] [4.4 lb-in.]
Stranded
[0.5 Nm]]
Solid 5kg-cm
Control
B 6mm 0.2mm2 [24 AWG] 3.3mm2 [12 AWG] [4.4 lb-in.]
Terminals Stranded
[0.5 Nm]]
Solid 8kg-cm
C 6mm 0.5mm2 [20 AWG] 1.5mm2 [16 AWG] [7.0 lb-in.]
Stranded
[0.79 Nm]]
Wiring precautions:
For group A, B, C:
1. Tighten the wiring with a 3.5mm (wide) x 0.6mm (thick) slotted screwdriver.
2. The ideal length of stripped wire at the connection side is 6–7 mm.
3. When wiring bare wires, make sure they are perfectly arranged to go through the wiring
holes.
2-18
VFD-VJ Air Cooled | 2. Wiring
Difference
between
Terminal Features Factory Setting (NPN Mode)
VJ-A and
VJ-B
Terminal SON-COM: ON for Running; OFF for
SON Run-Stop
Stop
EMG External error input External error input
RES Reset from error Reset from error
New
REV TBA TBA
terminal
MI3 Configured as no function in factory
Multi-function input selection 3
MI4 Multi-function input selection 4 When it is ON, the input voltage is 24VDC (Max:
30VDC) and then input impedance is 3.75kΩ;
MI5 Multi-function input selection 5 when it is OFF, the tolerable leakage current is
10μA.
Common ground (Sink) for digital Common ground for multi-function input
COM
control signals terminals
RA Error terminal 1 (Relay N.O. a) Resistive load
5A(N.O.)/3A(N.C.) 240VAC
RB Error terminal 1 (Relay N.C. b) 5A(N.O.)/3A(N.C.) 24VDC
Inductive load
Command contact for multi-function 1.5A(N.O.)/0.5A(N.C.) 240VAC
RC
output terminals (Relay) 1.5A(N.O.)/0.5A(N.C.) 24VDC
The Hybrid servo drive sends various
Multi-function output terminal 1 monitoring signals by means of open-collector
MO1 configuration.
(photocoupler)
Max: 48Vdc/50mA
MO1
~
MO2
Multi-function output terminal 2
MO2
(photocoupler)
internal circuit
MCM
2-19
VFD-VJ Air Cooled | 2. Wiring
Difference
between
Terminal Features Factory Setting (NPN Mode)
VJ-A and
VJ-B
Pressure feedback Terminal
Impedance: 200kΩ Resolution: 12 bits PO
Range: 0 ~10V or 4~20mA = 0 ~ maximum
PS
PS/PI/QI PS/PI/QI circuit pressure feedback value (Pr00-08). Use
SW100 switch to input current, see Pr03-12 for
more information.
Pressure Command
Impedance: 200kΩ Resolution: 12 bits
PI
Range: 0 ~ 10V = 0 ~ the maximum pressure
ACM internal circuit
command value (Pr00-07)
Flow rate command
QI Impedance: 200kΩ Resolution: 12 bits
Range: 0 ~ 10V = 0 ~ the maximum flow rate
Analog Voltage
-10V
internal circuit
Power supply for analog configuration +10VDC
+10V Power supply for configuration
20mA
Power supply terminal for the Power supply for the pressure sensor +24VDC
+24V
pressure sensor 100mA
Terminal
Impedance: 19.2kΩ (voltage output) AFM
Output current: 20mA max
Resolution: 0 ~ 10V corresponding to the
AFM1
pressure feedback.
AFM 1 Range: 0 ~ 10V
ACM
2-20
VFD-VJ Air Cooled | 2. Wiring
Difference
between
Terminal Features Factory Setting (NPN Mode)
VJ-A and
VJ-B
ACM
Common ground for analog control Common ground terminal for analog control
ACM
signals signals
Support KTY84-130, PTC130 thermal switch New
T+/ T- Motor’s thermal protection terminals
terminal
SG+, See Communication Parameters in Ch04 for New
SG-, Modbus RS-485
more information. terminal
SGND
New
PE protective grounding terminal
terminal
* Specifications of analog control signal wire: 18 AWG (0.75 mm2), with shielded twisted pair
Output PS
C
-V ACM
ferrite core
2-21
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
Please re-check if the wiring is correct before start running the machine. Particularly,
make sure that the output terminals of the Hybrid servo drive, U/T1, V/T2, and W/T3,
must not be used as power input terminals. Make sure that the good ground terminal
is grounded.
It is not allowed to operate the switches with wet hands.
Make sure that there is no short-circuit or ground short circuit conditions between the
terminals or exposed live parts.
The power switch can be turned on only with the cover installed.
If any fault occurs during the operation of the Hybrid servo drive and the motor, stop the
machine immediately, and refer to “Troubleshooting” to check the cause of the faulty
condition. After the hybrid servo drive stop its output but the main circuit power
terminals L1/R, L2/S, and L3/T are not disconnected, if the operator touches the output
terminals U/T1, V/T2, and W/T3 of the hybrid servo drive, electric shock may occur.
3-1
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
1 2 3
RUN k ey:
to start m oto driv e
operation 4 M ODE
Change between different dis play mode.
STOP/RESET key 5 ENTER
Stop drive’s operation or To enter/m odify program ming parameters.
reset it in case of anorm aly
1 Status display
Display driv’s current status
2 LED display
Indic ate frequency, voltage, current, user defined units and etc..
3 CANopen indicator light
4 UP key
Set the param eter value and change the num eric data such as frequenc y.
5 Left/ Down key
Set the param eter value and change the num eric data.
Pres s and hold the MODE key then you can us e the Left key.
Load current
Forward command
Reverse command
3-2
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
A. Selecting Mode
Setting Parameters
MO DE </
Press and The lef t key
hold for 2 sec. is now enabled
3-3
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
Note:
1. To disable LEFT key: press UP/ DOWN to adjust the number. When finishing the adjustment,
press ENTER.
2. To enable the LEFT key: Press and hold MODE for two second until last digit of the parameter
starts to blink. Now press UP, the value of the number increases. When the number reaches 9,
press UP again, the number goes back to 0.
3. By pressing DOWN, the blinking cursor moves one digit to the left. Then press UP to increase
the value of the number. Once reaching the desired number, press DOWN again to move the
cursor one digit to the left.
4. When finishing setting the parameters, the LEFT function is still enabled. Press MODE for two
seconds to disable LEFT function.
M o d ifying Data
O perating Direction
or or
Corresponding
MO DE
to Pr00-04 Corresponding
Multi-function Display to Pr00-04
Display DC BUS voltage Multi-function
Display
3-4
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
B. F page
Normal Mode 1(Pr01-02: Maximum Frequency has two digits. Example: Pr01-02 = 60.00Hz)
Normal Mode 2 (Pr01-02: Maximum Frequency has three digits. Example: Pr01-02 = 599.0Hz)
</
3-5
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
3-6
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
Please make sure if the command source has been restored to the factory default (operation
by external terminals)
If the KPVJ-LE02 is used, the Parameter is 01-01=0
Source of operation command
Setting value 0: Operation by using the digital keypad
of Pr.01-01 1: Operation by using the external terminals. The Stop button on the
keypad is disabled.
2: Communication using RS-485. The Stop button on the keypad is
disabled
Change the display type from Frequency command (Hz) into Speed (rpm)
Display the speed (rpm) defined by the user
Setting value
0~39999rpm
of Pr. 00-06
The settings for the induction and synchronous motors are different. Please configure these
parameters according to the related adjustment method for the motor.
3-7
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
Induction motor
3-8
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
During the automatic measurement process of the induction motor, the digital keypad will
show the message “tun”. After the measurement is finished, the motor automatically shuts
down, and the measurement values are stored into Parameters 01-13 to 01-16. If the digital
keypad shows “AUE”, please check if the wiring is correct and if the parameters are set
correctly.
The machine will shut off the power and then supply the power again
Test run
When the motor is in a no-load state, the speed command is set to 10 rpm for low-speed test
run. Make sure that the output current value is close to the no-load current.
If no error occurs, gradually increase the value of speed command to the highest speed.
Make sure that the pump’s oil supply direction is the forward direction of the motor.
3-9
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
Synchronous motor
Set the Parameter 01-00 = 5
Control mode
Setting value 0: VF
of Pr.01-00 1: Reserved
2: Reserved
3: FOC vector control + Encoder (FOCPG)
4: Reserved
5: FOCPM
6: Reserved
3-10
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
During the automatic measurement process of the synchronous motor, the digital keypad will
show the message “tun”. After the measurement is finished, the motor automatically shuts
down, and the measurement values are stored into Parameters 01-22 to 01-25. If the digital
keypad shows “AUE”, please check if the wiring is correct and if the parameters are set
correctly.
Set the value of Parameter 01-07 as 4 and press [Run]. When the operation is complete,
the PG offset angle of PM motor is written to Parameter 01-27
Motor Parameter Auto Tuning
Setting value 0: No function
of Pr.01-07 1: Rolling test for induction motor(IM) (Rs, Rr, Lm, Lx, no-load current)
2: Static test for induction motor(IM)
3: Reserved
4: Auto measure the angle between magnetic pole and PG origin
5: Rolling test for PM motor
The machine will shut off power and then supply power again
Test run
When the motor is in a no-load state, the speed command is set to 10 rpm for low-speed test
run. Make sure that the output current value is close to the zero current.
If no error occurs, gradually increase the value of speed command to the highest speed.
Make sure that the pump’s oil supply direction is the forward direction of the motor.
3-11
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
Check if the value of Parameter 01-32 is converged. If it is converged, stop the operation. If
not, switch the rotation direction after the speed is stable.
The unity value of the system inertia
Setting value
1~65535 (256 = 1 per unit)
of Pr. 01-32
After the operation stops, select the Parameter 01-32 and press the [ENTER] button to
complete the “write” operation.
Set Parameter 01-31=1 and the estimation of the motor’s inertia is complete.
Step 3. Connect the motor and the pump and then confirm the pressure feedback
signal
Parameter 00-08 = related pressure setting value of the pressure sensor at 10V
Maximum pressure feedback value
Setting value
0~250Bar
of Pr.00-08
3-12
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
Set the speed command as 10rpm and press [RUN] to confirm if the pressure value through
the pressure gauge > 0.
Example: If the pressure sensors indicates 250bar at 10V, when the pressure gauge shows 50
bar, the pressure sensor output voltage should be around 50/250 * 10 = 2V, and the
voltage shown on the keypad panel should be 20.0 (%)
3-13
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
Parameter 00-04 = 25 for QI input voltage
Selection of multi-function display
Setting value 25: display the signal value of the analog input terminal OI with 0~10V
of Pr. 00-04 mapped to 0~100%
Send the 100% flow rate through the controller and then check the multi-function display page
to enter this value into Parameter 00-17
Send the 50% flow rate through the controller and then check the multi-function display page
to enter this value into Parameter 00-18
Send the 0% flow rate through the keypad panel and then check the multi-function display
page to enter this value into 00-19
Step 5. Bleed the circuit and make sure if there is any plastic material in the barrel.
The machine can start operation only when there are no plastic materials inside the
barrel.
For low-pressure and low-speed conditions (within 30% of the rated values), use the “manual
operation” through the controller for the operation of each cylinder. During the operation, check
the pipe connection for leaks or strange noise in the pump.
When the air is bleeding completely, if there is any pressure fluctuation during operation,
please adjust the pressure control Parameter PI in accordance with the method described in
the “Description of Parameters”.
Parameter 01-01=1
Source of operation command
Setting value 0: Operation by using the digital keypad
of Pr. 01-01 1: Operation by using the external terminals. The Stop button on the
keypad is disabled.
2: Communication using RS-485. The Stop button on the keypad is
disabled
3-14
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
Heat up the barrel to the required temperature and set the controller in manual control mode.
Set the Ki values for the three stages PI to 0 (Parameters 00-21, 00-23 , and 00-25) and Kp
values to small values (≦50.0)
Start the plastic injection operation. The “Target value” is low pressure (<50Bar) and low flow
rate (<30%)。
Press the “injection" button on the operation panel for the injection operation or the machine
will enter the pressure holding operation (depending on the position of the cylinder)
In the pressure holding state without causing the vibration of the motor, increase the speed
bandwidth to the maximum value 40Hz (Parameter 00-10).
In the pressure holding condition, if the pointer of the pressure gauge or the monitored
pressure waveform has no fluctuation, it means that the pressure is stably fed back. It is
allowed to increase the three Kp values.
When the pressure feedback becomes unstable, reduce the three Kp values by 20% (example:
the three Kp values are reduced from 100.0 to 80.0). Adjust the three Ki values to eliminate the
steady-state error so to speed up system response.
When the above steps are completed, increase the "target value" for the pressure command.
Observe if the pressure feedback is stable. If there is an abnormal condition, please solve it as
follows:
If the Hybrid servo drive has an overload condition, please increase the power rating of the
Hybrid servo drive
2. If the hydraulic circuit is in the closed state, send a low speed command so as to allow a
pressure feedback value of 40-50% of the value for pressure command (parameters
00-07)
3. By using the monitoring software, observe if the pressure waveform has irregular
fluctuations.
3-15
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
PG Card Resolver
14,16 R1
13,15 R2
5 S2
4 S4
7 S1
9 S3
Pressu re
Sen so r
+24V +V
ACM -V
PS output
4. If there is any abnormal condition that cannot be solved, please contact the manufacturer.
Reduce the pressure rise time, increase Kp1 (Parameter 00-20) and reduce the Ki1 time
(Parameter 00-21)
For pressure overshoot, increase the Kp3 time (Parameter 00-24) and reduce the Ki3 time
(Parameter 00-25)
3-16
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
Carry out the automatic measurement of the motor’s parameters according to Step 1 and Step 2
described above for the Master and Slave, respectively. Then perform the following procedure
Master setting
Connect the Master’s MO1 output terminal to the Slave’s SON terminal and Master's MCM
terminal to the Salve's COM terminal.
For the firmware version 2.03 and above, it is not necessary to perform the two steps
described above
For firmware version 2.03 and above, the Parameter 03-17 can be configured to determine the
activation level for the Slave
Slave’s activation level
Setting value
0~100%
of Pr. 03-17
3-17
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
Slave setting
Parameter 01-01=1
Source of operation command
Setting value 0: Operation by using the digital keypad
of Pr. 01-01 1: Operation by using the external terminals. The Stop button on the
keypad is disabled.
2: Communication using RS-485. The Stop button on the keypad is
disabled
For firmware version 2.03 and above, set the Parameter 01-01=2
Source of operation command
Setting value 0: Operation by using the digital keypad
of Pr. 01-01 1: Operation by using the external terminals. The Stop button on the
keypad is disabled.
2: Communication using RS-485. The Stop button on the keypad is
disabled
Shut down the power and then supply the power again
Set an arbitrary value of the frequency command at the Master to check if the Slave has the
same value of the frequency command
Set 10rpm at the Master and then press RUN to see if the Slave is also running. If not, check
the wiring or the parameter setting for any problem
For firmware version 2.03 and above, the Parameter 03-21 can be set at the Slave to decide if
the Salve is performing the reversed operation for depressurization.
Note: If it is required to reverse the operation for depressurization at the Slave, it is necessary
to make sure that the pump outlet port is not installed with a check valve and the Parameter
03-16 should be set as 500%
3-18
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
Shut off the power and the re-supply power for the Slave, and then set the Slave in the speed
control mode
Speed Control Mode
Setting value 0: Speed control
of Pr. 00-09 1: Pressure control
In this case, the Master can be tuned according to the Step 3 – Step 8 described above
3-19
VFD-VJ Air Cooled | 3. Machine Adjustment Procedure
Respectively set the master/slave multi-function input state. For the firmware version 2.03 and
above, it is necessary to set these parameters for the Slave only
Parameter 03-00~03-02 = 45 confluence/diversion signal input
Multi-function Input
Setting values
0: No function
of Pr.
45: Confluence/Diversion signal input
03-00~03-02
Through the controller, perform the entire confluence/diversion operation.
3-20
VFD-VJ Air Cooled | 4. Description of Parameters
4. Description of Parameters
4-1
VFD-VJ Air Cooled | 4. Description of Parameters
FOCPM
FOCPG
VF
Parameter Explanation Settings Setting
4-2
VFD-VJ Air Cooled | 4. Description of Parameters
Factory
FOCPM
FOCPG
VF
Parameter Explanation Settings Setting
4-3
VFD-VJ Air Cooled | 4. Description of Parameters
Factory
FOCPM
FOCPG
VF
Parameter Explanation Settings Setting
Pressure feedback
00-11 0.000~1.000 second 0.000 ○ ○ ○
filtering time (PS)
Pressure command
00-12 0.000~1.000 second 0.000 ○ ○ ○
filtering time (PI)
Flow command filtering
00-13 0.000~1.000 second 0.000 ○ ○ ○
time (QI)
Percentage for the
00-14 pressure command value 0.0~100.0% 56.0 ○ ○ ○
(Max)
Percentage for the
00-15 pressure command value 0.0~100.0% 28.0 ○ ○ ○
(Mid)
Percentage for the
00-16 pressure command value 0.0~100.0% 0.0 ○ ○ ○
(Min)
Percentage for the flow
00-17 0.0~100.0% 100.0 ○ ○ ○
command value (Max)
Percentage for the flow
00-18 0.0~100.0% 50.0 ○ ○ ○
command value (Mid)
Percentage for the flow
00-19 0.0~100.0% 0.0 ○ ○ ○
command value (Min)
00-20 P gain 1 0.0~1000.0 50.0 ○ ○ ○
00-21 I integration time 1 0.00~500.00 seconds 2.00 ○ ○ ○
00-22 P gain 2 0.0~1000.0 50.0 ○ ○ ○
00-23 I integration time 2 0.00~500.00 seconds 2.00 ○ ○ ○
00-24 P gain 3 0.0~1000.0 50.0 ○ ○ ○
00-25 I integration time 3 0.00~500.00 seconds 2.00 ○ ○ ○
00-26 Pressure stable zone 0~100% 25 ○ ○ ○
00-27 Minimum pressure 0.0~100.0% 0.1 ○ ○ ○
00-28 Depressurization speed 0~100% 25 ○ ○ ○
Ramp up rate of pressure
00-29 0~1000ms 0 ○ ○ ○
command
Ramp down rate of
00-30 0~1000ms 100 ○ ○ ○
pressure command
Ramp up rate of flow
00-31 0~1000 ms 80 ○ ○ ○
command
Ramp down rate of flow
00-32 0~1000 ms 80 ○ ○ ○
command
4-4
VFD-VJ Air Cooled | 4. Description of Parameters
Factory
FOCPM
FOCPG
VF
Parameter Explanation Settings Setting
4-5
VFD-VJ Air Cooled | 4. Description of Parameters
Factory
FOCPM
FOCPG
VF
Parameter Explanation Settings Setting
4-6
VFD-VJ Air Cooled | 4. Description of Parameters
FOCPM
FOCPG
Factory
VF
Parameter Explanation Settings
Setting
0: VF
1: Reserved
2: Reserved
3: FOCPGIM (Induction Motor)
01-00 Control mode 5 ○ ○ ○
4: Reserved
5: FOCPGPM (Permanent Motor)
6: Reserved
7: Reserved
0: Controlled by using the digital keypad
1: Controlled by using the external terminals. The
Source of operation STOP button on the keypad is disabled.
01-01 0 ○ ○ ○
command 2: Communication using RS-485. The STOP button on
the keypad is disabled
3: Controlled by using CANopen
Motor’s maximum
01-02 50.00~599.00Hz 166.67 ○ ○ ○
operation frequency
01-03 Motor’s rated frequency 0.00~599.00Hz 113.33 ○ ○ ○
230V Series: 0.1V~255.0V 220.0
01-04 Motor’s rated voltage ○ ○
460V Series: 0.1V~510.0V 440.0
4-7
VFD-VJ Air Cooled | 4. Description of Parameters
FOCPM
FOCPG
Factory
VF
Parameter Explanation Settings
Setting
4-8
VFD-VJ Air Cooled | 4. Description of Parameters
FOCPM
FOCPG
Factory
VF
Parameter Explanation Settings
Setting
4-9
VFD-VJ Air Cooled | 4. Description of Parameters
FOCPM
FOCPG
Factory
VF
Parameter Explanation Settings
Setting
0: No Function
01-37 HES ID # See 4-2 Description of Parameter Settings for more 0
information
01-38 Maximum Output Voltage 0 ~110% 110% ○ ○ ○
4-10
VFD-VJ Air Cooled | 4. Description of Parameters
FOCPM
FOCPG
VF
Parameter Explanation Settings Setting
4-11
VFD-VJ Air Cooled | 4. Description of Parameters
Factory
FOCPM
FOCPG
VF
Parameter Explanation Settings Setting
4-12
VFD-VJ Air Cooled | 4. Description of Parameters
Factory
FOCPM
FOCPG
VF
Parameter Explanation Settings Setting
4-13
VFD-VJ Air Cooled | 4. Description of Parameters
Factory
FOCPM
FOCPG
VF
Parameter Explanation Settings Setting
0: Inverter motor
Electronic thermal relay
02-13 1: Standard motor 2 ○ ○ ○
selection 1
2: Disable
Electronic thermal
02-14 30.0~600.0 seconds 60.0 ○ ○ ○
characteristic for motor
Frequency command at Read
02-15 0.00~599.00 Hz ○ ○ ○
malfunction only
Output frequency at Read
02-16 0.00~599.00 Hz
malfunction only
Output voltage at Read
02-17 0.0~6553.5 V ○ ○ ○
malfunction only
DC voltage at Read
02-18 0.0~6553.5 V ○ ○ ○
malfunction only
Output current at Read
02-19 0~655.35 Amps ○ ○ ○
malfunction only
IGBT temperature at Read
02-20 -3276.7~3276.7 ºC ○ ○ ○
malfunction only
Capacitors’ Temperature Read
02-21 -3276.7~3276.7 ºC
at malfunction only
Motor’s rotating speed Read
02-22 -3276.7~3276.7 rpm
at malfunction only
Torque command at Read
02-23 -32767~32767 %
malfunction only
Input Terminals’ Status at Read
02-24 0 ~ 65535
malfunction only
Output Terminals’ Status Read
02-25 0 ~ 65535
at malfunction only
Hybrid servo drive’s Read
02-26 0 ~ 65535
status at malfunction only
02-27 Auto-Reset LvX error 0: Disable, 1: Enable 0 ○ ○ ○
Detecting Barking
02-28 0: Disable, 1: Enable 1 ○ ○ ○
Resistor at startup
02-29 Braking resistance 0.0~6553.5Ω 0.0 ○ ○ ○
Decode the parameter
02-30 protection with the 0~ 9999 0
password
Set up the parameter
02-31 0~ 9999 0
protection password
4-14
VFD-VJ Air Cooled | 4. Description of Parameters
Factory
FOCPM
FOCPG
VF
Parameter Explanation Settings Setting
02-32
~ Reserved
02-39
4-15
VFD-VJ Air Cooled | 4. Description of Parameters
FOCPM
FOCPG
VF
Parameter Explanation Settings Setting
4-16
VFD-VJ Air Cooled | 4. Description of Parameters
Factory
FOCPM
FOCPG
VF
Parameter Explanation Settings Setting
4-17
VFD-VJ Air Cooled | 4. Description of Parameters
FOCPM
FOCPG
Factory
VF
Parameter Explanation Settings
Setting
Communication
04-00 1~254 1 ○ ○ ○
address
COM1 transmission ○ ○ ○
04-01 4.8~115.2 Kbps 19.2
speed
COM1 time-out ○ ○ ○
04-03 0.0~100.0 sec. 0.0
detection
0: 7N1 (ASCII) ○ ○ ○
1: 7N2 (ASCII)
2: 7E1 (ASCII)
3: 7O1 (ASCII)
4: 7E2 (ASCII)
5: 7O2 (ASCII)
6: 8N1 (ASCII)
COM1 7: 8N2 (ASCII)
8: 8E1 (ASCII)
04-04 communication 9: 8O1 (ASCII) 13
10: 8E2 (ASCII)
protocol 11: 8O2 (ASCII)
12: 8N1 (RTU)
13: 8N2 (RTU)
14: 8E1 (RTU)
15: 8O1 (RTU)
16: 8E2 (RTU)
17: 8O2 (RTU)
Delay time of ○ ○ ○
04-05 communication 0.0~200.0 ms 2.0
response
Main frequency of ○ ○ ○
04-06 0.00~ 599.00 Hz 60.00
the communication
04-07 Block transfer 1 0.00~655.35 0.00 ○ ○ ○
4-18
VFD-VJ Air Cooled | 4. Description of Parameters
FOCPM
FOCPG
Factory
VF
Parameter Explanation Settings
Setting
0: 1 Mbps ○ ○ ○
1: 500 Kbps
2: 250 Kbps
04-18 CANopen speed 0
3: 125 Kbps
4: 100 Kbps (Delta only)
5: 50 Kbps
bit 0: CANopen software ○ ○ ○
disconnection 1
(CANopen Guarding Time out)
bit 1: CANopen software
disconnection 2
(CANopen Heartbeat Time out)
bit 3: CANopen SYNC Time out
bit 4: CANopen SDO buffer overflow
CANopen warning
04-19 bit 5: CANopen hardware disconnection 0
record
warning
(Can Bus Off)
bit 6: Error protocol of CANopen
bit 8: The setting value of CANopen
index fails
bit 9: The setting value of CANopen
address fails
bit10: The checksum value of CANopen
index fails
CANopen decoding 0: Delta defined decoding method ○ ○ ○
04-20 1
method 1: CANopen Standard DS402 protocol
0: Node reset state ○ ○ ○
4-19
VFD-VJ Air Cooled | 4. Description of Parameters
FOCPM
FOCPG
Factory
VF
Parameter Explanation Settings
Setting
4-20
VFD-VJ Air Cooled | 4. Description of Parameters
Software version
Control mode VF FOCPG FOCPM Factory setting: #. ##
Settings Read only
1: Reserved
2: Display the actual output frequency (H) (unit: Hz) U
4-21
VFD-VJ Air Cooled | 4. Description of Parameters
10: Reserved
11: Display the signal value of the analog input terminal PS with
0~10V mapped to 0~100% (unit: %) U
12: Display the signal value of the analog input terminal PI with
0~10V mapped to 0~100% (unit: %) U
13: Display the signal value of the analog input terminal AUI with
-10~10V mapped to 0~100% (unit: %) U
18: Reserved U
21~24: Reserved
25: Display the signal value of the analog input terminal QI with
0~10V mapped to 0~100% (unit: %) U
29: Over load rate of hybrid servo drive, get overloaded at 100%
(d.) (unit: %)
U
30: Over load rate of motor with last digit A of HES, get EOL1 at
100% (M.) (unit: %)
U
31: Display current at braking (A.) (unit: A) U
32: Display temperature of the braking chopper (4.) (unit: ºC) U
33: Reserved
34: torque constant (K.) (unit: KT)
U .
This parameter defines the contents to be displayed in the U page of the digital keypad KPVJ-LE01 (as
shown in the figure).
Reserved
4-22
VFD-VJ Air Cooled | 4. Description of Parameters
When the control mode is FOCPM (Pr01-00=5), Pr00-06 will follow the setting at Pr01-20<Number of
poles of the synchronous motor> to modify Pr01-02<Motor’s maximum operating frequency>. frequency =
rpm*Pole/120
Speed bandwidth
Control mode FOCPG FOCPM Factory setting: 20
Settings 0~40Hz
Set the speed response. The larger value indicates the faster response.
4-23
VFD-VJ Air Cooled | 4. Description of Parameters
Noises may reside in the analog input signals of the control terminals PS, PI, and QI. The noise may affect
the control stability. Use an input filter to eliminate such noise.
If the time constant is too large, a stable control is obtained with poorer control response. If it is too small, a
fast response is obtained with unstable control. If the optimal setting is not known, adjust it properly
according to the instability or response delay.
4-24
VFD-VJ Air Cooled | 4. Description of Parameters
P gain 1
P gain 2
P gain 3
Control mode VF FOCPG FOCPM Factory setting: 50.0
Settings 0.0~1000.0
I integration time 1
I integration time 2
I integration time 3
Control mode VF FOCPG FOCPM Factory setting: 2.00
Settings 0.00 – 500.00 seconds
Differential gain
Differential gain 2
Differential gain 3
Control mode VF FOCPG FOCPM Factory setting: 0.0
Settings 0.0~100.0 %
This parameter is functional only when Bit0 and Bit2 = 1 at Pr00-38.
4-25
VFD-VJ Air Cooled | 4. Description of Parameters
Pressure
Pressure Feedback
P3, I3
00-26 P2, I2
Pressure
Command
00-26 P2, I2
P1, I1
Time
Adjust the Kp value to a proper level first, and then adjust the Ki value (time). If the pressure has overshoot,
adjust the kd value.
Appropriate Ki value (time) Ki value is too high (time) Ki value is too low (time)
Minimum pressure
Control mode VF FOCPG FOCPM Factory setting: 0.1
Settings 0.0~100.0%
Set the minimum pressure value 100% corresponding to Parameter 00-08
Maintain a minimum pressure to ensure that the oil pipe is in fully filled condition to avoid the activation delay
of the cylinder when a pressure/flow command is activated.
4-26
VFD-VJ Air Cooled | 4. Description of Parameters
Minimum flow
Control mode VF FOCPG FOCPM Factory setting: 5.0
Settings 0.00 ~ 100.00%
The setting at Pr00-08 is the setting of Pr00-27 at 100%. The setting at Pr01-02 is the setting of Pr00-55 at
100%.
A minimum pressure must be maintain to ensure the oil circuit is full at all to time. This will prevent delay of
oil tank activation when receiving a pressure/ flow rate command.
Depressurization speed
Control mode VF FOCPG FOCPM Factory setting: 25
Settings 0~100%
Set the highest rotation speed at depressurization. The 100% value is mapped to Parameter 01-02 (the
maximum rotation speed of the motor)
Pressure
command given
to controller
Pressure
command after
driver processing
Time
00-29 00-30
Set the time required for ramping the flow from 0 ~the maximum flow (01-02).
Flow command
given to
controller
Flow command
after driver
processing
Time
00-31 00-32
4-27
VFD-VJ Air Cooled | 4. Description of Parameters
Pre ssu re
C o mma n d Be fo re p re ssu re
fe e d b a ck a d j u stme n t
Afte r p re ssu re
fe e d b a ck a d j u stme n t
Pa ra me te r 0 0 -3 3
Fl o w
C o mma n d Be fo re fl o w fe e d b a ck
a dj u stme n t
Afte r fl o w fe e d b a ck
a dj u stme n t
Reserved
4-28
VFD-VJ Air Cooled | 4. Description of Parameters
Bit 1:
0: No pressure/flow control switch
Bit 2:
0: Use the old pressure overshoot suppression
Bit3:
0: Switch the PI Gain and single speed bandwidth according to the pressure
feedback level.
1: Switch the PI Gain and speed bandwidth according to the pressure command.
When the Bit 0 of this parameter is set as 1, the PI Gain for the pressure can be switched in conjunction with
the multi-function input terminal
Set Bit2 = 0
Multi-function input Multi-function input
terminal = 47 terminal = 48
OFF OFF PI1 (Pr00-20 and Pr00-21) and Pr00-10: Speed
Bandwidth
ON OFF PI2 (Pr00-22 and Pr00-23) and Pr00-50: Speed
Bandwidth 2
OFF ON PI3 (Pr00-24 and Pr00-25) and Pr00-51: Speed
Bandwidth
Set Bit2 =1
Multi-function input Multi-function input
terminal = 47 terminal = 47
OFF OFF PID1 (Pr00-20, Pr00-21 and Pr00-37) and Pr00-10:
Speed Bandwidth
ON OFF PID2 (Pr0-22, 002-23 and Pr00-40) and Pr00-50
Speed Bandwidth 2
OFF ON PID3 (Pr00-24, Pr00-25 and Pr00-41) and Pr00-51:
Speed Bandwidth 3
4-29
VFD-VJ Air Cooled | 4. Description of Parameters
When the Bit 1 of this parameter is set as 1, the pressure feedback is lower than the pressure stable region
(please refer to the description of Parameter 00-26) so the flow control will be performed. When it enters the
pressure stable region, the pressure control will be applied.
When Bit1= 0, the Pressure Response is slow and the pressure overshoot is weak.
When Bit1 = 1, the Pressure Response is fast and the pressure overshoot is strong.
Set Bit2 = 0, the setting at Pr00-39 and Pr00-42 are used to suppress pressure overshoot.
But when Bit2 = 1, the setting at Pr00-37 is used to suppress pressure overshoot.
When Bit3 =1:
Pressure P, I Gain and Speed D
Command Bandwidth (Set Bit2 =1)
Smaller than or equal to the PI1 (Pr00-20 and Pr00-21) Pr00-37
maximum pressure command and Pr00-10: Speed
(Pr00-07)*25% Bandwidth
Equal to the maximum value PI2 (Pr00-22 and Pr00-23)
for pressure command and Pr00-50: Speed
(Pr00-07) Bandwidth 2
Pressure command between The PI Gain and Speed
25% and 100%. Bandwidth can be obtained by
calculating the linear
interpolation.
4-30
VFD-VJ Air Cooled | 4. Description of Parameters
Maximum Flow
Control mode VF FOCPG FOCPM Factory setting: 100
Settings 0~100%
Set up this parameter to adjust the maximum rotation frequency (maximum flow rate). It is not necessary to
stop the hybrid servo drive to set up this parameter. When this parameter is set to be 100%, it corresponds
to the maximum rotation frequency of Pr01-02.
4-31
VFD-VJ Air Cooled | 4. Description of Parameters
Pressure Command
Control mode VF FOCPG FOCPM Factory setting: 0
Settings 0~400bar
Flow Command
Control mode VF FOCPG FOCPM Factory setting: 0
Settings 0~100%
When Pr00-44 ≠ 0, Pressure Command will not be given by the analog signal but input by Pr00-44.
When Pr00-45 ≠ 0, Flow Command will not be given by the analog signal but input by Pr00-45.
Pr00-44 & Pr00-45 can be applied in an environment without input of analog signal to do simple test.
To increase the smoothness at start or stop while increasing or decreasing the percentage of the pressure
command. The longer the pressure reference time, the smoother it will be.
To increase the smoothness at start or stop while increasing or decreasing the percentage of the flow
command. The longer the flow reference time, the smoother it will be.
4-32
VFD-VJ Air Cooled | 4. Description of Parameters
When the actual pressure is lower than the minimum pressure (Pr00-27) and exceeds the time set at
Pr00-53 or Pr00-56, an oil shortage warning will pop up on the keypad.
These two parameters are functional only when Pr00-09 (Pressure control mode) =1.
When these two parameters are set to 0, they are disabled.
Pr00-56 is only functional at startup of the operation. If Pr00-56 =5, the hybrid servo drive will verify if the
actual pressure is bigger than the minimum pressure for 5 minutes. During these 5 minutes, a “bP”
warning will display on the keypad but the hybrid servo drive keeps running with the preset minimum
pressure and minimum flow rate. Besides the hybrid servo drive doesn’t accept any pressure and flow
command during these 5 minutes. If the actual pressure is still under the setting at minimum pressure after
running for 5 minutes, an oil shortage warning “noil” will pop up on the keypad.
Minimum Flow
Control mode VF FOCPG FOCPM Factory setting: 5.00
Settings 0.00 ~ 100.00%
To set the minimum pressure, the 100% of Pr00-27 matches the setting at Pr00-08 and the 100% of
Pr00-55 matches the setting at Pr01-02.
It is necessary to maintain a minimum flow to make sure that the oil passage is filled with oil at all times. So
that there will not be a delay on oil tank activation when sending a pressure/ flow command.
4-33
VFD-VJ Air Cooled | 4. Description of Parameters
Control mode
Control mode VF FOCPG FOCPM Factory setting: 5
0:V/F
1: Reserved
2: Reserved
Settings 3: FOCPGIM (Induction Motor)
4: Reserved
5: FOCPGPM (Synchronous Motor)
6: Reserved
This parameter determines the control mode of this motor.
0: V/F control, the user can design the required V/F ratio. This control mode needs induction motors.
1: Reserved
2: Reserved
3: FOC vector control + Encoder. This control mode needs induction motors.
4: Reserved
5: FOC vector control + Encoder. This control mode needs synchronous motors.
6: Reserved
When the control mode is FOCPGPM (Pr01-00=5), the user defined speed display (Pr00-06) follows the
setting of number of poles of synchronous motor (Pr01-20) to adjust the motor maximum operating
frequency(Pr.01-02)
f=rpm*Pole/120
Motor’s rated frequency
Control mode VF FOCPG FOCPM Factory setting: 113.33
Settings 0.00~599.00Hz
Typically, this setting is configured according to the rated voltage and frequency listed in the specifications
on the motor’s nameplate. If the motor is intended for 60Hz, set this value as 60Hz; if the motor is intended
for 50Hz, set this value as 50Hz.
4-34
VFD-VJ Air Cooled | 4. Description of Parameters
Motor’s rated frequency (Pr01-03) changes as Rated speed of the synchronous motor (Pr01-19) and
Number of poles of the synchronous motor (Pr02-120) change.
4-35
VFD-VJ Air Cooled | 4. Description of Parameters
VS Lm Rr
Pr.01-15 Pr. 01-14
If the Parameter is set as 4, the automatic measurement of the angle between magnetic pole and the PG
origin for the synchronous motor is performed. In this case, press the [Run] button to immediately perform
automatic measurement. The measured data will be entered into Parameter 01-27.
Angle between magnetic pole and the PG origin Auto-Tuning process for the synchronous motor:
1. After the measurement process for parameter value of 5 is performed completely or manually enter
the Parameters 01-03, 01-17 to 01-25, respectively.
2. Before tuning, it is recommended to separate the motor and the load.
3. Set Parameter 01-07 as 4 and then press the RUN button on the keypad. The auto tuning process for
the motor is carried out immediately. (Note: the motor starts running).
4. After the process is complete, please check if the values for the angle between magnetic poles and
PG origin have been automatically entered in the Parameter 01-27.
4-36
VFD-VJ Air Cooled | 4. Description of Parameters
This parameter sets the number of motor number of poles (odd number is not allowed).
4-37
VFD-VJ Air Cooled | 4. Description of Parameters
4-38
VFD-VJ Air Cooled | 4. Description of Parameters
Encoder Pulse
Control mode FOCPG FOCPM Factory setting: 1024
Settings 1~20000
This parameter can be set the encoder's number of pulses per revolution (PPR).
4-39
VFD-VJ Air Cooled | 4. Description of Parameters
A
Forward
Rotation B
2: Phase B leads in a forward run command and phase A leads in a reverse run
command.
Fo rw a rd R otati o n Re ve rse R o ta ti o n
A
Forward
Rotation B
3: Phase A is a pulse input and phase B is a direction input. (low input = reverse
direction, high input = forward direction).
Fo rw a rd R o ta tio n R e ve rse R o ta ti o n
A
Forward
Rotation B
4: Phase A is a pulse input and phase B is a direction input. (low input = forward
direction, high input = reverse direction).
Forward Rotation Reverse Rotation
A
Forward
Rotation B
5: Single-phase input
Forward
Rotation A
Enter the correct setting for the pulse type is helpful in controlling the stability.
System control
Control mode FOCPG FOCPM Factory setting: 1
Settings 0: No function
1: ASR automatic tuning
2: Estimation of inertia
If the setting value is 1: The speed control gain is determined by Parameters 00-10.
If the setting value is 2: The system inertia is estimated. refer to descriptions in Chapter 3.
4-40
VFD-VJ Air Cooled | 4. Description of Parameters
Carrier frequency
Control mode FOCPG FOCPM Factory setting: 5
Settings 4~ 10KHz
When this parameter is configured, please restart the hybrid servo drive.
The carrier frequency of the PWM output has a significant influence on the electromagnetic noise of the
motor. The heat dissipation of the hybrid servo drive and the interference from the environment may also
affect the noise. Therefore, if the ambient noise is greater than the motor noise, reducing the carrier
frequency of the drive may have the benefits of reducing a temperature rise; if the carrier frequency is high,
even if a quiet operation is obtained, the overall wiring and interference control should be taken into
consideration.
Reserved
Motor ID
Control mode FOCPG FOCPM Factory setting: 0
Settings
Delta’s Hybrid Motor
0 Disabled
16 ECMA-ER181BP3 11kW220V motor
17 ECMA-KR181BP3 11kW380V motor
18 ECMA-ER221FPS 15kW220V motor
19 ECMA-KR221FPS 15kW380V motor
20 ECMA-ER222APS 20kW220V motor
21 ECMA-ER222APS 20kW380V motor
125 MSJ-KR133AE48B 30kW380V motor
216 MSJ-DR201AE42C 10.4kW220V motor
217 MSJ-IR201AE42C 10.3kW380V motor
218 MSJ-DR201EE42C 14.6kW220V motor
219 MSJ-IR201EE42C 14.2kW380V motor
220 MSJ-DR201IE42C 18.4kW220V motor
221 MSJ-IR201IE42C 18.3kW380V motor
222 MSJ-GR202DE42C 23.1kW220V motor
223 MSJ-OR202DE42C 23kW380V motor
224 MSJ-DR202HE42C 27.6kW220V motor
225 MSJ-LR202FE42C 25kW380V motor
227 MSJ-IR203CE42C 32kW380V motor
229 MSJ-OR264FE48C 45.2kW380V motor
231 MSJ-IR265CE48C 52.5kW380V motor
4-41
VFD-VJ Air Cooled | 4. Description of Parameters
4-42
VFD-VJ Air Cooled | 4. Description of Parameters
HES ID#
Control mode FOCPG FOCPM Factory setting: 0
Settings 0 : No function
Model Code Model Code Model Code
- - HES050H43C* 1142 HES063H43C 2142
HES050H23C* 1122 HES063G43A 2040 HES080H43C 3142
HES063H23C 2122 HES063H43A 2140 HES100H43C 4142
HES080H23C 3122 HES080G43A 3040 HES125H43C 5142
HES100H23C 4122 HES080H43A 3140 HES160H43C 6142
HES125H23C 5122 HES100G43A 4040 HES063M43C 2342
HES160H23C 6122 HES100H43A 4140 HES080M43C 3342
HES200H23C 7122 HES100Z43A 4240 HES100M43C 4342
HES250G23C 8022 HES125G43A 5040 HES125M43C 5342
HES063H23A 2120 HES125H43A 5140 HES160M43C 6342
HES080G23A 3020 HES160G43A 6040 HES200M43C 7342
HES080H23A 3120 HES160H43A 6140 HES200H43C 7142
HES100G23A 4020 HES200G43A 7040 HES250M43C 8342
HES100H23A 4120 HES320M43C 9342
HES100Z23A 4220
HES125G23A 5020
HES125H23A 5120
HES160G23A 6020
HES160H23A 6120
HES200G23A 7020
4-43
VFD-VJ Air Cooled | 4. Description of Parameters
operation.
Software brake level
Control mode VF FOCPG FOCPM Factory setting: 380.0/760.0
Settings 230V series: 350.0~450.0VDC
460V series: 700.0~900.0VDC
Sets the reference point of software brake. The reference value is the DC bus voltage.
Fault record 1
Fault record 2
Fault record 3
Fault record 4
Fault record 5
Fault record 6
Settings Control mode VF FOCPG FOCPM
0: No error record ○ ○ ○
1: Over-current during acceleration (ocA) ○ ○ ○
2: Over-current during deceleration (ocd) ○ ○ ○
3: Over-current during constant speed (ocn) ○ ○ ○
4: Ground fault (GFF) ○ ○ ○
5: IGBT short-circuit (occ) ○ ○ ○
6: Over-current at stop (ocS) ○ ○ ○
7: Over-voltage during acceleration (ovA) ○ ○ ○
8: Over-voltage during deceleration (ovd) ○ ○ ○
9: Over-voltage during constant speed (ovn) ○ ○ ○
10: Over-voltage at stop (ovS) ○ ○ ○
11: Low-voltage during acceleration (LvA) ○ ○ ○
12: Low-voltage during deceleration (Lvd) ○ ○ ○
13: Low-voltage during constant speed (Lvn) ○ ○ ○
14: Low-voltage at stop (LvS) ○ ○ ○
15: Phase loss protection (PHL) ○ ○ ○
16: IGBT over-heat (oH1) ○ ○ ○
17: Heat sink over-heat for 40HP and above (oH2) ○ ○ ○
18: TH1 open: IGBT over-heat protection circuit error (tH1o) ○ ○ ○
19: TH2 open: heat sink over-heat protection circuit error (tH2o) ○ ○ ○
20: IGBT over heated and unusual fan function (oHF) ○ ○ ○
21: Hybrid servo drive overload (oL) ○ ○ ○
22: Motor 1 overload (EoL1) ○ ○ ○
23: Reserved
24: Motor over-heat, detect by PTC (oH3) ○ ○ ○
25: Reserved
4-44
VFD-VJ Air Cooled | 4. Description of Parameters
26: Reserved ○ ○ ○
27: Reserved ○ ○ ○
28: Reserved
29: Reserved
30: Memory write error (cF1) ○ ○ ○
31: Memory read error (cF2) ○ ○ ○
32: Isum current detection error (cd0) ○ ○ ○
33: U-phase current detection error (cd1) ○ ○ ○
34: V-phase current detection error (cd2) ○ ○ ○
35: W-phase current detection error (cd3) ○ ○ ○
36: Clamp current detection error (Hd0) ○ ○ ○
37: Over-current detection error (Hd1) ○ ○ ○
38: Over-voltage current detection error (Hd2) ○ ○ ○
39: Ground current detection error (Hd3) ○ ○ ○
40: Auto tuning error (AuE) ○
41: Reserved ○ ○ ○
42: PG feedback error (PGF1) ○ ○
43: PG feedback loss (PGF2) ○ ○
44: PG feedback stall (PGF3) ○ ○
45: PG feedback slip (PGF4) ○ ○
46: Reserved ○ ○ ○
47: Reserved ○ ○ ○
48: Reserved
49: External fault input (EF) ○ ○ ○
50: Emergency stop (EF1) ○ ○ ○
51: Reserved
52: Password error (PcodE) ○ ○ ○
53: CPU error (ccod)
54: Communication error (cE1) ○ ○ ○
55: Communication error (cE2) ○ ○ ○
56: Communication error (cE3) ○ ○ ○
57: Communication error (cE4) ○ ○ ○
58: RS-485 Modbus Communication time out (cE10) ○ ○ ○
59: Reserved ○ ○ ○
60: Braking transistor error (bF) ○ ○ ○
61~64: Reserved ○ ○ ○
65: PG card information error (PGF5) ○
66: Over pressure (ovP) ○ ○ ○
67: Pressure feedback fault (PfbF) ○ ○ ○
68: Oil pump runs reversely (Prev)
69: Oil shortage (noil)
70: Reserved
4-45
VFD-VJ Air Cooled | 4. Description of Parameters
30V(60V)
02-07
LV
4-46
VFD-VJ Air Cooled | 4. Description of Parameters
PTC level
Control mode VF FOCPG FOCPM Factory setting: 130.0
Settings
0.0~150.0°C
This parameter only works on KTY84-130.
Reserved
PTC type
Control mode VF FOCPG FOCPM Factory setting: 0
Settings 0: Not assigned
1: KTY84-130
2: PTC130
3: Switch (N.C. type)
4-47
VFD-VJ Air Cooled | 4. Description of Parameters
4-48
VFD-VJ Air Cooled | 4. Description of Parameters
4-49
VFD-VJ Air Cooled | 4. Description of Parameters
Input 9999 and press ENTE R, You only have 3 passw ord
When you finish setting up a then repeat inputting 9999 trials to enter the correct
password keypad will and pressing E NTE R to password.
display 1 which means the complete the decoding
password protection is now procedure. (This procedure If the 1st attempt is incorrect,
effective. has to be done in10 sec.. the keypad will display 01.
If you don't finish that in
10 sec.,repeat the same if the 2nd attempt is incorrect,
procedure until you finish the the keypad will display 02.
procedure in10 sec
If the 3rd attempt is incorrect,
Once you finish this decoding the keypad will display03.
process, all the parameters
will be back to the factory If the 4th attempt is still wrong
settings. the keypad will display
blinking error code <P code>.
No
P o we r o ff a n d
r e - p o we r o n ,
th e p a sswo r d i s sti l l
a va i la b l e .
~ Reserved
4-50
VFD-VJ Air Cooled | 4. Description of Parameters
When the setting value is 51 and when the pressure control mode is enabled (Pr00-09=1), the speed
command is the flow command. The PI calculation is no longer required.
Digital input response time
Control mode VF FOCPG FOCPM Factory setting: 0.005
Settings 0.001~30.000 sec
This parameter is to delay and confirm the signal on the digital input terminal.
Digital input operation direction
Control mode VF FOCPG FOCPM Factory setting: 0
Settings 0~65535
This parameter defines the activation level of the input signal.
Bit 0 for the SON terminal, bit 2 for the EMG terminal, bit 3 for the RES terminal, bits 4~6 correspond to
MI3~MI5, respectively.
4-51
VFD-VJ Air Cooled | 4. Description of Parameters
4-52
VFD-VJ Air Cooled | 4. Description of Parameters
Reserved
Reserved
4-53
VFD-VJ Air Cooled | 4. Description of Parameters
4-54
VFD-VJ Air Cooled | 4. Description of Parameters
4-55
VFD-VJ Air Cooled | 4. Description of Parameters
6) 8, N, 1 for ASCII
7) 8, N, 2 for ASCII
8) 8, E, 1 for ASCII
9) 8, O, 1 for ASCII
10) 8, E,2 for ASCII
11) 8, O, 2 for ASCII)
12) 8, N, 1 for RTU)
13) 8, N, 2 for RTU
14) 8, E, 1 for RTU
15) 8, O, 1 for RTU
16) 8, E, 2 for RTU
17) 8, O, 2 for RTU
Control by PC (Computer Link)
When using RS-485 serial communication interface, each drive must be pre-specified its communication
address in Pr. 09-00, the computer can implement control according to their individual address.
MODBUS ASCII (American Standard Code for Information Interchange): Each byte data is the combination
of two ASCII characters. For example, a 1-byte data: 64 Hex, shown as ‘64’ in ASCII, consists of ‘6’ (36Hex)
and ‘4’ (34Hex).
1. Code Description
Communication protocol is in hexadecimal, ASCII: “0” … “9”, “A” … “F”, every 16 hexadecimal represent
ASCII code. For example:
Character ‘0’ ‘1’ ‘2’ ‘3’ ‘4’ ‘5’ ‘6’ ‘7’
ASCII code 30H 31H 32H 33H 34H 35H 36H 37H
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VFD-VJ Air Cooled | 4. Description of Parameters
2. Data Format
7-data bits
10-bits character frame
(7, E, 1)
7-data bits
10-bits character frame
(7, O, 1)
7-data bits
10-bits character frame
(8, N, 2)
(8, E, 1)
(8, O, 1)
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VFD-VJ Air Cooled | 4. Description of Parameters
3. Communication Protocol
Communication Data Frame
ASCII mode :
STX Start character = ‘ : ’ (3AH)
Address Hi Communication address:
Address Lo 8-bit address consists of 2 ASCII codes
RTU mode:
START A silent interval of more than 10 ms
Address Communication address: 8-bit address
Function Command code: 8-bit command
DATA (n-1)
Contents of data:
…….
N × 8-bit data, n ≤16
DATA 0
CRC CHK Low CRC check sum:
CRC CHK High 16-bit check sum consists of 2 8-bit characters
Example: reading continuous 2 data from register address 2102H, AMD address is 01H.
4-58
VFD-VJ Air Cooled | 4. Description of Parameters
ASCII mode:
Command Message: Response Message
STX ‘:’ STX ‘:’
‘0’ ‘0’
Address Address
‘1’ ‘1’
‘0’ ‘0’
Function Function
‘3’ ‘3’
‘2’ Number of register ‘0’
‘1’ (count by byte) ‘4’
Starting register
‘0’ ‘1’
‘2’ Content of starting ‘7’
‘0’ register 2102H ‘7’
Number of register ‘0’ ‘0’
(count by word) ‘0’ ‘0’
‘2’ ‘0’
Content of register 2103H
‘D’ ‘0’
LRC Check
‘7’ ‘0’
CR ‘7’
END LRC Check
LF ‘1’
CR
END
LF
RTU mode:
Command Message: Response Message
Address 01H Address 01H
Function 03H Function 03H
21H Number of register
Starting data register 04H
02H (count by byte)
Number of register 00H Content of register 17H
(count by world) 02H address 2102H 70H
CRC CHK Low 6FH Content of register 00H
CRC CHK High F7H address 2103H 00H
CRC CHK Low FEH
CRC CHK High 5CH
4-59
VFD-VJ Air Cooled | 4. Description of Parameters
ASCII mode:
Command Message: Response Message
STX ‘:’ STX ‘:’
‘0’ ‘0’
Address Address
‘1’ ‘1’
‘0’ ‘0’
Function Function
‘6’ ‘6’
‘0’ ‘0’
‘1’ ‘1’
Target register Target register
‘0’ ‘0’
‘0’ ‘0’
‘1’ ‘1’
‘7’ ‘7’
Register content Register content
‘7’ ‘7’
‘0’ ‘0’
‘7’ ‘7’
LRC Check LRC Check
‘1’ ‘1’
CR CR
END END
LF LF
RTU mode:
Command Message: Response Message
Address 01H Address 01H
Function 06H Function 06H
01H 01H
Target register Target register
00H 00H
17H 17H
Register content Register content
70H 70H
CRC CHK Low 86H CRC CHK Low 86H
CRC CHK High 22H CRC CHK High 22H
10H: write multiple registers (write multiple data to registers) (at most 20 sets of data can be written
simultaneously)
Example: Set the multi-stage speed of Hybrid servo drive (address is 01H):
Pr. 04-00 = 50.00 (1388H), Pr. 04-01 = 40.00 (0FA0H)
4-60
VFD-VJ Air Cooled | 4. Description of Parameters
ASCII Mode
Command Message: Response Message
STX ‘:’ STX ‘:’
ADR 1 ‘0’ ADR 1 ‘0’
ADR 0 ‘1’ ADR 0 ‘1’
CMD 1 ‘1’ CMD 1 ‘1’
CMD 0 ‘0’ CMD 0 ‘0’
‘0’ ‘0’
‘5’ ‘5’
Target register Target register
‘0’ ‘0’
‘0’ ‘0’
‘0’ ‘0’
Number of register ‘0’ Number of register ‘0’
(count by word) ‘0’ (count by word) ‘0’
‘2’ ‘2’
Number of register ‘0’ ‘E’
LRC Check
(count by Byte) ‘4’ ‘8’
‘1’ CR
END
‘3’ LF
The first data content
‘8’
‘8’
‘0’
‘F’
The second data content
‘A’
‘0’
‘9’
LRC Check
‘A’
CR
END
LF
RTU mode:
Command Message: Response Message:
ADR 01H ADR 01H
CMD 10H CMD 1 10H
05H 05H
Target register Target register
00H 00H
Number of register 00H Number of register 00H
(Count by word) 02H (Count by word) 02H
Quantity of data (Byte) 04 CRC Check Low 41H
13H CRC Check High 04H
The first data content
88H
0FH
The second data content
A0H
CRC Check Low ‘9’
CRC Check High ‘A’
Check sum
ASCII mode:
LRC (Longitudinal Redundancy Check) is calculated by summing up, module 256 and the values of the bytes
from ADR1 to last data character then calculating the hexadecimal representation of the 2’s-complement
negation of the sum.
For example:
01H + 03H + 21H + 02H + 00H + 02H = 29H, the 2’s-complement negation of 29H is D7H.
RTU mode:
CRC (Cyclical Redundancy Check) is calculated by the following steps:
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VFD-VJ Air Cooled | 4. Description of Parameters
The following is an example of CRC generation using C language. The function takes two arguments:
Unsigned char* data a pointer to the message buffer
Unsigned char length the quantity of bytes in the message buffer
The function returns the CRC value as a type of unsigned integer.
Unsigned int crc_chk(unsigned char* data, unsigned char length)
{
int j;
unsigned int reg_crc=0Xffff;
while(length--){
reg_crc ^= *data++;
for(j=0;j<8;j++){
if(reg_crc & 0x01){ /* LSB(b0)=1 */
reg_crc=(reg_crc>>1) ^ 0Xa001;
}else{
reg_crc=reg_crc >>1;
}
}
}
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VFD-VJ Air Cooled | 4. Description of Parameters
4. Address list
Content Register Function
Hybrid servo drive GG means parameter group, nn means parameter number, for
GGnnH
parameters example, the address of Pr. 04-01 is 0401H.
Command write only 2000H bit 1~0 00B: No function
01B: Stop
10B: Run
11B: Enable JOG
bit 3~2 Reserved
bit 5~4 00B: No function
01B: FWD
10B: REV
11B: Change direction
bit 14~13 00B: No function
01B: Operated by digital keypad
10B: Operated by Pr00-21
11B: Change source of operation command
bit 15 Reserved
2001H Frequency command(Set Pr00-06=0, Input XXX.XX Hz)
2002H bit 0 1: EF (external fault) on
bit 1 1: Reset
bit 2 1: B.B ON
bit 15~3 Reserved
Status monitor read High byte: Warn code
2100H
only Low Byte: Error code
2101H Hybrid servo drive operation status
bit 1~0
00B: Drive stops
01B: Drive decelerating
10B: Drive standby
11B: Drive in operation
bit 2 1: Reserved
bit 4~3 Operation direction
00B: FWD run
01B: From REV run to FWD run
10B: From FWD run to REV run
11B: REV run
1: Master frequency controlled by communication
bit 8
interface
1: Master frequency controlled by analog signal or
bit 9
external input terminals.
1: Operation command controlled by communication
bit 10
interface
bit 11 1: Parameter locked
bit 12~15 Reserved
2102H Frequency command (XXX.XX Hz)
2103H Output frequency (XXX.XX Hz)
2104H Output current (XX.XX A).
2105H DC-BUS voltage (XXX.X V)
2106H Output voltage (XXX.X V)
2107H Reserved
2108H Reserved
2116H Multi-function display (Pr00-04)
2200H Display output current (A)
2201H Reserved
2202H Actual output frequency (XXX.XX Hz)
2203H DC-BUS voltage (XXX.X V)
2204H Output voltage (XXX.X V)
2205H Power angle (XXX.X)
2206H Display actual motor speed kW of U, V, W (XXXXX kW)
Display motor speed in rpm estimated by the drive or encoder
2207H
feedback (XXXXX rpm) (Pr00-04 #7)
Display positive / negative output torque in %, estimated by the motor
2208H
drive (t0.0: positive torque, -0.0: negative torque) (XXX.X %)
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VFD-VJ Air Cooled | 4. Description of Parameters
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VFD-VJ Air Cooled | 4. Description of Parameters
5. Exception response:
When drive is doing communication connection, if an error occurs drive will respond the error code and
set the highest bit (bit 7) of code to 1 (function code AND 80H) then response to control system to know that
an error occurred.
If keypad displays “CE-XX” as a warning message, “XX” is the error code at that time. Please refer to the
meaning of error code in communication error for reference.
Example:
ASCII mode: RTU mode:
STX ‘:’ Address 01H
‘0’ Function 86H
Address
‘1’ Exception code 02H
‘8’ CRC CHK Low C3H
Function
‘6’ CRC CHK High A1H
‘0’
Exception code
‘2’
‘7’
LRC CHK
‘7’
CR
END
LF
RS-485 BUS
PC or PLC command Response Message
of the AC Drive
Handling time Response Delay Time
of the AC drive Pr.09-09
After rebooting the power, if no new frequency command is given, the hybrid servo drive will continue to run
by using the frequency set at Pr04-06.
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VFD-VJ Air Cooled | 4. Description of Parameters
Block Transfer 1
Block Transfer 2
Block Transfer 3
Block Transfer 4
Block Transfer 5
Block Transfer 6
Block Transfer 7
Block Transfer 8
Block Transfer 9
Block Transfer 10
Factory Setting: 0.00
Settings 0.00~655.35
There is a group of block transfer parameter available in the Hybrid servo drive (Pr04-07 to
Pr04-16). Through communication code 03H, you can use them (Pr04-07 to Pr04-1626) to save those
parameters that you want to read.
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VFD-VJ Air Cooled | 4. Description of Parameters
4-67
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
The Hybrid Servo Drive is capable of displaying warning messages such as over voltage, low voltage,
and over current and equipped with the protection function. Once any malfunction occurs, the protection
function will be activated and the Hybrid Servo Drive will stops its input, followed by the action of the
anomaly connection point and stopping of the servo oil pump. Please refer to the cause and resolution
that corresponds to the error message displayed by the Hybrid Servo Drive for troubleshooting. The
error record will be stored in the internal memory of the Hybrid Servo Drive (up to the last six error
messages) and can be read by the digital keypad or communication through parametric readout.
Upon the occurrence of anomaly, wait for five seconds after the anomaly is resolved
before pressing the RESET key.
For Hybrid Servo Drives with power ≦ 22kW, wait for five minutes after the power is
turned off and wait for ten minutes for models with power ≧ 30kW. Verify that the
charging indicator is off. Measure the DC voltage between terminals ~ , which
should be below DC25V before opening the machine cover and starting the
inspection.
5-1
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
1)
1
2) 4)
3)
1) Power Indicator
2) Encoder Feedback Indicator
5-2
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
5-3
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
5-4
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
5-5
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
Detection of abnormal
current in phase W (cd3)
When external terminals EF
are closed, Hybrid Servo Troubleshoot and press ”RESET”
Drive stops its output (EF)
When external EMG terminal
is not connected to the
heating switch of hybrid
servo motor or the motor is Troubleshoot and press ”RESET”
overheated (130 ºC), Hybrid
Servo Drive stops its input
(EF1)
Press RESET. If the display still
Braking transistor error shows “bF”, please send the unit
back to manufacturer for repair
5-6
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
5-7
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
5-8
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
5-9
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
5-10
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
Once the issue that tripped the system and triggers the alarm is eliminated, one can resume the
system to normal status by pressing the RESET key on the digital keypad (as shown in the figure)
to set the external terminal to "Anomaly reset command" and sending the command by turning on
the terminal or via communication. Before any anomaly alarm is resolved, make sure the operation
signal is at open circuit status (OFF) to avoid immediate machine running upon anomaly reset that
may case mechanical damage or personnel casualty.
1 2 3
4
Stop/ Reset key:
Press this button to 5
stop running and
reset abnorm ality
5-11
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
1 Corrective Actions
Check if the function code is correct.
(Function code must be 03, 06, 10, 63)
Modbus data address is error (Illegal data address (00 H to 254 H)
2
Corrective Actions
Check if the communication address is correct.
Modbus data error (Illegal data value)
3
Corrective Actions
Check if the data value exceeds maximum / minimum value.
Modbus communication error (Data is written to read-only address)
4
Corrective Actions
Check if the communication address is correct.
Corrective Actions
Ensure that the ambient temperature falls within the specified
temperature range.
9
Make sure that the ventilation holes are not obstructed.
Remove any foreign objects from the heat sink and check for
possible dirt in heat sink.
Check the fan and clean it.
Provide enough spacing for adequate ventilation.
5-12
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
Corrective Actions
Ensure that the ambient temperature falls within the specified
10 temperature range.
Make sure that the ventilation holes are not obstructed.
Remove any foreign objects from the heat sink and check for
possible dirt in heat sink.
Check the fan and clean it.
Provide enough spacing for adequate ventilation.
14 Corrective Actions
Check if motor wiring is correct.
Check if motor capacity and parameters are correct.
PG feedback error
15 Corrective Actions
Check if the encoder’s wiring is correct.
Check if PG card’s red light is on because of some interferences.
22 Motor over-heating
24 Over slip
25 Atuo-tuning processing
5-13
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
5-14
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
No
Reduce load or
Yes
increase hybrid servo Check for overload
controller capacity
No
Yes
Resolve
ground fault
5-15
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
Consider implementing
brake unit
5-16
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
Yes
No Yes
5-17
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
Heat sink is
overheated
Yes
No
No
Is cooling fan running Replace cooling fan
Yes
Yes
Is airway of cooling fan clogged Remove the clog
No
Yes
5-18
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
Are main circuit power terminals R, S, and T all No Connect the thres
connected completely phases securely
Yes
5-19
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
1. Add surge killer on the relay or contact to suppress switching surge between ON/OFF.
2. Shorten the wiring length of the control circuit or serial circuit and separate from the main
circuit wiring.
3. Comply with the wiring regulation for those shielded wire and use isolation amplifier for
long wire.
4. The ground terminal of Hybrid Servo Drive must be connected to ground by following the
associated regulations. It must have its own ground connection and cannot share with
electrical welder and other power equipments.
5. Insert noise filter to the input terminal of Hybrid Servo Drive to prevent the noise entering
from the power lines.
In a word, three-level solutions for electromagnetic noise are “no product”, “no spread” and “no
receive”.
5-20
VFD-VJ Air Cooled | 5. Methods of Anomaly Diagnosis
1. To prevent vibration, anti-vibration spacer is the last choice. The vibration tolerance must
be within the specification. The vibration effect is equal to the mechanical stress and it
cannot occur frequently, continuously or repeatedly to prevent damaging AC motor drive.
2. Store in a clean and dry location free from corrosive fumes/dust to prevent rustiness, poor
contact. It also may cause short by low insulation in a humid location. The solution is to
use both paint and dust-proof. For particular occasion, use the enclosure with whole-seal
structure.
3. The ambient temperature must be just right. If the temperature is too high or too low, the
lifetime and action reliability of electronic components will be affected. For semiconductor
devices, once the conditions exceed the rated values, consequences associated with
“damage” are expected. As a result, in addition to providing cooler and shades that block
the direct sunlight that are aimed to achieve required ambient temperature, it is also
necessary to perform cleaning and spot check the air filter in the storage tray of Hybrid
Servo Drive and the angle of cooling fan. Moreover, the microcomputer may not work at
extremely temperature, space heater is needed for machines that are installed and
operated in cold regions.
4. Avoid moisture and occurrence of condensation. If the Hybrid Servo Drive is expected to
be shut down for an extended period of time, be careful not to let condensation happen
once the air conditioning is turned off. It is also preferred that the cooling equipment in the
electrical room can also work as a dehumidifier.
5-21
VFD-VJ Air Cooled | 6. Suggestions and Error Corrections for Hybrid Servo Drives
The Hybrid servo drive has a comprehensive fault diagnostic system that includes several different
alarms and fault messages. Once a fault is detected, the corresponding protective functions will be
activated. The following faults are displayed as shown on the Hybrid servo drive digital keypad display.
The six most recent faults can be read from the digital keypad or communication.
The Hybrid servo drive is made up by numerous components, such as electronic components, including
IC, resistor, capacity, transistor, and cooling fan, relay, etc. These components can’t be used
permanently. They have limited-life even under normal operation. Preventive maintenance is required to
operate this Hybrid servo drive in its optimal condition, and to ensure a long life.
Check your Hybrid servo drive regularly to ensure there are no abnormalities during operation and follows
the precautions:
Wait 5 seconds after a fault has been cleared before performing reset via keypad of
input terminal.
When the power is off after 5 minutes for ≦ 22kW models and 10 minutes for ≦
30kW models, please confirm that the capacitors have fully discharged by
measuring the voltage between + and -. The voltage between + and - should be less
than 25VDC.
Only qualified personnel can install, wire and maintain drives. Please take off any
metal objects, such as watches and rings, before operation. And only insulated tools
are allowed.
Never reassemble internal components or wiring.
Make sure that installation environment comply with regulations without abnormal
noise, vibration and smell.
6-1
VFD-VJ Air Cooled | 6. Suggestions and Error Corrections for Hybrid Servo Drives
Ambient environment
Maintenance
Check Items Methods and Criterion Period
Half One
Daily
Year Year
Check the ambient temperature, humidity, Visual inspection and
vibration and see if there are any dust, gas, measurement with equipment ○
oil or water drops with standard specification
If there are any dangerous objects Visual inspection ○
Voltage
Maintenance
Check Items Methods and Criterion Period
Half One
Daily
Year Year
Check if the voltage of main circuit and Measure with multimeter with ○
control circuit is correct standard specification
Mechanical parts
Maintenance
Check Items Methods and Criterion Period
Half One
Daily
Year Year
If there is any abnormal sound or vibration Visual and aural inspection ○
If there are any loose screws Tighten the screws ○
If any part is deformed or damaged Visual inspection ○
If there is any color change by overheating Visual inspection ○
If there is any dust or dirt Visual inspection ○
6-2
VFD-VJ Air Cooled | 6. Suggestions and Error Corrections for Hybrid Servo Drives
Main circuit
Maintenance
Check Items Methods and Criterion Period
Half One
Daily
Year Year
If there are any loose or missing screws Tighten or replace the screw ○
Visual inspection
If machine or insulator is deformed, cracked,
NOTE: Please ignore the
damaged or with color change due to ○
color change of copper
overheating or ageing
plate
If there is any dust or dirt Visual inspection ○
6-3
VFD-VJ Air Cooled | 6. Suggestions and Error Corrections for Hybrid Servo Drives
6-4
VFD-VJ Air Cooled | 6. Suggestions and Error Corrections for Hybrid Servo Drives
NOTE
Please use the neutral cloth for clean and use dust cleaner to remove dust when necessary.
6-5
VFD-VJ Air Cooled | 6. Suggestions and Error Corrections for Hybrid Servo Drives
6-6
VFD-VJ Air Cooled | 6. Suggestions and Error Corrections for Hybrid Servo Drives
6-7
VFD-VJ Air Cooled | 6. Suggestions and Error Corrections for Hybrid Servo Drives
6-8
VFD-VJ Air Cooled | 6. Suggestions and Error Corrections for Hybrid Servo Drives
6-9
VFD-VJ Air Cooled | 6. Suggestions and Error Corrections for Hybrid Servo Drives
6-10
VFD-VJ Air Cooled | 6. Suggestions and Error Corrections for Hybrid Servo Drives
6-11
VFD-VJ Air Cooled | APX A: Optional Accessories
This hybrid servo drive has gone through rigorous quality control tests at the factory
before shipment. If the package is damaged during shipping, please contact your
dealer.
The accessories produced by Delta are only for using with Delta hybrid servo drive.
Do NOT use with other drive to prevent damage.
Apx A-1
VFD-VJ Air Cooled | APX A Optional Accessories
Effective
Braking Resistor Total
Parallel or Braking
Models Braking
HP kW Model Quantity Serial Resistance
Current
*2 Connection of Each
(A)
Drive
2
in parallel
connection and
40 30.0 VFD300VL23C-J BR1K0W5P1 4 4000W 5.1Ω 75
2
in series
connection
2
in parallel
connection and
50 37.0 VFD370VL23C-J BR1K2W3P9 4 4800W 3.9Ω 97
2
series
connection
2
20 15.0 VFD150VL43C-J BR1K0W016 2 in series 2000W 32Ω 24
connection
2
25 18.5 VFD185VL43C-J BR1K5W013 2 in series 3000W 26Ω 29
connection
2
30 22.0 VFD220VL43C-J BR1K5W013 2 in series 3000W 26Ω 29
connection
2
in parallel
connection and, 4000W
40 30.0 VFD300VL43C-J BR1K0W5P1 4 37
2 20.4Ω
in series
connection
2
in parallel
connection and,
50 37.0 VFD370VL43C-J BR1K2W015 4 4800W 15Ω 50
2
in series
connection
2
in parallel
connection and
60 45.0 VFD450VL43C-J BR1K5W013 4 6000W 13Ω 59
2
in series
connection
Apx A-2
VFD-VJ Air Cooled | APX A: Optional Accessories
Highest
Minimum Total Maximum
HP kW Model Resistance Braking Peak Power
Limit Current (KW)
Limit (A)
Apx A-3
VFD-VJ Air Cooled | APX A Optional Accessories
*1 Calculation for 125% brake toque: (kW)*125%*0.8; where 0.8 is motor efficiency.
Because there is a resistor limit of power consumption, the longest operation time for 10% ED is 10sec (on:
10sec/ off: 90sec).
*2 For heat dissipation, a resistor of 400W or lower should be fixed to the frame and maintain the surface
temperature below 250ºC; a resistor of 1000W and above should maintain the surface temperature below 350ºC.
NOTE
1. Definition for Brake Usage ED%:
Explanation: The definition of the brake usage ED (%) is for assurance of enough time for the brake unit
and brake resistor to dissipate away heat generated by braking. When the brake resistor heats up, the
resistance would increase with temperature, and brake torque would decrease accordingly. Recommended
cycle time is one minute.
Definition of Brake Usage ED%
10 0%
T1
B rak e Time E D% = T1 /T0 x10 0(% )
T0
C yc le Time
For safety concern, install an overload relay (O.L) between the brake unit and the brake resistor in
conjunction with the magnetic contactor (MC) prior to the drive for abnormal protection. The purpose of
installing the thermal overload relay is to protect the brake resistor from damage due to frequent brake, or
due to brake unit keeping operating resulted from unusual high input voltage. Under such circumstance,
just turn off the power to prevent damaging the brake resistor.
2. If damage to the drive or other equipment is due to the fact that the brake resistors and brake modules in
use are not provided by Delta, the warranty will be void.
3. Take into consideration the safety of the environment when installing the brake resistors. If the minimum
resistance value is to be utilized, consult local dealers for the calculation of Watt figures.
4. When using more than 2 brake units, equivalent resistor value of parallel brake unit cannot be less than the
value in the column “Minimum Equivalent Resistor Value for Each hybrid Servo Drive” (the right-most
column in the table). Please read the wiring information in the user manual of brake unit thoroughly prior to
operation.
5. This chart is for normal usage; if the hybrid servo drive is applied for frequent braking, it is suggested to
enlarge 2~3 times of the Watts.
6. The position to install OOO needs to be at least 15cm away from the hybrid servo drive.
Apx A-4
VFD-VJ Air Cooled | APX A: Optional Accessories
The rated current of the breaker shall be 2 ~ 4 times of the maximum rated input current of hybrid servo
drive.
Model Recommended Current (A)
VFD300VL23C-J 250
VFD370VL23C-J 300
VFD110VL43C-J 50
VFD150VL43C-J 60
VFD185VL43C-J 80
VFD220VL43C-J 100
VFD300VL43C-J 125
VFD370VL43C-J 150
VFD450VL43C-J 200
VFD550VL43C-J 225
VFD750VL43C-J 300
Line Fuse
460V model Input Current (A)
Input (A) Bussmann P/N
VFD110VL43C-J 24 50 JJS-50
VFD150VL43C-J 30 60 JJS-60
VFD185VL43C-J 37 80 JJS-80
VFD220VL43C-J 47 100 JJS-100
VFD300VL43C-J 60 125 JJS-125
VFD370VL43C-J 73 150 JJS-150
VFD450VL43C-J 91 200 JJS-200
VFD550VL43C-J 110 225 JJS-225
VFD750VL43C-J 150 300 JJS-300
Apx A-5
VFD-VJ Air Cooled | APX A Optional Accessories
A-3 Reactor
Installing an AC reactor on the input side of a hybrid servo drive can increase line impedance, improve the
power factor, reduce input current, and reduce interference generated from the hybrid servo drive. It also
reduces momentary voltage surges or abnormal current spikes. For example, when the main power
capacity is higher than 500 kVA, or when using a switching capacitor bank, momentary voltage and current
spikes may damage the hybrid servo drive’s internal circuit. An AC reactor on the input side of the hybrid
servo drive protects it by suppressing surges.
A-3-1 AC Reactor
Specifications: AC Input Reactor
Apx A-6
VFD-VJ Air Cooled | APX A: Optional Accessories
Application of AC Reactor
Connected in input circuit
Application 1
When more than one hybrid drive is connected to the same mains power and one of them is ON
during operation.
Problem: When applying power to one of the hybrid drive, the charge current of the capacitors may
cause voltage dip. The hybrid drive may be damaged when over current occurs during
operation.
Correct wiring:
M1 reactor
AC motor drive motor
M2
AC motor drive motor
Mn
AC motor drive motor
Apx A-7
VFD-VJ Air Cooled | APX A Optional Accessories
Application 2
Silicon rectifier and hybrid drive are connected to the same power.
Problem: Switching spikes will be generated when the silicon rectifier switches ON/OFF. These spikes
may damage the mains circuit.
Correct wiring:
silicon rectifier
power reactor
DC
AC motor drive
reactor
motor
Application 3
When the power supply capacity exceeds 10 times of the inverter capacity.
Problem: When the mains power capacity is too large, line impedance will be small and the charge
current will be too high. This may damage hybrid drive due to higher rectifier temperature.
Correct wiring
large-capacity small-capacity
power reactor AC motor drive
motor
Apx A-8
VFD-VJ Air Cooled | APX A: Optional Accessories
Recommended
Cable Wire Size (mm2) Figure A
Wiring
type Qty. Please wind each wire 4 times around the core.
Method
(Note) AWG mm2 Nominal
2
(mm ) The reactor must be placed at inverter output as
close as possible.
≤10 ≤5.3 ≤5.5 1 Figure A
Single-
core
≤2 ≤33.6 ≤38 3 Figure B
Figure
≤12 ≤3.3 ≤3.5 1
A
Three-
core
≤1 ≤42.4 ≤50 3 Figure B
NOTE Figure B
600V insulated power line. Please put all wires through 4 cores in series
1. The table above gives approximate wire without winding.
size for the zero phase reactors but the
selection is ultimately governed by the type
and diameter of cable fitted i.e. the cable
must fit through the center hole of zero
phase reactors.
2. Only the phase conductors should pass
through, not the earth core or screen.
3. When long motor output cables are used an
output zero phase reactor may be required
to reduce radiated emissions from the
cable.
Apx A-9
VFD-VJ Air Cooled | APX A Optional Accessories
Communication Interface
RJ-45 (socket) , RS-485(Interface)
Installation
Apx A-10
VFD-VJ Air Cooled | APX A: Optional Accessories
ESC Key
ESC key function is to leave current menu and return to the last menu. It is also functioned as a
return key in the sub-menu.
Direction: Left/Right/Up/Down
1. In the numeric value setting mode, it is to move the cursor and change the numeric value.
2. In the menu/text selection mode, it is for item selection.
Function Key
1. The functions keys have factory settings and can be defined by users.
2. Other functions must be defined by TPEditor first.
HAND Key
1. This key is controlled by the parameter settings of the source of Hand frequency and hand
operation. The factory settings of both source of Hand frequency and hand operation are
the digital keypad.
2. Press HAND key at stop, the setting will switch to hand frequency source and hand
operation source. Press HAND key when the hybrid servo drive is running, it stops the
hybrid servo drive first (display AHSP warning), and switch to hand frequency source and
hand operation source.
1. This key is controlled by the parameter settings of the source of AUTO frequency and
AUTO operation. The factory setting is the external terminal (source of operation is
4-20mA).
2. Press Auto key at stop, the setting will switch to hand frequency source and hand
operation source. Press Auto key when the hybrid servo drive is running, it stops the
hybrid servo drive first (display AHSP warning), and switch to auto frequency source and
auto operation source.
Apx A-11
VFD-VJ Air Cooled | APX A Optional Accessories
Apx A-12
VFD-VJ Air Cooled | APX A: Optional Accessories
General precaution
1. EMI filter and hybrid drive should be installed on the same metal plate.
2. Please install hybrid drive on footprint EMI filter or install EMI filter as close as possible to the hybrid
drive.
3. Please wire as short as possible.
4. Metal plate should be grounded.
5. The cover of EMI filter and hybrid drive or grounding should be fixed on the metal plate and the contact
area should be as large as possible.
Apx A-13
VFD-VJ Air Cooled | APX A Optional Accessories
Figure 1
Figure 2
Apx A-14
VFD-VJ Air Cooled | APX A: Optional Accessories
NOTE
Never connect phase lead capacitors or surge absorbers to the output terminals of the hybrid drive.
If the length is too long, the stray capacitance between cables will increase and may cause leakage
current. It will activate the protection of over current, increase leakage current or not insure the
correction of current display. The worst case is that hybrid drive may damage.
If more than one motor is connected to the hybrid drive, the total wiring length is the sum of the wiring
length from hybrid drive to each motor.
For the 460V series hybrid drive, when an overload relay is installed between the drive and the motor
to protect motor from overheating, the connecting cable must be shorter than 50m. However, an
overload relay malfunction may still occur. To prevent the malfunction, install an output reactor
(optional) to the drive or lower the carrier frequency setting (Pr.00-17).
NOTE
When a thermal O/L relay protected by motor is used between hybrid drive and motor, it may
malfunction (especially for 460V series), even if the length of motor cable is only 165 ft (50m) or less.
To prevent it, please use AC reactor and/or lower the carrier frequency (Pr. 00-17 PWM carrier
frequency).
Apx A-15
VFD-VJ Air Cooled | Appendix B: CANopen Overview
Apx B - 1
VFD-VJ Air Cooled | Appendix B: CANopen Overview
The built-in CANopen function is a kind of remote control. You can control the AC motor drive using the
CANopen protocol. CANopen is a CAN-based higher layer protocol that provides standardized
communication objects, including real-time data (Process Data Objects, PDO), configuration data
(Service Data Objects, SDO), and special functions (Time Stamp, Sync message, and Emergency
message). It also has network management data, including Boot-up message, NMT message, and
Error Control message. Refer to the CiA website http://www.can-cia.org/ for details. The content of this
instruction sheet may be revised without prior notice. Consult our distributors or download the most
updated version at http://www.delta.com.tw/industrialautomation
Apx B - 2
VFD-VJ Air Cooled | Appendix B: CANopen Overview
OSI Layer 7
Application Communication Profile CiA DS-301
+ -
OSI Layer 1
Physical Layer + - ISO 11898
CAN bus
8~1
plug
PIN Signal Description
1 CAN_H CAN_H bus line (dominant high)
2 CAN_L CAN_L bus line (dominant low)
3 CAN_GND Ground / 0 V /V-
6 CAN_GND Ground / 0 V /V-
CANopen Communication Protocol contains the following services:
NMT (Network Management Object)
SDO (Service Data Objects)
PDO (Process Data Object)
EMCY (Emergency Object)
Apx B - 3
VFD-VJ Air Cooled | Appendix B: CANopen Overview
(1 )
In i ti a l i zi n g
(15)
Re se t A p p l i ca ti o n (9)
(10)
( 11 )
(16)
Re se t Co mmu n i ca ti o n
(2)F
(14)
P r e - O p e r a ti o n A B CDE
(3) (4) (5) (7)
(13)
S to p p e d A B
(6) (8)
(12)
O p e ra ti o n A B CDE
Apx B - 4
VFD-VJ Air Cooled | Appendix B: CANopen Overview
Use SDO to access the Object Dictionary in every CANopen node using the Client/Server
model. One SDO has two COB-IDs (request SDO and response SDO) to upload or download
data between two nodes. There is no data limit for SDOs to transfer data, but it must transfer
data by segment when the data exceeds four bytes with an end signal in the last segment. The
VJ series does not currently support segment transmission.
The Object Dictionary (OD) is a group of objects in a CANopen node. Every node has an OD in
the system, and OD contains all parameters describing the device and its network behavior.
The access path in the OD is the index and sub-index; each object has a unique index in the
OD, and has a sub-index if necessary. The following shows the request and response frame
structure of SDO communication:
PDO communication can be described by the producer/consumer model. Each node of the
network listens to the messages of the transmission node and distinguishes whether the
message has to be processed or not after receiving the message. A PDO can be transmitted
from one device to one another device or to many other devices. Every PDO has two PDO
services: a TxPDO and an RxPDO. PDOs are transmitted in a non-confirmed mode. All
transmission types are listed in the following table:
PDO
Type Number
Cyclic Acyclic Synchronous Asynchronous RTR only
0 ○ ○
1-240 ○ ○
241-251 Reserved
252 ○ ○
253 ○ ○
254 ○
255 ○
Type number 0 indicates the synchronous aperiodic message between two PDO transmissions.
Type number 1-240 indicates the number of SYNC message between two PDO transmissions.
Type number 252 indicates the data is updated (but not sent) immediately after receiving SYNC.
Type number 253 indicates the data is updated immediately after receiving RTR.
Type number 254: Delta CANopen doesn’t support this transmission format.
Type number 255 indicates the data is an asynchronous aperiodic transmission.
All PDO transmission data must be mapped to the index with Object Dictionary.
When errors occur inside the hardware, an emergency object is triggered. An emergency
object is only sent when an error occurs. As long as there is nothing wrong with the hardware,
there is no emergency object warning of an error message.
Apx B - 5
VFD-VJ Air Cooled | Appendix B: CANopen Overview
The wiring between CANopen and VJ doesn’t require any external communication card. Use an
RJ45 cable to connect CANopen to a VJ. You must terminate the two farthest ends with 120Ω
terminating resistors as shown in the picture below.
Terminal
M M
M
...... M
Resistor
Terminal
Resistor
Apx B - 6
VFD-VJ Air Cooled | Appendix B: CANopen Overview
There are two control modes for CANopen: the DS402 standard (Pr.04-20 set to 1) is the
factory setting, and the Delta’s standard setting (Pr.04-20 set to 0). There are two control
modes according to Delta’s standard. One is the old control mode (Pr.04-24=0); this control
mode can only control the motor drive under frequency control. The other mode is a new
standard (Pr.04-24=1); this new control mode allows the motor drive to be controlled under
multiple modes. The VJ currently supports speed mode. The following table shows the
control mode definitions:
Control mode
CANopen
Speed
control mode
Index Description
DS402 6042-00 Target rotating speed (RPM)
Pr.04-20=1 ----- -----
Delta Standard
(Old definition) 2020-02 Target rotating speed (Hz)
Pr.04-20=0, Pr.04-24=0
CANopen Other
control mode Index Description
DS402 605A-00 Quick stop processing mode
Pr.04-20=1 605C-00 Disable operation processing mode
Delta Standard
(Old definition) ----- -----
Pr.04-20=0, Pr.04-24=0
You can use some indices in either DS402 or Delta’s standard. For example:
Apx B - 7
VFD-VJ Air Cooled | Appendix B: CANopen Overview
B-3-2-1 Related set up for an AC motor drive (following the DS402 standard)
If you want to use the DS402 standard to control the motor drive, follow these steps:
1. Wire the hardware (refer to chapter B-2 Wiring for CANopen).
2. Set the operation source: set Pr.01-01 to 3 for CANopen communication card control.
3. Set the frequency source: set Pr.03-15 to 6. Choose the source for the Frequency command
from the CANopen setting.
4. Set DS402 for the control mode: Pr.04-20=1
5. Set the CANopen station: set the CANopen station (range 1-127, 0 is the disable CANopen
slave function) with Pr.04-17. Note: set Pr.00-02 = 7 to reset if the station number error
CAdE or CANopen memory error CFrE appears.
6. Set the CANopen baud rate: set Pr.04-18 (CANBUS Baud Rate: 1M (0), 500K (1), 250K (2),
125K (3), 100K (4) or 50K (5)).
B-3-2-2 The status of the motor drive (by following DS402 standard)
According to the DS402 definition, the motor drive is divided into 3 blocks and 9 statuses as
described below.
3 blocks
9 status
1. Start: power on
2. Not Ready to Switch On: the motor drive is initiating.
3. Switch On Disable: occurs when the motor drive finishes initiating.
4. Ready to Switch On: warming up before running.
5. Switch On: the motor drive has the PWM output, but the reference command is not
effective.
6. Operate Enable: able to control normally.
7. Quick Stop Active: when there is a Quick Stop request, stop running the motor
drive.
8. Fault Reaction Active: the motor drive detects conditions which might trigger error(s).
9. Fault: one or more errors have occurred in the motor drive.
Apx B - 8
VFD-VJ Air Cooled | Appendix B: CANopen Overview
When the motor drive is turned on and finishes the initiation, it remains in Ready to Switch On
status. To control the operation of the motor drive, change to Operate Enable status. To do this,
set the control word's bit0–bit3 and bit7 of the Index 6040H and pair with Index Status Word
(Status Word 0X6041). The control steps and index definition are described below:
Index 6040
15–9 8 7 6–4 3 2 1 0
Enable Enable
Reserved Halt Fault Reset Operation Quick Stop Switch On
operation Voltage
Index 6041
15–14 13–12 11 10 9 8 7 6 5 4 3 2 0 1
Ready
Internal Switch
Target Quick Voltage Operation Switch to
Reserved Operation limit Remote ReservedWarning on Fault
reached stop enabled enable on switch
active disabled
on
Power
Start Fault Reaction Active
Disable
X0XX1111
0XXXXX0X
0XXXX110 or
and 0XXXX01X
Disable QStop=1 or
Disable QStop=0
Ready to Switch On
0XXXXX0X
X01X0001 or
0XXXX01X Fault
0XXXX111 0XXXX110 or
Disable QStop=0 Power
Switch On
Enable
X01X0011
0XXXXX0X
or
0XXX1111 0XXXX111 0XXXX01X Fout=0
or
0XXXX110 Disable QStop=0
Operation Enable Quick Stop Active
X01X0111 0XXXX01X X00X0111
and
Disable QStop=1
Apx B - 9
VFD-VJ Air Cooled | Appendix B: CANopen Overview
Set command 6040=0xE, then set another command 6040=0xF. Then you can switch the motor
drive to Operation Enable. The Index 605A determines the direction of the lines from Operation
Enable when the control mode changes from Quick Stop Active. When the setting value is 5–7,
both lines are active, but when the setting value of 605A is not 5–7, once the motor drive is
switched to Quick Stop Active, it is not able to switch back to Operation Enable.
Factory PDO
Index Sub Definition R/W Size Unit Mode note
Setting Map
0: Disable drive function
1: Slow down on slow down ramp
2: Slow down on quick stop ramp
5: Slow down on slow down ramp
Quick stop
605Ah 0 2 RW S16 No and stay in Quick Stop
option code
6: Slow down on quick stop ramp
and stay in Quick Stop
7: Slow down on the current limit
and stay in Quick Stop
When the control section switches from Power Enable to Power Disable, use 605C to define the
parking method.
Factory PDO
Index Sub Definition R/W Size Unit Mode note
Setting Map
0: Disable drive function
Disable
1: Slow down with slow down
605Ch 0 operation 1 RW S16 No
ramp; disable the drive
option code
function
Speed mode
1. Set VJ to speed control mode: set Index6060 to 2.
2. Switch to Operation Enable mode: set 6040=0xE, then set 6040=0xF.
3. Set the target frequency: set target frequency for 6042, since the operation unit of 6042 is rpm, a
transform is required:
120
nf n: rotation speed (rpm) (rounds/minute) p: number of poles in the motor
p
(Pole)
f: rotation frequency (Hz)
For example:
Set 6042H = 1500 (rpm), if the number of poles is 4 (Pr.05-04 or Pr.05-16), then the motor drive's
operation frequency is 1500 (120/4) = 50 Hz. The 6042 is defined as a signed operation. The plus
or minus sign means to rotate clockwise or counter–clockwise.
4. To set acceleration and deceleration: use 604F (Acceleration) and 6050 (Deceleration).
5. Trigger an ACK signal: in the speed control mode, the bit 6–4 of Index 6040 needs to be
controlled. It is defined below:
Index 6040
SUM
Bit 6 Bit 5 Bit 4
Speed mode
1 0 1 Locked at the current signal.
(Index 6060=2)
1 1 1 Run to reach targeting signal.
Other Decelerate to 0 Hz.
Apx B - 10
VFD-VJ Air Cooled | Appendix B: CANopen Overview
NOTE 01: Read 6043 to get the current rotation speed (unit: rpm).
NOTE 02: Read bit 10 of 6041 to find if the rotation speed has reached the targeting value (0: Not
reached; 1: Reached).
Apx B - 11
VFD-VJ Air Cooled | Appendix B: CANopen Overview
1. Set the target frequency: set 2020-02, the unit is Hz, with 2 decimal places. For example
1000 is 10.00 Hz.
2. Operation control: set 2020-01 = 0002H for running, and set 2020-01 = 0001H for
stopping.
Apx B - 12
VFD-VJ Air Cooled | Appendix B: CANopen Overview
Speed Mode
1. Set VJ to speed control mode: set index 6060 = 2 .
2. Set the target frequency: set 2060-03, unit is Hz, with 2 decimal places. For example 1000
is 10.00 Hz.
3. Operation control: set 2060-01 = 0080H for server on, and set 2060-01 = 0081H for
running.
Apx B - 13
VFD-VJ Air Cooled | Appendix B: CANopen Overview
Apx B - 14
VFD-VJ Air Cooled | Appendix B: CANopen Overview
Factory
Index Sub Definition R/W Size Note
Setting
to run in reverse
11B: Run in reverse
Bit 7–5 Reserved
1: Master Frequenc y command
Bit 8 controlled by communication
interface
1: Master Frequency
command controlled by
Bit 9
analog / external terminal
signal input
1: Operation command
Bit 10 controlled by communication
interface
Bit 11 1: Parameter lock
Bit 12 Reserved
Bit 15–13 Reserved
Frequency command
3 0 R U16
(XXX.XXHz)
4 Output freq. (XXX.XX Hz) 0 R U16
5 Output current (XXX.XX A) 0 R U16
6 DC BUS voltage (XXX.X V) 0 R U16
7 Output voltage (XXX.X V) 0 R U16
8 Reserved 0 R U16
9 Reserved 0 R U16
A Reserved 0 R U16
B Reserved 0 R U16
C Reserved 0 R U16
D Reserved 0 R U16
E Reserved 0 R U16
F Reserved 0 R U16
10 Reserved 0 R U16
Multi-function display
17 0 R U16
(Pr.00-04)
Apx B - 15
VFD-VJ Air Cooled | Appendix B: CANopen Overview
Factory
Index Sub Definition R/W Size Note
Setting
0–100% (to two decimal places)
Display signal of PI analog
D input terminal, 0~10 V 0 R U16
corresponds to 0 ~100% (to
two decimal places)
Display the IGBT
F temperature of drive power 0 R U16
module (XXX.XoC)
Display motor drive’s
10 capacitor temperature 0 R U16
(XXX.XoC)
The status of digital input
11 0 R U16
(ON/OFF), refer to Pr.02-12
The status of digital output
12 0 R U16
(ON/OFF), refer to Pr.02-18
13 Reserved 0 R U16
The corresponding CPU pin
14 0 R U16
status of digital input
The corresponding CPU pin
15 0 R U16
status of digital output
16 Reserved 0 R U16
17 Reserved 0 R U16
18 Reserved . 0 R U16
Display signal of QI analog
input terminal, 0~10 V
1A corresponds to 0 ~100% (to 0 R U16
two decimal places)
Apx B - 16
VFD-VJ Air Cooled | Appendix B: CANopen Overview
Descriptions
Index sub R/W Size Speed Mode
bit Definition Priority
00h R U8
0: fcmd =0
0 Ack 4
1: fcmd = Fset(Fpid)
0: FWD run command
1 Dir 4
1: REV run command
2
0: Drive runs until target speed is reached
3 Halt 3
1: Drive stops by declaration setting
0: Drive runs until target speed is reached
1: Frequency
4 Hold 4
stop at current
01h RW U16 frequency
0:JOG OFF
5 JOG 4
Pulse 1:JOG RUN
2060h 6 QStop 2 Quick Stop
0: Power OFF
7 Power 1
1: Power ON
8 Ext_Cmd2 4 0 1: Clear the absolute position.
14–8
15 RST 4 Pulse 1: Fault code cleared
02h RW U16 Mode Cmd 0: Speed Mode
03h RW U16 Speed command (unsigned decimal)
04h RW U16
05h RW S32
06h RW
07h RW S16
08h RW U16
0 Arrive Frequency reached
0: Motor FWD run
1 Dir
1: Motor REV run
2 Warn Warning
01h R U16 3 Error Error detected
4
5 JOG JOG
2061h 6 QStop Quick stop
7 Power ON Switch ON
15–8
02h R
03h R U16 Actual output frequency
04h R
05h R S32 Actual position (absolute)
06h R
07h R S16 Actual torque
Apx B - 17
VFD-VJ Air Cooled | Appendix B: CANopen Overview
DS402 Standard
Factory PDO
Index Sub Definition R/W Size Unit Mode Note
Setting Map
0: No action
Abort connection option
6007h 0 2 RW S16 Yes 2: Disable voltage
code
3: Quick Stop
603Fh 0 Error code 0 R0 U16 Yes
6040h 0 Control word 0 RW U16 Yes
6041h 0 Status word 0 R0 U16 Yes
6042h 0 vl target velocity 0 RW S16 rpm Yes vl
6043h 0 vl velocity demand 0 RO S16 rpm Yes vl
6044h 0 vl control effort 0 RO S16 rpm Yes vl
604Fh 0 vl ramp function time 10000 RW U32 1ms Yes vl
Unit must be 100 ms, and
6050h 0 vl slow down time 10000 RW U32 1ms Yes vl
check if the setting is 0.
6051h 0 vl quick stop time 1000 RW U32 1ms Yes vl
0: Disable drive function
1: Slow down on slow
down ramp
2: Slow down on quick
stop ramp
605Ah 0 Quick stop option code 2 RW S16 No 5: Slow down on slow
down ramp and stay in
QUICK STOP
6: Slow down on quick
stop ramp and stay in
QUICK STOP
0: Disable drive function
Disable operation 1: Slow down with slow
605Ch 0 1 RW S16 No
option code down ramp; disable the
drive function
Mode of operation
6061h 0 2 RO S8 Yes Same as above
display
Apx B - 18
VFD-VJ Air Cooled | Appendix B: CANopen Overview
Apx B - 19
VFD-VJ Air Cooled | Appendix B: CANopen Overview
CANopen
Fault fault CANopen
Setting* Display Description
code register fault code
(bit 0–7)
IGBT over-heat
16 0010H IGBT temperature exceeds protection 3 4310H
level.
40
0028H Auto tuning error 1 FF21H
Apx B - 20
VFD-VJ Air Cooled | Appendix B: CANopen Overview
CANopen
Fault fault CANopen
Setting* Display Description
code register fault code
(bit 0–7)
42
002AH PG feedback error 7 7301H
53
0035H CPU error 4 7500H
56
0038H Modbus data error (illegal data value) 4 7500H
58
003AH Modbus transmission time-out 4 7500H
Apx B - 21
VFD-VJ Air Cooled | Appendix B: CANopen Overview
CANopen
Fault fault CANopen
Setting* Display Description
code register fault code
(bit 0–7)
68
0044H Oil pump runs reversely (Prev) 5 FF29H
69
0045H Oil shortage (noil) 5 FF29H
71
0047H Over current at braking chopper (ocbs) 1 FF29H
72
0048H Braking resistor is open-circuit (bro) 32 FF29H
74
004AH Braking chopper overheated (oH4) 3 FF29H
82
0052H Output phase loss 1 (Phase U) 2 2331H
83
0053H Output phase loss 2 (Phase V) 2 2332H
84
0054H Output phase loss 3 (Phase W) 2 2333H
101
0065H CANopen guarding error 4 8130H
102
0066H CANopen heartbeat error 4 8130H
104
0068H CANopen bus off error 4 8140H
105
0069H CANopen index error 4 8100H
Apx B - 22
VFD-VJ Air Cooled | Appendix B: CANopen Overview
CANopen
Fault fault CANopen
Setting* Display Description
code register fault code
(bit 0–7)
106
006AH CANopen station address error 4 8100H
107
006BH CANopen memory error 4 8100H
Apx B - 23
VFD-VJ Air Cooled | Appendix B: CANopen Overview
Blinking Pre-operation
Single ON
200 200 1000
單次閃爍 ms ms ms Stopped
flash OFF
SYNC fail
Triple flash ON
200 200 200 200 200 1000
雙次閃爍 ms ms ms ms ms ms
OFF
ON Bus off
Apx B - 24
VFD-VJ Air Cooled | Appendix B: CANopen Overview
Apx B - 25
VFD-VJ Air Cooled | Appendix C: MSJ 220V & 380V Hybrid Servo Motor
This Hybrid servo drive has gone through rigorous quality control tests at the factory
before shipment. If the package is damaged during shipping, please contact your
dealer.
The accessories produced by Delta are only for using with Delta Hybrid servo drive. Do
not use with other drive to prevent damage.
Do not use accessories, which are not produced or recommended by Delta on Delta
hybrid servo drive.
Apx C-1
VFD-VJ Air Cooled | Appendix C: MSJ 220V & 380V Hybrid Servo Motor
Introducing Delta MSJ servo motors which are designed for hybrid servo system. The Delta MSJ servo
motors have specialized functions to provide efficient output when working with VFD-VJ hybrid servo drives.
.
MSJ - IR 20 1A E42 C
Version
C: Version C
Shaft Type & Diameter
E: flat key, 42: shaft diameter 42mm,
48: shaft diameter 48mm
Rated Output Power
70: 7kW, 1A: 10kW, 1E:14kW, 1I : 18kW
2D: 23kW, 2F: 25kW, 2H:27kW
3C: 32kW, 4F:45kW, 5C:52kW, 6I : 68kW
Motor Frame Size
20 :口 200mm, 26: 口 264mm
Rated Voltage and Speed
DR: 220V/ 1700rpm
GR: 220V/ 1800rpm
LR: 380V/ 1500rpm
IR: 380V/ 1700rpm
OR: 380V/ 1800rpm
Apx C-2
VFD-VJ Air Cooled | Appendix C: MSJ 220V & 380V Hybrid Servo Motor
Apx C-3
VFD-VJ Air Cooled | Appendix C: MSJ 220V & 380V Hybrid Servo Motor
380V:
MSJ-_________C
Model
IR201AE42 IR201EE42 IR201IE42 OR202DE42 LR202FE42 IR203CE42 OR264FE48 IR265CE48 IR266IE48
Pr01-35 Motor ID# 217 219 221 223 225 227 229 231 TBA
Voltage 380V
Rated Output
kW 10 14 18 23 25 32 45 52 68
Power
# of Poles 8
Maximum
Nm 112 155 208 215 336 320 365 455 695
Torque
Rated Speed rpm 1700 1700 1700 1800 1500 1700 1800 1700 1700
Maximum
Speed rpm 2150 2150 2150 2250 1950 2150 2250 2150 2150
*1
Torque Constant Nm/A 2.52 2.53 2.45 2.57 2.85 2.6 2.49 2.57 2.58
Voltage
V/krpm 171 171 180 171 192 177 175 182 190
Constant
Phase
ohm 0.673 0.396 0.319 0.271 0.232 0.148 0.088 0.074 0.047
Resistance
Inductance mH 8.584 6.218 4.663 3.995 3.636 2.740 2.385 2.305 1.721
Rotor Moment of 7.4 9.6 11.6 13.8 18.0 19.1 41.6 50.5 61.4
kg-m2
Inertia x10-3 x10-3 x10-3 x10-3 x10-3 x10-3 x10-3 x10-3 x10-3
Motor Temperature
PTC temperature protection*2 and KTY84-130 temperature sensor*3
Protection
Temperature: -15~40ºC
Operating Environment
Humidity 20~90% RH (Non-condensation)
Altitude <1000m
Certifications CE
Apx C-4
VFD-VJ Air Cooled | Appendix C: MSJ 220V & 380V Hybrid Servo Motor
*1: This chart states the maximum operation speed of a motor with no field-weakening control.
*2: Set up PTC type Pr02-11 =2 to use PTC130 as temperature protection.
*3: Users are required to set up the parameter Pr02-09 PTC Level (factory setting: 130 ºC)
when using the KTY84-130 temperature sensor (PTC type Pr02-11 =1) for motor overheating protection.
*4: Delta reserves the right to revise specifications without prior notice.
Apx C-5
VFD-VJ Air Cooled | Appendix C: MSJ 220V & 380V Hybrid Servo Motor
220V:
Apx C-6
VFD-VJ Air Cooled | Appendix C: MSJ 220V & 380V Hybrid Servo Motor
380V:
Apx C-7
VFD-VJ Air Cooled | Appendix C: MSJ 220V & 380V Hybrid Servo Motor
380V:
Apx C-8
VFD-VJ Air Cooled | Appendix C: MSJ 220V & 380V Hybrid Servo Motor
220V:
C-5-1: Frame 200
MSJ-______________C
Model
DR201AE42 DR201EE42 DR201IE42 GR202DE42 DR202HE42
A mm 381 417 453 489 575
B mm 285 310 350 395 470
*Note: Size of Model B can be customized according to your requirement.
Apx C-9
VFD-VJ Air Cooled | Appendix C: MSJ 220V & 380V Hybrid Servo Motor
380V:
C-5-2: Frame 200
MSJ-_________C
Model
IR201AE42 IR201EE42 IR201IE42 OR202DE42 LR202FE42 IR203CE42C
A mm 381 417 453 489 575 590
B mm 285 310 350 395 470 470
* Note: Size of Model B can be customized according to your requirement.
Model MSJ-______________C
OR26 4FE48 IR26 5CE48 IR26 6IE48C
A mm 577 631 684
B mm 370 423 476
*Note: Size of Model B can be customized according to your
requirement.
Apx C-10
VFD-VJ Air Cooled | Appendix C: MSJ 220V & 380V Hybrid Servo Motor
Sin+ / Yellow
AC
(Eart h pow e r -
connection)
*
*
220V:
MSJ-______________C
Model
IR20 1AE42 IR20 1EE42 IR20 1IE42 OR20 2DE42 LR20 2FE42
Minimum AWG 5 4 3
380V:
MSJ-______________C
Minimum AWG 8 7 6 4 3 2 1
Wiring
mm2 8.5 10.5 13.5 21 27 35 45
Size
Apx C-11
VFD-VJ Air Cooled | Appendix C: MSJ 220V & 380V Hybrid Servo Motor
C-6-3: Encoder
5000 (70)
Apx C-12