Low Voltage Cables Malaysia 2015
Low Voltage Cables Malaysia 2015
Low Voltage Cables Malaysia 2015
Product Catalogue
CONTENTS
CONTENTS 1
INTRODUCTION 3
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CONTENTS
APPENDIX A - E
Appendix A - Schedule of Installation Methods of Cables 32
Appendix B - Current Rating Capacity, Voltage Drop & Short Circuit Rating 37
Appendix C - Rating Factors 45
Appendix D - Cable Cores Colour Code 50
Appendix E - Fire Performance Tests and Standards 51
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INTRODUCTION
Tai Sin Electric Cables (Malaysia) Sdn. Bhd. is principally engaged in the
manufacturing and trading of electric wires and cables. Since its incorporation in
1999, Tai Sin has grown steadily over the years, building on the philosophy of
providing quality products with excellent customer service and support. We have
been catering to the cable needs and requirements of both large and small
customers from a wide range of industries. Our Company supplies to electrical
dealers, wholesalers and contractors for both private and public construction of
infrastructure, industrial and commercial as well as residential properties.
Our products, marketed under the brand name “Tai Sin”, are renowned for its quality
and conform to recognized manufacturing standards including the Malaysian
Standard (MS), Singapore Standard (SS), British Standard (BS) and the International
Electrotechnical Commission Standard (IEC).
Tai Sin firmly believes in continuously improving on our quality and our factory is
capable of manufacturing both standard as well as customized electric wires and
cables made to specific requirements. As testimony of our entrenched commitment
to the pursuit of excellence and in our drive to continuously improve our quality, Tai
Sin obtained the ISO Quality Management System certification as well as the
Products Certification licence from SIRIM QAS International Sdn. Bhd.
With the loyal support of our customers and suppliers, we are committed to further
improve the quality of our products through research and development and serving
our customers with faster turnaround time.
CERTIFIED TO MS 2112-3 : 2009 CERTIFIED TO MS 2112-4 : 2009 CERTIFIED TO MS 2102 : 2007 CERTIFIED TO MS 2103 : 2007 CERTIFIED TO IEC 60502-1 : 2004
CERTIFICATION NO.: PT024402 CERTIFICATION NO.: PC000790 CERTIFICATION NO.: PC000826 CERTIFICATION NO.: PC000858 CERTIFICATION NO.: PT024403
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HOW TO READ THIS CATALOGUE
This catalogue consists of three types of Low Voltage Cables and they are categorized into three different sections,
1) PVC & XLPE Insulated Cables, 2) Low Smoke Zero Halogen Flame Retardant Cables and 3) Low Smoke Zero Halogen
Flame Retardant Fire Resistant Cables. In each section, the cables are further categorized by its electrical component
and conductor sizes, which ranges from 0.5mm2 to 1000mm2, armoured and non- armoured and with or without
copper-taped screened.
In this catalogue we have given each cable a name accompanied with the various short and long descriptions based
on its material used.
For example:
To better understand the contents of the cable, we have included a 3-dimentional image plus a cross-sectional image
of the cable for easy reference of its structure and components. The technical specifications and figures are provided
by our quality team to ensure the accurate use of our products. Technical properties such as Current Rating Factor and
Voltage drop, and other essential technical details are provided in the Appendices at the last section of this catalogue.
The latest Cable Installation Methods as well as the new harmonized wiring colour codes (as per IEE Wiring Regulations,
17th Edition) are also provided in our Appendices for your easy reference.
For all other enquiries, please feel free to contact our friendly customer service hotline for further assistance.
APPLICABLE STANDARDS
Below are the applicable standards that are used as reference in the construction of our low voltage cables.
ASTM D 2863
Measuring the minimum oxygen concentration to support candle-like combustion of plastic (oxygen index).
BS6360
(withdrawn and replaced by BS EN 60228:2005) Specification for conductors in insulated cables and cords.
BS6387 / SS299
Performance requirements for cables required to maintain circuit integrity under fire conditions.
BS6724
600 / 1000V armoured electric cables having thermosetting insulation and low emission of smoke and corrosive gases when affect by fire.
BS7211
Thermosetting insulated cables (non- armoured) for electric power and lighting with low emission of smoke and corrosive gases when affected
by fire.
BS7629-1
300 / 500V fire-resistant screened cables having low emission of smoke and corrosive gases when affect by fire.
Part 1: Multicore and Multi-pair Cables.
BS7846
600 / 1000V armoured fire-resistant electric cables having low emission of smoke and corrosive gases when affected by fire.
BS EN50288-7
Multi-element metallic cables use in analogue and digital communication and control.
Part 7: Sectional specification for instrumentation and control cables.
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APPLICABLE STANDARDS
Below are the applicable standards that are used as reference in the construction of our
low voltage cables.
BS EN50525-2-31
Single core non-sheathed cables with thermoplastic PVC insulation
BS EN50525-3-41
Single core non-sheathed cables with halogen-free crosslinked insulation, and low emission of smoke
BS EN60228
Conductors of insulated cables.
IEC60227-3
Polyvinyl Chloride insulated cables of rated voltages up to and including 450 / 750V Part 3: Non-sheathed cables for fixed wiring.
IEC60228
Conductors of insulated cables.
IEC60331
Fire-resistant characteristics of electric cables.
IEC60332-1 / BS EN60332-1
Tests in electric cables under fire conditions.
Part 1: Method of test on a single vertical insulated wire or cable.
IEC60332-3-22 / BS EN60332-3-22
Tests on electric and optical fibre cables under fire conditions.
Part 3-22: Test for vertical flame spread of vertically-mounted bunched wires or cables (Category A).
IEC60332-3-24 / BS EN60332-3-24
Tests on electric and optical fibre cables under fire conditions.
Part 3-24: Test for vertical flame spread of vertically-mounted bunched wires or cables (Category C).
IEC60502-1
Power cables with extruded insulation and their accessories for rated voltages from 1kV up to 30kV.
Part 1: Cables for Rated Voltages of 1kV and 3kV.
IEC60754-1 / BS EN50267-2-1
Tests on gases evolved during the combustion of materials from cables.
Part 1: Methods of determination of amount of halogen acid gas evolved during combustion of polymeric materials taken from cables.
IEC60754-2 / BS EN50267-2-2
Tests on gases evolved during combustion of materials from cables.
Part 2: Determination of degree of acidity (corrosive) of gases by measuring pH and conductivity.
IEC61034-2 / BS EN61034-2
Measurement of smoke density of electric cables burning under defined conditions.
Part 2: Test procedure and requirements.
MS 2102
Electrical cable and wire : 600/1000 (Um = 1200) V multi core PVC insulated cable - non-armoured
MS 2103
Electrical cable and wire : 600/1000 (Um = 1200) V multi core PVC insulated cable - armoured
MS 2112-3
Electrical cable and wire : Polyvinyl chloride (PVC) insulated cables of rated voltages up to and including 450/750 V
Part 3 : Non-sheathed cables for fixed wiring.
MS 2112-4
Electrical cable and wire : Polyvinyl chloride (PVC) insulated cables of rated voltages up to and including 450/750 V
Part 4 : Sheathed cables for fixed wiring.
SS358-3
Polyvinyl Chloride insulated cables of rated voltages up to and including 450 / 750V.
Part 4: Non-sheathed cables for fixed wiring.
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PVC
CU / PVC ( SINGLE CORE )
PVC Insulated, Non-Sheathed Cable, 450 / 750V, SS358, BS EN50525-2-31, IEC60227, MS2112-3
Component
1. Plain Annealed Copper Wire
2. PVC Compound
2 1
Nominal No. and Diameter Radial Thickness Mean Overall Diameter Approximate
Conductor Area of Wires of Insulation (Upper Limit) Weight
(mm2) (no./mm) (mm) (mm) (kg/km)
# For current rating and voltage drop, please refer to Table B1.1 and B2.1 on Page 37. Table 1
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PPS
CU / PVC / PVC ( SINGLE CORE )
PVC Insulated, PVC Sheathed Cable, 300/500 V, MS 2112-4
Component
1. Plain Annealed Copper Wire
2. PVC Compound
3. PVC Compound
3 2 1
ELECTRICAL CHARACTERISTICS
Operating Voltage, Uo/U: 300/500 V
No. of Cores and No. and Diameter Radial Thickness Thickness Cable Overall Diameter Approximate
Nom. Conductor Area of Wires of Insulation of Sheath Lower Limit Upper Limit Weight
(mm2) (no./mm) (mm) (mm) (mm) (mm) (kg/km)
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PPS
CU / PVC / PVC ( SINGLE CORE )
PVC Insulated, PVC Sheathed Cable, 0.6/1kV, IEC60502
Component
1. Plain Annealed Copper Wire
2. PVC Compound
3. PVC Compound
3 2 1
ELECTRICAL CHARACTERISTICS
Operating Voltage, Uo/U: 0.6/1KV
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PCC
CU / PVC / PVC ( MULTI-CORES )
PVC Insulated, PVC Sheathed Cable, 600/1000 V, MS 2102
Component
1. Plain Annealed Copper Wire
2. PVC Compound
3. PVC Compound
3 2 1
No. of Cores and No. and Diameter Radial Thickness Thickness of Cable Overall Approximate
Nom. Conductor Area of Wires of Insulation Sheath Diameter Weight
(mm2) (no./mm) (mm) (mm) (mm) (kg/km)
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PCC
CU / PVC / PVC ( MULTI-CORES )
PVC Insulated, PVC Sheathed Cable, 600/1000 V, MS 2102
No. of Cores and No. and Diameter Radial Thickness Thickness of Cable Overall Approximate
Nom. Conductor Area of Wires of Insulation Sheath Diameter Weight
(mm2) (no./mm) (mm) (mm) (mm) (kg/km)
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PSP
CU / PVC / PVC / SWA / PVC ( MULTI-CORES )
PVC Insulated, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable.
600 /1000 V, MS 2103
1
2
3
4
5
Component
1. Plain Annealed Copper Wire
2. PVC Compound
3. PVC Compound
4. Galvanised Steel Wire Armoured
5. PVC Compound
5 4 3 2 1
No. of Cores No. and Radial Diameter Armour Thickness Cable Approximate
and Nom. Diameter of Thickness of Under Wire of Sheath Overall Weight
Conductor Area Wires Insulation Armour Diameter Diameter
(mm2) (no./mm) (mm) (mm) (mm) (mm) (mm) (kg/km)
2 x 1.5 7 / 0.53 0.8 8.8 0.9 1.8 14.4 384
2 x 2.5 7 / 0.67 0.8 9.6 0.9 1.8 15.2 440
2x4 7 / 0.85 1.0 11.7 0.9 1.8 17.3 566
2 CORES
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PSP
CU / PVC / PVC / SWA / PVC ( MULTI-CORES )
PVC Insulated, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable,
600 /1000 V, MS 2103
No. of Cores No. and Radial Diameter Armour Thickness Cable Approximate
and Nom. Diameter of Thickness of Under Wire of Sheath Overall Weight
Conductor Area Wires Insulation Armour Diameter Diameter
(mm2) (no./mm) (mm) (mm) (mm) (mm) (mm) (kg/km)
4 x 1.5 7 / 0.53 0.8 10.2 0.9 1.8 15.8 474
4 x 2.5 7 / 0.67 0.8 11.2 0.9 1.8 16.8 552
4x4 7 / 0.85 1.0 13.7 1.25 1.8 20.0 833
4 CORES
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XP
CU / XLPE / PVC ( SINGLE CORE )
XLPE Insulated, PVC Sheathed Cable, 0.6 / 1kV, IEC60502
Component
1. Plain Annealed Copper Wire
2. Cross-linked Polyethylene
Compound
3. PVC Compound
3 2 1
ELECTRICAL CHARACTERISTICS
Operating Voltage, Uo/U: 0.6/1KV
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XP
CU / XLPE / PVC ( 2 CORES - 5 CORES )
XLPE Insulated, PVC Sheathed Cable, 0.6 / 1kV, IEC60502
Component
1. Plain Annealed Copper Wire
2. Cross-linked Polyethylene
Compound
3. PVC Compound
3 2 1
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XP
CU / XLPE / PVC ( 2 CORES - 5 CORES )
XLPE Insulated, PVC Sheathed Cable, 0.6 / 1kV, IEC60502
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XSP
CU / XLPE / PVC / SWA / PVC ( 2 CORES - 5 CORES )
XLPE Insulated, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable,
0.6 / 1kV, IEC60502
1
2
3
4
5
Component
1. Plain Annealed Copper Wire
2. Cross-linked Polyethylene Compound
3. PVC Compound
4. Galvanised Steel Wire Armoured
5. PVC Compound
5 4 3 2 1
Assembly: Cores cabled together with filler and Conductor: IEC60228, BS EN60228
covered with Polyester (PET) Tape
Flame Retardancy: IEC60332-1, BS EN60332-1
Bedding: Polyvinyl Chloride (PVC) Compound Type
ST2 or ST2 PVC Tape
INSTALLATION REFERENCE
Bedding Colour: Black Min. Bending Radius (mm): 8 x cable overall diameter
Armour: Galvanized Steel Wire Armoured (SWA) Max. Pulling Tension (N/mm2): 70
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XSP
CU / XLPE / PVC / SWA / PVC ( 2 CORES - 5 CORES )
XLPE Insulated, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable,
0.6 / 1kV, IEC60502
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FRT-XH
CU / XLPE / LSZH ( SINGLE CORE )
XLPE Insulated, LSZH Sheathed Cable, 0.6 / 1kV, IEC60502
Component
1. Plain Annealed Copper Wire
2. Cross-linked Polyethylene Compound
3. Low Smoke Zero Halogen
(LSZH) Compound
3 2 1
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FRT-XH
CU / XLPE / LSZH ( 2 CORES - 5 CORES )
XLPE Insulated, LSZH Sheathed Cable, 0.6 / 1kV, IEC60502
Component
1. Plain Annealed Copper Wire
2. Cross-linked Polyethylene Compound
3. Low Smoke Zero Halogen
(LSZH) Compound
3 2 1
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FRT-XH
CU / XLPE / LSZH ( 2 CORES - 5 CORES )
XLPE Insulated, LSZH Sheathed Cable, 0.6 / 1kV, IEC60502
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FRT-XAH
CU / XLPE / LSZH / AWA / LSZH ( SINGLE CORE )
XLPE Insulated, LSZH Bedded, Aluminium Wire Armoured, LSZH Sheathed Cable,
0.6 / 1kV, BS6724
1
2
3
4
5
Component
1. Plain Annealed Copper Wire
2. Cross-linked Polyethylene Compound
3. Low Smoke Zero Halogen
(LSZH) Compound
4. Aluminium Wire Armoured
5 4 3 2 1 5. Low Smoke Zero Halogen
(LSZH) Compound
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FRT-XSH
CU / XLPE / LSZH / SWA / LSZH ( 2 CORES - 5 CORES )
XLPE Insulated, LSZH Bedded, Galvanised Steel Wire Armoured, LSZH Sheathed Cable,
0.6 / 1kV, BS6724
1
2
3
4
5
Component
1. Plain Annealed Copper Wire
2. Cross-linked Polyethylene Compound
3. Low Smoke Zero Halogen
(LSZH) Compound
4. Galvanised Steel Wire Armoured
5 4 3 2 1 5. Low Smoke Zero Halogen
(LSZH) Compound
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FRT-XSH
CU / XLPE / LSZH / SWA / LSZH ( 2 CORES - 5 CORES )
XLPE Insulated, LSZH Bedded, Galvanised Steel Wire Armoured, LSZH Sheathed Cable,
0.6 / 1kV, BS6724
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FR-H 110
CU / MGT / LSZH ( SINGLE CORE )
Mica Taped, Cross-linked Polyolefin LSZH Insulated, Non-Sheathed Cable, 450 / 750V (0.6 / 1kV*),
BS7211
Component
1. Plain Annealed Copper Wire
2. Mica Tape
3. Cross-linked Polyolefin Low Smoke
Zero Halogen Compound
3 2 1
Insulation Colour: Orange or Others Low Smoke Zero Halogen: IEC61034-2, BS EN61034-2
IEC60754-1, IEC60754-2
BS EN50267-2-1, BS EN50267-2-2
ELECTRICAL CHARACTERISTICS
Operating Voltage: 450 / 750V (0.6/1kV*)
INSTALLATION REFERENCE
Operating Temperature: -15ºC to 90ºC Min. Bending Radius (mm): 8 x cable overall diameter
Note: For FR-H cables, Cross-linked LSZH Compound will be used as the insulation material. Table 19
# For current rating and voltage drop, please refer to Table B1.5 and B2.5 on Page 41.
* Condition apply.
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FR-XH
CU / MGT / XLPE / LSZH ( SINGLE CORE )
Mica Taped, XLPE Insulated, LSZH Sheathed Cable, 0.6 / 1kV, IEC60502
1
2
3
4
Component
1. Plain Annealed Copper Wire
2. Mica Tape
3. Cross-linked Polyethylene Compound
4. Low Smoke Zero Halogen
(LSZH) Compound
4 3 2 1
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FR-XH
CU / MGT / XLPE / LSZH ( 2 CORES - 5 CORES )
Mica Taped, XLPE Insulated, LSZH Sheathed Cable, 0.6 / 1kV, IEC60502
1
2
3
4
Component
1. Plain Annealed Copper Wire
2. Mica Tape
3. Cross-linked Polyethylene Compound
4. Low Smoke Zero Halogen
(LSZH) Compound
4 3 2 1
Assembly: Cores cabled together with filler and Low Smoke Zero Halogen: IEC61034-2, BS EN61034-2
covered with Polyester (PET) Tape IEC60754-1, IEC60754-2
BS EN50267-2-1, BS EN50267-2-2
Outer Sheath: Low Smoke Zero Halogen (LSZH)
Compound with Anti-Termite
Charateristic and UV Resistant INSTALLATION REFERENCE
Min. Bending Radius (mm): 8 x cable overall diameter
Outer Sheath Colour: Orange or Others
Max. Pulling Tension (N/mm2): 50
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FR-XH
CU / MGT / XLPE / LSZH ( 2 CORES - 5 CORES )
Mica Taped, XLPE Insulated, LSZH Sheathed Cable, 0.6 / 1kV, IEC60502
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FR-XAH
CU / MGT / XLPE / LSZH / AWA / LSZH ( SINGLE CORE )
Mica Taped, XLPE Insulated, LSZH Bedded, Aluminium Wire Armoured, LSZH Sheathed Cable,
0.6 / 1kV, IEC60502
1
2
3
4
5
6
Component
1. Plain Annealed Copper Wire
2. Mica Tape
3. Cross-linked Polyethylene Compound
4. Low Smoke Zero Halogen
(LSZH) Compound
6 5 4 3 2 1 5. Aluminium Wire Armoured
6. Low Smoke Zero Halogen
(LSZH) Compound
Outer Sheath: Low Smoke Zero Halogen (LSZH) Flame Retardancy: IEC60332-3-22, BS EN60332-3-22
Compound with Anti-Termite
Charateristic and UV Resistant Low Smoke Zero Halogen: IEC61034-2, BS EN61034-2
IEC60754-1, IEC60754-2
BS EN50267-2-1, BS EN50267-2-2
Outer Sheath Colour: Orange or Others
INSTALLATION REFERENCE
Min. Bending Radius (mm): 10 x cable overall diameter
Nominal No. and Radial Diameter Armour Wire Cable Overall Approximate
Conductor Area Diameter Thickness of Under Armour Diameter Diameter Weight
(mm2) of Wires Insulation (mm) (mm) (mm) (kg/km)
(no./mm) (mm)
# For current rating and voltage drop, please refer to Table B1.7 and B2.7 on Page 43. Table 23
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FR-XSH
CU / MGT / XLPE / LSZH / SWA / LSZH ( 2 CORES - 5 CORES )
Mica Taped, XLPE Insulated, LSZH Bedded, Galvanised Steel Wire Armoured, LSZH Sheathed Cable,
0.6 / 1kV, BS7846
1
2
3
4
5
6
Component
1. Plain Annealed Copper Wire
2. Mica Tape
3. Cross-linked Polyethylene Compound
4. Low Smoke Zero Halogen
(LSZH) Compound
6 5 4 3 2 1 5. Galvanised Steel Wire Armoured
6. Low Smoke Zero Halogen
(LSZH) Compound
Assembly: Cores cabled together with filler and Low Smoke Zero Halogen: IEC61034-2, BS EN61034-2
covered with Polyester (PET) Tape IEC60754-1, IEC60754-2
BS EN50267-2-1, BS EN50267-2-2
Bedding: Low Smoke Zero Halogen (LSZH)
Compound
INSTALLATION REFERENCE
Bedding Colour: Black Min. Bending Radius (mm): 10 x cable overall diameter
Armour: Galvanized Steel Wire Armoured (SWA) Max. Pulling Tension (N/mm2): 70
Outer Sheath: Low Smoke Zero Halogen (LSZH)
Compound with Anti-Termite
Charateristic and UV Resistant
Outer Sheath Colour: Orange or Others
Nominal No. and Radial Diameter Armour Wire Cable Overall Approximate
Conductor Area Diameter Thickness of Under Armour Diameter Diameter Weight
(mm2) of Wires Insulation (mm) (mm) (mm) (kg/km)
(no./mm) (mm)
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FR-XSH
CU / MGT / XLPE / LSZH / SWA / LSZH ( 2 CORES - 5 CORES )
Mica Taped, XLPE Insulated, LSZH Bedded, Galvanised Steel Wire Armoured, LSZH Sheathed Cable,
0.6 / 1kV, BS7846
Nominal No. and Radial Diameter Armour Wire Cable Overall Approximate
Conductor Area Diameter Thickness of Under Armour Diameter Diameter Weight
(mm2) of Wires Insulation (mm) (mm) (mm) (kg/km)
(no./mm) (mm)
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FR-XOL
CU / MGT / XLPE / OS / LSZH ( SINGLE PAIR )
Mica Taped, XLPE Insulated, Overall Aluminium Foil Screened, LSZH Sheathed Cable,
300 / 500V, BS EN50288-7
1
2
3
4
5
6
Component
1. Plain Annealed Copper Wire
2. Mica Tape
3. Cross-linked Polyethylene Compound
4. Tinned Copper Drain Wire
5. Aluminium / Polyester Tape
6. Low Smoke Zero Halogen
6 5 4 3 2 1 (LSZH) Compound
Overall Screen: Aluminium/Polyester Tape, with a Fire Resistance: BS6387 (C, W, Z), SS299 (C, W, Z),
Tinned Copper Drain Wire 0.5mm2 IEC60331
(7/0.3mm) (OS)
Flame Retardancy: IEC60332-3-22, BS EN60332-3-22
Outer Sheath: Low Smoke Zero Halogen (LSZH)
Compound with Anti-Termite Low Smoke Zero Halogen: IEC61034-2, BS EN61034-2
Characteristic and UV Resistant IEC60754-1, IEC60754-2
BS EN50267-2-1, BS EN50267-2-2
Outer Sheath Colour: Orange or Others
INSTALLATION REFERENCE
Min. Bending Radius (mm): 8 x cable overall diameter
No. of Pairs Nominal No. and Diameter Radial Thickness Cable Overall Approximate
Conductor Area of Wires of Insulation Diameter Weight
(mm2) (no./mm) (mm) (mm) (kg/km)
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APPENDIX A
Table A1.1
Schedule of Installation Methods of cables (including Reference Methods)
for determining current-carrying capacity
NOTE 1: The illustrations are not intended to depict actual product or installation practices but are indicative of the method described.
NOTE 2: The installation and reference methods stated are in line with IEC. However, not all methods have a corresponding rating for all cable types.
13 14
b Values given for Installation Method B in Appendix A are for a single circuit. Where there is more than one circuit in the trunking the group rating factor given in Table C2.1 is applicable,
irrespective of the presence of an internal barrier or partition.
c Care is needed where the cable runs vertically and ventilation is restricted. The ambient temperature at the top of the vertical section can be much higher.
e The thermal resistivity of the enclosure is assumed to be poor because of the material of construction and possible air spaces. Where the construction is thermally equivalent to Installation
Methods 6 or 7, Reference Method B may be used.
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APPENDIX A
Table A1.2
Schedule of Installation Methods of cables (including Reference Methods)
for determining current-carrying capacity
NOTE 1: The illustrations are not intended to depict actual product or installation practices but are indicative of the method described.
NOTE 2: The installation and reference methods stated are in line with IEC. However, not all methods have a corresponding rating for all cable types.
≥0.3 De
≥0.3 De
≥0.3 De
c Care is needed where the cable runs vertically and ventilation is restricted. The ambient temperature at the top of the vertical section can be much higher.
f The thermal resistivity of the enclosure is assumed to be poor because of the material of construction and possible air spaces. Where the construction is thermally equivalent to Installation
Methods 6, 7, 8 or 9. Reference Method B may be used.
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APPENDIX A
Table A1.3
Schedule of Installation Methods of cables (including Reference Methods)
for determining current-carrying capacity
NOTE 1: The illustrations are not intended to depict actual product or installation practices but are indicative of the method described.
NOTE 2: The installation and reference methods stated are in line with IEC. However, not all methods have a corresponding rating for all cable types.
c Care is needed where the cable runs vertically and ventilation is restricted. The ambient temperature at the top of the vertical section can be much higher.
i V = the smaller dimension or diameter of a masonry duct or void, or the vertical depth of a rectangular duct, floor or ceiling void or channel.
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APPENDIX A
Table A1.4
Schedule of Installation Methods of cables (including Reference Methods)
for determining current-carrying capacity
NOTE 1: The illustrations are not intended to depict actual product or installation practices but are indicative of the method described.
NOTE 2: The installation and reference methods stated are in line with IEC. However, not all methods have a corresponding rating for all cable types.
52 53
c Care is needed where the cable runs vertically and ventilation is restricted. The ambient temperature at the top of the vertical section can be much higher.
i V = the smaller dimension or diameter of a masonry duct or void, or the vertical depth of a rectangular duct, floor or ceiling void or channel. The depth of the channel is more important
than the width.
i For multicore cable installed as method 55, use current-carrying capacity for Reference Method B.
m It is recommended that these installation methods are used only in areas where access is restricted to authorized persons so that the reduction in current-carrying capacity and the fire hazard
due to the accumulation of debris can be prevented.
n For cables having conductors not greater than 16mm2, the current carrying capacity may be higher.
o Thermal resistivity of masonry is not greater than 2 K.m/W. The term masonry is taken to include brickwork, concrete, plaster and the like (excludes thermally insulating materials).
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APPENDIX A
Table A1.5
Schedule of Installation Methods of cables (including Reference Methods)
for determining current-carrying capacity
NOTE 1: The illustrations are not intended to depict actual product or installation practices but are indicative of the method described.
NOTE 2: The installation and reference methods stated are in line with IEC. However, not all methods have a corresponding rating for all cable types.
Note: The inclusion of directly buried cables is satisfactory where the soil thermal resistivity is of the order of 2.5K.m/W. For lower soil resistivities, the current-carrying capacity for directly buried
cables is appreciably higher than for cables in ducts.
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APPENDIX B BS 6004
MS 2112-3
Current Carrying Capacity ( IN AMPERES ) MS 2112-4
SS 358
Table B1.1: Single-core copper conductor, 70ºC PVC insulated, non-armoured, with or without sheathed cables,
IEC 60227
Ambient air temperature: 30ºC, Ambient ground temperature: 20ºC, Soil thermal resistivity IEC 60502-1
(cable buried in ground): 2.5K.m/W
mm2 A A A A A A A A A A A
1.0 44 44 44 44 38 38 38 38
1.5 29 29 29 29 25 25 25 25
2.5 18 18 18 18 15 15 15 15
4 11 11 11 11 9.5 9.5 9.5 9.5
6 7.3 7.3 7.3 7.3 6.4 6.4 6.4 6.4
10 4.4 4.4 4.4 4.4 3.8 3.8 3.8 3.8
16 2.8 2.8 2.8 2.8 2.4 2.4 2.4 2.4
r x z r x z r x z r x z r x z r x z r x z
25 1.75 1.80 0.33 1.80 1.75 0.20 1.75 1.75 0.29 1.80 1.50 0.29 1.55 1.50 0.175 1.50 1.50 0.25 1.55 1.50 0.32 1.55
35 1.25 1.30 0.31 1.30 1.25 0.195 1.25 1.25 0.28 1.30 1.10 0.27 1.10 1.10 0.170 1.10 1.10 0.24 1.10 1.10 0.32 1.15
50 0.93 0.95 0.30 1.00 0.93 0.190 0.95 0.93 0.28 0.97 0.81 0.26 0.85 0.80 0.165 0.82 0.80 0.24 0.84 0.80 0.32 0.86
70 0.63 0.65 0.29 0.72 0.63 0.185 0.66 0.63 0.27 0.69 0.56 0.25 0.61 0.55 0.160 0.57 0.55 0.24 0.60 0.55 0.31 0.63
95 0.46 0.49 0.28 0.56 0.47 0.180 0.50 0.47 0.27 0.54 0.42 0.24 0.48 0.41 0.155 0.43 0.41 0.23 0.47 0.40 0.31 0.51
120 0.36 0.39 0.27 0.47 0.37 0.175 0.41 0.37 0.26 0.45 0.33 0.23 0.41 0.32 0.150 0.36 0.32 0.23 0.40 0.32 0.30 0.44
150 0.29 0.31 0.27 0.41 0.30 0.175 0.34 0.29 0.26 0.39 0.27 0.23 0.36 0.26 0.150 0.30 0.26 0.23 0.34 0.26 0.30 0.40
185 0.23 0.25 0.27 0.37 0.24 0.170 0.29 0.24 0.26 0.35 0.22 0.23 0.32 0.21 0.145 0.26 0.21 0.22 0.31 0.21 0.30 0.36
240 0.180 0.195 0.26 0.33 0.185 0.165 0.25 0.185 0.25 0.31 0.17 0.23 0.29 0.160 0.145 0.22 0.160 0.22 0.27 0.160 0.29 0.34
300 0.145 0.160 0.29 0.31 0.150 0.165 0.22 0.150 0.25 0.29 0.14 0.23 0.27 0.130 0.140 0.190 0.130 0.22 0.25 0.130 0.29 0.32
400 0.105 0.130 0.26 0.29 0.120 0.160 0.20 0.115 0.25 0.27 0.12 0.22 0.25 0.105 0.140 0.175 0.105 0.21 0.24 0.100 0.29 0.31
500 0.086 0.110 0.26 0.28 0.098 0.155 0.185 0.093 0.24 0.26 0.10 0.22 0.25 0.086 0.135 0.160 0.086 0.21 0.23 0.081 0.29 0.30
630 0.068 0.094 0.25 0.27 0.081 0.155 0.175 0.076 0.24 0.25 0.08 0.22 0.24 0.072 0.135 0.150 0.072 0.21 0.22 0.066 0.28 0.29
800 0.053 – 0.068 0.150 0.165 0.061 0.24 0.25 – 0.060 0.130 0.145 0.060 0.21 0.22 0.053 0.28 0.29
1000 0.042 – 0.059 0.150 0.160 0.050 0.24 0.24 – 0.052 0.130 0.140 0.052 0.20 0.21 0.044 0.28 0.28
Note: *Spacings larger than one cable diameter will result in a larger voltage drop.
www.taisin.com.my | 37
APPENDIX B MS 2102
IEC60502-1
Current Carrying Capacity ( IN AMPERES )
Table B1.2: Multi-core, 70ºC PVC insulated, PVC sheathed non-armoured cables
Ambient air temperature: 30ºC, Ambient ground temperature: 20ºC, Soil thermal resistivity (cable buried in ground): 2.5K.m/W
mm2 A A A A A A A A
Conductor 2-Core Cable, d.c. 2-Core Cable, Single-Phase a.c. 3 or 4 Core Cable, 3-Phase a.c.
Cross-Sectional
Area
mm2 mV/A/m mV/A/m mV/A/m
1.0 44 44 38
1.5 29 29 25
2.5 18 18 15
4 11 11 9.5
6 7.3 7.3 6.4
10 4.4 4.4 3.8
16 2.8 2.8 2.4
r x z r x z
25 1.75 1.75 0.170 1.75 1.50 0.145 1.50
35 1.25 1.25 0.165 1.25 1.10 0.145 1.10
50 0.93 0.93 0.165 0.94 0.80 0.140 0.81
70 0.63 0.63 0.160 0.65 0.55 0.140 0.57
95 0.46 0.47 0.155 0.50 0.41 0.135 0.43
120 0.36 0.38 0.155 0.41 0.33 0.135 0.35
150 0.29 0.30 0.155 0.34 0.26 0.130 0.29
185 0.23 0.25 0.150 0.29 0.21 0.130 0.25
240 0.180 0.190 0.150 0.24 0.165 0.130 0.21
300 0.145 0.155 0.145 0.21 0.135 0.130 0.185
400 0.105 0.115 0.145 0.185 0.100 0.125 0.160
Note: *Spacings larger than one cable diameter will result in a larger voltage drop.
38 | www.taisin.com.my
APPENDIX B IEC 60502-1
mm2 A A A A A A A A A A A
50 193 179 205 189 181 229 216 229 217 230 212
70 245 225 259 238 231 294 279 287 272 286 263
95 296 269 313 285 280 357 340 349 332 338 313
120 342 309 360 327 324 415 396 401 383 385 357
150 393 352 413 373 373 479 458 449 429 436 405
185 447 399 469 422 425 548 525 511 489 490 456
240 525 465 550 492 501 648 622 593 568 566 528
300 594 515 624 547 567 748 719 668 640 616 578
400 687 575 723 618 657 885 851 737 707 674 632
500 763 622 805 673 731 1035 997 810 777 721 676
630 843 669 891 728 809 1218 1174 893 856 771 723
800 919 710 976 777 886 1441 1390 943 905 824 772
1000 975 737 1041 808 945 1685 1627 1008 967 872 816
r x z r x z r x z r x z r x z
50 0.93 0.93 0.22 0.95 0.92 0.30 0.97 0.80 0.190 0.82 0.79 0.26 0.84 0.79 0.34 0.86
70 0.63 0.64 0.21 0.68 0.66 0.29 0.72 0.56 0.180 0.58 0.57 0.25 0.62 0.59 0.32 0.68
95 0.46 0.48 0.20 0.52 0.51 0.28 0.58 0.42 0.175 0.45 0.44 0.25 0.50 0.47 0.31 0.57
120 0.36 0.39 0.195 0.43 0.42 0.28 0.50 0.33 0.170 0.37 0.36 0.24 0.43 0.40 0.30 0.50
150 0.29 0.31 0.190 0.37 0.34 0.27 0.44 0.27 0.165 0.32 0.30 0.24 0.38 0.34 0.30 0.45
185 0.23 0.26 0.190 0.32 0.29 0.27 0.39 0.22 0.160 0.27 0.25 0.23 0.34 0.29 0.29 0.41
240 0.180 0.20 0.180 0.27 0.23 0.26 0.35 0.175 0.160 0.23 0.20 0.23 0.30 0.24 0.28 0.37
300 0.145 0.160 0.180 0.24 0.190 0.26 0.32 0.140 0.155 0.21 0.165 0.22 0.28 0.20 0.28 0.34
400 0.105 0.140 0.175 0.22 0.180 0.24 0.30 0.120 0.130 0.195 0.160 0.21 0.26 0.21 0.25 0.32
500 0.086 0.120 0.170 0.21 0.165 0.23 0.29 0.105 0.145 0.180 0.145 0.20 0.25 0.190 0.24 0.30
630 0.068 0.105 0.165 0.195 0.150 0.22 0.27 0.091 0.145 0.170 0.135 0.195 0.23 0.175 0.22 0.28
800 0.053 0.095 0.160 0.185 0.145 0.21 0.25 0.082 0.140 0.160 0.125 0.180 0.22 0.170 0.195 0.26
1000 0.042 0.091 0.155 0.180 0.140 0.190 0.24 0.079 0.135 0.155 0.125 0.165 0.21 0.165 0.170 0.24
Note: *Spacings larger than one cable diameter will result in a larger voltage drop.
www.taisin.com.my | 39
APPENDIX B MS 2103
1.5 21 18 22 19 22 18
2.5 28 25 31 26 29 24
4 38 33 41 35 37 30
6 49 42 53 45 46 38
10 67 58 72 62 60 50
16 89 77 97 83 78 64
25 118 102 128 110 99 82
35 145 125 157 135 119 98
50 175 151 190 163 140 116
70 222 192 241 207 173 143
95 269 231 291 251 204 169
120 310 267 336 290 231 192
150 356 306 386 332 261 217
185 405 348 439 378 292 243
240 476 409 516 445 336 280
300 547 469 592 510 379 316
400 621 540 683 590 – –
1.5 29 29 25
2.5 18 18 15
4 11 11 9.5
6 7.3 7.3 6.4
10 4.4 4.4 3.8
16 2.8 2.8 2.4
r x z r x z
25 1.75 1.75 0.170 1.75 1.50 0.145 1.50
35 1.25 1.25 0.165 1.25 1.10 0.145 1.10
50 0.93 0.93 0.165 0.94 0.80 0.140 0.81
70 0.63 0.63 0.160 0.65 0.55 0.140 0.57
95 0.46 0.47 0.155 0.50 0.41 0.135 0.43
120 0.36 0.38 0.155 0.41 0.33 0.135 0.35
150 0.29 0.30 0.155 0.34 0.26 0.130 0.29
185 0.23 0.25 0.150 0.29 0.21 0.130 0.25
240 0.180 0.190 0.150 0.24 0.165 0.130 0.21
300 0.145 0.155 0.145 0.21 0.135 0.130 0.185
400 0.105 0.115 0.145 0.185 0.100 0.125 0.160
Note: *Spacings larger than one cable diameter will result in a larger voltage drop.
40 | www.taisin.com.my
APPENDIX B IEC 60502-1
BS 7211
Current Carrying Capacity ( IN AMPERES ) *based on
600/1000V
Table B1.5: Single-core 90ºC XLPE / Cross-Linked LSZH / EPR insulated, unarmoured, application
BS 7889
with or without sheath (PVC / LSZH) cables
º º
Ambient air temperature: 30 C, Ambient ground temperature: 20 C, Soil thermal resistivity (cable buried in ground): 2.5K.m/W
Reference Method A Reference Method B Reference Method C Reference Method F Reference Method G
(enclosed in conduit (enclosed in conduit (clipped direct) (in free air or on a perforated cable tray etc, (in free air)
in thermally insulating on a wall or horizontal or vertical etc)
wall etc) in trunking etc)
Conductor Touching Spaced by One Cable Diameter
Cross-
Sectional
Area 2 Cables, 3 or 4 Cables, 2 Cables, 3 or 4 Cables, 2 Cables, 3 or 4 Cables, 2 Cables, 3 Cables, 3 Cables, 2 Cables, Single-Phase
Single-Phase 3-Phase a.c. Single-Phase 3-Phase a.c. Single-Phase 3-Phase Single-Phase 3-Phase 3-Phase a.c. or d.c., or
a.c. or d.c. a.c. or d.c. a.c. or d.c. a.c. Flat and a.c. or d.c. a.c. Flat a.c. Trefoil 3 Cables, 3-Phase a.c. Flat
Flat and Touching or Flat
Touching Trefoil Horizontal Vertical
mm2 A A A A A A A A A A A
1.0 14 13 17 15 19 17.5 – – – – –
1.5 19 17 23 20 25 23 – – – – –
2.5 26 23 31 28 34 31 – – – – –
4 35 31 42 37 46 41 – – – – –
6 45 40 54 48 59 54 – – – – –
10 61 54 75 66 81 74 – – – – –
16 81 73 100 88 109 99 – – – – –
25 106 95 133 117 143 130 161 141 135 182 161
35 131 117 164 144 176 161 200 176 169 226 201
50 158 141 198 175 228 209 242 216 207 275 246
70 200 179 253 222 293 268 310 279 268 353 318
95 241 216 306 269 355 326 377 342 328 430 389
120 278 249 354 312 413 379 437 400 383 500 454
150 318 285 393 342 476 436 504 464 444 577 527
185 362 324 449 384 545 500 575 533 510 661 605
240 424 380 528 450 644 590 679 634 607 781 719
300 486 435 603 514 743 681 783 736 703 902 833
400 – – 683 584 868 793 940 868 823 1085 1008
500 – – 783 666 990 904 1083 998 946 1253 1169
630 – – 900 764 1130 1033 1254 1151 1088 1454 1362
800 – – – – 1288 1179 1358 1275 1214 1581 1485
1000 – – – – 1443 1323 1520 1436 1349 1775 1671
Note: 1. Where a conductor operates at a temperature exceeding 70ºC it must be ascertained that the equipment connected to the conductor is suitable for the conductor operating temperature.
2. Where cables in this table are connected to equipment or accessories designed to operate at a temperature not exceeding 70ºC, the current ratings given in the equivalent table for
70ºC thermoplastic insulated cables must be used.
Conductor Reference Methods Reference Methods C, F & G Reference Methods Reference Methods C, F & G
Cross- 2 Cables A&B (clipped direct, on tray or in free air) A&B (clipped direct, on tray or in free air)
Sectional d.c. (enclosed in (enclosed in
Area conduit or Cables Cables conduit or Cables Touching, Cables Touching, Cables Spaced*,
trunking) Touching Spaced* trunking) Trefoil Flat Flat
1.0 46 46 46 46 40 40 40 40
1.5 31 31 31 31 27 27 27 27
2.5 19 19 19 19 16 16 16 16
4 12 12 12 12 10 10 10 10
6 7.9 7.9 7.9 7.9 6.8 6.8 6.8 6.8
10 4.7 4.7 4.7 4.7 4.0 4.0 4.0 4.0
16 2.9 2.9 2.9 2.9 2.5 2.5 2.5 2.5
r x z r x z r x z r x z r x z r x z r x z
25 1.85 1.85 0.31 1.90 1.85 0.190 1.85 1.85 0.28 1.85 1.60 0.27 1.65 1.60 0.165 1.60 1.60 0.190 1.60 1.60 0.27 1.65
35 1.35 1.35 0.29 1.35 1.35 0.180 1.35 1.35 0.27 1.35 1.15 0.25 1.15 1.15 0.155 1.15 1.15 0.180 1.15 1.15 0.26 1.20
50 0.99 1.00 0.29 1.05 0.99 0.180 1.00 0.99 0.27 1.00 0.87 0.25 0.90 0.86 0.155 0.87 0.86 0.180 0.87 0.86 0.26 0.89
70 0.68 0.70 0.28 0.75 0.68 0.175 0.71 0.68 0.26 0.73 0.60 0.24 0.65 0.59 0.150 0.61 0.59 0.175 0.62 0.59 0.25 0.65
95 0.49 0.51 0.27 0.58 0.49 0.170 0.52 0.49 0.26 0.56 0.44 0.23 0.50 0.43 0.145 0.45 0.43 0.170 0.46 0.43 0.25 0.49
120 0.39 0.41 0.26 0.48 0.39 0.165 0.43 0.39 0.25 0.47 0.35 0.23 0.42 0.34 0.140 0.37 0.34 0.165 0.38 0.34 0.24 0.42
150 0.32 0.33 0.26 0.43 0.32 0.165 0.36 0.32 0.25 0.41 0.29 0.23 0.37 0.28 0.140 0.31 0.28 0.165 0.32 0.28 0.24 0.37
185 0.25 0.27 0.26 0.37 0.26 0.165 0.30 0.25 0.25 0.36 0.23 0.23 0.32 0.22 0.140 0.26 0.22 0.165 0.28 0.22 0.24 0.33
240 0.190 0.21 0.26 0.33 0.20 0.160 0.25 0.195 0.25 0.31 0.185 0.22 0.29 0.170 0.140 0.22 0.170 0.165 0.24 0.17 0.24 0.29
300 0.155 0.175 0.25 0.31 0.160 0.160 0.22 0.155 0.25 0.29 0.150 0.22 0.27 0.140 0.140 0.195 0.135 0.160 0.21 0.135 0.24 0.27
400 0.120 0.140 0.25 0.29 0.130 0.155 0.20 0.125 0.24 0.27 0.125 0.22 0.25 0.110 0.135 0.175 0.110 0.160 0.195 0.110 0.24 0.26
500 0.093 0.120 0.25 0.28 0.105 0.155 0.185 0.098 0.24 0.26 0.100 0.22 0.24 0.090 0.135 0.160 0.088 0.160 0.180 0.085 0.24 0.25
630 0.072 0.100 0.25 0.27 0.086 0.155 0.175 0.078 0.24 0.25 0.088 0.21 0.23 0.074 0.135 0.150 0.071 0.160 0.170 0.068 0.23 0.24
800 0.056 – 0.072 0.150 0.170 0.064 0.24 0.25 – 0.062 0.130 0.145 0.059 0.155 0.165 0.055 0.23 0.24
1000 0.045 – 0.063 0.150 0.165 0.054 0.24 0.24 – 0.055 0.130 0.140 0.050 0.155 0.165 0.047 0.23 0.24
Note: *Spacings larger than one cable diameter will result in a larger voltage drop.
www.taisin.com.my | 41
APPENDIX B IEC 60502-1
BS 7629-1
Current Carrying Capacity ( IN AMPERES )
Table B1.6: Multi-core 90ºC XLPE / Cross-Linked LSZH / EPR insulated, unarmoured, thermoplastic (PVC / LSZH) sheathed cables
Ambient air temperature: 30ºC, Ambient ground temperature: 20ºC, Soil thermal resistivity (cable buried in ground): 2.5K.m/W
1.0 14.5 13 17 15 19 17 21 18
1.5 18.5 16.5 22 19.5 24 22 26 23
2.5 25 22 30 26 33 30 36 32
4 33 30 40 35 45 40 49 42
6 42 38 51 44 58 52 63 54
10 57 51 69 60 80 71 86 75
16 76 68 91 80 107 96 115 100
25 99 89 119 105 138 119 149 127
35 121 109 146 128 171 147 185 158
50 145 130 175 154 209 179 225 192
70 183 164 221 194 269 229 289 246
95 220 197 265 233 328 278 352 298
120 253 227 305 268 382 322 410 346
150 290 259 334 300 441 371 473 399
185 329 295 384 340 506 424 542 456
240 386 346 459 398 599 500 641 538
300 442 396 532 455 693 576 741 621
400 – – 625 536 803 667 865 741
Note: 1. Where a conductor operates at a temperature exceeding 70ºC it must be ascertained that the equipment connected to the conductor is suitable for the conductor operating temperature.
2. Where cables in this table are connected to equipment or accessories designed to operate at a temperature not exceeding 70ºC, the current ratings given in the equivalent table for
70ºC thermoplastic insulated cables must be used.
1.0 46 46 40
1.5 31 31 27
2.5 19 19 16
4 12 12 10
6 7.9 7.9 6.8
10 4.7 4.7 4.0
16 2.9 2.9 2.5
r x z r x z
25 1.85 1.85 0.160 1.90 1.60 0.140 1.65
35 1.35 1.35 0.155 1.35 1.15 0.135 1.15
50 0.98 0.99 0.155 1.00 0.86 0.135 0.87
70 0.67 0.67 0.150 0.69 0.59 0.130 0.60
95 0.49 0.50 0.150 0.52 0.43 0.130 0.45
120 0.39 0.40 0.145 0.42 0.34 0.130 0.37
150 0.31 0.32 0.145 0.35 0.28 0.125 0.30
185 0.25 0.26 0.145 0.29 0.22 0.125 0.26
240 0.195 0.200 0.140 0.24 0.175 0.125 0.21
300 0.155 0.160 0.140 0.21 0.140 0.120 0.185
400 0.120 0.130 0.140 0.190 0.115 0.120 0.165
Note: *Spacings larger than one cable diameter will result in a larger voltage drop.
42 | www.taisin.com.my
APPENDIX B IEC 60502-1
BS 5467
Current Carrying Capacity ( IN AMPERES ) BS 6724
Table B1.7: Single-core 90ºC XLPE / Cross-Linked LSZH / EPR insulated, armoured (non-magnetic armour),
thermoplastic (PVC / LSZH) sheathed cables
Ambient air temperature: 30ºC, Ambient ground temperature: 20ºC, Soil thermal resistivity (cable buried in ground): 2.5K.m/W
mm2 A A A A A A A A A A A
50 237 220 253 232 222 284 270 282 266 288 266
70 303 277 322 293 285 356 349 357 337 358 331
95 367 333 389 352 346 446 426 436 412 425 393
120 425 383 449 405 402 519 497 504 477 485 449
150 488 437 516 462 463 600 575 566 539 549 510
185 557 496 587 524 529 688 660 643 614 618 574
240 656 579 689 612 625 815 782 749 714 715 666
300 755 662 792 700 720 943 906 842 805 810 755
400 853 717 899 767 815 1137 1094 929 889 848 797
500 962 791 1016 851 918 1314 1266 1032 989 923 871
630 1082 861 1146 935 1027 1528 1474 1139 1092 992 940
800 1170 904 1246 987 1119 1809 1744 1204 1155 1042 978
1000 1261 961 1345 1055 1214 2100 2026 1289 1238 1110 1041
Note: 1. Where a conductor operates at a temperature exceeding 70ºC it must be ascertained that the equipment connected to the conductor is suitable for the conductor operating temperature.
2. Where cables in this table are connected to equipment or accessories designed to operate at a temperature not exceeding 70ºC, the current ratings given in the equivalent table for
70ºC thermoplastic insulated cables must be used.
r x z r x z r x z r x z r x z
50 0.98 0.99 0.21 1.00 0.98 0.29 1.00 0.86 0.180 0.87 0.84 0.25 0.88 0.84 0.33 0.90
70 0.67 0.68 0.200 0.71 0.69 0.29 0.75 0.59 0.170 0.62 0.60 0.25 0.65 0.62 0.32 0.70
95 0.49 0.51 0.195 0.55 0.53 0.28 0.60 0.44 0.170 0.47 0.46 0.24 0.52 0.49 0.31 0.58
120 0.39 0.41 0.190 0.45 0.43 0.27 0.51 0.35 0.165 0.39 0.38 0.24 0.44 0.41 0.30 0.51
150 0.31 0.33 0.185 0.38 0.36 0.27 0.45 0.29 0.160 0.33 0.31 0.23 0.39 0.34 0.29 0.45
185 0.25 0.27 0.185 0.33 0.30 0.26 0.40 0.23 0.160 0.28 0.26 0.23 0.34 0.29 0.29 0.41
240 0.195 0.21 0.180 0.28 0.24 0.26 0.35 0.180 0.155 0.24 0.21 0.22 0.30 0.24 0.28 0.37
300 0.155 0.170 0.175 0.25 0.195 0.25 0.32 0.145 0.150 0.21 0.170 0.22 0.28 0.20 0.27 0.34
400 0.115 0.145 0.170 0.22 0.180 0.24 0.30 0.125 0.150 0.195 0.160 0.21 0.27 0.20 0.27 0.33
500 0.093 0.125 0.170 0.21 0.165 0.24 0.29 0.105 0.145 0.180 0.145 0.20 0.25 0.190 0.24 0.31
630 0.073 0.105 0.165 0.195 0.150 0.23 0.27 0.092 0.145 0.170 0.135 0.195 0.24 0.175 0.23 0.29
800 0.056 0.090 0.160 0.190 0.145 0.23 0.27 0.086 0.140 0.165 0.130 0.180 0.23 0.175 0.195 0.26
1000 0.045 0.092 0.155 0.180 0.140 0.21 0.25 0.080 0.135 0.155 0.125 0.170 0.21 0.165 0.180 0.24
Note: *Spacings larger than one cable diameter will result in a larger voltage drop.
www.taisin.com.my | 43
APPENDIX B IEC 60502-1
BS 5467
Current Carrying Capacity ( IN AMPERES ) BS 6724
BS 7846
Table B1.8: Multi-core 90ºC XLPE / Cross-Linked LSZH / EPR insulated, armoured, thermoplastic
(PVC / LSZH) sheathed cables
Ambient air temperature: 30ºC, Ambient ground temperature: 20ºC, Soil thermal resistivity (cable buried in ground): 2.5K.m/W
1.5 27 23 29 25 25 21
2.5 36 31 39 33 33 28
4 49 42 52 44 43 36
6 62 53 66 56 53 44
10 85 73 90 78 71 58
16 110 94 115 99 91 75
25 146 124 152 131 116 96
35 180 154 188 162 139 115
50 219 187 228 197 164 135
70 279 238 291 251 203 167
95 338 289 354 304 239 197
120 392 335 410 353 271 223
150 451 386 472 406 306 251
185 515 441 539 463 343 281
240 607 520 636 546 395 324
300 698 599 732 628 446 365
400 787 673 847 728 – –
Note: 1. Where a conductor operates at a temperature exceeding 70ºC it must be ascertained that the equipment connected to the conductor is suitable for the conductor operating temperature.
2. Where cables in this table are connected to equipment or accessories designed to operate at a temperature not exceeding 70ºC, the current ratings given in the equivalent table for
70ºC thermoplastic insulated cables must be used.
1.5 31 31 27
2.5 19 19 16
4 12 12 10
6 7.9 7.9 6.8
10 4.7 4.7 4.0
16 2.9 2.9 2.5
r x z r x z
25 1.85 1.85 0.160 1.90 1.60 0.140 1.65
35 1.35 1.35 0.155 1.35 1.15 0.135 1.15
50 0.98 0.99 0.155 1.00 0.86 0.135 0.87
70 0.67 0.67 0.150 0.69 0.59 0.130 0.60
95 0.49 0.50 0.150 0.52 0.43 0.130 0.45
120 0.39 0.40 0.145 0.42 0.34 0.130 0.37
150 0.31 0.32 0.145 0.35 0.28 0.125 0.30
185 0.25 0.26 0.145 0.29 0.22 0.125 0.26
240 0.195 0.20 0.140 0.24 0.175 0.125 0.21
300 0.155 0.16 0.140 0.21 0.140 0.120 0.185
400 0.120 0.13 0.140 0.190 0.115 0.120 0.165
Note: *Spacings larger than one cable diameter will result in a larger voltage drop.
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APPENDIX B
Short Circuit Rating
Table B3.1: Short Circuit Ratings for Low Voltage Cables
S
I (kA) = _______ x K
1.5 0.2145 0.1725
2.5 0.3575 0.2875
4
6
0.572
0.858
0.46
0.69
t
10 1.43 1.15
16 2.288 1.84
25 3.575 2.875 Where I = Short Circuit Rating (kA)
35 5.005 4.025
S = Nominal Conductor Area (mm 2)
50 7.15 5.75
70 10.01 8.05 t = Duration of Short Circuit (Sec)
95 13.585 10.925
120 17.16 13.8 K = Insulation Material Specific Constant
150 21.45 17.25
185 26.455 21.275
240 34.32 27.6
XLPE & Cross-linked Polyolefin (XLSZH) Insulated Cable
300 42.9 34.5 K= 0.143
400 57.2 41.2 PVC Insulated Cable
500 71.5 51.5
K= 0.115 ( S ≤ 300 mm 2)
630 90.09 64.89
800 114.4 82.4 K= 0.103 ( S > 300mm 2)
1000 143 103
APPENDIX C
Rating Factor for Ambient Temperature
The current-carrying capacities in this work standard are based upon the following reference ambient temperatures:
i) For non-sheathed and sheathed cables in air, irrespective of the installation method : 30ºC
ii) For buried cables, either directly in the soil or in ducts in the ground : 20ºC
When the ambient temperature in the intended location of the non-sheathed or sheathed cables differs from the reference ambient temperature,
please refer to the appropriate rating factors as below table (Table C1.1 and C1.2).
Table C1.1: Rating factors for ambient air Table C1.2: Rating factors for ambient ground
temperatures other than 30ºC to be applied to the temperatures other than 20ºC to be applied to the
current-carrying capacities for cables in free air. current-carrying capacities for cables buried to
ground.
Ambient Temperature PVC XLPE Ground Temperature PVC XLPE
ºC ºC
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APPENDIX C
Rating Factor for Soil Thermal Resistivities
Table C1.3: Rating factors for cables buried direct in the ground or in an underground conduit
system to BS EN 50086-2-4 for soil thermal resistivities other than 2.5 K.m/W to be applied
to the current-carrying capacities for Reference Method D
Note:
1. The rating factors given have been averaged over the range of conductor sizes and types of installation included in the relevant tables in this appendix. The overall accuracy of rating factors is
within ± 5%.
2. The rating factors are applicable to cables drawn into buried ducts For cables laid direct in the ground the rating factors for thermal resistivities less than 2 5 K.m/W will be higher. Where more
precise values, are required they may be calculated by methods given in BS 7769 (BS IEC 60287).
Table C2.1: Rating factors for one circuit or one multicore cable or for a group of circuits,
or a group of multicore cables, to be used with current-carrying capacities of Tables B1.1
to Tables B1.8.
Bunched in air, 1.00 0.80 0.70 0.65 0.60 0.57 0.54 0.52 0.50 0.45 0.41 0.38 Methods
on a surface, A to F
embedded or
enclosed
Single layer on wall 1.00 0.85 0.79 0.75 0.73 0.72 0.72 0.71 0.70 0.70 0.70 0.70 Method C
or floor
Single layer 1.00 0.88 0.82 0.77 0.75 0.73 0.73 0.72 0.72 0.72 0.72 0.72
multicore on a
perforated
horizontal or
vertical tray cable Methods
system E and F
Single layer 1.00 0.87 0.82 0.80 0.80 0.79 0.79 0.78 0.78 0.78 0.78 0.78
multicore on cable
ladder system or
cleats, etc
Note:
1. These factors are applicable to uniform groups of cables, equally loaded.
2. Where horizontal clearances between adjacent cables exceeds twice their overall diameter, no rating factor need be applied.
3. The same factors are applied to: - groups of two or three single-core cables:
- multicore cables.
4. If a system consists of both two- and three-core cables, the total number of cables is taken as the number of circuits, and the corresponding factor is applied to the tables for two loaded
conductors for the two-core cables, and to the Tables for three loaded conductors for the three-core cables.
5. If a group consists of n single-core cables it may either be considered as n/2 circuits of two loaded conductors or n/3 circuits of three loaded conductors.
6. The rating factors given have been averaged over the range of conductor sizes and types of installation included in Tables B1.1 to B1.8 the overall accuracy of tabulated values is within 5%.
7. For some installations and for other methods not provided for in the above table, it may be appropriate to use factors calculated for specific cases, see for example Table C3.1 to C3.2.
8. When cables having differing conductor operating temperature are grouped together, the current rating is to be based upon the lowest operating temperature of any cable in the group.
9. If, due to known operating conditions, a cable is expected to carry not more than 30 % of its grouped rating, it may be ignored for the purpose of obtaining the rating factor for the rest of the
group. For example, a group of N loaded cables would normally required a group rating factor of Cg applied to the tabulated It. However, if M cables in the group carry loads which are not
greater than 0.3 CgIt amperes the other cables can be sized by using the group rating factor corresponding to (N-M) cables.
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APPENDIX C
Table C2.2: Rating factors for more than one circuit, cables laid directly in the
Ground-Reference Method D in Tables A1.1 to A1.5. Single-core or multicore cables.
Note:
1. Values given apply to an installation depth of 0.7m and a soil thermal resisitivity of 2.5K.m/W. These are average values for the range of cable sizes and types quoted for Table B1.1 to B1.8.
The process of averaging, together with rounding off, can result in some cases in errors of up to ± 10%. (Where more precise values are required they may be calculated by methods given in
BS 7769 (BS IEC 60287)).
2. In case of a thermal resistivity lower than 2.5 K.m/W the rating factors can, in general, be increased and can be calculated by the methods given in BS 7769 (BS IEC 60287).
Table C2.3: Rating factors for more than one circuit, cables laid in ducts in the ground
- Reference Method D in Tables B1.1 to B1.8
Note:
1. Values given apply to an installation depth of 0.7m and a soil thermal resisitivity of 2.5K.m/W. These are average values for the range of cable sizes and types quoted for Table B1.1 to B1.8.
The process of averaging, together with rounding off, can result in some cases in errors of up to ± 10%. (Where more precise values are required they may be calculated by methods
given in BS 7769 (BS IEC 60287).
2. In case of a thermal resistivity lower than 2.5 K.m/W the rating factors can, in general, be increased and can be calculated by the methods given in BS 7769 (BS IEC 60287).
Note:
1. Values given apply to an installation depth of 0.7m and a soil thermal resistivity of 2.5K.m/W. These are average values for the range of cable sizes and types quoted for Table B1.1 to B1.8.
The process of averaging, together with rounding off, can result in some cases in errors of up to ± 10%. (Where more precise values are required they may be calculated by methods
given in BS 7769 (BS IEC 60287)).
2. In case of a thermal resistivity lower than 2.5 K.m/W the rating factors can, in general, be increased and can be calculated by the methods given in BS 7769 (BS IEC 60287).
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APPENDIX C
Table C3.1
Rating factors for groups of more than one multicore cables, to be applied to reference
current-carrying capacities for multicore cables in free air
- Reference Method E in Tables B 1.1 to B1.8
Installation Method in Table A1.1 to A1.5 Number Number of cables per tray or ladder
of trays or
ladders 1 2 3 4 6 9
≥20mm
≥225mm
≥225mm De
De
Unperforated cable tray 30 Touching 1 0.97 0.84 0.78 0.75 0.71 0.68
systems
2 0.97 0.83 0.76 0.72 0.68 0.63
≥300mm
3 0.97 0.82 0.75 0.71 0.66 0.61
≥20mm
Note 1: Values given are averages for the cable types and range of conductor sizes considered in Tables B1.1 to B1.8. The spread of values is generally less than 5%.
Note 2: Factors apply to single layer groups of cables as shown above and do not apply when cables are installed in more than one layer touching each other. Values for such installations may
be significantly lower and must be determined by an appropriate method.
Note 3: Values are given for the vertical spacing between cable trays of 300mm and at least 20mm between cable trays and wall. For closer spacing the factors should be reduced.
Note 4: Values are given for horizontal spacing between cable trays of 225mm with cable trays mounted back to back. For closer spacing the factors should be reduced.
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APPENDIX C
Table C3.2
Rating factors for groups of one or more circuits of single-core cables to be applied to reference
current-carrying capacity for one circuit of single-core cables in free air
- Reference Method F in Tables B1.1 to B1.8
Installation Method in Table A1.1 to A1.5 Number Number of Three-Phase circuits per tray or ladder Use as a multiplier
of trays or to rating for:
ladders 1 2 3
≥20mm
≥225mm
≥20mm
≥20mm
Vertical perforated cable 31 Spaced 1 1.00 0.91 0.89 Three cables in trefoil
tray systems (note 4) formation
2 1.00 0.90 0.86
≥225mm ≥2 De
De
≥20mm
Note 1: Values given are averages for the cable types and range of conductor sizes considered in Tables B1.1 to B1.8. The spread of values is generally less than 5%.
Note 2: Factors apply to single layer groups of cables (or trefoil groups) as shown above and do not apply when cables are installed in more than one layer touching each other. Values for such
installations may be significantly lower and must be determined by an appropriate method.
Note 3: Values are given for vertical spacing between cable trays of 300mm and at least 20mm between cable trays and wall. For closer spacing the factors should be reduced.
Note 4: Values are given for horizontal spacing between cable trays of 225mm with cable trays mounted back to back. For closer spacing the factors should be reduced.
Note 5: For circuits having more than one cable in parallel per phase, each three-phase set of conductors is to be considered as a circuit for the purpose of this table.
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APPENDIX D
Table D1.1
Cable Cores Colour Code
The change in cable core colours is a major development that will affect the way wiring cable colours are distinguished and installed. Currently,
for three phase fixed electrical installations, the wiring cable colours for the ìlineî connections are red, yellow and blue respectively. The new three
phase harmonized cable core colours will be brown, black and grey, following that of the new BS 7671:2008 Requirements for electrical installations,
IEE Wiring Regulations, 17th Edition. A number of countries in the European Union as well as Hong Kong and Singapore have implemented these
harmonized cable core colours.
SINGLE-PHASE CIRCUITS THREE-PHASE CIRCUITS
Existing Harmonized Existing Harmonized
L L L1 L1
N N L2 L2
L L L3 L3
N N N N
For any new electrical installation that involved extension from existing wiring system, BS 7671 has been modified to align with these cable core colours
where suitable marking/labelling method eg. Colour tapes, sleeves, discs or by alphanumeric (letters and/or numbers) is allowed . See below figures:-
SINGLE-PHASE CIRCUITS THREE-PHASE CIRCUITS
Existing New Existing Harmonized
L L L1 L1
N N L2 L2
Label & Colour sleeze shall be L3 L3
provided at interface.
N N
Label & Colour sleeze shall be
provided at interface.
AC Power Circuit
Single Phase Circuit
- Phase L Red Brown
- Neutral N Black Blue
DC Three-Wire Circuit
- Positive L+ Red Brown
- Mid-wire (may be earthed) M Black Blue
- Negative L– Blue Grey
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APPENDIX E
This guide provides you with an idea of the mandated tests and standards to ensure cables and wires meet international fire performance
requirements.
These safety features are necessary to allow occupants of buildings and facilities to have the time to evacuate without being hurt or overcome by
fire, toxic gases and fumes.
In Europe and the United States, where most of the fire performance standards originated, there is a slight difference in concerns over fire behaviour.
The European countries are concerned about all aspects of fire-affected cables, including harmful halogen, smoke and gas contents, whereas the
concern over in the United States is the flame spread and smoke characteristics from cables.
Cables are therefore rated for their various Fire Resistant, Flame Retardant, Low Smoke Zero Halogen (LSZH) and Low Smoke Fume (LSF) characteristics.
The British Standards for flame propagation test for single wire and bundled wires and cables are the BS EN 60332-1 (formerly known as BS4066-
1) and BS EN 50266-2 (formerly known as BS 4066-3).
The test sample consists of several pieces of cable each 3.5 m long, in order to have the required quantity of combustible material per metre of
specimen. The cables are installed in a metal chamber on the front of a vertical ladder and are subjected to a gas burner flame for a specified time
under controlled air flow. At the end of the specified duration, the burnt and charred portion of the cable must not be more than 2.5 m from the
burner point.
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APPENDIX E
BS6387
This test is performed to investigate the cable’s ability to maintain circuit integrity under three conditions - fire only, fire with spray of water, and
fire with mechanical shock.
Resistance to fire - the cable while performing at its rated voltage is subjected to gas burner fire at the specified temperature for the respective
categories - Category A - 3 hours at 650ºC, Category B - 3 hours at 750ºC and Category C - 3 hours at 950ºC.
Resistance to fire and water (Category W) is another cable specimen with rated voltage running is exposed for 15 minutes to flame at 650º C and
a further 15 minutes to fire and a continuous spray of water.
Resistance to fire and mechanical shock in this test a new cable sample with rated voltage running is mounted on a vertical panel which is struck
with a steel bar for 15 minutes while subjected to a flame. The burning temperatures required for the respective categories are Category X (650ºC),
Category Y (750ºC) and Category Z (950ºC).
HALOGEN EMISSION
(IEC 60754-1, BS EN 50267-2-1)
To determine the amount of corrosive gases, such as fluorine, chlorine, bromine, astatine and iodine released by the cable, samples of non-metallic
materials (1g) are burned in a tubular oven at up to 800ºC. Controlled air flow inside the chamber absorbs the resulting gases in water, which is
tested for its acidity. If the specimen yields less than 5 mg/g of hydrochloric acid it is rated Halogen Free, but if the yield is between 5 mg/g and
15 mg/g it is classed as Low Smoke & Fumes. The results do not determine whether the specimen is totally halogen free.
SMOKE CORROSIVELY
(IEC 60754-2, BS EN 50267-2-2)
This method determines the corrosiveness of the gases released from the cables by burning the insulation material in a furnace at ≤935ºC with
rated air supply for 30 minutes. The effluent gases are absorbed into distilled water, which is then measured for its pH and conductivity. A pH-value
of above 4.3 and conductivity of over 10µS / mm must be achieved.
TOXICITY INDEX
(ES713)
This Naval Engineering Standard method is used to analyse noxious gas emitted from the burning specimen and the amount that each of the gas
can cause fatality. Sample of the cable insulating material (~1.0 g) is burned in a chamber with a volume of 0.7-1m3 and the ga ses emitted during
combustion are detected and collected in order to determine the quantities of the elements, such as carbon dioxide, carbon monoxide, sulphur
dioxide, nitric oxide, acids, ammonia, etc. The Toxicity Index is derived from the calculated quantity of each gas produced when 100g (scaled up)
of the material is burnt in air in a volume of 1m3 and the particular resulting concentration fatal to human when exposed to it for 30 minutes, thus
determining the critical toxicity factor. The higher the index, the more toxic the insulating material when burnt in a fire. For example, the toxicity
index of a FRT cable is generally known to be lower than 5.
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