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Appendices
087789
Appendices

Appendix A ..................................................................Refrigerant Dryer 087788

Appendices

Appendix A
Refrigerant Dryer 087788
Model Number PRA70B
R E F R I G E R AT E D A I R D RY E R
TECHNICAL MANUAL

PRA MODELS 70 - 200

NON-CYCLING DRYERS

TABLE OF CONTENTS PAGE

1. INTRODUCTION 1
2. ABBREVIATED WARRANTY 1
3. REFRIGERATED DRYER NOMENCLATURE 2
4. RECEIVING AND INSPECTION 2
5. SAFETY AND OPERATION PRECAUTIONS 3
6. PRINCIPLES OF OPERATION 6
7. INSTALLATION AND INITIAL START-UP 8
8. SCHEDULED MAINTENANCE 10
9. TROUBLESHOOTING 11
10. WIRING DIAGRAMS 12
11. GENERAL ARRANGEMENT 15
12. PARTS IDENTIFICATION 17
13. ENGINEERING SPECIFICATIONS 18

PREMIER Air Systems

1302 Goshen Parkway
West Chester, Pennsylvania 19380

800-220-7059 FAX 610-692-9192

PRA 70-200G V0905

1. INTRODUCTION

PREMIER Non-Cycling refrigerated air dryers remove moisture, oil vapor and other
contaminants from compressed air. These contaminants are detrimental to pneumatically
operated appliances, controls, instruments, machinery and tools. The dryer cools
compressed air with a refrigeration unit to a temperature at which moisture in the air is
condensed and separated from the air stream. This temperature is approximately 50°F
(10°C), and is known as dew point. This dryer can be easily installed in various pneumatic
systems in which dry air is required or desired. Please refer to Principles of Operation for
complete operating details.

• For warning label information with French translations, refer to pages 4 & 5.
• Pur obtenir i’informatione des etiquettes dangereuses avec la traductione en francais, s’il vous plait consul
ter les pages 4 & 5.

2. ABBREVIATED WARRANTY

PREMIER products are warranted to be free from defects in material and workmanship for a
period of 12 months from the original date of shipment from the factory. To allow the warranty
to be in effect for 12 months from the date of equipment start-up, the Warranty Registration
Card must be completed and returned to PREMIER. The total warranty period cannot
exceed 15 months from the original date of shipment from the factory.

Equipment must be installed and operated in accordance with PREMIER’S recommendations.

PREMIER’S liability is limited to repair of, refund of purchase price paid for, or replacement in
kind at PREMIER’S sole option, during the warranty time period stated above. IN NO EVENT
SHALL PREMIER BE LIABLE OR RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL
DAMAGES, even if the possibility of such incidental or consequential damages has been
made known to PREMIER Air Systems. In addition, the usual maintenance and replacement
type products are not covered by this warranty.

Freight and labor coverage varies internationally. Refer to Distributor Warranty Guidelines for
limitations and detailed explanation of warranty coverage.

The warranties expressed above are in lieu of and exclusive of all other warranties. There
are no other warranties, expressed or implied, except as stated herein. There are no implied
warranties of merchantability or fitness for a particular purpose, which are specifically
disclaimed.

1
3. REFRIGERATED DRYER NOMENCLATURE

NOMINAL*
CONDENSER FLOW DESIGN
TYPE SCFM SERIES POWER
PR A=Air Cooled 70 thru 200 B 1=115-1-60
2=230-1-60

* Nominal flows indicated are for 100°F inlet temperature,100°F ambient temperature and 100
psig compressed air pressure.

4. RECEIVING AND INSPECTION

4.1 INSPECTION
Upon receiving your PREMIER air dryer, please inspect the unit closely. If rough
handling has been detected, please note it on your delivery receipt, especially if the
dryer will not be uncrated immediately. Obtaining the delivery person’s signed
agreement to any noted damage will facilitate insurance claims.

4.2 UNPACKING AND HANDLING

To facilitate handling during shipment, all dryer packages have been mounted on a base
that provides for forklifting between two base channels. Forks should extend all the way
through forklift channels to reduce unnecessary forces to the dryer during moving.
Slings can be used to lift the crates, but spreader bars must be used to prevent the
slings from exerting a force against the sides of the crate or the dryer.

Under no circumstances should any person attempt to lift heavy objects without
proper lifting equipment (i.e. crane, hoist, slings or fork truck). Lifting any unit
without proper lifting equipment may cause serious injury.

2
5. SAFETY AND OPERATION PRECAUTIONS

Because an air dryer is pressurized and contains rotating parts, the same precautions should
be observed as with any piece of machinery of this type where carelessness in operation or
maintenance could be hazardous to personnel. In addition to obvious safety rules that
should be followed with this type of machinery, safety precautions as listed below must
be observed:

OSHA Heading
Descriptions
1. Only qualified personnel shall be permitted to adjust, perform
maintenance or repair this air dryer.

2. Read all instructions completely before operating unit.

3. Pull main electrical disconnect switch and disconnect any “Warning” is used to indicate a
hazardous situation which has some
separate controls lines, if used, before attempting to work or probability of death or severe injury.
perform maintenance on the unit. Warning should not be considered for
property damage accidents unless
personal injury risk is present.
4. Do not attempt to service any part while machine is in an
operational mode.

5. Do not attempt to remove any parts without first relieving the CAUTION
entire air system of pressure.
“Caution” is used to indicate a hazardous
situation which may result in minor or

6. Do not attempt to remove any part of the refrigeration system moderate injury.

without removing and containing refrigerant in accordance with

EPA and local regulations.
NOTICE
7. Do not operate the dryer at pressures in excess of its rating.
“Notice” is used to indicate a statement of
company policy as the message relates
8. Do not operate the dryer without guards, shields and screen in directly or indirectly to the safety of

place. personnel or protection of property.

Notice should not be associated directly
with a hazard or hazardous situation and
9. Inspect unit daily to observe and correct any unsafe operating must not be used in place of “Danger,”

conditions. “Warning,” or “Caution.”

The user of any air dryer manufactured by PREMIER Air Systems is hereby warned that
failure to follow the above Safety and Operation Precautions may result in personal injuries
or equipment damage. However, PREMIER Air Systems does not state as fact, nor does it
mean to imply, that the preceding list of Safety and Operating Precautions is all inclusive,
and further, that the observance of this list will prevent all personal injury or equipment
damage.

3
 Air Under Pressure Will Cause
Injury, Death Or Property Damage
• Relieve Press. Before Servicing.
Air Under Pressure Will Cause • Condensate Drain Discharges
HIGH VOLTAGE Can Cause Severe Under Pressure.
Injury, Death Or Property Damage. Injury Or Death. • Drain Requires Periodic
• Do Not Exceed Pressure Rating. • Some circuits may be energized Cleaning (Service).
• Relieve Press. Before Servicing. when switch is off.
• Do Not Modify/Repair/Rework • Disconnect and lockout ALL ! READ INSTRUCTION MANUAL !
ASME Coded Pressure Vessels power sources before servicing.
As Insurance Rating Affected.

! READ INSTRUCTION MANUAL ! ! READ INSTRUCTION MANUAL !

L'air sous pression causera La haute tension peut L'air sous pression causera
des blessures graves, des entrainer des blessures graves des blessures graves, des
dégats matériels et peut ou même la mort dégats matériels ou même
même entrainer la mort la mort
Certains circuits peuvent être
Ne pas excéder le taux de chargés lorsque l'interrupteur Relâcher la pression avant
pression est en position "fermé" (off) la mise en service de
l'appareil
Relâcher la pression avant la · Déconnecter et vérouiller
mise en service de l'appareil TOUTES les sources · Condenser les tuyaux de
d'électricité avant la mise en décharges sous pression
Ne pas modifier/réparer ou service de l'appareil
retravailler · Les tuyaux doivent être
LIRE LE MANUEL nettoyés régulièrement
Le taux de pression des D'INSTRUCTIONS! (service)
vaisseaux est conforme aux
recommendations de l' ASME LIRE LE MANUEL
( American Society of D'INSTRUCTIONS!
Mechanical Engineers) et peut
être vérifié lors d'un controle.

LIRE LE MANUEL
D'INSTRUCTIONS!

4
 WARNING ATTENTION !

Removing fuses will not Retirer les fusibles ne déconnectera pas l'électricité
disconnect power from de l'appareil
dryer. Always disconnect
power from ALL sources TOUJOURS déconnecter toutes les sources
before performing service. d'électricité avant la mise en marche de l'appareil
! READ INSTRUCTION MANUAL !
LIRE LE MANUEL D'INSTRUCTIONS!

5
6. PRINCIPLES OF OPERATION

6.1 INTRODUCTION
PREMIER Non-Cycling dryers remove moisture, oil vapor and other contaminants from
compressed air by cooling the air temperature to 50°F (10°C). This cooling process
condenses the contaminants into liquid droplets which can then be easily removed from
the air. The major systems of the dryer which contribute to its operation are the
following: Air System, Moisture Removal System, Refrigeration System and the
Controls System. The following paragraphs describe each system in greater detail.

6.2 AIR SYSTEM

This system consists of the components which are in contact with the compressed air.

PRA70 - 100:
Referring to the “air flow” path on Figure 1, hot saturated air from the compressor enters
the chiller section where it is cooled to the desired dew point through direct heat transfer
with evaporating refrigerant. The air continues to the separator where the moisture is
removed, thereby allowing the cool, dry air to return to exit the dryer. The air exiting the
dryer should be approximately equal to the chiller temperature based on standard
conditions at full rated flow. Note that the precooler / reheater shown on the diagram
applies to the 125 - 200 units only.

PRA125 - 200:
Referring to the “air flow” path on Figure 1, hot saturated air from the compressor enters
the precooler/reheater where the air temperature is reduced prior to entering the chiller
by the cool air exiting the air/moisture separator. This precooling allows for the use of a
smaller refrigeration system. The air then goes into the chiller section where it is further
cooled to the desired dew point through direct heat transfer with evaporating refrigerant.
The air continues to the separator where the moisture is removed, thereby allowing the
cool, dry air to return to the precooler/reheater. As the air passes through the
precooler/reheater the air temperature is elevated by the warm, wet inlet air. The air
exiting the reheater portion of the dryer should be approximately 10°F lower than the
inlet air temperature based on standard conditions at full rated flow.

6
6.3 MOISTURE REMOVAL SYSTEM
Liquid droplets are removed from the air stream in the separator. As the air and liquid
mixture passes through the separator it spins, slows down and then changes direction.
This causes the condensate to fall out of the air stream and collect in the bottom of the
separator. The collected liquid is removed from the separator by a float drain.

6.4 REFRIGERATION SYSTEM

The Refrigeration System consists of all the components which handle refrigerant
R404A. This is a hermetically sealed closed-loop system. Referring to Figure 1 and
following the dot-dash “REFRIGERANT FLOW,” refrigerant is shown leaving the chiller
evaporator section, which in the process of removing heat is changed from a low
pressure liquid to a low pressure gas. This gas enters the suction side of the
compressor where it is compressed into a high pressure gas. The high pressure gas is
cooled in the air cooled condenser section becoming a high pressure liquid. It then
goes through a permanent filter-dryer that ensures the refrigerant system is free of
contaminants. A small diameter capillary tube meters the refrigerant into the chiller’s
evaporator. The pressure is reduced upon entering the chiller evaporator where it
removes heat from the air system. When there are low loads (low air flow rate or inlet
temperature), a hot gas valve by-passes the condenser and throttling device (capillary
tube). This valve maintains a minimum evaporator pressure of 76 psig, which
corresponds to a chiller temperature of 34°F, thus preventing freeze-up.

6.5 CONTROLS
PREMIER’ Non-Cycling dryers incorporate automatic controls for proper operation. All
dryer controls are preset at the factory. A refrigerant suction pressure gauge is provided
as standard equipment. This gauge monitors the pressure of the refrigerant gas before
it enters the compressor. When the refrigeration system is running, the suction pressure
will be controlled between 76 to 98 psig.

PREMIER air cooled models utilize a fan cycling switch to control the condensing
temperature. This switch controls the condensing temperature by cycling the fan based
on refrigerant discharge pressure. When the unit reaches 270 psig, the fan cycling switch
will run the fan until the discharged pressure is reduced to 195 psig.

All PREMIER Non-Cycling dryers include a Hot Gas By-Pass Valve to maintain suction
pressure and temperature. This valve is necessary during low load applications to prevent
freeze-up in the chiller section. The normal suction pressure for no load conditions should
never drop below 72 psig. *This setting may need adjustment to match the load/ambient
conditions encountered.

*This adjustment is not a procedure covered under warranty as it is typically required for application
specific conditions.

CAUTION

Do not rotate Hot Gas By-Pass valve adjustment nut fully clockwise. Full clockwise rotation
may result in refrigerant compressor damage.

7
 For Hot Gas By-Pass Valve adjustment note the
following:

• Turning the adjustment screw clockwise raises

suction pressure and exchanger temperature.

• Turning the adjustment screw counter-clockwise

reduces suction pressure and exchanger
temperature.

• All adjustments should be made without air flow

(load) on the dryer.

FIGURE 2- HOT GAS BY-PASS VALVE

7. INSTALLATION AND INITIAL START-UP

7.1 LOCATION AND MOUNTING

The dryer must be located in an area where ambient temperature is not likely to exceed
113°F (35°C) or be less than 40°F (4.5°C). The dryer must be located in an area that
provides sufficient clearance from walls and other adjoining equipment to allow easy
access for servicing and maintenance requirements. A minimum of 18 inches is
required to allow free air flow to the condenser. Dryer must be installed on a level (<5°
slope) surface for proper operation. On installations with relatively steady flow rate, the
dryer is normally connected after the air receiver. If loads fluctuate widely, the dryer
should be positioned ahead of the receiver with sufficient storage capacity downstream
to prevent excessive air flow through the dryer.

7.2 PIPING AND VALVES

NOTICE
Always use a backup wrench when making any threaded connection to the dryer.
Failure to use a backup wrench may result in damaged tubing and components
internal to the cabinet.

Install piping, fittings and

accessory items as indicated in
Figure 3. For bypass and
isolating purposes, valves (A),
(B), and (C) may be field installed
(not furnished).

To operate dryer, all valves

labeled in Figure 4 are to be
closed except valves (B), (C) and
(D). Valve (A) is used for bypass
purposes and valve (E) is for test
and manual drain purposes.

FIGURE 3 - PIPING DIAGRAM

8
7.3 FILTRATION
To protect the air dryer from residual compressor oil and to ensure maximum dryer
performance, a prefilter is recommended. Highly efficient prefilters and afterfilters sized
to your drying application can be provided by PREMIER and are available factory
installed. Call your local distributor to select the filter that best suits your filtration
requirements. In addition to air filtration, condensate discharge oil/water separators are
available to address stringent EPA regulations.

7.4 ELECTRICAL CONNECTION

Equipment is available in various electrical configurations. Providing power to these units

is accomplished as follows:

115V/1/60: PRA70 - 160 units are supplied with a three-wire, 115V cord assembly
as standard. These units need only be plugged into a suitable 115V/1/60Hz power
outlet. The PRA200 is furnished with a junction box to land field wiring.

230V/1/60 &: 220V/1/50: These units are furnished with a power cord with leads for
a field installed plug. L1, L2, N & GND are indicated on the leads. Customer is
responsible for furnishing a suitable plug. This plug shall be wired according to the
appropriate wiring diagram included in this manual.

A suitable fused disconnect switch or circuit breaker conforming to national and local
code requirements is recommended for all PREMIER equipment. See Section 13 of this
manual for voltage requirements and load data.

NOTICE
Never wire directly or connect any additional wires to the compressor junction box. This
will cause severe system malfunction.

NOTICE

Care must be used when choosing the circuit of single phase units to ensure that no
excessive voltage variations occur. This may affect the starting of the compressor and
in extreme cases may cause a compressor burn out. Maximum allowable voltage
variation is +15% and -10% from rated voltage. Voltage variations exceeding the
specified tolerances will void warranty.

9
 7.5 INITIAL START-UP
After installation or a prolonged shutdown, start the dryer with no air load (no air flow).
This enables the dryer to stabilize at its proper operating pressure and temperature in the
shortest time possible (typically within five minutes).

The following conditions should be observed during start-up:

• The suction pressure gauge will typically pull down to between 76 and 98
psig. The Hot Gas By-Pass Valve may require adjustment at start-up. Refer
to Section 6.5 for details.

• The “Power On” light will illuminate.

• After a few minutes, air flow may be slowly introduced to the dryer.

8. SCHEDULED MAINTENANCE

8.1 INTRODUCTION
PREMIER’s Non-Cycling refrigerated air dryer requires little maintenance. These dryers
utilize hermetically sealed compressors and do not require any lubrication. The fan
motor requires lubrication at the oil ports every six months. However, it is recommended
you inspect and service your dryer at regular intervals to obtain maximum performance.

8.2 REFRIGERANT CONDENSER

For proper operation, it is essential that the condenser fins remain free of dirt and dust.
Therefore, regular cleaning is required. If the dryer is located in an area where dust is
excessive, more frequent inspections and cleaning may be required. An optional
ambient air filter can be easily installed outside of the condenser. Contact your local
PREMIER distributor for details.

8.3 CONDENSATE DISCHARGE SYSTEM

On a minimum of a monthly basis, the operation of the drain should be checked.
Periodically, the drain should be removed and cleaned to ensure no debris from the
system is trapped inside.

Do not remove the drain valve without depressurizing the unit.

10
9. TROUBLESHOOTING

9.1 INTRODUCTION
PREMIER Non-Cycling dryers are designed for reliable, trouble-free operation. In the
event of any dryer malfunction, the guide shown on the next page has been developed to
facilitate problem identification and corrective actions.

An air dryer always operates under pressure. Before any maintenance procedure that
requires disassembly of any piping, fittings, valves or other components is performed,
the dryer must be isolated from the compressed air stream and fully depressurized.

Prior to working on the unit, make sure that all circuit breakers or disconnect switches
are tagged off “OUT OF SERVICE”.

9.2 PROBLEM / ACTION GUIDE

PROBLEM SYMPTOM(S) POSSIBLE CAUSE CORRECTIVE ACTION

Moisture down stream Dryer is properly Drain failure or timer Dismantle and clean drain and / or
cooling air stream adjustment is required strainer. Repair or replace as
(Outlet substantially necessary.
cooler than inlet) Excessive flow Check inlet and outlet pressures and
system design capacity. Correct
cause of excessive flow.
Inlet and outlet Dryer by-pass not closed Close by-pass valve
temperatures are the No power to the dryer Check power supply and fuses/circuit
same breakers
High suction pressure Clean condenser fins
Refrigerant leak Check suction pressure gauge and if
0 psig, turn dryer off and contact your
distributor
Compressor not running Clean condenser fins
Check ambient temperature and
reduce below 120°F
Check fan motor if not running,
contact your local distributor
Contact your local distributor for
further assistance
High pressure drop Outlet pressure Inlet and outlet valves not Open valves
across dryer substantially lower than completely open
inlet pressure Inlet and outlet filters Change filter elements
blocked up
Suction pressure below 76 Adjust suction pressure per Section
psig and unit operating too 6.5
cold
No dryer prefilter and heat Flush air system as required.
exchanger has become Consult your local distributor.
clogged

11
 10. WIRING DIAGRAMS

12
Wiring Diagram
PRA70-200B1
115/1/60HZ
Drawing # TM500151A
13
Wiring Diagram
PRA70-200B1
230V/1/60HZ
Drawing # TM500152A
14
Wiring Diagram
Single Phase 60 HZ
EMBRACO Compressor Connections
Drawing # 500150B
 11. GENERAL ARRANGEMENT

15
General Arrangement
PRA70B - 100B
Drawing #TM500221
16
General Arrangement
PRA125B - 200B
Drawing #TM500222
 12. PARTS IDENTIFICATION
PRA70 PRA100 PRA125 PRA160 PRA200
110/1/60 230/1/60 110/1/60 230/1/60 110/1/60 230/1/60 110/1/60 230/1/60 110/1/60 230/1/60
1 Exchanger Assy 748382 748382 748382 748382 747791 747791 747791 747791 747791 747791
2 Drain Valve 697360 697360 697360 697360 697360 697360 697360 697360 697360 697360
3 Compressor 683211 683271 682671 682592 683207 683208 683211 683271 682671 682592
4 Compressor Electrics Kit c c c c c c c c c c
5 Condenser 697172 697172 697172 697172 697172 697172 697172 697172 697172 697172
6 Fan Motor 697304 600083 697304 600083 697304 600083 697304 600083 697304 600083
7 Fan Blade 697186 697186 697186 697186 697186 697186 697186 697186 697186 697186
8 Fan Bracket 747899 747899 747899 747899 747899 747899 747899 747899 747899 747899
9 Filter Dryer 698045 698045 698045 698045 698045 698045 698045 698045 698045 698045
10 Gauge (Suction) 682602 682602 682602 682602 682602 682602 682602 682602 682602 682602
11 Switch, On/Off 699611 699754 699611 699754 699611 699754 699611 699754 683403 699754
12 Power Cord 681532 683232 681532 683232 681532 683232 681532 683232 683402 683232
13 Hot Gas By-Pass 697341 697341 697341 697341 697341 697341 697341 697341 697341 697341
14 Fan Switch 682256 682256 682256 682256 682256 682256 682256 682256 682256 682256

c Contact factory for part number.

17
Parts Overview
 13. ENGINEERING SPECIFICATIONS

COMPRESSOR FANS REFRIGERANT MAX MIN CIRCUIT WEIGHT

MODEL NO VOLTS/PH/HZ HP RLA LRA QTY HP RLA LRA TYPE LBS OZ KGS FUSE AMPACITY LBS KGS
PRA70B1 115/1/60 1/2 9.1 33.6 1 1/18 1.80 2.3 R404 1 14 0.852 25 13.2 140 63.6
PRA70B2 230/1/60 1/2 4.7 21.5 1 1/18 0.90 1.2 R404 1 14 0.852 15 6.8 140 63.6
PRA100B1 115/1/60 3/4 14.9 55.0 1 1/8 1.80 2.3 R404 1 12 0.795 45 20.5 140 63.6
PRA100B2 230/1/60 3/4 6.5 30.0 1 1/18 0.90 1.2 R404 1 12 0.795 20 9.0 140 63.6
PRA125B1 115/1/60 1/3 6.0 29.0 1 1/18 1.80 2.3 R404 2 0 0.909 20 9.3 175 79.5
PRA125B2 230/1/60 1/3 4.0 15.3 1 1/18 0.90 1.2 R404 2 0 0.909 10 5.9 175 79.5
PRA160B1 115/1/60 1/2 9.1 33.6 1 1/18 1.80 2.3 R404 2 0 0.909 25 13.2 175 79.5
PRA160B2 230/1/60 1/2 4.7 21.5 1 1/18 0.90 1.2 R404 2 0 0.909 15 6.8 175 79.5
PRA200B1 115/1/60 3/4 14.9 55.0 1 1/18 1.80 2.3 R404 2 6 1.079 45 20.5 175 79.5
PRA200B2 230/1/60 3/4 6.5 30.0 1 1/18 0.90 1.2 R404 2 6 1.079 20 9.0 175 79.5

18
Note: Maximum pressure rating of drain valve is 250 psig. Do not operate dryer at pressures greater than 250 psig.

NOTICE
Specification information above accurate at time of publication. Refer to equipment serial
label for actual refrigerant charges and specifications.