L0 MEC205 Zero Lecture Updated

Welcome to “My Class”
MEC205
Manufacturing Technology
LECTURE #0
UNIVERSITY VISION STATEMENT
To be a premier academic institution, recognized internationally for its contribution

to industry and society through excellence in teaching, learning, research,
internationalization, entrepreneurship and leadership
UNIVERSITY MISSION STATEMENT

• To transform education through academic rigour, practical orientation and outcome
based teaching.
• To develop and implement a relationship of cooperation between industry and
academia.
• To undertake impactful research addressing local, national and global challenges.
• To prepare graduates to be lifelong learners with strong analytical and leadership
skills.
• To develop global professionals and entrepreneurs with innovative spirit, tolerance
and desire to make a difference to the society.
Program: B.Tech(Automobile Engineering)
Program Code: P139
Program Outcomes
1. Engineering knowledge::Apply the knowledge of mathematics, science,
engineering fundamentals, and an engineering specialization to the solution
of complex engineering problems.
2. Problem analysis::Identify, formulate, research literature, and analyze
complex engineering problems reaching substantiated conclusions using first
principles of mathematics, natural sciences, and engineering sciences
3. Design/development of solutions::Design solutions for complex
engineering problems and design system components or processes that meet
the specified needs with appropriate consideration for the public health and
safety, and the cultural, societal, and environmental considerations.
Program Code: P139
Program Outcomes
4. Conduct investigations of complex problems::Use research-based knowledge
and research methods including design of experiments, analysis and interpretation of
data, and synthesis of the information to provide valid conclusions
5. Modern tool usage::Create, select, and apply appropriate techniques, resources,
and modern engineering and IT tools including prediction and modeling to complex
engineering activities with an understanding of the limitations
6. The engineer and society::Apply reasoning informed by the contextual
knowledge to assess societal, health, safety, legal and cultural issues and the
consequent responsibilities relevant to the professional engineering practice.
Program Code: P139
Program Outcomes
7. Environment and sustainability::Understand the impact of the professional
engineering solutions in societal and environmental contexts, and demonstrate the
knowledge of, and need for sustainable development
8. Ethics::Apply ethical principles and commit to professional ethics and
responsibilities and norms of the engineering practice.
9. Individual and team work::Function effectively as an individual, and as a
member or leader in diverse teams, and in multidisciplinary settings
10. Communication::Communicate effectively on complex engineering activities
with the engineering community and with society at large, such as, being able to
comprehend and write effective reports and design documentation, make effective
presentations, and give and receive clear instructions
Program Code: P139
Program Outcomes
11. Project management and finance::Demonstrate knowledge and understanding
of the engineering, management principles and apply the same to one’s own work, as
a member or a leader in a team, manage projects efficiently in respective disciplines
and multidisciplinary environments after consideration of economic and financial
factors
12. Life-long learning::Recognize the need for, and have the preparation and ability
to engage in independent and life-long learning in the broadest context of
technological change
Program Code: P139
Program Specific Outcomes (PSOs)
1. Ability to comprehend the systems in the field of IC Engines, Automobile,
Vehicle dynamics, vehicle testing and Chassis Design..
2. Propose solutions build on the understanding of thermodynamics, Automotive
suspension systems, component design, computer-aided vehicle design and
manufacturing for the solutions to real-world problems.
3. Demonstrate the ability to propose cost effective optimized solutions for
automobile sector using simulated environment of Computer aided Vehicle
design, computer aided manufacturing and computer aided engineering.
4. Effectively build and communicate the solutions crafted using learnings from
basic automobile engineering, basic sciences, mathematics and computational
skills and tools.
LECTURE #0
The Objectives of lecture #0 are,
To aware the students about
• Course outcome
• Course details [i.e. LTP, text book and reference books]
• Course Assessment Model[Internal Assessment, MTE, ETE]
• Contents of the syllabus
• Why this course is being taught?
Course outcome
CO1 :: Define the broad classification of manufacturing processes such as metal
casting, metal forming and advance machining processes
CO2 :: Interpret the concepts of temporary and permanent joining processes
CO3 :: Identify the material removal processes as per job requirement and effect of
their process parameters on MRR
CO4 :: Explore the appropriate metal forming or as per the job requirements
CO5 :: Illustrate the features of CNC machines and fundamental of part
programming.
CO6 :: Analyze the working principle of advanced manufacturing processes with
their applications
• Course details [i.e. LTP, text book and reference books]
• L T P [3 0 0],3L/Week., No Tutorial, No practical/ Week.
• Text Book
• Manufacturing processes for engineering materials by SEROPE
KALPAKJIAN, Pearson Education India.
Reference Books
1. Fundamentals of Modern Manufacturing by MIKELL P.
GROOVER, Wiley publication
2. Manufacturing Technology volume-1, MANUFACTURING
TECHNOLOGY VOLUME-2 by P.N Rao M.G.Hills
• Course Assessment Model[Evaluation model]
• Marks breakup(Weightage)
• Attendance:5
• CA: 25 [Continuous assessment ]
• MTT: 20[Mid term theory Exam]
• ETT:50 [End term Theory Exam]
Total = 100
• Acknowledgements for syllabus review and preparation
➢ Dr.Mahipal Singh(Course planer, Manufacturing Domain MD05)
➢ Mr. Anil B Ghubade(Committee Member, CDR)
• Before the start of classes, Students are advised to download
syllabus and IP(Instruction plan) from UMS(University
management system)
• For your reference, syllabus and IP looks like
• Syllabus of MEC205
• Syllabus of MEC205, continued
• IP(Instruction Plan)- looks like
• Sample IP
• Contents of the course(Before Mid term Examination)
Unit 1:Introduction to manufacturing and metal casting

Types of Manufacturing processes, metal casting, role of gating
system, sand casting, Types of pattern, casting defects etc
Unit 2:Joining and assembly processes

Permanent and temporary fastening techniques, Broad
classification of welding processes, Arc welding, Consumable
electrode arc welding, Non consumable electrode arc welding
Unit 3: Metal forming processes

Overview of metal forming, plastic deformation of metals, hot and
cold working of metals, Role of temperature in metal forming,
Overview of rolling, Forging and types of forging
• Contents of the course(After Mid term Examination)
Unit 4:Material removal process
Cutting tools, Classification of cutting tools, Mechanism of metal
cutting, Orthogonal cutting model, Types of chip formation,
machining time analysis for turning, Tool
wear and tool life,
Unit 5:CNC machine tools

Introduction and classification of CNC machines, Construction
features of CNC turning and CNC machining centers, Open loop
and closed loop CNC system
Unit 6: Advanced manufacturing processes

Injection molding, blow molding, compression molding, overview
of PM, electric discharge machining
Unit 1: Introduction to manufacturing and metal casting
A Question for you
Look around you, what do you observed?
→ We are surrounded by materialistic world where things are
manufactured.
Are they available naturally? Like chair, table, fan , AC etc.
→ No, All of these are manufactured from raw material
Everything we use to
see in our daily life is
being manufactured
ie. having proper
dimension, particular
processing operation
Air conditioner
washing machine
Fridge
FAN Pressure Cooker Mobile

 Manufacturing:- Process of converting raw material into a more
usable form
 Process of “adding value” to an existing product
Value addition by
manufacturing process
Unit-1
Manufacturing is one
way by which nations
create material wealth
Unit 2: Joining and assembly processes
Usefulness
Some (even simple) products are too large to be made by individual
processes.
Easier, more economical to manufacture & join individual components.
Products to be disassembled for maintenance
1. Arc welding 2. Gas metal arc welding
Unit 3:Metal forming processes
Plastic deformation is used to change the shape of metal workpiece
Rolling process: Material passes through a series of rollers,

reducing its thickness with each pass
Forging: Material is shaped by the controlled application of force
(blacksmith)
Wire or tube drawing: Material is pulled through a die to produce a
uniformed cross section
Extrusion process :Material is compressed and forced through a die to
produce a uniformed cross section
Stamping Processes
Unit 4:Material removal process
Machine Tools:
Turned parts
Lathe machine
Unit 5: CNC machine Tools
Machine Tools: CNC
Turned parts
Unit 5:CNC machine tools
Machine Tools: CNC
Basic concept of CNC programming

Unit 6:Advanced manufacturing processes
1. Injection molding
2.Blow molding
3. Electric discharge machining

Concept of Massive open online courses(MOOC)
National Programme for Technology Enhanced Learning (NPTEL)
is a joint initiative from IITs and IISc to offer online courses and certification in
various topics. Learn for free; Pay a small fee to write an exam and get a
certificate.
Equiv
Course MOOC alent
MEC205:Manufactu
ring Technology https://nptel.ac.in/courses/112104195 1 CA
Our Syllabus
Unit 1
Unit 4
Unit 6
Unit 3
Thanks
Which of the following manufacturing processes uses liquid molten metal?
A) Casting
B) Deformation processes

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Welcome to “My Class”

To be a premier academic institution, recognized internationally for its contribution

UNIVERSITY MISSION STATEMENT

Unit 1:Introduction to manufacturing and metal casting

Unit 2:Joining and assembly processes

Unit 3: Metal forming processes

Unit 5:CNC machine tools

Unit 6: Advanced manufacturing processes

FAN Pressure Cooker Mobile

Rolling process: Material passes through a series of rollers,

Basic concept of CNC programming

3. Electric discharge machining

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