Technical Specifications: Hydraulic Mining Shovel

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6040

Hydraulic Mining Shovel

Technical Specifications
Configurations and features may vary by region. Please consult your Cat® dealer for availability in your area.

Table of Contents

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Diesel Engines – Lesser Regulated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Undercarriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Diesel Engines – Highly Regulated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Operator Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Air Conditioning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operating Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Loading and Hauling System – Pass Match . . . . . . . . . . . . . . . . . . . . . . . 3
Service Refill Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Working Ranges
Hydraulic Oil Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Tri-Power Face Shovel Attachment (FS) . . . . . . . . . . . . . . . . . . . . . . . 5
Swing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Backhoe Attachment (BH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Standard and Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7


6040 Hydraulic Mining Shovel Specifications

Diesel Engines – Lesser Regulated Operating Weights


Make and Model 2 × Cat® C32 6040 with TriPower™ Face Shovel Attachment (FS)
Rated Speed 1,800 min-1 1,800 rpm Standard Track Pads 1200 mm 3 ft 11 in
Gross Power – J1995:2014 1554 kW 2,084 hp Operating Weight* 404 600 kg 891,980 lb
Net Power – SAE J1349:2011 1432 kW 1,921 hp Ground Pressure 24.1 N/cm2 35.0 psi
Net Power – ISO 9249:2007 1538 kW 2,062 hp 6040 with Backhoe Attachment (BH)
No. of Cylinders (each engine) 12 Standard Track Pads 1200 mm 3 ft 11 in
Bore 145 mm 5.71 in Operating Weight* 407 300 kg 897,930 lb
Stroke 162 mm 6.38 in Ground Pressure 24.3 N/cm2 35.3 psi
Displacement 32.1 L 1,959 in3 *Operating weights include: base machine, front attachment,
Aspiration Turbocharged and air-to-air standard track pads, standard rock bucket, 100% fuel and
aftercooled lubricants.
• Meets China Nonroad Stage III emission standards, equivalent to
U.S. EPA Tier 2. Meets China Smoke Category III limits. Service Refill Capacities
• Net power tested per SAE J1349 is the power available at the flywheel Fuel Tank Capacity 7940 L 2,098 gal
when the engine is equipped with alternator, cooling, air intake, and
Hydraulic Oil Tank Capacity 3626 L 958 gal
exhaust systems, with maximum fan losses.
• Net power tested per ISO 9249 is the power available at the flywheel Total Volume of Hydraulic Oil 5800 L 1,532 gal
when the engine is equipped with alternator, cooling, air intake, and Engine Oil 2 × 120 L 2 × 31.7 gal
exhaust systems, with minimum fan losses. Engine Oil Expansion Tank (option) 2 × 618 L 2 × 163.3 gal
Engine Coolant 2 × 155 L 2 × 41 gal
Diesel Engines – Highly Regulated
Pump Transmission Gearbox including 2 × 69 L 2 × 18.2 gal
Make and Model 2 × Cat® C32 Cooling Circuit
Rated Speed 1,800 min-1 1,800 rpm Pump Pre-Chambers at Pump 2 × 3.6 L 2 × 1 gal
Gross Power – J1995:2014 1550 kW 2,079 hp Transmission Gearbox
Net Power – SAE J1349:2011 1428 kW 1,915 hp Swing Gearbox 3 × 38 L 3 × 10 gal
Net Power – ISO 9249:2007 1530 kW 2,052 hp Travel Gearbox 2 × 90 L 2 × 23.7 gal
No. of Cylinders (each engine) 12 Grease Tank Capacity 710 L 188 gal
Bore 145 mm 5.71 in
Hydraulic System
Stroke 162 mm 6.38 in
Displacement 32.1 L 1,959 in3 Main Pumps 4 × variable swash
plate pumps
Aspiration Turbocharged and air-to-air
aftercooled Maximum Oil Flow 4 × 742 L/min 4 × 196 gal/min
• Meets U.S. EPA Tier 4 Final and EU Stage V emission standards. Maximum Pressure, Attachment 300 bar 4,351 psi
• Net power tested per SAE J1349 is the power available at the flywheel Maximum Pressure, Travel 350 bar 5,076 psi
when the engine is equipped with alternator, cooling, air intake, and Swing Pumps 4 × variable swash
exhaust systems, with maximum fan losses. plate pumps
• Net power tested per ISO 9249 is the power available at the flywheel
Maximum Oil Flow 4 × 321 L/min 4 × 85 gal/min
when the engine is equipped with alternator, cooling, air intake, and
exhaust systems, with minimum fan losses. Maximum Pressure 350 bar 5,076 psi

Electrical System
System Voltage 24 V
Batteries in Series/Parallel Installation 6 × 210 Ah – 12 V each
630 Ah – 24 V in total

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6040 Hydraulic Mining Shovel Specifications

Hydraulic Oil Cooling Operator Environment


Oil Flow of Cooling Pumps 2 × 766 L/min 2 × 202 gal/min Operator’s Eye Level – Approximately 6.8 m 22 ft 4 in
Number of Fans 2 Internal Dimensions of Cab
Diameter of Fans 1524 mm 60 in Length 2200 mm 7 ft 3 in
Fan Speed Thermostatically Width 1600 mm 5 ft 3 in
controlled Height 2150 mm 7 ft 1 in
Cooling System Fully independent Spectator Sound Power Level (LWA) 120 dB(A)
ISO 6395:2008*
Swing System Operator Sound Pressure Level (LPA) 75 dB(A)
Swing Drives 3 compact planetary ISO 6396:2008*
transmissions with axial Operator Protective Guard ISO 10262:1998 Level II
piston motors (Top Guard)
Parking Brake Wet multiple-disc brake, * Measurement was conducted at 70% of the maximum engine
springloaded/hydraulically cooling fan speed. The sound level may vary at different engine
released cooling fan speeds. The cab was properly installed and maintained.
Maximum Swing Speed 4.7 rpm The measurement was taken with the cab doors and windows closed.
Swing Ring Triple-race roller bearing NOTE: The dynamic sound power level and sound pressure level
with sealed internal uncertainty is +/- 2 dB(A).
gearing
Swing Circuit Closed-loop with torque Air Conditioning System
control
The air conditioning system on this machine contains the fluorinated
greenhouse gas refrigerant R134a (Global Warming Potential = 1430).
Undercarriage
The system contains 3.2 kg (7.05 lb) of refrigerant, which has a CO2
Travel Speed (two stages) equivalent of 4.576 t (5.044 U.S. tons) per engine.
1st Stage – Maximum 1.5 km/h 0.93 mph
2nd Stage – Maximum 2.5 km/h 1.55 mph
Loading and Hauling System – Pass Match
Maximum Tractive Force 1967 kN 442,199 lbf 785 789 793 794 AC 796 AC
Gradeability of Travel Drives 22.3/41% approximate 6040 4 5 6 7 8
Track Pads (each side) 42
Bottom Rollers (each side) 7
Support Rollers (each side) 2 plus a skid plate in between
Travel Drives (each side) 1 planetary transmission
with 2 two-stage axial
piston motors
Parking Brake Wet multiple-disc brake,
spring loaded/hydraulically
released

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6040 Hydraulic Mining Shovel Specifications

Dimensions
All dimensions are approximate.

8 10
7 9

1 2
3

5
4
15

11 13
12 14

1 Height Overall 8160 mm 27'2"


2 Height to top of Top Guard 7930 mm 26'0"
3 Operator Eye Level 6800 mm 22'4"
4 Height of Tracks 2250 mm 7'5"
5 Clearance Under Counterweight 2615 mm 8'7"
6 Height to Top of Counterweight 5605 mm 18'5"
7 Tail Overhang 6790 mm 22'3"
8 Tail Swing Radius 7000 mm 23'0"
9 Width of Counterweight 6100 mm 20'0"
10 Width Overall @ 1200 mm [3 ft 11 in] standard pads 8050 mm 26'5"
11 Length from Sprocket Center to Idler Center 6170 mm 20'3"
12 Crawler Length 8090 mm 26'7"
13 Track Gauge 5395 mm 17'8"
14 Width of Undercarriage 6600 mm 21'8"
15 Ground Clearance Under Carbody Frame 935 mm 3'5"

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6040 Hydraulic Mining Shovel Specifications

Working Range – TriPower Face Shovel Attachment (FS)


All dimensions are approximate.

ft m
15

14
45
13
40 12

11
35
10
30 9

8
25
7
20 6

5
15
4

10 3

2
5
1

0 0

–1
–5
–2

–3
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 m

55 50 45 40 35 30 25 20 15 10 5 0 ft

Boom Option 7.3 m 23 ft 11 in Working Range


Stick Option 4.6 m 15 ft 1 in Maximum Digging Height 14.9 m 48 ft 11 in
Digging Forces (ISO) Maximum Digging Reach 15.7 m 51 ft 6 in
Maximum Crowd Force 1791 kN 402,633 lbf Maximum Digging Depth 2.8 m 9 ft 2 in
Maximum Crowd Force at Ground Level 1295 kN 291,128 lbf Maximum Dumping Height 10.6 m 34 ft 9 in
Maximum Breakout Force 1201 kN 269,996 lbf Crowd Distance on Level 5.31 m 17 ft 5 in

Face Shovel Options


Bucket Type Heavy Rock and Ore Heavy Rock Heavy Rock Standard Rock Standard Rock
Capacity Heaped 2:1 15.0 m3 18.0 m3 20.0 m³ 22.0 m3 22.0 m³
(ISO 7546) (19.6 yd3) (23.5 yd3) (26.2 yd³) (28.8 yd3) (28.8 yd³)
Total Outside Width 4230 mm (166.5 in) 4230 mm (166.5 in) 4819 mm (190 in) 4768 mm (187.7 in) 4691 mm (184.7 in)
Inner Width 3840 mm (151.2 in) 3840 mm (151.2 in) 4300 mm (67.2 in) 4300 mm (67.2 in) 4300 mm (67.2 in)
G.E.T. System C110 C110 CL-1 with W850 CL-1 with W850 C110
Number of Teeth 5 6 6 6 6
Wear Package Extreme Duty – Extreme Duty – Extreme Duty – Standard Duty Standard Duty
Impact Impact Impact
Weight (including 35 551 kg 36 290 kg 40 391 kg 38 117 kg 38 513 kg
penetration tips) (78,377 lb) (80,006 lb) (89,047 lb) (84,034 lb) (84,907 lb)
Nominal Material Density 2.8 t/m³ 2.2 t/m³ 1.9 t/m³ 1.8 t/m3 1.8 t/m³
(loose) (4,720 lb/yd³) (3,700 lb/yd³) (3,203 lb/yd³) (3,030 lb/yd3) (3,030 lb/yd³)

Additional bucket capacities and wear packages are available upon request.

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6040 Hydraulic Mining Shovel Specifications

Working Range – Backhoe Attachment (BH)


All dimensions are approximate.

ft m
18

55 17

16
50
15

14
45
13
40 12

11
35
10
30 9

8
25
7
20 6

5
15
4

10 3

2
5
1

0 0

–1
–5
–2

–10 –3

–4
–15
–5

–20 –6

–7
–25
–8
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 m

65 60 55 50 45 40 35 30 25 20 15 10 5 0 ft

Boom Option 9.5 m 31 ft 2 in Working Range


Stick Option 4.6 m 15 ft 1 in Maximum Digging Height 16.8 m 55 ft 1 in
Digging Forces (ISO) Maximum Digging Reach 17.7 m 58 ft 1 in
Maximum Tearout Force 1018 kN 228,856 lbf Maximum Digging Depth 7.0 m 23 ft 0 in
Maximum Breakout Force 1123 kN 252,460 lbf

Backhoe Bucket Options


Bucket Type Heavy Rock Standard Rock Heavy Rock Standard Rock Light Duty
Capacity Heaped 1:1 18.0 m3 20.0 m3 20.0 m³ 22.0 m³ 24.0 m³
(ISO 7451) (23.5 yd3) (26.2 yd3) (26.2 yd³) (28.8 yd³) (31.4 yd³)
Total Outside Width 4205 mm (165.6 in) 4240 mm (166.9 in) 4240 mm (166.9 in) 4440 mm (174.8 in) 4440 mm (174.8 in)
Inner Width 3760 mm (148.0 in) 3800 mm (149.6 in) 3800 mm (149.6 in) 3900 mm (153.5 in) 3900 mm (153.5 in)
G.E.T. System W900R C95 C95 C95 C95
Number of Teeth 5 6 6 6 6
Wear Package Extreme Duty – Extreme Duty – Heavy Duty – Heavy Duty – Standard Duty
Impact Impact Abrasion Impact
Weight (including 24 059 kg 25 808 kg 22 670 kg 23 076 kg 23 777 kg
penetration tips) (53,041 lb) (56,897 lb) (49,979 lb) (50,874 lb) (54,419 lb)
Nominal Material Density 2.2 t/m³ 1.9 t/m³ 2.0 t/m³ 1.8 t/m³ 1.65 t/m³
@ 100% Fill Factor (3,700 lb/yd³) (3,203 lb/yd³) (3,370 lb/yd³) (3,030 lb/yd³) (2,720 lb/yd³)

Additional bucket capacities and wear packages are available upon request.
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6040 Hydraulic Mining Shovel Standard and Optional Equipment

Standard and Optional Equipment


Standard and optional equipment may vary. Consult your Cat dealer for details.

Standard Optional Standard Optional


CAT POWER TRAIN ELECTRICAL SYSTEM
2 × Cat C32 engines ü 6 batteries ü
Aftertreatment system ü Lockable battery isolator switch ü
(used in Tier 4 Final/Stage V only) Lockable starter isolator switch ü
– Diesel Oxidation Catalyst (DOC)
14 LED high-brightness working ü
– NOx Reduction System (NRS)
flood lights
– Non-DEF solution
11 LED service lights ü
Air-to-Air After Cooling (ATAAC) ü
2 acoustic travel alarms – forward ü
Turbocharger ü
and reverse (power module, oil cooler
Hydraulically driven radiator fan ü module)
Electronically controlled fan speed ü 2 electric horns (1 cab module, 1 oil ü
Micro processed engine management ü cooler module)
Cat Type 4 air filters ü UNDERCARRIAGE
Two-stage fuel filter with series filtration ü HD tracks with cast double-grouser ü
track pads
High-capacity water separator ü
1200 mm (3 ft 11 in) wide track pads ü
Starting aid – automatic ether ü
1600 mm (5 ft 3 in) wide track pads ü
Exhaust manifold and turbo heat shields ü
HD fixed axle carrier and load rollers ü
Dual 24 V electric starters per engine ü
HD fixed axle idlers ü
Automatic engine idle shut down ü
Undercarriage guard (belly plate) ü
Automatic fuel priming ü
Automatic hydraulic retarder valve ü
HYDRAULICS
Hinged travel motor covers ü
Pump managing system with: ü
– Electronic load limit control Hardened running surfaces of ü
– Flow on demand sprockets, idlers, rollers, pad links,
– Automatic zero flow regulation teeth contact areas
– Automatic engine RPM reduction Fully hydraulic self-adjusting track ü
– Reduced oil flow at high hydraulic oil or tensioning system with piston accumulator
engine temperature AUTOMATIC LUBRICATION SYSTEM
Pressure cut-off for main pumps ü Rectangular grease container, 710 L ü
Cat Hydraulic Hose assemblies ü (188 gal) capacity (fill via service station)
Continuous hydraulic oil filtration ü Round grease container, 200 L (53 gal) ü
Cooling of pump transmission gear oil ü capacity (insert barrel or fill via service
station with additional kit)
Closed loop swing circuit ü
Lubricated pinion in swing ring ü
Pressure testing points ü
Grease filters (200 μm) ü
Full-flow high-pressure filters (100 μm), ü
main pumps (continued on next page)
Full-flow filters (10 μm), return circuit ü
Full-flow filters (10 μm), cooling ü
return circuit
Pressure filters (6 μm), servo circuit ü
Pressure filters (40 μm), closed swing circuit ü
Transmission oil filters (40 μm) ü
Boom float valves (FS and BH) ü
Stick float valves (FS) ü

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6040 Hydraulic Mining Shovel Standard and Optional Equipment

Standard and Optional Equipment (continued)


Standard and optional equipment may vary. Consult your Cat dealer for details.

Standard Optional Standard Optional


OPERATOR ENVIRONMENT FRONT ATTACHMENT
Single HVAC system ü TriPower Face Shovel attachment: ü
Dual HVAC system ü – Horizontal automatic constant-angle
bucket guidance
Auxiliary Cab Heater ü – Vertical automatic constant-angle
Pneumatically cushioned and ü bucket guidance
multiadjustable comfort seat with: – Automatic roll-back limiter to prevent
– Seat heating material spillage
– Lumbar support – Kinematic assistance to hydraulic forces
– Two-point safety belt – Constant boom momentum throughout
– Head and arm rests whole lift arc
– Safety switch for automatic motion – Crowd force assistance
shutdown – Guards for shovel cylinders at FS stick
Independently adjustable seat consoles ü Backhoe attachment ü
with integrated joysticks
Frontless base machine (no boom, ü
Electronic-Hydraulic Servo Control ü no stick, no linkage or kinematics)
FM/AM radio with USB and AUX input ü Internal service access in BH and FS boom ü
Fold-away auxiliary seat with two-point ü Boom and stick thermally stress relieved ü
safety belt after welding
Sliding side window ü Catwalks with rails at boom ü
Parallel intermittent wiper/washer ü Wear Package (as per bucket selection) ü
Roller blinds at all windows ü CAT TECHNOLOGY
External sun shields at side and ü Cat Product Link™ Elite (Cellular) ü
rear windows Cat Product Link Elite (Satellite) ü
Cat Board Control system: ü Cat Product Link Elite (No radio) ü
– 305 mm (12 in) color touchscreen
– On-screen documentation in .pdf Cat MineStar™ Solutions ready ü
– On-screen troubleshooting assistance (continued on next page)
– On-screen graphic charts of logged data
– Fault memory of related conditions
– USB, LAN (TCP/IP) and CAN BUS
interfaces for data export
Control and Monitoring Platform (CAMP) ü
45° stairway from engine bay to operator cab ü
Powered 45° access stairway ü
2 mirrors on LH side, 1 heated ü
Camera Monitoring System 2.0 (right ü
and rear cameras, 254 mm [10 in] HD
color technology display, and harnesses)
Level indicators for length and crosswise ü
inclination
Document storage ü

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6040 Hydraulic Mining Shovel Standard and Optional Equipment

Standard and Optional Equipment (continued)


Standard and optional equipment may vary. Consult your Cat dealer for details.

Standard Optional Standard Optional


COLD WEATHER OPTIONS SAFETY AND SECURITY
Cold Weather Package (400 V, 50 Hz):  Emergency stop switches: 1 in cab, ü
– Auxiliary heating system for cab 3 in engine module, 1 pull rope accessible
– Fuel blender from ground level and 1 on service arm
– Engine coolant heater Operator Protective Guard (Top Guard) ü
– Engine oil heater with thermostat
All-around safety glass ü
– Hydraulic oil heater with thermostat
– External power source required, Armored windshield ü
ca 50 kW, 400 V three phase, 50 Hz Emergency egress ladder ü
– Recommended for temperatures MISCELLANEOUS
–10° C (14° F)
ISO or ANSI decals ü
Cold Weather Package (208 V, 60 Hz): 
– Auxiliary heating system for cab
– Fuel blender
– Engine coolant heater
– Engine oil heater with thermostat
– Hydraulic oil heater with thermostat
– External power source required,
ca 50 kW, 208 V three phase, 60 Hz
– Recommended for temperatures
–10° C (14° F)
SERVICE AND MAINTENANCE
Engine oil exchange interval – 500 hours ü
Engine oil exchange interval – 1,000 hours ü
Hydraulic oil exchange interval – ü
10,000 hours
S·O·SSM Sampling Ports ü
Cat Type 4 air filters with precleaner dust ü
ejection system
Retractable ground level service station ü
with quick couplings for:
– Diesel fuel
– Engine coolant – left/right engines
– Pump transmission gear oil – left/right
engines
– Engine oil – left/right engines
– Hydraulic oil
– Grease
– Swing transmission gear oil
– Engine oil extension tanks
Cat battery charging connector ü
Indicator lights ü
Dirt wiper at swivel ü
Cat Electronic Technician service port ü

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For more complete information on Cat products, dealer services, and industry solutions, visit us on the web AEXQ3125-02 (05-2022)
at www.cat.com Replaces AEXQ3125-01
Build Number: 03B
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All rights reserved

Materials and specifications are subject to change without notice. Featured machines in photos may include
additional equipment. See your Cat dealer for available options.

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