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    Calculation Load Capacity of Scaffold Moke r2

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    MIHDI PALAPUZ
    This document provides information to evaluate the safe working load capacity of a scaffolding system for a project at the JT International Manufacturing Corp. facility in Malvar, Batangas. It includes details of the scaffold components, load calculations, and structural checks to ensure the scaffold can adequately support the expected loads from equipment, personnel, and wind forces. Material properties of the scaffolding pipes are specified. Load calculations account for equipment, accessories, personnel, and a design wind speed of 30m/s. Structural checks are performed to verify the pipes can withstand the resulting compression, tension, and shear forces with adequate factors of safety.

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    Calculation Load Capacity of Scaffold Moke r2

    Uploaded by

    MIHDI PALAPUZ
    358 views3 pages
    This document provides information to evaluate the safe working load capacity of a scaffolding system for a project at the JT International Manufacturing Corp. facility in Malvar, Batangas. It includes details of the scaffold components, load calculations, and structural checks to ensure the scaffold can adequately support the expected loads from equipment, personnel, and wind forces. Material properties of the scaffolding pipes are specified. Load calculations account for equipment, accessories, personnel, and a design wind speed of 30m/s. Structural checks are performed to verify the pipes can withstand the resulting compression, tension, and shear forces with adequate factors of safety.

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    This document provides information to evaluate the safe working load capacity of a scaffolding system for a project at the JT International Manufacturing Corp. facility in Malvar, Batangas. It includes details of the scaffold components, load calculations, and structural checks to ensure the scaffold can adequately support the expected loads from equipment, personnel, and wind forces. Material properties of the scaffolding pipes are specified. Load calculations account for equipment, accessories, personnel, and a design wind speed of 30m/s. Structural checks are performed to verify the pipes can withstand the resulting compression, tension, and shear forces with adequate factors of safety.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    358 views3 pages

    Calculation Load Capacity of Scaffold Moke r2

    Uploaded by

    MIHDI PALAPUZ
    This document provides information to evaluate the safe working load capacity of a scaffolding system for a project at the JT International Manufacturing Corp. facility in Malvar, Batangas. It includes details of the scaffold components, load calculations, and structural checks to ensure the scaffold can adequately support the expected loads from equipment, personnel, and wind forces. Material properties of the scaffolding pipes are specified. Load calculations account for equipment, accessories, personnel, and a design wind speed of 30m/s. Structural checks are performed to verify the pipes can withstand the resulting compression, tension, and shear forces with adequate factors of safety.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Project: Lateral Discharge for Dedusting System & Bypass Connection Between MF2000 &MF3000 @ FR1

    Location: Lima Technology Center Malvar, Batangas


    Subject: Safe Working Load Capacity
    Customer: JT International Manufacturing Corp.

    Material Properties Type 4 BSEN 39/BS1139:1992


    Diameter 48.3 mm
    Wall thickness 4 mm
    Weight (Scaffolding Pipe/Tube) 4.5 kg/m
    Cross Sectional Area 292.8 mm²
    Second moment of area I= 13.8 cm4
    Radius of gyration r= 16.5 mm
    Yield Stress fy= 275 N/mm²
    Plastic modulus 7.87 cm³

    1) LOADING
    WEIGHT (KG) LIFT BIL SIZE TOTAL (KG)
    1 FRAME 15.6 4 62.4
    2 CROSS BRACE 4.2 4 2 33.6
    3 JOINT PIN 0.5 16 1 8
    4 JACK BASE 4.9 4 19.6
    5 TIE BACK 2.2 8 17.6
    6 BRACING TUBE 7 1.5 2 1.8 37.8
    7 NETTING 1.2 9.6 11.52
    8 LADDER 29.3 4 0.5 58.6
    9 CATWALK BORD 15.8 4 0.5 31.6
    10 GUARD RAIL 3.6 38.4 138.24
    TOTAL 418.96

    LIVE LOAD 450


    *References
    Light Medium heavy
    225kg 450kg 675kg

    TOTAL LOADING 868.96 0 <2000


    *References
    2000 per leg
    Factor of safety (FOS) *References
    ≥ 4 Allowable load from technical data (Catalogue) 5000
    5.75

    2) WIND LOAD m/s


    Basic wind speed Vs=VS1.S2.S3 V 30
    Design Wind Speed
    S1 S2 S3
    1 1 1
    V 30

    k 0.63 *Refer Table Dynmatic Wind Load Pressure


    DYNAMIC WIND PRUSSURE , q Vs² 0.9
    q=kVs² kN/m² q 0.567

    Maximum tension pressure coefficient -0.567

    3) WALL TIE
    Area length 9.2 m
    *Refer to Front view scaffold drawing width 1.2 m
    area 11.04 m²

    Tension on Wall Tie due to wind load = Area x tension pressure coefficient x Dynamic wind pressure
    *References 3.12984 kN
    drop in 12-16 mm
    M12 M16
    30Mpa 20Mpa
    4.9kN 5.6kN

    Strength of weld 483 N/mm


    *Refences
    80 mm both side 38640 N
    single site >40mm fillet weld 38.64 kN > 3.12984 kN

    4) Check Adequancy of G.I Pipe


    Worst Scenario Total Load 868.96
    (Total load x Gravity ) / 2 legs Gravity 9.81
    8524.50
    Per leg 4262.25 N

    G.I Pipe (m)


    a) Lift height 1.7 1.7 2.89
    b ) Bay width 1.8 1.8 3.24
    *reference 6.13
    2.4759 m a
    F 2475.88 mm F

    Equilibrium of vertical force at poit B Or C


    (Total load per leg x (F/lift height) 6207.54838 N
    6.208 kN b

    Table 1
    Mem Force Type 9772.96 N 9772.96 N F
    AB 10347.17N compression E
    BC 10347.17N tension 1.7
    CD 10347.17N compression
    BE 14232.87N tension A B C D
    CF 14232.87N tension 1.8 1.8 1.8
    a) Section properties of pipe
    Section area A 292.8 mm²
    Py 275 N/mm²
    r 16.5 mm

    b) check compression
    Max compression = √(Total vertical force² - Total load per leg² ) 4512.969318 N

    effective length, L 1800 mm


    Slenderness ratio= L/r 109.09
    Compression Strength 139 N/mm²

    compression capacity of section 40699.2 N > Maximum compression OK

    c) Check Tension
    Max.Tension Force (Refer Table 1) 14232.87 N
    Tension capacity of section (Py x Area) 80520 N > Maximum tension force OK

    d) Check Shear
    Max.Shear Force 4262.25
    Shear Capacity Force = k² x section area x Py 31958.39 N > Maximum shear force OK

    5) Soil Stress
    Try 50 x 100 timber as sole plate and assuming soil bearing capacity of 7500 kg/m²

    Maximum Loading per Standerd (leg) of Scaffold = Total load /2 434.48 kg


    Area 0.18 m²
    Soil Stress
    Maximum loading / base plate area 2413.78 kg/m²
    2.41 tons/m²
    *refer Appendix
    2.41 < Assuming SBC

    Appendix
    Table of Soil Bearing Capacity (SBC) (in unit tones per square metre)

    LOOSE 10 - 20
    SAND
    COMPACT 20 - 40
    LOOSE 20 -40
    COMPACT 40 -60
    SANDY GRAVEL
    HARD 30 -60
    SOFT 15
    VERY HARD 120
    ROCK MODERATELY HARD 50 - 120
    SOFT 20
    VERY STIFF 30 - 60
    STIFF 15 - 30
    CLAY
    FIRM 7.5 - 15
    SOFT-LESS THAN 7.5
    STIFF 15 - 30
    SANDY CLAY FIRM 7.5 - 15
    SOFT-LESS THAN 7.5

    Prepared by:

    Engr. Arthuro A. Ragas Jr. Engr. Mihdi Kalim Palapuz


    Project In Charge
    1219 1219 2552

    1219 1219 2552

    1700
    1700

    1700
    1700
    1700

    1700
    1700

    1700
    1 PLAN NTS 2 SECTION
    ---- SCALE ---- NTS
    SCALE

    TITLE SCALE PROJECT PACKAGE TYPE ZONE LEVEL NUMBER REV PAGE

    AS
    SCAFFOLDING LOAD COMPUTATION
    SHOWN

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