(Elearnica) - Damage - Modeling - in - Random - Short - Glass - Fiber - Reinforced - Composites - Including
(Elearnica) - Damage - Modeling - in - Random - Short - Glass - Fiber - Reinforced - Composites - Including
(Elearnica) - Damage - Modeling - in - Random - Short - Glass - Fiber - Reinforced - Composites - Including
Hicham Mir
Research Professional
Short Glass Fiber Reinforced
e-mail: [email protected]
Mario Fafard
Composites Including Permanent
Professor
e-mail: [email protected] Strain and Unilateral Effect
Benoı̂t Bissonnette This paper presents the development of a theoretical damage mechanics model applicable
e-mail: [email protected] to random short glass fiber reinforced composites. This model is based on a macroscopic
approach using internal variables together with a thermodynamic potential expressed in
Marie-Laure Dano the stress space. Induced anisotropic damage, nonsymmetric tensile/compressive behavior
e-mail: [email protected] (unilateral effect) and residual effects (permanent strain) are taken into account. The
anisotropic damage is represented with second-order tensorial internal variables D. The
Department of Civil Engineering, unilateral effect due to microcrack closure in compression is introduced by generalizing
Université Laval, the hypothesis of the complementary elastic energy equivalence. In the case of the per-
Québec City, manent strain, a new term related to frozen energy, which is a function of the damage
Quebec G1K 7P4, Canada variable, the stress tensor, and some materials constants to be identified, is added to the
basic thermodynamic potential. Using laboratory test results, parameter identification has
been performed to illustrate the applicability of the proposed model.
关DOI: 10.1115/1.1839593兴
Journal of Applied Mechanics Copyright © 2005 by ASME MARCH 2005, Vol. 72 Õ 249
H共 x 兲⫽ 再 1,
0,
x⬎0
x⬍0
(4) ⫹
1
2E
:共 Eᠪ ijij:M
ᠪ 共 D兲 :M ᠪ ijij兲 i⫽j:
ᠪ 共 D兲 :E
The quantity Pᠪ ( ,D)⫺ is a fourth-order tensor corresponding to a ⫺ ᠪ 共 D兲 :兲兲 2 ⫺ :共 M
关共 tr 共 M ᠪ 共 D兲兲 :兴
ᠪ 共 D兲 :M
negative projection operator. In the same way, the positive projec- 2E
tion operator can be defined as (7)
( ,D)⫹
Pᠪ ⫽H 共 n i n i 兲共 n i 丢 n i 丢 n i 丢 n i 兲 (5)
ᠪ (D) has a canonical form
The fourth-order damage operator M where Eᠪ ijij⫽n i 丢 n j 丢 n i 丢 n j . The second term of Eq. 共7兲 can also
关11兴 be written as
1 ⫺ ⫺
0 0 0
E 共 1⫺D 1 兲 2 E 共 1⫺D 1 兲共 1⫺D 2 兲 E 共 1⫺D 1 兲共 1⫺D 3 兲
l m
⫺ 1 ⫺
0 0 0
E 共 1⫺D 2 兲共 1⫺D 1 兲 E 共 1⫺D 2 兲 2 E 共 1⫺D 2 兲共 1⫺D 3 兲
⫺ ⫺ 1
0 0 0
E 共 1⫺D 3 兲共 1⫺D 1 兲 E 共 1⫺D 3 兲共 1⫺D 2 兲 E 共 1⫺D 3 兲 2
⫺1
ᠪ̃
C ⫽
1
0 0 0 0 0
G 共 1⫺D 2 兲共 1⫺D 3 兲
1
0 0 0 0 0
G 共 1⫺D 1 兲共 1⫺D 3 兲
1
0 0 0 0 0
G 共 1⫺D 1 兲共 1⫺D 2 兲
(14)
It can be observed from Eq. 共13兲 that if all components of the material constants to be identified. This energy can be viewed as
ᠪ̆ (D) is inactive 共microcracks
stress tensor are positive, the term M frozen by the microcracks. The thermodynamic potential can be
opening兲, and the classical form defined by Sidoroff 关10兴 is rewritten as
obtained. 1 1
U 共 ,D兲 ⫽ :C ᠪ̃ ⫺1 :⫺ :Mᠪ̆ :⫹ :A
ᠪ :D (16)
2.2 Residual Effect. When loads 共tensile stress兲 are applied 2 2E
on a composite structure, cracks and thus damage are induced in 2.3 State Laws
the material. The level of degradation is quantified through the
second-order damage tensor D. On the contrary, during the un- Elastic Constitutive Law. The elastic constitutive law of the
loading phase, the microcracks progressively close up to a certain damaged material is obtained by differentiating the dual potential
extent 共at the end of the process, the microcracks are not neces- with respect to the stress tensor. The strain is defined in two parts
sarily entirely closed兲. This phenomenon has microscopic justifi- due the Heaviside function in the potential expression:
cations related to the nature and geometry of the crack, which fall 1
beyond the scope of this paper. Explanations of the phenomenon ⫽C ᠪ̃ ⫺1 :⫺ M ᠪ̆ :⫹A ᠪ :D (17)
E
can be found in Refs. 关4,11兴. In the present paper, this residual
effect 共residual strain兲 is attributed to the state of damage, and the The total strain is composed of an elastic part ( e ) and a perma-
existence of a potential, noted U p , which is a function of the nent part ( P ):
damage tensor D and the stress tensor is postulated as
e ⫽ C 冉 1
ᠪ̃ ⫺1 ⫺ M
E 冊
ᠪ̆ : (18a)
U 共 ,D兲 ⫽ :A
p
ᠪ :D (15) p ⫽A ᠪ :D (18b)
The elastic compliance tensor of the damaged material taking into
ᠪ is a symmetric fourth-order tensor whose coefficients are
where A account the unilateral effect has the following form:
C̃ T⫺1n i n i n i n i ⫽n i 丢 ni :C
ᠪ̃ T⫺1 :n i 丢 ni
1 1 D i 共 2⫺D i 兲 1
⫽ ⫺ ⫽ (20)
E 共 1⫺D i 兲 2 E 共 1⫺D i 兲 2 E
This way, the elastic modulus in the direction normal to the mi-
crocrack system loaded in compression is restored. In addition,
the strain–stress relation defined in Eq. 共17兲 is continuous and the
elastic compliance tensor is symmetric and positive definite. The
thermodynamic model is thus physically consistent.
Associated Damage Forces. The thermodynamic force, which
is known as the damage strain energy release rate, must be asso- Fig. 2 Cyclic tensile stress–strain curves „Test †8‡…
ciated with the damage tensor. In the case wherein the principal
directions of the damage should not change during loading 共pro-
portional loading兲, for each eigenvalue of the damage D i , there is an estimation process using a calibrating technique. It is necessary
an associated thermodynamic force Y i , defined as in the course of the test to load and unload the specimen in order
冋冉 冊册
to estimate the damage internal variables D 1 , D 2 and to measure
U 1 M
ᠪ M
ᠪ the elastic and permanent strains ( e, p). For further details on
Y i⫽ ⫽ : ᠪ ⫺1 :M
:C ᠪ ⫹M ᠪ ⫺1 :
ᠪ :C :
Di 2 Di Di the experimental procedure, the reader is referred to Refs. 关7,8兴.
冋 册
Essentially, the results of the uniaxial cyclic tensile tests 共Fig. 2兲
1 are used here for parameter identification purposes.
⫺ : H 共 ⫺n i n i 兲 n 丢 n i 丢 n i 丢 n i :
E 共 1⫺D i 兲 3 i Uniaxial tensile tests 关6 – 8兴, have shown, if one neglects
the permanent strain, that the following relationship between the
⫹ :A
ᠪ :n i 丢 n i (21a)
principal damage function and the thermodynamic force is
冋 冉
Y i⫽ : sym
M
ᠪ
Di
ᠪ ⫺1 :M
:C 冊
ᠪ ⫺H 共 ⫺n i n i 兲
1
n
E 共 1⫺D i 兲 3 i
appropriate:
f 共 Y s 兲 ⫽a 共 Y s ⫺Y 0 兲 (26)
丢 ni 丢 ni 丢 ni 册 :⫹ :A
ᠪ :n i 丢 n i (21b)
where Y is the thermodynamic force defined in Eq. 共25兲, Y 0 is the
s
冋 册
forces. A weighted sum of the two thermodynamic forces is thus
used: ␣ ⫺
A⫽ (27)
⫺ ␣
Ȳ i ⫽Y i ⫹bY j , i, j⫽1,2, i⫽ j (22)
The residual 共permanent兲 strains due to damage are obtained as
where the parameter b is a material constant bounded between 0 follows 共Eq. 共18b兲兲:
再
and 1.
11
p
⫽ ␣ D 1⫺  D 2
Damage Evolution Law. The thermodynamic forces drive the (28)
evolution of the internal variable characterizing the damage up to 22
p
⫽⫺  D 1 ⫹ ␣ D 2
failure. Those forces must satisfy the Clausius–Duhem inequality where ␣ and  are unknown material parameters to be identified
due to damage: using loading tests results.
Equations 共21兲 and 共22兲 can also be simplified in the case of
Y:Ḋ⭓0 (23) uniaxial loading:
The evolution 共quasi-static兲 law satisfying this inequality is cho-
sen to be of the following form: 21
Ȳ 1 ⫽ ⫹ 共 ␣ ⫺b  兲 1 ,
E 共 1⫺D 1 兲 3
D i ⫽ f 共 Y is 兲 , i⫽1,2 (24) (29)
21
Y is 共 t 兲 ⫽max兵 Y 0 ,sup共 Ȳ i 共 兲兲 其 (25) Ȳ 2 ⫽ 共 b ␣ ⫺  兲 1 ⫹b
⭐t
E 共 1⫺D 1 兲 3
where Y 0 designates the initial damage threshold and i is one of Table 1 summarizes the unknown parameters to be identified us-
the principal direction. The function f is a growing positive func- ing an appropriate technique together with test results. In Table 2,
tion intrinsic to the material. the test results to be used for the identification are displayed. A
loading/unloading test allows the estimation of the secant damage
3 Model Identification Young’s modulus. The damage value can thus be estimated using
Eq. 共14兲:
To identify the parameters of the proposed model, progressive
repeated tensile loading tests must be performed and followed by E 1 ⫽E 共 1⫺D 1 兲 2 (30)
Unknown
parameters a Y0 b ␣, 
Mathematical Scalar Scalar Scalar Fourth-order
nature tensor
Definition Material Thermodynamic Parameter Parameters to
coefficient force beyond necessary to take estimate
necessary to which damage into account cross permanent strains
estimate the begins effects in the due to damage
damage level thermodynamic
force
and then: NC
兺 储共 m ⫺ t 兲 i 储
p p 2
冑
i⫽1
E1 ERR – STR⫽ NC
D 1 ⫽1⫺
兺 储共
(31)
m兲i储
p 2
E
i⫽1
NC
In this unique test, it is difficult to estimate the damage parameter
in the transverse direction (D 2 ). Information about the damaged 兺 关共 m11⫺ t11 兲 i ⫹ 共 m22⫺ t22 兲 i 兴
p p 2 p p 2
damage values because the damaged Poisson’s ratio 12 measure- ERR – EVO⫽ NC ⭐Tol (36)
ment is not very precise. Instead, D 2 is evaluated using Eqs. 共24兲–
共26兲 and 共29兲:
兺
i⫽1
1 兲i
共Dm 2
冋
D 2 ⫽a 共 Ȳ 2 ⫺Y 0 兲 ⫽a 共 b ␣ ⫺  兲 1 ⫹b
21
E 共 1⫺D 1 兲 3
⫺Y 0 册 (33)
axial cyclic tensile test (⫽6, Fig. 2兲 and mp and tp are the mea-
sured and predicted 共Eq. 共34兲兲 permanent strains, respectively. D m
and D t1 are the measured and predicted 共using Eqs. 共24兲–共26兲 and
1
冦
11
p
⫽ ␣ D 1 ⫺  a 共 b ␣ ⫺  兲 1 ⫺b  ⫹  aY 0 dure. The precision obtained with Eqs. 共34兲 and 共35兲 was 7.7
E 共 1⫺D 1 兲 3 ⫻10⫺3 and 6.899⫻10⫺4 , respectively. Table 4 gives a compari-
21 son between the measured and the calculated values of permanent
22
p
⫽⫺  D 1 ⫹ ␣ a 共 b ␣ ⫺  兲 1 ⫹b ␣ ⫺ ␣ aY 0 strain and damage D 1 . A very good correlation between those
E 共 1⫺D 1 兲 3 values is observed except for the first two lines of the table cor-
(34) responding to applied stresses of 24.50 and 39.43 MPa. The per-
manent strain and damage parameters generally have low values,
Parameter identification is done using a constrained optimization particularly in the first few cycles 共2 to 3 cycles, see Table 4兲. It is
technique. The following equation is used as the objective func- not easy to obtain reliable measured values and consequently, it
tion to be optimized: may be an error source for correlation and fitting. However, in the
last three cycles, the percentage differences of the expected and
the measured values of strain and damage parameters are within
the ranges of 关 ⫺5.6%, 9.2%兴 and 关 ⫺0.5%, 0.8%兴, respectively.
Table 2 Experimental results from Ref. †7‡ Therefore, the proposed model with the values of parameters
listed in Table 3 is applicable in representing the damage mechan-
Maximum Permanent axial Permanent Damage in the ics behavior of random short glass fiber reinforced composites
stress level strain 11 transverse strain 22 direction of loading under relatively large strain.
共MPa兲 共m/m兲 共m/m兲 D1
24.50 72.24 ⫺126.7 0.0134649
39.43 240.8 ⫺267.6 0.025708 Table 3 Numerical values of the unknown parameters
51.41 337.1 ⫺352.1 0.043811
61.34 550.7 ⫺450.6 0.066579 Y0 a b ␣ 
70.27 722.4 ⫺549.2 0.091765
77.30 987.2 ⫺647.8 0.115231 0.06819 0.07884 0.5878 0.010071 0.008371
4 Numerical Simulation Figure 5 illustrates the result for monotonic tensile loading. A
very good agreement between numerical and test results is ob-
4.1 Numerical Implementation. The proposed model has tained. Monotonic and cyclic loading have been simulated in
been implemented in the ABAQUS finite-element code using the shear. Figures 6 and 7 illustrate both the numerical and the experi-
UMAT functionality. The numerical integration is done by dis- mental results, which again are very close. References 关7,8兴 give
cretizing the loading using load increments and thus strain incre- all the information on the test procedure.
ments. From the mechanical state n , n , D n , at time t n , an The evolution of the degradation of the elastic properties in
estimation is made of the mechanical state n⫹1 , D n⫹1 , at time function of tensile stress level in three different directions 共0, 45,
t n⫹1 corresponding to the strain increment ⌬. This local integra- and 90 deg兲 is presented in Figs. 8–10. In Figs. 8 and 9, the
tion is done using an implicit integration algorithm and a predicted damaged Young’s modulus and Poisson’s ratio can be
Newton–Raphson technique to estimate the mechanical state. For
this purpose, a consistent tangential matrix has been derived. The
reader can find more information in Mir 关9兴.
4.2 Simulation and Model Validation. First, to verify how
consistent the identified set of parameters is, the uniaxial cyclic
tensile test has been simulated using the numerical model im-
planted in ABAQUS. Figures 3 and 4 illustrate, respectively, the
numerical cyclic tensile test results obtained from finite-element
simulation and the corresponding experimental results superposed
to the predicted curves. A good agreement is found. Now, to vali-
date the model, different experimental tests 关7,8兴 have been simu-
lated: monotonic tensile tests, monotonic and cyclic shear tests,
and tensile tests on rectangular plates and specimens cut from it
共Fig. 1兲. In these last tests, the tensile and shear specimens were
cut from the plates pre-loaded in tension to produce different de-
grees of damage by uniaxial tension 关7,8兴. Afterwards, the speci-
mens were tested to measure their damaged-material elastic coef-
ficients: Young’s modulus and Poisson’s ratio along three
directions 共0, 45, and 90 deg with respect to the initial loading
direction兲 and the shear modulus 共Fig. 1兲. The objective was to
predict their evolution and degradation versus the tensile stress
level.
Fig. 4 Comparison of the predicted cyclic tensile stress–
strain curves with corresponding experimental data
Fig. 3 Predicted cyclic tensile stress–strain curves „Model… Fig. 5 Tensile stress–strain curves
compared to the test results reported by Dano et al. 关8兴. The pre-
diction of Young’s modulus and Poisson’s ratio is relatively good
in the 1- and 2-directions. In the 45 deg direction, the discrepancy
is more accentuated, though the numerical prediction still remains
fair.
In the case of the shear modulus presented in Fig. 10, it can be
observed that the numerical results are in good agreement with the
experimental data.
4.3 Simulation of a Uniaxial Tensile–Compressive Load-
ing Test. In this simulation, we show how reversing a tensile
load to compressive load restores the apparent elastic modulus
共degraded by tensile load兲 in the direction parallel to the compres-
sive load and how it may still cause damage evolution 共cracks
extension兲 in the transverse direction. These two directions corre-
spond to the two principal damage directions in this load case. We
denote by 1 and 2 the directions that are parallel and transverse to
the loading direction, respectively.
Figure 11 illustrates the stress versus strain curve during a
tensile–compressive loading test. The specimen is first loaded in
tension up to 60 MPa, which induces damage and causes Young’s
modulus E 1 to decrease. The specimen is then, unloaded and sub-
5 Conclusion
In this paper, a damage model for random short glass fiber
reinforced composites based on the fundamental principle of ther-
modynamics of irreversible process was presented. The model
takes into account the unilateral effect 共crack closure effect兲 and
the permanent strains after unloading 共residual effect兲. Using tests
results and an appropriate identification procedure, all unknown
parameters have been identified. After implementation of the
model in a finite-element code, simulations are obtained and are
found to be in good agreement with experimental results. It can
thus be concluded that the proposed model is appropriate to simu-