MK1325C2

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Operation
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Manual

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 Foreword
Thank you for choosing our CNC machines.

This operation manual is delivered together with the machine for safe

operation. Please do read it carefully and keep it properly.

Go through the operation manual carefully for the safety of operator and

machine and better performance. Follow the manual for wiring and operation.

Please feel free to contact us in case of any question.

New Mas Woodworking Machinery & Equipment Co., Ltd

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 Chapter 1 Inspection on arrival

Strict inspection and packing are done before delivery. Open the carton for

inspection for the following items as damage may occur during transportation.

Contact the dealer or us in case of any problem.

Check when unpacked:

Make sure there is no damage for the machine and cable connection.

Control cubicle CNC machine

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Vacuum pump, dust collector

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 Chapter 2 Safety precautions

1.Follow the safety precautions below to avoid electric shock, physical injury,

fire and other accidents. For the safety of you and others, please go through

the following points carefully:

2.Environment for installation: no wet or flammable environment is allowed for

this CNC machine.

The CNC equipment cannot be placed outdoors, in humid, rainy or flammable

environments. The workshop should meet the fire safety requirements and

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equipped with dry-chemical fire extinguisher and carbon dioxide fire

extinguisher to prevent accidental fire. All equipment must be equipped with

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dust collection machine in accordance with the standards and specifications.

Cleanliness: keep the work place and machine clean. No piled up stuff on the

machine or within 1.5m around the machine.

Beware of electric shock: avoid direct contact with spindle, power output,

interface of controller etc. to avoid electric shock. Check if the machine is

grounded and all the parts are normal before starting the machine.

3.Operation requirements: only professional or trained personnel are allowed

for operation of the machine. Wear protective glasses when machining metal or

materials with lots of saw dust. Non-operators are not allowed to operate the
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machine, modify the system parameters or stay around the machining area. Do

not touch the spindle during machining. Shut down the system and cut off the

power supply after finishing machining.

Operation rules: follow the procedure and fix the work-piece accordingly. Do

not hold the work-piece with hands. Reasonable use of tools can enhance the

efficiency and quality of machining and increase the service life.

4.Maintenance: keep the machine clean and fill with oil periodically; change the

water for pump frequently and clean it at regular intervals; Do not run the water

pump with no water or not enough water; water-cooled spindles are not allowed

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to be used with no water or water flow is not smooth.

5.Safe operation: change of tool or work-piece shall be done after the spindle
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comes to complete stop. Keep a certain distance while machining. Push the

emergency stop or shut down the main switch in case of emergency.

Inobservance of safety rules may lead to severe injury or damage to the

machine.

Maintenance shall be done by authorized personnel. Call us for support in case

of any problem. Please do not disassemble or repair without authorization to

avoid more loss.

Do not remove the signs for safety warning, attention or indication. Place

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the manual around the machine for the operator and maintenance people.

Please read carefully and pay attention to the signs for danger, warning and

indication. Contact us for manual in case it is lost.

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 Installation and commissioning

Installation illustration:

Installation

1. Place the machine on flat and firm ground. Level it with gradienter.

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Use the screws to keep the machine level.

2. Install the dust collection tube and hood:

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① Fix the bracket of dust collecting tube to the

side bracket of gantry；

② Install the dust collecting hood on the spindle and fix it on the base.

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③ Fix the dust collecting tube to the bracket and connect the dust collecting

hood and dust collector. (move the spindle to the rightmost end of the beam for

easy adjustment of the length)

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3. Water tank should be provided for water-cooled spindle.
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4. Connect the four-core power line with suitable power rating to the main

switch and connect the other end to the main power switch. One of them should

be connected to neutral line.

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Installation of vacuum pump
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1. Put the vacuum pump on flat ground and fix with screws.

2. Connect the vacuum pipe to the vacuum suction hole and tighten the clasp
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screw.

3. Fill the water tank to the level line.

4. Switch on the water pump to see if the rotation direction is same as

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indicated, if not, exchange of any two output lines of water pump power supply

lines will fix the problem.

Installation of dust collector

1. Install the dust collector as shown on the package.

2. Input three-phase power, start the dust collector to see if the motor rotation

direction is same as indicated, if not, exchange of any two lines will fix the

problem.

3. Connect the suction holes of the machine and dust connector with the tube.

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 53C System operation illustration

Open the computer and find out Ncstudio on desktop; double-click to start the

software.

Switch on emergency stop and power switch to see if the light for drive unit and

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frequency inverter and indication on panel are normal.
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Back to mechanical origin

All axes back to mechanical origin as show below; it is a must to go back to the

mechanical origin for reopening of system or switching on power. If there is no

indication, please click "operation" →back to mechanical origin (B)→all axes.

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After choosing all axes, then it is shown as below that all axes are back to zero.
Tool adjustment

Switch on the cylinder and the positioning cylinders raise. Confirm the

coordinate origin of work-piece, normally it is at the lower left quarter. Put the

work-piece on the table, turn on vacuum switch to see if the work-piece can be

sucked tightly. Then switch off the cylinder for the next step.

Install the tools and tighten with the wrench.

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Switch on cylinder1 in the system and move spindle T1 to the working area.
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Move X, Y and Z axes so that the tool center points to the lower left quarter of

the work-piece and the tip of the tool touches the surface of the work-piece.
 Right-click "CNC status" then "offset setup" pops up. Press the button "set

X, Y axes" to complete the Tool1 coordinates setting. And fill the displayed data

into the "tool length offset"; complete the coordinates settings of Z axis.

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There is no need to set the coordinate offset of X and Y axes for T2. T2 needs

to touch the surface of the work-piece only. Adjust the tools once then the

system can keep the data automatically. Re-check the tool length offset after

changing tools or work-pieces. (T3 repeats the steps for T2 tool adjustment. )
Press F7 or left click on the icon "back to coordinate origin of work-piece " then

X and Y axes will move to the coordinate origin while Z axis will stop at the set

safety-height above the work-piece.

Simulation processing

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Open system operation "document"→"open and load"→look for the document to

be processed→"open". Check on the right display filed to see if the program is

imported.
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Press F8 or left-click "simulation" icon to double-check the file then press F8 or
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click again to exit "simulation". Check if the processing path is same as the

program and within the range of the stroke.

Auto machining, pause, stop and breakpoint resume.

Auto machining: press F9 or left click "start" icon then the auto processing

starts as the current program.

Pause: press F10 or left-click "pause" icon; press F9 or click "start" to continue

the machining.

Stop: press F11 or "stop" to stop the machining.

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Breakpoint resume: do remember to mark the current line number if breakpoint
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resume is needed. Press Ctrl+F9 or click "operation"→"advanced start"→

"specific location"→input the current line number.

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Attention: The red limit alarm will occur if the axis move out of the original point

in the manual control mode. Every axis cannot be moved because of the
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protection function. This is a normal situation. Click “I/O state” to check which

axis is limited alarming. The point which shows green means that axis is the

current limited spindle. Click “Operation”->”Limit release”. If the alarm is from X

or Y axis, press “+”. If the alarm is from Z axis, press “-” to release the limit.

Please click “Back to original point” after releasing the alarm.

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 Maintenance

1 Maintenance

New Mas CNC machine is a kind of automatic high precision equipment.

Each machine has a run-in period. Please use low speed to run the machine in

the first three months. The control cubicle should be well ventilated. And clean

the machine after work every day.

2 Maintenance rules:

Clean the dust during daily work. Remember to lubricate the machine.

Especially the friction and rotating parts like bar screw, sliding block and

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bearing. Otherwise it will affect the product quality and service life.

Way to maintain:
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The control case should be positioned at a well ventilated place. Do not put it in

a high temperature place.

Keep the control case dry and clean. It is easy for the electric parts to be short

out or lead to fire if the control case stay in wet or high temperature situation.

So please clean it regularly.

1. Do not stack sundries in the control case or working table(such as

magnetism materials, heavy things, liquid)

4.24 Maintenance of main motor: In air cooling spindle please check the

main spindle fan if it is heat dissipating normally. Clean the dust in the fan
 regularly. Prevent the water getting into the motor. In water cooling spindle

please keep high quality water and unobstructed flow.

2. Clean the machine every day. Remove the sundries which on the table,

limiting stop and guide rail. Put the lubricating oil on the guide rail. You can

use the oil of engine oil combined with grease.

3. Lubricating part: The guide rail, slider, gear, rack, lead screw and gear of X,

Y, Z axis.

4. Lubricating procedure: Clean the dust on rack, spindle, lead screw guide rail

and gear before lubrication. If there is something that cannot be removed,

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clean it by gasoline. Please try running after lubricating to let every part get

lubricated.
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5. Lubrication period: It depends on working situation and usage condition.

Normally you should clean the machine and lubricate it after work every day.

6. Lubricating method: Put the lubricating oil into the slider by grease gun. And

use oiler or fabric to lubricate the other parts.

Maintenance of vacuum pump

1. Please select the clean water without impurity for the water pump and

change the water regularly.

2. If you choose hard water for working liquid, it should be melted. Or wash the
 vacuum pump by solvent regularly.

3. In normal condition, the bearing and attached parts should be cleaned of the

waste oil and impurity after running 20,000 hours or at most 3 years in 50Hz

motor. Then input the new oil. The oil is better to be covered 50% in the

freedom room and 65% in the bearing cap room. If the working situation is

bad, please shorten the period of changing oil.

4. Open the water outlet of the tank to let the water flow out when you are

going to exhaust the air. Rotate the fan for running the vacuum pump till run

out of water. Tilt the pump 45 degrees helps evacuating the water. In this

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way, the pump cannot be damaged although it stop running for a long time

or locate in a cold situation.

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5. Solution of long time stop using

6. If the vacuum pump has stopped using for about 4 weeks, first you should

evacuate the pump according to Item 3. Then input 0.5L preservative oil into

the pump from suction inlet or exhausting outlet and try to run it for a short

time.

7. If the impeller is locked by long time stop using pump with hard water, try to

input 10% concentration oxalic acid for about 30 minutes.

Maintenance of dust collector:

1. Check the fan regularly; grease the bearing once per week; check if there is

anything attached to the fan; clean it from time to time to avoid damage due to

vibration of the fan.

2. First close the front air hole of the tube and leave 2-3 air holes so that the

dust in the tube can be cleared. Then start closing the holes from the back till

the dust is completely cleared to avoid blockage for the tube.

3. Clean the dust bag regularly and check if the dust exit is blocked. Clear the

dust from time to time.

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 Use of tools

Attention for use of tools：

1. All the tools provided by New Mas are designed for clockwise rotation

operation.

2. Choose the suitable chucks and do not use the ones with fracture surface,

deformation, severe wear or inner hole with taper to avoid vibration of knife

handle or fall off of the tools.

3. When the knife handle appears the uneven contact mark or dent, that

means the tools are not fixed properly or the chuck could not clamp the tools

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properly. Need to fix the tools properly or replace the chuck. Replace the

tools in time and avoid blunt tools which may lead to accidents.
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4. Use the right cutting speed and stock removal according to different

materials and tools for longer service life of the tools. Use low working

speed for bigger tools and finish the cutting in several times instead of one.

Maintenance of tools

1. Keep the tools clean and clean with special solvent for the filth and rust.

2. Apply moderate mechanical oil to the tools to prevent rust on the surface.

3. Sharpening or modification of tools shall be done by professional personnel

with specific equipments. Less precision may lead to accidents.

 After-sale service

Free maintenance for one year provided by New Mas if the user follows the

operation rules and use the machine as instructed despite man-made failure.

Other equipments or accessories will be maintained by the suppliers or

manufacturer.

1. Free maintenance for electronic circuit, controller and motor of

engraving system within warranty period by New Mas. The proprietorship of the

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replaced components belongs to New Mas.

2. Wear parts are not in the scope of warranty. One month warranty for
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accessories shipped with machine like tool apron, jigs, power and data line etc.

The following components are not in the scope of warranty like synchronized

belt, vacuum pipe, dust collecting tube. Warranty is available for machine

failure itself. Only telephone consultation service is available for other failures

like hardware and software problems of the computer.

3. New Mas is accountable for warranty liability only instead of other

compensation liability. New Mas is not responsible for any other loss due to

overtime working and work-pieces.

 4. No free maintenance for the following items:

（1） Party B does not follow the operation rules.

（2） Abnormal voltage of power supply system; failures caused by natural

calamities like thunders, fire and earthquake etc.

（3） Spindle motor failure caused by improper use of tools or bad quality

of tools.

（4） Failures caused by bad working environment like dust, static

electricity, humidity and pile-up of other stuff.

（5） Failures due to transportation, accidents, natural disasters, misuse

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and ill-use of the machine, modification without authorization or repair and

replace of components.
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（6） Can not present the warranty card and machine No.; record for

maintenance is incomplete, unclear or do not follow the maintenance

instruction.

（ 7 ） Unscheduled payment-New Mas reserves the right to stop the

after-sale service.

5. Travel expense, food and accommodation for on-the-spot service

personnel shall be borne by the customer if it is not in the scope of free

maintenance.
 6. Other reasons：

1）No free maintenance even if it is in the warranty scope for the failures caused

by the following reasons: components aging due to bad environment; improper

handling, earthquake, thunder strike, abnormal voltage or other natural

disasters etc. In case of abnormality, please inform us with details so that

problems can be solved. New Mas will not be responsible any problem due to

disassembly without authorization or maintenance done by other parties.

2）Maintenance charge after warranty period will be as stipulated by New Mas.

3）No free maintenance for intentionally covering or modification of trademark.

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