Author's Accepted Manuscript: Journal of Building Engineering
Author's Accepted Manuscript: Journal of Building Engineering
Author's Accepted Manuscript: Journal of Building Engineering
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PII: S2352-7102(16)30068-7
DOI: http://dx.doi.org/10.1016/j.jobe.2016.06.011
Reference: JOBE146
To appear in: Journal of Building Engineering
Received date: 20 November 2015
Revised date: 17 June 2016
Accepted date: 17 June 2016
Cite this article as: Abdulkader Ismail Al-Hadithi and Nahla Naji Hilal, The
Possibility of Enhancing Some Properties of Self-Compacting Concrete by
Adding Waste Plastic Fibers, Journal of Building Engineering,
http://dx.doi.org/10.1016/j.jobe.2016.06.011
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The Possibility of Enhancing Some Properties of Self-Compacting Concrete
Dams and Water Resources Engineering Department, College of Engineering, University of Anabr, Ramadi,
ANBAR , IRAQ.
Abstract:
An attempt was carried out to develop some properties of self-compacted concrete (SCC) by
adding waste plastic fibers (WPF) resulting from cutting beverage bottles. Many tests were
conducted to investigate the effect of adding WPF on the fresh properties, whereas other tests
were applied on that kind of concrete to study the effect of this type of waste on hardened
properties. For this reason, different self-compacting concrete mixtures were designed at
constant water-to-binder ratio of 0.35 and 490 kg/m3 of binder content. The class F fly ash was
replaced with cement as 25% by weight. The eighth designated plastic fiber contents of 0, 0.25,
0.5, 0.75, 1, 1.25, 1.5, 1.75 and 2% by volume. The workability properties of self-compacting
concrete mixtures were performed to slump flow diameter, T50 slump flow simultaneously, V-
funnel flow at the same time, and L-box height ratio. The 7,14 and 28-day compressive strengths
of self-compacting concretes were also measured. Moreover, the 7, 14 and 28-day flexural
strengths of concretes were also measured. The test results showed that the plastic fibers have
adverse effect on the fresh properties of self-compacting concrete and improvement by hardened
properties.
Keywords: Self Compacting Concrete, Fiber Reinforced Concrete, Waste Plastic Fiber, Fresh
1. INTRODUCTION
Over the last decades, huge quantities of non-degradable waste, especially in the form of waste
plastics (WP) have proved that they have serious challenges to the environment; moreover they
are considered as one of the most dangerous sources of pollution [1-6]. The reuse of plastic
wastes plays an important role in sustainable solid waste management. Plastic waste
management helps to save natural resources that cannot be replenished, decreases pollution of
the environment and also helps to save and recycle energy production processes [7].
Self-compacting concrete SCC is a concrete that can flow and infiltrate under its own weight,
and pass through the spaces between the reinforcement bars to fill the framework completely. It
simultaneously maintains its stable composition [8-10]. It is a kind of concrete with excellent
deformability and segregation resistance [11]. The hardened SCC is dense, homogeneous and has
the same engineering properties and durability as traditional vibrated concrete [12].SCC consists
basically of the same constituents as a normally vibrated concrete. However, there is a clear
difference in the concrete composition. SCC requires a higher proportion of ultra-fine materials
and the incorporation of chemical admixtures, particularly an effective high range water reducer
[13].
Fiber-reinforced concrete (FRC) is a composite material made primarily from hydraulic cements,
aggregates, and discrete reinforcing fibers [14]. The effects of adding many types of fibers on
including airports, highways, industrial floors, bridge decks, elevated slabs, overlays, tunnel
linings, and precast elements [16-20],due to their higher load carrying capacity and crack
resistance.
Many researches dealt with the effects of adding different types of fibers on the properties of
SCC [21-24].
Application of plastic waste to mortar and concrete is very common and a number of studies
have been conducted to evaluate the performance characteristic of the plastic concrete. Choi et
al. [25] conducted experimental study to investigate the effect of plastic waste (PET bottles) as
Many attempts were done to benefit from the waste plastic as aggregate particles for the purpose
of developing concrete or mortars properties or study effects of these kind of additives on the
behavior of concrete [26-28]. Batayach et al. [29] used plastic waste as partial replacement of
sand in concrete. The result showed that 20% substitution of sand can reduce compressive
strength up to 70% as compared to normal concrete. Many studies [30-33] also used a consumed
plastic bottle for sand substitution within composite materials for building application. Brahim
Safi et al.[34] used plastic waste from 0 to 50% for sand substitution in self compacting
rubberized mortar and investigated the effect on physical and mechanical properties. The results
mortar containing up to 50% of plastic waste was acceptable for lightweight mortars
with the bulk density 1.5 kg/m3. Researchers [35- 36] have also studied the use of consumed
plastic bottle waste as sand-substitution aggregate within composite materials for building
applications. The studies of these researchers showed that the density and compressive strength
were decreased when the PET aggregates exceeded 50% by volume of sand. Also, it was found
that the addition of plastic waste (< 10%) in volume inside of a cementitious matrix does not
WP had been used as waste plastic fibers (WPF)in concrete or mortars in many studies [37- 38].
Al-Hadithi [39] studied the use of plastic bottle waste with different percentages of concrete
volumes. These percentages were 0.5%, 1% and 1.5%. Results proved that the addition of waste
plastic fibers with these percentages lead to improvements in compressive strength and splitting
tensile strength of concretes containing plastic fibers, but the improvement in splitting tensile
Pandyaet al. [40] evaluates the mechanical properties of PET fiber reinforced concrete using
micro fine material with particle size much finer than other cementitious materials called
Alccofine as admixture. The PET fiber are used with 0%, 0.5%, 1.5% and 3% by weight of
cement with Alccofine (GGBS) percentage of 0%, 3%, 6% and 9% replacing cement for M30
Compression test results: It can be clearly seen that with increase in fiber content,
decreases. Maximum compressive strength is achieved with 1.5% PET fiber and 6%
Alccofine.
Flexure strength increases with increases in both PET fiber and alkaline. Maximum
22.65% more in comparison with control mix. This comes at a cost increase of only
3.84%.
PET fiber 1.5% and Alccofine 9% gives maximum flexure strength which is 52% more
in comparison with control mix. And for this strength there is a cost increase of only
5.75%. .
In this research an attempt is made to benefit from the WP of PET bottles by cutting these kinds
of materials to fibers, which are then used in the SCC transforming them to a concrete
sustainable material. The addition of WPF helps to convert brittle concretes into more ductile
ones. The main role of WPF fibers is to transfer stress across the crack and thus to restrain crack
opening and propagation. But there is a negative effect of this type of adding on the fresh
WPF and SCC into one type of cement composite would opining new possibilities in sustainable
2. EXPERIMENTAL PROGRAM
2.1.Materials
2.1.1. Cement and fly ash
Ordinary Portland cement (CEM I 42.5R) with specific gravity of 3.15 g/cm3 and Blaine fineness
of 326 m2/kg was utilized in this study. Class F fly ash (FA) according to ASTM C 618 [41] with
a specific gravity of 2.25 g/cm3 and Blaine fineness of 379 m2/kg was utilized in the
manufacturing of the SCCs. Physical properties and chemical compositions of the cement and fly
2.1.2 Aggregates
The coarse aggregate was river gravel with a nominal maximum size of 16 mm and the fine
aggregate natural river sand, was used with a maximum size of 4 mm. River sand, and river
gravel had specific gravities of 2.65,and 2.71, respectively. The particle size gradation obtained
through the sieve analysis of the fine and coarse aggregates are given in Figure 1.
2.1.3. Superplasticizer
A Polycarboxylic ether type of superplasticizer (SP), which acts by steric hindrance effect [42],
with specific gravity of 1.07, was employed to achieve the desired workability in all concrete
mixtures. The properties of superplasticizer are given in Table 2 as reported by the local supplier.
Rectangular shape of waste plastic fiber with dimension (10 × 2 mm) and thickness of (0.3) mm
made from polyethylene terephthalate (PET) was used in this research. The waste fibers were
produced by cutting plastic beverage bottles by hand as seen in Figure 2. The specific gravity of
Ordinary tap water is used in this work for all concrete mixes and curing of specimens.
Self-compacting waste plastic fibers concrete (SCWPC) mixtures were designed having a
constant w/b ratio of 0.35 and total binder content of 490 kg/m3. The class F fly ash was used as
a 25% of total binder content in all mixtures. Totally 9 different SCRC mixtures were designed
regarding to above variables, the first SCRC mixture was reference mix, which was not
containing WPF. The detailed mix proportions for SCRCs are presented in Table 3. The
concrete mixtures were designed according to slump flow diameter of 700 ± 50 mm which was
To achieve the same homogeneity and uniformity in all SCRC mixtures, the batching and mixing
procedure proposed by Khayat et al. [43] was followed since the mixing sequence and duration
are very vital in the self-compacting concrete production. According to this mixing procedure,
the plastic fiber, fine and coarse aggregates in a power-driven revolving pan mixer were mixed
homogeneously for 30 seconds, and then about half of the mixing water was added into the
mixer and it was allowed to continue the mixing for one more minute. After that, plastic waste
and aggregates were left to absorb the water in the mixer for 1 min. Thereafter, the cement and
fly ash was added to the mixture for mixing another minute. Finally, the SP with remaining water
was poured into mixer, and the concrete was mixed for 3 min and then left for a 2 min rest. At
the end, to complete the production, the concrete was mixed for additional 2 min. The
workability and passing ability of the mixtures were tested by means of different tests. Moreover,
three 150-mm cubes were taken to measure the compressive strength of self-compacting
concretes and three 100*100*500 prisms were taken to measure the flexural strength. Following
the concrete casting, specimens were wrapped with plastic sheet and left in the casting room for
24 h at 20±2 °C and then they were demoulded and tested after 7and 28-days water.
Construction Chemicals and Concrete Systems) were followed to carry out the slump flow
diameter, T50 slump flow time, V-funnel flow time, and L-box height ratio. Slump flow value,
which is used for the description of the fluidity of a fresh concrete in unconfined conditions, is a
sensitive test. It is the primary check for the fresh concrete consistence to meet the specification.
Thus, it can normally be specified for all self-compacting concretes. Moreover, additional
information about segregation resistance and uniformity of concrete can be achieved from the
visual observations during the test and/or measurement of the T50 time that is the measured time
Both the T50 slump flow time and V-funnel flow time can be used to measure the viscosity of the
self-compacting concrete. The direct viscosity cannot be achieved by these tests but the results of
these tests describe the rate of flow which is related to the viscosity. V-shaped funnel is used to
measure the V-funnel flow time, it is filled with fresh concrete and then it is allowed to flow out
from the funnel, the elapsed time of fully flowing is recorded as the V-funnel flow time.
The passing ability of the fresh concrete mix to flow through confined spaces and narrow
causing blocking can be measured in terms of L-box test. A measured volume of fresh concrete
is allowed to flow horizontally through the gaps between vertical, smooth reinforcing bars and
Wet density test was performed on 150 mm cubes in accordance with the standards ASTM C
642, 2006[45]. The results for wet density of self-compacting concrete were given as the average
of three samples
Ultrasonic pulse velocity test was performed on 150 mm cubes in accordance with the standards
(ASTM C 597, 2009) [46]. Pulse velocity was determined by dividing the pulse time to length of
path as shown in the following equation. The results for ultrasonic pulse velocity of self-
Compression test of self-compacting concrete sample was carried out with respect to ASTM
C39 [47]. The results for compressive strength of self-compacting concrete were given as the
Flexural strength test of self-compacting concrete sample was carried out with respect to ASTM
C78 [48]. The results for flexural strength of self-compacting concrete were given as the average
of three samples.
Diameter, T50slump flow time, V-funnel flow time, L-Box ratio test and Wet density. It can be
noticed from this table that, the slump flow diameters of all mixtures were in the range of 650-
780 mm, the T50 slump flow times were in the range of 3-12second. The V-funnel flow times
were in the range of 9-25second, whereas the L-box ratio was in the range of 1-0.75. Test
apparatus sketching has been given in Figure 3. Wet density value varied from 2340 kg/m3
to2235 kg/m3.
straightforward correlation - the higher the slump flow value, the greater its ability to fill
formwork under its own weight - makes it very easy to use and interpret the results [49].
Figures 4 and 5 show the results of slump flow tests and T50 Slump Flow Time together. The
values of D represent the maximum spread (slump flow final diameter), while the values of T50
represent the time required for the concrete flow to reach a circle with 50 cm diameter.
remain within the given limits after the addition of the fibers. The results of the slump flow range
between (650-780) mm, the results of T50cm range between 3-12 seconds as shown in Figure 5.
It is very clear from the results that not all of the mixes satisfy the requirements recommended by
EFNARC for SCC. None of the mixes show segregation, bleeding or halo-formation.
As waste plastic fibers WPF were added, slump flow values generally became lower. The
reduction percents in slump flow values were found to increase with the increase in WPF
content. These fibers tended to become entangled together and formed clusters at the center of
the flow spread which jeopardize the ability of concrete to flow. It can be seen that the
flowability is better for low content of WPF than the mixes with high content of WPF. This can
be attributed to the high specific surface area for these fibers [50].The flow time was higher for
mixes containing higher WPC content than the mixes with low WPF content since the increase in
polymer fibers content leads to increase in the viscosity of the mixes. Mixes with WPF
volumetric content equal to or more than Vf=0.75%had T50 exceeded the limits of EFNARC due
to the cumulative negative effect for polymer fibers and higher fiber factor.
The effect of adding fibers to conventional concrete leads to more stability and consistency of
concrete mix, then reduce the workability. In general, adding fibers reduce the fluidity properties
of SCC because of increasing of internal resistance to the fluidity resulting from decreasing in
cement paste layer thickness which surrounding aggregate particles, and because of increasing in
both plastic viscosity and friction between aggregate and, or friction between aggregate and
fibers, also the cross-linked between aggregate and fibers. Slump test is an indicator for the
Results proved that, an increase in WPF leads to an increase in V-funnel time, Slump flow time
and L-box ratio because of the above mentioned reasons in 3.1.1.As shown in Figure 7 the
lowest V-funnel time was obtained from controlled mixture, and the systematic increasing of V-
The L-box height ratio by means of H2/H1 ratio was also determined to specify the passing
ability of the produced SCCs. The results obtained from the three bar L-box test which simulates
more congested reinforcement [44] are presented in Figure7. The L-box height ratio must be
equal to or greater than 0.8 to certify that the self-compacting concrete has the passing ability.
When the L-box height ratio is 1.0, it shows that perfect fluid behavior of the concrete is
obtained [44]. According to Figure 7, all mixtures satisfy the EFNARC limitation for the given
L-box height ratio except two mixtures (F1.75 and F2.0). The L-box height ratio value for the
reference mixture (F0) was 1 while it is 0.75 for the mixture with 2% WPF. In addition,
increasing the waste plastic fibers WPF resulted in systematical decreasing of L-box height ratio.
The Wet density of SCC refers to its mass per unit volume of fresh concrete. It depends on the
mixture composition of concrete .Wet density value varied from 2340 kg/m3 to 2235 kg/m3and is
presented in Figure 8. as waste plastic fibers WPF were added, wet density values of all mixtures
generally became lower. The reason for this reduction may be attributed to the fact that, the
plastic fibers has low specific gravity of 1.12 when compared to cement that has specific gravity
of 3.15 and aggregate 2.65. Not only has that, the plastic fibers taken up the water resulting in the
28days of both compressive strength and flexural strength tests. As observed from results and
showed in figure 9, the addition of WPF leads to increase in compressive strength of all mixes
compared with a reference mix for all ages of test. The SCC developed compressive strengths
ranging from 46MPa to 56Mpa, from 51MPa to 68MPa, and from 53MPa to 76Mpa, at 7, 14 and
28 days, respectively.
Among all WPF mixes, the concrete specimens incorporated WPF with Vf =2% achieved the
lowest compressive strength for all test ages. The maximum increment in compressive strength at
7 day age according to reference mix was equal to 21.7% for F1.0 mix (Vf =1%), whereas the
value at 14 day of curing was 33.33%for F1.25 mix (Vf =1.25%), and at 28 days curing was
equal to 43.4% for F1.5 mix (Vf =1.5%).As and when micro cracks developed in the matrix, the
fiber in the vicinity of such micro cracks tries to arrest these cracks and prevent further
propagation. Hence the cracks that are appearing inside the matrix have to take a meandering
path, resulting in the demand for more energy for future propagation, which in turn increases the
It can be clearly noticed that from figure 10 the flexural strength of all reinforced fiber concrete
mixtures is higher than that of the control concrete mix. The results of the flexural tensile
strength tests clearly showed the benefit of WPF fibers. The trends illustrated a definite increase
in tensile capacity attributed to higher fiber concentrations. The tested prisms for plain concrete
failed suddenly and split into two separate parts, while the prisms with fibers are cracked at
failure without separation. All fibrous mixes except mix F2.0 (Vf=2%) demonstrated higher
flexural tensile strength relative to plain mix at all curing ages. The percent of increase in
flexural tensile strength was found to be increased with the increase in WPF content up to
(Vf=1.75%). With an increase in fiber content, the fibers become more densely spaced, and may
hinder growth of micro cracks within the brittle matrix and increase the flexural tensile strength
of the fiber reinforced concrete [50]. The maximum increasing values in flexural strength
according to Reference mix at 7, 14 and 28 days age of curing were 141.4%, 93.3% and 82.2%
respectively for F1.75 mix (Vf=1.75%). However, at highest value of WPF content (Vf=2%), a
reduction in ultimate flexural strength has been found. This may be due to the insufficient matrix
around the fibers for transfer of stress from concrete to fibers through bond [24]. Moreover
plastics are having low bonding properties so that causing a decrease in flexural strength with
higher content of PET. As the plastic content increases, more free water around the particles
weakens the plastic-paste interface resulting in a less dense zone with large voids and a relatively
poor adhesion [51]. It is the reason why the flexural strength is apparently reduced if the fiber
A fractured surface is shown in Figures 11a and 11b where parts of the plastic particles are
marked with small circles. The coarse aggregate and plastic particles distribute uniformly in the
section. Moreover, all the coarse aggregates are fractured finally. The fracture surface of
concrete cubes and prismatic showed that most of plastic wastes are pulled out from the
specimens.
The results of UPV test are presented in Table 6. It is seen that all UPV values of fiber concrete
as well as reference concrete specimens are in the range of 3.4–5.2 km/s, which indicates the
quality of concrete falls in the “good” scale as per quality assessment of IS: 13311 [52]. It was
noted that the inclusion of PET fibers led to increase on the UPV for all mixes containing this
kind of fibers comparing with reference mix. For the mixes containing PET fibers UPV values
decreased with an increasing in PET content up to Vf=1.5% due to their lower specific gravity.
The relationship between the pulse velocities of the specimens at 28 days reinforced with plastic
fibers and volume fraction of these fibers is shown in Figure 12., but, this figure appears to be
really inadequate to explain this relationship. Furthermore, when correlating this property with
the corresponding compressive strength, the regression will not be linear because of the fiber
concrete’s greater capability of withstanding tensile forces. This renders the UPV test somewhat
4. Conclusions
Based on the findings presented above, the main concluding remarks can be explained as
follows:
The slump flow diameters ranging from 650 to 780mm were obtained for the self-
compacting concretes. The reference mixture was in the SF1 class while the self-
compacting rubberized concretes with WPF were in the SF3 class according to
EFNARC.Although the increasing in WPF content which led to reduce the slump flow
diameters of concretes, the results were acceptable for many normal application of self-
compacting concrete.
The addition of WPF leads to increaseinboth T50 slump flow and V-funnel flow times.
All the mixture can be categorized as VS2/VF2 viscosity class, due to the fact that using
the WPF in production of self-compacting concrete increases the T50 slump flow and V-
funnel flow times. The produced concretes determine the self-compacting concrete
The L-box height ratio was also affected by the content of WPF use, since increasing the
WPF content causes systematic decrease in the L-box height ratio. However, the seventh
mixtures had L-box height ratio values more than 0.8 which is the lowest limit
determined by EFNARC, while theF1.75 mix and F2.0 are not satisfying the
requirements of SCC.
As waste plastic fibers WPF were added, wet density values of all mixtures generally
became lower. The reason for this reduction attributed to the fact that the plastic fibers
The compressive strength results indicate that the utilization of WPF in manufactured
strength.Among all WPF mixes, the concrete specimens incorporated WPF with (Vf
=2%) achieved the lowest compressive strength for all test ages. The compressive
strength of self-compacting concrete with WPF having more than 40 MPa could be
produced easily.
flexural strength of all reinforced fiber concrete mixtures is higher than thatof the control
concrete mix. The results of the flexural strength tests clearly showed the benefit of WPF
fibers.
The UPV values ranging from 3.40 Km/s to 5.20 Km/s were achieved in this study.The
lowest UPV result was obtained from control mixture while the highestUPV result was
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90
80
70
Percent passing
60
50
40
30
20
10
0
0.1 1 10 100
Sieve size, mm
800
slump flowdiameter (mm)
750
700
650
600
550
F0 F0.25 F0.5 F0.75 F1.0 F1.25 F1.5 F1.75 F2.0
14
12
Slump flow time (sec)
10
0
F0 F0.25 F0.5 F0.75 F1.0 F1.25 F1.5 F1.75 F2.0
Figure 5. Time required reaching a circle with 50cm diameter for all SCCs mixes
30
25
15
10
0
F0 F0.25 F0.5 F0.75 F1.0 F1.25 F1.5 F1.75 F2.0
1.2
0.8
L-box ratio
0.6
0.4
0.2
0
F0 F0.25 F0.5 F0.75 F1.0 F1.25 F1.5 F1.75 F2.0
80
70
compressive strenght( Mpa)
60
50
FC 7day MPa 40
FC 14day MPa 30
FC 28day MPa 20
10
0
F0 F0.25 F0.5 F0.75 F1.0 F1.25 F1.5 F1.75 F2.0
Figure 9. Variation in compressive strength with plastic fibers ratio of all SCCs mixes
9
8
Figure10. Variation in flexural strength with plastic fibers ratio of all SCCs mixes
UPV( Km/sec) 4
0
F0 F0.25 F0.5 F0.75 F1.0 F1.25 F1.5 F1.75 F2.0
Figure 12. Variation in pulse velocity with plastic fibers ratio of all SCCs mixes
Table 1 Physical properties and chemical compositions of Portland cement and fly ash
Analysis Report (%) Cement Fly ash
CaO 62.58 4.24
SiO2 20.25 56.2
Al2O3 5.31 20.17
Fe2O3 4.04 6.69
MgO 2.82 1.92
SO3 2.73 0.49
K2O 0.92 1.89
Na2O 0.22 0.58
Loss on ignition 3.02 1.78
Specific gravity 3.15 2.25
Blaine fineness (m2/kg) 326 379
Table2 Properties of superplasticizer
Properties Superplasticizer
Name Glenium 51
Color tone Dark brown
State Liquid
Specific gravity (kg/ l) 1.07
Chemical description Modified Polycarboxylic type polymer
Recommended dosage %1-2 (% binder content)
Highlights
-PET wastes resulting from cutting beverage bottles can be used as fibers for
Adding waste plastic fibers leading to decreasing in wet density values of all self-
Adding of waste plastic fibers has positive effects on compressive strength and