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D Ring

This document provides instructions for safely using a VLBS load ring for lifting. It notes that the load ring complies with machinery directives and the manufacturer declares it adheres to health and safety regulations. It lists inspection and loading requirements, such as ensuring loads are centered and balanced, and notes that welding blocks are made of specified steel grades. It also provides safety warnings regarding sharp edges, overheating, and chemical exposure.

Uploaded by

kleidi85
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
189 views13 pages

D Ring

This document provides instructions for safely using a VLBS load ring for lifting. It notes that the load ring complies with machinery directives and the manufacturer declares it adheres to health and safety regulations. It lists inspection and loading requirements, such as ensuring loads are centered and balanced, and notes that welding blocks are made of specified steel grades. It also provides safety warnings regarding sharp edges, overheating, and chemical exposure.

Uploaded by

kleidi85
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 13

06 Lifting & Rigging Hardware.

qxd 15/2/12 5:40 PM Page 28

Lifting & Rigging Hardware


VLBS WELD-ON LOAD RING

180° pivoting
Lifting & Rigging
Hardware

Locking
spring
Weld
arrangement

WLL Weight
Type A B C D E F G H I T Weld
(t) (kg)
COVLBS015 1.5 32 66 25 25 40 13.5 33 87 14 65 HV 5+3 0.35
COVLBS025 2.5 36 77 45 27 48 13.5 40 97 16 75 HV 7+3 0.5
COVLBS040 4 42 87 51 32 52 16.5 46 112 18 84 HV 8+3 0.8
COVLBS067 6.7 61 115 67 44 73 22.5 60 157 24 117 HV 12+4 1.9
COVLBS100 10 75 129 67 55 71 26.5 60 173 26.5 126 HV 16+4 2.9
COVLBS160 16 95 190 100 69 105 26 90 243 40 174 HV 25+6 6.8
All dimensions in mm.

• The new VLBS forged out of high tensile CrNiMo steel with • Important: By the special weld design (continuous HV),
an innovative design offers many advantages. the requirements of DIN 18800 are fulfilled, i.e., a closed
- up to 50 % higher WLL. weld avoids corrosion and thus suitable for outdoor use.
- the two protective supporting lugs (inside the load ring) • Distinctive features for VLBS : A protected spring
are patented and they improve the connection with the maintains the load ring in every required position. The parts
attachment in addition to the protected clamping spring. are assembled in such a way that they remain captive.
- The support effect is exceptional, especially if the ring is
side loaded or the lifting point is welded on an uneven
work piece.
- Pink powder coating, a VIP recognition attribute and a
heat indicator.
• Easy and quick to weld assembly.
• Compact and shapely design.
• High dynamic and static strength.
• Forged suspension ring acc. to EN 1677, grade 80,
electromagnetic crack detected, pink powder coated;
meets the requirements of the appropriate safety authorities.
• The welding block has been forged of material 1.0570 (St 52-3)
and clearly stamped with the permissible WLL. The patented
distance lugs assist in achieving the correct root weld.
• The spring reduces vibration induced noise.

146
LOAD RING - VLBS

Complies with the machinery directives 2006/42/EC

MO
075107

User Instructions - Part 1


Safety instructions
This safety instruction / declaration of the manufacturer has to be kept on file for the whole lifetime of the product.

EC-Declaration of the manufacturer


According to the Machinery Directive 2006/42/EC, annex II B and amendments.
We hereby declare that the design and construction of the equipment detailed within this document, adheres to the
appropriate level of health and safety of the corresponding EC regulation.
Any un-authorised modification of the equipment and/or any incorrect usage of the equipment not adhered to within
these user instructions waivers this declaration invalid.
The equipment must be regularly tested and inspected as per BGR 500. Failure to carry out the recommended
maintenance and testing of the equipment waivers this declaration invalid.

Designation of the equipment:


Lifting point
Type: Load ring VLBS
Manufacturer’s sign:
Drawings are available on request as hard copies or DXF files. Drawings can also be downloaded from our website:
www.rud.com.au.
Check the RUD website: www.rud.com.au for product information.
Workshop wall charts available upon request for working load limits (WLL).

Please visit our website at www.rud.com.au to register for your FREE CD with CAD Files
LOAD RING - VLBS

User Instructions - Part 2


1. Reference should be made to relevant standards and other 7. All fittings connected to the VLBS should be free moving.
statutory regulations. Inspections should be carried out by When connecting and disconnecting the lifting means (sling
competent persons only. chain) pinches and impacts should be avoided. Damage of the
2. Before installing and at every use, visually inspect RUD lifting means caused by sharp edges should also be avoided.
lifting points, with particular attention to any evidence of weld 8. The complete design can be annealed stress-free several
cracks, corrosion, wear, deformations, etc. times up to <600°C (1100°F) without reduction of WLL.
3. The material construction to which the lifting point will be 9. At outdoor sites or in case of special danger of corrosion,
attached should be of adequate strength to withstand forces the welds should only be designed as continuous, fillet welds.
during lifting without deformation. The contact areas must The HV weld at the VLBS guarantees a connection via the
be free from inpurities, oil, colour, etc. Preheat the structure whole cross section of the material. This corresponds to a
according to AS 1554 if required. closed weld showing no signs of corrosion.
The material of the forged welding block is S355J2+N, 10. The distance lugs assist in achieving the correct root weld
St52-3, B.S. 4360.50 D or AISI 1019 (≈­AS3678 GR350). (approx. 3 mm = 0.1 inch). They should not be removed.
4. The lifting points must be positioned on the load in such a 11. RUD-Lifting points must not be used under chemical
way that movement is avoided during lifting. influences such as acids, alkaline solutions and vapours e.g.
a.) For single leg lifts, the lifting point should be vertically in pickling baths or hot dip galvanising plants. If this cannot
above the centre of gravity of the load. be avoided, please contact the manufacturer indicating the
b.) For two leg lifts, the lifting points must be equidistant to/or concentration, period of penetration and temperature of use.
above the centre of gravity of the load. 12. If the lifting points are used exclusively for lashing the
c.) For three and four leg lifts, the lifting points should be arranged value of the working load limit can be doubled. LC = 2 x WLL
symmetrically around the centre of gravity in the same plane. 13. After welding, an annual inspection or sooner if conditions
5. Load Symmetry: The working load limits of individual RUD dictate should be undertaken by a competent person
lifting points are calculated using the following formula and examining the continued suitability. Also inspect after damage
are based on symmetrical loading: and special occurrences.
WLL = required of lifting point/individual leg (kg)
Inspection criteria regarding paragraphs 2 and 12:
WLL = G G = load weight (kg)
• The lifting point should be complete.
n x cos ß n = number of load bearing legs
ß = angle of inclination of the individual leg • The working load limit and manufacturers stamp should be
NOTE: For WLL Calculations clearly visible.
• ß angle is taken from the vertical plane. • Deformation of the component parts such as body and load
• Included angle is the angle between the sling legs. ring.
• Mechanical damage, such as notches, particulary in high
6. Safety: When lifting points are used in a multileg assembly,
stress areas.
care should be taken to calculate the WLL (Working Load
Limit) due to the deration caused by forces acting in multiple • Wear should be no more than 10% of cross sectional
directions. The reduction in WLL (Working Load Limit) diameter.
for multileg assemblies should be checked with relevant • Evidence of corrosion.
Standards e.g. AS 3775-2004 - Chain Slings-Gr t (8) • Evidence of cracks.
The lifting points should be mounted in such a way that • Cracks or other damages to the welding.
they may easily be accessed for inspection and assembly/ Any non-adherence to this advice may result in damages
disassembly of the sling. of persons and/or materials!
180o rotation
C
F
I

F
T

Distance lugs
ca. 3mm (0.1-0.2 inch)
D

HV + a
G a
B

Type WLL A B C D E F G H I T Weld Weight Ref. No. Ref. No.


(t) (kg) captive without
complete spring
VLBS 1.5 1.5 32 66 38 25 40 13.5 33 87 14 65 HV 5 + 3 0.35 7993035 7993115
VLBS 2.5 2.5 36 77 45 27 48 13.5 40 97 16 75 HV 7 + 3 0.5 7948830 7995346
VLBS 4 4 42 87 51 32 52 16.5 46 112 18 84 HV 8 + 3 0.8 7993036 7993116
VLBS 6.7 6.7 61 115 67 44 73 22.5 60 157 24 117 HV 12 + 4 1.9 7993037 7993117
VLBS 10 10 75 129 67 55 71 26.5 60 173 26.5 126 HV 16 + 4 2.9 7993040 7993118
VLBS 16 16 95 190 100 69 105 26 90 243 40 174 HV 25 + 6 6.8 - 7993041
Table 1
LOAD RING - VLBS

User Instructions - Part 3


WORKING LOAD LIMITS (G - in tonnes) WELD SIZE (per welding block)
Single Leg 2 , 3 or 4 Legs Size Approximate
Volume
PRODUCT VLBS 1.5t HV 5 + a 3 1.2 cm3
DESCRIPTION
60° 90° 120° VLBS 2.5t HV 7 + a 3 2.6 cm3
Maximum Included Angle
VLBS 4t HV 8 + a 3 3.2 cm3
VLBS - 1.5 1.5 2.6 2.1 1.5 VLBS 6.7t HV 12 + a 4 8.7 cm3
VLBS - 4 4.0 6.9 5.6 4.0 VLBS 10t HV 16 + a 4 15.5 cm3
VLBS - 6.7 6.7 11.6 9.4 6.7 VLBS 16t HV 25 + a 6 56 cm3
VLBS - 10 10.0 17.3 14.1 10.0
Table 3
VLBS - 16 16.0 27.7 22.6 16.0
Table 2

Welding procESS
Mild steel / Low alloyed steel
MIG AWS A5.18 eg: WIA - Austmig ES6 or Hobart XL 525) or equivalent.
GAS SHIELDED WIRE WELDING (Flux Cored for material >24mm).
MMA AWS A5.5 : E8018-G. AWS A5.1 : E7018.
Manual Electric Welding eg: WIA - Austarc 16TC or Weldwell PH77 or equivalent.
NB. please refer to the consumables manufacturer for user instructions and further information.

Table 4

Welding Sequence
The welding should only be carried out by an authorised welder, according to AS1554 or EN287 or relevant AWS Standards.

1 2 3
1 Prepare surface and ensure all contact areas are clean. Check preparation and welding consumables for conformance.
2 Carefully clean the root run before carrying out subsequent runs.
3 Apply fillet weld (see above table 3). The welding process must not be interrupted for such a time that the welding blocks lose
the welding temperature.
Attention: Do not weld at the pink powder coated, heat treated load ring.

RUD Chains Pty Ltd


8 Westlink Place, Richlands, Queensland 4077 PO Box 689, Sumner Park, Queensland 4074
Telephone: +61 7 3712 8000 Facsimile: +61 7 3712 8001
Email: [email protected] www.rud.com.au
LIT00017/L&L/Jan10
06 Lifting & Rigging Hardware.qxd 15/2/12 5:40 PM Page 29

Lifting & Rigging Hardware


VRBS WELD-ON LOAD RING
180° pivoting

Weld arrangement

Lifting & Rigging


Distance

Hardware
lugs

WLL Weld Weight


Type A B C D E F O Q X T
(t) HV+La (kg)
COVRBS040 4 62 14 28 48 135 71 17 77 14 65 HV 4+3 0.8
COVRBS067 6.7 88 20 39 60 170 91 23 101 15 84 HV 5.5+3 2.1
COVRBS100 10 100 22 46 65 195 100 28 106 22 95 HV 6+4 2.8
COVRBS160 16 130 30 57 90 265 134 36 147 28 127 HV 8.5+4 6.6
COVRBS300 30 160 42 78 130 375 195 47 220 37 178 HV 15+4 19
COVRBS500 50 240 70 120 230 620 340 65 380 - 313 HV 25+8 85
All dimensions in mm.

• Distribution of the load force due to the 2 point fixing, hence Ring-VRL
an optimised force introduction to the work piece.
• Forged, suspension ring acc. to EN 1677-1, electromagnetic
crack detected, pink powder coated. Suspension ring can also
be ordered single. For instance VRL 4.
VRBS/VRBS(F) VRBS/VRBS(F)
• Lays flat when not in use.
• Low profile.
• Practical shaped design.
• High dynamic and static strength.
• The welding blocks are forged out of the ideal weldable steel
ST52-3N (S355J2+N) and the nominal WLL is embossed.
• Patented distance lugs assist in achieving the correct root weld
• The weld arrangement (continuous HV weld) fulfils the
requirements of DIN 18800 i.e. the closed weld avoids
corrosion and is thus suitable for outdoor use.

Note: Refer to the RUD user welding instructions!

147
EYE PLATE - VRBS

Complies with the machinery directives 2006/42/EC

MO
075104

User Instructions - Part 1


Safety instructions
This safety instruction / declaration of the manufacturer has to be kept on file for the whole lifetime of the product.

EC-Declaration of the manufacturer


According to the Machinery Directive 2006/42/EC, annex II B and amendments.
We hereby declare that the design and construction of the equipment detailed within this document, adheres to the
appropriate level of health and safety of the corresponding EC regulation.
Any un-authorised modification of the equipment and/or any incorrect usage of the equipment not adhered to within
these user instructions waivers this declaration invalid.
The equipment must be regularly tested and inspected as per BGR 500. Failure to carry out the recommended
maintenance and testing of the equipment waivers this declaration invalid.

Designation of the equipment:


Lifting point
Type: Load ring - VRBS - for welding
Manufacturer’s sign:
Drawings are available on request as hard copies or DXF files. Drawings can also be downloaded from our website:
www.rud.com.au.
Check the RUD website: www.rud.com.au for product information.
Workshop wall charts available upon request for working load limits (WLL).

Please visit our website at www.rud.com.au to register for your FREE CD with CAD Files
EYE PLATE - VRBS

User Instructions - Part 2


1. Reference should be made to relevant standards and other 7. All fittings connected to the VLBS should be free moving.
statutory regulations. Inspections should be carried out by When connecting and disconnecting the lifting means (sling
competent persons only. chain) pinches and impacts should be avoided. Damage of the
2. Before installing and at every use, visually inspect RUD lifting means caused by sharp edges should also be avoided.
lifting points, with particular attention to any evidence of weld 8. The complete design can be annealed stress-free several
cracks, corrosion, wear, deformations, etc. times up to <600°C (1100°F) without reduction of WLL.
3. The material construction to which the lifting point will be 9. At outdoor sites or in case of special danger of corrosion,
attached should be of adequate strength to withstand forces the welds should only be designed as continuous, fillet welds.
during lifting without deformation. The contact areas must The HV weld at the VLBS guarantees a connection via the
be free from inpurities, oil, colour, etc. Preheat the structure whole cross section of the material. This corresponds to a
according to AS 1554 if required. closed weld showing no signs of corrosion.
The material of the forged welding block is S355J2+N, 10. The distance lugs assist in achieving the correct root weld
St52-3, B.S. 4360.50 D or AISI 1019 (≈­AS3678 GR350). (approx. 3 mm = 0.1 inch). They should not be removed.
4. The lifting points must be positioned on the load in such a 11. RUD-Lifting points must not be used under chemical
way that movement is avoided during lifting. influences such as acids, alkaline solutions and vapours e.g.
a.) For single leg lifts, the lifting point should be vertically in pickling baths or hot dip galvanising plants. If this cannot
above the centre of gravity of the load. be avoided, please contact the manufacturer indicating the
b.) For two leg lifts, the lifting points must be equidistant to/or concentration, period of penetration and temperature of use.
above the centre of gravity of the load. 12. If the lifting points are used exclusively for lashing the
c.) For three and four leg lifts, the lifting points should be value of the working load limit can be doubled. LC = 2 x WLL
arranged symmetrically around the centre of gravity in the 13. After welding, an annual inspection or sooner if conditions
same plane. dictate should be undertaken by a competent person
5. Load Symmetry: The working load limits of individual RUD examining the continued suitability. Also inspect after damage
lifting points are calculated using the following formula and and special occurrences.
are based on symmetrical loading: Inspection criteria regarding paragraphs 2 and 13:
WLL = required of lifting point/individual leg (kg)
• The lifting point should be complete.
WLL = G G = load weight (kg)
• The working load limit and manufacturers stamp should be
n x cos ß n = number of load bearing legs
clearly visible.
ß = angle of inclination of the individual leg
• Deformation of the component parts such as body and load
NOTE: For WLL Calculations
ring.
• ß angle is taken from the vertical plane. • Mechanical damage, such as notches, particulary in high
• Included angle is the angle between the sling legs. stress areas.
6. Safety: When lifting points are used in a multileg assembly, • Wear should be no more than 10% of cross sectional
care should be taken to calculate the WLL (Working Load diameter.
Limit) due to the deration caused by forces acting in multiple • Evidence of corrosion.
directions. The reduction in WLL (Working Load Limit) • Evidence of cracks.
for multileg assemblies should be checked with relevant
• Cracks or other damages to the welding.
Standards e.g. AS 3775-2004 - Chain Slings-Gr t (8)
Any non-adherence to this advice may result in damages
The lifting points should be mounted in such a way that
of persons and/or materials!
they may easily be accessed for inspection and assembly/ 180 rotation
o

disassembly of the sling.

approx 3mm
(0.1 - 0.2 inch)

Type WLL A B C D E F X T Weld Weight Reference


(t) HV + a (kg) Number
VRBS 4 4 62 14 28 48 135 71 14 65 HV 4 + 3 0.8 7992488
VRBS 6.7 6.7 88 20 39 60 170 91 15 84 HV 5.5 + 3 2.1 7992489
VRBS 10 10 100 22 46 65 195 100 22 95 HV 6 + 4 2.8 7992490
VRBS 16 16 130 30 57 90 263 134 28 127 HV 8.5 + 4 6.6 7992491
VRBS 30 30 160 42 78 130 373 195 37 178 HV 15 + 4 19.0 60267
VRBS 50 50 240 70 120 230 620 340 – 313 HV 25 + 8 85.0 56834

Table 1
EYE PLATE - VRBS

User Instructions - Part 3


WORKING LOAD LIMITS (G - in tonnes) WELD SIZE (per welding block)
Single Leg 2 , 3 or 4 Legs PRODUCT Size Approximate
DESCRIPTION Volume
PRODUCT VRBS 4t HV 4 + a 3 4.5cm³
DESCRIPTION
60° 90° 120° VRBS 6.7t HV 5.5 + a 3 9 cm³
Maximum Included Angle
VRBS 10t HV 6 + a 4 11 cm³
VRBS - 4 4.0 6.9 5.6 4.0 VRBS 16t HV 8.5 + a 4 26 cm³
VRBS - 6.7 6.7 11.6 9.4 6.7 VRBS 30t HV 15 + a 4 88 cm³
VRBS - 10 10.0 17.3 14.1 10.0 VRBS 50t HV 25 + a 8 450 cm³
VRBS - 16 16.0 27.7 22.6 16.0
Table 3
VRBS - 30 30.0 51.9 42.3 30.0
VRBS - 50 50.0 86.5 70.5 50.0
Table 2

Welding procESS
Mild steel / Low alloyed steel
MIG AWS A5.18 eg: WIA - Austmig ES6 or Hobart XL 525) or equivalent.
GAS SHIELDED WIRE WELDING (Flux Cored for material >24mm).
MMA AWS A5.5 : E8018-G. AWS A5.1 : E7018.
Manual Electric Welding eg: WIA - Austarc 16TC or Weldwell PH77 or equivalent.
NB. please refer to the consumables manufacturer for user instructions and further information.

Table 4

Welding Sequence
The welding should only be carried out by an authorised welder, according to AS1554 or EN287 or relevant AWS Standards.

1 2 3 s 4
1 Prepare surface and ensure all contact areas are clean. Check preparation and welding consumables for conformance.
2 Position both blocks and check the clearance. The distance lugs assist in achieving the correct gap for the root run. Lugs must
not be removed! Welding of the block: Tac weld blocks into position with minimum clearance to the load ring. Check for full
rotation of the load ring before moving onto point 3.
3 Start welding the root run and subsequent runs at point ‘S’ (see indication above). Carefully clean the root run before carrying
out subsequent runs.
4 Apply fillet weld (see above table 3). The welding process must not be interrupted for such a time that the welding blocks lose
the welding temperature.
Attention: Do not weld at the pink powder coated, heat treated load ring.
NB: When welding VRBS 30 or VRBS 50 the preheat temperature must be between 120oC & 150oC

RUD Chains Pty Ltd


8 Westlink Place, Richlands, Queensland 4077 PO Box 689, Sumner Park, Queensland 4074
Telephone: +61 7 3712 8000 Facsimile: +61 7 3712 8001
Email: [email protected] www.rud.com.au
LIT00017/L&L/Jan10
Full WLL in all directions

DISTRIBUTED BY:

A. A.
NOBLE
NOBLE && SON
SON LTD.LTD.
WorldClass
World Class Lifting
LiftingSolutions
Solutions
www.nobles.com.au
www.nobles.com.au
TYPE WLL A B C D E F T WEIGHT Reference
(kgs) (kg/pc) Number
ABA 1.6 t 1.6 30 16 100 35 16 57 41.5 0.44 7900352
ABA 3.2 t 3.2 41 23 137 50 21 80 59 1.1 7900353
ABA 5 t 5.0 51 27 172 60 27.5 99 71.5 2.3 7900354
ABA 10 t 10.0 70 38 228 80 35 130 95 5.3 7900355
Dimensions and specifications subject to change

The new ABA weld-on lifting point from RUD is the


safer alternative which enables the user to take
the guess work out of lifting safely.

Manufactured in Germany using high tensile CrNiMo - steel


100% Electro-magnetic crack detection tested
Complies with DIN 5691 and EN 1677
4 :1 Safety factor on Working Load Limit
Temperature Range -40oC to 100oC no reduction in WLL
Full working load in all directions
Patented wear markings on the inside and on the outside

Use permitted: Use prohibited:


Wear marks visible. Replacement criteria Phone RUD for your nearest distributor
reached. Material all or for a free CD-ROM containing all the
the way down to
the wear lenses
latest CAD files.
has gone.
WELD ON LIFTING POINT - ABA

Complies with the machinery directives 2006/42/EC

MO
075107

User Instructions - Part 1


Safety instructions
This safety instruction / declaration of the manufacturer has to be kept on file for the whole lifetime of the product.

EC-Declaration of the manufacturer


According to the Machinery Directive 2006/42/EC, annex II B and amendments.
We hereby declare that the design and construction of the equipment detailed within this document, adheres to the
appropriate level of health and safety of the corresponding EC regulation.
Any un-authorised modification of the equipment and/or any incorrect usage of the equipment not adhered to within
these user instructions waivers this declaration invalid.
The equipment must be regularly tested and inspected as per BGR 500. Failure to carry out the recommended
maintenance and testing of the equipment waivers this declaration invalid.

Designation of the equipment:


Lifting point
Type: ABA
Manufacturer’s mark:
Drawings are available on request as hard copies or DXF files. Drawings can also be downloaded from our website:
www.rud.com.au.
Check the RUD website: www.rud.com.au for product information.
Workshop wall charts available upon request for working load limits (WLL).

Please visit our website at www.rud.com.au to register for your FREE CD with CAD Files
WELD ON LIFTING POINT - ABA

User Instructions - Part 2


1. Reference should be made to relevant standards and other 8. All fittings connected to the ABA should be free moving.
statutory regulations. Inspections should be carried out by When connecting and disconnecting the lifting means (sling
competent persons only. chain) pinches and impacts should be avoided. Damage of the
2. Before installing and at every use, visually inspect RUD lifting means caused by sharp edges should also be avoided.
lifting points, with particular attention to any evidence of weld 9. At outdoor sites or in case of special danger of corrosion,
cracks, corrosion, wear, deformations, etc. the welds should only be designed as continuous, fillet welds.
3. The material construction to which the lifting point will be 10. RUD lifting points must not be used under chemical
attached should be of adequate strength to withstand forces influences such as acids, alkaline solutions and vapours e.g.
during lifting without deformation. The contact areas must in pickling baths or hot dip galvanising plants. If this cannot
be free from inpurities, oil, colour, etc. Preheat the structure be avoided, please contact the manufacturer indicating the
according to AS 1554 if required. concentration, period of penetration and temperature of use.
The material of the forged welding block is 1.6541 11. If the lifting points are used exclusively for lashing the
(23MnNiCrMo52). value of the working load limit can be doubled. LC = 2 x WLL
4. The lifting points must be positioned on the load in such a 12. After welding, an annual inspection or sooner if conditions
way that movement is avoided during lifting. dictate should be undertaken by a competent person
a.) For single leg lifts, the lifting point should be vertically examining the continued suitability. Also inspect after damage
above the centre of gravity of the load. and special occurrences.
b.) For two leg lifts, the lifting points must be equidistant to/or Inspection criteria regarding paragraphs 2 and 12:
above the centre of gravity of the load. • The lifting point should be complete.
c.) For three and four leg lifts, the lifting points should be arranged • The working load limit and manufacturers stamp should be
symmetrically around the centre of gravity in the same plane. clearly visible.
5. Load Symmetry: The working load limits of individual RUD • Deformation of the component parts such as body and load
lifting points are calculated using the following formula and ring.
are based on symmetrical loading: • Mechanical damage, such as notches, particulary in high
WLL = required of lifting point/individual leg (kg) stress areas.
WLL = G G = load weight (kg) • Wear should be no more than 10% of cross sectional
n x cos ß n = number of load bearing legs diameter (see picture 2, wear indicator marks).
ß = angle of inclination of the individual leg
• Evidence of corrosion.
NOTE: For WLL Calculations • Evidence of cracks.
• ß angle is taken from the vertical plane. • Cracks or other damages to the welding.
• Included angle is the angle between the sling legs.
Any non-adherence to this advice may result in damages
Please position the weld-on lifting points ABA in the direction of persons and/or materials!
of pull (compare to picture 1, permitted loading direction).

Picture 1: Loading from any side is permitted


6. Safety: When lifting points are used in a multileg assembly,
care should be taken to calculate the WLL (Working Load Use permitted: Use prohibited:
Limit) due to the deration caused by forces acting in multiple Wear marks visible. Replacement criteria reached.
directions. The reduction in WLL (Working Load Limit) Material all the way down to
for multileg assemblies should be checked with relevant the wear lenses has gone.
Picture 2
Standards e.g. AS 3775-2004 - Chain Slings-Gr t (8)
The lifting points should be mounted in such a way that
they may easily be accessed for inspection and assembly/
disassembly of the sling.
7. Effects of temperature: the working load limit should be
reduced accordingly:
-40° to 200°C no reduction -40°F to 392°F
200° to 300°C minus 10% 392°F to 572°F
300° up to 400°C minus 25% 572°F to 752°F
Temperatures above 400°C (752°F) are not permitted.
WELD ON LIFTING POINT - ABA

User Instructions - Part 3


WORKING LOAD LIMITS (G - in tonnes) WELD SIZE (per welding block)
Single Leg 2 , 3 or 4 Legs Size Length Approximate
(mm) Volume
PRODUCT (cm3)
DESCRIPTION ABA 1.6 t a=4 251 4.0
60° 90° 120°
Maximum Included Angle ABA 3.2 t a=6 344 12.4
ABA 1.6 t 1.6 2.8 2.2 1.6 ABA 5 t a=7 431 21.1
ABA 3.2 t 3.2 5.5 4.5 3.2 ABA 10 t a=8 576 38.9
ABA 5 t 5.0 8.6 7.0 5.0 Table 2
ABA 10 t 10.0 17.3 14.1 10.0
Table 1

Welding procESS
Mild steel / Low alloyed steel
MIG AWS A5.18 eg: WIA - Austmig ES6 or Hobart XL 525) or equivalent.
GAS SHIELDED WIRE WELDING (Flux Cored for material >24mm).
MMA AWS A5.5 : E8018-G. AWS A5.1 : E7018.
Manual Electric Welding eg: WIA - Austarc 16TC or Weldwell PH77 or equivalent.
NB. please refer to the consumables manufacturer for user instructions and further information.
Picture 3
Table 3

Type WLL A B C D E F T Weight Ref. No.


(t) mm (kg/pc)
ABA 1.6 t 1.6 30 16 100 35 16 57 41.5 0.44 7900352
ABA 3.2 t 3.2 41 23 137 50 21 80 59 1.1 7900353
ABA 5 t 5 51 27 172 60 27.5 99 71.5 2.3 7900354
ABA 10 t 10 70 38 228 80 35 130 95 5.3 7900355 Picture 4
Table 4

Head Office: Brisbane


8 West Link Place Richlands QLD 4077
Tel: +61 7 3712 8000 | Fax: +61 7 3712 8001 | [email protected] | www.rud.com.au
RUD Chains Pty Ltd Branches: Newcastle & Perth

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