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(Revision B, 4/2019)
Original Instructions

SECM112 Digital Control

Installation Manual
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Read this entire manual and all other publications pertaining to the work to be
performed before installing, operating, or servicing this equipment.
Practice all plant and safety instructions and precautions.
General
Precautions Failure to follow instructions can cause personal injury and/or property damage.

This publication may have been revised or updated since this copy was produced.
To verify that you have the latest revision, check manual 26311 , Revision Status &
Distribution Restrictions of Woodward Technical Publications, on the publications
Revisions page of the Woodward website:
www.woodward.com/publications

The latest version of most publications is available on the publications page. If

your publication is not there, please contact your customer service representative
to get the latest copy.

Any unauthorized modifications to or use of this equipment outside its specified

mechanical, electrical, or other operating limits may cause personal injury and/or
property damage, including damage to the equipment. Any such unauthorized
Proper Use modifications: (i) constitute "misuse" and/or "negligence" within the meaning of
the product warranty thereby excluding warranty coverage for any resulting
damage, and (ii) invalidate product certifications or listings.

If the cover of this publication states "Translation of the Original Instructions"

please note:
The original source of this publication may have been updated since this
Translated translation was made. Be sure to check manual 26311 , Revision Status &
Publications Distribution Restrictions of Woodward Technical Publications, to verify whether
this translation is up to date. Out-of-date translations are marked with . Always
compare with the original for technical specifications and for proper and safe
installation and operation procedures.

Revisions—Changes in this publication since the last revision are indicated by a black line
alongside the text.

Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
undertaken.
Manual 26634
Copyright © Woodward 2013–2019
All Rights Reserved
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Manual 26634 SECM112 Digital Control Installation

Contents
WARNINGS AND NOTICES ........................................................................... 2
ELECTROSTATIC DISCHARGE AWARENESS ................................................. 3
CHAPTER 1 SECM112 DIGITAL CONTROL INSTALLATION ............................ 4
Overview ................................................................................................................. 4
Environmental Requirements ................................................................................. 4
Packaging ............................................................................................................... 6
CHAPTER 2 PRODUCT SUPPORT AND SERVICE OPTIONS............................ 12
Product Support Options ......................................................................................12
Product Service Options .......................................................................................12
Returning Equipment for Repair ...........................................................................13
Replacement Parts ...............................................................................................13
Engineering Services ............................................................................................14
Contacting Woodward’s Support Organization ....................................................14
Technical Assistance ............................................................................................15
REVISION HISTORY .................................................................................. 16

Illustrations and Tables

Figure 1-1. Location of Accelerometer to Measure Mounting Vibration ................. 5

Figure 1-2. Random Vibration Spectrum ................................................................ 5
Figure 1-3. SECM112 Isolators .............................................................................. 6
Figure 1-4. SECM112 Outline ................................................................................ 7

Table 1-1. SECM112 Part Numbers ....................................................................... 4

Table 1-2. Connector System Part Numbers .......................................................10

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Warnings and Notices

Important Definitions
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
 DANGER—Indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
 WARNING—Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
 CAUTION—Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
 NOTICE—Indicates a hazard that could result in property damage only
(including damage to the control).
 IMPORTANT—Designates an operating tip or maintenance suggestion.

The engine, turbine, or other type of prime mover should be

equipped with an overspeed shutdown device to protect against
runaway or damage to the prime mover with possible personal injury,
Overspeed / loss of life, or property damage.
Overtemperature / The overspeed shutdown device must be totally independent of the
Overpressure prime mover control system. An overtemperature or overpressure
shutdown device may also be needed for safety, as appropriate.

The products described in this publication may present risks that

could lead to personal injury, loss of life, or property damage. Always
wear the appropriate personal protective equipment (PPE) for the job
Personal Protective at hand. Equipment that should be considered includes but is not
limited to:
Equipment
 Eye Protection
 Hearing Protection
 Hard Hat
 Gloves
 Safety Boots
 Respirator
Always read the proper Material Safety Data Sheet (MSDS) for any
working fluid(s) and comply with recommended safety equipment.

Be prepared to make an emergency shutdown when starting the

engine, turbine, or other type of prime mover, to protect against
runaway or overspeed with possible personal injury, loss of life, or
Start-up property damage.

On- and off-highway Mobile Applications: Unless Woodward's control

functions as the supervisory control, customer should install a
system totally independent of the prime mover control system that
Automotive monitors for supervisory control of engine (and takes appropriate
action if supervisory control is lost) to protect against loss of engine
Applications control with possible personal injury, loss of life, or property damage.

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To prevent damage to a control system that uses an alternator or

battery-charging device, make sure the charging device is turned off
before disconnecting the battery from the system.
Battery Charging
Device

Electrostatic Discharge Awareness

Electronic controls contain static-sensitive parts. Observe the
following precautions to prevent damage to these parts:
 Discharge body static before handling the control (with power to
the control turned off, contact a grounded surface and maintain
Electrostatic contact while handling the control).
Precautions  Avoid all plastic, vinyl, and Styrofoam (except antistatic versions)
around printed circuit boards.
 Do not touch the components or conductors on a printed circuit
board with your hands or with conductive devices.
To prevent damage to electronic components caused by improper
handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.

Follow these precautions when working with or near the control.

1. Avoid the build-up of static electricity on your body by not wearing clothing
made of synthetic materials. Wear cotton or cotton-blend materials as much
as possible because these do not store static electric charges as much as
synthetics.
2. Do not remove the printed circuit board (PCB) from the control cabinet
unless absolutely necessary. If you must remove the PCB from the control
cabinet, follow these precautions:
 Do not touch any part of the PCB except the edges.
 Do not touch the electrical conductors, the connectors, or the
components with conductive devices or with your hands.
 When replacing a PCB, keep the new PCB in the plastic antistatic
protective bag it comes in until you are ready to install it. Immediately
after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.

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Chapter 1
SECM112 Digital Control Installation

Overview
Scope
The intent of this document is to detail the installation requirements of the
112-pin Small Engine Control Module (SECM112). This module was previously
referred to as ECM-OH (On-Highway). The active SECM112 part numbers are
listed in Table 1-1.
Table 1-1. SECM112 Part Numbers

Module Description
SECM112 MY16
MODULE - ECM-OH-01C OH6 CALIBRATIBLE
1751-6601
CONTROL MODULE (MPC5644)
MODULE - ECM-OH-01 OH6 PRODUCTION CONTROL
1751-6605
MODULE (MPC5642)
MODULE - ECM-OH-01 OH6 PRODUCTION CONTROL
1751-6605-XX
MODULE (MPC5642)
MODULE - ECM-OH-01 OH6 PRODUCTION CONTROL
1751-6605-XXX
MODULE (MPC5642)
SECM112 MY18
1751-6812 MODULE - SECM112 6-IGBT & 6-INJ PRODUCTION
1751-6813 MODULE - SECM112 6-IGBT, H3 & NO INJ.
PRODUCTION
1751-6814 MODULE - SECM112 6-IGBT, H3 & 4-INJ PRODUCTION
1751-6815 MODULE - SECM112 6-IGBT & 6-INJ CALIBRATION
1751-6816 MODULE - SECM112 6-IGBT, H3 & NO INJECTORS
CALIBRATION
1751-6817 MODULE - SECM112 6-IGBT, H3 & 4-INJ CALIBRATION
XX – Alpha characters designated for specific customer’s application
XXX – Alpha characters designated for specific customer’s application

Abstract
The SECM112 is a full-authority engine control module capable of withstanding
the environment within the engine compartment and either on- or off-engine
mounting. The 4 mounting feet on the controller were designed to accept specific
rubber grommets and aluminum bushings to provide both vibration isolation and
electrical isolation of the module case from chassis ground. This mounting
hardware is pre-installed on the part numbers listed above.

Environmental Requirements
Vibration and Shock
The SECM112 is designed for engine mount operation with the vibration
isolators. If the SECM112 is mounted on a bracket not provided by Woodward,
the bracket needs to be evaluated in the application. It is possible for a bracket

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resonance to be incompatible with the SECM112 product, causing premature
failure of the module.
The vibration integrity of the SECM112 for a given installation can be verified by
measuring the vibration spectrum of an installed unit when the engine / vehicle is
operated under worst-case vibration conditions. The vibration spectrum needs to
be measured with an accelerometer on the SECM112 mounting foot as shown in
Figure 1-1. If the measured spectrum is within the RV3 de-rated spectrum as
illustrated in red in Figure 1-2, the mounting location is acceptable for vibration.

Accelerometer location

Figure 1-1. Location of Accelerometer to Measure Mounting Vibration

The harness must be firmly secured at a tie-down length not to exceed 150 mm
from the center of the connectors.

Random Vibration
The SECM112 shall survive Woodward’s RV3 random vibration specification
(22.1 Grms / 3 hours per axis) per Woodward procedure 3-04-6231. The RV3
random vibration profile is illustrated in Figure 1-2 (blue line). A de-rated
installation RV3 vibration for a 7-year life is shown in red.

1 Validation Spectrum
PSD (G^2 / Hz)

0.1

0.01
Installation Spectrum –
7 Year Life

0.001
10 100 1000 10000
Frequency (Hz)

Figure 1-2. Random Vibration Spectrum

Temperature
The SECM112 is designed to be thermally isolated from the mounting surface
and relies on air convection for cooling based on a minimum air flow at the worst-
case operation mode. The following ratings apply to the SECM112 when installed
properly:
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 Ambient Operating Temperature: –40 °C to +105 °C
 Minimum Operating Airflow: 2 m/s
 Heat Soak/ Storage Temperature Range: –40 °C to +125 °C

Customers can verify the temperature in the desired mounting location by placing
a thermocouple in the air near the operating SECM112. If the external ambient
conditions are not worst-case, this needs to be taken into consideration when
measuring the SECM112 package temperature. If the measured air temperature
when operating at worst-case (fastest) engine speed and worst-case (hottest)
ambient conditions is less than 105 °C, the mounting location thermal stress is
acceptable for the SECM112.

Thermal Survey
The SECM112 thermal performance shall be evaluated with a thermal survey
that measures the case temperatures of critical power components under various
operating conditions. The thermal survey is used to ensure that under worst-case
thermal and operating conditions, electrical component ratings are not exceeded.

Packaging
Isolators
The SECM112 has 4 mounting feet, and Figure 1-3 illustrates the isolator
assembly pre-assembled on the module. All variants of the module come from
the factory with the grommet and bushing pre-installed. Washers must to used
and are to be provided by the user.

Washer

Grommet

Bushing

Figure 1-3. SECM112 Isolators

The isolator kit must be inspected for wear at least once per year. For on-engine
mounting, Woodward recommends replacing the vibration isolators once a year
or sooner if wear is observed.

Outline
Figure 1-4 illustrates the package outlines. Measurements shown are in
millimeters and [inches].

When installing the module into customer locations, Woodward recommends

using an M8, ANSI B18.2.3.1M-1979 (R1995), ANSI B18.2.3.5M-1989, or DIN

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931/DIN 933 metric hex screw with an 8 mm ANSI B18.22M-1981 (R1990)
narrow metric plain washer that has a maximum outer diameter of 18.80 mm.

Figure 1-4. SECM112 Outline

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Orientation
The SECM112 connector is rated for high pressure spray; however, it is not
recommended to mount with the connector facing up or with the harness routed
upward directly from the module. This orientation can allow moisture to run down
the harness to the wire seals in the connectors. The module must be mounted
with the heat fins facing outwards to maximize airflow over the fins.

Preferred Preferred Preferred

UP

Harness exit Harness exit Harness exit

Acceptable

Harness exit

Not Recommended Not Recommended

Harness exit

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Harness Clearance
The minimum recommended clearance from the edge of the connector header to
other objects is 75 mm as illustrated below.

75 mm (min)

Connector Information
The SECM112 mating connectors, terminals, wire cap (backshells), and wire
plug part numbers are listed in Table 1 below. Note that the center grey
connector has the opposite orientation to the others. All unused pins must be
plugged with the proper wire plugs to maintain environmental integrity. Reference
Molex CMC connector application specification # AS-64319-002 rev. D (or later)
for proper terminal and connector installation requirements and product
specification # PS-64319-001 rev. D (or later) for connector specifications.

Left exit Right exit

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Table 1-2. Connector System Part Numbers

Connectors (for Left Exit) Molex PN Woodward PN

32-pin, black (A), left wire output 643191211
32-pin, grey (C), right wire output 643193218
48-pin, brown (B), left wire output 643201319

Connectors (for Right Exit)

32-pin, black (A), right wire output 643193211 1635-2118
32-pin, grey (C), left wire output 643191218 1635-2119
48-pin, brown (B), right wire output 643203319 1635-2120

Terminals (Gold Plated)

0.6 mm for 0.35 to 0.44 mm² wire
643221229 1602-1208
(1.25 to 1.40 mm insulation)
0.6 mm for 0.50 mm² wire
643221239 1602-1209
(1.40 to 1.70 mm insulation)
0.6 mm for 0.75 mm² wire
643221219 1602-1210
(1.60 to 1.90 mm insulation)
1.5 mm for 0.50 to 1 mm² wire
643231319 1602-1211
(1.40 to 2.15 mm insulation)
1.5 mm for 1 to 2 mm² wire
643231219 1602-1212
(2.10 to 2.80 mm insulation)

Wire Caps
32-pin 643191201 1219-1225
48-pin 643201301 1219-1226

Wire Plugs
0.6 mm 643251010 1223-1330
1.5 mm 643251023 1223-1331

Hand Crimper Tools

0.6 mm (0.35 to 0.5 mm²) 638119100 8996-2227
0.6 mm (0.5 to 0.75 mm²) 638119200 8996-2228
1.5 mm (0.5 to 1 mm²) 638118900 8996-2229
1.5 mm (1 to 2 mm²) 638119000 8996-2230

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Table 1-2. Connector System Part Numbers (cont’d.)

Terminal Removal Tools

0.6 mm 638132400 8996-2140
1.5 mm 638132300 8996-2141

Applicator Crimpers
0.6 mm (0.35 to 0.5 mm²) 639021900 n/a
0.6 mm (0.5 to 0.75 mm²) 639022000 n/a
1.5 mm (0.5 to 1 mm²) 638688000 n/a
1.5 mm (1 to 2 mm²) 638688100 n/a

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Chapter 2
Product Support and Service Options

Product Support Options

If you are experiencing problems with the installation, or unsatisfactory
performance of a Woodward product, the following options are available:
1. Consult the troubleshooting guide in the manual.
2. Contact the OE Manufacturer or Packager of your system.
3. Contact the Woodward Business Partner serving your area.
4. Contact Woodward technical assistance via email
([email protected]) with detailed information on the
product, application, and symptoms. Your email will be forwarded to an
appropriate expert on the product and application to respond by telephone
or return email.
5. If the issue cannot be resolved, you can select a further course of action to
pursue based on the available services listed in this chapter.

OEM or Packager Support: Many Woodward controls and control devices are
installed into the equipment system and programmed by an Original Equipment
Manufacturer (OEM) or Equipment Packager at their factory. In some cases, the
programming is password-protected by the OEM or packager, and they are the best
source for product service and support. Warranty service for Woodward products
shipped with an equipment system should also be handled through the OEM or
Packager. Please review your equipment system documentation for details.

Woodward Business Partner Support: Woodward works with and supports a

global network of independent business partners whose mission is to serve the
users of Woodward controls, as described here:
 A Full-Service Distributor has the primary responsibility for sales, service,
system integration solutions, technical desk support, and aftermarket
marketing of standard Woodward products within a specific geographic area
and market segment.
 An Authorized Independent Service Facility (AISF) provides authorized
service that includes repairs, repair parts, and warranty service on Woodward's
behalf. Service (not new unit sales) is an AISF's primary mission.
 A Recognized Engine Retrofitter (RER) is an independent company that
does retrofits and upgrades on reciprocating gas engines and dual-fuel
conversions, and can provide the full line of Woodward systems and
components for the retrofits and overhauls, emission compliance upgrades,
long term service contracts, emergency repairs, etc.

A current list of Woodward Business Partners is available at

www.woodward.com/directory.

Product Service Options

Depending on the type of product, the following options for servicing Woodward
products may be available through your local Full-Service Distributor or the OEM
or Packager of the equipment system.
 Replacement/Exchange (24-hour service)
 Flat Rate Repair
 Flat Rate Remanufacture

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Replacement/Exchange: Replacement/Exchange is a premium program
designed for the user who is in need of immediate service. It allows you to
request and receive a like-new replacement unit in minimum time (usually within
24 hours of the request), providing a suitable unit is available at the time of the
request, thereby minimizing costly downtime.

This option allows you to call your Full-Service Distributor in the event of an
unexpected outage, or in advance of a scheduled outage, to request a
replacement control unit. If the unit is available at the time of the call, it can
usually be shipped out within 24 hours. You replace your field control unit with
the like-new replacement and return the field unit to the Full-Service Distributor.

Flat Rate Repair: Flat Rate Repair is available for many of the standard
mechanical products and some of the electronic products in the field. This
program offers you repair service for your products with the advantage of
knowing in advance what the cost will be.

Flat Rate Remanufacture: Flat Rate Remanufacture is very similar to the Flat
Rate Repair option, with the exception that the unit will be returned to you in “like-
new” condition. This option is applicable to mechanical products only.

Returning Equipment for Repair

If a control (or any part of an electronic control) is to be returned for repair,
please contact your Full-Service Distributor in advance to obtain Return
Authorization and shipping instructions.

When shipping the item(s), attach a tag with the following information:
 return number;
 name and location where the control is installed;
 name and phone number of contact person;
 complete Woodward part number(s) and serial number(s);
 description of the problem;
 instructions describing the desired type of repair.

Packing a Control
Use the following materials when returning a complete control:
 protective caps on any connectors;
 antistatic protective bags on all electronic modules;
 packing materials that will not damage the surface of the unit;
 at least 100 mm (4 inches) of tightly packed, industry-approved packing material;
 a packing carton with double walls;
 a strong tape around the outside of the carton for increased strength.

To prevent damage to electronic components caused by improper

handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.

Replacement Parts
When ordering replacement parts for controls, include the following information:
 the part number(s) (XXXX-XXXX) that is on the enclosure nameplate;
 the unit serial number, which is also on the nameplate.

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Engineering Services
Woodward’s Full-Service Distributors offer various Engineering Services for our
products. For these services, you can contact the Distributor by telephone or by
email.
 Technical Support
 Product Training
 Field Service

Technical Support is available from your equipment system supplier, your local
Full-Service Distributor, or from many of Woodward’s worldwide locations,
depending upon the product and application. This service can assist you with
technical questions or problem solving during the normal business hours of the
Woodward location you contact.

Product Training is available as standard classes at many Distributor locations.

Customized classes are also available, which can be tailored to your needs and
held at one of our Distributor locations or at your site. This training, conducted by
experienced personnel, will assure that you will be able to maintain system
reliability and availability.

Field Service engineering on-site support is available, depending on the product

and location, from one of our Full-Service Distributors. The field engineers are
experienced both on Woodward products as well as on much of the non-
Woodward equipment with which our products interface.

For information on these services, please contact one of the Full-Service

Distributors listed at www.woodward.com/directory.

Contacting Woodward’s Support Organization

For the name of your nearest Woodward Full-Service Distributor or service facility,
please consult our worldwide directory at www.woodward.com/directory, which
also contains the most current product support and contact information.

You can also contact the Woodward Customer Service Department at one of the
following Woodward facilities to obtain the address and phone number of the
nearest facility at which you can obtain information and service.

Products Used in Products Used in Products Used in Industrial

Electrical Power Systems Engine Systems Turbomachinery Systems
Facility --------------- Phone Number Facility --------------- Phone Number Facility --------------- Phone Number
Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800
China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727
Germany: Germany ------ +49 (711) 78954-510 India --------------- +91 (124) 4399500
Kempen---- +49 (0) 21 52 14 51 India --------------- +91 (124) 4399500 Japan---------------+81 (43) 213-2191
Stuttgart - +49 (711) 78954-510 Japan---------------+81 (43) 213-2191 Korea ---------------+82 (51) 636-7080
India --------------- +91 (124) 4399500 Korea ---------------+82 (51) 636-7080 The Netherlands--+31 (23) 5661111
Japan---------------+81 (43) 213-2191 The Netherlands--+31 (23) 5661111 Poland -------------- +48 12 295 13 00
Korea ---------------+82 (51) 636-7080 United States -----+1 (970) 482-5811 United States -----+1 (970) 482-5811
Poland -------------- +48 12 295 13 00
United States -----+1 (970) 482-5811

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Technical Assistance
If you need to contact technical assistance, you will need to provide the following
information. Please write it down here before contacting the Engine OEM, the Packager, a
Woodward Business Partner, or the Woodward factory:

General
Your Name

Site Location

Phone Number

Fax Number

Prime Mover Information

Manufacturer

Engine Model Number

Number of Cylinders

Type of Fuel (gas, gaseous, diesel, dual-fuel, etc.)

Power Output Rating

Application (power generation, marine, etc.)

Control/Governor Information
Control/Governor #1

Woodward Part Number & Rev. Letter

Control Description or Governor Type

Serial Number

Control/Governor #2

Woodward Part Number & Rev. Letter

Control Description or Governor Type

Serial Number

Control/Governor #3

Woodward Part Number & Rev. Letter

Control Description or Governor Type

Serial Number

Symptoms
Description

If you have an electronic or programmable control, please have the adjustment setting positions
or the menu settings written down and with you at the time of the call.

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Revision History

Changes in Revision B—
 Added Table of Contents
 Updated part numbers in Table 1-1
 Updated connector rating in Orientation section of Chapter 1
 Added Chapter 2 – Product Support and Service Options

Changes in Revision A—
 Updated Table 1-2

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We appreciate your comments about the content of our publications.

Send comments to: [email protected]

Please reference publication 26634B.

ËB26634è:B¶¹´¹µ¸Î

PO Box 1519, Fort Collins CO 80522-1519, USA

1041 Woodward Way, Fort Collins CO 80524, USA
Phone +1 (970) 482-5811
Email and Website—www.woodward.com

Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and
other authorized service and sales facilities throughout the world.
Complete address / phone / fax / email information for all locations is available on our website.