Cost Accounting and Control/ Strategic Cost Management
Cost Accounting and Control/ Strategic Cost Management
control/
Strategic cost
management
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Chapter 1: Introduction to Cost Management
I. A Systems Framework
a. A system is a collection of connected components or a set of interrelated parts that
performs one or more processes to accomplish a specific objective.
A systems framework affords a logical basis for the study of cost
management
Each part of the system is critical for achievement of the overall objective
A system uses processes to transform inputs into outputs that satisfy the
systems objective
b. An accounting information system consists of interrelated manual and computer
parts and uses processes such as collecting, classifying, summarizing, analyzing, and
managing data to provide information to users. Inputs to the accounting information
system are usually economic events. Its main goal is to give users information.
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plays a vital role in reducing costs, improving productivity, and assessing product-
line
profitability.
b. Growth and deregulation increased competition in the service industry have added
to
the demand for relevant cost management information.
c. 3 major advances in information technology
c.i. Enterprise resource planning (ERP) software runs all the operations of a
company and provides access to real-time data from various functional areas of
the company (e.g. production, sales, marketing, and accounting).
c.ii. PCs, online analytic programs (OLAP), and decision-support systems
(DSS) are powerful tools used to analyze data generated by the ERP system.
c.iii. Electronic commerce (e-commerce) significantly reduces overhead. The
emergence of electronic data interchange (EDI) (i.e., the sharing of information
and exchange of purchasing and distribution documents via computer) and
supply chain management (the management of products and services from the
acquisition of raw materials through manufacturing, warehousing, distribution,
wholesaling and retailing) has increased the importance of costing out activities
in
the value chain and determining the cost to the company of different suppliers
and customers.
d. Several advances in manufacturing management have allowed firms to increase
quality, reduce inventories, eliminate waste and reduce costs.
d.i. The “Theory of Constraints” focuses attention on the activity
(manufacturing or
non-manufacturing) that is the most critical limiting factor (i.e., the constraint)
and
seeks to eliminate it.
d.ii. Just-in-time (JIT) manufacturing strives to produce a product only when it
is
needed and only in the quantities demanded by customers. Parts and materials
arrive just in time to be used in production, thereby reducing inventories to
much
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lower levels than those found in conventional systems.
d.iii. Lean manufacturing is the persistent pursuit and elimination of waste
(anything that does not add value to the end user customer. Lead time is
decreased, production processes are streamlined, and costs are decreased.
d.iv. Automation of the manufacturing environment allows firms to reduce
inventory, increase productive capacity, improve quality and service, decrease
processing time, increase output, and ultimately reduce costs.
e. Firms concentrate on delivering value to customers along the “value chain” (the set
of activities required to design, develop, produce, market, and deliver products and
services to customers), in order to establish a competitive advantage.
f. Total quality management is a philosophy in which managers strive to create an
environment that will enable organizations to produce defectfree products
andservices.
• Has replaced the acceptable quality attitudes of the past
o Continuous improvement and elimination of waste are the two foundation
principles
o Objectives: Producing products and services that actually perform according
to specifications and with little waste
g. Firms can reduce time to market by redesigning products and processes, be
eliminating wastes, and by eliminating non-value-added activities.
h. Firms can improve financial and non-financial measures of efficiency by analyzing
underlying activities and processes, by eliminating those that do not add value, and
enhancing those that do add value.
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o Identifies the activities produced at each stage of the development process and
assesses their costs
Sustainable development
• Development that meets the needs of the present without compromising the ability
of future generations to meet their own needs
Time as a competitive element and Efficiency
• Time as a competitive element
o Crucial element in all phases of the value chain
o Decrease in non-value-added time increases quality
• Efficiency
o Improving efficiency is a vital concern
o Cost is a critical measure of efficiency
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a) Tangible products – goods produced by converting raw materials into finished
products through the use of labor and capital inputs such as plant, land, and
machinery. Organizations that produce tangible products are called
manufacturing organizations.
b) Services – tasks or activities performed for a customer or an activity performed
by a customer using an organization’s products or facilities. Organizations that
produce intangible products are called service organizations.
i. Services differ from tangible products on four important dimensions:
1. Intangibility means that buyers of services cannot see, feel, hear, or
taste a service before it is bought.
2. Perishability means that services cannot be stored.
3. Inseparability means that producers of services and buyers of
services must be in direct contact for an exchange to take place.
4. Heterogeneity refers to the greater chances for variation in the
performance of services than in the productions of products.
a. For pricing decisions, product mix decisions, and strategic profitability analysis, all
traceable costs along the value chain need to be assigned to the product.
b. For external financial reporting, FASB rules and conventions mandate that only
production costs be used in calculating product costs.
IV. Product Costs and External Financial Reporting
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c. Fixed costs remain constant in total (within the relevant range) as the level of
associated driver varies.
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c.i. The relevant range is the range of activity over which the assumed cost
relationship is valid for the normal operations of the firm.
c.ii. Unit fixed costs change with changes in the level of activity. When activity
increases, fixed cost per unit (unit fixed cost) decreases. When activity
decreases, unit fixed cost increases. (Unit fixed cost varies inversely with changes in
the activity level.)
c.iii. Because fixed cost per unit changes with changes in the level of the driver,
it is easy to get the impression that total fixed costs vary with changes in activity.
DO NOT make this mistake. It is often safer to work with TOTAL fixed costs.
c.iv. Fixed costs can be represented on a graph as a horizontal line.
d. Variable costs are costs that vary in total in direct proportion to changes in the
activity driver.
d.i. Unit variable cost remains constant as changes in the activity level change.
d.ii. A linear relationship between variable costs and activity is implied.
d.iii. Variable costs can be represented on a graph as an upward sloping straight
line.
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f. Time Horizon
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f.i. According to economics, in the long run, all costs are variable.
f.ii. In the short run, at least one cost is fixed.
II. Resources, Activities, and Cost Behavior
a. Definitions
a.i. Resources are economic elements that enable one to perform activities
(tasks).
a.ii. Practical capacity is the amount of activity capacity that corresponds to the
level where the activity is performed efficiently.
a.iii. Unused capacity is the difference between the acquired capacity and the
actual amount of the activity capacity used.
a.iv. Activity Capacity is obtained when a firm acquires the resources needed to
perform an activity
b. Types of resources:
b.1 Flexible resources are supplied and used as needed.
b.i.i Quantity of resources supplied equals the quantity demanded.
b.i.ii. There is no unused capacity.
b.i.iii. The cost of a flexible resource is a variable cost.
b.2 Committed resources are supplied in advance of usage.
b.i.i An explicit or implicit contract is used to obtain a given quantity of
resource, regardless of whether that amount is fully used or not.
b.i.ii. Unused capacity is possible.
c. Step-costs (step-cost functions) display a constant level of cost for a range of
output and then jump to a higher level of cost at some point, where it remains for a
similar range of activity (output).
• Step-variable costs
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– Follow a step-cost behavior with narrow steps
• Step-fixed costs
– Follow a step-cost behavior with wide steps
– Activity rate: Average unit cost
▪ Obtained by dividing the resource expenditure by the activity’s practical capacity
• Relationship between resources supplied and resources used is given by either of the
following:
– Activity availability = Activity output + Unused capacity
– Cost of activity supplied = Cost of activity used + Cost of unused activity
EXHIBIT 3.7 - Step-fixed costs
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c. Regression programs use the method of least squares to calculate the equation of a
line that best fits a series of multiple data points.
c.i. Regression gives the best linear unbiased estimates of the intercept and
slope for a set of data points. These can be used to find the fixed cost and
variable rate in a cost scenario, and can be used to predict cost for a given amount
of the independent variable.
Scatterplot Method
• Uses a scattergraph to visually assess the relationship between cost and output
– Intercept is fixed cost
– Slope is variable rate
• Assesses the validity of the assumed linear relationship
• Advantages
– Allows for visual inspection of the data
– Identifies nonlinearity, outliers, and shifts in the cost relationship
• Disadvantages
– Lacks objective criterion for choosing the best-fitting line
– Subjective in nature
• Anderson Company had the following 10 months of data on materials handling
cost and number of moves:
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Standard Errors
• Tell how tightly the data points cluster around the regression line
• Small standard error indicates that the regression line more closely approximates the data
– Larger standard error indicates the opposite
Multiple Regression
• Used whenever least squares is used to fit an equation involving two or more independent
variables
• Linear equation is expanded to include the additional variable when there are two
explanatory variables
Y = F + V1X1 + V2X2
– Where
▪ X1 = Number of moves
▪ X2 = Number of pounds moved
Multiple Regression
• Adding another independent variable might increase the explanatory power of our model
• Performing the regression is very similar to simple regression
– Input the data - Make sure the two independent variables are placed next to each
other
– Follow the same directions, but select both independent variable columns for the
“Input X Range”
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– States that the cumulative average time per unit decreases by a constant percentage,
or learning rate, each time the cumulative quantity of units produced doubles
▪ Learning rate: Gives the percentage of time needed to make the next unit,
based on the time it took to make the previous unit
o Expressed as a percent
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CHAPTER 1:Cost-Volume-Profit Analysis
2 approaches to find the breakeven point - Operating income and contribution margin
Variable cost - all cost that increase as more units are sold
- DM, DL, VOH, VS&A
Fixed costs - all fixed costs overhead and fixed selling and administrative expense
Contribution margin based income statement - useful tool for organizing the firms cost into
fixed and variable cost
- sales revenue- total variable costs
- total contribution margin equals fixed expenses
Net ncome operating income minus income taxes
Equations:
Variable product cost per unit = DM+DL+VOH
Selling expense per unit= price x percentage
Variable cost per unit = DM+DL+VOH+VSE
Contribution margin per unit= price - variable cost per unit
Contribution margin ratio= (price-variable cost per unit)/price
Total fixed expense= total fixed factory OH + total fixed selling and admin exp
Eqaution for a target profit in terms of units:
Target profit in units = (total fixed cost + target income) / (price - variable cost per
unit)
When target income is zero:
Break-even units= total fixed cost/(price - variable cost per unit)
Variable cost ratio - proportion of each sales dollar that must be used to cover variable cost
Contribution margin ratio - covers the fixed costs and provide profit
- it is the revenue remainingaftervariable costs are covered
- if total fixed costsequalthe conntribution margin, profit is zero.
Sales revenue approach equation
break-even sales = total fixed costs / contribution margin ratio
Target sales revenue = (total fixed cost + target profit) / contribution margin ratio
After tax profit
Operating income = net income / (1-tax rate)
Direct fixed expense - can be traced
Common fixed expenses - not traceable
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Sales mix - relative combination of products being sold by a firm
Profit- volume graph - portrays the relationship between profits and sales volume
- operating income (proft) is the dependent variable (vertical axis) and the number of
units is theindependent variable (horizontal axis)
Cost-volume profit graph - relationship among cost, volume, and profits
Assumptions of Cost-Volume-Profit Analysis
1. The analysis assumes a linear revenue and a linear cost function
2. The analysis assumes the price, total fixed costs, and unit variable costs can be
accurately identified and remain constant over the relevant range
3. The analysis assumes that what is produced is sold
4. For multiple-product analysis, the sales mix is assumed to be known
5. The selling prices and costs are assumed to be known with uncertainty
Margin of safety - units sold or expected to be sold or the revenue earned to be earned
above the break-even volume.
Equation: product units - break-even units
Operating leverage - use of fixed costs to extract higher percentage changes in profits as
sales activity changes
Degree of operating leverage - can be measured for a given leven of sales by taking the
ration of total contribution margin to profit
Equation : degree of operating leverage = total contribution margin/ profit
Sensitivity analysis - a what-if technique that examines the impact of changes in
underlying assumptions on an answer
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Oligopoly Few High Fairly Costs of differentiation, advertising,
unique rebate, coupons
Monopoly One Very high Very unique Legal and lobbying expenditures
COST-BASED PRICING
Markup - is a percentage applied to base a cost; it includes desired profit and any costs not
included in the base cost
Equation:
Markup on COGS = (selling and administrative expenses + operating income) /
COGS
Price for new product = total cost x (1 + markup on COGS)
Markup on DM = (DL + Overhead + Selling and administrative expenses) / DM
Bid price = DM + (Markup on DM x DM)
TARGET COSTING AND PRICING
Target costing - sets the cost of a product or service based on the price (target price) that
customers are willing to pay.
Penetration pricing - pricing of a new product at a low initial price to build market share
quickly. It is not a predatory pricing and not meant to destroy competition.
Price skimming - a higher price is charged when a product or service is first introduced.
Price gouging - related to skimming and occurs when firms with market power price
products “too high”
Predatory pricing - practice of setting prices below cost for the purpose of injuring
competitors and eliminating competition.
Dumping - predatory pricing on the international market. Occurs when companies sell
below cost in other countries and domestic industry is injured
Price discrimination - a Robinson-Patman Act in 1936 that refers to charging of different
prices to different customers for same product.
- only manufacturers or suppliers are covered by the act; services and intangibles are
not included.
Absorption costing - assigns all manufacturing costs, direct materials, direct labor, variable
overhead, and a share of fixed overhead to each unit of product.
Equation :
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Unit product cost = DM+DL+VOH+FOH
Units in ending inventory = units beg inventory + units produced + units sold
Variable costing (direct costing) = assigns only unit level variable manufacturing costs and
it includes DM, DL, and VOH.
- FOH is treated as period cost and not inventoried and it is expensed in the period
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Product life cycle - it helps the firm understand the different competitive pressures on a
product. The profit history of the product according to four stages: introduction,
growth, maturity, and decline.
Introduction - profits are low because the product gains market acceptance and investments
STEPS EXAMPLES
1. Define the problem What to do with small, ill-shaped apples
2. Identify the feasible accounts 1. Sell to pig farmers 4. Make pie filling
2. Sell bagged apples (feasible) 5. Continue dumping practice
3. Make applesauce (feasible)
3. Cost reduction Bagged alternative : Applesauce alternative:
A. Revenue: 1.30/bag (0.26 per A. Revenue: 0.78/can (0.65 per
pound) pound)
B. Cost 0.05 per pound Cost 0.40 per pound
4. Relevant costs vs benefits Revenue 0.26 0.65
Cost 0.05 0.40
Net benefit 0.21 0.25
Bagged: differentiation Applesauce: forward integration
5. Asset qualitative fators Bagged: differentiation strategy
Applesauce: discomfort with industrial value chain
6. Select best alternatives Bagging alternative because it is more profitable and more consistent
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A. Flexible resources - the resources demanded (used) equal the resources supplied. If the
demand for an activity changes across alternatives, then resource spending will change and
the cost of the activity is relevant to the decision
B.
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C. Committed resources - acquired in advance of usage through implicit contracting and
they are usually acquired in lumpy amounts. If a change in demand for the activity requires
a change in resource supply, then the activity cost will be relevant to the decision.
a) Change in cost can occur in (1) the demand for the resource exceeds the
supply (increase resource spending; (2) the demand for the resource drops
permanently and supply exceeds demand enough so that the capacity can
be reduced (decreases resource spending)
Category Relationships Relevancy
Flexible Supply = demand
A. Demand changes A. Relevant
B. Demand constant B. Not relevant
Committed Supply - demand = unused capacity
A. Demand increase < unused capacity A. Not relevant
B. Demand increase > unused capacity B. Relevant
C. Demand decrease (permanent)
1. Activity capacity reduced 1. Relevant
2. Activity capacity unchanged 2. Not relevant
MAKE OR BUY DECISION
Make-or-buy decision - a decision of whether to make or to buy components or services
used in making a product or providing a service
Outsourcing - refers to the move of a business function to another company
Activity cost formula = fixed cost + variable rate x amount of driver
Keep-or-drop decision - uses relevant cost analysis to determine whether a segment or line
of business should be kept or dropped.
Special order decision - focuses on whether a specially priced order should be accepted or
rejected
Sell or process further - all of the joint production costs are irrelevant
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CHAPTER 4 : Budgeting for Planning and Control
Budgets - quantitative plans for the future, stated in either physical or financial terms or
both
- method for translating the goals and strategies of an organization into operation
terms
Control - process of setting standards, receiving feedback on actual performance, and
taking corrective action. Used to compare actual outcomes with planned outcomes
Budget director - works under the direction of the budget committee and is a controller
Budget committee - responsible for reviewing the budget, providing policy guidelines and
budgetary goals, resolving differences that may arise, approving final budget and
monitoring actual performance.
- Ensures that budget is linked to the strategic plan of the organization.
Master budget - comprehensive financial plan for the year made up of various individual
departamental and acitivty budgets. Divided into two categories:
Operating budgets - concerned with income generating activities of a firm:
sales, production, and finished goods inventories. Its ultimate outcome is a
pro forma synonymous to budgeted and estimated
Financial budgets - inflows and outflows of cash and with financial position.
Prepared for one year period.
Continuous (rolling) budget - moving 12-month budget
Sales forecast - basis for all of the other operating budgets and most of the financial
budgets
Sales budget - projection approved by the budget committee that describes expected sales
for each product in units and dollars.
Production budget - describes how many units must be produced in order to meet sales
needs and satisfy ending inventory requirements
Units to be produced = unit sales +desired units in ending inventory - units in beg inv
Direct materials purchases budget - based on the amount of materials needed for
production and the inventories of direct materials
Purchases = expected usage +desired end inv of DM - beg inv of DM
Direct labor budget - total DL hours and DL cost needed for the number of units in the
production budget
Overhead budget - expected cost of all indirect manufacturing items
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Marketing expense budget - outlines planned expenditures for selling and distribution
activity
Administrative expense budget - consists of estimated expenditures for the overall
organization and operation of the company
Research and development expense budget - contains planned expenditures for a separate
department devoted to new product research and development
Capital expenditures budget - financial plan outlining the expected acquisition of long-term
assets and coevrs a number of years
Cash budget - detailed plan that shows all expected sources and uses of cash. Its five
sections are:
1. Total cash available - consists of beginning cash balance and expected cash receipts
2. Cash disbursements - lists all planned cash outlays for the period except for interest
payments on short term loans (appears in financing section). All expenses not
resulting in cash outlay are excluded.
3. Cash excess or deficiency - compares the cash available with the cash needed includes
the total cash disbursements plus the minimum cash balance required
4. Financing - consists of borrowings and repayments
5. Cash balance
The cash budget:
Beginning cash balance
+ cash receipts
Cash available
- cash disbursements
- minimum cash balance
Excess or deficiency of cash
- repayments
+ loans
+ minimum cash balance
Ending cash balance
SHORTCOMINGS OF THE TRADITIONAL MASTER BUDGET PROCESS
1. Departamental orientation - determines what resources it currently has and then adjust
those levels for the potential level of output
2. Static rathen than dynamic budgets - one developed for a single level of activity
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a) Incremental approach - can incorporate last year’s inefficiencies into current
budg
b) Zero base budgeting - an alternative approach that the prior year’s budget level
is not taken for granted. It requires extensive, in-depth analysis.
3. Results orientation
Two types of Flexible budget
1. Provides expected costs for a variety of activity levels
2. Provides budgeted costs for the actual level of activity
Variable budget - budgeted costs change bec of VC and referred to flexible budget
Flexible budget variances - by comparing budgeted costs for the actual level of activity
with actual costs for the same level
Efficiency - achieved when the business process is performed in the best possible way
Effectiveness - a manager achieves or exceeds the goals described by the static budget
Volume variances - any differences between flexible budget and static budget
Feature costing - assigns costs to activities and products based on the product’s features
Goal congruence - the alignment of managerial and organizational goals
Dysfunctional behavior - involves individual behavior that is in basic conflict with the
goals
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