WELL HEAD CONTROL SYSTEMS

Boustead C & E offers control systems for the upstream production of

oil and gas - from wellhead control /shutdown panels to production
control and safety on board platforms and FPSOs. Products & Systems
are in use throughout South and South East Asia and beyond.
Customers include major INTERNATIONAL oil and gas Corporations
and EPCs

• WORLD CLASS QUALITY

• INDIVIDIUALLY CERTIFIED
• IMPECCABLE WORKMANSHIP
• EASY MAINTENANCE ACCESS
• 2 YEAR PRODUCT WARRANTY

Controls & Electrics Pte Ltd

30 Gul Drive
Singapore 629478

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 WELLHEAD CONTROL /SHUTDOWN PANEL

BOUSTEAD C&E Wellhead Control Panels and

Systems monitor vital process safety parameters
of a wellhead platform and provide safe and se-
quential start-up and shutdown of production
wells as per design SAFE charts.

Incorporating the know-how acquired over many

years of design and implementation expertise as
well as feedback received from our esteemed
clientele, our products are unmatched in quality
of design, workmanship , accessibility and ease
of maintenance.

Logic operation may be pneumatic (air/gas) or

Wellhead Controls low pressure hydraulic generated within the
panel. Where reliable electric power is available,
we also offer electronic microprocessor based
logic based on TUV Level AK6 (SIL 3) approved
hardware/firmware.
FEATURES
• API 14B /14C Compliant Design Wellhead shutdown systems are supplied with
• Adjustable Hydraulic Pressure integrated or separate stand-alone or skid
(S.I.T.P + 1000 psig) mounted hydraulic power units (HPUs) complete
• Internally charged ESD loop with redundant hydraulic pums, accumulators
• Adjustable Time Delay and reservoirs.
• Air or Natural Gas Operation Optional facilities are available for remote moni-
• Sour Gas Operation Option toring and control of critical process parameters
• Manual Well Shut-in and shutdown valves from the process platform
• External ESD Monitoring complex .
• Remote ESD/RTU Interface
• Integrated or Separate Hy-
draluic Power Unit with Manual
Lever or Standby Handpump
• Modularised Multi-well Panels
• Independent Opening/Closing
of Each Well
• Pneumatic or Electronic Logi
• Sequential Opening and Closing
of Valves under Equalised Con-
ditions
• FIRST-UP Audio Visual Alarm
• Automatic Start-up Bypass for
Low Proces Inputs
• Manual By-Pass for All Inputs

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 WELLHEAD CONTROL PANEL DESIGN & FUNCTIONAL FEATURES:
Complying to API 14B and 14C requirements, the design and layout of BOUSTEAD wellhead panels
pays particular attention to the needs of the Operator - ease of accessibility and maintenance. One look
inside a Boustead panel is enough to convince the most demadning customer of the thought and ex-
perience that goes into the layout of panel internal components and particularly the tubing work.

Well Control Modules :

The shutdown panels are of modular design and
incorporate removable draw-out type Well Con-
trol modules each of which provide :
• Signal Pressure/Alarm Indication
• Bypass/Over-Ride
• Manual Reset/Shut-In
• Sub-surface Valve Start-up Facility
• Shutdown Valve Sequence Control
• Adjustable Time Delay

Audio-Visual Alarms
Boustead C&E Wellhead Control Systems are provided with pneumatic flag indicators for all field in-
puts, ESD/FSD loop Status . FIRST-UP alarm detection diagnostics can be provided as an option.
Audible alarms are provided for any Process abnormality , shutdown or Remote Operation of shutdown
valves. HORN SILENCE facility is AUTO-MANUAL

Remote Monitoring & Control

Where required, WHCPs can be provided with REMOTE STATUS monitoring of important parameters
from Process Platform as well as the facility for REMOTE CONTROL of shutdown valves.

Manual ESD Fusible Plug Loop Charging

ESD and Fusible Plug Loop Charging Facility with Loop Status and Alarm Indication is designed to pro-
vide for minor loop leakages.

Air/Gas Supply System

Duplex air filter and pressure regulators are provided with Inlet/Outlet Pressure Indication and Low
Pressure Alarm ( where required) to handle the total Air/Gas requirments . A separate duplex regulator
station is provided for supplying instrument air to the logic system

Hydraulic Power Unit

The HPU can be integrated in the common section of the panel complete with pneumatic/electric driven
pumps, accumulators, reservoirs, thermal and pressure relief optimally sized to provide actuating
power to all hydraulically operated shutdown valve.

Alternatively , the HPU can

be a separate stand-alone
or skid mounted unit.
Accumulators are available
in different materials of
construction to suit the
environment

Construction Features:
The most durable and corrosion resistant materials are used throughout keeping in mind the difficult
environmental conditions encountered on offshore platforms. The panels themselves are ,made of
SS316L stainless steel , all welded construction, with full-length hinged swing rear door arrangements
with heavy-duty 3-point T-bar latch with handle and lock. Panels are self standing on an SS 316

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 channel/skid frame at the base to support all Testing & Inspection:
heavy components such as pumps, accumulators Panels are rigourously tested at the factory be-
and reservoirs. Appropriate stiffeners are provided fore shipment as per our internal QA program
all around to prevent any buckling . All panel supplemented by an approved Test Procedure
openings are laser-cut to ensure accuracy and specific to each project and witnessed /certfiied
smooth edges. Lifting eyes are provided to facili- by a 3rd party such as ABS.
tate handling during transportation and
installation.. Tests include :
• NEMA/IP testing by 3rd party
• NDT Testing by 3rd party
Quality Componentry : • Leakage Test at 1.5 X W.P. both for pneu-
Only components with proven reliability in offshore matic and hydraulic lines
appplications are used throughout to ensure long • Continuity and Insulation Resistance for
trouble free operation which is the essence of ev- Electrical Circuitry
ery off-shore application. At Controls & Electrics • Full Function testing (100%)
we UNDERSTAND this fundamental need and DO
NOT try and save cost by using cheaper materials
without considering quality. Logic Components,
tubing and fittings are generally of SS 316 or SS
316L construction . NACE MR-01-75 compliance is
offered where necessary

Protection :
Well Head Control Pan-
els are designed and
manufactured to comply
to NEMA 4X or IP 65 as
per IEC 529. Where gas
is to be used as the op-
Pneumatic-Hydraulic Wellhead Control System erating medium, enclo-
sures are fitted with
venting with flame ar-
restor mechanisms to
maintain the NEMA/IP
ratings.

Hazardous Area Class:

Class 1 Div 1 Gr D

DCS & TUV AK 6 ESD/FGS

System for an FPSO

Whether you need a WellHead Control System, A Hydraulic Power Unit or a Com-
pletely Integrated DCS, ESD and Fire & Gas System - you only need to look at a
single source....... BOUSTEAD

Controls & Electrics Pte Ltd

( A Boustead Group Company )
30, Gul Drive, Singapore 629478
Tel: +65 68613377 Fax +65 68618408
E-Mail : [email protected]
Website:http//:www.bousteadcontrols.com

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