SWE30UB

Operator’s Manual
(Original Version)

HUNAN SUNWARD INTELLIGENT MACHINERY CO., LTD.

Sunward Intelligent Industrial Park, Xingsha, Changsha, China
 FOREWORD

This manual provides rules and guidelines which will help you use this machine safely and
effectively. The precautions in this manual must be followed at all times when performing
operation and maintenance. Most accidents are caused by the failure to follow fundamental
safety rules for the operation and maintenance of machines. Accidents can be prevented by
knowing beforehand conditions that may cause hazard when performing operation and
maintenance.

Operators and maintenance personnel must always do as follows before beginning operation
or maintenance.
z Always be sure to read and understand this manual thoroughly before performing operation
and maintenance.

z Read the safety message given in this manual and the safety labels affixed to the machine
thoroughly and be sure that you understand them fully.
z This manual should be considered as a permanent part of your machine. If you sell the
machine, be sure to give this manual to the new owners together with the machine.
z Only original spare parts procured from Sunward are to be used. To use parts of poor quality
will be detrimental to machine’s overall performance.
z All operation described in this instruction manual should be carried out exclusively by trained
and qualified staff.
z This machine is designed in metric system and the sizes provided in this manual are metric,
therefore, please only use parts and tools in metric system.
Sunward guarantees maintenance to our customers. Please refer to guarantee certificate
which you have obtained from our distributors for maintenance concerns. With a guarantee
certificate, you are entitled to get maintenance from Sunward. In some cases even beyond
maintenance period, Sunward provides maintenance on the spot, which is usually free of charge.
However, if machine is abused or kept in overloading operations or its performance is changed
beyond our original regulations, compensations for maintenance will be unavailable and service
on the spot will probably be refused.
All the information including charts and specifications in this manual is the latest that we can
get. We reserve the right to make without prior notice any modification or amendment to
machine component.

Hunan Sunward Intelligent Machinery Co., Ltd

I
 TABLE OF CONTENTS

1 Safety rules................................................................................................................................ 1
1.1 Safety mark ...................................................................................................................... 1
1.2 Safety label ...................................................................................................................... 1
1.3 General safety instruction .................................................................................................. 1
1.4 Prepare for emergencies ..................................................................................................... 2
1.5 Wear safety protective articles ............................................................................................ 2
1.6 Check machine before start-up............................................................................................ 2
1.7 Adjust operator seat ........................................................................................................... 2
1.8 Enter or leave machine correctly ......................................................................................... 2
1.9 Start engine correctly......................................................................................................... 3
1.10 Forbid hitching other people ............................................................................................. 3
1.11 Keep machine away from electricity transmission line ......................................................... 3
1.12 Move machine safely ....................................................................................................... 3
1.13 Prevent accident while backing or swinging........................................................................ 4
1.14 Operate digging work safely ............................................................................................. 4
1.15 Avoid accident BY control FAILURE ................................................................................ 5
1.16 Park machine safely ........................................................................................................ 5
1.17 Safe maintenance ............................................................................................................ 5
1.18 Support machine correctly ................................................................................................ 6
1.19 Clean trash on the machine ............................................................................................... 6
1.20 Prevent battery FROM exploding ...................................................................................... 6
1.21 Store parts safely ............................................................................................................. 7
1.22 Prevent splashing objects ................................................................................................. 7
1.23 Prevent parts from flying off ............................................................................................. 7
1.24 Keep away from transmission parts ................................................................................... 7
1.25 AVOID inhaling asbestos dust ........................................................................................... 7
1.26 Beware of inhaling fog or exhaust gas................................................................................ 8
1.27 Beware of scald .............................................................................................................. 8
1.28 Be cautious of pressure liquids .......................................................................................... 8
1.29 Avoid heating up near pressure oil pipe .............................................................................. 8
1.30 Avoid heating up inflammable liquid pipe........................................................................... 9
1.31 Remove paint before welding or heating ............................................................................ 9
1.32 Dispose of liquid safely.................................................................................................... 9
1.33 Dispose of chemical safely ............................................................................................... 9
1.34 Avoid fire ....................................................................................................................... 9
1.35 Emergency exit ............................................................................................................. 10
1.36 Noise ........................................................................................................................... 10
1.37 Other saftey marks ........................................................................................................ 11
2. Machine familiarization ............................................................................................................ 13
2.1 Cabin ............................................................................................................................ 14
2.2 Monitor panel ................................................................................................................. 16
2.3 Control panel ........................................................................................................................ 17
2.4 Radio/CD ............................................................................................................................. 18
2.5 Seat...................................................................................................................................... 18
2.6 Pilot control joystick .............................................................................................................. 19
2.7 Accelerograph control lever..................................................................................................... 20
2.8 Air ducting hood and upper-cover ............................................................................................ 20
2.9 Cabin top light....................................................................................................................... 21
2.10 Open and close front window ................................................................................................ 21
II
 2.11 Accessory and tool list ................................................................................................... 22
2.12 Identifier ...................................................................................................................... 24
3. Machine operation ................................................................................................................... 25
3.1 Machine working environment ......................................................................................... 25
3.2 Running and operation..................................................................................................... 25
3.3 Operate engine ............................................................................................................... 26
3.3 Travel control ................................................................................................................. 30
3.4 Excavation ..................................................................................................................... 33
3.5 Lift work ....................................................................................................................... 40
3.6 Hydraulic breaking operation ........................................................................................... 41
3.6 Boom swing ................................................................................................................... 44
3.7 Air conditioner ............................................................................................................... 46
3.7.1 Basic Operations .......................................................................................................... 46
3.7.2 Button functions and basic operation of Luxurious B type ................................................. 46
3.7.3 Special operations ........................................................................................................ 47
3.7.4 Warning ...................................................................................................................... 48
4. Transportation and storage ........................................................................................................ 54
5. Maintenance ........................................................................................................................... 58
5.1Correct maintenance and inspection procedure .................................................................... 58
5.2 Maintenance guide .......................................................................................................... 61
5.2.1 Add lubricative grease ......................................................................................... 62
5.2.2 Engine oil .......................................................................................................... 63
5.2.3 Gear oil.............................................................................................................. 65
5.2.4 Hydraulic system ................................................................................................ 68
5.2.5 Fuel system ........................................................................................................ 75
5.2.6 Air filter............................................................................................................. 78
5.2.7 Cooling system ................................................................................................... 80
5.2.8 Others................................................................................................................ 83
5.2.9 Electric system ................................................................................................... 92
5.2.10 Maintenance in special conditions ......................................................................... 94
5.2.11 Machine out of use for an extended period ............................................................. 95
6. Trouble shooting...................................................................................................................... 96
7. Specifications........................................................................................................................ 100
7.1 Position of the machine parts .......................................................................................... 100
7.2 Dimension ................................................................................................................... 101
7.3 Technical parameter ...................................................................................................... 103
7.4 Technology instructions ................................................................................................. 106
7.5 Working parameter ........................................................................................................ 109
8. Attachment ........................................................................................................................... 110
8.1 Electric drawing ........................................................................................................... 110
8.2 Electric component list .................................................................................................. 111
8.3 Hydraulic drawing ........................................................................................................ 112
9. About manufacturer ............................................................................................................... 114

III
1 Safety rules
1.1 Safety mark

Fig to the right is the mark to remind of safety, when you

look at this mark on the machine or in the manual book, it
indicates that the human body is in danger of injury.

1.2 Safety label

There are various labels at various points of machine,

in these labels, various words indicate various hurt

risks, such as “danger”、“warning”、“attention”etc (as
right figure), they means as follows:
danger—Direct danger. It will cause death or
grievous bodily harm (GBH) if accident occurs.
warning——Potential danger. It may cause death or
GBH if accident occurs.
attention——Potential danger. It may cause flesh
or moderate wound.
“danger”、“warning”safety labels are stuck at given
points of machine in the range of possible danger.
General attentions listed on the “attention” safety label.
In this manual book, “attention” also remind of safety
instruction.
1.3 General safety instruction

● Study the manual carefully and follow the safety

instructions in the labels and manual before operating the
machine.
● Always keep the safety labels clean. Change any lost or
damaged label with a new one. If the labels or manual book
lost, you can contact dealer and indicate the model of
machine to purchase.
● Only qualified operator is permitted to operate this
machine. Keep the machine in good condition as this manual.
●Don’t refit machine without authorization, otherwise it will
affect the performance and lifetime of machine, or may cause
human body hurt.

1
 Attention:
The safety instructions in this book only include the general safety rules of
machine. They can’t cover all the possible danger may occur. If there is any problem, please
report to your superior before operate and maintain the machine.

1.4 Prepare for emergencies

All concerned people should be cautious so as to
prevent accident from occurring, and at the same time,
deposit first-aid kit and fire extinguisher nearby, and
place the phone numbers of hospital and fire department
near telephone to ask for help in case of emergency.
1.5 Wear safety protective articles
Before operation, always wear protective articles
when the work requires, they include:
Skintight work clothes
Hard hat
Safety gloves
Safety glasses, goggles, or veil
Respirator or filtration veil
Earplug or ear cap
1.6 Check machine before start-up
Before starting machine every day or every shift,
check the machine according to the contents in “Check
machine before start-up” in this manual.
1.7 Adjust operator seat
If you use this machine for the first time, or change
operator, the operator should adjust seat to suit himself:
back on the seat, the feet can operate the pedals at ease.
(Refer to 2.8 seat adjustment for details)

1.8 Enter or leave machine correctly

Always face the machine when you use the steps and
hand-holds to enter or leave machine.
Never use any control lever as hand-hold.
Never enter or leave machine when the machine travels,
swings, or digs (lifts).

2
1.9 Start engine correctly
The operator must sit on cab seat to start engine. Not allow
starting engine with the operator standing on crawler.
Not allow starting engine with short circuit start-up (including
terminal start-up).

1.10 Forbid hitching other people

When the machine is in operation or traveling,
prohibit other people except operator staying on the
machine.

1.11 Keep machine away from electricity transmission

line
Any part or load of machine touching electricity
transmission line will cause human death or GBH.
Prohibit machine or its load being close to electricity
transmission line, the machine should be 3 meters away
from line.

1.12 Move machine safely

z Before the machine travels and swings, operator
should know the position of other people.
z When machine travels or before it swings, operator
should warn other people by ringing the horn.
z Operation at confined area should use signal in
swinging, and harmonize the hand signal before
machine start-up.
z Before operating the machine traveling, confirm that
the operation of traveling pedal/control lever is
corresponding with the traveling direction.
z Treadle the foreside of traveling pedal or push
traveling lever forward, and the machine will travel
along tension wheel. By contraries, the machine will
travel along sprocket wheel.
z When machine travel on slope, place bucket as figures
show, keep bucket 200-300mm up the slope ground, if
the machine slides or becomes unstable, set the bucket
down at once.

3
1.13 Prevent accident while backing or swinging
In order to prevent accident while backing or swinging, the operator must follow:
z Before back or swing the machine, look round and confirm nobody is around.
z Ensure that other people stand out of the boom swing range.
z Pay attention to that whether other people stay in work range or not. Ring horn or use other
signals to warn before moving the machine.
z If the operator’s vision is blocked when the machine backs, a signalman is needed and the
signalman should always be seen.
z If signalman is needed, he or she should use hand
signal. Only when both signalman and operator
understand the meaning of signal, the operator can
operate the machine traveling and swinging.
z Understand all the meanings of flag, mark, and signal,
and determine the person who is in charge of
signaling.
z Keep the cleanness of window, mirror, and lamp.
z When the visibility is weakened by dust, rain, and
fog, etc, lamplight should be used.
z Please read carefully and understand well the
contents of this manual book.
1.14 Operate digging work safely
z Before digging, operator should be aware of the
position of the embedded lines, such as cable, gas
pipe, water supply pipe, and operate the machine
carefully to prevent accident.
z All the non-working people should be away from the
working range of machine.
z Make sure the ground of working site is hard enough
to support machine.
z When the machine works at pithead, the tension
wheel end should be outward pithead, keeping the
traveling orientation vertical with pit cliff. In this
way, the machine can move away easily when the
cliff collapses.
z When the machine works in deep spot, you should
prevent the boom bottom and cylinder from colliding
with high objects.
z Turn over prevention
When the machine works on slope, the track should
be parked along the slope, retract the bucket as much
as possible, keep the bucket close to ground and
machine to avoid turning over.
4
 When swinging with load, decrease swing speed to avoid turning over. When work on frozen
ground, you should prevent the ascending temperature from causing the ground to soften,
otherwise it will affect the stability of machine.
z During operation, prevent boom or arm from colliding with high objects.
z The bucket is only for digging work, do not allow using bucket to work as pneumatic pick or
hydraulic breaker does.
1.15 Avoid accident BY control FAILURE
When the machine loses control, if someone tries to
mount on or stop machine, it will cause GBH or death.
To avoid the machine losing control, pay attention to
the following proceedings:
z Place the machine on horizontal ground, try your best
not to stay on slope, and stop machine as following
procedures:
Lower the bucket to the ground.
Run engine at low revs for 3 minutes to cool down
machine.
Stop engine, take out key from key switch.
Switch off pilot control.
z If the machine has to stay on slope, use chocks to
block crawler, lower bucket, and plug bucket teeth
into ground.
z Fix the machine well to avoid accidental movement.
z Park the machine away from other machines at proper
distance.
1.16 Park machine safely
Stop machine as following schedule:
z Place machine on horizontal ground.
z Lower the bucket to the ground.
z Run engine at low rev for 3 minutes.
z Place the timing handle at stop position, screw the ignition key to “OFF” position.
z Switch off pilot control.
z Close window, top window, and cabin.
1.17 Safe maintenance
z Attention of maintenance:
Before working, be aware of maintenance rules.
Keep the working area clean and dry.
Don’t allow injecting lubricant or maintaining to the moving machine.
Avoid body and clothing touching with transmission parts.
z Preparation for maintenance
Place the machine on horizontal ground.
5
 Lower the bucket to the ground.
Run engine at low rev for 5 minutes.
Pull stop handle forward, stop engine, take out key from the switch.
Hang “DO NOT OPERATE” label at control lever.
Switch off pilot control.
z Safety in maintenance
If maintenance must be made during engine operation,
there must be somebody in cabin.
If the machine must be lifted, then the angle between
boom and arm must be kept between 90-110° to support
the lifted parts stably in maintenance work.
Never work under the machine being lifted by boom.
z Check some parts at regular intervals, repair or replace,
if necessary. (refer to chapter “maintenance” in this
manual)
z Make sure all parts are in good condition and fitted
correctly. Replace worn or damaged parts. Clean any
accumulative lubricant or scraps.
z When adjust electric system or weld on machine,
disconnect earthing cable (negative pole) of battery.

1.18 Support machine correctly

z Prohibit repairing or maintaining machine before the
machine is well supported.
z Before maintenance, lower the working device to the
ground.
z If the machine or work device have to be lifted for
maintenance purpose, the machine or work device
should be well supported.
z Don’t support the machine on slag, hollow brick, or other fragile objects.
z Don’t work under machine when it is only supported by a jack.
1.19 Clean trash on the machine
z Keep the engine, radiator, battery, hydraulic line, fuel tank, and cabin clean.
z After stopping engine, the surrounding temperature may rise immediately. Open overhaul
gate to cool engine as soon as possible and clean engine apartment.
z Clean machine at regular interval, eliminate accumulative lubricant and other trash. Make
sure not to spray water or vapour into cabin.
1.20 Prevent battery FROM exploding
z Prohibit fire or flame being close to the battery top, otherwise the battery gas will explode.
z Check the electricity deposit with voltage meter or gravimeter. Don’t place metal bestriding
connection rod to check electricity deposit.

6
z Never electricize the frozen battery, otherwise it will
explode. The battery should be warmed up to 16°C
(60°F).
1.21 Store parts safely
z The stored parts, such as bucket, hydraulic breaker,
etc, are likely to fall down, causing GBH or death.
z By all effective means, store parts and machine
safely to avoid falling down. Don’t permit
unauthorized people, especially children being closed
to the parts storage area.
1.22 Prevent splashing objects
z Prevent splashing metal or grits hurt, wear blinkers
or safety glass.
z Before knocking on object, check whether somebody
else is in the working area or not, and stop other
people from entering the working area to avoid hurt.
1.23 Prevent parts from flying off
In operation or maintenance, take care of the parts
that may fly off, avoid possible flying off parts to human
body and face.

1.24 Keep away from transmission parts

z Touching transmission parts may cause GBH.
z When work around the transmission parts, in order to
avoid accident, prevent hand, foot, hair and clothes
from entangling in the machine.

1.25 AVOID inhaling asbestos dust

z Prevent inhaling possible asbestos dust, for the
asbestos fibre may cause lung cancer.
z Some washers contain asbestos fibre, in these
components, normally, the asbestos is in the resin or
enveloped in some way. If the asbestos-contained
parts don’t bring dust, there isn’t danger in normal
disposal.
z To avoid causing dust, don’t clean with compressed
air, and avoid brushing and grinding asbestos-contained materials. In maintenance work,
please wear regulated respirator, use special dust collector to clean asbestos. If you can’t get
this dust collector, use little oil or water to be moistened asbestos-contained material.
7
 Comply with working area rules and concerned asbestos disposal rules, stop other people
from entering working area.
1.26 Beware of inhaling fog or exhaust gas
z Inhaling engine exhaust gas will cause disease, so
much as, or death.
z If it is necessary to operate machine in the building,
open door and window to ensure well ventilation, or
use long exhaust pipe to discharge smoke.
1.27 Beware of scald
z During operation, engine oil, gear oil, hydraulic oil
will become hot. Meanwhile, engine, hose, pipeline,
and other parts will also become hot. Beware of
scalding.
z Carry out inspection and maintenance after oil and
parts are cooled to prevent scalding. The hydraulic oil
tank and pipeline are high pressured, before
maintenance or replacement, release the pressure to
avoid hot oil erupting.

1.28 Be cautious of pressure liquids

z Effluent liquids in high pressure can penetrate through
skin, causing GBH.
z Release pressure before disjoining liquids or other
pipeline to avoid this danger. Operate control lever
many times to release pressure.
z Before supercharging, tighten all the connections.
z Inspect leakage with cardboard, make sure to protect
your hand and body against touching high pressure
liquids
z If accident occurs, see the doctor at once.
z Any liquid penetrated in skin must be cleaned within a
few hours. Otherwise it will cause necrosis.
1.29 Avoid heating up near pressure oil pipe
z If heating up near pressure oil pipe, the inflammable
spray will cause severe burn to the nearby people. Don’t carry out welding, gas protection
welding, or gas cutting near pressured oil pipe or other flammable goods.
z If it is a must to carry out welding, gas protection welding, or gas cutting near pressure oil
pipe, mount temporary fireproof jacket to protect hose or other materials.

8
1.30 Avoid heating up inflammable liquid pipe
Not permit welding inflammable liquid steel pipe or hose. Before welding this kind of pipe
or hose, clean this pipe or hose completely with incombustible solvent.

1.31 Remove paint before welding or heating

z Prevent bringing potential poisonous gas and dust.
z When paint is heated up by welding or by other
methods, it will cause poisonous gas.
z Remove paint as following methods before welding
or heating up.
Rub out paint with abrasive paper or wheel, during
this work, remember to wear regulated respirator to avoid
inhaling dust.
Rub out paint with solvent or paint remover. After
rubbing out, clean paint remover with soap and water
before welding. Before welding or heating up, volatilize
the paint remover gas at least 15 minutes.
z The paint removing work should be operated outdoor
or at well ventilation sites.
1.32 Dispose of liquid safely
z All fuels, the majority of lubricants, and some
coolants are inflammable. These inflammable liquids
should be stored away from fire, do not permit
stabbing or setting storage case on fire.
z Dispose of fuel carefully, stop engine before adding
fuel, prohibit smoking while adding fuel or using
flame near the machine being added fuel. Add fuel at
outdoor site.
z Don’t put oil-containing rags on machine to ensure machine is clean.
1.33 Dispose of chemical safely
Touching deleterious chemical directly will cause serious injury to human body. The
chemical used in excavator, such as lubricant, coolant, dope, and adhesive, may be deleterious.
Before using deleterious chemical, you should check and understand its danger, know how
to operate safely, and use recommended implement to work.
1.34 Avoid fire
In order to avoid fire, following methods are necessary.
z Check leakage, the leakage of fuel, hydraulic oil and lubricant may cause fire.
Inspect clamps whether lost, damaged or loosened or not, hose twisted or not, attrition
between hose and hard pipe or not, oil cooler damaged or not, and oil cooler connection loosened
or not. Use a piece of cardboard to check leakage, never check leakage with nude hand to
9
prevent pressured oil from shooting up causing injury.
Tighten, repair, or replace any clamps, pipe, hose, oil cooler, and flange bolt of oil cooler.
Don’t twist or knock on high-pressured pipe.
Don’t assemble twisted or damaged pipeline or hose.
z Inspect short circuit. The short circuit of electric system can cause fire.
Before every shift or 8-hour operation, check loosened, twisted, hardened, or cracked cable
and wire.
Before every shift or 8-hour operation, check lost or damaged connectors.
Before operation, tighten, repair, or replace any loosened or damaged cable, wire and
connector. If the cable or wire is loosened or twisted, don’t operate the machine.
z Repair switch
Before everyday operation, check the function of key switch and engine emergency stop
switch. If there is any unusuality, repair at once. In
case of fire, if you can’t stop engine, it will aggravate
firepower, and may cause GBH.
z Clean out inflammable materials
Spilled fuel, stored breeze, and other inflammable
materials may cause fire. Keep the machine clean
every day to prevent fire.
1.35 Emergency exit
Emergency exit mark is shown in right figure:
When there is an emergency and the operator can not get out of the cabin, take the small
hammer hung on the wall in cabin to break the window with emergency exit mark to leave the
machine. The cabin safety structure can not be repaired after damage but it can be replaced with
other qualified safety protective structures.

Attention：
(1) Pay attention not to be hurt by the splashing objects while breaking the window with
a certain distance to the breaking hole for safety.
(2) The breaking hole should be big enough for operator to get out (according to operator’
s own condition) and the hole should have no sharp spines for safety.
1.36 Noise
The emission sound pressure level at the operator's and the sound power level of machine are
measured according to ISO 6396:2008 considering the method of ISO 3744:2009 under the
operation condition required in EU Directive 2000/14/EC and 2005/88/EC, the test results as
below:
The A-weighted emission sound pressure level at the operator's position is:

10
LpA= 80 dB, which is less than 80 dB required in EN 474-1:2006+A1:2009.
The sound power level of the machine is：LWA= 94 dB, which complied with the limit of
2000/14/EC and 2005/88/EC

Note:
it is suggest to wear ear shields for long time operation.

The exposure to the vibrations can be considerably reduced observing the following
recommendations:
-- the correct equipment for the machine and for the work to do;
--select the suitable seat, which can reduce the vibration to the operator sufficiently. (remark: the
seat provided in the machine has complied with spectral class EM 6 of EN ISO 7096:2008);
-- Adjust and set the operator seat in the correct position;
-- check regularly the operator seat’s adjusting and do not forget its properly maintenance;
-- Operate correctly with the machine equipment using it uniformly and avoid, as much as
possible, abrupt movement and excessive shakes;
-- Adjust the speed and choose the best journey during the machine travelling, avoid as much as
possible uneven journey or the impact with possible obstacles so to minimize the vibrations level

The following result is measured for sitting operator in accordance with EN 12096:1997 under
the normal operation condition, refer to ISO/TR25398.
The mean square weighted value of the acceleration to whom the upper limbs of the operator
is subjected, which is less than 0.5 m/s2;
The mean square weighted value of the acceleration to whom the body of the operator is
subjected, is less than 0.5 m/s2.

1.37 Other saftey marks

z warning：Please do not get near to the machine when it is being operated.

z Warning：Please do not get near to the machine when machine working equipment is being
operated.

z Warning：Please do not stop engine before opening engine hood.

11
z Warning： Please stay away from the loader arm clearance area.

z Warning：Please near away from the rotating area.

z Warning：Pay attention to machine’s lifting capacity in operation.

6. 0m

5. 0m

4.0m
WARNING
MAX 4M 3M 2M
3.0m A 机前 机侧
Mach ine front Machine sid e Ma chine front Mac hin e s ide Ma ch in e f ron t M ac hin e s id e
B (Kg ) (kg ) (kg ) ( kg ) (kg ) (kg ) (kg ) (kg)
4 .0

2. 0m
4 .0m Y4 43.70 Y 430.65
（3 .5m ） （ 3.5m）
1.0 m
3. 0m Y4 56.75 F32 6.25 Y45 6.75 F 3 15.00 Y 5 39.40 Y 5 39.40 Y1 209.30 Y11 57.10
0m
（2.5m ）（ 2.5m）
2 .0m Y491.55 F 258.75 Y517.65 F288. 75 Y656.85 F453 .75 Y1396.35 F 900.00
-1. 0m
1. 0m Y 508.95 F 232.50 Y 574.20 F 277. 50 Y 817.80 F 412 .50 Y 1344.15 F 618.75
0m Y565.50 F 240.00 Y578.55 F266. 25 Y835.20 F446 .25 Y1004.85 F 746.25
-2.0m
-1. 0m Y448.05 F 303.75 Y726. 45 F3 86.25
-3.0m No te：f igure with Y is h ydra ulic li fting ca pa city ； （ca lc ula ted by 87% of th e gro ss we ight）
Fig ur e with F is tur n-o ver lifting c ap a city； （ c alcu lated by 7 5% o f the gros s we ight）
-4.0m A：T he di stanc e fro m slewing cente r to load p e rpen dicu la r； ；
6. 0m 5.0m 4.0 m 3. 0 m 2. 0m 1 .0m 0m B：T he load is on the bucke t, the dista n ce be twe en bucke t m ounting pin a nd the gr oun d；

The lifting capacity is based on the criteria of the machine being level on
a firm supporting ground. When the machine is operated in conditions that deviate from these
criteria (e.g. on soft or uneven ground, on a slope or when subject to slide loads), these
conditions shall be taken into account by the operator and need contract manufacture for safety
operation.
z Warning：Please lower boom and open the right upper cover before the cabin rolls over,
insert the bolt at the corner point after the cabin rolls over.

注意
ATTENTION

12
2. Machine familiarization
Name of excavators

Development Crawler Cabin

Model Swing Weight（Kg）
code No. allocation allocation
With Rubber
Cabin 3460
swing crawler
SWE30UB 142
With Steel
Cabin 3470
swing crawler
Note: The above weight figures are measured with the following five requirements: 1. Diesel oil
tank is full (diesel oil instrument displays full); 2. Hydraulic oil is enough ; 3. Water tank
antifreeze fluid is enough; 4. Sealing plate is assembled; 5. Driver’s weight is not included

13
2.1 Cabin

Cabin picture

Cabin side picture

14
Testing report of cabin protection device

The test result according to the ISO10262 and ISO12117 standard of cabin protection
structures by the engineering equipment lab center of Ji Lin University shows that the
prototype meets the lowest performance requirements. (Details are listed below)

Test results

No. Items Unit Standard Test results Conclusion

1 Power absorbing J 700 When the load point Qualified

ability of front displacement is 70mm and
protection the energy absorption
structures reaches 788J, the front
protection structure will not
invade DLV.

The impact capacity of

2 Falling object test J 1365 falling hammer is 1365J, Qualified
of top protection the top protection structure
structures is not penetrated after the
impact and the maximum
remains deformation is
2mm, it will not invade
DLV.

3 Lateral energy J 3879 When the load point Qualified

absorbing ability of displacement is 114mm and
roll-over protection the energy absorption
structures reaches 4003J, the lateral
protection structure will not
invade DLV.

4 Longitudinal J 1283 When the load point Qualified

energy absorbing displacement is 51mm and
ability of roll-over the energy absorption
protection reaches 1298J, the
structures longitudinal protection
structure will not invade
DLV.

15
5 Dynamic ductility J 8.0（sample 9.0 Qualified
of protection dimension
structure materials 10mmx6mm）
at low temperature

2.2 Monitor panel

1 — Stopping emergently indicator

2 — Charging indicator
3 — Engine oil pressure warning indicator
4 — Water temperature warning indicator
5 — Preheating indicator
6 — High speed traveling indicator
7 — Air filter clogged indicator
8 — Fuel level indicator
9 — Cooling water temperature indicator
10 — Hour meter
11 — Key switch

1 — Stopping emergently indicator

During the engine working,when
checking the signal of high water
temperature or engine oil low pressure
after one second, the indicator
shows,until the fault disappear or power
turned off.
2 — Charging indicator
When generator works normally, this indicator comes on; contrarily, there isn’t
indication, means the generator doesn’t work.
3 — Engine oil pressure warning indicator
When the engine oil pressure is normal, there isn’t indication in this indicator; when the
pressure is abnormal, the engine oil pressure alarming light blinks and buzzer alarms, it
should stop engine at once to check the engine oil condition.
4 — Water temperature warning indicator
When water temperature is normal, there isn’t indication. When the temperature is too
high, this indicator flickers and buzzer alarms.
5 — Preheating indicator
Starting up the engine in cold weather, the start up key should be set the “heat” position,
16
 and the lamp turned on, lasting for seconds. when it turned off, it shows preheating has
completed.
6 — High speed traveling indicator
The lamp of High speed traveling turns on
7 — Air filter clogged indicator lamp
When the air filter core is clogged, red indicator light comes
on. Please clean or replace outer core.
8 — Fuel level indicator
If the fuel level normal, green lamp comes on; if red lamp comes on and LCD flicker,
that means only little fuel in tank, it should check and fill fuel.
9 — Cooling water temperature indicator
This indicator indicate the engine cooling water temperature, if temperature is normal in
operation, green lamp comes on; if the red lamp comes on in operation, it means the
water temperature is much high, and the buzzer will give alarm.
10 — Hour meter
The digital in meter indicate working hours, press button to
shift to current time.
11 — Key switch
① — HEAT (preheating)
② — OFF （engine stop）
③ — ON （power on）
④ — START （start engine）

2.3 Control panel

1 — Warning light switch

2 — Cabin top light switch
3 — Working light switch 2 4 6
4 — Wiper switch
5 — Cleaner switch
6 — High speed traveling switch
1 — Warning light switch
This switch turns the warning light on and off.
When turn on warning light, the switch light
comes on; when turn off warning light, the
switch light goes out. 1 3 5
2 — Cabin top light switch
This switch turns the Cabin top light on and off. When turn on Cabin top light, the
switch light comes on; when turn off Cabin top light, the switch light goes out.

17
 3 — Working light switch
This switch turns the working light on and off
When turn on working light, the switch light comes on; when turn off working light, the
switch light goes out.
4 — Wiper switch
This switch turns cabin wiper on and off. When press this switch, wiper begin to work,
green light comes on; press this switch again, green light goes out, wiper stop work.
5 — Cleaner switch
This switch turns washing water on and off. When press this switch, washing water
begins to work, the light comes on; press this switch again, the light goes out, washing
water is turned off.
6 — High speed traveling switch
Press this switch, green light comes on, the machine is on high speed condition; press
this switch again, green light goes out, the machine is on low speed condition.

2.4 Radio/CD

Strong aseismatic and dustproof CD423 is beautiful and durable. (see the manual
operation book of VDO)

2.5 Seat

Model SC15-B is a specially designed deluxe driver seat for construction machineries. The
backrest and cushion are both designed according to body engineering ergonomics, which will
offer driver most comfort. The seat is assembled with suspension, which helps to reduce the
harmful vibration effectively and ease the fatigue of driver.

18
Technical Features
(1) The Forward and afterward travel of the seat is 150mm (For:75mm, Aft:75mm)
(2) The stepless adjustable angle scope of the backrest: 35 degrees – 170 degrees.
(3) Headrest adjustable height scope:60mm
(4) The adjustable armrest can be adjusted between: -45 to 90 degrees.

Operation Instruction
(1) For & Aft adjustment
Put up the adjustment knob by your hand, then pull or push knob C forward or backward to
the proper position you want, and then release the knob, the slider will lock automatically.
(2) Backrest adjustment
Put up recliner knob B, then rotate the backrest to the proper position you want, release the
knob to lock the backrest.
(3) Armrest adjustment
While adjusting the armrest angle, put up the armrest to the proper angle, then rotate the
adjustment knob until it is on locking position, by which adjustment is done.

Caution
(1) Only adjust the seat when the driver is in safety status.
(2) For slider and recliner adjustment, please make sure the knob in the proper position; only
when the adjustment mechanism parts are separate can you do the adjustment.
(3) After all the adjustment, please make sure every knob stays in proper position and every part
is locked.
The seat of the machine meets the requirements of EN ISO 7096:2000.

2.6 Pilot control joystick

Operation marks：

The machine equipped with left and right pilot control joystick.

The right joystick controls following movements:

19
 a —— lift boom
b —— lower boom
c —— backhoe load, or bucket close
d —— backhoe dump, or bucket open

Left joystick controls following movements:

e —— slew superstructure widdershins

f ——slew superstructure clockwise
g —— extend arm
h —— retract arm
Composite movements can be achieved by two joysticks’
assorted operation.
Also, horn button is equipped on joystick.

2.7 Accelerograph control lever

Engine accelerograph lever adjusts engine revs.

When accelerograph handle lifted to upmost, engine runs
at full load; lower handle to bottommost, engine runs at
minimum load; adjust accelerograph between upmost and
bottommost to adjust engine revs, and also you can screw
handle to adjust accelerograph imperceptibly.

2.8 Air ducting hood and upper-cover

Air ducting hood:

The engine should be equipped with air ducting hood to prevent foreign
materials from being reeled into fan which disturbs the normal work of
fan. On the other hand, the assembly of air ducting hood can prevent
accident caused by carelessly putting hand into the fan. It is equipped
with mounting plate on both left and right and is connected with the
water tank.

Upper-cover
The upper-cover can protect the hydraulic components, electric circuit in the interior of the
excavator and ensures the beautiful appearance. It is fixed on the platform and also protects
engine.

20
2.9 Cabin top light

2.10 Open and close front window

Front window and top cover can easily be opened for maintenance and leaving purpose. Open
fastening of top cover, hold plastic handle and push upwards, it can open top cover; open fastening
of front window, push the glass window upwards and backwards to the scheduled position, then
fasten glass window.

21
2.11 Accessory and tool list

Accessory list

Num COD. Name QTY

1 703201069001 O sealing ring 69X3.55 GB3452.1 4
2 703201050002 O sealing ring 50X3.55 GB3452.1 1
3 703201109001 O sealing ringφ109X3.55 GB3452.1-82 2
4 703201034501 O-ring 34.5X2.65 GB3452.1 1
5 703201026501 O sealing ring 26.5X2.65 GB3452.1 1
6 730652000027 Dustproof ring DLW03501 45X35X4 6
7 730652000026 Dustproof ring DLW04002 50X40X5 2
8 730652000025 Dustproof ring DLW04502 55X45X5 6
9 730652000053 Dustproof ring DLW09002 105X90X6 2
10 703101010001 Oil cup M10X1 (steel) GB1152 8
11 703102010002 Oil cup M10X1 45°GB1153 2
12 305070500012 Steel shield ring 6
13 301020103001 Steel shield ring 4
14 301020104001 Steel shield ring 2
15 750601000027 Tooth PC35 4
16 750601000032 Pin 18 pin 4
17 750601000033 Rubber tooth18LK 4
18 701702010005 Cylindrical shaft B10X50 GB119 8
19 701702105501 Cylindrical shaft 10X55 GB119 5
20 304020201008 Positioning pin 10X56 2
21 730401000089 Oil return filter SPF-248A 1
22 730403000061 Oil sucking filter SPF-312 1
23 730403000106 Pilot filter KUN42*88 1
24 703202016001 Combined washer 16 JB982 2
25 302010000653 Adjustor mat (70*36 t0.5) 10
26 302010000659 Adjustor mat (68*41 t0.5) 8
27 302010000661 Adjustor mat (90*41 t0.5) 8
28 302010000667 Adjustor mat (160*91 t0.5) 2
29 720211000008 Fuse plate BX2011C-5A 1
30 720211000009 Fuse plate BX2011C-10A 5
31 720211000011 Fuse plate BX2011C-15A 1
32 720211000010 Fuse plate BX2011C-20A 1
33 720211000018 Fuse plate BX2011C-30A 2
34 304080305009 Joystick 1
22
 35 750603000001 Rear mirror 136# 1
36 729999000001 Lighter DY737 12V 1
37 750401000009 Grease gun JC-LG14K 1
38 790010000001 Working uniform 2
39 730403000122 Diesel oil filter 129907-55801 1
40 730403000123 Engine oil filter 119005-35151 1
41 730403000157 Air filter (outer) P821575 1
42 730403000158 Air filter (inner) P822858 1
43 730403000051 Oil water separator filter 119802-55700 1

Tool list

Num COD. Name QTY

1 740505000017 Tool box 385X180X155 1
2 740104000019 Hex head spanner S3 1
3 740104000003 Hex head spanner S4 1
4 740104000004 Hex head spanner S5 1
5 740104000005 Hex head spanner S6 1
6 740104000006 Hex head spanner S8 1
7 740104000007 Hex head spanner S10 1
8 740104000008 Hex head spanner S12 1
9 740115000001 Double-ended spanner 8-10 1
10 740115000022 Double-ended spanner 12-14 1
11 740115000002 Double-ended spanner 13-16 1
12 740115000003 Double-ended spanner 17-19 1
13 740115000004 Double-ended spanner 18-21 1
14 740115000007 Double-ended spanner 24-27 1
15 740115000024 Double-ended spanner 22-24 1
16 740106000013 Box spanner 5.5-7 1
17 740106000014 Box spanner 8-10 1
18 740106000016 Box spanner 12-14 1
19 740106000006 Box spanner 16-18 1
20 740106000005 Box spanner 17-19 1
21 740106000010 Box spanner 18-21 1
22 740106000009 Box spanner 19-22 1
23 740106000003 Box spanner 24-27 1
24 740105000001 Sleeve 10MM 1
25 740103000001 Movable spanner 150X19 1
26 740103000004 Movable spanner 300X36 1
27 740121000004 Cross point screwdriver 200X8 1
28 740121000030 Screwdriver with plastic handle 200X8X1.2 1
29 740131000004 Pliers 200MM 1
30 740131000022 Nipper pliers 200 1
31 740119000023 Engine oil filter spanner 1
32 740210000026 Ball hammer 1.5P 1
23
2.12 Identifier

Gravity center mark： Pull hook mark：

7 50 6 1 00 2 0 14 8

24
3. Machine operation
3.1 Machine working environment

Machine adjustment is not needed below the altitude of 2300m.

The machine should work at a temperature above -30 ℃ and you should fully preheat machine
before starting it. You can run it all day even on rainy or snowy days but have to obey
corresponding safe operation instructions.

Attention:
z The manual only applies to normal working conditions, when the machine works in other
potentially dangerous conditions, such as conditions with inflammable, explosive
materials, dust and poisonous chemical materials, you should obey corresponding safe
operation instructions and regulations.
z When the machine is used with other purposes not in this manual, you have to get the
consent of Sunward or its agents and obey relative regulations in the place where the
machine is used.

3.2 Running and operation

Watch engine running carefully

【Important】
Pay special attention to the first 50 hours running until be familiar with the sound
and feelings of new machine
(1) Limit the engine power in the range of 80% full load and operate the excavator.
(2) Avoid engine exceeding idle.
(3)Check the indicator light and display usually during running.

Every 8 hours operation or everyday

(1) Carry out the 8 hours operation or everyday

maintenance.
(2) Pay attention to the liquids leakage.
(3) In the first 100 hours or working in mud,
lubricate the pivot of working instrument in every
8 hours operation.

First 50 hours operation

(1) Carry out 50 hours operation maintenance.
(2) Check the torque of detectable fastener.

25
First 100 hours operation

Carry out 50 hours and 100 hours maintenance.

3.3 Operate engine

Daily inspection (check before operation)

Electric system

Check whether there are abraded or cracked wire and slack connector or not, and check
whether the light can be turned on or off normally or not.

Boom, arm, bucket, dozer blade, sheet metal, track shoe

Check whether there are curving, damaged, and lost parts or not.

Fastener

Check whether there are slack or lost parts or not.

Fuel system

Exhaust the water and sediment in the fuel tank.

Hydraulic system

Check the leakage, hose twist, the abrasion between pipe and hose or other parts.

Lubrication

Check the appointed lubrication points listed in the periodic maintenance table.

Protection device

Check shield and mud shield.

Safety

Keep all people away from machine, and remove barrier.

Check diesel engine

Place the machine on a horizontal ground, check

the engine oil level (stop engine, the engine oil will
return to the tank 15 minutes later)

The oil level of dipstick should be on the range of

“MIN” and “MAX” mark.

See the <<diesel engine use and maintenance book>>for the using way and engine maintenance
26
Electric device

Check all switch, all light indicator, safety warning

device, battery electrolyte acidity, and fuses.

Air filter

When indicator light comes on, it means that you should

maintain or replace filter core.

Oil level in hydraulic oil tank

Hydraulic oil filling mark： 7 506 1 002 0 20 1

【Important】

It should advert as follows when fill oil in hydraulic oil tank:

(1) Place machine on horizontal ground and retract all hydraulic

cylinders, the oil level doesn’t allow to exceed MAX mark.

(2) Similarly, when all hydraulic cylinders extend, the oil level
should be not lower than the MIN mark.

(3) It should choose recommended oil according to the Lubricant

List.

(4) All filled hydraulic oil must pass through returning oil filter.

Engine staring and stopping mark：

27
Before start engine

(1) Keep pilot valve control lever locked and keep pilot handle & travel pole neutral.
Operator sits on seat.
(2) Turn key switch to ON position, all indicator lights except engine hour meter and LCD
module come on, buzzer tweet, finish self inspection after 2 seconds, the monitor
system is on normal working condition.

Start engine

(1) Keep pilot valve control lever locked.

(2) Turn key switch to ON position.
(3) Beep horn to warn surrounding people.
(4) Start engine by turning key switch clockwise to START position, release key, the
switch will return ON position.

【Important】

In order to avoid damage of starter, never operate

motor starter 10 seconds or more every time. If the engine
can’t start, turn the key switch to OFF position and wait
at least 2 minutes, then try again. After wrong start, the
engine should be stopped completely, then you can turn key
switch, otherwise it may damage starter.

Start engine in cold weather

(1) Turn the key switch to ON position

(2) Screw key switch to start position and stay few seconds.
(3) Screw key switch widdershins to HEAT position, about 30 seconds later, indicator light
comes on, and finish the preheating work.
(4) When the preheating light comes on, start engine.

【Important】

If there is a flicker in monitor, it should stop engine at once and check the reason.

Adjust engine revs

When accelerograph handle lifted to upmost, engine runs at full load; lower handle to
bottommost, engine runs at minimum load; adjust accelerograph between upmost and
bottommost to adjust engine revs, and also you can screw handle to adjust accelerograph
imperceptibly.

28
Stop engine

【Important】
Don’t stop engine directly when it is full loaded, it should stop engine after 5 minutes
minimum loaded operation to unload the heat load and avoid possible damage to engine. If engine
stop with load, it should remove load and start engine at once.
(1) Lower the bucket to ground.
(2) Place the accelerograph handle to minimum load position for about 5 minutes.
(3) Screw key switch to stop engine, and take out key.
(4) Pull pilot control lever to LOCK position.

Use assistant battery

Attention:
(1) When battery is used or charged, it will bring
explosive gas. Avoid flame or spark close to
battery. Electricize battery at the
well-ventilated area. Place the machine on dry
& hard ground, not on steel plate, otherwise
it may cause spark accidently. Never connect
anode and cathode directly, otherwise it will cause short circuit

(2) When start engine, the operator must sit on the operation seat to control machine.

【Important】

Earth the 12V cathode (-), and only use 12V assistant battery.

When the battery exhaust, you can start engine with assistant battery.

(1) Connect assistant battery

a． Stop engine which equipped with
assistant battery. Connect assistant battery ①

b． Connect one end of red wire ① with (Red)

battery anode (+), and connect the other
end with assistant battery anode (+).
c． Connect one end of black wire ② with (Black)

cathode of assistant battery, and connect ②

the other end with excavator framework
Assistant battery Machine battery
as earthing connection. When connect
with excavator framework, keep as far as
away from the battery connection wire
end.
29
 d．Start engine.
(2) Separate assistant battery
e． First, break black cathode (-) wire ② away from framework..
f． Disjoin the other end of black cathode (-) wire ② from assistant battery.
g Disjoin red anode (+) wire ① from assistant battery.
d Disjoin red anode (+) wire ① from machine battery.

3.3 Travel control 1

Control travel with pedal

2
(1) Straight travel: Treadle 2 pedals forward
at the same time. (pedal 1 and 2 in the
figure)

(2) Straight back: Treadle 2 pedals

downward at the same time. (pedal 3 and
3
4 in the figure) 4
Fig 1

(3) Turning in one point

Left turning (fig 2): Treadle right pedal

forward and treadle left pedal downwards.

Fig 2

Right turning (fig 3): Treadle right pedal

downwards and treadle left pedal forward.

Fig.3

30
 (4) Turning with one side crawler (figure 4)
Left turning: treadle right pedal forward.
Right turning: treadle left pedal forward.

In order to protect travel mechanism, it should avoid

turning while backing.

Travel with handle control

Fig.4

If need the machine hairlike traveling, you 1

can insert two attached handles to carry out hand
control. This method is safe and reliable and fit for
loading and unloading the machine to trailer.

(1) Straight travel: Push 2 handles forward at 2

the same time.

Fig. 5
(2) Straight back: Pull 2 handles backward at the same
time.

(3) Turning in one point

Left turning (fig 2): Push right handle forward and

pull left handle backward.

Right turning (fig 3): Pull right handle

backward and push left handle forward.

(4) Turning with one side crawler

Left turning: push right handle forward.
Right turning: push left handle forward.
In order to protect travel mechanism, it should avoid turning while backing.

31
Travel direction mark：

Travel speed
During the machine traveling, press high/low
speed switch 6 on control panel, it can achieve the shift
of travel motor high/low speed, then the machine can
travel at high or low speed.

Travel brake 6
Release travel pedal or travel handle, it will return natural position automatically, the
machine stop traveling.

Outline of travel

(1) Arm and bucket cylinder must be extended completely to place the working device on
minimum radius position, the bucket will be about 0.5m to the ground.

(2) Lift dozer blade to its zenith.

(3) Choose plane road to travel as much as possible.

It should travel straight when traveling or
turning, and also turn large bend, avoid turing 900 ～
blind bend. When turn in one point at confined 1100

area, it should operate gently.

(4) When travel at badlands or uneven carpolite

road, it should reduce engine revs and travel at
about 1.5km/h to reduce the vibration.

(5) Avoid back traveling to prevent crawler parts

damaging prematurely.

(6) If the excavator can’t travel for getting into

miriness, you can extend arm and place bucket
to ground (as figure) to lift one side of crawler,
then turn the lifted crawler to clean out the
bedload. In order to reduce the force enduring
of boom and arm, the angle between boom and
arm should be in the range of 90°--110°.

(7) When the machine get into wallow or passing

raceway, you can use arm and boom to help the
machine passing (as figure)

32
 (8) Extend arm when travel on slope, lower bucket to 0.5m to ground (as figure). Travel
downgrade slowly by controlling engine accelerograph and adjusting pilot valve
imperceptibly to prevent sliding and accident. If the machine slides on slope, put down
bucket for brake purpose. Pay special attention when the machine climbs slope, if the
engine stops, it should put down bucket to brake at once, make every control lever to
neutral position, then start engine again.

3.4 Excavation

Working condition
When dig lengthways with backhoe, it should make the drive wheel backward and guide
wheel forward. (as figure)

In order to guarantee safety in quarry working, it should

make the drive wheel backward and guide wheel forward.

Pilot handles control

1 — Left pilot handle

2 1
2 — Right pilot handle

Control right pilot handle

Right figure is the obverse view of right pilot handle

(when operator sit on the seat). The 4 movements of handle
can make the excavator moves as follows.

a —— Raise boom

b —— Lower boom

c —— backhoe load,or bucket close

d —— backhoe dump, or bucket open

33
Control left pilot handle

Right figure is the obverse view of left pilot handle (when

operator sit on the seat). The 4 movements of handle can make
the excavator moves as follows.(as the following right figure)

e ——Make the superstructure slew widdershins.

f ——Make the superstructure slew clockwise.

g —— Extend arm

h —— Retract arm

Composite movement of excavator

(1) When the machine slew, you can operate the composite movement of boom and bucket.
(2) It can operate as follows: bucket digging while arm flexing; arm digging while
lowering boom, etc.
(3) Besides the co-operation between right and left handle, pull either of handles to any
diagonal orientation (45° direction), it can achieve the adjacent 2 composite
movements.

Slewing platform brake

Release slewing control handle, return it to neutral position, it will bring sufficient brake power
to brake platform. And reverse handle operation can bring
more brake torque.

Attention in excavation

(1) Operator must wear safety helmet and work

clothes, make sure the safety of working area,
then start machine to work.
(2) During digging work, the dozer blade should be
placed on ground.
(3) During excavation, especially deep digging work, pay attention to avoid bucket teeth
colliding with dozer blade, and also avoid boom cylinder colliding with track shoe.
(4) Other people are not permitted to stand on the machine or within the range of 6 m away
from working radius. When begin to work or transport with full load, operator should
ring horn to warn.
(5) Bucket should dig along the cutting track and avoid digging hard earth constrainedly,

34
 otherwise it will cause the hydraulic oil overheated.
(6) During work, do your best to avoid pulling the handle to the end, otherwise it will
cause hydraulic oil overheated and damaging components.
(7) Not allow slewing if bucket doesn’t leave working face.
(8) It allow using arm and bucket to impel or level off rideau, but never operate side of
bucket to do that.
(9) When work at swampy ground (especially on rainy day), the excavator must keep a
proper distance away from working face to prevent collapse.
(10) After stop machine, it should shut off all switches of control panel, shut off electric
power, and lock cabin.
(11) During digging work, avoid overload work to reduce energy consumption and
hydraulic oil temperature.
(12) During digging work, pay attention to the cylinder stroke end, avoid using baffle of
boom, arm, and bucket to prolong the lifetime of framework.
(13) If the productivity can satisfy the working demand, in order to prolong engine lifetime
and keep low noise running, try your best not run at maximum accelerograph, the best
revs of engine should be 1600-1800 r/min.
(14) Before every shift, according to the rules, inject grease to all reaming connections
through grease nozzles until the grease overflow. Otherwise it will cause axle and
sleeves damaged.

Park excavator
(1) Place the excavator on a horizontal ground.
(2) Lower the bucket to ground.
(3) Place accelerograph handle on minimum load position for 5 minutes.
(4) Turn ignition key to “OFF” position, and take out key.
(5) Pull pilot control lever to lock position.
【Important】
In order to protect the electric parts in cabin. It should close top window and cabin door
when you park the excavator.
(6) Lock all doors and compartments.
【Important】
In cold weather, the excavator should be parked on hard ground to avoid crawler and ground
congealing together. If above congealment happened accidently, please lift crawler by using
boom, move excavator carefully to avoid damage drive wheels.

35
Operate on swampy ground

(1) Try your best to avoid traveling on swampy ground.

(2) If the machine work on very soft ground or be stuck, it need clean crawler frame.
(3) Slew superstructure 90° and lower bucket to lift one side of crawler off ground, keep
the angle between boom and arm in the range of 90°--110°, and place the bucket arc on
the ground.
(4) Turn the lifted crawler to eliminate dirt.

Lift one side of crawler by using boom and arm .

Attention:

(1) Keep the angle between boom and arm in the

range of 90°--110°, and place the bucket arc
on ground.

(2) Slew superstructure 90° and lower bucket to

lift one side of crawler off ground. Don’
t dig into the ground with bucket teeth when
the machine is in backhoe condition.

(3) Place chock under the framework to support

machine.

Avoid tilting

Avoid transverse traveling on slope. When the

machine travels on slope, the traveling direction
should be accordant with the gradient. When upgrade
and downgrade, keep the bucket pointing to the
traveling direction and lifting 200-300mm to the
ground. Lower bucket at once if the machine is
skidding or instable.

When the machine slew with heavy load, it

should operate carefully and operate with low slewing
speed.

Warning:

Don’t slew on slope.

36
Operate in water or mud

It should note following information when

operate in water or mud:

(1) The working area should be sufficient

hard to avoid excavator going down.

(2) The water flow should be slow.

(3) Undercarriage immerged height doesn’t

allow exceeding chain support wheel.

(4) Slewing support, inner gear ring, and slewing

connector won’t be allowed immerging.

(5) When operate in these conditions, please check

the excavator position usually.

Backhoe operation

(1) Place the bucket teeth on ground while the angle

between bucket bottom and ground is 45°.

(2) Apply arm to be the main digging force,

pull bucket to the machine direction.

(3) When dirt adhered on the bucket, remove arm and (or) bucket quickly to throw the dirt.

(4) When dig straight trench, place crawler parallel to the trench. After dig to required
depth, remove machine to continue digging.

【Important】
(1) When lower boom, it should avoid stopping
suddenly. Otherwise the impact load may damage
excavator.

(2) When operate arm, in order to prevent damaging

hydraulic cylinder, it should avoid lowering
hydraulic cylinder to the bottom.

(3) Avoid bucket colliding with crawler.

(4) When digging deep trench, it should avoid boom or arm cylinder hose impacting with
ground.

37
Leveling operation

【Important】

Don ’ t apply bucket overmuch to level road

surface, otherwise it will damage excavator.

Don’t push or pull earth with bucket when the machine

travels.

(1) Push dozer blade backward to fill and level road.

(2) Apply boom, arm, and bucket. wrong

As figure, curl bucket and place arm on little front of vertical position.

Operate arm in while lift boom slowly. Once arm pass the vertical position, lower boom
slowly and keep the plane movement of bucket.
Operating boom, arm, and bucket at the same time

enable the leveling operation more accurate.

Prevent collapse
wrong
(1) Place traveling motor to the rear of machine to
work.

(2) Don’t place machine at the edge of trench or digging area.

(3) Don’t digging the earth under the

machine.

Operation tips
wrong
In digging work, don’t allow bucket colliding
with crawler.

Try your best to place the excavator on

horizontal ground.

Don’t operate bucket as hammer or piling machine.

Don’t slew machine to remove blocks or break up wall.

38
 【Important】:
In order to prevent damaging hydraulic
cylinder, don ’ t allow bucket cylinder
colliding with ground or bucket tamping when
the bucket cylinder fully extended (bucket Wrong
fully retracted).
Adjust the digging length and depth every time
to ensure every digging is fully loaded.
In order to increase throughput,
full load should be the first important goal,
and then the working rate should be.

【Important】:
Don’t try to extend arm fully and drop bucket,
penetrate ground with bucket teeth to dig up rocks. These
will cause serious damage of machine.

Once trench excavated, it can dig up rocks by raise

bucket from earth.

Don’t make bucket bearing side load. For example,

don’t level materials by swinging bucket or side impact
objects with bucket.

Prevent misuse of machine

Don’t treat traveling movement as accessional

digging force. Otherwise it will damage the wrong
machine.
Don’t raise rear of machine, and treat the weight of
machine as accessional digging force. Otherwise it will
damage the machine.

Dozer blade operation mark:

39
Pay attention to the dozer blade position

When extend dozer blade, it may collide with boom cylinder or bucket, please pay attention
to it.

When the excavator carries out deep digging work, place dozer blade at rear to guarantee
safety.

Prevention measurement for dozer blade

(1) Don’t use dozer blade to dig, otherwise it will damage dozer blade or crawler system.

(2) Dozer blade can’t support large or unstable barycenter objects, otherwise it will damage
dozer blade or crawler system.

(3) When the machine traveling, dozer blade can’t draw any object, otherwise it will damage
dozer blade or crawler system.
Wrong
(4) When prop up machine with dozer blade, the
ground should be plane to ensure dozer blade
touching ground stably.
Be careful when retract foreside working device

(5) Don’t allow the bucket colliding with dozer

blade.
a) Don’t allow dozer blade touching roadblock

Don’t allow dozer blade touching roadblock,

otherwise dozer blade, cylinder, or other
components will be damaged.

3.5 Lift work

Lifting hook mark：

7 50 6 1 00 2 0 15 2

Warning:

It must follow all safety regulations when the machine

lifts objects.

Don’t use damaged chain, wire rope, or cord in lifting

work.

40
Don’t move the load suddenly, don’t move load on the top of human beings, and don’t permit
everybody adjacent to the load.

Ensure everybody away from lifted or tightwire-tied and on the ground load, until the chocks
support the load or the load has been stably placed on the ground.

Fix superstructure, and make the traveling

motor on the rear.

Don’t connect sling/chain on the bucket teeth.

(1) Sling/chain should tightly bind the load down, the workman should glove when bind
sling/chain.

(2) Connect sling/chain with bucket lifting ring, curled bucket, and retracted arm.

(3) Before start, it should uniform the hand signal with signalman.

(4) Acquaint with the positions of all workmen in the range of working area.

(5) Connect hand rigging on the load and ensure the people pulling hand rigging away from
load.

(6) Try to lift the load before normal operation.

● Park the machine beside the load.
● Connect the load on the machine.
a) Lift load to 50mm (2in) height to the ground.
b) Swing the load to one side.
c) Keeping load close with ground, move the load from the side of machine.
(7) Just lift the load to required height.
3.6 Hydraulic breaking operation

Hydraulic breaking operation tips-if equipped

Choose correct dimension and weight hydraulic breaker. Consult with your dealer.

Pump / Main valve section assignment

The hydraulic pressure of section AUX. (the wrong

hydraulic pressure of the section which hydraulic

hammers breaker tubing) supply by P2+P3, it is 21 M
Pa.

Attention to hydraulic breaker tubing

(1) When the hydraulic breaker is out of use, cover

the pipe end of arm end and fit on plug at the hose end of hydraulic breaker to avoid dirt
41
 entering into system.

(2) Ensure stocking cover and plug in tool compartment for maintenance purpose.

(3) Avoid dirt entering into system when change the foreside attachment from bucket to
hydraulic breaker.

(4) After connection, check the oil leakage and bolts

Wrong
slack condition.

Before fit hydraulic breaker on the arm, read

manual books of machine and hydraulic breaker
carefully, and carry out the required confirmation or Wrong
inspection.

(1) Carry out required inspection before daily

operation.
Hose jump abnormally Pressure accumulator
(2) Operate machine slowly, the stability of
machine will be decreased because the hydraulic
breaker is heavier than the bucket. So, use dozer
blade to support and work in front of dozer
blade.

(3) Avoid hammering work with hydraulic breaker.

Never use boom or arm to break objects,
otherwise it will damage machine.
(4) Don’t move objects with hydraulic breaker,
otherwise it will damage machine.

(5) Don’t operate hydraulic breaker when hydraulic

cylinder piston retract or extend totally, avoid
damaging hydraulic cylinder or machine. Attention

(6) If hydraulic breaker hose jumps abnormally,

stop operation immediately. The pressure
change of breaker accumulator or damaged Wrong
accumulator will cause unusual hose jump,
and damage hydraulic breaker or machine.

(7) When retract foreside attachment, don’t

make the chisel of breaker touching boom.

(8) Don’t operate hydraulic breaker in water.

(9) Don’t lift objects with hydraulic breaker,

42
 otherwise it will cause machine upset and
(or) breaker damage.

(10) 10. Don’t swing superstructure to the side of

machine to operate hydraulic breaker, or the
machine will be much instable and may
shorten the lifetime of undercarriage.

Replacement of hydraulic oil and filter core

Hydraulic breaker operation will pollute hydraulic system and accelerate aging. It should
replace hydraulic oil filter core and hydraulic oil more frequently to avoid damaging hydraulic
pump and other hydraulic parts. The recommended replacement interval is as follows.

Replacement (hours)
Machine with
Machine with bu cket
hydraulic breaker

Hydraulic oil 600★ 1500 or 2500

Filter core 100★ 500

Note:

(1) Number with ★ mark means the interval that all the machine
operation time is for hydraulic breaker. For the hydraulic breaker
operation time ratio is less than 100%, the replacement interval
should be as hereinafter diagram shows.

(2) When the machine operates hydraulic breaker continuously more than
100 hours, replace hydraulic oil filter core.

1500hrs
Filter core lifetime
replacement hydraulic oil
Hydraulic breaker interval

operation time 2500hrs lifetime

hydraulic oil
percentage (%)

Replacement interval (hours)

43
Hydraulic crusher operation tips…if equipped

Choose correct dimension and weight hydraulic crusher. Consult with your dealer.
Operate excavator slowly to avoid overturning, and pay attention to following items.
(1) In order to prevent damaging excavator, don’t operate hydraulic crusher when bucket
cylinder fully extend or retract.
Don’t prop up machine with bucket, bucket cylinder, or hydraulic crusher, otherwise it
may cause excavator damaged.
(2) Don’t swing superstructure to the side of machine to operate hydraulic crusher. In order to
prevent excavator overturning, it should carry out
crushing only at frontage and rear of machine. wrong

(3) Don’t operate hydraulic breaker on slope. It

should operate on horizontal ground.
(4) Don’t use hydraulic crusher to haul debris.
(5) Hydraulic crusher operation will pollute
hydraulic system and accelerate aging. It should
replace hydraulic oil filter core and hydraulic oil
more frequently to avoid damaging hydraulic
pump and other hydraulic parts. The
recommended replacement interval is referred to
the “Hydraulic breaker operation tips”.
(6) When transport excavator, remember to take out
hydraulic crusher from the machine, and fit
covers or plugs on all hydraulic hoses.

Startup crusher
(1) Turn over the pedal 2.

(2) Put the head of crusher to the right position, treadle

the pedal 1, the crusher start to work. Release the pedal 1 after finishing operation.

3.6 Boom swing

The boom swing pedal locates at the operator’s right foot position, it is used to swing
boom, but the superstructure (cabin, engine, etc) won’t slew.

A. Treadle lower side of pedal, swing boom to right side.

B. Treadle higher side of pedal, swing boom to left side.

When boom swing pedal is out of use, push down pedal 2 and lock pedal 1. When open lock, just
pull up the pedal 2.

44
The figures show the maximum swing distance from superstructure central line.

A. The maximum left swing distance from superstructure central line is 690mm.

B. The maximum right swing distance from superstructure central line is 887mm.

45
3.7 Air conditioner
3.7.1 Basic Operations

3.7.2 Button functions and basic operation of Luxurious B type

symbol Button name Function explanation

When pressed, turn on power, fan runs 3 seconds at low
gear and return to the condition of last shut down. Press the
Power switch
button again before turning on power will shut down the
machine.

Cancel other patterns, the system enters refrigeration,

appear on the screen (middle row) and the
Refrigeration system returns to the parameter of last
button refrigeration. Press this button again to cancel the pattern,
the above mentioned figures disappear and the system
enters blowing pattern (return to the wind speed of last
blowing condition).
Cancel other patterns, the system enters heating pattern,
appear on the screen (upper row), and the
system returns to the parameter of last
Heating
heating. Press this button again to cancel the pattern, the
button
above mentioned figures disappear and the system enters
blowing pattern (return to the wind speed of last blowing
condition).
46
 Cancel other patterns, the system enters defrost pattern,
appear on the screen (upper row),

Defrost
and the system returns to the parameter of last
button
defrosting . Press this button again to cancel the
pattern, the system enters blowing pattern (return to the
wind speed of last blowing condition).
At refrigeration pattern, if (middle row)
appear on the screen, the increase of
Set increasing grids indicates lower temperature; at
button heating or defrost pattern, the
decrease of grids on (upper row) indicates higher
temperature.
At refrigeration pattern, if (middle
row) appear on the screen, the decrease of
Set
grids indicates higher temperature; at heating or defrost
decreasing
pattern, the increase of grids on
button
(upper row) indicates lower
temperature.
Press the button to increase wind speed ,
Wind speed
will appear on the screen and the grids
increasing
increase accordingly.
button

Wind speed Press the button to decrease wind speed,

decreasing will appear on the screen and the grids
button decrease accordingly.

3.7.3 Special operations

①. Strong refrigeration operation

When it is very hot, especially d a period of time after just turning on the air conditioner,
you should choose this operation. That is: choose refrigeration pattern, press “wind speed
increasing button” to choose the highest wind speed, press “set increasing button” to choose the
lowest temperature.
②. Weak refrigeration operation
When it is slightly hot, especially the period of time after turning on air conditioner, the
indoor temperature is suitable or even a little cool, you should choose this operation. That is:
choose refrigeration pattern, press “wind speed decreasing button” to choose the lowest wind
speed, press “set decreasing button” to choose the highest temperature.
47
 ③. Strong heating operation
When it is very cold, especially the period of time after just turning on the heater, it is cold
inside the vehicle or sometimes there is frost, snow which needs removing, you should choose
this operation. That is: choose heating pattern, press “wind speed increasing button” to choose
the highest wind speed, press “set increasing button” to choose the highest temperature.
④. Weak heating operation
When it is slightly cold, especially the period of time after turning on the heater, the indoor
temperature is suitable or slightly warm, you should choose this operation. That is: choose
heating pattern, press “wind speed decreasing button” to choose the lowest wind speed, press
“set decreasing button” to choose moderately low temperature.
⑤. Dehumidification and defrosting operation
When it is damp (including the indoor vapor and sweat made by human) and indoor temperature
is higher than outdoor (including using heater), except the discomfort of dampness to human, a
layer of frost will form on the inner side of the glass which will affect the view. Now you should
choose this operation.
There are two ways of this operation:
a. When it is moderate or slightly hot, choose “weak refrigeration operation” (see ② for
details)
b. When it is slightly cold, choose defrost pattern ( will appear on the screen). At
defrosting pattern, the refrigeration amount is set by the program, it can not be adjusted
and there’s no display; the heating amount can be adjusted by operator according to
requirements of the indoor temperature.
3.4 other instructions
① Machine set up: As long as you change the system operation pattern, the system will
close the extrinsic cycle air door automatically (enter internal circulation pattern). If operator has
to use the extrinsic cycle after changing the operation pattern or just start up, press .
②. The machine will automatically remember any patterns (expect circulation wind pattern)
or the change of set (including automatically remember the condition before shut down when
turning off the machine), when you use this pattern again, the machine will return to the last
condition (including automatically return to the condition before last shut down after start). It’s
very convenient for the users, e.g when start the machine in the afternoon, it will automatically
return to the using condition of the shut down in the morning.

3.7.4 Warning

(1) The flash of on the controller screen indicates the pressure malfunction of
refrigeration system, the compressor can not work and the system can not refrigerate.
Now you should find the technical person for repair.
(2) Air conditioner shuts down itself after start (controller screen turns off itself after being
turned on), or on the screen flashes (about 5 seconds), it indicates off-normal
48
electricity failure now or during last start ( e.g closing the electric door while the power switch of
air conditioner controller is not closed, fuse burn when turning on air conditioner or bad contact
of power switch). Now if stops flashing after 5 seconds of start, air conditioner can work; if it
can not start or shuts down after start, you should check the power line to see whether there is
electricity failure of bad contact.
(3) In order to protect the compressor, the machine set about 15 seconds as the interval
between the second breakdown of compressor and restart. So when you choose refrigeration, if
the time period after last refrigeration stop is less than 15 seconds, the compressor will not work,
that is normal. When the interval reaches 15 seconds, the whole system will accept your
refrigeration order automatically.
(4) For the air-conditioner cabinet with dust screen, the dust screen must be monthly
cleaned, or it will be jammed by the dust, so the air in the cab cannot swimmingly flow through
the heat exchanger and the air-condition effect will be worse.
(5) Under special conditions, (e.g damp or not too hot environment, dust screen jam,
circulating port jam by foreign materials), using strong refrigeration for a long time, you will feel
the wind is becoming smaller or even no wind, this is the representation of air conditioner
vaporization and frosting. The frost on the vaporizer surface blocks the passage of air flow which
makes refrigeration worse. But this is not malfunction, now you should stop refrigeration for a
moment, remove the blocking materials, choose big wind and restart refrigeration after several
minutes then it will become normal. After it’s normal, do not choose small wind and strong
refrigeration at the same time, e.g you can choose medium refrigeration and weak refrigeration
(6) Please close the hot water valve before using the refrigeration system in summer or the
aeration system in spring or autumn. In winter, please open the hot water valve before using the
heating system.
(7) When using heating system in winter , use it after the water temperature of engine
increases.
(8) For the radiator interlinks to the water tank of the engine, so, once it leaks, the water
tank will lack water and the engine will overheat. In winter, protecting the radiator from being
frozen crack is as important as the water tank. To prevent the cooling fluid from freezing and
causing the radiator or the water tank cracks, please use the prescribed cooling fluid by the main
engine plant. You’d better effuse the cooling fluid if the engine stops for a long time in winter, or
it will freeze.
(9) The refrigerant will frostbite your skin and eyes especially. Furthermore, it will release
poisonous light and gas when meets the naked flame. So, any time before the refrigeration
system is disassembled, the refrigerant must be reclaimed or released at first, in order to avoid it
sprays over skin or into eyes. During disassembling, please ensure no open flame aside.
(10) Please run the refrigeration system for 5 to 10 minutes every half a month if it is not be
used over a long period of time.
(11) Items for regular check

49
 Frequency
Num Items to check Detail to check
monthly seasonally
1 all the fasteners loose and drop or not √
2 belt tautness and abrasion √
3 pipelines gall or break √
4 joints gall or leak √
5 condenser jammed by dust or not √
6 cluster wear out, burn or not √
electromagnetic
7 clutch skid or not √
(compressor)

8 compressor anomalous sound √

quantity bubble in
9 √
of refrigerant the fluid-inspection lens
10 dust screen dirty or jammed √

Note:
(1) As figure 7 shows, when check the tautness of the belt, press it by force in
15N. The sinkage between 5mm to 7mm (4~5mm) is appropriate.
(2) As figure 8 shows, when check the quantity of the refrigerant, please judge
it according to the bubble in the fluid-inspection lens.

FIG. 12a FIG. 12b

50
 Fluid inspection lens
Refrigerant photos/figures
filling The After Condition Other conditions note
amount moment working shut description
of start down
Fluid inspection Air outlet is not Check
lens is clear with cold enough, and
no bubble at the condenser inlet is release
moment of start, very hot and the the
working or after condenser outlet excessive
shut down. is like the refrigerant
Too much ambient
temperature, the
pressure at both
sides is high
(especially the
high pressure
side)
Fluid inspection
lens is clear with
Slightly no bubble, bubble
much appears at start
and 10 minutes
after shut down.
Fluid inspection Air outlet is cold,
lens is clear with condenser inlet is
no need to
no bubble when very hot,
check and
working, a few condenser outlet
Proper repair
bubbles appear at is hot or warm,
amount
start and in 10 air intake duct is
seconds after shut cold with normal
down. pressure at both
sides.
A few bubbles
Slightly
appear during
insufficient
work

51
 Too many bubbles Air outlet is not
appear during cold enough,
work condenser inlet is
not hot enough,
condenser outlet
is like the
Extremely
ambient
insufficient
temperature, air
intake duct is
warm and the
pressure of high
pressure side is Check,
very low. repair and
Fluid inspection Air outlet is not fill
lens is clear with cold, condenser refrigerant
no bubble at start, inlet is not hot,
when working or condenser outlet
shut down. is like ambient
No bubble at start temperature, air
and after shut intake duct is
Almost no
down, a few warm and the side
bubbles appear pressure is low.
when working
with long strings
of oil dripping
and oil stain
sometimes.
Note： The above mentioned outcomes all happen on hot days. Owing to the external
conditions, etc, sometimes it’s hard to judge the condition of fluid inspection lens, so pay
attention to the high and side pressure and fluid inspection lens at the same time when filling
refrigerant.

(12) Cautions while disassembling the pipeline system

①.The joints disassembled from the pipelines must be sealed in time to make the inner
system exposed to air for a short time as possible, avoiding the wet air from entering the system.
②.Please dip some drops of refrigerant oil onto the O-type gasket before assembling the
pipelines.
③.While assembling or disassembling the pipe joint, two spanners must be strong in an
opposite direction to avoid distorting the pipe.

52
 ④.The following is the reference torques for screwing down the pipeline joint:
Joint Type Torque (N·m)
Nut (HEX 19mm) 12-15
Nut (HEX 22-24mm) 20-25
Nut (HEX 27mm) 30-35
Bolt with flange (M6) 4-7
Bolt with flange (M8) 13-19

(13) If you find the electromagnetic clutch of the compressor attracts and disengages
frequently, that is because the condenser is too dirty, there is some air in the system or the
refrigerant is overfull to make too high pressure, the air-conditioner must be shut down at once
and be repaired by professional maintenance people.

53
4. Transportation and storage

General transportation rules

Before transporting the machine with trailer, obey the related regulations of freeway
governing the length, width, height, and weight.

If any measurement exceeds the regulation of freeway, must apply for special permission, or
separate the machine to smaller parts for transportation purpose.

Transportation measurement

Overall height: 2538mm

Overall width: 1564mm

Overall length: 4515mm (arm and bucket cylinder fully extend and foreside attachment on the
trailer shelf)

Notice：
Specific transportation dimension and outline dimension are shown the section 7.
Specifications.

Transportation on highway

Before transportation on highway, you should know and follow all the related regulations.

1．Check the length, width, height, and weight

of the trailer that load excavator.

2．Check transportation route conditions, such as

dimension and weight limitations and traffic rules.

Sometimes, it needs to separate excavator to

smaller parts to satisfy the limitations of dimension
or weight.

Transport excavator with trailer

Please choose proper trailer to transport the whole excavator.

The SWE30UB needs a 3t trailer transport.

Please consult with your dealer for the trailer choice. The trailer should be placed on hard
horizontal ground to load and unload excavator.

54
 Warning:

Make sure using slope or loading platform to load or unload

Slope or loading platform

(1) Before loading or unloading, clean the slope or loading platform and the carriage bed. The
slope, loading platform, and carriage bed with smear, earth, or ice have the danger of
slippage.

(2) Place chocks under the trailer head or wheels when use slope or loading platform to load or
unload.

(3) The slope should have enough width, length, and intensity. The obliquity of slope should be
less than 15° without fail.

(4) Loading platform must have plenty of width and intensity to support excavator, and the
gradient must be less than 15°.

Load and unload

Warning:

• The machine should travel at lowest speed on slope.

• To avoid turning when move on slope, if need turning, the machine should return to the
ground or trailer bed, modify the travel direction, then pass the slope.

• The intersection of slope top and trailer bed is protuberant, pass it carefully.

• Prevent the possible upset and injury when the superstructure of excavator swings.
Retract, lower arm and swing superstructure slowly to achieve best stability.

Loading:
(1) The direction of excavator is as follows:
With foreside attachment: the machine moves forward
with the working device ahead.
Without foreside attachment: move backward as figure.

(2) The midline of excavator should be at the trailer’s

midline.

(3) Advance the excavator to the top of slope slowly with

foreside attachment:

z Lift dozer blade to highest position, support the

machine on trailer with bucket, the angle between arm and boom should be 90°--110°.
55
 z When the excavator begins leaning to the trailer bed, place bucket on the trailer, travel
forward slowly, until the crawler reach trailer entirely and be fixed on trailer bed.

z Lift bucket slightly, retract arm and keep it at the underside. Slew superstructure slowly to
180°.

z Lower bucket to stow-wood.

(4) Stop engine and take out the key.

(5) Move control lever for a few times to release the

pressure of hydraulic cylinder.
(6) Pull the pilot shutting off lever to locked position.

(7) Close the window, ventilation top window, and door,

cover the exhaust outlet to prevent rain entering
into.

Note:
In cold weather, it should warm up the machine
before loading or unloading.

Transportation

Warning:
Tie the chain or thick rope on the chassis frame,
don’t traverse or press the chain or thick rope
on the hydraulic pipe or hose.

(1) Place chocks at the front and rear of crawler to

fasten machine.

(2) Fasten the 4 corners and foreside attachment of

machine on the trailer with chain or thick rope.

Unloading

Warning:

• The machine should travel at lowest speed on slope.

• To avoid turning when move on slope, if need turning, the machine should return to the
ground or trailer bed, modify the travel direction, then pass the slope.

• The intersection of slope top and trailer bed is protuberant, pass it carefully.

56
 【Important】
Prevent the possible damage to working device. During unloading, keep the angle
between arm and boom as 90°, unloading with arm extracted may cause the machine
damaged.

(1) When the machine travel from trailer bed to

slope as illustrated, place the bucket to the
ground as figure, the angle between arm and
boom should be 90°--110°.

【Important】

Prevent the possible damage to the hydraulic cylinder. Don’t allow the bucket collide
with the ground

(2) It must place the bucket to ground before the machine heel over.

(3) During the excavator move forward, lift boom and extend arm, until the excavator leave the
slope.

Long-term storage of machine

While storing the machine, retract the cylinder piston rod to the inside of cylinder as much as
possible to avoid piston rod corrosion caused by rain and wind, clean machine surface and all the
exposed parts.

Machine handling before storage

(1) Grease the parts that need lubrication until fresh grease runs out.
(2) Change engine oil.
(3) Grease the exposed surface of piston rod.
(4) Fill in diesel oil to the fuel oil tank to the full.
(5) Choose a proper storage place：It’s best to store the machine in a room, if it can only be
stored outdoors, you should choose a flat ground and cover the machine with cloth.

Machine storage period

(1) Run the machine once a month during storage period.
(2) Run the air-conditioner system once a month.

Machine handling after storage

(1) Wipe the grease off on piston rod surface.
(2) Grease all the places that need lubrication.
(3) Check engine oil level to make sure it is in a stipulated position, otherwise you should fill oil.
If there is any water in oil, change oil
(4) Turn the key to “ON” position, switch accelerograph button from low to high speed and last
for 3 seconds, then switch to low speed and start engine.

57
5. Maintenance

5.1Correct maintenance and inspection procedure

Please read this manual book carefully and learn how to maintain excavator correctly.
Follow the correct maintenance and inspection procedure in this manual.

Check excavator before daily operation.

z Check monitor
z Check all liquids level.

z Check the leakage, distortion, abrasion, and

damage of hoses and pipes.

z Check the noise, temperature around excavator.

z Check the slack or loss of parts.

Repair the excavator before operation if the machine

has problems, or consult with your dealer.

58
 【Important】
z Use recommended fuel, hydraulic oil, and
lubricant.
z Only use original Sunward parts.
z If user doesn’t use recommended fuel, hydraulic
oil, lubricant, and original Sunward parts, the
warranty is automatically invalid.
z Never adjust engine revs limiter or hydraulic
system safety valve.
z Avoid electric parts touching with water and
vapour.
z Never disassemble engine pump controller, sensor,
etc.

Periodic maintenance

Carry out all recommended maintenance in

this manual (following pages)

Check work calculagraph usually

Determine when the machine needs periodic maintenance according to the calculagraph 10.
The intervals in the periodic maintenance list are based on the normal condition. If operate
excavator in atrocious condition, should shorten the intervals.

Use fuel and lubricant correctly

【Important】
Always use recommended fuel and lubricant, otherwise it will damage the machine and lose
the warranty of Sunward.

Preparation for maintenance

(1) Place the machine on a hard horizontal ground.

(2) Lower the bucket to the ground.

(3) Operate engine at low revs for 5 minutes.

(4) Stop engine, and take out the key from switch. (If it is necessary to maintain the machine as
the engine runs, operator can’t leave cabin)

(5) Pull the pilot control lever to lock position.

(6) Before maintenance, please hang the label “prohibit operating” on left joystick.

59
 Engine maintenance

Please carry out periodic maintenance as per the engine manual book.

Periodic replacement of hydraulic hose

Make sure to carry out periodic inspection of machine to guarantee safe work. If listed parts
damaged, it may cause serious fire. Because it is difficult to judge the aging situation of these
parts by vision, it should replace them at listed intervals. However, if any part is found bad in the
inspection, it should be replaced before operation without consideration of intervals. Also check
the hose couplers, if they are distorted, cracked, or aged, replace them if necessary.
Make sure to check all hoses periodically, replace them if necessary.
About how to replace them correctly, consult your dealer

Recommended periodic replaced hose list

Replacement
Periodic replaced parts
Interval
Fuel hose (from fuel tank to precipitator, from precipitator to
Engine 1.5 years
oil feeding pump)
Pump inhaling hose (from oil tank to main pump) 2 years
Machin Pump output hose (from pump output to multipurpose valve) 2 years
eBod Multipurpose valve hose (from multipurpose valve to working
2 years
y device, slewing coupler, slewing motor)

Low pressure hose (pilot hose, oil-returning hose) 2 years

Boom cylinder hose 2 years

Workin Arm cylinder hose 2 years
g
Bucket cylinder hose 2 years
Device

Note:
Make sure to replace seals (such as O ring) when replace hoses.

60
 5.2 Maintenance guide

All the filters maintenance list:

Periodic inspection interval

System Check item Daily Every Every

Every
Every 500
Every Every
50 400 1000 1500
250 hours hours
hours hours hours hours

Clean oil / water

○
separator
Fuel oil
Fuel filter
◇
replacement
Engine oil
replacement ◇ ◇
Engine
1st 2nd &
oil Engine oil filter time after
replacement
Air cleaner
element cleaning ○ ◇★
& replacement
◇★
Intake & Outer filter core ○ Or indicator
exhaust light alarm
◇★
When outer
Inner filter core ○
filter
replaced
Discharge hydraulic
oil tank sundries
○
Replace hydraulic
oil
◇★
Hydraulic
oil inhaling filter ◇★
system
Replace hydraulic
oil tank filter
◇
Replace pilot oil
filter
◇

○：Check
◇：Replace
★：means that the replacement intervals will be different with different working condition.

61
5.2.1 Add lubricative grease

Interval (hours)
10 25 50 200
Qt 8 50 1000
Parts name 0 0 0 0
Connection pins for boom and y
1 ★△ △
platform
Connection pins for boom
2 ★△ △
cylinder ends
Connecti
★△
on pins of Pins for bucket and arm 8 △
★★
working
Pins for dozer blade cylinder
device 2 △
ends
Connection pins for dozer
2 △
blade and platform
Slewing support 1 △
Slewing inner gear ring 1 △

★★ means that these parts need maintaining when working in water or mud.

Recommended lubricative grease brand and specification

Position: bucket, arm, boom, slewing gear, slewing bearing, etc.
From —20 to 40°C（from —4 to 104F）
BP petroleum BP Energrease Ls—EP2
Caltex petroleum Multifax EP2
Esso Beacon EP2
Japan Daphne Coronex Grease EP2
Mobil petroleum Mobilux EP2
Germany 2# lithium grease ★
Shell Shell Alvania EP Grease 2
Remark Heavy duty lithium grease

Note：

The delivered excavator from factory has been injected grease with “★” mark.

62
5.2.2 Engine oil

Interval（hrs）
Parts name Qty Remark
8 50 100 250 500 1000 2000
Check
1.Engine oil 1 △
oil level
2.Engine oil Replace 7.4L △★ △
3.Engine oil filter Replace 1 △

Note：★ means that you must replace oil in the first 50-hour operation of machine.
Please maintain as per the requirement in diesel engine manual.
z The performance of engine oil is very different, commonly the engine oil adopts API or
CCMC standard.
z YANMAR engine company recommends using SAE15W-40 engine oil of (API) CE4/SG
grade.

Recommended engine oil

Engine oil brand
-20℃--0℃ -10℃--35℃ 25℃--40℃
Manufacturer
Esso Essolube D-3 10W 30 40

Apollo Apollo oil Super Wide 15W-40

Mobil 1310 Mobil Delvac1330 1340 ★

Fuchs 15W-40

Fina CF15W-40

Note:

The excavator departed from factory has been filled with “★” marked engine oil.

1 Check engine oil level

Important:

In order to get correct value, you should check oil level before starting engine everyday
and make sure to park the excavator on horizontal ground.

(1) Park the excavator on a horizontal ground.

(2) Take out dipstick, wipe the oil with clean cloth, and insert dipstick into engine again.

(3) Take out dipstick again, the oil level should lie between MAX and MIN marks.

63
(4) If necessary, fill engine oil through oil filter.

Make sure to use recommended oil.

Caution:
The reading will be imprecise if check oil level immediately after stopping machine.
Make sure to cool down the engine oil at least 15 minutes before inspection.

2 Replace engine oil

(1) Replace engine oil after the first 50-hour operation.

(2) After the first replacement, please carry out replacement as per < YANMAR diesel engine
manual>.

3 Replace engine oil filter…every 500 hours

4 Steps to replace engine oil and filter

(1) Warm up engine oil before starting, but avoid overheating.
(2) Park the excavator on a horizontal ground.
(3) Lower the bucket to ground.
(4) Run engine idle at low rev for 5 minutes.
(5) Shut off engine, and take out key switch.
(6) Pull the pilot control lever to “LOCK” position.
Warning:
The engine oil may be very hot, please be cautious of scalding.

(1) Take out outlet plug, make the oil flow into a 10L container through a piece of clean cloth.
(2) After oil is vented, check whether there is metallic chipping on cloth or not.
(3) Fit and screw down outlet plug.
(4) Clean the surrounding area of engine oil filter seat. Turn anti-clockwise to remove engine oil
filter cartridge. Take out old seals.
(5) Clean sealed washer surface of filter seat.
(6) Wipe clean oil on the seals of new filter.
(7) Fit new filter, turn filter clockwise until the washer touches interface. Make sure not to
damage washer when fit filter.
(8) Screw down engine oil filter. Remember not to make it too tight to prevent screw thread
distortion or filter core seals damage.
(9) Open oil filter cover, and fill recommended oil into engine. 15 minutes later, check whether
the oil level lies in the marking range or not.
(10) Fit filler cap.

64
(11) Start engine, run at low rev for 5 minutes.
(12) Check whether the engine oil pressure indicator light goes out at once or not, if not, stop
engine and find out the cause.
(13) Stop engine, take out key from key switch.
(14) Check whether there is any leakage at outlet plug.
(15) Check oil level on the dipstick.

5.2.3 Gear oil

Interval (hours)
Parts name Qty
8 50 100 250 500 1000 2000
Check oil
— △
1、Slewing reducer level
Replace 2L △
Check oil
— △
2、Traveling reducer level
Replace 2x2 L △

Recommend gear oil

Brand Gear oil
Manufacturer -20℃--40℃
Esso Esso Gear Oil GP80-90,GP85W-90

Nippon Petroleum Gear Lube Sp90

Mobil Mobilube Gx90 ★

Fina GL-580W-90

GREAT WALL brand of China

85W/90
Petrochemical

Shanghai oil refining factory API-GL-4 85W/90

Note:

The excavator departed from factory has been filled “★” marked gear
oil.

65
1 Slewing reducer

Check oil level…every 250 hours operation

(1) Place the excavator on a horizontal ground.

(2) Lower bucket to ground.

(3) Run engine idle for 5 minutes.

(4) Shut off engine, and take out key switch.

(5) Pull the pilot control lever to lock position.

(6) Take out dipstick, the oil level must lies between marks.

(7) Take out filler cover, and fill oil, if necessary.

(8) Check oil level again.

In the sketch, ① is filler orifice, ② is oil outlet.

1
Replace gear oil…every 1000 hours operation

Place the excavator on a horizontal ground.

Lower bucket to the ground.

Run engine at low revs for 5 minutes.

Shut off engine, and take out key switch.

Pull the pilot control lever to lock position.

Warning: 2
The gear oil may be very hot, please remember to start work until
the gear oil cool down.

Take out oil outlet plug, empty gear oil.

Re-fit on oil outlet plug.

Take out filler cap. Fill in gear oil until the oil level
to the mark of dipstick.

66
2 Traveling reducer

Check oil level…every 250 hours

(1) Place excavator on horizontal ground.

(2) Lower bucket to ground.

(3) Run engine at low revs for 5 minutes.

(4) Stop engine, and take out key switch.

(5) Pull pilot control lever to lock position.

(6) Open oil level inspection plug ②, check oil

level.

(7) Fill oil to figured oil level through filler ②, if

necessary.

In the figure, ② is reducer filler, ③ is oil outlet.

Replace gear oil…every 1000 hours

(1) Place excavator on a horizontal ground.

(2) Lower bucket to ground.

(3) Run engine at low revs for 5 minutes.

(4) Stop engine, and take out key switch.

(5) Pull pilot control lever to lock position.

Warning:

The gear oil may be very hot, please start work until the gear oil cool down.

(6) Take out oil outlet plug ③, empty gear oil.

(7) Re-fit on oil outlet plug.

(8) Take out filler plug. Fill in gear oil until the oil
level is equal to the filler orifice.

67
5.2.4 Hydraulic system

Interval (hours)
Parts name Qty
8 50 100 200 400 800 1500 2000
1. Check hydraulic oil level —— △
2. Discharge sundries of hydraulic △
——
oil tank
3. Replace hydraulic oil 44L △
4. Clean oil inhaling filter —— △
5. Replace oil inhaling filter —— △
6. Clean oil returning filter △
7. Replace oil returning filter △
——
core.
8. Replace pilot oil filter —— △ △
9. Check Leakage —— △ △
hose and Crack and △
——
pipeline distortion

Note:
The replacement interval will be different with various kinds of hydraulic oil.
Recommended hydraulic oil brand and specification
Oil species Hydraulic oil
Parts Hydraulic system
Replacement interval 2000 hours 1500 hours
Temperature

Engine -20℃--40℃ -10℃--40℃ -20℃--40℃ -10℃--40℃

oil
Manufacturer
Fina HM46
Esso Standard Essolube D-3
40
10W 30
Mobil ★
Shell 1310
Caltex HD46
Shanghai oil refining
factory
Note Abrasion-resisted hydraulic oil
68
 Note:

The excavator departed from factory has been filled “★” marked
hydraulic oil.

Inspection and maintenance of hydraulic system

Warning:

The hydraulic parts will be very hot during operation. Please remember to cool down
the excavator before inspection or maintenance.

(1) Make sure to place the machine on a hard horizontal ground when maintain hydraulic
system.

(2) Lower bucket to ground, and stop engine.

(3) Start hydraulic system maintenance after parts, hydraulic oil, and lubricant cool down
completely. When remove screw plug or bolts, keep your body and face away from them.

(4) Before maintain hydraulic system, it must exhaust air of hydraulic oil tank to release
pressure.

(5) Make sure to operate control lever a few time to release remnant pressure.

(6) Avoid checking and maintaining the traveling and slewing circuit at slope.

(7) When connect hydraulic hose with pipe, pay special attention to keep seals surface clean and
avoid damaging them. Please remember following items:

a) Wash interior of hose, pipe, and oil tank with cleanser; and wipe up them before
connection.

b) Use scatheless or non-defective O rings. Don’t damage them in the assembly.

c) Never distort high pressure hose, the lifetime of distorted hose will be shortened greatly.
(8) Fill same brand & spec. hydraulic oil, never use different brands oil at one time. The
delivered machine has been filled “★” marked hydraulic oil. So, in principle, we recommend
that use this kind of hydraulic oil. When you hope to use “recommended hydraulic oil brand
and specification” listed oil, make sure to replace all hydraulic oil in the system.
Never use other hydraulic oils not included in the list.

(9) Don’t start engine when the hydraulic oil tank is empty.

69
1 Check hydraulic oil level…everyday

Important: Never start engine when the hydraulic oil tank is empty.

(1) Place the machine on a horizontal ground.

(2) Arm cylinder extract and bucket cylinder

extend completely to fix excavator.

(3) Lower bucket to ground.

(4) Run engine idle for 5 minutes.

(5) Stop engine, and take out key switch.

(6) Pull pilot control lever to lock position.

(7) Open right side door, check oil level meter. The oil level must lies between marks. Otherwise
it should fill oil.

(8) Fill oil:

z Screw withershins and open screw cover on the top.

z Fill oil through netting, and check oil lever meter again.

z Screw cover down.

2 Discharge hydraulic oil tank sundries…every

200 hours 200

【Important】
Never start engine when the hydraulic oil
tank is empty.
o
(1) For easy access, swing superstructure 90 ，and
place the machine horizontally.
(2) Lower bucket to the ground.
(3) Run engine idle for 5 minutes.
(4) Stop engine, and take out key switch.
(5) Pull pilot control lever to lock position.

Warning:
Don’t loosen outlet plug before oil cooled down, the hydraulic oil may be hot enough
to cause scald.
(6) Keep body and face far away from oil outlet plug.
(7) Loosen outlet plug on the bottom of hydraulic oil tank after oil cooled down, vent water and
sediments.
(8) Screw down outlet plug after water and sediments vented.

70
3 Replace hydraulic oil…every 1500 or 2000 hours

4 Clean oil inhaling filter …when replace hydraulic oil

Warning:

The hydraulic oil may be hot, cool it down before operation.

Important:
The replacement interval of hydraulic
oil is different with its specification.
o
(1) For easy access, swing superstructure 90 ，
and place the machine on horizontal ground.

(2) Arm cylinder contract and bucket cylinder

extend completely to fix excavator.

(3) Lower the bucket to ground.

(4) Run engine at low velocity for 5 minutes.

(5) Stop engine, and take out key.

(6) Pull pilot control lever to lock position.

(7) Clean hydraulic oil tank side to avoid 4

feculence entering into hydraulic system.
2 1
(8) Keep body and face far away from oil outlet
plug.
(9) Loosen outlet plug on the bottom of
hydraulic oil tank after oil cooled down to 3
discharge oil.

(10) Loosen the bolt ① of inhalant filter in the

hydraulic oil tank side.

(11) Take out oil inhaling filter ②

(12) Clean inner of filter and oil tank, or replace

filter if necessary,.

(13) Fit on filter, ensure filter correctly fixed on

outlet, screw the bolt ①

(14) Clean, fit on, and screw down oil outlet

plug.

71
5 Replace hydraulic oil filter…

Every 400 hours

(1) Place excavator on a horizontal ground.
(2) Lower bucket to ground.
(3) Run engine at low velocity for 5 minutes.
(4) Stop engine, and take out key switch.
(5) Pull pilot control lever to lock position.
(6) Clean hydraulic oil tank top to avoid feculence entering into hydraulic system.
(7) Open bolt ① to take out the whole oil-returning filter
(8) Take out oil-returning filter ③ and flange ④
(9) Loosen and remove filter ③ and flange④carefully to separate the two connection parts,
clean or replace new filter core.
(10) Screw cleaned outer cartridge of filter, replace new O rings.
(11) Fix up flange cover, and screw the bolt ①.
(12) Open the part ② on the hydraulic oil tank top.
(13) Put hydraulic oil into tank passing the filter toil, and make the level of oil between the
maximum and minimum level of oil meter.
(14) Screw the part ②.

Note:

Take out filter core, check whether there is metal particle or chipping at filter tin
bottom. Exceeding bronze and steel particle means that hydraulic pump, motor, valve have
been or will be damaged. Rubber particle means that hydraulic cylinder seals have been
damaged.

Note:

It should replace filter core after the first 200 hours operation, since the first
replacement replace filter core when pollution indicator light comes on, or replace it
every 400 hours operation, or replace filter core and clean filter if failure occurs for
hydraulic device pollution.

The hydraulic oil may be hot, it should be cooled down before cleaning work.

Keep body and face far away from filter cover board.

In installation, pay attention to the correct positions of O ring and pressure spring.

72
6 Replace pilot oil filter…every 400 hours

(1) Place machine on a horizontal ground.

(2) Lower bucket to ground.

(3) Run engine at low revs for 5 minutes.

(4) Stop engine, and take out key switch.

(5) Operate left and right pilot joystick to release

press of pilot press accumulator.

(6) Pull pilot control lever to lock position.

(7) Turn withershins with filter spanner to remove

filter shell from filter top.

(8) Remove filter and abandoned O-ring.

(9) Clean the touching area of filter head and O-ring & filter core.

(10) Wipe clean oil on new O-ring, and fit it on correct position.

(11) Smear clean oil to ring part of new filter. Fit on filter core slowly.

(12) Clean filter shell.

(13) Turn deasil to fit filter shell on filter head cover, tighten the shell to 19.5-29.5N•m
（2-3kgf•m，14.5-21.5lbf•ft）.

7 Check hose and pipeline…every day

…every 200 hours

Warning:
The gushing liquids in high pressure can pierce skin, causing GBH
In order to prevent being wounded, use a cardboard to look for the leakage, don’t make the
hand and body touch high pressure liquid, in case of accident, ask the qualified doctor treating at
once, any liquid pierced into skin must be cleaned out by surgical within few hours, otherwise it
will cause gangrene.

Warning:

The leaked hydraulic oil and lubricant may cause fire. In order to prevent this danger,
you should operate as below:

(1) Place the excavator on a hard horizontal ground.

(2) Lower bucket to ground.

(3) Run engine at low revs for 5 minutes.

73
(4) Stop engine, and take out key switch.

(5) Pull the pilot control lever to lock position.

(6) Check whether there is loosened or lost clamp, distorted hose, abraded pipeline or hose,
damaged oil cooler, slack flange bolts, and oil leakage or not.

Check whether there is leakage or damage at following inspection points of hose, pipeline,
and oil cooler. Replace or tighten them if any abnormity happened.

(7) Tighten, repair, or replace any loosened, damaged, or lost hose, pipeline, and flange bolts
of oil cooler, don’t bend or impact high pressure pipeline, and never fit on tortuous or
damaged hose and pipeline.

Hose
Interval (hours) Inspection point Abnormity Solution
Hose side Leakage Replace
Hose end Leakage Replace
Everyday Coupler Leakage Tighten or replace hose or O
ring
Hose side Crack Replace
Hose end Crack Replace
Hose side Reinforce Replace
Hose material exposed Replace
Every 200 hours Hose end and Partial raised Replace
operation coupler Bend Replace
Distortion or
corruption

Note:

Only use original Sunward spare parts.

74
5.2.5 Fuel system

Interval (hours)
Qt
Parts name 10 25 50
y 8 50 1000 2000
0 0 0
1. Vent fuel tank sediment 1 △
2. Check and vent sundries in precipitator 1 △★ △
3. Vent water and sediment in water
1 △
segregator
4. Replace fuel filter 1 △

Leakage, crack, etc ─

5. Check fuel △
hose
Crack, bend, etc ─
△

Note:
△★. . Check and vent precipitator every 50 hours, replace every 1000 hours.

Recommended fuel:

Only use high quality diesel oil, don’t use kerosene.

Fill oil
Warning:
Dispose fuel carefully, it must stop engine
before fill fuel. Never smoking when you fill fuel
into tank or fuel system works.
(1) Refer to “stop engine” chapter, park excavator and
stop engine correctly.
(2) Check fuel display, and fill fuel if necessary.
(3) Prevent dirt, dust, water, and other sundries entering into fuel tank and fuel system.
(4) To prevent clogging, fill fuel after daily work, and not to splash fuel on excavator or
ground.
(5) Fit on the cover after fill fuel.

75
1 Vent fuel tank sediment……Daily

(1) In order to easy access, swing

superstructure 90o，place the machine on
horizontal ground.

(2) Lower bucket to the ground.

(3) Run engine at low revs for 5 minutes.

(4) Stop engine, and take out key switch.

(5) Pull pilot control lever to lock position.

(6) Open discharging valve on fuel tank bottom for a few seconds, discharge water and
sediment. Shut discharging valve

2 Check and vent sundries in precipitator…every 50 hours

Note:

Fuel precipitator, i.e. primary fuel filter, through which the fuel from tank is
filtered first, then conveyed to feeding pump, in this way, the feeding pump is well
protected.

3 Vent water and sediment in water segregator…daily

It should vent water and sediment in water segregator daily.
Stop engine as correct mode. Open bottom discharging valve, turn valve widdershins 4 circles
until the valve drop 25mm. Discharge water in filter catchment trough until discharge clean fuel.
Note: After discharging water, ensure to exhaust air from fuel system.

4 Replace fuel filter…every 400 hours

(1) For safety and environment protection purpose, always use proper container to load
discharged fuel. Never pour fuel to ground, raceway, river, mere, or lake. Dispose wasted
fuel properly.
(2) Clean filter surrounding area, dismantle filter, and clean seal washer of filter seat.
(3) Replace O ring.
(4) Fill clean fuel in the new fuel filter, and lubricate O-ring with clean engine oil.
(5) Manually screw filter down, but not exceeding.

76
 Warning:
If screw down exceedingly, the screw thread will be distorted and filter core seals
or filter shell will be damaged.

(6) After replace filter, exhaust air from fuel system.

5 Check fuel hose…everyday

…every 200 hours

Warning:

Transudatory fuel will cause fire and human injury.

In order to avoid this danger:

(1) Place the machine on a hard horizontal ground, lower bucket to ground, stop engine as per
correct mode, and take out key from key switch.

(2) Check whether fuel hose has distortion, attrition with other parts, and leakage. If any
abnormity occurs, replace the hose immediately.

(3) Repair or replace any slack or damaged hose. Never fit on flexural or damaged hose.

Hose
Interval Inspection point Abnormity Solutions

Everyday Hose end Leakage Tighten or replace

Knitted protection layer Attrition Replace
Hose Crack Replace
Every 200 Knitted protection layer Crack Replace
hours Hose Crack Replace
Hose end Part protrusion Replace
Hose Bend or crankle Replace
Hose end and fittings Distortion or Replace
corruption

Note: Only use original parts from Hunan Sunward Intelligent Machinery Co., Ltd

77
Exhaust air from fuel system
【Important】
The air in fuel system will cause engine starting difficulty and operation abnormity.
It should guarantee exhausting air from fuel system after vent water and sediment in
precipitator, replace fuel filter, or empty fuel tank.
Press handle of fuel filter seat to exhaust air in fuel system.

Note:
See the <<manual book for using and maintenance of diesel engine>>

5.2.6 Air filter

Interval (hours)
Parts name Qty
8 50 100 250 500 1000 2000
Or indicator light comes
Clean 1 △
1．Outer filter core on
Replace 1 5 times clean or 1 year.
2．Inner filter core Replace 1 When outer parts replaced
3 ． Connection Check
△
pipeline airproof
between air When pipeline has crack and air leakage,
Replace
filter and engine replace it in time.

1 Clean outer filter core…every 250 hours or clogging indicator light comes on
2 Replace outer and inner filter core…every 5 times clean or 1 year

【Important】
Only clean air filter at scheduled time to prevent dust entering engine. Also check
airproof and fixation termly of elastic joint between engine and air filter.
(1) Park excavator on horizontal ground.
(2) Lower bucket to ground
(3) Run engine idle for 5 minutes.
(4) Stop engine, and take out key switch.
(5) Pull pilot control lever to lock position.
(6) Loosen wing nut to take out cover of air filter.
(7) Remove outer filter core.
(8) Flap outer core lightly, never beat it with hard objects to prevent damaging core.
(9) Clean outer core with compressed air. Remember to clean it from inside to outside.

78
 Warning:
Decrease pressure of compressed air, keep other people away from operation site, beware
of flying debris, and wear personal safety implements.

(10) Clean filter inside before fit on outer core.

Warning:
Wipe filter shell and sealed section with wet cloth, don’t clean them with compressed
air.
(11) Fit on outer core.
(12) Fit on end cover and screw wing nut down.
(13) Start engine and run at low revs.
(14) Check the air filter clogging indicator light on display. If the light comes on, stop engine
immediately and replace outer core.
(15) When change core of air filter, remember to change inner and outer core at one time. First
remove outer core, then remove inner core slowly. Clean filter inside before fit on new
core. Fit inner core first, then fit on outer core.

Note:
It must underlay sealed washer when fit on core to avoid bad airproof.
Connection pipeline between air filter and engine

3 Check airproof…everyday

Replace…When pipeline has crack and air

leakage

Note:
If bad airproof or crack occurred on connection pipeline, dirty air will enter into
and damage engine.

79
5.2.7 Cooling system

Interval (hours)
50
8 50 100 250 1000 2000
Parts name Qty 0
1. Check cooling water
1 △
level
2. Check and adjust fan
1 ※1 △
belt tension
3. Replace cooling water 20L Twice in a year ※2
4. Clean △※
Outer 1
radiator and 3
hydraulic oil
Inner 1 When replace cooling water
cooler core
5. Clean condensation
△※
device of air conditioner 1
3
(optional)

Note:
(1) Only maintain in the first inspection.
(2) When the machine is delivered, water and long lifetime cooling fluid have been filled
in the cooling system. You can replace the cooling water after a years or 2000 hours operation
if you always use manufacturer’s original long lifetime time cooling fluid.
(3) Operate the machine at dust area, shorten maintenance interval.

(1) Cooling water:

Fill soft and pure tap water or bottled water.

(2) Antifreeze:
If the air temperature will be lower than 0℃(32℉), it should add antifreeze and soft water
to the cooling system. In general, the ratio of antifreeze should be from 30% to 60%. If the
ratio less than 30%, the cooling system will be rusted; if the ratio more than 60%, the engine
will be overheated. Use 50% water and 50% glycol antifreeze, the engine can operate at the
-37℃ perennially. Use 60% water and 40% glycol antifreeze, the engine can operate at the
-20℃ perennially

(3) Antirust:

Add about 0.43L(0.4 Usqt) antirust in the new cooling water when you change cooling water,
it don’t need adding antirust when you adopt antifreeze.

80
 (4) Replacement interval:

Once a year or 2000 hours operation, no matter what become due.

Warning:
(1) Antifreeze is poisonous, if ingested, will cause serious injury or death. In case drink
it by accident, should lead vomiting and go to hospital at once.
(2) Ensure storing the antifreeze with sealed cover and marked container, and the antifreeze
should be stored at the place that children can’t get.
(3) If the antifreeze splash into eyes by accident, wash the eyes 10 to 15 minutes with
water, and then go to hospital at once.
(4) Obey all the regulations when store or throw away the antifreeze.

（1）
1 Check cooling water level…everyday

Warning:

Before the system cools down, don’t

loosen the water filler cover ① of
radiator. Screw off the cover slowly,
release all the pressure before remove
the cover.

When engine operates, the cooling water

level should reach the lower surface of neck that
filler protrude into upper flume. If the water
level is lower than the lower surface, add
cooling water to water tank.

2 Check and adjust fan belt tension…every

100 hours (the first check should be at 50
hours operation)
【Important】
Lax fan belt may cause insufficient power
of battery, engine overheated, and quick & abnormal belt abrasion. On the other hand,
overladen tight belt will damage bearing and belt.
Press the belt with thumb at the middle point of strap wheel and crank, if the press is 58.8N,
the maximum flexibility should be 10mm.
Visually check the damage, crack, and abrasion of belt. If there is any ill evidence, change
the belt.

81
 Attention:

(1) Don’t check, test, and replace belt when engine runs.
(2) Mount new belt, run engine at low revs for 3-5 minutes, adjust tension again to ensure
the new belt perched correctly.

3 Replace cooling water…twice in a year (spring and autumn)

Note:

When the machine is delivered, water and long lifetime Sunward brand cooling fluid
have been filled in the cooling system.

Warning:

Before the engine cool down, don’t loosen the radiator cover. Screw off the cover slowly,
release all the pressure before remove the cover.
(1) Remove radiator cover, open the outlet plug of radiator
(2) and engine, exhaust cooling water.

(3) Shut outlet plug, fill the radiator with tap water and detergent(the mixture of sodium
carbonate and water,that 0.5kg sodium carbonate with 23L water), start engine and run at
a little higher revs than idle, the engine run at 80℃ or higher for 10 minutes.

(4) Stop engine and open radiator outlet plug, wash the cooling system with tap water until
the discharged water is clean. It can help to get rid of rust and sediment.
(5) Shut outlet plug, fill the radiator with tap water and antifreeze according to scheduled
ratio.
(6) Start engine to exhaust the air in cooling system

(7) To avoid air bubble entering into system, it should add cooling water at the rate of less
10L/min.

(8) After fill cooling water, run the engine for a few minutes. Then, check the cooling water
level again, fill cooling water again if necessary.

4 Clean radiator and oil cooler core

Outer…every 250 hours operation

Inner……once in half year

82
 5 Clean air conditioner condensator (if mounted)…every 250 hours

Warning:
Before cleaning work, remember to ask surrounding people
keeping away from site, take care of possible flying off
scraps, wear safety implement, include eye protection
instrument. Use low pressure (less than 0.2MPa) compressed
air to clean.

【Important】

When operate machine at dusty circumstance, it should

check whether the radiator, oil cooler, and condensator
cores are clogged and dirty or not everyday.

(1) Open radiator maintenance access and cover.

(2) Clean air conditioner condensator.
(3) Use compressed air (less than 0.2MPa) or water to clean radiator and oil cooler.

5.2.8 Others

Interval (hours)
8 50 100 250 500 1000 2000
1 ． CheckParts abrasion
name and Qty
—— △
laxation of bucket teeth
2．Replace bucket 1 If necessary
3．Check crawler 2 △
4．Adjust crawler 2 If necessary

1 Check bucket teeth…everyday

(1) Check the abrasion and laxation of bucket

teeth.

(2) Replace the teeth if they are seriously (1)

abraded.
(3) The replacement procedure :
(2)

83
 Warning:
Prevent the injury caused by flying off metal scrap. Wear goggle or safety glass.
a) Take out lock pin ① with hammer and
punch. When disassemble lock pin, take
care not to damage elastic steel ring ②.
b) Dismantle teeth, check the damage of lock
pin ① and elastic steel ring ②, replace
them if necessary
c) Clean the protruding seat surface.

Note:

a) Various buckets may use various teeth assembly.

b) Fit the lock pin into the hole completely as instructions.

Correct Wrong

Note:
Check the bucket teeth at regular interval to ensure the abrasion don’t exceed the
scheduled limitation.

84
2 Replace bucket
Warning:
Prevent the injury caused by flying off metal scrap when beat the connection rod in
or out. Wear goggle or safety glass and other safety instrument.
(1) Place the machine on the horizontal ground,
lower the bucket to the ground and place its plane Connection
surface on the ground. Ensure the bucket won’t
B
roll after remove pins.
(2) Remove the outer clip spring and take out
A
orientation pin.
(3) Remove bucket pin A and B, separate arm
and bucket. Clean orientation pin, pin and holes,
daub sufficient lubricant to them.
(4) Calibrate the arm and new bucket, ensure the
bucket not to roll.
(5) Fit pin A and B, and fit corresponding orientation
pins and new clip springs.
(6) Adjust bucket connection clearance of pin A and B.
Guarantee the unilateral clearances between bucket
and connection rod, and between clearance bucket
and arm are from 0.25mm to 0.7mm, the clearance
between pin and bucket should be as little as possible.
(7) Grease the pin A and B.

3 Check the droop of crawler…every 50 hours

Adjust the droop of crawler…if necessary
Warning:
It need 2 people to check the crawler tension for safety purpose, one operate the
excavator to make one side crawler leaving the ground, the other one check the dimensions,
preventing the machine moving. Before carry out above works, the excavator should be
placed on a horizontal ground and be supported by blocks if necessary, and warm up engine.
The pressure in crawler adjustment urn is extremely high, so never reduce the pressure
abruptly. Don’t screw off a whole circle to lubricative grease urn valve body once,
it should release pressure slowly, meanwhile, human body should keep away from valve
body.

85
 Check the crawler tension termly, and adjust it if necessary.
(1) Support one side of crawler to check tension as
figures.
(2) Inspect the clearance between lower edge of
undercarriage side frame and the upper edge of
lowest crawler shoe, the recommended value
should be 15--25mm.

Warning:
if there are too much dirt, dust, or other on
undercarriage, the inspection value won’t be
accurate, so please clean undercarriage before
inspection.
(3) Adjust crawler tension by the connector that is mounted on the center of crawler frame
outboard. Connect grease injector with tension device filler, inject grease, the increasing
urn length causes the higher pressure in crawler spring urn until the enough crawler
tension.
(4) If tight crawler causes insufficient clearance, it can screw off filler to discharge grease,
falling back the tension wheel.

Warning:

Keep your head away from grease filler when release crawler.

Check crawler termly

Every week, check whether the fastening bolts become loosened or not, screw them down if
necessary.The fixing torque for M12 bolt should be 108Nm.

4 Clean crawler system

(1) Before stop machine, clean parts of crawler system if they are dirty.
Hard and frozen dirt will damage crawler system and shorten its lifetime. It can side support
the machine with working device, raise a side of crawler, underlay the machine, and then start
to clean.
(2) It should clean sand and dirt on slip surface of tension wheel sliding block.

86
5 Fastening torque of main bolts and nuts

Dia. of Fastening
Item Installation position bolt Qty torque
mm Nm
1 Shock absorption anchor bolt of diesel engine M12 4 103

2 Oil pump and engine connection bolts M12 2 103

3 Fitting bolts for hydraulic oil . M12 4 42

4 Fitting bolts for fuel tank. M10 3 42

5 Connection bolts of traveling oil motor M12 48 137

Central slewing coupler and traveling frame
6 M10 4 73
connection bolts

7 Connection bolts of slewing motor M14 6 265

8 Fitting bolts of cabin M8 2 88

9 Slewing support connection bolts M12 40 540

10 Counter weight fitting bolts M20 3 120

11 Fixing bolts of support wheel M14 16 265

87
5.2.9 Electric system

Battery

1. Check electrolyte level and pole of battery

Warning:

Battery gas can cause explosion, prevent spark and flame approaching battery. Check
electrolyte level with electric torch.。
Vitriol in electrolyte has strong acidity, it can burn skin, if it enter into eyes, will
cause blindness.

Adopt following methods to avoid danger:

(1) Fill battery at well-ventilated place.
(2) Wear eye protection appliance and rubber
gloves.
(3) Avoid inhaling fog when add electrolyte.
(4) Prevent electrolyte spilling and drippage.
(5) Adopt proper procedure to assist battery
starting up.
If acid splashed by accident
(1) Wash skin with water.
(2) Use saleratus or lime to neutralize acid.
(3) Wash eyes with water for 10 to 15 minutes,
and get medical treatment at once.
If acid swallowed by accident
(1) Drink a great deal of water or milk.
(2) Then drink magnesia latex, mixed egg fluid,
or vegetal oil.
(3) Get medical treatment at once.

Important:
In frozen weather, add water or electricize the battery
before operate machine

(1) The electrolyte level should lies between the upper and lower level mark on battery case.
Add distilled water and ensure charging the battery later, if necessary

92
 Warning:
Always take off earthing (一)battery clamp first, and fit on finally.
(2) Always keep the pole and exhaust plug clean to avoid battery discharging. Check the
slack and rust of battery pole. Wipe vaseline to pole to avoid rust.

2. Check electrolyte specific gravity

Note:
besides attention mentioned above and measures should be took in special situations,it
doesn’t repeat it any more.
Warning:
Don’t connect the poles directly with metal objects to check the battery deposit. It
should use voltage meter or gravimeter to check.
Always take off earthing (一) battery clamp first, and fit on finally.

【Important】
check the electrolyte specific gravity after it cool down.
Check electrolyte specific gravity of every battery unit.
The minimum electrolyte specific gravity limit will change along with temperature. The
specific gravity should be kept in following range, if the specific gravity is lower than that of
limit, charge the battery.

Recommended specific gravity range as per electrolyte temperature

1040F 400C
Working range
6800F
-68 F 200C
0
00C
32 F
00
-40C
-20 C
-400F

Specific gravity of electrolyte

Replace battery
There are 2pcs of 12V battery whose negative poles earthing, if one piece loses its function
and the other is still all right. Replace the wearing battery with the same model new battery.
The charging rate may be different because of different models of battery, the difference
between them may cause one piece loses its function for overload.

93
5.2.10 Maintenance in special conditions

Operation condition Maintenance request

Operation in mud, water, 1. Check whether the couplers, bolts, and nuts loosen or
lose or not, whether there are obvious damage and
or rain
leakage in the machine or not.
2. After operation, clean mud, rock, sand on the machine,
check whether there are damage, crack in the welded
parts or not.
3. Finish daily lubrication and maintenance.
4. If work in acid rain or corrosive condition, wash the
affected parts with rinsing.
1. Before operation, check and screw down all outlet plug
Operation at seaside
and embolism.
2. After operation, clean machine completely with rinsing.
Maintain electric equipment to avoid erosion.

Operation at dusty or hot 1. Clean air filter core more frequently.

2. Clean radiator and oil cooler fins to remove dust and
condition
dirt.
3. Clean fuel-sucking core and filter more frequently.
4. Clean machine termly, especially the rectifier surface of
AC generator and starter.

rocky 1. Check whether there are damage and over abrasion on

Operation on
chassis and crawler assembly.
condition
2. Check whether the couplers, bolts, and nuts loosen,
damage, or lose or not.
3. Check whether bucket and knapper damaged and over
abraded or not.
4. If necessary, install a top and front frame to avoid injury
by falling objects.

Operation in cold weather 1. Use high quality & low viscidity oil to conform with
surrounding temperature.
2. Make sure to use antifreeze to conform with
surrounding temperature.
3. Charge battery to full deposit at little advance time. If
the battery deposit is not sufficient, the electrolyte will
be frozen.
4. Clean the dirt on the machine in time to avoid damaging
the machine by freezing.
94
5.2.11 Machine out of use for an extended period

If the machine will be out of use for more than one month, it should carry out following
protective steps to ensure the performance of machine won’t be suffered during storage period.

Protective steps for extended period storage

Content

Clean machine Clean machine body completely, repair any problem.

Add lubricant and Check whether lubricant is insufficient or dirty or not.

lubricative grease Add lubricative grease to lubrication demanded parts.
Wipe lubricant on the possible rusting parts.

Battery Remove battery, charge sufficiently, then store.

Cooling water Add antirust in the water, and add antifreeze if the
cooling water may be frozen; or exhaust cooling water,
place the “no water in radiator” label in cabin after water
exhausted.

Dustproof and dampproof Store the machine in dry garage and cover it.
work

Tools Check and repair, and then store.

Lubrication operation— The parts will rust if the lubricant velum is demolished,
Engine idle at low revs for causing abnormal abrasion in next operation. In order to
a few minutes prevent this happening, run the machine at least once
every month to lubricate parts. Meanwhile, check
cooling water and lubricant level.

Note:
(1) “Lubrication operation” means warm up machine and repeat travel, swing, digging
operation 2 or 3 times.
(2) Even if the machine is out of use, the lubricant and lubricative grease will also be
aging. So, the machine should be carried out sufficient inspection before used.6.
Trouble shooting

95
6. Trouble shooting
If failure occurs, it must stop machine, and maintain the machine as following methods.
【Important】：
Only authorized people can disassemble and repair the hydraulic parts, please consult
with manufacturer if mentioned works is necessary. Lower the work equipment or dozer blade
to the ground when servicing them and release the residual pressure of hydraulic system: Park
the machine on level ground, stop the engine, put the pilot control rod on open position and
shake the pilot operation handle for several circles.
.

Note:

The diesel engine failure and its solution,please see the 《3TNV88-NBK engine manual book》.

Failures Causes Solutions

1． Hydraulic failure.
2． Air bubble in hydraulic system.
1． Consult with your dealer.
Control levers don’t 3． Aging hydraulic oil,
2． Check whether air leakage
work or work slowly degenerative oil by moisture,
at oil pump inlet pipeline.
Noisy hydraulic wrong brand and specification
hydraulic oil. 3． Replace oil.
pump and vibratory
4． Warm up machine by low
pipeline 4． Too low hydraulic oil
revs engine run.
temperature and too high
viscidity of hydraulic oil.
1． The machine is out of use for a
long time, air separate from oil 1． Operate control levers for a
and float in pilot control pipeline few times.
and hydraulic cylinder. 2． Check hydraulic control
2． No pressure or exceeding
Control levers don’t system, low pressure relief
pressure in pilot system.
work or work slowly. valve, and gear pump.
3． Too low hydraulic oil
3． Warm up machine
temperature and too high
viscidity of hydraulic oil 4． Consult with your dealer.
4． Hydraulic pump failure. 5． Consult with your dealer.
5． Main safety relief valve failure
1． Corresponding pilot valve 1． Repair
failure.
A cylinder doesn’t 2． Consult with your dealer
2． Corresponding commutator
work or work slowly.
valve failure 3． Consult with your dealer
3． Corresponding overload valve 4． Consult with your dealer

96
 failure 5． Replace seals
4． Hydraulic cylinder pole
damaged

5． Hydraulic cylinder inner seals

damaged
1． The pilot valve failure. 1． Repair
Swing platform
2． The swing retarder failure
doesn’t slew or slew 2． Consult with your dealer
3． The swing bearing failure
slowly or slew
4． The swing bearing needs inject 3． Check and repair
unsteadily
butter. 4． Inject butter.
Engine stops,
1． No or insufficient pressure in 1． Add nitrogen gas.
operate pilot valve
accumulator 2． Check and repair valve
but doesn’t move or
2． Oil leakage in unilateral valve. orifice.
move slowly
1． Pilot valve failure.
2． Corresponding commutator 1． Repair
valve and brake valve failure.
One crawler doesn’t 2． Consult with your dealer
3． Central connector seals
run or run slowly 3． Consult with your dealer
damaged
(serious traveling 4． Consult with your dealer
4． Hydraulic motor failure.
deflexion) 5． Consult with your dealer
5． Traveling reducer failure
6．Consult with your dealer
6． Different output of twin-linked
hydraulic pump.
1． Clean
Hydraulic oil 1． Dirt on oil cooler surface
2． Consult with your dealer
temperature raise too 2． Hydraulic parts abrasion
3． Change excavating methods
rapidly or exceeding 3． Relief valve, overload valve
to avoid excessive excavation
high temperature turn on too frequently.
and overload.
Some movements 1． Control valve pole blocked 1． Consult with your dealer
occur but without
2． Pilot valve core blocked 2． Consult with your dealer
any operation
Oil leakage of pilot Pilot valve mandril seals damage or
Check and replace
valve mandril aging
Liking “Noding” of Generally, the single-direction valve
Clean and repair
working device of main valve is held up
Abnormal sound, Pay attention usually and dispose
Air in the system or oil aging
vibration, and scent in time

97
AIR- CONDITIONER

Malfunction Causation Disposal

Noise some connector slops so the electromagnetic clutch infix again or repair
makes noise
the belt becomes limp strain, replace if wear out

blast fan and electric vane slop fix again

blast fan and electric vane rotate abnormally repair or replace

the compressor bearing is damaged replace

the tension pulley bearing is damaged replace

the fuse is blown out check for short circuit

and replace
the amplifier is damaged replace
Refrigeration
the relay can not work replace
failure the electric wiring repair or replace
breakdown
the air-condition repair or replace
switch trouble
check for leak, repair, fill
lack of refrigerant
refrigerant
the system is jammed clean or replace
the belt becomes limp or broken adjust or replace
the expansion valve trouble clean or replace
the compressor rotates abnormally repair or replace
the pressure switch trouble Replace
poor contact of circuit check and repair
Sometimes
belt becomes limp adjust properly
work,
Improper coldness adjustment of main switch/very readjust/increase
sometimes small refrigeration output set-up of controller refrigeration output
does not set-up
too much water in the system replace the desiccator
the refrigerant is overfull or insufficient discharge or fill up
Insufficient revacuumize and fill with
too much air in the system
refrigerant
refrigeration
clutch skid or abrasion repair or replace
98
 the expansion valve is partly jammed clean
other trouble with the expansion valve replace
Insufficient the desiccator jam replace
refrigeration the dust screen or vaporizer surface is too dirty clean
the circulating port is jammed by foreign materials clean

the condenser’s surface is too dirty clean

compressor trouble repair or replace
improper use of controller, heating is opened turn off heating pattern
Hot water flow controller/electromagnetic hot valve clean and replace
malfunction or the water valve block at open
position
Mechanical hot valve is opened Close hot valve
The controller can not control hot water control flow replace
controller owing to malfunction /electromagnetic
water valve is closed
use it after water
very low water temperature of engine temperature of engine
increases
Heating The controller can not control hot water control flow
controller owing to malfunction /electromagnetic replace
failure or
water valve is closed
insufficient hot water flow controller/electromagnetic hot valve
repair or replace
heating circuit malfunction
Hot water flow controller/electromagnetic hot valve
malfunction or the water valve block at close or replace
slightly open position
mechanical hot valve is not opened or slightly turn hot valve to increase
opened flow
increase heating amount
very small heating amount set of controller
set
Improper use of controller/controlling panel, close refrigeration
refrigeration is opened patter/main switch
dust screen surface is too dirty clean

the circulating port is jammed by foreign materials clean

99
7. Specifications
7.1 Position of the machine parts

1. Boom cylinder 13. Supporting wheel

2. Boom 14. Slewing platform
3. Arm cylinder 15. Traveling motor
4. Arm 16. Cabin
5. Bucket cylinder 17. Hood
6. Rocker 18. Counter weight
7. Linking pole 19. Hydraulic oil tank
8. Bucket 20. Fuel tank
9. Dozer blade 21. Deflexion organ
10. Tension wheel 22. Engine
11. Main chassis section 23. Track
12. Chain supporting wheel 24. Swing device

100
7.2 Dimension

Model
SWE30UB
parameter
Outline dimension(length×width×height) mm 4515X1564X2538
A Distance between wheel mm 1500
B Track length mm 1973
C Platform ground clearance mm 568
D Rear platform swing radius mm 780
E Chassis width mm 1560
Dimension F Track width mm 300
parameter G Chassis ground clearance mm 256.5
H Track height mm 522
I Overall length mm 4515
J Overall height（to cab top） mm 2538
K Upper structure width mm 1564
Dozer（length×width） mm 1560X380

101
 Warning：
Pay attention to machine’s lifting capacity in operation.

Do not attempt to lift or hold any load that is greater than these rated values at their specified
lift-point radius and height.
The lift point is located at the bucket lifting eye
Rated lift capacity(kg)
LPH
LPR
m MAX 4.0m 3.0m 2.0m 1.0m

End Side End Side End Side End Side End Side
4 *458.55 *458.5 / / / / / / / /

3 *471.54 340.46 *469.70 328.74 *551.21 *550.54 *1230.15 1174.15 / /

2 *508.87 701.95 *580.35 297.65 *672.15 470.08 *1415.34 918.94 / /

1 *525.98 247.56 *585.65 284.15 *835.34 428.91 *1355.15 632.87 / /

0 *579.63 258.46 *589.61 280.15 *850.65 461.32 *1021.48 763.98 / /

Capacities marked with an asterisk (*) are limited by hydraulic capacities. See Note 2.
The mass of slings and any auxiliary lifting devices shall be deducted from the rated load to
determine the net load that may be lifted.
Lift capacities are based on the machine standing on a firm, uniform supporting surface. The user
shall make allowances for job conditions such as soft or uneven ground.
The operator should be fully acquainted with the operator's manual and the operating safety manual
furnished by the manufacturer before operating the machine.
NOTE 1 Lift capacities shown are without the power boost feature engaged.
NOTE 2 Lift capacities shown do not exceed 75%of minimum tipping loads or 87%of hydraulic
capacities.
NOTE 3 The least stable position is over the side.
NOTE 4 Lift capacities apply only to the machine as originally manufactured and normally
equipped by the manufacturer.
NOTE 5 The total mass of the machine is 3450kg. Included in this mass are triple grouser shoes,
boom, arm,
counterweight, bucket weighing , all operating fluids and a 75kg operator.
NOTE 6 Lift capacities are in compliance with ISO 10567:2007.

The lifting capacity is based on the criteria of the machine being level on
a firm supporting ground. When the machine is operated in conditions that deviate from these
criteria (e.g. on soft or uneven ground, on a slope or when subject to slide loads), these
conditions shall be taken into account by the operator and need contract manufacture for safety
operation.

102
7.3 Technical parameter

Engine………………………………………………………………………….…..YANMAR
Model………………………………………………………....…..YANMAR 3TNV88-BSSU
No. of cylinder………………………………………………………………………...……...3
Model……………………………………………….… .4-stroke, water cooled. direct impact
Power…………………………………………………………………...…..19.3kW/2200rpm
Piston displacement…………………………………………………………………….1.642L
Cylinder route…………………………………………………………………...….88X90 mm
Fuel tank…………………………………………………………………………...……….38L
Fuel consumption …………………………………………………………..……....251g/kw.h
..
Hydraulic system
Hydraulic pump…………………………………………………...…..…..two plunger variable
piston pumps + one gear pump
Model………………………………………………………. ……….……....AP2D18LV3RS7
Implement…………………………………………………... ………....2x15+10.7+5.1mL/rev
Implement pressure …………………………………………..……...……24+24+21+3.9MPa
Control valve……………………………………….……….………………..………EV31/12

Pilot valve ………………………………………………………All hydraulic ratio operations

are controlled by twohandles
with “+”; travel action is operated
by double-purpose pedal;
operations of earth moving;
swinging and breaking are
achieved by additional
pedal or handle

Model ………………………………………………………………………. …RCVP-B-1-06

JRCVP-A-2-02
JRCVD-02
JRCVJ-07

Pilot system pressure…………………………………………………………….....….3.9 MPa

Hydraulic cylinder
Boom cylinder………………………………………………………….…φ..75×φ40-837mm
Arm cylinder ………………………………………………………........ φ70×φ40-835 mm
Bucket cylinder …………………………………………………..……...…φ60×φ35-705mm
103
 Dozer blade cylinder …………………………………………...………….φ85×φ45-450mm
Swing cylinder……………………………………………….………..……φ75×φ40-782mm
Swing motor………………………………………………………………..………cycloid motor
Model…………………………………………………………….………...45PC33H1555-C
Travel motor…………………………………………….…plunger two-stage variable motor
Model……………………………………………………….. ……….……PRG402-N03826
Hydraulic oil tank cubage……………………………………………….………………..40L
Hydraulic oil cooler
Oil cooler model…………………………………………………..………TSL450-SH01-00
Fan driving…………………………………………………………...……….Engine driving

Hydraulic oil filter

Oil return filter model……………………………………………….……………SPF-248A
Swing mechanism
Speed ratio ……………………………………………………………….…….………18.35
Max. torque output……………………………………………………….……........1255N.m
Platform revs …………………………………………………………….………....9.8 r/min
Slewing bearing and name …………………………....….Single row ball slewing bearing
Swing brake …………………………………………..……....Hydraulic brake “+” spring
pressure multi-blade brake
(normally closed)
Electric equipment
Battery…………………………………………………………………………...1×12V, 63Ah
Starter…………………………………………………………………………..….12V, 1.7kW
Generator………………………………………………………………………….....12V, 40A
Fuel equipment
Fuel tank cubage………………………………………………………………………......38L
Travel mechanism
Speed ratio…………………………………………………………………………..........44.3
Max. output torque
High speed ………………………………………………..……………………........2773N.m
Low speed ………………………………………………………………….…..........5453N.m

Travel speed
High…………………………………………………………………..………........0~4.3km/h
Low……………………………………………………………………..…….........0~2.4km/h
Gradeability…………………………………………………………..………......…..……30°

104
Travel brake …………………………………………………………. Hydraulic brake “+” spring
pressure multi-blade brake
(normally closed)

Crawler tension ……………………………………………………………………Hydraulic type

Optional equipments:
Standard bucket………………………………………………………….……..(526mm, 0.08 m 3 )
Optional bucket…………………………………………………. .................... (450mm, 0.07 m 3 )
(600mm, 0.09 m 3 )
Arm can be lengthened with 200 mm and the quick coupler is optional.

105
7.4 Technology instructions

SWE30UB is a hydraulic excavator with crawlers, and has an exquisite shape. The platform
can swing 360°, the small tail is 780mm long which makes machine be able to work in narrow
areas.
The engine is YANMAR three-cylinder water cooled diesel oil machine, its rated power is
19.3KW/2200 rpm. It adopts elastic bearing to be placed at the back of platform horizontally.
Air filter is the YANMAR product and its air inlet belt is equipped with safety components
which makes operation more safe and reliable.
Engine cooling system adopts high-volume water tank with the function of degasification. It
protects the engine effectively as well as ensure engine to work normally without overheating in
high temperature.
Full functional variable main pump is connected to engine through flange and its max working
pressure is 23.5Mpa.
The work of elastic coupler driving pump fitted in diesel fly wheel eliminates the influence of
diesel vibration on main pump.

Hydraulic system and pilot system

Hydraulic pump, main valve, travel motor and slewing motor adopt foreign products, its good
quality and stability makes the whole system work reliably.
(1) The three-pump full functional variable system ensures the full use of engine power.
(2) The elaborately matched operating control components ensure good control performance
of the whole machine.
(3) The system has the function of linear travel, boom priority and boom confluence. It allots
time reasonably and makes use of flow thus improves machine performance.
(4) The high pressure two-speed travel motor brings machine high hauling power and travel
speed.
The 38L oil tank supplies hydraulic oil to oil pump.
Oil pump supplies hydraulic oil to every performing organ and returns it to oil tank through
oil cooler and magnetic paper filter.
Pilot valve fitted in cabin ensures the hydraulic actions of multiple unit valves.

Hydraulic cooling
This machine adopts aluminium exchange coolant of oil for gas. Hydraulic oil cooling has
an excellent effectiveness.

Fuel device
The diesel engine absorbs diesel from a 38L oil tank whose design is simple, reasonable and
easy to change oil and clean.

106
 Slewing driver
The slewing hydraulic motor drives the slew bearing of inner indention through a grade one
planet speed reducer. A normally closed brake fitted in driving system ensures machine safety.
Chassis
The excavator chassis is a piece of steel structure with high twisting rigidity and tension.
Big-sized guide wheel and driving wheel represents the best travel performance and good
crawler self clean ability under bad road conditions.
The four-wheel and one-crawler preferred stuff is the product of Jing Jiang and Shan Tui
with excellent quality and endurance. The single component of crawler device, e.g. the
structure of guide wheel, carrier roller and track roller has the feature of long lubrication
period, thus maintenance is not necessary.
The hydraulic crawler tension unit can tighten or loosen crawlers conveniently.
The spiral spring made of spring steel produces huge pretightening force of guide wheel.
The guide wheel ensures crawler guidance reliably and prevents crawler from derailing.
The crawler shoe is made of high alloyed steel and has good adherence, strong stability and
long lifetime.
Traveling drive
The traveling drive adopts axial plunger two-speed oil engine as its power and reduces
speed through planet, so machine gets big travel speed and hauling power.
Its structure is concealed and impact with strong trafficability, which makes the shape of
travel machine novel.
Owing to the adoption of variable system, the traveling speed changes from 0~2.4km/h and
0~4.3km/h infinitely.
Traveling brake
Travel brake adopts KYB plug-in axial plunger motor and aligned speed reducer motor as
well as hydraulic brake “+” multi-plate spring pressure brake (normally closed). It has reliable
brake performance especially working on slope.
The balance valve connected with travel motor can prevent over-speed when machine
travels on slope.
Cabin
The cabin elastically fitted on the platform meets the international standard in the aspect of
width, height and the structure constitution.
The front door extends to cabin front in width and it ensures good trafficability.
The big area glasses fitted around and the turnover front window provide the best view for the
driver.
Ergonomical cabin seat provides maximum comfort. Seat surface, backrest and its rigidity can
be adjusted to meet different operators’ demands.
According to your requirements, it can provide seat equipped with safety belt and leaning
pillow.

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 Operating handle is connected to the left-right control box at the slanting lower side of cabin
seat handle. It has a reasonably layout and gentle hand feeling, thus ensures to avoid driver’s
fatigue after working for a long.
Traveling drive is controlled by double-acting pedal switch and is equipped with a handle to
control manually.
The gauge board is placed within driver’s view, all the important monitor instruments used to
monitor diesel engine, electric equipment and hydraulic system are fitted on the top which are
easy to be seen. All the indicator signal effect figures meet SAE standard.
The cabin is equipped with a radio.
In addition, the cabin is equipped with air conditioner which makes you work in a comfortable
condition. The air condition is the Pu Fa product from Liuzhou of top quality in the world. It has
good cooling and heating effect as well as excellent quake-proof and anti-pollution ability.

Shed and sound insulation

The solid middle engine hood and front, back cover used for maintenance constitute the whole
shed and they protect diesel engine and pump. The shed is also padded with sound insulation
materials and the voice meets environment protection standard in European countries.
Arm teeth
This machine adopts combined arm teeth whose teeth encasement and toothholder are made of
wear-resisting alloy steel. Tooth encasement and toothholder is connected with lateral pin, easy
to change. There are no special bucket teeth but there is a kicker with back angle to help
excavate.

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7.5 Working parameter

model
SWE30UB
parameter
A Max. digging height mm 4393
B Max. unloading height mm 3231
C Max. digging depth mm 2477
D Max. vertical digging depth mm 1759
Working
E Max. digging radius mm 4883
range
F Max. digging reach at ground level mm 4757
G Max. lifting height mm 326
H Max. digging depth mm 374
R Min. swing radius mm 2081

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8. Attachment
8.1 Electric drawing

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8.2 Electric component list

No. Code Name No. code Name

1 BAT battery 15 DL electric horn
2 G generator 16 RO preheater
3 M1 starter 17 D1、D2 diode
4 F00 main fuse 18 HL1 light
5 F1 control fuse 19 K1 starting relay
6 F2 instrument fuse 20 K2 pilot safety relay
7 F3 electric horn fuse 21 K3 light relay
8 solenoid valve 22 TR1 water temperature
F4
fuse sensor
9 23 TR2 engine oil pressure
F5 light fuse
sensor
10 SA1 key switch 24 EDU electronic display unit
11 SA2 fast travel switch 25 Y0 fuel valve
12 26 Y1 two-speed solenoid
SA3 light switch
valve
13 SB1 horn switch 27 Y2 pilot solenoid valve
14 SQ1 pilot safety switch

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8.3 Hydraulic drawing

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8.4 Hydraulic component list

No. Name No. Name

1 diesel engine 2 main pump
3 pilot filter 4 pilot solenoid valve
5 double-speed solenoid valve 6 bulldozing valve
7 right handle 8 left handle
9 traveling two feet valve 10 breaking foot valve
11 oil cooler 12 oil return filter core
13 breather 14 oil tank
15 main valve 16 central swinging joint
17 travel motor 18 bulldozing cylinder
19 swing motor 20 boom swing cylinder
21 aux. pipe 22 arm cylinder
23 boom cylinder 24 bucket cylinder
25 stop valve

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9. About manufacturer
Company name: Hunan SUNWARD intelligent machinery Co., LTD.
Trade mark:
Address: 16 LiXiang Road, Xingsha economic and technologic development district, Changsha,
Hunan.
Tel: 0086-0731-83572739(Domestic) 83572641(International)
Maintenance point: our office in some provinces and cities of China
About distributor

About distributor
Distributor name:

Address:

Tel:

Fax:

Email:

Service personnel:

Note

201011V1

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