Hawkeye-100 User Manual (Colepcon)
Hawkeye-100 User Manual (Colepcon)
Zencus Hawkeye-100
User Manual
2/3/2015
Zencus Hawkeye-100 User Manual - Installation and Configuration Guide
REV 0 March 2015
Zencus
Real Time Solutions
Table of Contents
General Description ................................................................................................................................ 1
Housing ............................................................................................................................................... 1
IO Interfaces ........................................................................................................................................ 2
Modbus RTU on RS-485 ...................................................................................................................... 2
Mono-Transmitters ............................................................................................................................. 2
Installation .............................................................................................................................................. 3
Equipment included ............................................................................................................................ 3
Receipt of equipment ..................................................................................................................... 3
Mechanical Installation ....................................................................................................................... 3
Mounting......................................................................................................................................... 3
Connecting the AC power ............................................................................................................... 4
DC fuse ............................................................................................................................................ 5
Connecting the internal battery...................................................................................................... 5
Connecting the 434MHz antenna ................................................................................................... 5
Connecting the GPS antenna .......................................................................................................... 5
Connecting RS-485 .......................................................................................................................... 5
Connecting analogue input 4-20mA signals.................................................................................... 5
Wiring up Pulse Transmitter ........................................................................................................... 6
Switching on and power initialisation ................................................................................................. 6
Switching on Mono-Transmitters ................................................................................................... 6
Switching on Hawkeye .................................................................................................................... 8
General Arrangement ........................................................................................................................... 10
Configuring Hawkeye-100 ..................................................................................................................... 11
Configuration Files ............................................................................................................................ 11
General.txt .................................................................................................................................... 11
Inst.txt ........................................................................................................................................... 13
Calib.txt ......................................................................................................................................... 14
Modbus.txt .................................................................................................................................... 14
Operation .......................................................................................................................................... 15
Starting up Hawkeye ..................................................................................................................... 15
Initialisation................................................................................................................................... 15
Reading Instruments ..................................................................................................................... 15
Modbus Slave ................................................................................................................................ 16
Technical Specification.......................................................................................................................... 17
Troubleshooting .................................................................................................................................... 18
List of Figures
Figure 1: Zencus Hawkeye Housing ........................................................................................................ 1
Figure 2: PCB Terminals .......................................................................................................................... 6
Figure 3: Zencus Mono-Transmitter ....................................................................................................... 7
Figure 4: Remove grey plug .................................................................................................................... 7
Figure 5: Switching on/off Mono-Transmitter ........................................................................................ 7
Figure 6: Power Control Switches ........................................................................................................... 9
Figure 7: Hawkeye Layout ..................................................................................................................... 10
Figure 8: Start up Screen ....................................................................................................................... 15
Figure 9: Initialisation............................................................................................................................ 15
Figure 10: Displaying Readings ............................................................................................................. 15
General Description
Hawkeye-100 is a self-contained compact monitoring and data transmission unit designed to read
and log from attached analogue and digital devices and/or a network of Zencus wireless sensors.
Data delivery is via the hosted Hawkeye Remote User web interface or alternatively the Zencus Data
Visualization Suite can be installed on a corporate web server. Hawkeye 100 can be utilised without
visualization by interfacing it directly to an existing DCS/SCADA system using Modbus RTU. Reported
variables include; analogue and digital channels, operational readings from third party components
and diagnostics parameters such as battery and auxiliary power voltages. The Hawkeye Visualization
Suite offers comprehensive plotting, trending and reporting, with SMS or email based configurable
alarms.
Housing
The Zencus Hawkeye units are designed in such a way that they will meet user process requirements
in the best possible way. This means that depending on the environment Hawkeye enclosures can
vary in size and material. The standard enclosure issued is as follows:
Material: Protection category IP to Approvals:
Enclosure and door: Sheet IEC 60 529: UL
steel, all-round foamed-in PU IP 66 CSA
seal. TÜV
Surface finish: Protection category NEMA: Germanischer Lloyd
Enclosure and door: Dipcoat NEMA 4 Russian Maritime Register of
primed, powder-coated on Shipping
the outside, textured paint Supply includes: Lloyds Register of Shipping
Mounting plate: Zinc-plated Enclosure with hinged door Bureau Veritas
180° hinge VDE
Colour: Cam lock with 3 mm double-
RAL 7035 bit insert
IO Interfaces
The Hawkeye unit can be configured to have a maximum of 4 analogue inputs, 2 digital inputs and 2 digital
outputs/relays.
Analogue input options: 0-20mA, 4-20mA, 0-10V, and 0-5V (custom signal conditioning is
Additional analogue and digital IOs can be achieved with add on IO modules.
Hawkeye has a built in Modbus slave stack implementation. Any standard Modbus master device
can connect Hawkeye Modbus using RS-485 port.
Mono-Transmitters
The Zencus Mono-Transmitter design integrates a precision sensor, 434MHz radio transmitter and
battery in a single compact unit. The design is light but robust and can screw directly into existing
connections with no support structure, cables or conduit required.
The Mono-Transmitter can transmit up to 200m or up to 3km with Repeaters and with typical
transmission frequencies between 10 and 60 seconds the Mono-Transmitter has a battery life of
between 2 and 10 years, respectively.
The Zencus Mono-Transmitter forms part of the Zencus Wireless Network, with up to 200 Mono-
Transmitters feeding into a single Hawkeye, Field Transceiver or Gateway for onward data
transmission. Data delivery is via the Zencus Data Visualization Suite or directly into the clients
existing SCADA system.
Zencus Mono Transmitters can be supplied with a variety of sensor options and ranges, e.g.
pressure, temperature, differential pressure, pulse-count, etc.
Refer to the Mono-Transmitter User Manual for further details regarding installing, removing and
powering the Mono Transmitter on or off.
Installation
Equipment included
Hawkeye box includes 434MHz receiver, GPS, RS-485, RTC, SMPSU, AC breaker, 12V battery. GPS
disc antenna and 434MHz rubber ducky antenna for receipt of wireless sensor signals. Also included
is the optional mounting kit for mounting of the Hawkeye enclosure to a pole.
Receipt of equipment
Check the outside packing box for damage incurred during shipment. Should the packing box be
damaged, then the local carrier must be notified at once regarding his liability, if required. At the
same time a report should be submitted to:
Carefully remove the equipment from the packing box. Do not discard spare or replacement parts
with the packing material and inspect the contents for damaged or missing parts.
Return Shipment
When returning material, always describe the problem and if possible the work to be done, in a
covering letter.
Important: Clearly note, on top of the package, the returns number given to you by Zencus
International Ltd, if applicable.
Service
If the equipment is not properly serviced, serious personal injury and/or damage to the equipment could
be the result. It is therefore important that servicing is performed by trained and qualified service
personnel. Zencus International Ltd has a trained staff of servicemen available.
Mechanical Installation
Mounting
Hawkeye can be supplied with or without a mounting structure (included for solar versions). On the
reverse of the Hawkeye unit or the supplied mounting structure there are two fixing rails, which are
used with the supplied Universal Channel Clamps to fix the unit to a mounting pole (typically 2” to
3”)
For most installations the Hawkeye will require a GPS antenna in addition if wireless instruments are
present a receiving antenna will be supplied.
The TDK SMPSU has a wide range of acceptable AC supply voltages, from 90 up to 264 V, 47 – 63 Hz.
DC fuse
There is a dinrail-mounted fuse holder to the left of the SMPSU. This prevents overcurrent in the DC
drawn from the SMPSU, and the fuse fitted is normally 3.15 or 4.0A. The fuse needs to be present
and good. If it is not, the system will run down its battery.
There is no visual indication of good DC to the board or of correct battery charging – if you suspect a
problem you may check that the (glass) fuse looks good or test voltages to show that DC power is
going in at the green PCB terminals, or test that the battery voltage is gradually climbing after first
application of mains power.
The cable is factory-fitted but normally left unconnected at the battery for shipping.
Optionally an extension RF cable is used to extend the N-type connection to a different location
(usually further up a mounting pole) at which the antenna is mounted.
Connecting RS-485
Terminals for RS-485 are located at the top of the main Hawkeye PCB.
Take care not to apply too much force to the terminals with the screwdriver.
1. Remove the grey blanking plug from the Mono Transmitter using a flat head Screw driver.
Removing the grey blanking plug is not always necessary, i.e. you can place the magnet/ pair of
magnets, against the grey blanking plug and in most cases this will turn the MT ‘On’ and ‘Off’.
2. If the grey blanking plug has been removed, insert the cylindrical shaped magnet into the hole in
the stainless steel mono transmitter enclosure and touch the magnet against the black casing of
the radio transmitter inside.
3. To turn the instrument ‘On’, hold the magnet in place for 5 to 6 seconds for instruments designed
to transmit every 30 seconds. Then remove the magnet(s). Temperature instruments can take a
few seconds to transmit after turning them on. Pressure instruments usually transmit
immediately after they are turned on.
4. To turn the instrument ‘Off’, hold the magnet in place for approx. 20 to 25 seconds. Then remove
the magnet / magnets.
5. Very occasionally, instruments can be a little temperamental to turn on. Particularly if you are
turning them ‘On’ and ‘Off’ frequently over a short period of time.
If an instrument continues to prove difficult to turn on, repeat the turn off sequence with the
magnet for 20 to 25 seconds, even though the instrument appears not to be transmitting. Leave
the instrument for a few minutes and the attempt to turn it back on again holding the magnet in
place for 5 to 6 seconds if 30 second transmission rate.
Switching on Hawkeye
The system will operate normally from a fully charged internal battery, for a period of time. The
built-in battery is not intended to be the primary source of power.
AC mains must be connected and switched on at the MCB to enable charging of the battery. An LED
on the SMPSU shows that an AC main is present and working.
There are two stages of DC power switching and both need to be turned on to make the Hawkeye
system power up.
It doesn’t actually matter in which order you set these two power switches, but by first turning on
the Hawkeye’s mechanical slide switch, you will then get a good clear indication that the system is
active when you initialise the RTC power controller.
This image shows the location of the two power control switches
Caution
There are prominent parts of the electronics that are at + 12V and must not be shorted to
system ground. Therefore keep all tools, cables, other implements from touching the
electronics.
The battery charging circuit is designed specifically for chaging lead-acid batteries only.
General Arrangement
Configuring Hawkeye-100
Configuration Files
Hawkeye-100 unit is fully user configurable. The Configuration settings are contained in text files
which can be edited in any standard text reader application like notepad. The files are stored in a
memory card in Hawkeye-100.
Below is the description of all the configurations stored in files on SD card. The configurations are
explained for all configuration files individually for better understanding.
General.txt
This file is used for General configurations.
SERIAL=2031
Set Hawkeye Serial Number here
DEBUG=1
Displays debug messages on Hyper-terminal
1 = TRUE, 0 = FALSE
DATA_LOGGING=1
Enables data logging of readings in the SD Card
A new data log file is created everyday with the date as filename
1 = TRUE, 0 = FALSE
LCD=1
Displays messages and readings on the LCD screen
1 = TRUE, 0 = FALSE
DISPLAY_READINGS_ON_LCD=1
Specifies whether to display the instrument readings on LCD or not
Should be set to 1 by default
1 = TRUE, 0 = FALSE
GPS_SYNC_FREQ=30
Specified in minutes
Sets the frequency of GPS time update in a mains powered Hawkeye
AI_READ_FREQ=0
Specified in minutes
0 means continuous
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Real Time Solutions
Sets the frequency of how often the Hawkeye Analog channels and Modbus instruments are
read
AI_STABILITY_PERIOD=2
Specified in seconds
Specifies how long Hawkeye should wait after switching on amplifier and before taking the
readings
Required for corrosion probes
Normally set to 2
READING_EXPIRY_TIME=10
Specified in minutes
Specifies how long a reading is valid for
If Hawkeye doesn’t receive a reading for 10 minutes for an instrument, it will mark the old
reading as invalid and transmit a NO_READING flag instead
Useful for Zencus Mono-transmitters and Modbus instruments
DATA_LOGGING_FREQUENCY=30
Specified in minutes
Specifies how often instrument readings should be data logged
In a solar powered version, if the BATTERY_MODE = 1, then Hawkeye will data log every
single time it takes readings
In a mains powered version, Hawkeye will use this parameter to determine how often it
should data log
MT_READING_WAIT_TIMEOUT=2
Specified in minutes
Specifies how long Hawkeye should wait for the mono-transmitter readings before
transmission to make sure that we have received all mono-transmitters
Should be set to 2 minutes as mono-transmitters transmit readings every 30 seconds approx
LOW_VOLTAGE_DISCONNECT=1
If Set to 1, Hawkeye will power off, if the battery voltage is lower than
BATTERY_MIN_THRESHOLD set in General.txt (Default value is 11.5)
USE_EXTERNAL_RTC=1
Specifies if the external RTC board is present
Set to 1, if it’s a solar powered Hawkeye
Set to 0, if it’s a main powered Hawkeye
External RTC will be used to power down Hawkeye after every transmission and then power
up again at specified time
1 = TRUE, 0 = FALSE
SOFTWARE_WATCHDOG_ENABLED=1
If Hawkeye becomes nonresponsive, RTC will restart it in less than 20 minutes
This switch should always be set to 1
1 = TRUE, 0 = FALSE
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BATTERY_MODE=1
Specifies if Hawkeye is running in battery mode and should shut down after every
transmission
Set to 1, if it’s a Solar-Powered Hawkeye
Set to 0, if it’s a Mains-Powered Hawkeye
1 = TRUE, 0 = FALSE
POWER_SAVE_DURATION=30
Specified in minutes
Specifies how long Hawkeye should shut down for if the battery voltage is lower than
BATTERY_MIN_THRESHOLD set in General.txt (Default value is 11.5)
Recommended value is 30 minutes
Useful only in a Solar-Powered Hawkeye
BATTERY_MIN_THRESHOLD
Specifies the minimum required voltage for Normal operation
If the voltage is lower than this, Hawkeye will not transmit and will go into power save mode
for ‘POWER_SAVE_DURATION (General.txt)’
BATTERY_MIN_DEADBAND
Specifies the minimum required voltage for transmission
If the voltage drops below Deadband, Hawkeye will send one last transmission and will go
into power save mode for ‘POWER_SAVE_DURATION (General.txt)’
Inst.txt
This file specifies the transmitters Hawkeye will data-log and transmit.
Mono-Transmitters
//No constant and gradients for Pulse and Temperature MT. Pressure MTs have Constant, Gradient
and Full scale value.
8,2,54824, 3
9,2,8144, 3
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10,2,121370, 2
//PRESSURE MT
//ID, TRANSMITTER_TYPE, ADDRESS, MT_TYPE, CONSTANT, GRADIENT, FULLSCALE_VALUE
11,2,55446, 1, -3.15, 1.2217, 2.5
InstrumentType:
MonotransmitterType:
Calib.txt
This file specifies the calibration parameters as well as Min-Max Range for Hawkeye analogue
channels.
This file is supplied by Zencus and should only be changed if re-calibration of the channels is required
in the field.
Modbus.txt
This file specifies Modbus slave settings.
SLAVE_ADDRESS=1
Numeric value
SERIAL_BAUDRATE=9600
Numeric value
SERIAL_PARITY=NONE
Options: EVEN, ODD, NONE
SERIAL_STOP_BITS=1
Numeric value
IS_REG_NORMAL=1
Numeric value
Do not change
Operation
Hawkeye displays its progress or state of operation on the built-in LCD screen. Messages displayed
on the LCD are quite helpful in checking the status, checking the values of transmitters and for
diagnosing any problem.
Once Hawkeye is configured and switch on, it will perform series for steps for initialisation and
normal operation briefly explained below:
Starting up Hawkeye
When Hawkeye is powered up, it first loads the configuration files from
SD card. If there is no SD card present or SD card is empty, Hawkeye will
restart itself every 10 seconds until it’s able to read the configurations
successfully.
Initialisation
Once the configurations are loaded, Hawkeye will check the battery
voltage first and compare it with BATTERY MIN DEADBAND (specified in
General.txt). If battery voltage is below deadband, Hawkeye will shut
down for POWER SAVE DURATION (specified in General.txt). This will
protect the battery from being damaged. LOW VOLTAGE DISCONNECT
must be set to ‘1’ in General.txt for this feature.
Figure 9: Initialisation
If battery voltage was greater than deadband, Hawkeye will synchronise
internal and external RTCs with GPS time (UTC). This should take few
seconds to maximum of 10 minutes.
Reading Instruments
Once the RTCs are synchronised, Hawkeye will switch on the analogue
instruments and wait for AI_STABILITY_PERIOD (specified in
General.txt) for the instruments to switch on and stabilise. After
stabilising the instruments, instruments specified in inst.txt will be read.
Hawkeye will receive Mono-transmitter values automatically every 30-
40 seconds. Values of all instruments will be displayed on LCD screen as
shown in the picture. Once the readings are displayed on the screen, Figure 10: Displaying Readings
they will be saved in a data log file on the SD card.
Please note
Instrument 01 is the battery voltage,
Instrument 02 is Aux Power (Solar) and
Instrument 03 is the internal temperature of the Hawkeye.
Modbus Slave
Hawkeye has a built in Modbus RTU Slave stack which operates on RS-485. The configuration details
of Modbus are specified in Modbus.txt file in the SD Card. Default values are:
Once the readings are displayed and data logged in a file locally, Hawkeye will then store the values
in Modbus Slave registers.
Modbus Map
All Modbus values are stored in Input registers which are read-only. Below is the detailed map of
Modbus slave registers used.
Technical Specification
Power
Battery 12 VDC Portalac Valve Regulated Lead Acid Battery 2.7 Ah
Power Consumption Typical 0.24 – 0.48W
Idle < 100mW
CPU
Microcontroller MSP430F5438 with 256K Bytes Program Flash, 256 Bytes data Flash
Memory
On board 16K Bytes RAM
Memory Card 2GB Micro SD card (> 1yrs data logging)
Interface/Inputs
RS232 For connecting to PC
Analogue Input 12-bit resolution ADC
4 x Powered 4-20mA channels
GPS
GPS Integrated 50 channel GPS.
Environmental
Operational Temp -20 to 65 degC
Physical
Enclosure 300mm(w) x 400mm(h) x 120mm(d)
Mounting Plate 275mm(w) x 385mm(h)
Weight TBC
Troubleshooting