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WEBER AIRCRAFT, INC.

* 1300 East Valencia Drive, P.O. Box 34099, Fullerton, California 92634-9499 * (714) 449-3000
TELEX: 67-4564 0 TWX: 910-498-2750 * CABLE: WEBAIR 0 FAX: (714) 449-3085

TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST FOR
B737-300 MODULAR LAVATORY FOR SOUTHWEST AIRLINES CO. (SWA) ATA 25-47-59.

REVISION NO. 1 DATED APR 23/90

HIGHLIGHTS

Pages which have been added or revised are outlined below together with the
highlights of the revision. Remove and insert the affected pages as listed and
enter date/By information to the Record of Revision Sheet.

Chapter/Page DescriDtion of Change

Title Page Revised to reflect this revision

Record of Revisions Revised to reflect this revision

List of Effective Pages Revised to reflect this revision


Pages 1 through 3

Disassembly Revised to reflect changes in


Pages 307 and 308 this revision

Assembly - Revised to reflect changes in


Pages 710 and 711 this revision

Illustrated Parts

Pages 1022 through 1035 Revised to reflect changes in


Alpha/Numeric Index

Pages 1097 through 1098.2 and Revised to reflect changes- in


1098.9 through 1098.11 Parts Lists

Highlights - Page 1 of 1
Component Maintenance Manual
with Illustrated Parts List

SOUTHWEST AIRLINES CO.


(SWA)

B737 MODULAR LAVATORIES

-Weber Part No. TBC Part No.

837000-6082 10-62085-1058B
837001-6072 10-62085-2007C

AFT SINGLE CLOSET ASSEMBLY

Weber Part No. TBC Part No.


837003-6012 10-62085-7001C
U.S. EXPORT REGULATIONS
The technical data in this document (or file) is controlled for export under the Export Administration Regulations (EAR), 15 CFR Parts
730-774, ECCN: 9E991. Violations of these laws may be subject to fines and penalties under the Export Administration Act.
DISTRIBUTION STATEMENT
This document contains proprietary information of Monogram Systems (formerly Weber Aircraft), and it is issued in strict confidence.
Except for rights expressly granted by contract, this document may not, in whole or in part, be duplicated, reproduced,
disclosed, or used for design or manufacturing purposes without written authorization from Monogram Systems,
1500 Glenn Curtiss Street, Carson, California 90746-4012 USA Tel: 310-884-7000 Fax: 310-884-7300 CAGE Code: 29780

WEBER AIRCRAFT, INC.


3200 Enterprise Street, Brea, California * 92621
Telephone: (714) 524-1981 * FAX: (714) 524-0449

PAGE T-1
by5-41 59 APR 23/90
WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

REVISION RECORD

Retain this record in front of manual. On receipt of revision, insert revised pages in
the manual, and enter revision number, date inserted and initial.

. REVISION REVISION DATE REVISION DATE


NUMBER DATE FILED BY DATE FILED BY

1 Apr 23/90 Apr 23/90 WAC

I ~~~~~~~ ~
Revisions - Page 1
~~25-47-59Apr 23/90
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

TEMPORARY REVISION AND SERVICE BULLETIN RECORD

SERVICE TEMPORARY OTHER DATE OF


BULLETIN REVISION DIRECTIVES INCORPORATION

25-47-59 TR and SB Record - Page 1


Jul 15/89
WEBER AIRCRAFINC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

* LIST OF EFFECTIVE PAGES


SUBJECT PAGE DATE SUBJECT PAGE DATE

Title Page * 1 Apr 23/90 Troubleshooting 201 Jul 15/89


202 Jul 15/89
Record of * 1 Apr 23/90 203 Jul 15/89
Revisions 204 Jul 15/89
205 Jul 15/89
Temporary 1 Jul 15/89
Revision Record Disassembly 301 Jul 15/89
302 Jul 15/89
List of * 1 Apr 23/90 303 Jul 15/89
Effective Pages * 2 Apr 23/90 304 Jul 15/89
* 3 Apr 23/90 305 Jul 15/89
4 Jul 15/89 306 Jul 15/89
* 307 Apr 23/90
Table of 1 Jul 15/89 * 308 Apr 23/90
Contents 2 Jul 15/89 309 Jul 15/89
310 Jul 15/89
Introduction 1 Jul 15/89 311 Jul 15/89
2 Jul 15/89 312 Jul 15/89
313 Jul 15/89
Preface 1 Jul 15/89 314 Jul 15/89
315 Jul 15/89
List of 1 Jul 15/89 316 Jul 15/89
Abbreviations 2 Jul 15/89
Cleaning 401 Jul 15/89
Description 1 Jul 15/89 402 Jul 15/89
and Operation 2 Jul 15/89 403 Jul 15/89
3 Jul 15/89
4 Jul 15/89 Check 501 Jul 15/89
5 Jul 15/89 502 Jul 15/89
6 Jul 15/89 503 Jul 15/89
7 Jul 15/89
Repair 601 Jul 15/89
Testing 101 Jul 15/89 602 Jul 15/89
102 Jul 15/89 603 Jul 15/89
103 Jul 15/89 604 Jul 15/89
104 Jul 15/89 605 Jul 15/89
105 Jul 15/89 606 Jul 15/89
106 Jul 15/89 607 Jul 15/89
107 Jul 15/89 608 Jul 15/89
108 Jul 15/89 609 Jul 15/89
109 Jul 15/89 610 Jul 15/89
110 Jul 15/89 611 Jul 15/89
111 Jul 15/89 612 Jul 15/89

* Asterisk indicates pages added, changed or deleted by this revision

I 25-47-59
Effective Pages - Page 1
Apr 23/90
WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

Repair (cont) 613 Jul 15/89 Illustrated 1015 Jul 15/89


614 Jul 15/89 Parts List 1016 Jul 15/89
615 Jul 15/89 (cont) 1017 Jul 15/89
616 Jul 15/89 1018 Jul 15/89
617 Jul 15/89 1019 Jul 15/89
618 Jul 15/89 = 1020 Jul 15/89
619 Jul 15/89 1021 Jul 15/89
* 1022 Apr 23/90
Assembly 701 Jul 15/89 * 1023 Apr 23/90
702 Jul 15/89 * 1024 Apr 23/90
703 Jul 15/89 * 1025 Apr 23/90
704 Jul 15/89 * 1026 Apr 23/90
705 Jul 15/89 * 1027 Apr 23/90
706 Jul 15/89 * 1028 Apr 23/90
707 Jul 15/89 * 1029 Apr 23/90
708 Jul 15/89 * 1030 Apr 23/90
709 Jul 15/89 * 1031 Apr 23/90
* 710 Apr 23/90 * 1032 Apr 23/90
* 711 Apr 23/90 * 1033 Apr 23/90
712 Jul 15/89 * 1034 Apr 23/90
713 Jul 15/89 * 1035 Apr 23/90
714 Jul 15/89 1036 Jul 15/89
715 Jul 15/89 1037 Jul 15/89
716 Jul 15/89 1038 Jul 15/89
717 Jul 15/89 1039 Jul 15/89
1040 Jul 15/89
Fits and 801 Jul 15/89 1041 Jul 15/89
Clearances 1042 Jul 15/89
1043 Jul 15/89
Illustrated 1001 Jul 15/89 1044 Jul 15/89
Parts List 1002 Jul 15/89 1045 Jul 15/89
1003 Jul 15/89 1046 Jul 15/89
1004 Jul 15/89 1047 Jul 15/89
1005 Jul 15/89 1048 Jul 15/89
1006 Jul 15/89 1049 Jul 15/89
1007 Jul 15/89 1050 Jul 15/89
1008 Jul 15/89 1051 Jul 15/89
1009 Jul 15/89 1052 Jul 15/89
1010 Jul 15/89 1053 Jul 15/89
1011 Jul 15/89 1054 Jul 15/89
1012 Jul 15/89 1055 Jul 15/89
1013 Jul 15/89 1056 Jul 15/89
1014 Jul 15/89 1057 Jul 15/89

* Asterisk indicates pages added, changed or deleted by this revision

Effective Pages - Page 2


25-47-59 Apr 23/90
WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

Illustrated 1058 Jul 15/89 Illustrated 1098.3 Jul 15/89


Parts List 1059 Jul 15/89 Parts List 1098.4 Jul 15/89
(cont) 1060 Jul 15/89 (cont) 1098.5 Jul 15/89
1061 Jul 15/89 1098.6 Jul 15/89
1062 Jul 15/89 1098.7 Jul 15/89
1063 Jul 15/89 1098.8 Jul 15/89
1064 Jul 15/89 * 1098.9 Apr 23/90
1065 Jul 15/89 * 1098.10 Apr 23/90
1066 Jul 15/89 * 1098.11 Apr 23/90
1067 Jul 15/89 1098.12 Jul 15/89
1068 Jul 15/89 1098.13 Jul 15/89
1069 Jul 15/89 1098.14 Jul 15/89
1070 Jul 15/89 1098.15 Jul 15/89
1071 Jul 15/89 1098.16 Jul 15/89
1072 Jul 15/89 1098.17 Jul 15/89
1073 Jul 15/89 1098.18 Jul 15/89
1074 Jul 15/89 1098.19 Jul 15/89
1075 Jul 15/89 1098.20 Jul 15/89
1076 Jul 15/89 1098.21 Jul 15/89
1077 Jul 15/89 1098.22 Jul 15/89
1078 Jul 15/89 1098.23 Jul 15/89
1079 Jul 15/89 1098.24 Jul 15/89
1080 Jul 15/89 1098.25 Jul 15/89
1081 Jul 15/89 1098.26 Jul 15/89
1082 Jul 15/89 1098.27 Jul 15/89
1083 Jul 15/89 1098.28 Jul 15/89
1084 Jul 15/89 1098.29 Jul 15/89
1085 Jul 15/89 1098.30 Jul 15/89
1086 Jul 15/89 1098.31 Jul 15/89
1087 Jul 15/89 1098.32 Jul 15/89
1088 Jul 15/89 1098.33 Jul 15/89
1089 Jul 15/89 1098.34 Jul 15/89
1090 Jul 15/89 1098.35 Jul 15/89
1091 Jul 15/89 1098.36 Jul 15/89
1092 Jul 15/89 1098.37 Jul 15/89
1093 Jul 15/89 1098.38 Jul 15/89
1094 Jul 15/89 1098.39 Jul 15/89
1095 Jul 15/89 1098.40 Jul 15/89
1096 Jul 15/89 1098.41 Jul 15/89
* 1097 Apr 23/90 1098.42 Jul 15/89
* 1098 Apr 23/90 1098.43 Jul 15/89
( * 1098.1 Apr 23/90 1098.44 Jul 15/89
* 1098.2 Apr 23/90 1098.45 Jul 15/89

* Asterisk indicates pages added, changed or deleted by this revision

I~~~~~~~~~~2-75 Effective Pages - Page 3


Apr 23/90
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

LIST OF EFFECTIVE PAGES

SUBJECT. PAGE DATE SUBJECT PAGE DATE

Illustrated 1098.46 Jul 15/89


Parts List 1098.47 Jul 15/89
(cont) 1098.48 Jul 15/89
1098.49 Jul 15/89
1098.50 Jul 15/89
1098.51 Jul 15/89
1098.52 Jul 15/89
1098.53 Jul 15/89
1098.54 Jul 15/89
1098.55 Jul 15/89
1098.56 Jul 15/89
1098.57 Jul 15/89
1098.58 Jul 15/89
1098.59 Jul 15/89
1098.60 Jul 15/89
1098.61 Jul 15/89
1098.62 Jul 15/89
1098.63 Jul 15/89
1098.64 Jul 15/89

Effective Pages Page 4


25-47-59Ju158
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

TABLE OF CONTENTS

SUBJECT PAGE

Introduction......................................................... 1

Preface.............................................................. 1

List of Abbreviations .1

Description and Operation. 1

Testing............................................................... 101

Troubleshooting...................................................... 201

Disassembly.......................................................... 301

Cleaning.............................................................. 401

Check................................................................ 501

.
Repair............................................................... 601

Assembly (Including Storage) ......................................... 701

Fits and Clearances ................................................. 801

Special Tools, Fixtures and Equipment ....................... Not Applicable

Illustrated Parts List ............................................... 1001


Figure No.

1. Modular Lavatory Assembly (Compt A)......................... 1036

2. Modular Lavatory Assembly (Compt B)......................... 1038

3. Closet Assembly ............................................. 1040

4. Placard Installation ........................................ 1049

5. Toilet Shroud Installation (Compt A)........................ 1055

6. Toilet Shroud Installation (Compt B)........................ 1059

7. Electrical Installation (Compt A)............................ 1063

8. Electrical Installation (Compt B)........................... 1071

9. Plumbing Installation (Compt A)............................. 1079

Contents - Page 1

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
TABLE OF CONTENTS (CONT)

SUBJECT PAGE

10. Plumbing Installation (Compt B)............................. 1085

11. Sink Cabinet Assembly (Compt A).1089

12. Sink Cabinet Assembly (Compt B).1098.3

13. Swinging Entrance Door . 1098.12

14. Structure Assembly (Compt A).1098.15

15. Structure Assembly (Compt B)............................. 1098.27

16. Enclosure Assembly (Compt A).1098.38

17. Amenities Dispenser Door Assembly (Compt A).1098.44

18. Dispenser Door Assembly (Compt A).1098.47

19. Enclosure Assembly (Compt B).1098.51

20. Amenities Dispenser Door Assembly (Compt B).1098.57

21. Dispenser Installation (Compt B)......................... 1098.60

Contents - Page 2

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
INTRODUCTION

1. Scope of This Component Maintenance Manual

This component maintenance manual provides instructions for off aircraft


maintenance of 737 Modular Lavatories. A summary of the instructions
contained in this manual is as follows:

A. Description and Operation.

This section provides a description, leading particulars and operation


procedures. Nomenclature used for parts in the description and on the
illustrations is consistent with that used throughout this manual
including the ILLUSTRATED PARTS LIST.

B. Testing and Troubleshooting

This section details testing and troubleshooting assembled Modular Lava-


tories.

C. Disassembly

This section details the disassembly procedure for parts that need to be
removed to allow visual inspection and for parts that can be removed.

D. Cleaning

This section provides a list of cleaning materials and instructions for


cleaning.

E. Check

This section provides the method of checking individual parts for ser-
viceability.

F. Repair

This section provides a list of all materials required for the Modular
Lavatories and repair or replacement instructions that refer to the
procedures for the removal, disassembly, repair, reassembly and instal-
lation of all parts not listed in DISASSEMBLY.

G. Assembly

This section includes a list of all materials required during assembly,


and the assembly procedure for all parts disassembled in DISASSEMBLY.
REPAIR details the assembly procedure for all parts not detailed in this
section. This section also provides storage instructions.

25-47-59 Introduction - Page 1


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
H. Fits and Clearances

This section provides assembly tolerances for the Modular Lavatories.

I. Special tools, Fixtures, and Equipment

Not applicable

J. Illustrated Parts List

This section contains a complete list of space parts with reference


designation index and alpha/numerical index listed in the front.

Introduction - Page 2

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
PREFACE

This manual is intended for use only by qualified personnel experienced with
maintenance of lavatory compartments.

Certain hazards may be encountered when maintenance is performed on this equip-


ment. The following warnings appear in this manual and strict adherence to
them must be maintained.

WARNING: ALIPHATIC NAPHTHA IS FLAMMABLE. USE NAPHTHA ONLY IN A WELL-VENTILATED


AREA, REMOVED FROM VICINITY OF OPEN FLAME OR ELEVATED TEMPERATURE.
AVOID PROLONGED OR REPEATED CONTACT WITH SKIN OR INHALATION OF TOXIC
SOLVENT VAPORS. USE STANDARD SAFETY PRECAUTIONS FOR HANDLING
FLAMMABLE MATERIALS.

WARNING: CONDUCT ALL PAINTING WORK IN A WELL-VENTILATED AREA AS THESE FINISHES


AND SOLVENTS CONTAIN TOXIC AND FLAMMABLE INGREDIENTS.

AVOID BREATHING VAPORS. IF FINISHES OR SOLVENTS ARE SPATTERED IN


EYES, FLUSH WITH WATER FOR 15 MINUTES AND GET MEDICAL ATTENTION
IMMEDIATELY. IF SPATTERED ON SKIN, WASH WITH PLENTY OF WATER.

CLEAN UP IMMEDIATELY ANY SPILLAGE OF FINISHES AND SOLVENTS USED FOR


CLEANING AND PAINTING.

THE REQUIREMENTS FOR USE OF PROTECTIVE CLOTHING SHOULD BE ESTABLISHED


BY THE APPROPRIATE PARTY ORGANIZATION.

25-47-59 Preface - Page 1


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
* LIST OF ABBREVIATIONS

ABBREVIATIONS DEFINITIONS

A/C Aircraft

ALT Alternate

AR As Required. Indicates that an indefinite quantity


is required.

Ay Assembly

OC - Degrees Celsius

Compt Compartment

OF Degrees Fahrenheit

Fig. Figure

Hg Mercury

Id. Inner diameter

. In. Inch

Instl Installation

IPL Illustrated Parts List

Max Maximum

Misc Miscellaneous

Ml Milliliter

Min Minimum

Mtg Mounting

NHA Next Higher Assembly

No. Number

Rf Reference. Requirements listed elsewhere in the


parts list.

TBC The Boeing Company

X Times (magnification)

25-47-59 Abbreviations - Page 1


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
LIST OF ABBREVIATIONS (CONT)

ABBREVIATIONS DEFINITIONS

VAC Volts - Alternating Current

VDC Volts - Direct Current

W Watts

REFERENCE DESIGNATION ABBREVIATIONS

ABBREVIATIONS DEFINITIONS

GR Rectifier

GND Ground

FL Filter

J Connector (Jack)

L - Indicator (Lamp)

LS Speaker

M Detector (Smoke)

P Connector (Plug)

R Relay

S Switch

XL Receptacle - Indicator (Lamp)

XS Receptacle - Switch

25-47-59 Abbreviations - Page 2


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003
DESCRIPTION AND OPERATION

Description

A. The B737-300 contains three lavatory assemblies. The forward and mid-
modular lavatory assemblies as well as the closet assembly, are covered
herein.

B. Lavatory Assembly (See Figures 1 and 2)

(1) The sink cabinet is comprised of a sink top and cabinet assembly
consisting of a faucet and drain installation, bar soap dispenser,
wash basin, face panels, access doors, ashtray, a waste disposal
bin, and plumbing and electrical installations that provide faucet,
drain and toilet flush operations.

(2) The dispenser and disposal facilities consist of two units: a dis-
penser cabinet above, and a disposal enclosure below. The dispenser
cabinet is comprised of a shell assembly to which is attached to the
main access door. The shell assembly contains a dispenser car-
tridge which, when filled and installed in the shell assembly,
dispenses paper and linen towels, facial tissues, paper cups and
airsick bags.

(3) The disposal enclosure consists of a cabinet which contains an


attendant call switch. The cabinet also contains a spring-loaded
towel disposal door which provides access to a chute which leads
to a removable waste bin.

(4) The dispenser cartridges are structurally and functionally


identical for each lavatory assembly. A dispenser cartridge is a
multi-cavity partitioned box arranged to store paper and linen
towels, airsick bags and facial tissues. The cavities in which the
towels are stored have spring-loaded pressure plates to force the
contents toward the dispensing face (or slots) in the dispenser
cabinet.

(5) The toilet shroud consists of a shroud assembly (or frame) and a
toilet seat assembly.

(6) Electrical Installation

(a) The electrical installation consists of fluorescent mirror


lights, an attendant call switch, a toilet timer, a loud-
speaker, a hot water heater, miscellaneous relays, transform-
ers, warning lamps and associated electrical cabling.

(b) The fluorescent mirror lights are always on a dim setting.


They are automatically turned to a bright condition when a
switch, installed in the entrance door panel, is actuated.

Description - Page 1

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
The switch is actuated when the entrance door is closed. The
RETURN TO CABIN lamps in the dispenser cabinet use 28 vac
aircraft power. The ATTENDANT CALL switch (in the disposal
cabinet) uses 28 vdc power. The FASTEN SEAT BELT lamps in the
assembly use 28 vac power.

(c) Speaker LS1 is a 3.2-ohm, 400-cycle unit that uses 115 vac
aircraft intercom system power.

(d) The toilet timer uses 115 vac, 3-phase power. The timer per-
mits power to the toilet flushing motor for approximately 10
seconds.

(e) The hot water heater uses 115 vac power.

(7) Each plumbing installation consists of a water inlet, a water


heater, water distribution lines to hot and cold water taps, sink
overflow and drain lines, and a drain muffler (or vent) line.

(8) The floor pan installation is comprised of a molded box-shaped pan


to which is attached decorative molding. A non-slip mat is bonded
to the floor of the pan.

(9) The structure assembly consists primarily of a major entrance


panel, an enclosure assembly and the housing of the lavatory. In
addition to major components installed in the enclosure (such as
sink cabinet, shroud, etc.), minor assemblies are installed in or
attached to the enclosure. These are a passenger service unit
0
(oxygen), a public address speaker, a fresh air gasper, handrail
installation, coat hook, toilet seat cover dispenser, mirror
installation, door hinges, assorted decorative moldings and the
majority of the electrical harnessing.

C. Single Closet Assembly. (See Figure 3.)

The closet assembly contains provisions for storage of coats and


carry-on baggage.

2. Operation

A. The operation of units in a lavatory compartment consists primarily of


performing basic exercises such as the opening and closing of access
doors, hot and cold water taps, electrical switches to close circuitry
to lights, toilet flush switches, etc.

B. Normal operation of the sink cabinet consists of opening side and


bottom-hinged access doors, operating faucet and drain, and toilet
flush switch.

0
Description - Page 2
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

AIR OUTLET-

DISPENSER DOORS

EOLECTSRICAL

, 14/\~~~~~IRO

~
FLOOR ~~~CCS DOOR

|-ma/ ~~~~~ENTRANCE DOOR

Forward Modular Lavatory Assembly


Figure 1

Description - Page 3

25-47-59 Jul 15/89


sg WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

TOILET HO ;>

7 # FUMOR IUT~~~~~LUMIN

~~~~~~2 - T59U Jul 15/89H

ENTRANCE DOORS

Aft Modular Lavatory Assembly


Figure 2

Description -Page 4

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

INTALAA71ON
COAT RODI
INSTALLAsTION.

* ~~~~~~~~~~~~~~~~~~DOOR

STRUCTURE
ASSEMBLY

Aft Single Closet Assembly


Figure 3

Description - Page 5

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
C. Each side-hinged door unlocks and opens when latch handle is pulled
sufficiently to disengage latch bolt from striker plate. The door is
locked in closed position by pushing against latch assembly until latch
bolt engages striker plate.

CAUTION: DO NOT USE SIDE-HINGED DOOR AS A BRACE OR HAND-HOLD.

D. The sanitary napkin dispenser, airsick bag and sanitary napkin disposal
can are installed behind spring-loaded, bottom-hinged access doors.

CAUTION: DO NOT PROP OPEN BOTTOM-HINGED ACCESS DOOR AND USE AS FOOTHOLD
OR STEP LADDER.

E. The hot and cold water faucets are spring-loaded to prevent continuous
flow of water into sink basin. Hot water is achieved by pressing water
tap, permitting water from water inlet line to flow through an in-line
water heater. The water heater has a capability of approximately one
quart (0.95 liter), with capability of heating newly received cold water
in a matter of seconds.

NOTE: The drain rod is spring-loaded in the closed position.Thus it


is possible for water to remain standing is sink basin. It is
recommended that periodic checks be made of all lavatory compart-
ments by line and flight personnel to ensure that any standing
water is drained from the sink.

F. Electrical Operation (Refer to applicable wiring diagrams in


TROUBLESHOOTING).

(1) The lavatory is connected to aircraft power receptacles which apply


3-phase, 400 Hz, 115vac; 28vdc and 28vac aircraft power to lavatory
electrical parts.

(2) The fluorescent mirror light is actuated by a switch in the


entrance door panel. When door is closed, the switch activates a
relay and the lamps receive full power. When door is opened, the
switch opens and relay drops out leaving lamps on a dim setting.

(3) A warning light (RETURN TO CABIN) uses 28vac power. The disposal
cabinet includes an ATTENDANT CALL switch which uses 28vdc power.
When pressed, the call switch causes a chime alarm to sound in the
flight attendant's station and a light to illuminate. The light is
held in illuminated mode by a holding relay. The light is a press-
to-reset type which, when pressed, removes power from relay.

(4) The speaker installed in compartment ceiling is a 3.2-ohm, 400-Hz


unit that uses 115vac aircraft intercom system power.

Description - Page 6

25.47,59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
(5) The toilet timer uses 3-phase, 400Hz, 115vac power. With
switch closed, power is applied to toilet flushing motor
for approximately 10 seconds.

(6) The hot water heater uses 115vac power. The heater is thermo-
statically controlled with capability of sensing contents
when it is below pre-established temperature. When contents
of tank are below pre-established temperature, heater ele-
ments are activated to increase water temperature to
desired level.

G. Operation of the plumbing installations is limited to faucet


and drain operation and closing of a main water inlet valve.
All other operational features of the plumbing system are in
automatic sequence, such as water flow, waste water drain, etc.

Description - Page 7

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
TESTING

1. Testing equipment

A. System Function tests

The following equipment is recommended for performance of system


functional tests:

(1) Water source regulated 0 to 130 psig range, flow meter with 0.02 to
2.0 gfm accuracy range, filtered with connecting hose.

(2) Electrical power supply, 115 + 3 volts, 400 + 5 Hz, phase, 10 amps
per phase minimum, metered and protected.

(3) Electrical power supply, 28 + 2 volts dc, 2 amps minimum, metered


and protected.

(4) Test panel, circuit selection, electrical sub-system test.

(5) Cables and connectors to connect test equipment to module.

(6) Volt-ohm-meter (VOM), Fluke Model 23 or equivalent.

(7) Air pressure source, regulated 0 to 50 psig, filtered.

(8) Clock with sweep second hand.

(9) Scales, weighing, 500 lbs minimum capacity.

(10) Nitrogen supply per BB-N-411B, Type I, Class 1, Grade A, with pres-
sure regulator. (See Figure 101 for suggested layout).

(11) Hoses, nitrogen line.

(12) Pressure gauge, nitrogen line, accurate at 0 to 10 psi range.

(13) Shut off valve, nitrogen line.

(14) Dielectric strength tester, 1500 volts RMS, 60 Hz, voltage applica-
tion rate adjustable 250 to 500 volts per second, failure indica-
tion at 0.5 MA.

(15) Insulation resistance tester, 500 volts DC + 10% accuracy and read-
ability at 100 megohms.

Testing - Page 101

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

PRESSURE GAGE-

PRESSURE SHUTOFF INLET TO GASPER


REGULATOR VALVE AIR VALVE

NITROGEN
SOURCE

Suggested Test Setup of Gasper Air Valve


Figure 101

Testing - Page 102

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL

. PART NO. 837000,837001 AND 837003


2. Dielectric Strength Test Of Wiring Harness

CAUTION: DO NOT PERFORM DIELECTRIC STRENGTH TESTS UNLESS MAJOR HARNESS


REPAIR HAS BEEN EFFECTED. THESE TESTS WEAKEN WIRING IF FREQUENTLY
PERFORMED.

IF REPEATED TESTING IS NECESSARY, ALL TESTS AFTER FIRST SHALL BE


CONDUCTED AT 75% OF SPECIFIED VOLTAGE.

A. Wiring Harness Assemblies

Each wiring harness assembly shall be subjected to a dielectric strength


test after completion of assembly but before harness is installed in
lavatory.

(1) Connect dielectric strength tester to wire harness being tested


through test cable.

(2) Increase test voltage to 1500 volts RMS, 60Hz and hold one minute;
voltage shall be applied and removed at a uniform rate of 250 to
500 volts per second.

(3) Test voltage shall be applied between each active conductor and all
other conductors connected together.

(4) Wire harness assemblies for attendant reset call switch and door
switch shall be tested at 1000 volts, 60 Hz. All other require-
ments remain the same.

(5) Leakage of current exceeding 0.5 milliamperes, or any evidence of


arcing, sparking or break-down shall constitute a failure.

3. Visual Inspection

A. Appearance

(1) Each lavatory assembly shall be visually examined for completeness


of assembly, finishes, workmanship and marking.

(2) The identification plate shall be checked for proper location,


legibility, completeness and correctness of nomenclature and
entered data.

(3) All placards shall be legible and shall be located and attached.

(4) Plating, chemical coatings, paint, decorative surfaces, etc., shall


be free of scratches, abrasions or other imperfections that could
reduce corrosion resistance of appearance.

Testing - Page 103

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
4. Test Procedures

A. General

After examination, lavatory shall be mounted on a holding fixture and


tested for water system leakage and function, and electrical sub-system
continuity and function as described in the following paragraphs.

B. Test Set-up

NOTE: A "test" filter element shall be installed during all functional


tests. Set aside new filter element for reinstallation after
testing.

(1) Attach lavatory to mounting fixture.

(2) Connect water source to lavatory water inlet connection, and con-
newt lavatory drain line to drain.

(3) Connect electrical power supplies to lavatory through test panel


using test cables and connectors. Do not energize power source
until specified.

(4) Set test bench water pressure to 25 psig.

(5) Open each outlet valve (sink faucet) and allow water to flow until
free of air bubbles.

(6) Close aircraft supply shut-off valve and wait at least one minute.

(7) Open shut-off valve and allow water to flow, then close faucets;
faucets shall not leak.

(8) Energize "speaker test" intercom amplifier (LaFayette Radio Elec-


tronics No. 99C4565, Model MPI-6 or equivalent) and allow to warm
up.

C. Water Systems test

These tests verify ability of water system to function satisfactorily


in providing required potable water no external leakage,

(1) LEAKAGE TEST

(a) Dry all fittings and components.

(b) Maintain 124 to 129 psig inlet pressure for thirty minutes
minimum, then examine each hydraulic component and fitting;
there shall be no evidence of external leakage.

Testing - Page 104

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
(2) FLOW TESTS

NOTE: Maintain inlet pressure at 20 to 25 psig during these tests.


The sink "stopper" shall be open.

(a) Open sink faucet cold water tap. Measure water flow rate
which shall be between 0.25 and 0.5 gpm. Water shall not
splash outside sink.

(b) Repeat step (a) above except measure flow from hot water tap.
The requirements are the same.

(3) DRAIN SYSTEM TESTS

(a) Open sink stopper, then open fully hot and cold faucets and
maintain full water flow for 60 to 70 seconds. Drain flow
rate shall be sufficient to prevent water level in basin from
rising to overflow vent.

(b) Close sink stopper and fill basin to overflow vent level. Open
hot and cold faucets and drinking fountain valve; maintain
full water flow for 60 to 70 seconds. Drain flow rate shall
sufficient to prevent overflow over sink basin edge.

D. Electrical System Tests

These tests verify ability of individual electrical subsystems to oper-


ate satisfactorily while performing their specified functions. Elec-
trical continuity of static grounding system is also verified.

(1) SPEAKER TEST

(a) Actuate speaker test amplifier, then test lavatory "PA"


speaker; sound shall be clearly understandable and of adequate
volume level.

(2) STATIC GROUND CONNECTION CONTINUITY TESTS

(a) Connect one lead of volt-ohm-meter (VOM) to test panel "ground


test point."

(b) Set VOM range switch to "OHMS X 1."

(c) Connect other test lead of VOM to points listed below, in


sequence, and check continuity. Continuity shall be indicated
by a reading of zero OHMS.

Testing - Page 105

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
(d) Check continuity of static ground lead by placing test lead in
ground stud and any other point of fluorescent light assembly
ground plane.

(e) Check continuity of ground lead of toilet flush timer switch


(S2) by placing test leads on Ground 2 stud and timer handle.

(3) INSULATION RESISTANCE TEST

(a) Remove following lamp bulbs.

1. Dome light

2. Return to Seat sign lights

3. Attendant Call reset switch light

4. Fluorescent lamps

5. No Smoking-Fasten Seat Belt lamp

(b) Disconnect electrical connector at following units:

1. Toilet flush timer switch

2. Water heater

3. Smoke detector

4. Wire No. 3051A22 from ballast terminal A

5. Call system return

6. Oxygen Box Latch

(c) Connect insulation resistance test cable to lavatory input


electrical connector. Set control panel function selection
switch to 1R.

(d) Selectively test insulation resistance of each marked switch


position; insulation resistance shall be greater than 100
megohms for each position tested.

(e) Reinstall lamp bulbs and connectors.

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

E. Electrical System Functional Tests

(1) TEST PREPARATION

(a) All test panel switches shall be "open" unless otherwise spec-
ified and "test door switch" shall be set to "normal power."

(b) Open lavatory door.

(c) Energize electrical power supply, then verify that ammeters


indicate zero current flow.

(2) DOME LIGHT TEST

(a) Connect Pin 18 and Pin 40 to test panel.

(b) Close test panel "Test Dome Light" switch; dome light shall
illuminate. With lavatory door closed, verify that there is
no light leakage through gaps around lavatory door, ceiling,
or wall joints. Light leakage between bottom of lavatory door
and threshold is permissible.

(c) Open switch; dome light shall be extinguished.

(3) LAVATORY DOOR SWITCH AND FLUORESCENT LIGHT TESTS

(a) Connect Pin 6, Pin 39, Pin 3 and Pin 15 to test panel.

(b) Close bolt lavatory door; fluorescent lights shall illu-


minate.

(c) Open door; lights shall be extinguished.

(d) With lavatory door closed; and latch slide in, verify that
there is no light leakage through gaps around lavatory door,
ceiling and wall joints. Light leakage between bottom of
lavatory door and threshold is permissible.

(e) Verify that voltage at Pin 4 indicates 28 + 2 vdc.

(f) Remove AC power from Pin 6 and connect to Pin 16.

(g) Close lavatory door and slide latch to unlocked position;


fluorescent lights shall illuminate.

(h) Verify that voltage at Pin 4 indicates zero.

25-47-59 Testing - Page 107


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(4) LAVATORY OCCUPIED SIGN TEST

(a) Connect and ohmmeter to Pin 3 and Pin 4.

(b) Open lavatory door; check that there is no continuity on ohm-


meter.

(c) Close lavatory door and slide latch in; continuity on ohmmeter
should indicate 8-10 ohms.

(5) "RETURN TO SEAT" SIGN TEST

(a) Connect Pin 27 and Pin 28 to test panel.

(b) Close "test return seat" sign switch; "return to seat" sign
shall illuminate.

(c) Open switch, sign shall be extinguished.

(6) "ATTENDANT CALL BUTTON" TESTS

(a) Connect Pin 5, Pin 19, Pin 2 and 17 to test panel.

(b) The voltage at either Pin 2 or Pin 17 shall be zero.

(c) Depress "Call" switch and hold "Call/Reset" light shall illu-
minate and voltage at Pin 2 and Pin 17 shall be 28 + 2 vdc.

(d) Release "Call" switch; voltage at Pin 17 remains at 28 + 2


vdc, and voltage at Pin 2 shall be zero.

(7) "ATTENDANT CALL RESET" SWITCH TEST

(a) Depress "Call/Reset" switch and release.

(b) "Call/Reset" switch light shall be extinguished.

(c) Voltage between Pin 15 and Pin 17 shall be zero.

(d) Voltage between Pin 15 and Pin 2 shall be zero.

(8) TOILET FLUSHING SWITCH TESTS

(a) Connect Pin 15, Pin 34, Pin 36 and Pin 39 to test panel.

(b) Connect AC test light at Pin 4 and DC test light at Pin 2 and
Pin 3 of toilet timer module.

e
Testing - Page 108
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(c) Activate toilet handle; the test light at Pin 2 and Pin
4 shall illuminate.

(d) Test light shall remain illuminated for approximately 10


seconds, then extinguish.

(e) Wait for approximately 8 seconds.

(f) Activate toilet handle; test light at Pin 3 and Pin 4


shall illuminate.

(g) Test light shall remain illuminated for approximately 10


seconds; then shall extinguish.

(h) Remove power from Pin 34 and connect to Pin 35.

(i) Repeat steps (c) and (d).

(j) Wait approximately 8 seconds.

(k) Repeat steps (f) and (g).

(9) WATER HEATER TESTS

NOTE: Maintain water heater pressure at 20-35 psig nominal during


this test.

(a) Place water heater switch to "OFF."

(b) Connect Pin 38 and Pin 39 to test panel.

(c) With water heater in "OFF" position; water heater pilot light
shall not be illuminated. The wattmeter shall indicate zero.

(d) Place water heater switch to :ON" water heater pilot shall
illuminate. The wattmeter shall indicate 420 + 10 watts (3.6
+ 0.01 amps).

(e) Allow water to heat up. Verify operation of thermoswitch by


observing wattmeter, there is approximately 0 watt when ther-
moswitch opens.

(f) Place water heater switch to "OFF."

(10) SMOKE DETECTOR TEST

(a) On the control panel close "attendant call" switch.

Testing Page 109


25-47-59 -
Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(b) On lavatory smoke detector, actuate test switch; smoke detec-


tor alarm shall emit an audible tone.

(c) Reset smoke detector switch for normal operation.

(11) OXY DOOR LATCH CONTINUITY TEST

Verify proper circuit connection by continuity testing:

(a) Jl-22 to P2

(b) Jl-15 to J3

(12) NO SMOKING - FASTEN SEATBELT CONTINUITY TEST

Verify proper circuit connection by continuity testing:

(a) Wire Number 3008A18 to Jl-32

(b) Wire Number 3009A18 to J1-33

(c) Wire Number 3010A18 to Jl-39 & Jl-40

(13) GASPER AIR VALVE TEST

These tests verify ability of gasper air valve to function satis-


factorily. See Figure 101 for test set-up.

CAUTION: CARE MUST BE TAKEN TO AVOID CONTAMINATION OF AIR SYSTEM.


PARTICULAR ATTENTION MUST BE GIVEN TO EXCLUSION OF OIL
AND/OR OTHER CONTAMINATION OF OXYGEN SYSTEM COMPONENTS
AND TEST EQUIPMENT THROUGHOUT TESTING. PRIOR TO CONNEC-
TION TEST EQUIPMENT, CLEAN AND FLUSH FITTINGS AND LINES
WITH DENATURED ETHYL ALCOHOL AND BLOW DRY WITH NITRO-
GEN.

(a) Connect nitrogen source to gasper air inlet.

(b) Gradually apply low pressure (3 to 5 psig) to inlet valve.

(c) Check for free flow by holding a hand near outlet.

(d) Shut off pressure and disconnect nitrogen source.

(e) Cover inlet to gasper valve to avoid contamination.

NOTE: After tests above, shut off pressure and disconnect


nitrogen source. Cap inlet to gasper valve to avoid
contamination.

25-47T59 Testing - Page 110


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

F. Draining and Cleaning

(1) De-energize and disconnect electrical power source and test panel.

(2) Disconnect water source, then connect inlet hose to drain. Allow
water system to drain through inlet connection. Connect air pres-
sure source to sink faucet outlet, using connector then blow sys-
tem dry.

(3) Remove "test" filter element. Install new filter element.

(4) Cap or plug all fittings and connections.

(5) Dry all spilled water, inside and outside unit. Use a soft, clean
cloth to remove all water stains and soil.

25-47-59 Testing - Page 111


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
* TROUBLESHOOTING

1. General

Troubles most likely encountered during operation of plumbing and electric-


al systems are listed in Tables 201 and 202, together with possible causes
and corrective action.

NOTE: All troubleshooting data presented assumes that aircraft power and
water supply is functioning to the units and all systems and elec-
trical wiring have been correctly assembled. If incorrect wiring is
suspected as being a probable cause for a malfunction, perform, a
continuity check of all affected wiring. (Refer to TESTING.)

After performing required remedial action, check system function to ascer-


tain that trouble has been corrected. If necessary, continue corrective
procedures until trouble has been corrected.

Plumbing Troubleshooting
Table 201

Trouble Probable Cause Corrective Action

No water in plumb- Supply valve in If valve is off, turn valve on.


ing system incorrect position

Obstruction in Check for stoppage in inlet houses


system to hot water heater and/or water
filter or cold water faucet.

Sink does not drain Obstruction in drain Disconnect drain and flush drain

Cold water from hot Defective water Replace or repair water heater
water tap heater

Defective electrical Inspect and repair circuit


circuit

Faucet and drain Damaged or faulty Refer to Overhaul Manual for


assembly inopera- component(s) faucet and drain assembly
tive or faulty

Toilet does not Defective timer Inspect and replace timer switch
flush, flush varies switch (S2) (S2) as required.
from 10+2 seconds

Page 201
25-47-59 Trouble -

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
Electrical Troubleshooting
Table 202

Trouble Probable Cause Corrective Action

Fluorescent lights Defective ballast (Ml) Replace ballast (Ml)


will not illuminate - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Lamp(s) (62A, 62B) Replace lamp(s)
burned out or missing

Door switch (Sl) Inspect and replaces as required


defective

Defective fixture Inspect and repair as required


assembly or electrical
circuit

"Return to Seat" Bulb burned out Replace bulb


light will not or missing
illuminate - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Actuating switch Inspect and repair as required
defective

Defective socket or Inspect and repair as required


electrical circuit

"Attendant Call" Lamp (S4) burned out Replace lamp (S4)


light will not or missing
illuminate - - --- - - - - - - - - - - - - - - - - - - - - - - - - -
Defective actuating Inspect and repair as required
switch light assembly

Remote chime does Chime is defective Replace chime


not sound when - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
"Attendant Call" Switch is defective Replace switch
switch is actuated - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Defective electrical Inspect and repair as required
circuit

Toilet will not Toilet switch (S2) Replace timer switch (S2)
flush is defective

Defective electrical Inspect and repair as required


circuit

Speaker (LS1) Speaker (LS1) is Replace speaker


inoperative defective

Defective electrical
circuit
Inspect and repair as required
e
Trouble - Page 202

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

Jl P5 J5 J6 P6 (REF)
37 -3001 A22 -36 -3002A2 6-------
6 2F----- -- FLUSH
LS
35 t3002A22 3A -3004A22 34 FUTOR ------
~~~r … '" MOTOR
(REF) I M2
34 --3005A 181 00581 3---0---3005C22 2 TIMER I,
STATscxu 3 TS 0 3 =- X"NMTG _
30 -3006A18 6 J4 P4 (RVFL
384 - 3007A221 - -- WATER'

16 -- 3015A2 " 16 3 -050A


0 oo4
6 3036A22
01 6A22-..... - 8 3058A22 O - AWNIS
6 -- 3016A2 __ml Pe
32 -008A I 8------ie I
K LT$
33 -- 3009A 8--- FPASTO SAT 0LT
0_T22
r301 OA I 8- … …---- _F2A22

39 --3011B2
Al<:~ 3 -03 22
40 -3012AI8 TBI 3012B22 Sp8a3O54A22
12 -3054C22-I' _ 413022-
027 3017D222 I M3 J Sl -3055A2a

. l ~~~~~~~~~~~I -E3CL-5722]
L2B

01 7A22 3017B22 12 --3059A22 0" MAY


5 _ -z0I7A22 S23017C22vo SP7 1_r~
2 - -3018A22 30569B22 6 -0
17 --3019A22 436A2 5

ET TO SEAT SIGN S _ 16 r - 3X59C22 2

27 -3020A18I

28 _--3021A
020818

021B18
Yj~
_
I'I
I I
SP I
a"sII
1l 7 1lSXL- 3041822
XL-I R
L …I _ 3041A22
_------- - 20
-'l

,TB3 _ 3039822
15 -3023A18 3042A18
I8 -3022A22 11-3023822 P2 J3

22 3024A18
WEAR LS I J7 P7 -…
14 -3025A22
13 026A22

Wiring Diagram, Part No. 837100-1


Figure 201

25-47-59 Trouble - Page 203


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

-~ J5 .6 P6 (REFR)
PP5

35 -403A22 ft- 4 F H ----- I MTOR |


3; - 4A22 SOTOR
IREF) r--------- I
I 0 _ 2 TIME20R2
37 --- 3 1A22

30 --- 006 I 1251SA16 _ 4 P4 (EFI


36 -- 002A22 --------- FLUS
31 007^22 _ _ +_. ~~~~~~~~~HETER
HI

32 008141X
80?5,aD

3 --3 9122 Ah~T WATER


40
12518-'TB 5 22
20A 22-
-01114 IO)
6439--3016^2-sIl"oL !k-301182
32 -- 3008A I 2

IS 1202Ifi-22 .~2A22 4

: _ -125._ m_2

51 _ -01 1253OA22

IU I'~~~~~~~~~~~~~~~~~~~~~~1
-2534 LSI 3

17 - -3024A22-341J---
NM 124A21
Ln1 2 5-47-5-

11~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

Wiring2 Diaram PrI o 3103

27~~~~~54 -59 ul 5/8


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

37 3001A22
-30 1 A2 ~~~~~~~P5
J5 J6 P6 (REF)
'-:6------ FLUSH\
36 -_30023A2222
35 -3003A22
4
2
T
FLUSH
MTO~R
t -----
……-----
MOTOR
(REF)
M2

34 = 3004A22 00 2 3005C22 ----------


TIMER
5B16
I 0A8 I 00B16- -. 305
.STATICT1, TwW 00T3 -COUNTR _
30 -3006A18 006816 J4 -P4 (R;L
3007A22
38 --- L- J2WATER'
3013A22
A --- :.ATER1I HI
I __1(RF
w] na ji! Sl l ~ --------------------
163-3014A22 - 3036A22 L 23 = -3050A
_ 16- ° Sme

6 305A22- .06A2 I 8 3058A22-_ oisSI

32 -- oO8A I ------ 22
33 3009A8 AN SAT ULT i 053A2
r-01 OA I 8 - -- - - --
…3 05 2

39 -3IIA1IIIB2 52
40 -012A1 1B22
8 *022

. -3023C2- sm M3 XLZ xLM--ns~


- 017D22 - O8TECTOR
,TQ
P3
.
017B22
5 017A2 i ._________
I7C22~~~~~~~~~~~~~~~~~~
cO 12 - 051A22 --3592
12 cSTI AsY
snn

5 -- 3 S017A22 - SP3
gm----'
SP2>----017C22C 16

27 -3019A22 08
30214 E22N- I
~~ ~ ~ ~
~,~~~~r-Z----____1
2 --~301BA22 ~ ~~~~~A2 3059C22= 2I

r
_ 6

27 8!!ALIO 3039A2r 16 3062A22 I

1 is
27 _--3021AI8 _ I1 ,I I rS 3041B22-

vTB3 - 3039522 7
15 _3023A1 8 3042A8-
18 -3022A22 1 1--3023B22l P2 J3

22 -3024A18T
UVEA LSI J7 P7 -…------------------------
14 -3025A22 -2
13 -3026A22
RED DOWT

Wiring Diagram, Part No. 837100-3


Figure 203

25-47 -59 Trouble - Page 205


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
I DISASSEMBLY

1. General

A. Use of these instructions is limited to the extent necessary to correct


a malfunction or incorporate a modification. Accomplish test procedures
detailed in TESTING and TROUBLESHOOTING prior to any disassembly. If
requirements of test cannot be attained, disassemble only as necessary
to accomplish corrective action required to return unit to a service-
able and reliable status.

B. Complete disassembly is neither anticipated nor recommended. Remove


only those parts required to gain access to those worn or damaged
part(s) requiring replacement.

NOTE: The type of equipment and the methods and materials used in the
fabrication dictates a limit to which units require disassembly.
The synthetic paneling used throughout modular construction of
the units is extremely strong and durable. Thus disassembly
instructions contained herein are directed toward the removal of
high-wear and easily damaged components or the dismantling of
panel assemblies to gain access to components requiring repair
or replacment.

C. Prior to disassembly of lavatory assemblies, shut off water supply and


all electrical power, drain plumbing and clean all units.

D. Proceed with disassembly as outlined below and refer to exploded-view


illustrations in ILLUSTRATED PARTS LIST. Note that attaching parts are
listed immediately following parts which they attach.

NOTE: Carefully examine all riveted, spot-welded and bonded or cemented


assemblies prior to disassembly. Do not disassemble unless
damaged. If replacement is required, refer to REPAIR for
detailed instructions.

E. Tag or otherwise identify all removed assemblies and subassemblies with


their exact installed position to facilitate reassembly, since many
similar, multiple-use items, differing only in minor dimensions, exist
between the different lavatory assemblies.

CAUTION: EXERCISE EXTREME CARE WHEN REMOVING SCREWS OR BOLTS ATTACHING


A PART TO THE SYNTHETIC PANELING. THREADED INSERTS, INSTALLED
IN PANELING TO RECEIVE THE SCREWS OR BOLTS, ARE SECURED TO
PANELING WITH POTTING COMPOUND. UNNECESSARY DAMAGE TO INSERTS
WILL REQUIRE REPLACEMENT WITH LARGER INSERTS.

2. Disassembly Procedures

A. 737 Modular Lavatory (Compt A). (See IPL Figure 1.)

(1) Do not remove bonded wiring diagram placard (5) unless required for
part replacement.

25-47-59 Disassembly - Page 301


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(2) Refer to DISASSEMBLY paragraph 2.D for instructions pertaining to


placard installation (10).

(3) Refer to DISASSEMBLY paragraph 2.E for instructions pertaining to


toilet shroud assembly (15).

(4) Refer to DISASSEMBLY paragraph 2.G for instructions pertaining to


electrical installation (20).

(5) Refer to DISASSEMBLY paragraph 2.I for instructions pertaining to


plumbing installation (25).

(6) Do not remove bonded and stapled closeout assembly (30) unless
required for part replacement.

(7) Refer to DISASSEMBLY paragraph 2.K for instructions pertaining to


sink cabinet assembly (35).

(8) Disassemble kickstrip installation (40) as follows:

(a) Remove endcap (45) with screws (50).

(b) Remove endcap (55) with screws (60).

(c) Remove kickstrip (65) with screws (70).

(9) Refer to DISASSEMBLY paragraph 2.M for instructions pertaining to


swinging entrance door assembly (75) after removing screws (80).

(10) Refer to DISASSEMBLY paragraph 2.N for instructions pertaining to


structure assembly (85).

B. 737 Modular Lavatory (Compt B). (See IPL Figure 2.)

(1) Do not remove bonded wiring diagram placard (5) unless required for
part replacement.

(2) Refer to DISASSEMBLY paragraph 2.D for instructions pertaining to


placard installations (10).

(3) Refer to DISASSEMBLY paragraph 2.F for instructions pertaining to


toilet shroud assemblies (15).

(4) Refer to DISASSEMBLY paragraph 2.H for instructions pertaining to


electrical installations (20).

(5) Refer to DISASSEMBLY paragraph 2.J for instructions pertaining to


plumbing installations (25).

(6) Refer to DISASSEMBLY paragraph 2.L for instructions pertaining to


sink cabinet assemblies (30).

25-47-59 Diassembly - Page 302


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

NOTE: Exercise care to avoid scratching window (40) if removal


from panel (45) is required.

(7) Refer to DISASSEMBLY paragraph 2.M for instructions pertaining to


swinging entrance door assemblies (50) after removing screws (55).

(8) Refer to DISASSEMBLY paragraph 2.0 for instructions pertaining to


structure assemblies (60).

(9) Refer to DISASSEMBLY paragraph 2.U for instructions pertaining to


dispenser installations (65).

C. Aft Single Closet Assembly. (See IPL Figure 3.)

(1) Disassemble shelf panel installation (5) as follows:

(a) Remove panel assembly (10) with screws (15) and washers (20).

(b) Do not remove bonded trim (35) unless required for replacement.

(c) Remove angle (30) with screws (35) and washers (40).

(2) Disassemble coat rod installation (50) as follows:

(a) Remove screws (60) securing tube (55).

(b) Remove fitting assembly (65) with screws (70) and washers
(75).

(3) Remove door assembly (85) with screws (90) and washers (91).

(4) Remove hinge assembly (95) with bolts (100) and washers (105). Do
not disassemble items (110 thru 120) unless required for detail
part(s) replacement.

(5) Remove shroud (125) with screws (130) and washers (155).

(6) Remove latch (140).

(7) Do not remove bumper (145) or bonded trims (150 thru 165) unless
replacement is necessary.

(8) Remove pin assembly (175) with screws (180) and washers (185).

(9) Remove bracket assembly (190) with bolts (195) and washers (200).

(10) Do not remove bonded trims (210 thru 220) or bonded spacer (225)
unless replacement is required.

(11) Remove striker (240) with screws (245).

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COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(12) Remove stop assembly (250) with bolts (255) and washers (260);
then remove bumper (265) from angle (270).

(13) Remove bracket (275) with bolts (280) and washers (290).

(14) Remove bracket assembly (295) with bolts (300) and washers (305).
Do not remove bonded spacer (310) unless replacement is required.

(15) Remove angels (315, 330) with associated hardware.

(16) Remove shelf assembly (345) with spacer (360), screws (350) and
bolts (355).

(17) Remove liner (370) with bolts (375) and washers (380).

(18) Do not remove bonded items (390 thru 445) unless replacement is
required.

D. Placard Installations. (See IPL Figure 4.)

(1) Do not remove bonded placards (5 thru 90A) or graphic strips (95 thru
105A) unless required for replacement. Refer to REPAIR paragraph
3.C for additional instructions.

E. Toilet Shroud Installation, Part No. 837060-401. (See IPL Figure 5.)

(1) Remove hinge (10) with nuts (15) and washers (20).

(2) Remove lid (25) and seat (30).

(3) Remove bumper (35) with clips (45).

(4) Remove bumper (50) with clips (60).

(5) Lift off shroud assembly (65) after removing screws (70, 75). Do
not remove bonded plate (80), seals (85, 90) or spacers (95) unless
required for detail part(s) replacement.

F. Toilet Shroud Installation, Part No. 837061-403. (See IPL Figure 6.)

(1) Remove seat assembly (5) with hardware provided.

(2) Remove hinge (10) with nuts (15) and washers (20).

(3) Remove lid (25) and seat (30).

(4) Remove bumper (35) with clips (45).

(5) Remove bumper (50) with clips (60).

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COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(6) Lift off shroud assembly (650 after removing screws (70). Do not
remove bonded plate (75), seals (70, 85) or spacers (90, 95)
unless required for detail part(s) replacement.

(7) Remove angle assemblies (100, 105) with screws (1100 and washers
(115).

(8) Remove bracket assembly (120) with screws (125) and washers (130).

(9) Remove angle (135) with screws (140) and washers 9145).

(10) Remove gusset assembly (150) with screws (155, 160, 170) and
washers (165).

G. Electrical Installation, Part No. 838072-401. (See IPL Figure 7.)

WARNING: PRIOR TO STARTING DISASSEMBLY PROCEDURES, ENSURE THAT ALL


ELECTRICAL POWER TO THE MODULAR LAVATORY IS OFF.

NOTE: Disassembly of the electrical installation is neither anticipated


nor recommended. Remove only those clamps required to remove a
particular cable assembly or wiring harness suspected of being at
fault. Electrical parts and components should only be discon-
nected and removed as indicated by inspection and troubleshooting
procedures. Tag or otherwise identify all disconnected wired and
parts for ease of identification during assembly. Refer to REPAIR
paragraph 2. for additional information regarding removal and
replacement of electrical components.

NOTE: Removal of oxygen box is required to allow access to speaker


(370) and attaching parts (375, 380).

H. Electrical Installation, Part No. 838071-401. (See IPL Figure 8.)

WARNING: PRIOR TO STARTING DISASSEMBLY PROCEDURES, ENSURE THAT ALL


ELECTRICAL POWER TO THE MODULAR LAVATORY IS OFF.

NOTE: Disassembly of the electrical installation is neither anticipated


nor recommended. Remove only those clamps required to remove a
particular cable assembly or wiring harness suspected of being at
fault. Electrical parts and components should only be discon-
nected and removed as indicated by inspection and troubleshooting
procedures. Tag or otherwise identify all disconnected wired and
parts for ease of identification during assembly. Refer to REPAIR
paragraph 2. for additional information regarding removal and
replacement of electrical components.

NOTE: Removal of oxygen box is required to allow access to speaker


(295) and attaching parts (300, 305).

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

I. Plumbing Installation, Part No. 838076-401. (See IPL Figure 9.)

WARNING: ENSURE THAT ALL ELECTRICAL POWER TO LAVATORY HAS BEEN REMOVED,
WATER INPUT IS CLOSED AND THAT PLUMBING SYSTEM HAS BEEN
DRAINED OF ALL RESIDUAL WATER BEFORE STARTING THESE PROCE-
DURES.

NOTE: Complete disassembly of the plumbing installation is neither


anticipated nor recommended. Remove only those clamps and
attaching hardware required to remove a particular hose assembly
or component suspected of being at fault. Because of the simi-
larity among various hose assemblies used in the plumbing instal-
lation, tag or otherwise idenify removed components for ease of
assembly.

(1) Proceed with disassembly as required by inspection and check.


Remove appropriate clamp(s) and associated components to permit
removal and replacement of particular part(s) suspected of being
at fault.

J. Plumbing Installation, Part No. 837021-401. (See IPL Figure 10.)

WARNING: ENSURE THAT ALL ELECTRICAL POWER TO LAVATORY HAS BEEN REMOVED,
WATER INPUT IS CLOSED AND THAT PLUMBING SYSTEM HAS BEEN DRAINED
OF ALL RESIDUAL WATER BEFORE STARTING THESE PROCEDURES.

NOTE: Complete disassembly of the plumbing installation is neither


anticipated nor recommended. Remove only those clamps and
attaching hardware required to remove a particular hose assembly
or component suspected of being at fault. Because of the simi-
larity among various hose assemblies used in the plumbing instal-
lation, tag or otherwise identify removed components for ease of
assembly.

(1) Proceed with disassembly as required by inspection and check.


Remove appropriate clamp(s) and associated components to permit
removal and replacement of particular part(s) suspected of being
at fault.

K. Sink Cabinet Assembly, Part No. 838065-401. (See IPL Figure 11.)

(1) Open cabinet door assembly (10) and lift out waste container (5).

(2) Remove cabinet door assembly (10) with hardware (15 through 20);
then proceed with disassembly, as required, as follows:

(a) Remove latch (25) and bracket (30).

(b) Remove hinge assembly (35) with screws (40) and washers (45).
Do not disassemble items (50 through 60) unless required for
detail part(s) replacement. e
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COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

(c) Remove adapter assembly (65). Do not remove bonded gasket (70)
unless required for replacement.

(d) Remove retainer (80) and grill (85).

(e) Remove roller assembly (90) with attaching parts (95 through
100). Do not remove bonded grommet (105) or bumper (106,
106A) unless required for replacement.

(3) Remove striker (115) with attaching hardware (120 through 130).

(4) Remove angle (135) with screws (140).

(5) Remove waste door assembly (145) with screws (150) and washers
(155); then proceed with disassembly as follows:

(a) Remove spring (160), spacer (165), pin (170) and weld
assemblies (175, 180) only as required.

(6) Remove fire extinguisher (185) with screws (190) and washers (195).

(7) Remove bracket assembly (200) with screws (205) and washers (210).

(8) Remove enclosure assembly (215) with screws (220, 225) and washers
-(230); then proceed with disassembly as follows:

(a) Remove waste door assembly (235) with nuts (240), washers
(245) and screws (250).

(b) Remove hinge pin (255), spring, (260) and hinge-half assembly
(265) only as required.

(c) Do not remove bonded seals (270, 275) or foams (280, 281)
unless required for replacement.

(d) Remove waste container assembly (290); then proceed with dis-
assembly of cover assembly (295) and riveted items only as
required.

(9) Remove partition assembly (325) with screws (330) and washers
(335). Do not remove bonded grommet (340) unless required for
replacement.

(10) Remove angles (345) with nuts (350).

(11) Remove hinge assembly (360) with screws (365) and washers (370).
Do not disassemble items (375 through 405) unless required for
detail part(s) replacement.

(12) Remove door assembly (410) with screws (415).

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WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

(13) Do not remove welded strike assembly (420) or hinge assembly (425)
unless required for replacement.

(14) Remove sink deck assembly (445) with hardware (450 through 475).
Do not remove bonded spacers (480, 485) unless required for
replacement.

(15) Remove enclosure dispenser (490) with screws (495).

(16) Remove plate assembly (500) with screws (505) and washers (510).

(17) Remove pin (515), spring (520), hinge-half (525) and weld assembly
(530).

(18) Remove catch (535) with screws (540) and washers (545).

(19) Do not remove riveted plate (550) or box assembly (555) unless
required for replacement.

(20) Remove jumper (560) with associated hardware (565 through 585).

L. Sink Cabinet Assembly, Part No. 837041-401. (See IPL Figure 12.)

(1) Open door assembly (10) and lift out waste container (5).

(2) Remove door assembly (10) with hardware (15 through 20); then
proceed with disassembly, as required, as follows:

(a) Remove latch (25).

(b) Remove bracket (25A) from latch (25).

(c) Remove hinge assembly (30) with screws (35) and washers (40).
Do not disassemble items (45 through 65) unless required for
detail part(s) replacement.

(d) Remove adapter assembly (70) or adapter assembly (71). Do not


remove bonded gasket (75) unless required for replacement.

(e) Remove-retainer (85) and grill (90).

(f) Remove roller assembly (95) with attaching parts (100 through
105). Do not remove bonded bumper (116, 116A) or grommet
(110) unless required for replacement.

(3) Remove striker (120) with attaching hardware (125 through 135).

(4) Remove angle (140) with screws (145) and washers (150).

(5) Remove disposal door assembly (160) with screws (165) and washers
(170); then proceed with disassembly as follows:

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(a) Remove pin (175), spring (180), spacer (181), hinge-half (185)
from weld assembly (190) only as required.

(6) Remove fire extinguisher (195) with screws (200) and washers (205).

(7) Remove bracket assembly (210) with screws (215) and washers (220).

(8) Remove clamp assembly (225) with screw (230) and washer (235).

(9) Remove waste container assembly (240) with associated hardware;


then proceed with disassembly as follows:

(a) Remove dooe assembly (270) with washers (280) and screws
(285).

(b) Remove hinge pin (290), spring (291) and hinge-half assembly
(292) from weld assembly (295).

(c) Remove cover plate (305) with screws (310).

(d) Remove door (315) with screws (320) and washers (325). Do not
remove bonded seals (330) from spotweld assembly (340) unless
required for replacement.

(e) Do not remove riveted spring (345) unless required.

(10) Remove bracket (350) with screws (355, 360) and washers (361).

(11) Remove bracket assembly (370) with screws (375, 380) and washers
(385).

(12) Remove angle assembly (390) with screws (395, 400) and washers
(405).

(13) Remove sink deck assembly (410) with hardware (415, 420). Do not
remove bonded gaskets (435,436) unless required for replacement.

M. Swinging Entrance Door Assemblies, Part No. 837080-6156 and -6157.


(See IPL Figure 13.)

(1) Remove trims (10) with screws (15).

(2) Remove trim (20) with screws (25, 30).

(3) Remove hinge assembly (35) with screws (40). Disassemble only as
required for detail part(s) replacement.

(4) Remove trim (60).

(5) Remove hook assembly (65) with screws (70).

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COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(6) Remove ashtray assembly (80) with screws (85).

(7) Remove lock assembly (110) with screws (115).

(8) Remove esutcheons (100, 105).

(9) Remove latch assembly (110) with screws (115).

(10) Remove louvers (120) with attaching hardware (125 thru 150).

(11) Remove bumper (15) with screws (160).

N. Structure Assembly, Part No. 837007-403. (See IPL Figure 14.)

(1) Remove swinging entrance door assembly (5) with screws (10.) and
refer to DISASSEMBLY paragraph 2.M for additional instructions.

(2) Disassemble swinging entrance door frame assembly (15) as follows:

(a) Remove threshold assembly (20) with screws (25).

(b) Do not remove bonded seals (35, 50) unless required for
replacement. Trims (30, 40) need not be removed unless
required.

(c) Remove trim (55) with screws (56).

(d) Remove striker (60) with screws (65).

(3) Remove cover assemblies (70, 85, 100).

(4) Disassemble mirror installations (115, 175) only as required for


detail part(s) replacement.

(5) Remove cover assembly (235) with hardware (240 through 250). Dis-
assemble cover assembly only as required.

(6) Remove plate (270) with nuts (275), washers (280) and screws (285).
Remove gasket (290).

(7) Remove plate (300) with screws (305) and washers (310). Remove
gasket (315).

(8) Remove clamp (320) and plate (325) with screws (330) and washers
(335). Remove gasket (315).

(9) Remove plate (345) with screws (350) and washers (355). Remove
gasket (360).

(10) Remove plate (365) with screws (370) and washers (375). Remove
gasket (380).

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COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(11) Remove handle (385) by turning nuts (390). Remove nuts (390) with
hardware (395 through 421).

(12) Remove bracket (425) with screws (430) and washers (435).

(13) Remove bracket (440) with screws (445), bolts (450) and washers
(455).

(14) Do not remove bonded block assembly (460) or foam (465) unless
required for replacement.

(15) Refer to DISASSEMBLY paragraph 2.Q for instructions pertaining to


enclosure assembly (470).

(16) Remove aft tie down cover assembly (475) and cover assembly (480).

(17) Remove fitting (485) with screws (490) and washers (495). Remove
clamp (500).

(18) Remove fitting (505) with screws (510), washers (515) and spacers
(520).

(19) Remove clamp (525) with screws (530) and washers (535).

(20) Remove aft wall panel assembly (540) with screws (545).

(21) Remove bracket assembly (565) with bolts (570.) and washers (575).

(22) Remove channels (580, 595) with screws (585, 600, 605) and washers
(590, 610).

(23) Do not remove remaining items unless required for detailed part(s)
replacement.

0. Structure Assembly, Part No. 837011-401. (See IPL Figure 15.)

(1) Remove swinging entrance door assembly (5) as required. Refer to


DISASSEMBLY paragraph 2.P for additional instructions.

(2) Disassemble mirror installation (10) as follows:

(a) Detach graphic strip (15).

(b) Remove trims (20, 35, 50) with screws (25, 40, 55) and washers
(60).

(3) Remove striker (100) with screws (105).

(4) Remove handle (110) by turning nuts (115). Remove nuts (115) with
hardware (120 thru 140).

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COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(5) Remove nipple (145) with nut (150).

(6) Remove clamps (155) from ends of hose assembly (175). Detach hose
assembly (175) with clamps (160) and associated hardware (165,
170).

(7) Remove bracket (180) with screws (185) and washers (190).

(8) Remove bracket assembly (195) with screws (200, 205), washers (210)
and doubler (215).

(9) Remove trim (220).

(10) Remove gussets (225, 240) with associated hardware.

(11) Refer to DISASSEMBLY paragraph 2.X for instructions pertaining to


enclosure assembly (255).

(12) Do not remove bonded floor mat (260) unless required for replacement.

(13) Remove panel assembly (265) with screws (270) and washers (275).

(14) Remove threshold assembly (280) with screws (285).

(15) Remove angle assembly (290) with screws (295) and washers (300).

(16) Remove closure (305) with screws (310) and washers (315).

(17) Remove tank fittings (320 thru 335) with screws (340) and washers
(345).

(18) Do not remove bonded bumpers (255, 360) unless required for re-
placement.

(19) Remove overhead fitting (365) with screws (370) and washers (375).

(20) Do not remove base assembly (380) from bond assembly (350).

(21) Remove plates (395, 415), seal (410) and gaskets (430) with
associated attaching hardware.

(22) Do not remove bonded rubstrips (460 thru 505) or fittings (515
thru 525) unless required for replacement.

P. Enclosure Assembly, Part No. 838070-401. (See IPL Figure 16.)

(1) Remove door assembly (5) with screws (10) and washers (15).
Refer to DISASSEMBLY paragraph 2.Q for additional instructions.

(2) Remove catch (20) with screws (25).

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COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(3) Do not remove bonded doubler assembly (30) unless required for
replacement.

(4) Remove cup dispenser door assembly (35) with screws (40) and
washers (45). Refer to DISASSEMBLY paragraph 2.R for addit-
tional instructions.

(5) Remove razor blade cup assembly (50) with velcro tape (55).

(6) Remove bracket assembly (60) with screws (65) and washers (70.

(a) Do not disassemble items (75 thru 85) unless required for
replacement.

(7) Do not remove bonded doubler assembly (90) unless required for
replacement.

(8) Remove bracket assembly (95) with screws (100) and washers
(105).

(9) Do not remove bonded doubler assembly (110) unless required for
replacement.

(10) Remove angle assembly (115) with screws (120) and washers (125).

(11) Do not remove bonded doubler assembly (130) unless required for
replacement.

(12) Remove air outlet (135).

(13) Remove striker (140) with screws (145) and washers (150).

(14) Do not remove bonded items (155 through 190) unless required
for replacement.

Q. Amenities Dispenser Door Assembly, Part No. 837050-6003.


(See IPL Figure 17.)

(1) Remove hinge assembly (5) with screws (10) and washers (15). Do
disassemble further unless required for detail part(s) replace-
ment.

(2) Remove bracket (40) and latch (45).

(3) Remove dispenser door assembly (50) with screws (55) and wash-
ers (60).

NOTE: Disassembly of dispenser door assembly (50) is not


advised. Remove welded and bonded items only as required
for specific part(s) replacement.

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(4) Remove striker (90).

(5) Remove door assembly (100).

(6) Remove catch (105) with screws (110) and washers (115).

(7) Remove catch (125).

(8) Strap assembly (130) and sanitary closure assembly (135) are
bonded and should not be removed unless required for replace-
ment.

R. Dispenser Door Assembly, Part No. 837086-6001. (See IPL Figure 18.)

(1) Remove cup chute assembly (5) with screws (10).

(2) Remove cap (15), spring (20) and elevator (25) from weld
assembly (30).

(3) Remove spacer (35) with screws (40).

(4) Remove stud (45) with retainer (50), spring (55) and washer (60).

(5) Remove cartridge assembly (65) with screws (70); then remove
cartridge assembly (75) and elevator assembly (80).

(6) Do not remove bonded spacers (90 through 100) unless required
for replacement.

S. Enclosure Assembly, Part No. 836129-401. (See IPL Figure 19.)

(1) Do not separate bonded ceiling (5) from enclosure (10) unless
damage is visible to either item.

(2) Do not remove bonded angles (20, 25) or bracket (30) unless
required for detailed part(s) replacement.

(3) Remove spacer assembly (35) and loop (40).

(4) Disassemble amenities door assembly (45) as follows:

(a) Remove door assembly (45) with screws (50) and washers (55).

(b) Do not remove or disassemble bonded hinge assembly (60) unless


required for replacement of detail part(s).

(c) Remove velcro (100) from door (105).

(5) Remove access door assembly (110) and refer to DISASSEMBLY


paragraph 2.T for additional instructions.

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COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(6) Do not remove riveted and bonded doubler assembly (125) unless
required for replacement.

(7) Remove striker (130) with screws (135) and washers (140).

(8) Do not remove or disassemble remaining items unless wear or


breakage is detected.

T. Access Door Assembly, Part No. 837324-6021. (See IPL Figure 20.)

(1) Do not remove bonded plate assembly (5) unless replacement is


required.

(2) Remove flexi-grip catch (15) with screws (20).

(3) Remove angle (25).

(4) Bonded strap (30), bracket (35) and hinge assembly (40) should not
be removed or disassemble unless detailed part(s) replacement is
required.

(5) Remove bracket (90) with screws (95).

(6) Remove latch (100, 1OA) from door (105).

U. Dispenser Installation, Part No. 837268-6021. (See IPL Figure 21.)

(1) Remove dispenser (5) with screws (10, 20, 30) and washers (15, 25,
35).

(2) Remove retainer (40) with screws (45) and washers (50).

(3) Remove mirror moldings (55 thru 70) only as required for
replacement.

(4) Remove mirror (75) and panel (80).

(5) Remove slide assemblies (85, 90) with screws (95) and washers
(100).

(6) Remove strip assembly (105) and channel (120) with screws (110) and
washers (115).

(7) Remove elevator assembly (121) with screws (122) and washers (123).

(8) Remove latch button (124).

(9) Remove latch assemblies (125, 125A) with screws (126) and washers
(127).

(10) Remove pin (128), bolt (129) and spring (130).

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(11) Separate floor (135) from dispenser assembly (145).

(12) Remove riveted spring loader assembly (155) from spotweld assembly
(150) and proceed with disassembly as follows:

(a) Remove pin (160) and spring (165) from hinge-half (170) from
plate (175) and spotweld assembly (180).

(13) Remove spring loader assembly (185) from spotweld assembly (150)
and proceed with disassembly as follows:

(a) Separate slide (190), mounting plate (210) and spring (195)
with screws (200) and rod (205).

(14) Remove stationary base assembly (215) with screws (220) and washers
(225). Do not remove remaining parts unless required for
replacement.

e
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
CLEANING

1. General

A. Prior to Inspection.

Clean all parts thoroughly before making inspections to determine exis-


tence of, extent of, and exact location of defects.

B. Maintenance Function.

Cleaning is also an extremely important function for parts that are


exposed to repeated wear, minor nicks and scratches and to acids in the
fordf of liquid. In addition, many recessed parts are not normally
accessed and cleaned during routine maintenance or at major servicing.
Refer to Table 401 for recommended cleaning materials.

2. Electrical and Plumbing Installations

A. Wash outer surface of all non-electrical parts with detergent, Electro-


Sol or equivalent, and water heated to approximately +1800 F (+820 C).
Use 0.05 ounces of detergent per gallon of water (0.3 grams of deter-
gent per liter of water). After cleaning thoroughly, wipe all surfaces
with a clean cloth dampened with water heater to +180° F (+820 C).

B. Loosen dust and grit on electrical parts with a soft brush and blow
loosened material clear with dry, filtered, compressed air. Then clean
electrical components with clean, lint-free cloth or soft bristle brush
moistened in Aliphatic Naphtha and allow to air-dry.

WARNING: ALIPHATIC NAPHTHA IS FLAMMABLE. USE NAPHTHA ONLY IN A WELL-


VENTILATED AREA, REMOVED FROM VICINITY OF OPEN FLAME OR
ELEVATED TEMPERATURE. AVOID PROLONGED OR REPEATED CONTACT
WITH SKIN OR INHALATION OF TOXIC SOLVENT VAPORS. USE STANDARD
SAFETY PRECAUTIONS FOR HANDLING FLAMMABLE MATERIALS.

C. Neutralize any signs of corrosion using a cloth saturated in a liquid


solution of 50-percent distilled water and 50-percent corrosion remov-
ing compound or equivalent. After neutralizing corrosion, flush area
thoroughly with clean warm water and dry with filtered compressed air.
Mark each area suspected of corrosion and cleaned in this manner for
inspection.

D. Clean and disinfect plumbing parts as follows:

(1) Flush with a solution of 5 tablespoons (20 ml) of liquid disinfec-


tant to each gallon (liter) of distilled water.

Cleaning - Page 401

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
(2) After cleaning with disinfectant solution, flush thoroughly for
five minutes with fresh running drinking water.

(3) Use clean, dry, compressed air at 20 psig to blow out and dry
parts.

3. Structural Parts

CAUTION: MANY STRUCTURAL PARTS ARE FABRICATED FROM A MULTI-PLY HONEYCOMB


PANEL. DO NOT EMPLOY CLEANING PROCEDURES OUTLINED FOR METAL
PARTS (SUCH AS PARTITIONS, ETC.) OR DAMAGE TO THE DECORATIVE
FINISH OF THE HONEYCOMB PANELING WILL RESULT.

A. Remove dirt, grease or oil deposits from honeycomb paneling and sink
top by washing with a clean cloth saturated in Isopropyl, Isobutyl or
Ethanol Alcohol.

NOTE: To remove stubborn stains from honeycomb paneling it is permis-


sible to use a high grade of household scouring powder, provided
it is not used with any type of abrasive scouring pad.

B. Remove dirt, grease or oil deposits from metal structural parts by wash-
ing with a clean cloth saturated in Toluene, Benzene or Xylene cleaning
solvent.

C. Neutralize any signs of corrosion as specified in 2.C above.

D. Disinfect toilet shroud parts by washing in disinfectant solution as


specified in 2.D above.

4. Thermal Plastic Parts (Lexan, Noryl, Polysulfone, etc.)

CAUTION: THESE PARTS (FLOOR PANS, ETC.) MUST NOT BE CLEANED WITH CHLORI-
NATED SOLVENTS, KETONES, ACETONE, FREON 11, 12 AND 22 OR CHLORI-
NATED DETERGENTS. THESE SOLVENTS WILL ATTACK POLYCARBONATE
PLASTICS AND WILL RESULT IN CRAZING OR CRACKING. DO NOT CLEAN
WITH CARBON TETRACHLORIDE, TRI AND PERCHLORETHYLENE, ETHYLENE AND
METHYLENE CHLORIDES OR MEK.

A. Remove dirt, grease or oil deposits by washing in hot water with mild
detergent and rinse with clear water.

B. Remove local soils with a clean cloth dampened with Isopropyl Alcohol.

Cleaning - Page 402

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
Table 401
Cleaning Materials

Item Identification Source

Aliphatic Naphtha Federal Specification Any approved source


TT-N-95A

Benzene Federal Specification Any approved-source


VV -B-230

Corrosion Removing Military Specification Any approved source


Compound MIL-C-38334

Detergent Electro-Sol Economics Lab, Inc.


722 S. Western Ave.
Los Angeles, CA

Ethanol Alcohol Federal Specification Any appoved source


0-E-760

Isobutyl Alcohol Federal Specification Any approved source


TT-B-846

Isopropyl Alcohol Federal Specification Any approved source


TT-N-95

Liquid Disinfectant Lysol Sterling Drug, Inc


Lehn and Fink
Products Division
225 Summit Avenue
Montvale, NJ

Toluene Federal Specification Any approved source


TT-T-584

Xylene Federal Specification Any approved source


TT-X-916

NOTE: Use of above material is recommended, however, suitable substitutes or


equivalents may be used as determined by local availability.

Cleaning - Page 403

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
CHECK

1. General

A. Purpose

These check procedures facilitate location of defective parts and deter-


mine serviceability or need for repair or replacement.

NOTE: Refer to DESCRIPTION AND OPERATION to assist in location of major


components.

B. Visual Inspection

Carefully check all parts using a strong light (preferably under magni-
fication) for nicks, cracks, cuts, warpage, corrosion, crossed or
stripped threads, chafing, scoring or any other obvious defects which
could impair efficient operation.

2. Detailed Check List

A. Modular Lavatory

(1) Check all parts fabricated from multi-ply honeycomb paneling for
evidence of warpage, punctures, delamination or chipped potting
material on panel edges. Refer to REPAIR, paragraph 4 for repair
of panel punctures and repair of chipped potting material on panel
edges.

(2) Check all attaching nuts, screws and washers for crossed or
stripped threads, corrosion, burring and excessive wear.

(3) Check all inserts (installed in multi-ply honeycomb paneling) for


secureness of installation and crossed or stripped threads.

NOTE: Damage to inserts is unlikely, therefore the Illustrated


Parts Lists do not include any reference to insert part
numbers. in the event replacement of an insert becomes
necessary, Table 602 contains a cross-reference table of
screw-to-insert size.

(4) Check for adequate bonding of floor mat to floor pan. If inade-
quate adhesion is apparent, refer to REPAIR, paragraph 3.A.

B. Placards

Check all placards for legibility and secure attachment. Refer to


REPAIR, paragraph 3.C for placard replacement.

Check - Page 501

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
C. Electrical Installation

(1) Check all cable and harness assemblies for bare wires, crimping,
cable clamp wear and general damage.

(2) Check all relays, lamp sockets, connectors, receptacles, ballasts,


transformers and switches for cracks, corrosion, evidence of over-
heating and any other evidence of damage which could impair elec-
trical operation.

(3) Check all switches for corrosion and damage; check continuity and
positive operation. Conduct "make-and-break" test using standard
ohmmeter.

(4) Check all cable clamps for secure attachment and general deteriora-
tion.

(5) Check all connectors and receptacles for bent pins and general
damage.

(6) Check electrical chart for legibility and secure attachment.

(7) Check all attaching nuts, washers and screws for crossed or
stripped threads, corrosion, burring and excessive wear.

D. Plumbing Installation

(1) Check hoses and tubes for pinches, excessive bends, stoppage and
evidence of leakage around clamps and end fittings.

(2) Check hot water heater for evidence of overheating and leakage.

(3) Check clamps for secure attachment and general deterioration.

(4) Check all attaching nuts, washers and screws for crossed or
stripped threads, corrosion, burring and excessive wear.

E. Toilet Shroud Installation

(1) Check for adequate bonding of seals (installed between shroud and
seat bowl) and gaskets. If inadequate adhesion is apparent refer
to REPAIR, paragraph 3.E.

(2) Check for adequate sealing between shroud mounting angles and sink
cabinet or house walls.

(3) Check all attaching nuts, washers and screws for crossed or strip-
ped threads, corrosion, burring and excessive wear.

Check - Page 502

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
F. Sink Cabinet Assembly

(1) Check door hinges for freedom of movement.

(2) Check latch assemblies for smooth operation and return of bolt when
lever is released.

(3) Check all parts fabricated from multi-ply honeycomb paneling for
evidence of punctures, delamination or chipped potting material on
panel edges. Refer to REPAIR, paragraph 4 for repair of panel edges.

(4) Check all inserts (installed in multi-ply honeycomb paneling) for


secureness of installation and crossed or stripped threads.

NOTE: Damage to inserts is unlikely, therefore, the illustrated


parts lists do not include any reference to insert part
numbers. In the event replacement of an insert becomes
necessary, Table 602 contains a cross-reference table of
screw-insert size.

(5) Check all nutplates, attaching nuts, screws and washers for crossed
or stripped threads, corrosion, burring and excessive wear.

G. Structure

(1) Check bonded strip at top of mirror for adequate bonding. If ina-
dequate adhesion is apparent, refer to REPAIR, paragraph 3.F..

(2) Check rubber moldings for cracks, breaks or evidence of deteriora-


tion.

(3) Check bonded mirror backing on house panel for adequate bonding.
If inadequate adhesion is apparent, refer to REPAIR, paragraph 3.F.

(4) Check drop ceiling installation hinges for freedom of movement.

(5) Check oxygen mask assemblies and service line for pinches, exces-
sive bends, stoppage or evidence of leaks, fittings and evidence of
deterioration.

(6) Check gasper air outlet for freedom of movement.

(7) Check for adequate bonding of door bumpers doorstop. If inadequate


adhesion is apparent, refer to REPAIR, paragraph 3.B.

(8) Check door hinge for freedom of movement.

Check - Page 503

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
REPAIR

1. General

A. Except for those permissible repairs outlined below, repair of detailed


parts and components is not considered practical; however, basic
bonding, welding, removal and replacement of inserts and riveting is
permissible if structural integrity of lavatory is not impaired. (Refer
to REPAIR, paragraphs 6 and 7.) Parts which do not meet inspection
requirements shall be replaced.

NOTE: Refer to Table 606 for recommended repair materials.

B. In dddition to permissible repair and replacement of defective parts


certain routine parts replacement shall be conducted at each overhaul,
regardless of apparent condition of parts. The following parts, if
removed during disassembly procedures, shall be routinely replaced at
each overhaul.

(1) Plumbing sleeves, nuts and bushings.

(2) All electrical lamps.

2. Electrical Installations

A. Wiring

Replace all wiring found to be defective during inspection. Where wire


terminations are soldered, unsolder old wiring and solder new wires in
accordance with Specification MIL-S-6872 using SN60 solder.

B. Electrical Components

Replace all electrical components which do not pass inspection or are


found to be defective during testing.

3. Bonded Items

CAUTION: CLEANING AND CEMENTING OF BONDED ITEMS SHALL BE DONE IN A DUST-


FREE AREA TO PREVENT POSSIBILITY OF IMPURITIES AFFECTING SUCCESS-
FUL APPLICATION OF ADHESIVE.

A. Replace floor mat as follows:

NOTE: Refer to REPAIR, paragraph 8 for repair instructions for Noryl


floor plans.

25-47-59 Repair - Page 601


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003
(1) To remove bonded floor mat, carefully pry damaged mat from pan with
sharp, flat tool. After damaged mat has been removed, a light
abrasive action may be used to remove adhesive residue remaining on
floor pan.

NOTE: Two bonding adhesive agents are shown in Table 601. Either
adhesive may be used depending upon desired handling time.

(2) To install a new floor mat, thoroughly blend base compound with
activator in accordance with manufacturer's instructions.

NOTE: The adhesive shall not be thinned nor should an amount of


adhesive be mixed which cannot be used in work life period
shown in Table 601.

(3) Mark off area on floor pan which will be covered by adhesive.
Apply a thin, uniform coat of blended adhesive (Table 601) to new
floor mat and floor pan.

NOTE: To apply desired amount of adhesive, it is recommended that


a phenolic spreader be used.

(4) Assemble mating parts immediately, applying sufficient pressure to


ensure contact of mating surfaces. A continuous bend of extruded
adhesive indicates proper contact has been established. Curing and
work life of adhesive material is shown in Table 601.

Table 601
Bonding Agents

Time required when curing is


accomplished at 75°- 80'F (240 -27*C)
Adhesive Work Life before handling is permissible*

EC1239B-1/2 1-2 hours 16 hours


EC1239B-4 4 hours 60 hours

*NOTE: Curing may be accelerated by applying heat. DO NOT EXCEED 1200 F


(49° C). Handling time will be reduced 50 percent for each 20° F
(11° C) rise in temperature.

25-47-59 Repair - Page 602


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
B. Bumpers, Seals, Kickstrips and Pads

(1) To replace bumpers bonded to doorstop, accomplish the following:

(a) Carefully pry damaged bumper from doorstop with a sharp, flat
tool (stiff-blade putty knife, screwdriver, etc.) exercising
care not to damage underlying surface. Complete removal of
old adhesive residue is difficult. However, tightly-adhering
old adhesive residue will not affect application of new adhes-
ive when new part is installed.

(b) Bond new part according to instruction on 30-121 Adhesive


material container.

(2) To replace seals, kickstrips and pads, accomplish the following.

(a) Carefully dry damaged part away from structure.

CAUTION: TAKE CARE NOT TO DAMAGE APPEARANCE SURFACES.

(b) If some residual adhesive, or bits of the old part remain,


lightly sand area until clean or smooth.

(c) Wipe area with clean cloth lightly dampened with alcohol or
MEK.

(d) Bond new part in place according to manufacturer's instruc-


tions for Dow Corning'30-121 adhesive (See Table 606).

C. Placards, Charts and Nameplates

(1) Gently pry edge of placard, chart or nameplate a sufficient amount


to provide a finger grip. Peel placard, chart or nameplate from
panel surface.

CAUTION: DO NOT USE A SHARP TOOL TO PRY EDGE OR DAMAGE TO PANEL


SURFACE WILL RESULT.

(2) If placard has adhesive other than Bostic 10-551-3 (Table 606)
applied to back surface, prepare placard as follows:

(a) Remove release paper from back of placard.

(b) Apply Bostic 10-551-3 film adhesive to back of placard and


trim excess.

(c) Laminate adhesive to placard on a heated roll laminator or


warm placard not more than 1400 F (60° C) and firmly rub release
paper with cheesecloth.

Repair - Page 603

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
(3) If placard has Bostic 10-551-3 film adhesive applied to back sur-
face, no further preparation of placard is required.

(4) If placard has no adhesive applied to back surface, prepare placard


as follows:

(a) Roughen back surface of placard with sand paper.

(b) Clean placard with Aliphatic Naphtha.

(c) Apply Bostic 10-551-3 film adhesive to back of placard and


trim excess.

(d) Laminate adhesive to placard on a heated roll laminator or


warm placard not more than 1400 F (60° C) and firmly rub release
paper with cheesecloth.

(5) Wipe panel surface free of dirt, grit and adhesive residue with a
clean, lint-free cloth dampened with Freon TF or detergent cleaner
(Table 606). Install a new placard, chart or nameplate as follows:

(a) Mark off area on receiving surface 1/16 in. (0.16 cm) smaller
than area of placard which will be covered by adhesive.

(b) Apply an even coat of EC1128 adhesive (Table 606) to receiving


surface.

(c) Allow adhesive to dry thoroughly (15 minutes minimum).

(d) Remove release paper from back of placard and apply to primed
substrate.

(e) Use cheesecloth and thoroughly rub down placard using firm
hand pressure.

(f) If primed surface shows around edge of placard, remove excess


adhesive with Naphtha (Table 606).

D. Lamp Fixtures, Call Panel Trim and House Panel Trims, etc.

(1) Carefully pry damaged part from panel frame with a sharp, flat
tool. After damaged part has separated from frame, clean remaining
adhesive residue from frames with flat tool. Clean frame with
clean, lint free cloth dampened with Methyl Alcohol (Table 606).

(2) To cement new lamp fixture lens, call panel window or call panel
trim, thoroughly blend a mixture of 100 parts-by-weight of part A

Repair - Page 604

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
and 40 parts-by-weight of part B of Uralane 8089 adhesive materials
(Table 606). Apply adhesive to mating surfaces, positon parts and
apply contact pressure for a period of 48 hours.

NOTE: Curing may be accelerated by applying 140°-150° F (60°-66° C)


for a period of 3 hours.

E. Toilet Shroud Gaskets and Seals.

Repair toilet shroud gaskets and seals cemented to underneath edges of


toilet shroud as follows:

(1) Scrape off as much of damaged gasket or seal as possible with a


sharp flat tool (stiff-blade putty knife or screwdriver). Care-
fully remove remaining adhesive with abrasive cloth or paper.

NOTE: It is permissible to use a power sander, provided extreme


care is exercised to prevent damage to toilet shroud. Using
clean, dry, compressed air, remove all sanding residue.
Clean area with a clean, lint-free cloth dampened with Naph-
than (Table 606).

(2) To cement new gaskets and seals, prime with A4049 primer according
to manufacturer's instructions. Bond new part to toilet shroud
with A4000 adhesive according to manufacturer's instructions.

F. Mirrors

Repair mirror strip, mirror backing and panel assembly trim strips as
follows:

(1) Carefully pry damaged part from adjoining structure.

CAUTION: THE MIRROR STRIP AND PANEL ASSEMBLY TRIM STRIPS ARE
BONDED TO DECORATIVE PANELING. EXERCISE EXTREME CARE
WITH BREAKING BOND OR DAMAGE TO DECORATIVE FINISHES MAY
RESULT.

NOTE: The adhesive bond may separate with adhesive residue remain-
ing on both mating surfaces. Carefully scrape as much of
residue as possible from both surfaces. Residue that
remains on surfaces will not affect application of new adhe-
sive when units (or new parts) are re-assembled.

(2) To bond new mirror strip, mirror backing and panel assembly trim
strips apply 30-121 adhesive (Table 606) according to manufac-
turer's instructions.

25-47-59 Repair - Page 605


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
4. Lavatory Structure Assembly

CAUTION: IF REPAIR CANNOT BE PERFORMED WITHOUT PERMANENTLY SETTING OR DEFAC-


ING PANELING OR STRUCTURE, DO NOT ATTEMPT REPAIR; PROCURE NEXT
HIGHER STRUCTURAL ASSEMBLY SHOWN IN PARTS LIST.

A. Replacement of small areas of face sheets.

(1) Carefully cut just through face sheet in a regular patterns (such
as rectangle or circle) around damaged area, and remove circum-
scribed section by peeling.

NOTE: The removed section should be kept as small as possible.


Damage that extends into core of foam inserts may be
repaired per paragraph B or C below.

(2) Cut a piece of replacement face sheet as nearly as possible to


exact size of removed section. The outer surface of replacement
patch shall be the same as the remainder of the panel, in most
cases Tedlar moisture barrier material, and the thickness of the
patch shall be less than thickness of removed section by approxi-
mately 0.0005 inch (0.25 cm) unless panel being repaired was fabri-
cated with more than one "bond sheet".

(3) Cut a piece of Type 12 Fiberglass fabric material (Table 606) of a


size to produce a gap of 1.100 inch (0.25 cm) or less all around
between it and surrounding panel facing when laid over core in
removed section.

NOTE: It may be more convenient to saturate fiberglass as


described in procedure (5) below, and place it between two
sheets of Polyvinyl alcohol film material (Table 606) before
trimming to final dimensions.

(4) Place a new facing, decorative side down, on previously cleaned and
"released" tooling plate. It is sometimes advisable to apply Ram
225 release agent (Table 606) to decorative surface for a few
inches in from each edge to facilitate clean-up in event of resin
seepage under lay-up.

(5) On a separate work area, thoroughly wet out fiberglass with follow-
ing mixture. To each 100 parts-by-weight of resin (Furane HT1835,
Table 606), 10 parts-by-weight of hardener (Furane 9816, Table 606)
shall be added and well mixed in. Apply mixture to fiberglass
using rollers, squeegees, or other means to assure saturation with-
out presence of excess resin to drip or run off during lay-up.
Locate patch over exposed core. Panel facing around cut-out shall
have been previously masked-off or "released' according to para-
graph (4) above to facilitate clean-up. Fiberglass fabric, as used

25-47-59 Repair - Page 606


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
per paragraph (3) above, must be removed as fiberglass ply is laid
in place. Prepare and add additional patch plies in same manner,
if more than thickness of "bond" sheet appears in-panel being
repaired.

(6) Place facing patch accurately and tape in place, if necessary using
masking tape or similar material, until pressure can be applied.
Apply and maintain contact pressure by vacuum bagging, by using
weights, or by other suitable means.

(7) Vacuum bag assembly using normal techniques and cure at room tem-
0
perature, under vacuum, for 24 hours or at 500+00 F (660 +5 C) for 2
hours. As an alternative to vacuum bagging, contact pressure may
-be maintained for the same length of time using weight applied
through a tooling plate.

(8) After cure is complete, sand lightly if necessary to remove any


ridges formed by squeeze-out of adhesive using care to avoid damag-
ing moisture barrier film.

(9) If seams where patch has been applied display gaps that are not
effectively sealed with adhesive used for application of patch,
sealing shall be accomplished per REPAIR, paragraph 4.D.

B. Honeycomb Panels

Repair damaged honeycomb panels as follows:

(1) After exposing area of damaged core, circumscribe damaged core by


cutting carefully around it in an essentially regular pattern,
exercising care not to damage the facing opposite.

(2) Remove outlined core by pulling free from facing bond line. Remove
all shreds of core of significant size, and where practicable, sand
lightly to diminish height of cured adhesive fillets.

(3) Prepare a replacement section of honeycomb core, of proper thick-


ness and cell size, by cutting so that its area is slightly larger
than removed section. The new section should not be so large that
considerable compression or crushing is required to fit it into
place, but sufficiently large to ensure edge contact all around
when fitted into place.

(4) Apply resin mixture described in REPAIR, paragraph 4.A (5) to honey-
comb surface that will contact opposite facing and to fraying edges
that butt up against unremoved core.

(5) Core patching adhesive may be cured simultaneously with adhesive


used to apply face sheet patch or new face sheet.

25-47-59 Repair - Page 607


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
(6) For smaller areas of damage, repair may be effected by removing
loosened pieces of core and straightening compressed cells using
forceps or similar tools.

(7) Fill cells in damaged areas with Epocast 8219 or 8623 A and B fill-
ing compound (Table 606), mixed in the weight ratios, A/B = 100/20
for 8219 compound or A/B 100/25 for 8623 compound. Fill slightly
above cell level.
0 0
(8) Cure for 24 hours at 800 +100 F (270 +50 C) or for 5 hours at 110 +10 F
(430+50C).

(9) Sand to flush with cell height of surrounding undamaged core.

C. Panel Delamination (Other than at Edges)

Repair delamination of panels other than at edges as follows:

NOTE: Unless void or delamination is due to presence of contamination


(such as silicones, etc.) which will actually preclude adhesion
of a bonding agent, repair should be possible.

(1) Drill holes through face sheet in area of delamination. Size of


holes should be just large enough to accept a needle or tube fitted
on a syringe.

(2) If delamination exists between facing and core, a choice may be


exercised, depending on installed position of panel, as to whether
holes should be drilled through delaminated facing or through oppo-
site face. If delamination, however, has occurred between plies of
face sheet, the holes must be drilled through delaminated facing.

NOTE: The number and location of holes necessary to allow adequate


injection of repair resin can best be determined from trial
and experience.

(3) Inject resin mix described in REPAIR, paragraph 4.A(5) into holes.

NOTE: Where facing has separated from core, it is not necessary to


inject enough material to fill core cells, but only enough
to assure that essentially the entire debonded area of face
sheet will have a thin coating of resin when panel is
inverted.

(4) For separations between face sheet plies, hold syringe at an angle
to insure that resin is injected between the plies. Small holes at
perimeter of debonded area may serve as an indication when resin
has filled void area.

Repair - Page 608

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
(5) Cover injection holes with masking tape, apply pressure and cure
per REPAIR, paragraph 4.A(6).

(6) For delaminations between facing and core, the repaired panel shall
be cured while in a horizontal position with delaminated face
lower-most, against tooling plate.

(7) Remove masking tape and, if any of the holes are not filled and
effectively sealed with repair resin, completely seal the repair in
accordance with paragraph D below.

D. Sealing of Gaps, Cracks, etc. in Face Sheets

Repair sealing of gaps, cracks, etc. in face sheets as follows:

NOTE: Sealing for exclusion of moisture from panel interiors is neces-


sary, and either of the following techniques may be used.

(1) For very narrow gaps where medium-viscosity mixture of resin will
not flow into panel in appreciable quantities, this material should
be applied, excess squeegeed away, and cured per REPAIR, paragraph
4.A.6. Pressure is not required for this cure and room tempera-
ture cycle will be preferable in some cases because resin, when thinned
at elevated temperatures, has a greater tendency to seep through
gap.

(2) For larger gaps, Epocast 8219 A and B filling compound (Table 606)
shall be mixed per REPAIR, paragraph 4.B (8) and applied in a
manner similar to paragraph (1) above. Cure as described in
REPAIR, paragraph 4.B (9).

E. Damaged Inserts

Repair damaged inserts as follows:

NOTE: Should inserts require replacement because of damaged threads,


being displaced by loading before potting develops full strength,
being installed at a canted angle, or for any other reason, re-
pair may proceed as follows. Refer to Table 602 for cross refer-
ence of screw-to-insert when an insert requires replacement.

25-47 -59 Repair - Page 609.


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
Table 602
Insert-Screw Identification

Shurlock* Young Engr.** Weber Part No.


Size Part No. Part No. (Countersunk)

8-32 X 0.220 SL607-08-4S TYE1001-084S 813193-11


8-32 X 0.345 SL607-08-6S TYE1001-08-6S 813193-13
8-32 X 0.450 SL607-08-8S TYE1001-08-8S 813193-15
8-32 X 0.550 SL607-08-1OS TYE1001-08-lOS 813183-17
10-32 X 0.220 SL607-3-4S TYE1001-3-4S 813193-3
10-32 X 0.345 SL607-3-6S TYE1001-3-6S 813193-5
10-32 X 0.450 SL607-3-8S TYE1001-3-8S 813183-7
10-32 X 0.550 SL607-3-10S TYE1001-3-10S 813183-9
1/4-28 X 0.397 SL607-4-7S -
8-32 X 0.220 SL607-08-4C -
6-32 X 0.282 SL607-6-5S -
10-32 X 0.43 SL606-3A -
8-32 X 0.37 SL606-08A -
6-32 X 0.23 SL618-06A
10-32 X 0.23 SL618-3A

*Shurlock Corp., Santa Ana, California


**Young Engineers Inc., Los Angeles, California

CAUTION: EXERCISE EXTREME CARE WHEN DRILLING INTO HONEYCOMB PANELING TO


PREVENT CONTACT WITH OR PENETRATION OF OPPOSITE FACE. A MICRO-
STOP TOOL IS RECOMMENDED WHEN DRILLING IS REQUIRED TO A SPECIFIC
DEPTH.

NOTE: Mix only that amount of potting compound that can be used in 30
minutes.

(1) Drill out damaged insert and a sufficient amount of old potting
material to provide a cavity large enough to accept new potting
material.

(2) Vacuum out drilled hole with a vacuum.

(3) Thoroughly blend a mixture of 100 parts-by-weight of part A and 25


parts-by-weight of part B 8623A/B, Mod. 1., Type 3 potting compound
(Table 606).

(4) Fill prepared hole approximately 3/4 full of potting compound.

Repair - -Page 610

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
(5) Press in new insert so that it is flush with panel face and axis is
perpendicular to panel face using pressure-sensitive adhesive-coat-
ed alignment tab.

(6) Inject additional potting compound mixture (as required) through


one hole in alignment tab with a Semco gun. Completely fill cavity,
leaving a slight excess on the tab to compensate for shrinkage
during curing.

CAUTION: DO NOT PLACE ANY LOAD ON TABS FOR AT LEAST 24 HOURS AFTER
CURING.

5. Painting

NOTE: Repair of painted surfaces is divided into the different finishes


used in a lavatory compartment. There are two basic finishes used.
An epoxy enamel is used for certain structural metal parts such as
angles, partitions, etc. A suede textured epoxy enamel is used for
other metal and most synthetic decorative finishes. Both types of
enamel are applied in three different finishes; gloss, semigloss and
flat. Visually determine which finish is required and comply with
the applicable portion of this section.

WARNING: CONDUCT ALL PAINTING WORK IN A WELL-VENTILATED AREA AS THESE


FINISHES AND SOLVENTS CONTAIN TOXIC AND FLAMMABLE INGREDIENTS.
AVOID BREATHING VAPORS. IF FINISHES OR SOLVENTS ARE SPATTERED IN
EYES, FLUSH WITH WATER FOR 15 MINUTES AND GET MEDICAL ATTENTION
IMMEDIATELY. IF SPATTERED ON SKIN, WASH WITH PLENTY OF WATER.
CLEAN UP IMMEDIATELY ANY SPILLAGE OF FINISHES AND SOLVENTS USED
FOR CLEANING AND PAINTING.

THE REQUIREMENTS FOR USE OF PROTECTIVE CLOTHING SHOULD BE ESTAB-


LISHED BY THE APPROPRIATE SAFETY ORGANIZATION.

A. Non-textured Structural Metal Parts

Repair non-textured structural metal parts as follows:

(1) Remove soil from damaged area with clean, lint-free cloth dampened
in Trichlorethylene (Table 606).

(2) Lightly sand damaged area with abrasive cloth or paper having a
grit of 320 or finer (Table 606).

(3) Remove sanding residue by wiping with a clean, lint-free cloth


dampened in Trichlorethylene. Wipe dry with a clean cheesecloth.

NOTE: Paint may be applied by brush or spray application. Refer


to Table 603 for mixing of coating materials.

Repair - Page 611

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
Table 603
Recommended Finishes

Material Material Mixing Ratio Source


Type (by volume)

Epoxy Primer

Green 1910091 (a) Base 2 Parts De Soto Chemical


6108148A Converter 2 Parts Coatings, Inc.,
Methyl Ethyl Ketone 1 Part Max Chicago, Illinois

Epoxy Enamel

Gloss A-423-66 Enamel Base 4 Parts Andrew Brown


T-261-66 Catalyst 1 Part Los Angeles
T-262-66 Thinner 3 Parts Max California

Semigloss A-423-66 Enamel Base 4 Parts Andrew Brown


T-261-66 Catalyst 1 Part Los Angeles
T-262-66 Thinner 3 Parts Max California

Flat A-423-66 Enamel Base 1 Part Andrew Brown


T-381-66 Catalyst 1 Part Los Angeles
T-262-66 Thinner 3 Parts Max California

NOTE: If primer (undercoat) is damaged it will be necessary to reprime


affected area. Refer to Table 603 for mixing of primer materials.
Prior to application of finish coat, primer undercoat must be
permitted to dry for approximately 30 minutes at 750 F (240 C).

(4) Brush application of coating may be made with a good quality bris-
tle brush. When application is employed, apply material in one
direction as much as practicable, using light pressure on brush
to form an even continuous film. Avoid repeated brushing out of wet
coatings to preclude pickup, air bubbles and voids.

NOTE: Spray application is recommended when surface damage is such


that brush application would create a finish incompatible
with surrounding areas.

(5) Using spray equipment that is clean and free of other materials,
apply paint by cross-coating from a distance of approximately 8-10
inches (20-25 cm).

NOTE: Curing will require 24 hours at 750 F (240C).

Repair - Page 612

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
B. Suede Texture Finished Structural Parts

Repair structural parts finished in suede texture enamel as follows:

NOTE: Steps (1) through (4) show general preparation of paint mater-
ials, equipment adjustments and application procedures for paint
repair of fiberglass reinforced plastic resin, polycarbonate
resin and decorative metal parts.

(1) Thoroughly blend equal parts of applicable undercoat or enamel base


and catalyst (as shown in Table 604) by adding catalyst slowly to
enamel base.

CAUTION: DO NOT THIN MIXTURE.

Table 604
Recommended Finishes

Finish Base Material Catalyst Source

Undercoat 107 Series Z-Poxy T951 Andrew Brown


Los Angeles, CA

Gloss A423 Series T261 Andrew Brown


Los Angeles, CA

Semigloss A423 Series T380 Andrew Brown


Los Angeles, CA

Flat A423 Series T381 Andrew Brown


Los Angeles, CA

(2) Strain mixture through mesh paint strainer. Label container with
date and hour of mixing and allow mixture to stand for 1 hour
before using.

NOTE: Pot life of mixed coatings is 16 hours at a temperature


below 80'F (270 C), 12 hours at 80'-850 F (27°-30 C), and 8
hours at temperature above 850 F (30'C). Pot life may be
extended as much as 36 hours if the material can be stored
below 40'F (50 C).

CAUTION: SCRAP MATERIAL WHOSE POT LIFE HAS EXPIRED.

Repair - Page 613

25-47 59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(3) Adjust spray booth line adjustments as follows:

(a) Air line pressure to 100 psi (7 kg/cm2).

(b) Pot pressure to 8 psi (0.5 kg/cm2).

(4) Adjust spray gun as follows:

(a) For finer texture, decrease paint output by adjusting paint


metering valve. Increase atomization by increasing air volume
through gun by adjusting air metering valve.

(b) For coarser texture, increase paint output by adjusting paint


metering valve. Decrease atomization by increasing air volume
through gun by adjusting air metering valve.

(c) Spray application should be accomplished approximately 18


inches (46 cm) from part.

NOTE: Table 605 shows recommended spray paint equipment used


to apply sueded texture finish. It is not mandatory
that equipment shown be used, however, similar equip-
ment is required to create a finish compatible with
adjacent area to damaged part.

Table 605
Recommended Spray Paint Equipment

Part Part No. Source

Spray Type MBC 510 DeVilbiss Co., Toledo, Ohio


Nozzle air cap 30 DeVilbiss Co., Toledo, Ohio
Fluid tip IAV-15EX DeVilbiss Co., Toledo, Ohio
Fluid needle MBC 496D-EX DeVilbiss Co., Toledo, Ohio

(5) Repair painted fiberglass reinforced plastic resin parts as


follows:

(a) Feather sand damaged area. Wipe sanding residue from area with
clean, lint-free cloth dampened in Aliphatic Naphtha (Table
606).

(b) Remove any additional sanding residue by wiping area with a


clean, lint-free cloth dampened in Aliphatic Naphtha (Table
606).

25-47~59Repair - Page 614


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

NOTE: If epoxy undercoat is damaged, prepare undercoat mixture


0
and apply one coat. Allow to cure for 8 hours at 75 F
(240 C). Lightly sand undercoat. Clean sanding residue
with clean, dry air.

(c) Prepare applicable finish enamel paint mixture. Apply and


allow to cure for 12 hours at 750 F (24CC).

(6) Repair painted polycarbonate resin parts as follows:

(a) Clean damaged area with clean, lint-free cloth dampened in


Isopropyl Alcohol (Table 606).

(b) Prepare semigloss enamel coating mixture and apply. Oven cure
for 1/2 hour at 150'-200'F (660 -930 C).

(7) Repair painted metallic parts as follows:

(a) Clean surface to be painted with clean, lint-free cloth damp-


ened with Toluene (Table 606). Before solvent evaporates,
wipe dry with clean cloth.

(b) Thoroughly blend a mixture of epoxy enamel according to Table


0
602 and apply. Oven cure for 1/2 hour at 150 0 -200 F (660-q3OC)
0
or allow to air dry for 4 hours at 75 F (24CC).

6. Welding

A. Welded Parts

To replace damaged spot- or tack-welded parts, cut away spot or tack in


damaged part by spot-facing.

CAUTION: BE CAREFUL TO AVOID CUTTING INTO METAL OF UNDAMAGED PART.


SPOT- OR TACK-WELD REPLACEMENT PART TO UNDAMAGED PART BETWEEN
OLD SPORTS OR TACKS AS SPECIFIED IN THE APPLICABLE DETAIL
STEP IN THIS PARAGRAPH. IF SPOT- OR TACK-WELDING IS NOT FEAS-
IBLE, RIVET PARTS IN ACCORDANCE WITH INSTRUCTIONS GIVEN IN
PARAGRAPH 7.

B. Spot Welded Parts

Spot-welding shall be accomplished in accordance with Specification MIL


W-6858C with spots at a minimum edge distance of 0.25 inch (0.64 cm).

25-47-59 Repair - Page 615


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

7. Rivets

A. Where spot- or tack-welding is not feasible, parts may be riveted by


drilling through spotwelds and using rivets of same or higher shear
strength than the spotweld.

B. Limitations on size of rivet holes, where rivets were removed during


disassembly, are controlled by standard shop practice permitting use of
oversized replacement rivets.

NOTE: Cosmetic repair to a "like new" condition is not possible.


Structural repair is best accomplished by removing floor pan and
working on non-appearance side.

A. Major Repair

(1) Stop drill cracks with No. 60 drill.

(2) Clean area to be repaired by wiping with Methyl or Isopropyl


Alcohol (Table 606) and a clean cheesecloth or gauze cloth.

(3) Lightly sand area and wipe clean per (2) above.

(4) Coat area with epoxy adhesive (Epon 828T1, EC2216B/A or Furane
8134A/B) (Table 606) mixed according to manufacturer's instruc-
tions.

(5) Cover area with fiberglass cloth (two layers of Style 181 or four
layers of Style 125) (Table 606). Cloth must be thoroughly wetted
with adhesive.

(6) Cure sixteen (16) hours at room temperature.

(7) Sand to feather edge and redecorate with a suitable paint.

B. Minor Repair

(1) Single cracks may be stopped by drilling and a small amount of


Methylene Dichloride applied to crack with a hypodermic syringe.

NOTE: Methylene Dichloride with 10 to 15 percent Noryl chips in


solution is recommended for this purpose if excess Noryl is
available.

(2) Repeat step (1) as required.

Repair Page 616


25-47-59 -

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

Table 606
Recommended Repair Materials

Item Identification Source

Abrasive cloth or paper 320 or finer Any approved source

Adhesive 1C145 Industrial Rubber Cement


Co., Industry CA

Adhesive 30-121 Dow Corning Corporation


Midland, MI

Adhesive A4000 Bostic Division


USM Corporation
Middleton, MA

Adhesive EC1128 The 3M Company


3M Center
St. Paul, MI

Adhesive EC1239B1/2 The 3M Company


3M Center
St. Paul, Mi

Adhesive EC1239B-4 The 3M Company


3M Center
St. Paul, MI

Adhesive EC2116B/A The 3M Company


3M Center
St. Paul, MI

Adhesive EC4750 The 3M Company


3M Center
St. Paul, MI

Adhesive H8134A, Class 1 Furane Plastics, Inc.


(Component AB) Los Angeles, CA
H8134B, Class 1
(Component CD)

Adhesive Uralane 8089 Furane Plastics, Inc.


Los Angeles, CA

Repair - Page 617


25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
Table 606 (Cont)
Recommended Repair Materials

Item Identification Source

Aliphatic Naphtha Federal Specification Any approved source


TT-N-97

Detergent Cleaner Electrol-Sol Economics Lab, Inc.


722 S. Western Ave.
Los Angeles, CA

Fiberglass Cloth Style 125 or 181 Clark and Schevebel


New York, NY

Filling Compound 8623/B, Mod. 1 Furane Plastics, Inc.


Los Angeles, CA

Filling Compound Epocast 8219 Furane Plastics, Inc.


Los Angeles, CA

Film Polyvinyl Alcohol Any approved source

Freon TF Commercially Available Any approved source

Hardener 9816 Furane Plastics, Inc.


Los Angeles, CA

Hardener Epon 828/TI Shell Chemical Co.


Houston, TX

Isopropyl Alcohol Federal Specificaiton Any approved source


TT-I-735

Methyl Alcohol Federal Specification Any approved source


0-M-232

Milled Fiberglass 1/31 in. (0.08 cm) Owens Corning

Fibers & Materials long Fiberglass Division


Toledo, OH

Primer A4094 Dow Corning Corporation


Midland, MI

Repair - Page 618

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
Table 606 (Cont)
Recommended Repair Materials

Item Identification Source

Release Agent RAM 225 Ram Chemical Co.


Los Angeles, CA

Sealant RTV118 General Electric


Waterford, NY

Sealant PR340 Product Research


Burbank, CA

Sealant Proseal 735 Coase Proseal


Compton, GA

Solder Federal Specification Any approved source


QQ-S-571, Type SN60

Solvent Methylene Dichloride Any approved source

Toluene Federal Specification Any approved source


TT-T-584

Trichlorethylene Federal Specification Any approved source


0-T-634

Repair - Page 619

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
ASSEMBLY

1. General

A. During assembly, it is recommended that low-cost items such as screws,


washers, nuts, grommets, ty-raps, etc. be replaced when possible to
prevent future maintenance due to failure of these items. Prior to
initiating assembly procedures, inspect all parts for wear and/or damage
which could result in failure of lavatory assemblies or any of their
component assemblies.

B. Table 701 provides recommended materials to be used during assembly


procedures.

NOTE: It is recommended that bonded or sealed parts not be removed. If


it is necessary to remove, repair or replace bonded parts, use
bonding and sealing agents listed in Table 701 as applicable. In
general, bonded or sealed parts are not listed in illustrated
parts breakdown.

C.. Following replacement of a damaged or worn part, reassemble lavatory


assemblies in accordance with procedures provided in following
paragraphs:

Table 701
Recommended Assembly Materials

Material Identification Source Use

Adhesive H8134A/B Mod 2 Furane Plastic, Inc. General Purpose


5121 San Fernando Rd.
West Los Angeles, CA

Epoxy/
Adhesive H8135 (Resin) Furane Plastic, Inc. Laminating
9816 (Hardener) 5121 San Fernando Rd.
West Los Angeles, CA

Adhesive 1070 Furane Plastic, Inc. General purpose


5121 San Fernando Rd.
West Los Angeles., CA

Adhesiv IC156 Industrial Rubber Tack bonding


Cement Co.
City of Industry, CA

Adhesive E154 Stabond Co. Tack bonding


Gardena, CA

Assembly - Page 701

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
Table 701
Recommended Assembly Materials (Cont)

Material Identification Source User

Epoxy/
Adhesive EC2116B/A 3M, 3M Center High Peel strength
St. Paul, MN

Sealant RTV30-121 Dow Corning General purpose


Midland, MI

Sealant RTV3120 Dow Corning General purpose


Midland, MI

Sealant RTV732 Down Corning General purpose


Midland, MI

Epoxy/
Adhesive Resiweld H.D. Fuller Company General purpose
2400 Kasota Ave.
St. Paul, MN

2. Assembly Procedures

A. Dispenser Installation, Part No. 837268-6021. (See IPL Figure 21.)

(1) Bond grommet (245) in place as required.

(2) If removed, install doubler assemblies (235). Attach stationary


base (215) with washers (225) and screws (220).

(3) Assemble mounting plate (210) and slide (190) with rod (205), screw
(200) and spring (195). Rivet assembled spring loader assembly
(185) onto spotweld assembly (150).

(4) Rivet plate (175) to hinge-half (170) and attach to spotweld


assembly (180) with spring (165) and pin (160). Rivet spring
loader assembly (155) onto spotweld assembly (150).

(5) Attach dispenser assembly (145) to floor assembly (135) with screws
(140).

(6) Install spring (130), bolt (129) and pin (128).

(7) Attach latch assemblies (125A, 125) with washers (127) and screws
(126).

(8) Install latch button (124).

(9) Install elevator assembly (121) with washers (123) and screws (122).

Assembly - Page 702

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(10) Attach channel (120) and strip assembly (105) with washers (115)
and screws (110).

(11) Attach slide assembles (90, 85) with washers (100) and screws (95).

(12) Install panel (80) and mirror (75).

(13) Attach mirror moldings (70 thru 55) if removed.

(14) Attach retainer (40) with washers (50). and screws (45).

(15) Attach dispenser assembly (5) with washers (35, 25, 15) and screws
(30, 20, 10).

B. Access Door Assembly Part No. 837234-6021. (See IPL Figure 20.)

(1) Affix latch (1OA, 100) to door (105).

(2) Attach bracket (90) with screws (95).

(3) Install hinge-half (60, 55) and pin (50, 45).

(4) Bond hinge assembly (40) in place, if removed.

(5) If removed, bond bracket (35) and strap (30) in place.

(6) Install angle (25).

(7) Attach catch (15) with screws (20).

(8) Bond plate assemblies (5) in place, if removed.

C. Enciosure Assembly, Part No. 836129-401. (See IPL Figure 19.)

(1) Bond items (190 thru 175) in place, if removed.

(2) Install air outlet (170) and support (165), if removed.

(3) Bond foam (160) and closeouts (155, 150) in place if removed.

(4) *Bond and rivet doubler assembly (145) in place, if removed.

(5) Attach striker (130) with washers (140) and screws (135).

(6) Bond and rivet doubler assembly (125) in place, if removed.

(7) Refer to ASSEMBLY paragraph 2.B for instructions pertaining to


access door assembly (110); then attach with washers (120) and
screws (115).

(8) Affix velcro (100) to door (105).

Assembly - Page 703

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(9) Install hinge-half (95) and bracket (90).

(10) Attach hinge-half (75) with washers (85) and screws (80).

(11) Install spring (70) and hinge pin (65).

(12) Bond hinge assembly (60) in place, if required.

(13) Attach door assembly (45) with washers (55) and screws (50).

(14) Install loop (40).

(15) Install spacer assembly (35).

(16) Bond bracket (30) and angles (25, 20) in place, if removed.

(17) Bond ceiling (5) to enclosure assembly (10) if required.

E. Dispenser Door Assembly, Part 830786-6001. (See IPL Figure 18.)

(1) Bond spacers (100 through 90) in place.

(2) Install elevator assembly (80) into cartridge assembly (75).

(3) Attach cartridge assembly (65) with screws (70).

(4) Attach stud (45) with hardware (60 through 50).

(5) Attach spacer (35) with screws (40).

(6) Install elevator (25), spring (20) and cap (15).

(7) Attach assembled chute assembly (5) with screws (10).

E. Amenities Dispenser Door Assembly, Part No. 837050-6003.


(See IPL Figure 17.)

(1) Bond items (135, 130), if required.

(2) Install magnetic catch (125).

(3) Bond block assembly (120), if required.

(4) Attach catch (105) with washers (115) and screws (110) to door
assembly (100).

(5) Pre-assemble items (95 through 65) as mandated for replacement;


then attach door assembly (50) with washers (60) and screws (55).

(6) Attach latch (45) and bracket (40).

25-47 -59 Assembly - Page 704


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(7) Pre-assemble items (35 through 20) as required; then attach hinge
assembly (5) with washers (15) and screws (10).

F. Enclosure Assembly, Part No. 838070-401. (See IPL Figure 16.)

(1) Bond items (190 through 155) in place, if needed.

(2) Install striker (140) with washers (150) and screws (145).

(3) Install air outlet (135).

(4) Bond doubler assembly (130) in place, if required.

(5) Attach angle assembly (115) with washers (125) and screws (120).

(6) Bond doubler assembly (110) in place, if required.

(7) Attach bracket assembly (95) with washers (105) and screws (100).

(8) Bond doubler assembly (90) in place, if required.

(9) Pre-assemble items (85 through 75) as required; then install


bracket assembly (60) with washers (70) and screws (65).

(10) Affix razor blade cup assembly (50) with velcro tape (55).

(11) Refer to ASSEMBLY paragraph 2.D for instrucitons pertaining to cup


dispenser door assembly (35); then attach door assembly with
washers (45) screws (40).

(12) Bond doubler assembly (30) in place, if required.

(13) Attach catch (20) with screws (25).

(14) Refer to ASSEMBLY paragraph 2.E for instructions pertaining to


amenities dispenser door assembly (5); then attach door assembly
with washers (15) and screws (10).

G. Structure Assembly, Part No. 837011-401. (See IPL Figure 15.)

(1) If removed, bond fitting(s) (525 thru 515) and rubstrip(s) (505
thru 460) in place, if removed.

(2) Attach gasket (430), seal (410) and plates (415, 395) with
associated attaching hardware.

(3) Attach base assembly (380) with washers (390) and screws (385), if
removed.

(4) Attach overhead fitting (365) with washers (375) and screws (370).

Assembly - Page 705

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(5) Bond bumpers (360, 355) in place, if removed.

(6) Affix tank fittings (335 thru 320) with washers (345) and screws
(340).

(7) Attach angle assembly (290) with washers (300) and screws (295).

(8) Attach threshold assembly (280) with screws (285).

(9) Attach panel assembly (265) with washers (275) and screws (270).

(10) Bond floor mat (260) in place, if removed.

(11) Refer to ASSEMBLY paragraph 2.C for instructions pertaining to


enclosure assembly (255).

(12) Attach gussets (240, 225) with associated attaching hardware.

(13) Install trim (220).

(14) Attach bracket assembly (195) with doubler (215), washers (210) and
screws (205, 200).

(15) Attach bracket (180) with washers (190) and screws (185).

(16) Install hose assembly (175) and clamps (160) with washers (170) and
screws (165). Attach nipple (145) with nut (150); then attach hose
assembly (175) with clamps (155).

(17) Attach nuts (115) with hardware (140 thru 120). Attach handle
(110) by threading nuts (115) into handle.

(18) Affix striker (100) with screws (105).

(19) Bond foam (90) in place, if removed.

(20) Assemble mirror installation (10) as follows:

(a) Attach moldings (65, 45, 30).

(b) Attach trims (50, 35, 20) with washers (60) and screws (55,
40, 25).

(c) Install graphic strip (15) with velcro.

(21) Install swinging entrance door assembly (5) as required. Refer


to ASSEMBLY paragraph 2.I for detailed instructions.

H. Structure Assembly, Part No. 837007-403. (See IPL Figure 14.)

(1) Install fitting assemblies (660 thru 645), if required.

Assembly - Page 706

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(2) Bond rubstrips (640 thru 630) in place, if removed.

(3) Bond floor mat (620) in place, if removed.

(4) Install channels (595, 580) with associated hardware.

(5) Attach bracket assembly (565) with washers (575) and bolts (570).

(6) Fasten aft wall panel assembly (540) with screws (545).

(7) Attach clamp (525) with washers (535) and screws (530).

(8) Attach fittings (505) and clamp (500) with spacers (520), washers
(515) and screws (510) as needed.
(9) Attach fittings (485) with washers (495) and screws (490).

(10) Install cover assembly (480) and aft tie down cover assembly (475).

(11) Refer to ASSEMBLY paragraph 2.F for instructions pertaining to


enclosure assembly (470).

(12) Bond foam (465) and block assembly (460) in place, if removed.

(13) Attach bracket (440) with washers (455), bolts (450) and screws
(445).

(14) Bond and attach bracket (425) with washers (435) and screws (430).

(15) Attach nut (390) with hardware (421 thru 395). Attach handle
(585) by threading nuts (390) onto handle.

(16) Install gasket (380); then attach plate (365) with washers (375)
and screws (370).

(17) Install gasket (360); then attach plate (345) with washers (355)
and screws (350)

(18) Install gasket (340): then attach plate (325) and clamp (320) with
washers (335) and screws (330).

(19) Install gasket (315); then install plate (300) with washers (310)
and screws (305).

(20) Pre-assemble access cover assembly (235) as follows:

(a) Install gasket (290).

(b) Attach plate (270) with hardware (285 thru 275).

(c) Bond seal (265) in place.

(d) Install hinge-half (260) and pin (255).

Assembly - Page 707

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(21) Attach access cover door assembly (235) with hardware (250 thru
240).

(22) Bond moldings (225 thru 215) to mirror (230).

(23) Bond pad (205) in place, if required.

(24) Attach track (195) with screws (200).

(25) Attach clip (1280) with washers (190) and screws (185).

(26) Assemble mirror assembly (150) and bond moldings (165 thru 155),
to mirror (170).

(27) Bond spacer (146) and pad (145) in place, if required.

(28) Attach track (135) and screws (140).

(29) Affix clips (120) with washers (130) and screws (125).

(30) Install cover assemblies (100, 85, 70).

(31) Assemble swinging entrance door frame assembly (15) as follows:

(a) Attach striker (60) with screws (65).

(b) Attach trim (55) with screws (56).

(c) Bond seal (50) in place.

(d) Install trim (40) in place with screws (45).

(e) Bond seal (35).

(f) Install trim (30).

(g) Sttach threshold assembly (20) with screws (25).

(32) Refer to ASSEMBLY paragraph 2.I for instructions pertaining to


swinging entrance door assembly (5); then attach door assembly with
screws (10).

I. Swinging Entrance Door Assemblies, Part No. 837080-6156 and -6157.


(See IPL Figure 13.)

(1) Attach bumper (155) with screws (160).

(2) Attach louvers (120) with hardware (150 thru 125).

(3) Install latch assembly (110) with screws (115).

Assembly - Page 708

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(4) Install esutcheons (105, 100).

(5) Attach lock assembly (90, 90A) with screws (95).

(6) Attach ashtray assembly (80) with screws (85).

(7) Attach hook assembly (65) with screws (70).

(8) Pre-assemble items (55 thru 45); then install hinge assembly
(35) with screws (40).

(9) Attach trim (20) with sccrews (30, 25).

(10) Attach trims (10) with screws (15).

J. Sink Cabinet Assembly, Part No. 837041-401. (See IPL Figure 12.)

(1) Replace sink deck assembly (410) with hardware (420, 415). Bond
gaskets (436) or gaskets (435) in place, if removed.

(2) Attach angle assembly (390) with washers (405) and screws (400,
395).

(3) Attach bracket assembly (370) with washers (385) and screws (380,
375). Attach bracket (350) with hardware (361 thru 355).

(4) Pre-assemble items (340 thru 290) as required for detail part(s)
repair or replacement; then attach door assembly (270) with screws
(285) and washers (280).

(5) Install waste container assembly (240) with assoiated hardware.

(6) Attach clamp assembly (225) with washer (235) and screws (230).

(7) Attach bracket assembly (210) with washers (220) and screws (215).

(8) Install fire extinguisher (195) with washers (205) and screws (200).

(9) Pre-assemble items (190 thru 175) as required for detailed part(s)
replacement.

(10) Assemble disposal door assembly (160) as required; then attach door
assembly with washers (170) and screws (165).

(11) Install angle (140) with washers (150) and screws (145).

(12) Attach striker (120) with hardware (135 thru 125).

Assembly - Page 709


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WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

(13) Pre-assemble items (116A through 25) as required for detail part(s)
repair or replacement; then attach cabinet door assembly (10) with
hardware (20, 15).

(14) Install waste container (5).

K. Sink Cabinet Assembly, Part No. 838065-401. (See IPL Figure 11.) =

(1) Attach jumper (560) with associated hardware (585 through 565)

(2) Install box assembly (555).

(3) Rivet plate (550) in place, if removed.

(4) Attach catch (535) with washers (545) and screws (540).

(5) Install weld assembly (530), hinge-half (525), spring (520)


and pin (515).

(6) Attach plate assembly (500) with washers (510) and screws (505).

(7) Attach enclosure dispenser (490) with screws (495).

(8) Bond spacers (485, 480) in place, if removed.

(9) Attach sink deck assembly (445) with associated hardware (475
through 450).

(10) Install spot weld assembly (450), hinge-half (445) and pin (440).

(11) Install hinge assembly (425) and strike assembly (420) if removed.

(12) Attach door assembly (410) with screws (415).

(13) Install angle assembly (405).

(14) Attach hinge-half assembly (390) with washers (400) and screws
(395).

(15) Install hinge-half (385), spring (380) and pin (375).

(16) Attach hinge assembly (360) with washers (370) and screws (365).

(17) Attach angle (345) with nuts (350).

(18) Bond grommet (340) in place, if removed.

(19) Attach partition assembly (325) with washers (335) and screws
(330).

(20) Rivet items (320 through 310) in place, if removed.

I 25-47-59
Assembly - Page 710-.
Apr 23/90
WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

(21) Attach cover assembly (295) with washers (305) and screws (300).

(22) Install container assembly (290).

(23) Bond foams (281, 280) and seals (275, 270) in place, if removed.

(24) Install hinge-half assembly (265), spring (260) and pin (255).

(25) Attach waste enclosure door assembly (235) with associated hard-
ware (250 through 240).

(26) Attach waste enclosure assembly (215) with washers (230) and
screws (225, 220).

(27) Attach bracket assembly (200) with washers (210) and screws (205).

(28) Install fire extinguisher (185) with washers (195) and screws
(190).

(29) Install weld assemblies (180, 175), pin (170), spacer (165) and
spring (160).

(30) Attach door assembly (145) with washers (155) and screws (150).

(31) Attach angle (135) with screws (140).

(32) Attach striker (115) with screws (130), washers (125) and nuts
(120).

(33) Bond bumper (106A, 106) and grommet (105) in place, if removed;
then install roller assembly (90) with spacer (100) and terminal
(95).
(34) Install grill (85) with retainer (80).

(35) Bond gasket (70) in place, if removed and install adapter assembly
(65).

(36) Install hinge-half (60,55) and pin (50).

(37) Attach hinge assembly (35) with washers (45) and screws (40).

(38) Install bracket (30) and latch (25).

(39) Attach cabinet door assembly (10) with washers (20) and nuts (15).

(40) Install waste container (5).

L. Plumbing Installation, Part No. 837021-401 (See IPL Figure 10.)

NOTE Complete disassembly of the plumbing installation was not recom-


mended; therefore, assembly essentially consists of installing
replacement component(s) with associated hardware.

I25-47-59 Assembly - Page 711


Apr 23/90
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(1) Install all threaded fittings with Permacel No. 412 Ribbon Dope
(Teflon Tape) to ensure sealed connections.

M{. Plumbing Installation, Part No. 838076-401. (See IPL Figure 9.)

NOTE: Complete disassembly of the plumbing installation was not recom-


mended; therefore, assembly essentially consists of installing
replacement component(s) with associated hardware.

(1) Install all threaded fittings with Permacel No. 412 Ribbon Dope
(Teflon Tape) to ensure sealed connections.

N. Electrical Installation, Part 837031-401. (See IPL Figure 8.)

NOTE: Refer to the applicable wiring diagram in TROUBLESHOOTING portion


of this manual for assistance in the connection of all electrical
components. In addition, refer to REPAIR paragraph w. for instal-
lation. regarding replacement and assembly of electrical parts and
components.

NOTE: Area around GND connections (475, 405) should be cleaned. Do not
apply abrasive cleaning materials or wire brushes to plated or
clad surfaces, nor to metals normally left unpainted, such as
corrosion-resistant steel or 6061 aluminum.

Apply cleaning solvent to the surfaces, using a nonmetallic brush


or cloth applicator. Scrub as necessary to remove visible con-
tamination. Immediately dry the surfaces by wiping with a suit-
able lint-free cloth.

(1) Complete disassembly of electrical installation was neither antici-


pated nor recommended. Assemble replacement components as required
using appropriate attaching hardware. Exercise care to ensure that
replacement part(s) have exact rating as damaged or worn part since
many items, such as circuit breakers and lamps, have similar exter-
nal appearance but have different electrical characteristics.
Specific ratings of items are included on the appropriate during
Diagrams together with the identifying Reference Designation of the
part. Refer to ABBREVIATIONS in the front of this manual for a
list of all Reference Designators used in this publication.

(2) Following assembly and installation of cable assemblies, ensure


clamps are adequately located to retain the cable assemblies and
wiring harnesses securely against the structural members of the
lavatory assembly under consideration.

e
Assembly - Page 712

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
0. Electrical Installation, Part 838072-401. (See IPL Figure 7.)

NOTE: Refer to the applicable wiring diagram in TROUBLESHOOTING


portion of this manual for assistance in the connection of all
electrical components. In addition, refer to REPAIR paragraph
2. for installation regarding replacement and assembly of
electrical parts and components.

NOTE: Area around GND connections (440) should be cleaned. Do not


apply abrasive cleaning materials or wire brushes to plated or
clad surfaces, nor to metals normally left unpainted, such as
corrosion-resistant steel or 6061 aluminum.

Apply cleaning solvent to the surfaces, using a nonmetallic brush


or cloth applicator. Scrub as necessary to remove visible con-
tamination. Immediately dry the surfaces by wiping with a suit-
able lint-free cloth.

(1) Complete disassembly of electrical installation was neither antici-


ated nor recommended. Assemble replacement components as required
using appropriate attaching hardware. Exercise care to ensure that
replacement part(s) have exact rating as damaged or worn part since
many items, such as circuit breakers and lamps, have similar exter-
nal appearance but have different electrical characteristics.
Specific ratings of items are included on the appropriate Wiring
Diagrams together with the identifying Reference Designation of the
part. Refer to ABBREVIATIONS in the front of this manual for a
list of all Reference Designators used in this publicaiton.

(2) Following assembly and installation of cable assemblies, ensure


clamps are adequately located to retain the cable asembly and
wiring harnesses securely against the structural members of the
lavatory assembly under consideration.

NOTE: Removal of oxygen box is required to allow installation of


speaker (370) with attaching hardware (380, 375). This can be
accomplished through the oxygen box opening.

P. Toilet Shroud Installation, Part No. 837061-403. (See IPL Figure 6.)

(1) Attach gusset assembly (150) with washers (165) and screws
(170, 160, 155).

(2) Attach angle (135) with washers (145j and screws (140).

(3) Attach bracket assembly (120) with washers (130) and screws (125).

(4) Attach angle assemblies (105, 100) with washers (115) and screws
(110).

(5) Bond spacers (95, 90), seals (85, 90 and plate (75) in place, if
removed.

25-47-59 Assembly - Page 713


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(6) Attach shroud assembly (65) with screws (70).

(7) Attach bumper (50) with clips (60).

(8) Attach bumper (35) with clips (45).

(9) Install seat (30) and lid (25).

(10) Attach hinge (10) with washers (20) and nuts (15).

Q. Toilet Shroud Installation, Part No. 837060-401. (See IPL Figure 5.)

(1) Bond spacers (95), seals (90, 85) and plate (80) in place, if
removed.

(2) Attach shroud assembly (65) with screws (75, 70).

(3) Attach bumper (50) with clips (60).

(4) Attach bumper (35) with clips (45).

(5) Install seat (30) and lid (25).

(6) Attach hinge (10) with washers (20) and nuts (15).

R. Placard Installations. (See IPL Figure 4.) @


(1) If removal of graphics strips (105A thru 95) or bonded placards
(90A thru 5) was required, refer to procedures in the REPAIR
section of this publication.

S. Aft Single Closet Assembly. (See IPL Figure 3.)

(1) Bond spacers (445, 425, 420), channels (430, 405) and trims (400
thru 390) in place, if removed.

(2) Attach liner (370) with washers (380) and bolts (375).

(3) Attach shelf assembly (345) with bolts (355), screws (350) and
spacer (360).

(4) Attach angles (330, 315) with associated hardware.

(5) Bond spacer (310) in place, if removed. Attach bracket assembly


(295) with washers (305) and bolts (255).

(6) Attach bracket (275) with washers (290) and bolts (280).

(7) Install bumper (265) on angle (270) then attach stop assembly (250)
with washers (260) and bolts (255).

Assembly - Page 714

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(8) Attach striker (240) with screws (245).

(9) Bond spacer (225 and trim(s) (220 thru 210) in place, if
removed.

(10) Attach bracket assembly (190) with washers (200) and bolts (195).

(11) Attach pin assembly (175) with washers (185) and screws (180).

(12) Bond trim(s) (165 thru 150) and bumper (145) in place, if
removed.

(13) Attach latch (140).

(14) Attach shroud (125) with washers (135) and screws (130).

(15) Assemble hinge assembly (95) as required for detail part(s)


replacement; then attach hinge assembly with washers (105) and
bolts (100).

(16) Attach door assembly (85) with washers (91) and screws (90).

(17) Install coat rod installation (50) as follows:

(a) Install fitting assemblies (65) with washers (75) and screws
(70), ensureing that lube (55) FOREPLAY is in place during
insertion prior to installing second fitting assembly.

(b) Secure tube (55) with screw (60).

(18) Install shelf panel installation (5) as follows:

(a) Install angels (30) with washers (40) and screws (35).

(b) Bond trim (25) in place as required.

(19) Position panel assembly (10) and install with washers (20) and
screws (15).

T. 737 Modular Lavatory (Compt B). (See IPL Figure 2.)

(1) Refer to ASSEMBLY paragraph 2.A for instructions pertaining to


dispenser installation (65).

(2) Refer to ASSEMBLY paragraph 2.G for instructions pertaining to


structure assembly (60).

(3) Refer to ASSEMBLY paragraph 2.I for instructions pertaining to


swinging entrance door assembly (50); then attach door assembly
with screws (55).

Assembly - Page 715

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(4) Install call panel assembly (35).

(5) Refer to ASSEMBLY paragraph 2.J for instructions pertaining to


sink cabinet assembly (30).

(6) Refer to ASSEMBLY paragraph 2.L for instructions pertaining to


plumbing installation (25).

(7) Refer to ASSEMBLY paragraph 2.N for instructions pertaining to


electrical installation (20).

(8) Refer to ASSEMBLY paragraph 2.P for instructions pertaining to


shroud installation (15).

(9) Refer to ASSEMBLY paragraph 2.R for instructions pertaining to


placard installation (10).

(10) Refer to REPAIR for instructions on replacing placard (5).

U. 737 Modular Lavatory (Compt A). (See IPL Figure 1.)

(1) Refer to ASSEMBLY paragraph 2.H for instructions pertaining to


structure assembly (85).

(2) Refer to ASSEMBLY paragraph 2.I for instructions pertaining to


swinging entrance door assembly (75); then attach door assembly
with screws (80).

(3) Assemble kickstrip installation (40) as follows:

(a) Attach kickstrip (65) with screws (70).

(b) Attach endcap (55) with screws (60).

(c) Attach endcap (45) with screws (50).

(4) Refer to ASSEMBLY paragraph 2.K for instructions pertaining to


sink cabinet assembly (35).

(5) Refer to ASSEMBLY paragraph 2.M for instructions pertaining to


plumbing installation (25).

(6) Refer to ASSEMBLY paragraph 2.0 for instructions pertaining to


electrical installation (20).

(7) Refer to ASSEMBLY paragraph 2.Q for instructions pertaining to


toilet shroud installation (15).

(8) Refer to ASSEMBLY paragraph 2.R for instructions pertaining to


placard installation (10).

Assembly - Page 716

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

(9) Refer to REPAIR for instructions on replacing wiring diagram


placard (5).

3. Storage Instructions

(1) The modular lavatory assembly is essentially corrosion resistant


and therefore no special preservation is required.

(2) Close and latch doors.

(3) Wrap assembly in waterproof wrapping paper (Federal Specification


UU-P-271, or equivalent) or a plastic cover. Use tape (Federal
'Specification JAB-P-127, or equivalent) to secure wrapping paper
or cover.

(4) Identify assembly by part number and date of maintenance on a tag


or in a convenient location on wrapper.

(5) Store assembly in a cool, dry place away from direct sunlight and
heat.

Assembly - Page 717

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
FITS AND CLEARANCES

1. General

A. There are no fits and clearances applicable to lavatory compartments;


however, the following instructions provide information to ensure
proper operation and seal of entrance doors.

2. Swinzing Entrance Doors

A. Tolerances

During manufacture, positioning of hinges has been pre-calibrated, pre-


fitted and assembled to meet acceptable tolerances.

B. Shim Dimensions

The manufactured shim dimensions of entrance door gaps are:

(1) Top of door: 0.12 to 0.20 inch (0.30 to 0.50 cm) gap.

(2) Side opposite hinge: 0.08 to 0.14 inch (0.20 to 0.35 cm) gap.

(3) Parallelism: 0.010 inch per 10 inches (0.025 cm per 25 cm) (maxi-
mum) and 0.030 inch (0.076 cm) (maximum) per length or width of
door.

C. Maintaining Tolerances

The lavatory is fabricated from materials which are not susceptible to


wear, therefore, shimming or other adjustments normally required to
maintain operational tolerances is not necessary.

3. Door Latch Adjustment

A. Adjustment of door latches is accomplished by loosening attaching


screws on striker plates and adjusting plate to hold door close tight
without binding.

e
Fits - Page 801

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
ILLUSTRATED PARTS LIST

1. Introduction

This section contains a Numerical Index that lists all parts that make up
the lavatory assemblies and a Detailed Parts List that consists of illustr-
ations and a breakdown of component part numbers and names.

2. Scope of Information

A. How to Use Illustrated Parts List

(1) WHEN PART NUMBER IS KNOWN: Turn to Numerical Index and locate part
number. Figure and item number on illustration where part appears
are listed in column to right of part number. Turn to illustration
and locate item number. The corresponding item number in accom-
panying parts list will give part number, description, assembly
relationship and quantity required for the particular application.

(2) WHEN PART NUMBER IS NOT KNOWN: Look through illustrations and find
assembly of which component is a part, or look through illustra-
tions and identify part by appearance. Note item number in exploded
-view and check corresponding item number is accompanying parts
list to find part number, description and quantity required for the
application.

D 3. Numerical Index

The purpose of the Numerical Index is to enable the user to locate any part
by part number. The figure and item number the part is used in are listed
as well as the total quantity required in that particular figure. Parts are
listed in alpha-numerical order (Letters followed by numbers).

The arrangement sequence of each numbered part begins at the extreme left-
hand position and continues left to right (one position at a time) until
the location of each part number is determined. Letters "A" through "Z" are
followed by numerals "O" through "9". In the second column in all succeed-
ing positions, the order of precedence is: first, a blank space (blank
column) or a dash "-"; if present, the letters "A" through "Z" then
numerals "O" through "9". The letter "O" is treated as the number "O".

4. Detailed Parts List

A. Arrangement of Items

The Detailed Parts List is presented in a general sequence of disas-


sembly. Parts or assemblies that are most conveniently removed first
are listed first.

IPL - Page 1001

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
B. "FIG. ITEM" Column

(1) The numerical listed under "FIG." at the top of each page of listed
parts is the figure number of the illustration in which the listed
parts can be found. The numerals in the "ITEM" column correspond to
the part in the illustration.

(2) A hyphen (-) in front of the item number means that the part is NOT
illustrated.

(3) A letter suffix represents a part that may be a modification or an


alternate to the part immediately preceding it, or it may be a
completely new item. A check of the "EEF CODE" column and the
"NOMENCLATURE" column will clarify the usage or relationship of
that part to the other parts.

C. "PART NUMBER" Column

The part number by which a part may be ordered or procured is listed in


this column. Parts that cannot be purchased are also listed in order
to complete a parts breakdown and to show the relationship of these
parts to other parts of the assembly. Examples of non-procurable parts
would be one part of a matched set or a part that is permanently bonded
to another part. These items will be listed as "NP" (non-procurable) in
the "UNITS PER ASSY" column.

D. "NOMENCLATURE" Column

(1) Part names are given in this column. Note the numbers 1 through 7
at the top left-hand side of the column. This indicates that
indentations are used to show the relationship of one part to
another and answers the question, "Is it part of the main assembly,
or part of a subassembly?" An item with greater indentation will
always be a part of a preceding item with one less indent. This
system provides rapid determination of the parts comprising an
assembly, or the next higher assembly for any particular part. In
scanning for item relationship, remember that attaching parts fol-
low the part attached and therefore may precede the breakdown of an
assembly.

(2) Additional information in the "NOMENCLATURE" column includes refer-


ences to service bulletins affecting that part, other manuals for
additional information, Federal vendor code numbers ("V" numbers)
which may be used to identify the manufacturer of the part, and
obsoleted part numbers that have been used to identify the part in
the past.

(3) When a part shows a vendor code in the "NOMENCLATURE" column, it


means that the part number in the "PART NUMBER" column is that of

IPL - Page 1002

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
the original manufacturer (other than Weber). For convenience, the
vendor code number and the name and address of the manufacturer are
listed at the end of the introduction. The number following the
vendor code number in the parts list is always the Weber assigned
number for the same part. It indicates that the part is supported
by and is obtainable from Weber.

E. "EFF CODE" Column

(1) When variations exist between similar assemblies, the differences


are indicated in the EFF CODE column of the parts list, or are
indicated with a parenthical note in the NOMENCLATURE column of the
parts list which specifically describe applicable usage of the part
to an assembly. The lettered EFF CODE refers to the first indenture
item(s) similarly coded for that particular figure of the parts
list. When the EFF CODE column is left blank or there is not a
usage notation, parts are common to all assemblies.

(2) When variations exist within the same assemblies caused by differ-
ences in effectivity, the differences are indicated by an effect-
ivity code serialization in the EFF CODE column of the parts list.
When the effectivity column is left blank, parts are common to all
assemblies. The first two digits of the effectivity code indicate
first applicability and the last two digits indicate last applica-
bility of an unbroken sequence. A dash is not shown between numbers
When an item is applicable to all units, the EFF CODE column is
left blank. A letter may appear in the EFF CODE column proceeding
the four digit code. This indicates the first indenture item as
described in paragraph (1) in this section. An example of the use
of the EFF CODE column is:

In a twenty unit group with effectivity numbers 1


through 20, a part used on units 1 through 7 only,
would be shown as:

AIRLINE UNITS
FIGURE PART PART NOMENCLATURE EFF PER
ITEM NUMBER NUMBER 1234567 CODE ASSY

20 1234 .PLATE 0107 1

IPL - Page 1003

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
If two similar parts but for different units were
required, such as Part No. 1234 applicable for the
first seven units and Part No. 1234-400 for the
remaining thirteen, they would be shown as:

AIRLINE UNITS
FIGURE PART PART NOMENCLATURE EFF PER
ITEM NUMBER NUMBER 1234567 CODE ASSY.

20 1234 .PLATE 0107 1


-25 1234-400 .PLATE 0820 1

If two similar parts were required but on a split


effectivity, such as Part No. 1234 applicable to
units 1 through 4, 7 and 8, and Part No. 1234-400
applicable to units 5, 6 and 9 through 16, they
would be shown as:

AIRLINE UNITS
FIGURE PART PART NOMENCLATURE EFF PER
ITEM NUMBER NUMBER 1234567 CODE ASSY.

20 1234 .PLATE 0104 1


0708 1
-25 1234-400 .PLATE 0506 1
0916 1

F. "UNITS PER ASSY" Column

This column shows the quantity of any given part used in the immediately
associated assembly. For example, if four screws are required to secure
a cover plate, the number 4 will appear in the "UNITS PER ASSY" column
beside the description of the screw. Parts whose quantities vary as
required are designated "AR" (as required). The abbreviation "RF"
(reference) means the listing of the part or assembly refers to the end
item or is being repeated for clarity, and the reader is referred to its
previous listing. The abbreviation "NP" (non-procurable) means the part
may be purchased only as part of the next higher assembly, or that the
part has been superseded and is no longer supported.

IPL - Page 1004

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
G. Illustrations

The illustrations for the Detailed Parts List are a series of exploded
views arranged in sequence of disassembly and showing each assembly and
each part except that attaching parts are illustrated to the extent
required to ensure proper assembly. Where it is not practical to com-
pletely explode on the original exploded view, reference is made to
another figure for complete illustration and listing. To facilitate
finding the other figure, a cross reference such as (SEE IPL FIG. 2 FOR
DETAILS) will be found in the "NOMENCLATURE" column.

4. Vendor Code

Listed below are the names and addresses of all vendors supplying items not
carried under a Weber Part number, together with their codes.

CODE VENDOR'S NAME AND ADDRESS

V00685 Honeywell Inc., Micro Switch-Farmer Electric, 401 Elm St.,


Marlboro, MA 01752

V00779 Amp Inc., P.O. Box 3608, Harrisburg, PA 17105

V01930 Amerock Corp., 4000 Auburn Street, Rockford, IL 61103

V01976 Acco Industries Inc., 101 Oakview Drive, Trumbull, CT 06611

V02660 Bunker Ramo Corp., Amphenol, North America Division,


28010 S. 25th Avenue, Broadview, IL 60153

V03925 Stratoflex Inc., 17671 Armstrong Avenue, Santa Ana, CA 92703

V06324 Glenair Inc., 211 Air Way, Glendale, CA 91201

V08086 Wahl Instrument Inc., 5750 Hannuym Avenue, Culver City, CA 90231

V08524 Deutsch Fastener Corp., P.O. Box 92925, Los Angeles, CA 90009

V08576 Everpure Inc., 660 N. Blackhawk Drive, Westmont, IL 60559

V10266 California Hardware Co., 500 E. First St., Los Angeles, Ca 90012

V15438 Avia Marine Co., 7800 Perimeter R. South, Seattle, WA 98108-3429

V17023 Bruce Industries, Inc., 1528 W. 178th, Gardena, CA 90248

V17744 Gulton Industries, Inc., 1200 East Dallas N. Parkway, Plano


TX 75074

V24455 General Electric Co., Lamp Division of Consumer Products Group,


Cleveland, OH

V244984 Hydraflow Supply, Inc., 13259 E. 166th Street, Cerritos, CA 90701

IPL - Page 1005

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
CODE VENDOR'S NAME AND ADDRESS

V27045 Sabre Industries, Inc., 519 S. Flower Street, Burbank, CA 91502

V27821 Paco Plastics and Engineering Inc., 8540 Dice Road,


Santa Fe Springs, CA 90670

V30242 Avtech Corp., 3400 Wallingford Ave No., Seattle WA 98103

V30780 Parker-Hannifin Corp., Tube Fittings Division,


17325 Euclid Avenue, Cleveland, OH 44112

V34785 Dek, Inc., 3480 Swenson Ave., St. Charles, IL 60174

V39428 McMaster-Carr Supply Co., P. 0. Box 4355, Chicago, IL 60680

V51941 Skylock Industries, Inc., 2446 No. Chico Ave., So. El Monte,
CA 91733

V52607 Actron Mfg Inc., 3800 Pomona Ave., Anaheim, CA 92806

V54473 Matsushita Electric Corp. of America, One Panasonic Way,


P.O. Box 1501, Secaucus, NJ 07094

V71468 ITT Cannon Electric, 10550 Talbert Avenue, P.O. Box 8040
Fountain Valley, CA 92708

V80477 Adams Rite Products Inc., 540 W. Chevy Chase Drive, P.O. Box 800,
Glendale, CA 91209

V81205 The Boeing Co., 775 E. Marginal Way, P.O. Box 3999
Seattle, WA 98124

V81872 Olympic Plastics Co.,


Subsidiary of Intercontinental Diamond Corp.,
5800 W. Jefferson Blvd., Los Angeles, CA 90016

V81997 The Singer Co., 9655 West Soreng Avenue, Schiller Park, IL 60176

V86768 Teledyne Republic Manufacturing, Teledyne Inc. Company,


15655 Moorpark Road, Cleveland, OH 44162

V90763 Carr Co., United Carr Div. of TRW Inc., 10544 W. Lunt ave.,
Rosemont, IL 60018

V91663 Armel Electronics, Inc., 1601 75th Street, N. Bergen, NJ 07047

V94222 Southco Inc., 210 n. Brinton Lake Road, Concordville, PA 19331

IPL - Page 1006

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003
5. Equipment Reference Designators

An index of equipment reference designators used in the wiring diagrams


follows. The reference designator is given on the left-hand side of each
column and the figure and item number(s) where the corresponding part
number(s) may be found is shown on the right-hand side.

Designator Figure Number Item Designator Figure Number Item

GNDl 7 440 XL2AA 8 370


GNDl 8 475 XL2AB 8 365
GND2 7 440 XL2BA 8 370
GND3 8 520 XL2BB 8 365
GND3 8 525 XL4A 8 465
GND4 8 430 XL4B 8 465
Ji 7 185 XRl 7 230
Ji 8 105 XRl 8 355
J3 7 205 XS4 7 355
J3 8 110 XS4 8 280
J4 7 210
J4 8 115
J7 8 145
J10 7 250
Li 7 255
LI 8 175
L2A 8 360
L2B 8 360
L4A 8 460
LS1 7 370
LS1 8 295
Ml 7 400
Ml 8 380
M3 7 395
M3 8 310
P2 7 165
P2 8 85
P3 7 170
P3 8 90
P5 7 180
P5 8 100
P7 8 350
Ri 7 415
Ri 8 400
Si 7 290
Si 8 205
S2 7 315
S2 8 240
S3 8 455
S4 7 350

. S4
XLl
XLl
8
7
8
275
260
180

25-47-59. IPL - Page 1007


Jul 15/89
*a WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

THIS PAGE INTENTIONALLY LEFT BLANK

25-47-59 IPL Page 1008


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

PART
PART NUMBER NUMBER ~AIRLINETL
PART NO. FIGURE ITEM REQ

A20247AM1 7 340 1
A20247AM1 8 265 1
A20247CZ 7 355 1
A20247CZ 8 280 1
A23511-1S 20 100 1
AM767B 13 110 1
AML21KB42ACOO1 8 455 1
AN3-3A 14 570 4
AN3-5A 14 395 1
AN3-7A 15 120 2
AN737TW30 15 155 2
AN849-12D 15 145 1
AN936A10 14 400 1
AN936A10 15 125 2
AN960-10 6 115 4
AN960-10 6 130 2
AN960-10 6 145 3
AN960-10 6 165 2
AN960-10 7 460 1
AN960-10 8 425 1
AN960-10 8 495 1
AN960-lOL 7 35 1
AN960-lOL 7 380 4
AN960-1OL 7 450 2
AN960-lOL 13 130 2
AN960-lOL 13 145 2
AN960-4L 7 195 4
AN960-4L 7 220 4
AN960-8 12 130 2
AN960-8 12 235 1
AN960-8 12 280 4
AN960-8 12 405 3
AN96OD1OL 8 415 2
AN96OD1OL 8 485 2
AN96OD1OL 11 570 3
AN960KD10 3 135 4
AN960KD10 3 200 2
AN960KD10 3 260 4
AN960KD10 3 290 6
AN960KD10 3 305 2
AN960KD10 3 325 8
AN960KD10 3 340 4
AN960KD10 3 380 34
AN960KD10 3 415 6
AN960KD10 3 440 6
AN960KD10 9 180 4
AN960KD10 12 20 4

25-47-59 IPL - Page 1009


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

PART NUMBER PARLTINEO. FIGURE ITEM TTL

AN960KD10 12 260 2
AN960KD1O 12 361 2
AN960KD10 12 385 4
AN960KD10 14 535 1
AN960KD1OL 3 20 8
AN96OKD1OL * 3 40 8
AN960KD1OL 3 105 6
AN960KD1OL 7 15 1
AN960KD1OL 7 55 1
AN960KD1OL 7 70 1
AN960KD1OL 7 85 1
AN960KD1OL 7 100 1
AN960KD1OL 7 115 .1
AN960KD1OL 7 135 1
AN960KD1OL 7 155 1
AN960KD1OL 7 275 3
AN960KD1OL 7 325 4
AN960KD1OL 7 410 4
AN960KD1OL 7 490 4
AN960KD1OL 7 505 2
AN960KD1OL 7 520 2
AN960KD1OL 8 15 3
AN960KD1OL 8 30 12
AN960KD1OL 8 45 3
AN960KD1OL 8 60 3
AN960KD1OL 8 75 2
AN960KD1OL 8 250 4
AN960KD1OL 8 305 4
AN960KD1OL 8 330 4
AN960KD1OL 8 515 2
AN960KD1OL 8 525 2
AN96OKD1OL 8 555 2
AN960KD1OL 8 570 2
AN960KD1OL 9 15 1
AN960KD1OL 9 35 1
AN960KD1OL 9 70 1
AN960KD1OL 9 85 3
AN960KD1OL 9 120 2
AN960KD1OL 9 140 1
AN960KD1OL 9 200 4
AN96OKD1OL 9 225 1
AN960KD1OL 9 245 1
AN960KD1OL 9 260 2
AN960KD1OL 9 290 1
AN960KD1OL 9 315 1
AN960KD1OL 9 360 5
AN960KD1OL 10 15 _

25-47-59 IPL - Page 1010


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 83.7003

PART NUMBER PART NO. FIGURE ITEM TTL

AN960KD1OL 10 30 2
AN960KD1OL 10 50 2
AN960KD1OL 10 112 4
AN960KD1OL 10 125 2
AN960KD1OL 10 145 4
AN960KD10L 10 185 2
AN960KD1OL 10 210 6
AN960KD1OL 11 20 4
AN960KD1OL 11 45 4
AN960KD1OL 11 155 2
AN960KD1OL 11 195 2
AN960KD1OL 11 210 4
AN960KD1OL 11 230 5
AN960KD1OL 11 305 1
AN960KD1OL 11 335 8
AN960KD1OL 11 370 2
AN960KD1OL 11 400 3
AN960KD1OL 11 470 8
AN960KD1OL 11 510 2
AN960KD1OL 12 40 4
AN960KD1OL 12 150 4
AN960KD1OL 12 205 2
AN960KD1OL 12 220 4
AN960KD1OL 12 250 2
AN960KD1OL 12 325 2
AN960KD1OL 12 420 7
AN960KD1OL 14 130 2
AN960KD1OL 14 190 2
AN960KD1OL 14 245 12
AN960KD1OL 14 280 2
AN960KD1OL 14 310 4
AN960KD1OL 14 335 3
AN960KD1OL 14 355 2
AN960KD1OL 14 375 2
AN960KD1OL 14 405 1
AN960KD1OL 14 435 1
AN960KD1OL 14 455 4
AN960KD1OL 14 495 4
AN960KD1OL 14 515 4
AN960KD1OL 14 575 4
AN960KD1OL 14 590 4
AN960KD1OL 14 610 4
AN960KD1OL 15 60 6
AN960KD1OL 15 80 2
AN960KD1OL 15 130 2
AN960KD1OL 15 170 4
AN960KD1OL 15 190 2

25-47-59 IPL - Page 1011


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

PART NUMBER PART NO. FIGURE ITEM REQ

AN960KD1OL 15 210 5
AN960KD1OL 15 235 6
AN960KDlOL 15 250 6
AN960KD1OL 15 275 9
AN960KD1OL 15 300 8
AN960KD1OL 15 315 9
AN960KD1OL 15 345 16
AN960KD10L 15 375 4
AN960KD1OL 15 390 18
AN960KD1OL 15 405 5
AN960KD1OL 15 425 2
AN960KD1OL 16 15 4
AN960KD1OL 16 45 4
AN960KD1OL 16 70 4
AN960KD1OL 16 125 8
AN960KD1OL 17 15 4
AN960KD1OL 19 55 4
AN960KD1OL 21 15 12
AN960KD1OL 21 25 6
AN960KD1OL 21 35 5
AN960KD1OL 21 50 5
AN960KD1OL 21 115 4
AN960KD1OL 21 123 8
AN960KD1OL 21 225 4
AN960KD4L 8 125 4
AN960KD4L 8 155 4
AN960KD6 7 430 2
AN960KD8 19 120 5
AN960KD8 19 140 2
AN960KD8 21 127 4
AN960KD8L 8 190 3
AN960KD8L 8 390 4
AN960KD8L 11 125 2
AN960KD8L 11 245 3
AN960KD8L 11 545 4
AN960KD8L 12 170 2
AN960KD8L 16 105 2
AN960KD8L 16 150 2
AN960KD8L 17 60 4
AN960KD8L 17 115 2
AN960KD8L 19 85 4
AN960KD8L 20 75 5
AN960KD8L 21 100 4
AN960KD1OL 3 75 6
AN970-3 14 420 1
AN970-3 15 140 2
BACClODK19 9 215 1

25-47-59 IPL - Page 1012


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 83.7003

PART NUMBER PART NO. FIGURE ITEM TTL

BACClODK19 9 235 1
BACClODK19 9 250 2
BACClODK19 9 280 1
BACClODK19 9 305 1
BACC1ODK2 7 5 1
BACC1ODK2 7 20 2
BACC1ODK2 7 25 1
BACC1ODK2 7 40 1
BACC1ODK2 14 320 1
BACC1ODK2 14 500 1
BACC1ODK2 14 525 1
BACC1ODK3 7 45 1
BACC1ODK3 8 5 3
BACC1ODK4 7 60 3
BACC1ODK4 7 75 1
BACC1ODK4 8 20 12
BACC1ODK5 8 35 3
BACC1ODK6 7 90 1
BACC1ODK6 7 105 1
BACC1ODK6 7 120 1
BACC1ODK6 8 50 3
BACC1ODK7 7 125 2
BACC1ODK7 7 140 1
BACC1ODK7 7 145 4
BACC1ODK7 8 65 2
BACC1ODK7 9 60 1
BACC1ODK7 9 75 1
BACC1ODK7 9 125 2
BACC1ODK7 10 5 1
BACN1ODR12D 15 150 1
BACN1OJC3 11 350 4
BACR13CD2 7 415 1
BACR13CD2 8 400 1
BV04610-406B 8 465 2
BV5-01258 8 370 2
BV5-01261 8 365 2
BV5-01441 8 335 4
COML 7 360 1
COML 7 365 1
COML 8 285 1
COML 8 290 1
DA51220-1 7 245 1
DA51220-1 8 165 1
DAMA1SSWS 7 170 1
DAMA15SWS 8 90 1
DBMA25S 7 250 1
ER1833C0608 10 85 1

25-47-59 IPL - Page 1013


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

PART NUMBER PARLTINE FIGURE ITEM TRTEQ

ER821C0806 9 40 1
FF601OL1OAA 17 30 4
GTRO1014 7 175 1
GTRO1C14 8 95 1
GTROC20 8 345 1
HRTS13KM 7 230 1
HRTS13KM 8 355 1
L101 3 140 1
L18615-16 7 260 1
L18615-16 8 180 1
LE288-4D26 13 105 1
LE292-1D26 13 100 1
MS20230B10 11 105 4
MS20230B10 12 110 4
MS20341-10A 11 575 1
MS21042-08 11 120 2
MS21042-08 12 125 2
MS21042-3 9 255 1
MS21042-3 9 310 1
MS21042-3 11 15 4
MS21042-3 14 275 2
MS21042L08 11 240 3
MS21914-6K 9 160 1
MS21914-6K 10 95 1
MS21916J8-6 9 105 1
MS21919J8-6 10 65 1
MS21919WDG20 10 175 4
MS21921-6J 9 45 1
MS21922-6C 9 50 1
MS24254-16P 7 235 1
MS24254-16P 8 135 1
MS24255-16S 7 240 1
MS24255-16S 8 140 1
MS24264R14B34P 7 185 1
MS24264R14B7S 7 210 1
MS24264R14B7S 8 115 1
MS24264R20B39S 8 145 1
MS24264R24B43P 8 105 1
MS24266R14B7S 7 180 1
MS24266R14B7S 8 100 1
MS24266R20B39P 8 350 1
MS24585C96 21 130 1
MS24693C269 11 465 7
MS24693C47 14 25 4
MS24693C54 14 65 2
MS24693S28 8 450 4
MS25083-7BB6 11 560 1

25-47-59 IPL - Page 1014


Jul 15/89
, WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 83.7003

PART NUMBER AIRLINE FIGURE ITEM REQ

MS25237-327 7 350 1
MS25237-327 8 275 1
MS25281F14 15 160 4
MS3367-3-0 9 275 1
MS3367-3-0 9 300 1
MS3367-3-0 9 330 2
MS3367-3-0 10 150 3
MS35338-43 11 580 1
MS35650-305T 7 455 1
MS35650-305T 8 420 1
MS35650-305T 8 490 1
MS35842-10 9 205 1
MS35842-10 10 165 1
MS35842-11 9 210 2
MS35842-11 10 170 1
NAS1096-2-7 12 165 2
NAS1096-3-10 11 585 1
NAS1096-3-4 11 40 4
NAS1096-3-4 11 365 2
NAS1096-3-5 11 220 4
NAS1096-3-7 11 150 2
NAS1096-3-7 21 45 ,5
NAS1096-3-7 21 110 4
NAS1096-3-7 21 122 8
NAS1096-3-7 21 220 4
NAS1169DD8L 3 91 6
NAS1189-08P5BH 18 40 2
NAS1189-08P6B 15 40 4
NAS1189-08P6BH 3 450 6
NAS1189-3P13BH 3 350 4
NAS1189-3P6B 14 140 4
NAS1189-3P6BH 11 140 3
NAS1189-3P7BH 14 545 6
NAS1190-03P6BH 18 70 4
NAS1190-06P3BH 20 95 2
NAS1190-08P4BH 16 25 2
NAS1190-08P4BH 17 110 2
NAS1190-08P4BH 18 10 4
NAS1190-08P6B 15 55 6
NAS1190-3P12BH 9 10 1
NAS1190-3P12BH 9 30 1
NAS1190-3P12BH 9 240 1
NAS1190-3P12BH 9 285 1
NAS1190-3P16BH 14 510 4
NAS1190-3P18BH 9 220 1
NAS1190-3P4B 12 380 4
NAS1190-3P4BH 8 200 3

2 5-47-59
25-47-59 IPL - Page 1015
~~~~~Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

PART NUMBER PART NO. FIGURE ITEM TTL

NAS1190-3P4BH 17 10 4
NAS1190-3P5B 7 485 4
NAS1190-3PSBH 10 120 2
NAS1190-3P5BH 10 140 4
NAS1190-3P5BH 16 40 4
NAS1190-3P6B 12 145 4
NAS1190-3P6B 14 200 2
NAS1190-3P6BH 3 35 8
NAS1190-3P6BH 8 510 2
NAS1190-3P6BH 8 565 2
NAS1190-3P6BH 9 65 1
NAS1190-3P6BH 9 135 1
NAS1190-3P6BH 9 195 4
NAS1190-3P6BH 9 355 5
MAS1190-3P6BH 10 10 1
NAS1190-3P6BH 10 25 2
NAS1190-3P6BH 10 180 2
NAS1190-3P6BH 10 205 6
NAS1190-3P6BH 11 330 8
NAS1190-3P6BH 11 460 2
NAS1190-3P6BH 12 245 2
NAS1190-3P6BH 12 415. 7 W
NAS1190-3P6BH 14 240 12
NAS1190-3P6BH 15 185 2
NAS1190-3P6BH 15 205 5
NAS1190-3P6BH 15 295 8
NAS1190-3P6BH 15 310 9
NAS1190-3P6BH 19 50 4
NAS1190-3P6BH 21 10 15
NAS1190-3P8BH 8 10 3
NAS1190-3P8BH 8 25 12
NAS1190-3P8BH 8 40 3
NAS1190-3P8BH 8 55 3
NAS1190-3P8BH 8 70 2
NAS1190-3P8BH 8 325 4
NAS1190-3P8BH 8 550 2
NAS1190-3P8BH 9 345 4
NAS1190-3P8BH 14 490 4
NAS1190-3P8BH 15 165 4
NAS1190-3P9BH 8 300 4
NAS1190-4P12BH 3 180 8
NAS1223-16L 11 455 1
NAS1223-IL 3 100 6
NAS1223-1L 3 195 2
NAS1223-1L 3 255 4
NAS1223-1L 3 280 6
NAS1223-L 3 300 2

25-47-59 IPL - Page 1016


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

PART NUMBER PART NO. FIGURE ITEM REQ

NAS1223-1L 3 320 8
NAS1223-1L 3 335 4
NAS1223-1L 3 355 4
NAS1223-1L 3 375 34
NAS1223-1L 3 410 6
NAS1223-1L 3 435 6
NAS1223-1L 11 450 5
NAS1223-1L 14 450 2
NAS1368-6C 7 475 1
NAS1368-6C 8 535 1
NAS1368N6A 7 476 3
NAS1515M3L 14 415 1
NAS1515M3L 15 136 2
NAS387-1032-10 5 70 2
NAS387-1032-7 6 70 4
NAS43DDO-120 11 165 2
NAS43DDO-120 12 181 1
NAS43DD3-204 9 181 1
NAS43DD3-245 13 135 2
NAS43DD3-48 9 90 1
NAS43DD3-48 9 230 1
NAS43DD3-8 7 270 3
NAS43DD3-8 8 191 3
NAS43DD3-8 8 255 4
NAS514P1032-10 12 265 2
NAS514P1032-10 12 375 4
NAS514P1032-5 6 170 3
NAS514P1032-5 9 175 3
NAS514P1032-5 10 111 4
NAS514P1032-6 5 75 2
NAS514P1032-6 12 355 4
NAS514P1032-6 14 45 3
NAS514P1032-6 14 56 7
NAS514P1032-6 21 140 5
NAS514P1032-62 9 176 1
NAS514P632-5 3 245 2
NAS514P632-8 7 295 3
NAS514P632-8 7 310 2
NAS514P632-8 8 210 3
NAS514P632-8 8 220 2
NAS514P832-4 1 50 2
NAS514P832-4 1 70 5
NAS514P832-5 12 310 2
NAS514P832-5 12 395 3
NAS514P832-5 13 70 2
NAS514P832-5 13 85 2
NAS514P832-5 15 285 4

25-47-59 IPL - Page 1017


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 83.7003

PART NUMBER AIRLINE FIGURE ITEM TTL

NAS514P832-6 13 95 2
NAS514P832-6 13 115 2
NAS514P832-6 15 25 5
NAS514P832-6 21 200 1
NAS514P832-7 7 335 1
NAS514P832-7 11 130 2
NAS514P832-7 11 415 3
NAS514P832-7 12 135 2
NAS514P832-7 14 10 RF
NAS514P832-8 1 80 12
NAS514P832-8 2 55 12
NAS514P832-8 3 90 6
NAS514P832-8 13 40 12
NAS514P832-8 15 105 2
NAS557-4 8 530 2
NAS557-4C 7 470 1
NAS561P4-7 21 128 1
NAS600-5 7 200 4
NAS600-5 7 225 4
NAS600-5 8 130 4
NAS600-5 8 160 4
NAS601-5 8 375 4
NAS601-5 20 20 2
NAS601-6 7 435 2
NAS602-10 11 250 3
NAS602-1OP 16 145 2
NAS602-12 12 230 1
NAS602-4 8 185 3
NAS602-4 12 400 3
NAS602-5 11 540 4
NAS602-6 7 285 1
NAS602-6 8 395 4
NAS602-6 12 285, 4
NAS602-6 21 126 4
NAS602-6P 19 115 5
NAS602-7 19 135 2
NAS602-7P 21 95 4
NAS602-8P 15 200 2
NAS602-8P 16 100 2
NAS602-8P 19 80 4
NAS602-8P 20 70 5
NAS603-1OP 16 10 4
NAS603-1OP 16 65 4
NAS603-1OP 16 120 8
NAS603-12 9 265 1
NAS603-16 7 465 1
NAS603-16 8 430 1@

25-47-59 IPL - Page 1018


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

PART NUMBER AIRLINE FIGURE ITEM TTL

NAS603-16 8 500 1
NAS603-20 21 20 6
NAS603-28 13 140 2
NAS603-4 12 15 4
NAS603-4 12 255 2
NAS603-4 12 360 2
NAS603-4P 12 35 4
NAS603-5 6 125 2
NAS603-5 6 155 3
NAS603-5 15 340 16
NAS603-5P 3 130 4
NAS603-6 7 10 1
NAS603-6 7 30 1
NAS603-6 7 50 1
NAS603-6 7 80 1
NAS603-6 7 95 1
NAS603-6 7 150 1
NAS603-6 7 405 4
NAS603-6 7 500 2
NAS603-6 7 515 2
NAS603-6 9 130 1
NAS603-6 11 300 1
NAS603-6 11 505 2
NAS603-6 12 200 2
NAS603-6 12 215 4
NAS603-6 12 320 2
NAS603-6 14 125 2
NAS603-6 14 185 2
NAS603-6 14 285 2
NAS603-68 13 125 2
NAS603-6P 3 15. 8
NAS603-6P 3 70 6
NAS603-6P 10 45 2
NAS603-6P 11 495 2
NAS603-6P 14 530 1
NAS603-6P 14 600 3
NAS603-6P 15 370 4
NAS603-6P 17 55 4
NAS603-6P 21 30 5
NAS603-7 7 65 1
NAS603-7 7 110 1
NAS603-7 7 130 1
NAS603-7 7 265 3
NAS603-7 14 430 1
NAS603-7 14 445 2
NAS603-7P 11 395 3
NAS603-8 6 110 4

25-47-59 IPL - Page 1019


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

PART NUMBER AIRLINE FIGURE ITEM TTL

NAS603-8 6 140 3
NAS603-8 6 160 2
NAS603-8 7 375 4
NAS603-8 9 320 1
NAS603-8 14 305 4
NAS603-8 14 330 3
NAS603-8 14 350 2
NAS603-8 14 370 2
NAS603-8P 11 190 2
NAS603-8P 11 205 4
NAS603-8P 11 225 1
NAS603-8P 15 230 6
NAS603-8P 15 245 6
NAS603-8P 15 270 9
NAS603-8P 15 385 18
NAS603-9 7 320 4
NAS603-9 15 400 5
NAS603-9 15 420 2
NAS603-9P 14 585 4
NAS603-9P 14 605 1
NAS679A04 7 190 4
NAS679A04 7 215 4
NAS679A04 8 120 4
NAS679A04 8 150 4
NAS679A06 7 425 2
NAS679A08 8 385 4
NAS679A3 7 445 1
NAS679A3 8 245 4
NAS679A3 8 410 1
NAS679A3 8 480 1
NAS679A3 8 520 1
NAS679A3 11 565 1
NAS679C3M 9 80 1
NAS679C3M 9 115 2
NOT ASSIGNED 14 15 NP
OP111-9 13 65 1
PU90-499R3 7 395 1
PU90-499R3 8 310 1
RA2487-2 11 95 . 2
RA2487-2 12 100 2
S222T101-101 7 370 1
S222T101-101 8 295 1
WB25US26D 3 145 1

25-47-59 IPL - Page 1020


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

PART NUMBER AIRLINE FIGURE ITEM TTL


PART NO. FGRITMREQ

02-10-301-10 17 125 1
02-14-301-14 17 90 1
022-0188 7 156 1
022-0188 7 385 1
040466 7 345 1
040466 8 270 1
10-60752-11 7 400 1
10-60752-11 8 380 1
10-61068-1 9 185 1
10-61068-1 10 130 1
10-61909-3 11 185 1
10-61909-3 12 195 1
lOClOB 7 290 1
lOClOB 8 205 1
1241236-6-0123 9 150A RF
1241567-6-0173 10 70A RF
1241568-6-0266 9 95A RF
1241568-6HU0123 9 55A RF
1241569-6-0091 10 75A RF
1241569-6-0164 10 60A RF
1241569-6-0372 9 145A RF
130061 13 150 2
1691 - 7 255 1
1691 8 175 1
1864 8 460 2
1A113-0139-1 13 80 1
2-166-2 9 170A RF
2-166-2 10 105A RF
200351-17 12 105 2
200351-3 11 100 2
200351-5'. 11 90 2
200351-5 12 95 2
20422-1 20 10A RF
240-180-250DEGF 4 80 1
2710-lS12 13 90A . 1
2710-2S12 13 90 1
3064-705 11 106 1
3064-705 12 116 1
400220-1 9 170 1
400220-1 10 105 1
42628-2 7 390 2
42628-2 8 306 2
43-13-1-24 18 55 1
48-7190 7 165 1
48-7190 8 85 1

. 48-7191
48-7191
7
8
205
110
1
1

25 47-59 IPL - Page 1021


Jul 15/89
WEBER AIRCRAFINC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

PART NUMBER AIRTINE FIGURE ITEM TOETAL

5113WW 8 360 2
600011-7 9 365 1
600011-7 10 = 215 1
600380-7 9 370 1
600380-7 10 220 1
60B40058 -13 19 170 1
60B40058 -13 16 135 1
60B50058 -6 7 315 1
60B50058 -6 8 240 1
64-10-115-50 11 25 1
64-10-115-50 12 25 1
64-10-115-50 17 45 1
6409 12 65 1
65-5458-12 14 385 1
65-5458-12 15 110 1-
65-5458-13 14 390 2
65-5458-13 15 115 2
69-20058-6 11 85 1
69-20058-6 12 90 1
7-888-1 9 170B RF
7-888-1 10 105B RF d
73110C6-0123 9 150 1 W
-73112C6-0091-135 10 75 RF
73112C6-0164-180 10 60 1
73112C6-0372-180 9 145 1
73113C6-0173 10 70 1
73115A6 -0266 9 95 1
73115C6-0123 9 55 1
R 7707 11 106A 1
R 7707 12 116A 1
7707 19 190 1
7707 16 190 1
800555 11 260 3
800555 11 520 1
800555 12 291 3
800555 17 * 75 2
800555 19 70 2
800555 21 165 1
804705-139 5 85 1
804705-141 5 90 1
806115-3 4 5 1
808588-401 10 90 1
808588-403 9 155 1
809089-17 10 100 1
809089-3 9 165 1
811800- 2031 4 20A 1
811800-2033 4 20 1 W

I ~~~~~~~~
IPL - Page 1022
~~25-47-59Apr 23/90
WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

* PART NUMBER
~~~~~~~~~~AIRLINE
PART NUMBER FIGURE ITEM TOTAL*
REQ

811800-2207 4 10 2
811879-403 7 300 1
811879-403 8 225 1
811985-3 5 80 1
811985-3 6 75 1
812299-15 11 310 1
812488-403 7 280 3
812488-403 8 195 3
813056-1 14 410 1
813056-1 15 135 2
813171-1 7 495 1
813171-1 8 560 1
813608-423 10 135 1
819300-451 10 195 1
819300-709 9 325 1
819300-829 9 270 1
819300-831 9 295 1
819300-841 15 175 1
819300-843 10 190 1
82-19-220-16 18 45 1
82-32-101-20 18 50 1
82-46-101-41 18 60 1
820361-1 4 85 1
821011-203 11 75 1
821011-203 12 80 1
821011-405 11 65 1
821011-405 12 70 1
821013-1 11 70 1
821013-1 12 75 1
821014-1 11 80 1
821014-1 12 85 1
821023-477 10 155 1
821023-481 9 335 1
821408 -405 13 75 2
821572-21 12 50 1
821572-23 12 55 1
821572-49 12 45 1
821857-1 11 315 1
821978-2 7 420 1
823902-1 18 20 1
823903-1 18 25 1
823903-3 18 15 1
825675- 7001 2 40 1
825675- 7001 7 530 1
827937-401 3 60 1
828650-202 7 440 2
828650-202 8 405 1

I 25-47-59
IPL - Page 1023
Apr 23/90
WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

PART NUMBER - AIRLINE FGRITMTOTAL


PART NUMBER I ITEMREQ

828650-202 8 475 2
834291-3 9 340 1
835867-401 7 315A RF
835867-401 8 - 240A RF
836092-401 16 180 1
836093-1 14 440 2
836093-3 14 425 1
836122-1 5 35 4
836122-1 6 35 4
836122-3 5 50 4
836122-3 6 50 4
836122-5 5 20 2
836122-5 6 20 2
836123-1 5 45 4
836123-1 5 60 4
836123-1 6 45 4
836123-1 6 60 4
836126-401 12 410 1
836128-401 21 240 1
836128-9 21 245 1
836129-401 15 255 1
836129-401 19 1 RF v
836130-401 19 10 1
836350-1 12 345 2
836350-3 11 320 2
836361-1 19 5 1
836486-1 21 129 1
836486-201 21 131 1
836486-202 21 132 1
836486-401 21 124 1
836486-402 21 125 1
837000 -6082 1 1 RF
837001-6072. 2 1 RF
837003 -6012 3 1 RF
837005-405 14 560 1
837006-6001 2 35 1
837007-403 1 85 1
837007 -403 14 1 RF
837011-401 2 60 1
837011-401 15 1 RF
837013-201 3 235 1
837013-203 3 385 1
837013-205 3 345 1
837013-401 3 80 1
837016-401 15 350 1
837021-401 2 25 1
837021-401 10 1 RF@

I ~~~~~~~ ~
IPL - Page 1024
~~25-47-59Apr 23/90
WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

PARTNUMBER
PARTNUMBRPART NUMBER ~AIRUINE FIGURE ITEM TOTAL
REQ

837023-1 10 115 1
837031-401 2 20 1
837031-401 8 1 RF
837033-401 8 320 1
837034-413 7 160 1
837035 -401 8 80 1
837035-403 8 340 1
837041 -401 2 30 1
837041-401 12 1 RF
837048-3 21 80 1
837050-201 17 120 1
837050-6003 17 1 RF
837050-6003 16 5 1
837060-401 1 15 1
837060-401 5 1 RF
837061-403 2 15 1
837061-403 6 1 RP
837064-403 14 115 1
837065-11 5 95 4
837065-6003 5 65 1
837066-6025 6 65 1
837066-7 6 90 2
837066-9 6 95 2
837067-13 6 85 1
837067-5 6 80 1
837068-401 6 100 1
837068-402 6 105 1
837068-403 6 120 1
837071-201 15 455 1
837071-401 15 380 1
837073-401 15 510 1
837075-201 14 650 1
837075-403 14 625 1
837079-401 21 105 1
837079-7001 . 4 95 1
837079-7064 4 95A 1
837080-401 13 5 1
837080-402 13 5A 1
837080-6156 1 75 1
837080-6156 14 5 RF
837080-6156 13 1 RI
837080-6157 2 50 1
837080-6157 15 5 RF
837080- 6157 13 1A RF
837082-401 13 155 1
837082-402 13 155A 1
837083-21 17 70 1

I~~~~~~~~~2-75 IPL - Page 1025


Apr 23/90
WEBER AIRCRAF, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

PART NUMBER AIRLINE FIGURE ITEM TOTAL

837083-23 17 80 1
837083-29 14 146 4
837083-31 17 85 1
837083 -403 17- 5 1
837083-409 17 65 1
837083-41 17 20 1
837083-7 17 25 1
837083-9 17 35 1
837084-407 17 130 1
837085-11 16 160 2
837085-407 16 175 1
837085-411 16 185 1
837085-413 14 460 2
837086-201 18 85 1
837086-6001 16 35 1
837086-6001 18 1 RF.
837087-401 18 110 1
837088-405 16 115 1
837088-407 16 130 1
837094-9 21. 40 1
837095-401 17 95 1
837096-1 14 265 1 W
837098-1 13 50 1
837098-3 13 55 1
837098-401 13 35 1
837098-5 13 45 1
837099-116 4 30 1
837099-13 4 35 1
837099-143 4 75 1
837099-15 4 50 1
837099-167 4 75A 1
837099-17 4 55 1
837099-19 4 60 1
837099-21 4 65 1
837099-23 4 70 1
837099-27 4 45 1
837099-3 4 15 2
837099-6002 2 10 1
837099-6002 4 1 RF
837099-6071 1 10 1
837099- 6071 4 1A RF
837099-7003 4 100 1
837099-7058 4 105 1
837099-9 4 25 1
837099-93 4 40 1
837100-3 2 5 1
837100-35 1 5 l

IPL - Page 1026


25-47-59 Apr 23/90
WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

PARTNUMBER ~AIRLINE
PART NUMBER FIGURE ITEM TOTAL
REQ

837101-401 l8 260 1
837106-1 14 655 1
837107-1 14 660 1
837111-403 14 565 1
837112-3 11 475 1
837113-1 14 485 2
837113-1 14 505 2
837113-3 14 520 2
837117-13 13 20 1
837117-15 13 60 1
837117-17 13 10 2
837127-403 9 20 1
837135-7 12 175 1
837136-201 11 110 1
837136-6004 11 10 .1
837137-401 11 215 1
837138-15 11 280 2
837138-17 11 281 1

.
837138-201 11 285 1
837138-203 11 265 1
25837138-401
11 235 1
837138-7 11255 1
837139-7 11 135 1
837141-11 11 50 1
837141-403 12 30 2
837141-405 11 35 2
837141-7 11 60 1
837141-9 11 55 1
837142-1 11 115 1
837142-1 12 120 1
837143-3 15 220 1
837144-1 11 51
837148-1 14 155 2
837148-1 14 215 2
837148-1 15 65 3
837148-15 21 55 1
837148-29 21 60 1
837148-3 14 160 1
837148-3 15 30 1
837148-31 21 65 1
837148-33 21 70. 1
837148-43 14 225 1
837148-5 14 165 1
837148-5 15 45 1

. 837148-L3 14 220 1
837149-15 14 465 1
~~837150-403 14 150 1

I~~~~~~~~~2-75 IPL -Page 1027


Apr 23/90
WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

PART NUMBER AIRT


NE FIGURE ITEM TOETAL

837151-403 14 175 1
837153-11 15 35 1
837153-17 15 50 3
837153-19 15 20 1
837154-11 15 95 1
837154-13 21 75 1
837154-19 14 170 1
837154-21 14 230 1
837162-6003 17 50 1
837167-1 11 270 2
837167-7 11 275 2
837168-1 11 30 1
837168-1 12 25A 1
837168-3 17 40 1
837172-3 12 60 1
837173-401 14 475 1
837174-201 14 295 1
837174-401 14 235 1
837174-5 14 260 1
837174-7 14 250 1
837174-9 14 255 1
837176-401 17 100 1
837177-1 8 315 1
837179-401 8 440 1
837179-7 8 435 1
837182-31 21 120 1
837184-1 14 120 2
837184-1 14 180 2
837187-213 11 180 1
837187-219 11 175 1
837187-401 11 145 1
837187-7 11 170 1
837188-11 14 195 1
837188-9 14 135 1
837189-1 6 135 1
837189-402 6 150 1
837190-403 14 210 1
837191-1 8 215 1
837191-3 7 305 1
837194-1 8 505 1
837197-35 14 55 1
837197-37 14 30 1
837197-39 14 40 1
837199-401 15 265 1
837208-1 15 365 1
837209-1 15 225 1
837209-4 15 240 1 E

I 5-47-59
~~~~~~~~~2
IPL - Page 1028
Apr 23/90
WEBER AIRCRAF,INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

PART NUMBER AIRTUNE


PART NUMBER FIGURE
FGRITMREQ ITEM TOTAL

837210-1 15 355 1
837210-3 15 360 1
837210-5 14 35 1
837210-7 14 50 1
837211-3 16 55 2
837211-401 16 50 1
837211-5 16 56 1
837213-401 15 280 1
837213-404 14 20 1
837217-1 15 215 2
837217-3 18 35 1
837219-403 15 290 1
837222-1 15 305 1
837225-201 12 115 1
837225-6005 12 10 1
837226-401 12 365 1
837227-203 12 190 1
837227-213 12 185 1
837227-403 12 160 1
837228-401 12 370 1
837228-405 12 390 1
837228-407 12 350 1
837228-6 12 140 1
837229-425 12 225 1
837231-1 19 15 1
837233-1 19 105 1
837233-6005 19 45 1
837234-19 20 30 1
837234-207 20 5 2
837234-21 20 35 1
837234-25 20 105 1
837234-27 20 25 1
837234-6021 19 110 1
837234-6021 20 1 RF
837235-401 19 150 1
837236-403 19 155 1
837237-1 15 320 1
837238-1 15 325 1
837239-1 15 330 1
837242-405 12 240 1
837243-201 12 295 1
837243-205 12 292 1
837243-401 12 270 1
837243-7 12 290 1
837244-3 12 5 1
837245-21 12 305 1
837245-213 12 340 1

I ~~~~~~~ ~~25-47-59
IPL - Page 1029
Apr 23/90
WEBER AIRCRAFTJNC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837Wl AND 837003

AIRLINE FlGURE ITEM TOTAL


PART NUMBER REQ
PART NUMBER

837245-27 12 315 1
83724529 12 330 1
837245-405 12 300 1
837247-401 10 200 1
837247-403 9 350 1
837248-s 12 425 1
837249-401 15 515 1
837250-l 15 520 1
837251-i 15 525 2
837252-401 3 460 1
837253-i 3 30 4
837253-i 3 315 2
837253-3 3 330 2
837254-201 3 170 1
837254-401 3 a5 1
837256-l 3 370 1
837257-401 3 455 1
837259-401 3 365 1
837260-S 3 275 1
837261-l 3 125 1
837265-19 19 90 2
837265-205 20 80 1
837265-207 20 a5 1
837265-209 19 125 1
837265-21 19 95 1
837265-211 19 75 2
837265-25 20 45 1
837265-27 20 50 1
837265-29 20 60 1
837265-32 20 55 1
837265-40 20 65 1
837265-405 19 60 1
837265-408 20 40 1
837265-9 19 65 2
837266-403 15 195 1
837268-403 21 5 1
837268-405 2 65 1
837268-405 21 1 RF
837269-l 15 335 1
837270-3 15 90 1
837270-401 15 10 1
837272-403 3 175 2
837280-i 15 460 1
837280-11 15 480 1
837280-13 15 485 1
837280-15 15 490 1
837280-19 15 495 1

IPL - Page 1030


I 25-47-59 Apr 23/90
WEBER AIRCRAF, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

PART NUMBER AIRTUNE FIGURE ITEM TOTAL


PART NUMBER FRE

837280-21 14 630 1
837280-29 15 500 1
837280-3 15 465 1
837280-31 15 505 1
837280-37 14 635 2
837280-41 14 640 4
837280-5 15 470 1
837280-9 15 475 1
837281-1 3 115 1
837281-201 3 120 1
837281-401 3 95 1
837281-5 3 110 1
837283-3 3 240 1
837284-401 3 250 2
837285-17 19 160 2
837290-1 3 390 1
837290-11 3 155 1
837290-12 3 160 1
837290-13 3 165 1
837290-15 3 220 1
837290-17 3 400 1
837290-29 3 25 1
837290-3 3 395 1
837290-5 3 210 1
837290-7 3 215 1
837290-9 3 150 1
837292-1 3 225 2
837292-11 3 310 1
837292-13 3 420 1
837292-3 3 360 1
837292-9 3 425 1
837298-401 15 15 1
837304-403 14 540 1
837325-15 21 230 1
837325-203 21 235 2
837325-205 21 150 1
837325-207 21 155 1
837325-209 21 185 1
837325-213 21 145 1
837325-215 21 180 1
837325-25 21 170 1
837325-27 21 160 1
837325-31 21 175 1
837325-33 21 210 1
837325-35 21 190 1
837325-39 21 195 1
837325-401 21 121 1

I ~~~~~~~ ~
IPL - Page 1031
~~25-47-59Apr 23/90
WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

PART NUMBER PARATNUMBER FIGURE ITEM TETAL

837325-59 21 205 1
837325- 6001 21 215 1
837325- 6009 21 135 1
837326-401 16 90 1
837326-403 19 145 1
837326-403 16 30 1
837326-403 16 110 1
837326-403 16 155 1
837330-405 17 135 1
837333-1 14 205 2
837333-3 14 145 4
837334-1 16 191 1
837335-401 9 190 1
837338-1 21 250 1
837341-403 16 95 1
837343-1 18 100 4
837346-401 9 5 1
837346-403 9 25 1
837349-201 18 30 1
837349-401 18 5 1
837350-401 7 330 1
837350-407 2 45 1 v
837351-401 8 470 1
837352-1 11 380 1
837355-3 15 410 1
837355-5 15 395 1
837356-405 8 445 1
837358-3 16 80 1
837358-5 16 75 1
837359-13 9 211 1
837359-401 10 160 1
837361-401 16 165 1
837361-403 16 170 1
837362-1 14 300 1
837362-11 15 430 1
837362-13 10 35 1
837362-3 14 315 1
837362-35 10 40 1
837362-39 14 270 1
837362-41 14 290 1
837362-43 14 325 1
837362-45 14 340 1
837362-63 14 345 1
837362-65 14 360 1
837362-67 14 365 1
837362-69 14 380 1
837362-9 10 20 _

I~~~~~~~~~~2-75 IPL - Page 1032


Apr 23/90
WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

~~~~~~PART
PART NUMBERTNUMERRE
NUMBER AILN FIGURE ITEM REQA

837362-9 15 415 1
837365-401 21 85 1
837365-402 21 90 1
837367-1 19 165 1
837369-1 3 45 1
837369-201 3 10 1
837369-401 3 5 1
837385-6001 1 40 1
837386-3 20 90 1
837387-5 19 130 1
837387-9 16 140 1
837391-1 1 45 1
837391-3 1 55 1
837391-5 1 65 1
837685-3 7 480 1
837694-1 13 15 4
837694-1 13 30 10
837694-3 13 25 2
837709-203 11 390 1
837709-205 11 405 1
837709-403 11 360 1
837709-5 11 375 1
837709-7 11 385 1
837710-403 14 480 1
837713-2 11 160 1
837713-2 12 180 1
837714-403 9 100 1
837714-403 10 80 1
837718-1 17 105 1
837718-3 16 20 1
837721-401 19 175 1
837722-3 19 185 1
837722-401 19 180 1
837733-1 19 20 1
837733-3 19 25 4
837734-1 19 30 1
837756-3 3 55 1
837756-403 3 50 1
837760-3 3 445 1
837765-1 3 185 8
837766-1 3 405 1
837766-3 3 430 1
837767-1 8 540 1
837774-6001 14 620 1
837774-6002 15 260 1
837776-1 3 230 1
837776-401 3 205 1

I ~~~~~~~ ~~25-47-59
IPL - Page 1033
Apr 23/90
WEBER AIRCRA, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

AIRUINE TOTAL
PART NUMBER PART NUMBER FIGURE ITEM- REQ

837777-401 3 190 1
837777-401 3 295 1
837779-401 11 200 1
837779-401 12 210 1
837786-1 13 120 2
837787-3 15 180 1
837787-403 9 110 1
837790-21 14 421 1
837792-201 11 295 1
837792-401 11 290 1
837796-1 14 580 1
837796-3 14 595 1
837797-401 14 645 1
837799-1 12 155 1
837800-13 11 340 1
837800-15 11 340A 1
837800-205 11 355 1
837800-403 11 325 1
837800-5 11 345 2
837824-1 3 270 1
837835-201 18 75 1
837835-205 18 80 1 W
837835-401 18 65 1
837835-403 18 105 2
837840-1 5 30 1
837840-1 6 30 1
837840-3 5 25 1
837840-3 6 25 1
837840-5 5 10 2
837840-5 6 10 2
837840-6003 5 5 1
837840-6003 6 5 1
837840-9 5 15 2
837840-9 6 15 2
837926-6003 1 30 1
837929-201 16 85 1
837929-401 16 60 1
837930-401 19 35 1
837930-401 18 90 4
837930-7 18 95 1
837933-11 11 515 1
837933-13 11 525 1
837933-201 11 530 1
837933-403 11 500 1
837981-1 14 60 1
837981-1 15 100 1
837983-1 9 166 1 @

I~~~~~~~~~2-75 IPL - Page 1034


Apr 23/90
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 83.7003

AIRLINE TT L
PART NUMBER PART NO. FIGURE ITEM REQ

837993-1 11 435 1
837993-201 11 440 1
837993-401 11 425 1
837993-5 11 430 1
837997-401 7 525 1
837997-6004 7 510 1
837998-1 11 480 1
837998-3 11 485 1
838064-401 11 445 1
838065-401 1 35 1
838065-401 11 1 RF
838066-401 11 410 1
838067-1 11 441 1
838068-201 11 555 1
838068-401 11 490 1
838068-5 11 550 1
838069-401 16 195 1
838070-401 14 470 1
838070-401 16 1 RF
838071-401 14 70 1
838071-405 14 100 1
838071-409 14 85 1
838072-401 1 20 1
838072-401 7 1 RF
838076-401 1 25 1
838076-401 9 1 RF
838081-1 4 90A 1
838081-3 4 90 1
9544K22 3 265 1
9700 11 535 2
9700 20 15 1

25-47-59 IPL - Page 1035


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

MODULAR LAVATORY ASSEMBLY


Compartment A
IPL Figure 1

Page 1036
25-472-59 IPL -
Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF PER


ITEM PART NUMBER 1234567 CODE ASSY

1 1 837000-6082 LAVATORY, MODULAR, 737 RF


(COMPT A)(BAC NO. 10-
62085-1058A)
5 837100-35 .PLACARD, WIRING DIAGRAM 1
(BONDED)
10 837099-6071 .PLACARD INSTL (SEE IPL 1
FIG. 4 FOR DETAILS)
15 837060-401 .SHROUD AY, TOILET (SEE IPL 1
FIG. 5 FOR DETAILS)
20 838072-401 .ELECTRICAL INSTL (SEE IPL 1
FIG. 7 FOR DETAILS)
25 838076-401 .PLUMBING INSTL (SEE IPL 1
FIG. 9 FOR DETAILS)
-30 837926-6003 .CLOSEOUT AY (BONDED AND 1
STAPLED) (USES 837926-401)
35 838065-401 .CABINET AY, SINK (SEE IPL 1
FIG. 11 FOR DETAILS)
-40 837385-6001 .KICKSTRIP INSTL (USES 1
837385-401)
45 837391-1 ..ENDCAP 1
ATTACHING PARTS
-50 NAS514P832-4 ..SCREW 2

55 837391-3 ..ENDCAP 1
ATTACHING PARTS

65 837391-5 ..KICKSTRIP 1
ATTACHING PARTS
70 NAS514P832-4 ..SCREW 5

75 837080-6156 .DOOR AY, ENTRANCE (SWG) 1


(SEE IPL FIG. 13 FOR
DETAILS)
ATTACHING PARTS
-80 NAS514P832-8 .SCREW 12

85 837007-403 .STRUCTURE AY (SEE IPL FIG. 1


14 FOR DETAILS)

- ITEM NOT ILLUSTRATED


IPL Page 1037
25-47-59
-

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

20

MODULAR LAVATORY ASSEMBLY


Compartment B
IPL Figure 2

IPL Page 1038

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF UNITS


ITEM PRNUBR PART NUMBER 1234567 CODE ASSY

2-1 837001-6072 LAVATORY, MODULAR, 737 RF


(COMPT B)(BAC NO. 10-
62085-2007C)
5 837100-3 .PLACARD, WIRING DIAGRAM 1
(BONDED)
10 837099-6002 .PIACARD INSTL (SEE IPL FIG. 1
4 FOR DETAILS)
15 837061-403 .SHROUD AY, TOILET (SEE IPL 1
FIG. 6 FOR DETAILS)
20 837031-401 .ELECTRICAL INSTL (SEE IPL 1
FIG. 8 FOR DETAILS)
25 837021-401 -PLUMBING INSTL (SEE IPL 1
FIG. 10 FOR DETAILS)
30 837041-401 .CABINET AY, SINK (SEE IPL 1
FIG. 12 FOR DETAILS)
-35 837006-6001 .PANEL AY, CALL (USES 1
837006-405)
40 825675-7001 ..WINDOW 1
45 837350-407 .. PANEL AY 1
50 837080-6157 .DOOR AY, ENTRANCE (SWG)(SEE 1
IPL FIG. 13 FOR DETAILS)
ATTACHING PARTS
-55 NAS514P832-8 .SCREW 12

60 837011-401 .STRUCTURE AY (SEE IPL FIG. 1


15 FOR DETAILS)
65 837268-405 .DISPENSER INSTL (SEE IPL 1
FIG. 21 FOR DETAILS)

. ITEM NOT ILLUSTRATED


IPL Page 1039
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

25-47-59

AFT SINGLE CLOSET ASSEMBLY


IPL Figure 3 (Sheet I of 5)

IPL -Page 1040


25-47
-59 ~~~~~Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

91 15

90

, X1~~15

AFT SINGLE CLOSET ASSEMBLY


IPL Figure 3 (Sheet 2 of 5)

25-47-59 IPL - Page 1041


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0 275
290 400
~~~~~~~~~~~~~~~~~~280

290
28

455-

425
420
405
415 9
410

430

460~~ ~ ~ ~ ~ ~ ~ 15

AFT SINGLE CLOSET ASSEM4BLY


IPL Figure 3 (Sheet 3 of 5)

IPL -Page 1042


25-47-59 ~ 15/89
~~~~Jul
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

30

75
70

55~~~~~~~~~~

AFT SINGLE CLOSET ASSEMBLY


IPL Figure 3 (Sheet 4 of 5)

IPL - Page 1043

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

350

~
395 ~ ~~6

375~~~~~~~~~~~~5

295

2190

25-759 2u15/8
340~~~~~~~~~~~~~~~~~~~~~~~~~3

75~~~~~~~~~~~~~~~~~~~~~2

80~~~~~~~~~~~~~~~~~~0
295~~~~~~9

IPL
igur 3 (heet5 of5

310 00~~~~~~~P
-Pge14

25-47-59 - Jul1P
ag 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE AIRLINE NOMENCLATURE EFF UNITS


ITEM PRNUBR PART NUMBER 1234567 CODE PERY

3-1 837003-6012 CLOSET AY, AFT SINGLE (TBC RF


NO. 10-62085-7001C)
-5 837369-401 .PANEL INSTL, SHELF 1
-10 837369-201 ..PANEL AY 1
ATTACHING PARTS
15 NAS603-6P .. SCREW 8
20 AN960KD1OL .. WASHER 8

25 837290-29 ... .TRIM (BONDED) 1


30 837253-1 ... .ANGLE 4
ATTACHING PARTS
35 NAS1190-3P6BH ... SCREW 8
40 AN96OKD1OL ... .WASHER 8

45 837369-1 .... PANEL 1


-50 837756-403 .ROD INSTL, COAT 1
55 837756-3 ..TUBE 1
ATTACHING PARTS
60 827937-401 .. FITTING AY 1
ATTACHING PARTS
70 NAS603-6P .. SCREW 6
75 AN960KD1OL .. WASHER 6

-80 837013-401 .CLOSET AY AND INSTL 1


-85 837254-401 . . DOOR AY 1
ATTACHING PARTS
90 NAS514P832-8 . .SCREW 6
91 NAS1169DD8L . .WASHER 6

-95 837281-401 ....HINGE AY 1


ATTACHING PARTS
100 NAS1223-1L .. .BOLT 6
105 AN960KD1OL .... WASHER 6

110 837281-5 .....PIN, HINGE 1


115 837281-1 .....HINGE-HALF 1
120 837281-201 .....WELD AY 1
125 837261-1 ... SHROUD AY 1
ATTACHING PARTS
130 NAS603-5P ... SCREW 4
135 AN960KD10 ... WASHER 4

140 L101 ... LATCH (V15438) 1


145 WB25US26D ... BUMPER (V10266) 1
150 837290-9 ...TRIM (BONDED) 1
155 837290-11 ... TRIM (BONDED) 1
160 837290-12 ...TRIM (BONDED) 1

. ITEM NOT ILLUSTRATED


IPL Page 1045
25-47-59
-

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF PER


ITEM PRNUBR PART NUMBER 1234567 CODE ASSY

3 165 837290-13 ...TRIM (BONDED) 1


170 837254-201 ... PANEL AY 1
175 837272-403 ..PIN AY (WELDED) 2
ATTACHING PARTS
180 NAS1190-4P12BH .. SCREW 8
185 837765-1 .WASHER 8

190 837777-401 BRACKET


.-. AY 1
ATTACHING PARTS
195 NAS1223-1L ..BOLT 2
200 AN960KD10 -WASHER 2

-205 837776-401 .. PANEL AY, CLOSURE 1


210 837290-5 ...TRIM (BONDED) 1
215 837290-7 ...TRIM (BONDED) 1
220 837290-15 TRIM (BONDED)
... 1
225 837292-1 ... SPACER (BONDED) 2
230 837776-1 ...PANEL 1
-235 837013-201 .. STRUCTURE AY 1
240 837283-3 ...STRIKER 1
ATTACHING PARTS
245 NAS514P632-5 ... SCREW 2

-250 837284-401 ... STOP AY 2


ATTACHING PARTS
255 NAS1223-1L. ...
BOLT 4
260 AN960KD10 ... WASHER 4

265 9544K22 .... BUMPER (V39428) 1


270 837824-1 .... ANGLE 1
275 837260-5 ...BRACKET 1
ATTACHING PARTS
280 NAS1223-1L ...BOLT 6
-285 NOT USED
290 AN960KD10 ...WASHER 6

295 837777-401 ...BRACKET AY 1


ATTACHING PARTS
300 NAS1223-1L BOLT
... 2
305 AN960KD10 ...WASHER 2
310 837292-11 ... SPACER (BONDED) 1

315 837253-1 ...ANGLE 2


ATTACHING PARTS
-320 NAS1223-1L ...BOLT 8
-325 AN960KD10 ... WASHER 8

- ITEM NOT ILLUSTRATED


Page 1046
25-47-59 IPL -

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMER AIRLINE NOMENCLATURE EFF UNITS


ITEM PRNUBR PART NUMBER 1234567 CODE ASSY

3 330 837253-3 ...ANGLE 2


ATTACHING PARTS
335 NAS1223-1L ...BOLT 4
340 AN960KD10 ... WASHER 4

-345 837013-205 ... SHELF AY 1


ATTACHING PARTS
350 NAS1189-3P13BH ... SCREW 4
355 NAS1223-1L ...BOLT 4

360 837292-3 .... ..SPACER 1


365 837259-401 .... ..PANEL AY 1
370 837256-1 ... LINER, AFT 1
ATTACHING PARTS
375 NAS1223-1L ...BOLT 34
380 AN960KD10 ... WASHER 34

-385 837013-203 BOND AY


... 1
390 837290-1 .... .TRIM (BONDED) 1
395 837290-3 ... .TRIM (BONDED) 1
400 837290-17 .....TRIM (BONDED) 1
405 837766-1 .... .CHANNEL (BONDED) 1
r l ATTACHING PARTS
410 NAS1223-1L .BOLT
. ... 6
415 AN960KD10 . ....WASHER 6

420 837292-13 . ... SPACER (BONDED) 1


425 837292-9 . ... SPACER (BONDED) 1
430 837766-3 . ... .CHANNEL (BONDED) 1
ATTACHING PARTS
-435 NAS1223-1L ... . BOLT 6
-440 AN960KD10 .WASHER
. ... 6

445 837760-3 .... SPACER (BONDED) 1


ATTACHING PARTS
450 NAS1189-08P6BH .... SCREW 6

455 837257-401 .... PANEL AY, TOP 1


460 837252-401 .... PANEL AY, BULKHEAD 1

. ITEM NOT ILLUSTRATED


A _7I~ IPL
...... - Page 1047
2 5-47 59 / 15/89
Jul ......
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

THIS PAGE INTENTIONALLY LEFT BLANK.

IPL - Page 1048

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

65 7097 SHWN\,0

PLACARD INSTALLATION
IPL Figure 4 (Sheet 1 of 4)

IPL - Page 1049

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

30~~~~~~~~~~~~~~~~~~~~~~~~~~~~~9

-~~~~~~~~~~~~~~

PLACARD INSTALLATION
IPL Figure 4 (Sheet 2 of 4)

IPL - Page 1050

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

,.~~~~~~~~~~~~~~~2

55

~~ ~ ~ ~ ~ ~~8
0
80

85 DO6<05

COMPARTMENT2A 70
WASTECONTAINER .OI

60

COMPARTMENT B
AMENITIES DOOR

PLACARD INSTALLATION
IPL Figure 4 (Sheet 3 of 4)

IPL - Page 1051

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

L15

100
,ll

VIEW FROM INSiDE


COMPARTMENT

TYPICAL DOOR

PLACARD INSTALLATION
IPL Figure 4 (Sheet 4 of 4)

IPL - Page 1052

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

FIGURE AIRLINE NOMENCLATURE EFF UNITS


ITEM PART NUMBER PART NUMBER 1234567 CODE ASSY

4-1 837099-6002 PLACARD INSTL (COMPT B) A RF


(SEE IPL FIG. 2 FOR NHA)
-lA 837099-6071 PLACARD INSTL (COMPT A) B RF
(SEE IPL FIG. 1 FOR NHA)
5 806115-3 .PLACARD, NAMEPLATE 1
10 811800-2207 .PLACARD "NO SMOKING" 2
(BONDED)
15 837099-3 .PLACARD "NO SMOKING" 2
(BONDED)
20 811800-2033 .PLACARD "LOCK DOOR"(BONDED) A 1
20A 811800-2031 .PLACARD "LOCK DOOR" (BONDED) B 1
25 837099-9 .PLACARD "TEMP INDICATOR" 1
(BONDED)
30 837099-11 .PLACARD "DO NOT FLUSH" 1
(BONDED)
35 837099-13 .PLACARD "FLUSH" (BONDED) 1
40 837099-93 .PLACARD "RESET INSTR" 1
(BONDED)
45 837099-27 .PLACARD "HEATER INSTR" 1
(BONDED)
50 837099-15 .PLACARD "NO STOWAGE" 1
(BONDED)
55 837099-17 .PLACARD "TEMP IND INSTR" 1
(BONDED)
60 837099-19 .PLACARD "SANITARY NAPKINS" 1
(BONDED)
65 837099-21 .PLACARD "AIRSICK BAGS" 1
(BONDED)
70 837099-23 .PLACARD "PULL DOOR OPEN" 1
(BONDED)
75 837099-143 .PLACARD "WASTE DOOR" A 1
(BONDED)
75A 837099-167 .PLACARD "WASTE DOOR" B 1
(BONDED)
80 240-180-250DEGF .PLACARD, TEMP IND (V08066) 1
85 820361-1 .PLACARD "PMA" (BONDED) 1
90 838081-3 .PLACARD, LAMP REPLACEMENT A 1
(BONDED)
90A 838081-1 .PLACARD, LAMP REPLACEMENT B. 1
(BONDED)
-95 837079-7001 .STRIP, GRAPHIC A 1
-95A 837079-7064 .STRIP, GRAPHIC B 1
-100 837099-7003 .STRIP, GRAPHIC A 1
-105 837099-7058 .STRIP, GRAPHIC A 1

- ITEM NOT ILLUSTRATED


IPL - Page 1053
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

THIS PAGE INTENTIONALLY LEFT BLANK.

IPL - Page 1054

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

75 -'i

I - 75

X ~~~950 so ) ~i'Q1

9085

95

TOILET SHROUD INSTALLATION


Part No. 837060-401
IPL Figure 5 (Sheet 1 of 2)

IPL - Page 1055

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0~~~~~~~~~~~~~~

4 545 TOILET SEAT (REF)

35.

TOILET LID (REF)

TOILET SHROUD INSTALLATION


Part No. 837060-401
IPL Figure 5 (Sheet 2 of 2)

IPL - Page 1056

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE AIRLINE NOMENCLATURE EFF UNITS


ITEM PART NUMBER 1234567 CODE ASY
ASS

5-1 837060-401 SHROUD INSTL, TOILET (COMPT RF


A)(SEE IPL FIG. 1 FOR NHA)
-5 837840-6003 .SEAT, TOILET (USES 837840- 1
401)
10 837840-5 ..HINGE 2
ATTACHING PARTS
15 837840-9 ..NUT 2
20 836122-5 ..WASHER 2

25 837840-3 ..LID 1
30 837840-1 ..SEAT 1
35 836122-1 ..BUMPER 4
ATTACHING PARTS
-40 NOT USED
45 836123-1 ..CLIP 4

50 836122-3 ..BUMPER 4
ATTACHING PARTS
-55 NOT USED
60 836123-1 ..CLIP 4

65 837065-6003 .SHROUD AY (USES 837065-401) 1


ATTACHING PARTS
70 NAS387-1032-10 .SCREW 2
75 NAS514P1032-6 .SCREW 2

80 811985-3 ..PLATE (BONDED) 1


85 804705-139 ..SEAL (BONDED) 1
90 804705-141 ..SEAL (BONDED) 1
95 837065-11 ..SPACER (BONDED) 4

. ITEM NOT ILLUSTRATED


IPL Page 1057
25-47-59
-

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

PAGE INTENTIONALLY LEFT BLANK.

IPL - Page 1058

25-47-59 J4 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

170

140t No. 837061-403

140~~~~~~~~~~~~~~~~~~~~~~~~~~~~6

75~~~~~~~~~~~~~~~~6

130 1030

125~~~~~~~~~~~~~~~~~~~~~~~~~5

9 ~~~~~~~~~~~~~~~~~~~

110

TOILET SHROUD INSTALLATION


Part No. 837061-403
IPL Figure 6 (Sheet 1 of 2)

IPL -Page 1059

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

TOILET SEAT (REP)

3 5~~~~3

% = -X~~~~~~~~~~~~~~~TOILET LID (REF)

5~50

TOILET SHROUD INSTALLATION


Part No. 837061-403
IPL Figure 6 (Sheet 2 of 2)

IPL - Page 1060

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF UNITS


ITEM PART NUMBER 1234567 CODE PER
ASSY

6-1 837061-403 SHROUD INSTL, TOILET (COMPT RF


B)(SEE IPL FIG. 2 FOR NHA)
-5 837840-6003 .SEAT, TOILET 1
10 837840-5 ..HINGE 2
ATTACHING PARTS
15 837840-9 ..NUT 2
20 836122-5 WASHER
.-. 2

25 837840-3 ..LID 1
30 837840-1 .. SEAT 1
35 836122-1 ..BUMPER 4
ATTACHING PARTS
-40 NOT USED
45 836123-1 .. CLIP 4

50 836122-3 ..BUMPER 4
ATTACHING PARTS
-55 NOT USED
60 836123-1 ..CLIP 4

65 837066-6025 .SHROUD AY (USES 837066-403) 1


ATTACHING PARTS
70 NAS387-1032-7 .SCREW 4

75 811985-3 ..PLATE (BONDED) 1


80 837067-5 .. SEAL (BONDED) 1
85 837067-13 .. SEAL (BONDED) 1
90 837066-7 .. SPACER (BONDED) 2
95 837066-9 ..SPACER (BONDED) 2
100 837068-401 .ANGLE AY 1
105 837068-402 .ANGLE AY 1
ATTACHING PARTS
110 NAS603-8 .SCREW 4
115 AN960-10 .WASHER 4

120 837068-403 .BRACKET AY 1


ATTACHING PARTS
125 NAS603-5 .SCREW 2
130 AN960-10 .WASHER 2

135 837189-1 .ANGLE 1


ATTACHING PARTS
140 NAS603-8 .SCREW 3
145 AN960-10 .WASHER 3

150 837189-402 .GUSSET AY 1


ATTACHING PARTS

. ITEM NOT ILLUSTRATED


IPL Page 1061
25-47-59
-

Jul 15/89
WEBER AIRCRAFT
i COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE RT N MBER
AIRLINE NOMENCLATURE EFF UNIT
ITEM PART NUMBER PART NUMBER 1234567 CODE ASSY

6 155 NAS603-5 .SCREW 3


160 NAS603-8 .SCREW 2
165 AN960-10 WASHER 2
170 NAS514P1032-5 .SCREW 3

. ITEM NOT ILLUSTRATED


IPL - Page 1062
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

ELECTRICAL INSTALLATION
Part No. 838072-401
IPL Figure 7 (Sheet 1 of 4)

IPL - Page 1063

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

465
o Q ~~~~~~~~~~~~~~~~~~3155

45P 450
4046044

~~~~N.
~ ~ ~~~4

485//
185 490 -

200 "N
VIEW FROM INSIDE
COMPARTMENT

0
'---S~~45 195 190n ~0

255
260

280

270

/ ~~~~~ ~~~~~370 470

385

ELECTRICAL INSTALLATION~
Part No. 838072-401
IPL Figure 7 (Sheet 2 of 4)

IPL -Page 1064

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

I __._ _ ______ (___ U,


_ _

0~~~~~

1 U,

.. \\\\\ W\

I ( _ _ _
LO
_
7 (Sheet 3 of 4)~~~~~~~~cl
IPLFigure
______ ,_<,__
_ _ _ _
Lf,~~~~~~~~~PL-Pge16
_ _ _ _~~~~~___

C-4~
~ ~ ~ ar
~\*I ~ ~~2-4-9Ju No. 838072-401 __ ___
58

~~~~~~~~~~~~~P - ae16

Part4No598380725401
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

o 0 0~~~~~~6
0 ~~~~~~~~10 60 -~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

290~~~~~2

Part4No.0838072-404

31 0 P 1
60-

400~~~6

405~~~~5

53 0 305
25-47-59 Jul 15/82

345

ELECTRICAL INSTALLATION
Part No. 838072-401
IPL Figure 7 (Sheet 4 of 4)

IPL -Page 1066

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE R AIRLINE NOMENCLATURE EFF UNITS


ITEM PRNUBR PART NUMBER 1234567 CODE PER
ASSY

7-1 83,807 -40 ELECTRICAL INSTL (COMPT A) RF


(SEE IPL FIG. 1 FOR NHA)
5 BACC1ODK2 .CLAMP (81205) 1
ATTACHING PARTS
-10 NAS603-6 .SCREW 1
-15 AN960KD1OL .WASHER 1

20 BACC1ODK2 .CLAMP (V81205)(USE EXISTING 2


HARDWARE FOR ATTACHMENT)
25 BACC1ODK2 .CLAMP (V81205) 1
ATTACHING PARTS
-30 NAS603-6 .SCREW 1
-35 AN960-1OL .WASHER 1

40 BACC1ODK2 .CLAMP (V81205)(USES DOME 1


LIGHT ATTACHING HARDWARE)
45 BACC1ODK3 .CLAMP (V81205) 1
ATTACHING HARDWARE
-50 NAS603-6 .SCREW 1
-55 AN960KD1OL .WASHER 1

60 BACC1ODK4 .CLAMP (V81205) 3


ATTACHING PARTS
-65 NAS603-7 .SCREW 1
-70 AN960KD1OL .WASHER 1

75 BACC1ODK4 .CLAMP (V81205) 1


ATTACHING PARTS
80 NAS603-6 .SCREW 1
85 AN960KD1OL .WASHER 1

90 BACC1ODK6 .CLAMP (V81205) 1


ATTACHING PARTS
-95 NAS603-6 .SCREW 1
-100 AN960KD1OL .WASHER 1

105 BACC1ODK6 .CLAMP (V81205) 1


ATTACHING PARTS
-110 NAS603-7 .SCREW 1
-115 AN960KD1OL .WASHER 1

120 BACC1ODK6 .CLAMP (V81205)(USE EXISTING 1


HARDWARE FOR ATTACH)
125 BACC1ODK7 .CLAMP (V81205) 2
ATTACHING PARTS

. -130
-135
NAS603-7
AN960KD1OL
.SCREW
.WASHER
1
1

. ITEM NOT ILLUSTRATED


IPL Page 1067
25-47-59
-

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

UNITS
FIGURE AIRLINE NOMENCLATURE EFF PER
ITEM PART NUMBER PART NUMBER 1234567 CODE ASSY

7
140 BACC1ODK7 .CLAMP (V81205)(USE EXISTING 1
HARDWARE FOR ATTACHMENT)
145 BACC1ODK7 .CLAMP (V81205) 4
ATTACHING PARTS
-150 NAS603-6 .SCREW 1
-155 AN960KD1OL .WASHER 1

156 022-0188 .CLIP (V34785) 1


-160 837034-413 .CABLE AY (WIRING HARNESS) 1
165 48-7190 .. CONNECTOR, PLUG (V02660) 1
(P2)
170 DAMA15SWS .. CONNECTOR, PLUG (V71468) 1
(P3)
-175 GTROlC14 ..CLAMP, CABLE (V06324) 1
180 MS24266R14B7S .. CONNECTOR, PLUG (P5) 1
185 MS24264R14B34P .. CONNECTOR, RECEPTACLE 1
(J1)
ATTACHING PARTS
190 NAS679A04 ..NUT 4
195 AN960-4L .-.WASHER 4
200 NAS600-5 .. SCREW 4

205 48-7191 .. CONNECTOR, RECEPTACLE 1


(V02660) (J3)
210 MS24264R14B7S .. CONNECTOR, RECEPTACLE 1
(J4)
ATTACHING PARTS
-215 NAS679A04 ..NUT 4
-220 AN960-4L .-.WASHER 4
-225 NAS600-5 .. SCREW 4

230 HRTS13KM .. SOCKET, RELAY (V91663) 1


(XR1)
-235 MS24254-16P .. PIN (FOR P2) 1
-240 MS24255-16S .. SOCKET (FOR J3) 1
-245 DA51220-1 .. LOCK, SLIDE (V71468) 1
-250 DBMA25S . CONNECTOR (V71468) (J10) 1
255 1691 .LAMP (V24455)(Li) 1
260 L18615-16 .LIGHT, DOME (V17744)(XL1) 1
ATTACHING PARTS
265 NAS603-7 .SCREW 3
270 NAS43DD3-8 .SPACER 3
275 AN960KDIOL .WASHER 3

280 812488-403 .BRACKET AY 3


ATTACHING PARTS

. ITEM NOT ILLUSTRATED


IPL Page 1068
25-47-59
-

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF UNITS


ITEM PART NUMBER
P 1234567 CODE PER
~~~~~~~~ASSY
RTNUMBER

7 285 NAS602-6 .SCREW 1

290 lOClOB .SWITCH, DOOR (V15438)(S1) 1


ATTACHING PARTS
295 NAS514P632-8 .SCREW 3

300 811879-403 .HANDLE AY (TOILET FLUSH) 1


305 837191-3 .PLATE, COVER 1
ATTACHING PARTS
310 NAS514P632-8 .SCREW 2

315 60B50058-6 .SWITCH (TOILET FLUSH) 1


(V81205)(S2)
-315A 835867-401 .SWITCH AY (ALT PART FOR RF
60B50058-6)
ATTACHING PARTS
-320 NAS603-9 .SCREW 4
-325 AN960KD1OL .WASHER 4

330 837350-401 .CLOSURE AY 1


ATTACHING PARTS
335 NAS514P832-7 .SCREW 1

-340 A20247AM1 .SWITCH-LIGHT AY (V81997) 1


345 040466 .. LENS (V81997) 1
350 MS25237-327 ..LAMP (S4) 1
355 A20247CZ ..SOCKET AY (V81997)(XS4) 1
ATTACHING PARTS
360 COML ..NUT (1/2 IN. ID X 32NS-2B) 1
365 COML .i.WASHER (1/2 IN. ID, INT) 1

370 S222T101-101 .SPEAKER (V54473)(LS1) 1


ATTACHING PARTS
375 NAS603-8 .SCREW 4
380 AN960-10L .WASHER 4

385 022-0188 .CLIP (V34785) 1


-390 42628-2 .TERMINAL (V00779) 2
395 PU90-499R3 .DETECTOR, SMOKE (MFD BY . 1
JAMCO, TOKYO, JAPAN)(M3)
400 10-60752-11 .BALLAST (V81205)(M1) 1
ATTACHING PARTS
405 NAS603-6 .SCREW 4
410 AN960KD1OL .WASHER 4

415 BACR13CD2 .RELAY (V81205)(Ri) 1


420 821978-2 .BRACKET (FOR Ri) 1

ITEM NOT ILLUSTRATED


IPL - Page 1069
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF PER


ITEM PART NUMBER 1234567 CODE ASSY

7 - ATTACHING PARTS
425 NAS679A06 .NUT 2
430 AN960KD6 .WASHER 2
435 NAS601-6 .SCREW 2

-440 828650-202 .STUD INSTL, GND 2


(GND1, GND2)
445 NAS679A3 .. NUT 1
450 AN960-10L ..-WASHER 2
455 MS35650-305T ..NUT 1
460 AN960-10 .-.WASHER 1
465 NAS603-16 ..SCREW 1
470 NAS557-4C .GROMMET 1
475 NAS1368-6C .GROMMET 1
476 NAS1368N6A .GROMMET 3
480 837685-3 .BRACKET (FOR J1) 1
ATTACHING PARTS
485 NAS1190-3P5B .SCREW 4
490 AN960KD1OL .WASHER 4

495 813171-1 .BRACKET (FOR J4) 1


ATTACHING PARTS
-500 NAS603-6 .SCREW 2
-505 AN960KD1OL .WASHER 2

-510 837997-6004 .FIXTURE AY, LIGHT 1


ATTACHING PARTS
515 NAS603-6 .SCREW 2
520 AN960KDIOL .WASHER 2

525 837997-401 .. FIXTURE AY, LIGHT 1


530 825675-7001 ..WINDOW (BONDED) 1

. ITEM NOT ILLUSTRATED


IPL - Page 1070
25 /47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

20 20 310
545 9
20

50~~~~~~~~

85~~~~~~~~~~~~~~~~~~~~~~~~~5

350

305~~~~~~~~~~~3

-- 20
_~~~~-_ Jl -315

240 225-4 20
20 540
100
52 ~~~20

all, -

837031-401 SHOWN
ELECTRICAL INSTALLATION
Part No. 837031-401
IPL Figure 8 (Sheet 1 of 4)
IPL -Page 1071
Jul 15/89

25-47-59
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0 490 .
495
175
188 480

o Wk~~~~~45

8~~~ 195

25-4700
~~~~~~~~Soo

-1/
IPL - Page 1072

I M S~~~~~~~~~S

455 JT
470 6 *S%~*

460

ELECTRICTAL INSTALLATION
Part No. 837031-401
IPL Figure 8 (Sheet 2 of 4)

IPL -Page 1072

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0 ~~0

25

290

20
270

530 - P
205

/~~~~~~~~~~~

I ~~~~~~215

0~~~~~~~~~~~~~~~

535220

ELECTRICAL INSTALLATION
Part No. 837031-401
IPL Figure 8 (Sheet 3 of 4)

IPL -Page 1073

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

06

0 ~~~~~~~~~~~~365
- ~~~~~~~360

t~~ IIX
0~~~~~~~~~~~

380 o 4

390

420". 395

400 3375<b1

ELECTRICAL INSTALLATION
Part No. 837031-401
IPL Figure 8 (Sheet 4 of 4)
IPL Page 1074
Jul 15/89

25-47-59
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF PURN


ITEM PR PART NUMBER 1234567 CODE ASSY

8-1 837031-401 ELECTRICAL INSTL (COMPT B) RF


(SEE IPL FIG. 2 FOR NHA)
5 BACC1ODK3 .CLAMP (V81205) 3
ATTACHING PARTS
-10 NAS1190-3P8BH .SCREW 3
-15 AN960KD1OL .WASHER 3

20 BACC1ODK4 .CLAMP (V81205) 12


ATTACHING PARTS
-25 NAS1190-3P8BH .SCREW 12
-30 AN960KD1OL .WASHER 12

35 BACC1ODK5 .CLAMP (V81205) 3


ATTACHING PARTS
-40 NAS1190-3P8BH .SCREW 3
-45 AN960KD1OL .WASHER 3

50 BACC1ODK6 .CLAMP (V81205) 3


ATTACHING PARTS

. -55
-60
NAS1190-3P8BH
AN960KD1OL
.SCREW
.WASHER
3
3

65 BACC1ODK7 .CLAMP (V81205) 2


ATTACHING PARTS
-70 NAS1190-3P8BH .SCREW 2
-75 AN960KD1OL .WASHER 2

-80 837035-401 .CABLE AY (WIRE HARNESS) 1


85 48-7190 .. CONNECTOR, PLUG (V02660) 1
(P2)
90 DAMA15SWS .. CONNECTOR, PLUG (V71468) 1
(P3)
-95 GTROlC14 .. CLAMP (V06324) 1
100 MS24266R14B7S .. CONNECTOR, PLUG (P5) 1
105 MS24264R24B43P .. CONNECTOR, RECEPTACLE 1
(Ji)
110 48-7191 .. CONNECTOR, RECEPTACLE 1
(V02660)(J3)
115 MS24264R14B7S .. CONNECTOR, RECEPTACLE 1
(J4)
ATTACHING PARTS
-120 NAS679A04 ..NUT 4
-125 AN96OKD4L .-.WASHER 4
-130 NAS600-5 .. SCREW 4

. -135
-140
MS24254-16P
MS24255-16S
.. PIN
..SOCKET
1
1

. ITEM NOT ILLUSTRATED


IPL Page 1075
25-47-59
-

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

UNITS
PER
FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF
ITEM PRNUBR PART NUMBER 1234567 CODE ASSY

8 145 MS24264R20B39S ..CONNECTOR, RECEPTACLE 1


(J7)
ATTACHING PARTS
-150 NAS679A04 ..NUT 4
-155 AN960KD4L ..WASHER 4
-160 NAS600-5 ..
SCREW 4

-165 DA51220-1 ..LOCK, SLIDE (V71468) 1


-170 NOT USED
175 1691 .LAMP (V24455)(Li) 1
180 L18615-16 .LIGHT, DOME (V17744)(XL1) 1
ATTACHING PARTS
185 NAS602-4 .SCREW 3
190 AN960KD8L .WASHER 3
191 NAS43DD3-8 .SPACER 3

195 812488-403 .BRACKET AY 3


ATTACHING PARTS
200 NAS1190-3P4BH .SCREW 3

205 10ClOB .SWITCH, DOOR (V15438)(S1) 1


ATTACHING PARTS
210 NAS514P632-8 .SCREW 3

215 837191-1 .PLATE 1


ATTACHING PARTS
220 NAS514P632-8 .SCREW 2

225 811879-403 .HANDLE AY, TOILET FLUSH 1


-230 NOT USED
-235 NOT USED
240 60B50058-6 .SWITCH, TOILET FLUSH 1
(V81205)(S2)
-240A 835867-401 .SWITCH AY, TOILET FLUSH RF
(S2)(ALT PART)
ATTACHING PARTS
-245 NAS679A3 .NUT 4
-250 AN960KDIOL .WASHER 4
-255 NAS43DD3-8 .SPACER 4

-260 837101-401 .LIGHT AY, CALL 1


-265 A20247AM1 .SWITCH-LIGHT AY (V81997) 1
270 040466 ... LENS (V81997) 1
275 MS25237-327 ... LAMP (S4) 1
280 A20247CZ ...SOCKET AY (V81997)(XS4) 1
ATTACHING PARTS
285 COML ...NUT (1/2 IN. ID 32NS-2B) 1

- ITEM NOT ILLUSTRATED

25-47-59 IPL - Page 1076


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE AIRLINE NOMENCLATURE EFF UNITS


ITEM PART NUMBER PART NUMBER 1234567 CODE PER
ASSY

8 290 COML ...WASHER (1/2 IN. ID, INT 1


TOOTH)

295 S222T101-101 .SPEAKER (V54473)(LS1) 1


ATTACHING PARTS
300 NAS1190-3P9BH .SCREW 4
305 AN960KD1OL .WASHER 4

306 42628-2 .TERMINAL (V00779) 2


310 PU90-499R3 .DETECTOR, SMOKE (MFD BY 1
JAMCO, TOKYO, JAPAN)(M3)
315 837177-1 .LENS, LIGHT 1
-320 837033-401 .FIXTURE AY, FLUORESCENT 1
ATTACHING PARTS
325 NAS1190-3P8BH .SCREW 4
330 AN960KD1OL .WASHER 4

335 BV5-01441 .. COVER, TERMINAL (V17023) 4


-340 837035-403 .. CABLE AY (WIRE HARNESS) 1
-345 GTROC20 ...CLAMP, CABLE (V06324) 1
350 MS24266R2OB39P ... CONNECTOR, PLUG (P7) 1
355 HRTS13KM ... SOCKET, RELAY (V91663) 1
(XR1)
360 5113WW ..LAMP (V17023)(L2A, L2B) 2
365 BV5-01261 HOLDER, LAMP (V17023)
.-. 2
(XL2AB, XL2BB)
370 BV5-01258 HOLDER, LAMP (V17023)
.-. 2
(XL2AA, XL2BA)
ATTACHING PARTS
375 NAS601-5 .. SCREW 4

380 10-60752-11 BALLAST


.-. (V81205)(Ml) 1
ATTACHING PARTS
385 NAS679A08 .. NUT 4
390 AN960KD8L .. WASHER 4
395 NAS602-6 .. SCREW 4

400 BACR13CD2 ..RELAY (V81205)(R1) 1


-405 828650-202 .. STUD INSTL, GND (GND4) 1
410 NAS679A3 .. .NUT 1
415 AN96OD1OL .... WASHER 2
420 MS35650-305T .NUT
... 1
425 AN960-10 .. .WASHER 1
430 NAS603-16 .... SCREW 1
435 837179-7 BRACKET 1

.
.-.
440 837179-401 BRACKET
.-. AY 1
-445 837356-405 .ELECTRICAL AY, CALL PANEL 1

- ITEM NOT ILLUSTRATED

25-47-59 IPL - Page 1077


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PARTANUMBER AIRLINE NOMENCLATURE EFF UNITS


ITEM PRNUBR PRNUBR1357CODE ASSR

8 - ATTACHING PARTS
450 MS24693S28 .SCREW 4

455 AML21KB42AC001 ..PUSH-BUTTON (V00685)(S3) 1


460 1864 ..LAMP (V24455)(L4A, L4B) 2
465 BV04610-406B ..SOCKET, LAMP (V17023) 2
(XL4A, XL4B)
470 837351-405 ..SUB-PANEL AY 1
-475 828650-202 .STUD INSTL, GND (GND1) 2
480 NAS679A3 ..NUT 1
485 AN96OD1OL ..WASHER 2
490 MS35650-305T ..NUT 1
495 AN960-10 ..WASHER 1
500 NAS603-16 ..SCREW 1
505 837194-1 .BRACKET 1
ATTACHING PARTS
510 NAS1190-3P6BH .SCREW 2
515 AN960KD1OL .WASHER 2

520 NAS679A3 .NUT (GND3) 1


525 AN960KD1OL .WASHER (GND3) 2
530 NAS557-4 .GROMMET ,2
535 NAS1368-6C .GROMMET 1
540 837767-1 .BRACKET (FOR J1) 1
ATTACHING PARTS
-550 NAS1190-3P8BH .SCREW 2
-555 AN96OKD1OL .WASHER 2

560 813171-1 .BRACKET (FOR J4) 1


ATTACHING PARTS
-565 NAS1190-3P6BH .SCREW 2
-570 AN960KD1OL .WASHER 2

* ITEM NOT ILLUSTRATED


IPL Page 1078
25-47-59
-

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

-~~~~~s~
125

20

185

ifj~~~~~~~~~~~sol5
<~~~~~~~~~~~s 150

55

6- 25 ~~~~~~~~~WATER
SUPPLY SYSTEM
190 ~~~~~~~~~~~~~~~~~160

200 lei 181 ~~~~~~~~~~~~~~~~~~~~160


0 ~~~~170
~~REF
180

75 ~~~~~~~~~~~~~~~~~~

K 180 175 166 17

75

105
100

PLUMBING INSTALLATION
Part No. 838076-401
IPL Figure 9 (Sheet 1 of 2)

IPL - Page 1079

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

370

205 s
- ' / \~~~~~~~~~~~~

365

355~~~~~~~~1

zs H '~~~~~~3 210
320~~~~~~~~~~~6
3051 4>A302_

255~~~~~~~~~~~~
250~~~~~~~3
\/9z- & s_325 0~~~~~~~~~~~~~RAIN
VENT SYSTEMU

PLUMBING INSTALLATION
Part No. 838076-401
IPL Figure 9 (Sheet 2 of 2)

25-47-59 IPL - Page 1080


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

t E FF ~~~~~~~~~~~~~~~~
FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF PER
ITEM PRNUBR PART NUMBER 1234567 CODE ASSR

9-1 838076-401 PLUMBING INSTL (COMPT A)(SEE RF


IPL FIG. 1 FOR NHA)
5 837346-401 .CLAMP AY (BONDED) 1
ATTACHING PARTS
-10 NAS1190-3Pl2BH .SCREW 1
-15 AN960KDlOL .WASHER 1

20 837127-403 .TUBE AY (POTABLE WATER SUP- 1


PLY)
25 837346-403 .CLAMP AY (BONDED) 1
ATTACHING PARTS
-30 NAS1190-3P12BH .SCREW 1
-35 AN960KD1OL .WASHER 1

40 ER821C0806 .ELBOW, REDUCER (V30780) 1


45 MS21921-6J .NUT 1
50 MS21922-6C .SLEEVE 1
-55 73115C6-0123 .HOSE AY (V24984)(WA5450- 1
155-122)
-55A 1241568-6HU0123 .HOSE AY (V03925)(WA5450- RF
155-122)(ALT PART)
60 BACC1ODK7 .CLAMP (V81205)(WA5048-407- 1
400)
ATTACHING PARTS
-65 NAS1190-3P6BH .SCREW 1
-70 AN960KD1OL .WASHER 1

75 BACC1ODK7 .CLAMP (V81205)(WA5048-407- 1


400)
ATTACHING PARTS
-80 NAS679C3M .NUT 1
-85 AN960KD1OL .WASHER 3
90 NAS43DD3-48 .SPACER 1

95 73115A6-0266 .HOSE AY (V24984)(DRAIN) 1


(WA5450-155-270)
-95A 1241568-6-0266 .HOSE AY (V03925)(WA5450- RF
155-270)(ALT PART)
100 837714-403 .ADAPTER AY . 1
105 MS21916J8-6 .UNION, REDUCER 1
110 837787-403 .BRACKET AY 1
ATTACHING PARTS
115 NAS679C3M .NUT 2
120 AN960KDIOL .WASHER 2

125 BACC1DK7 .CLAMP (V81205)(WA5048-407- 2


* ~~~~~~~~~~~~~400)

. ITEM NOT ILLUSTRATED


IPL 1081
25-47-59
JuPage

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO.i837000,837001 AND 837003

FIGURE AIRLINE NOMENCLATURE EFF UNITS


ITEM PART NUMBER PART NUMBER 1234567 CODE ASSY

9 125 ATTACHING PARTS


-130 NAS603-6 .SCREW 1
-135 NAS1190-3P6BH .SCREW 1
-140 AN960KD1OL .WASHER 1

145 73112C6-0372- .HOSE AY (V24984)(COLD WATER 1


180 FAUCET)(WA5450-125-370)
-145A 1241569-6-0372- .HOSE AY (V03925)(WA5450- RF
180 125-370)(ALT PART)
150 73110C6-0123 .HOSE AY (V24984)(HOT WATER 1
FAUCET)(WA5450-105-123)
-150A 1241236-6-0123 .HOSE AY (V03925)(WA5450- RF
105-123)(ALT PART)
155 808588-403 .TEE AY 1
160 MS21914-6K .CAP 1
165 809089-3 .PLACARD (BONDED) 1
166 837983-1 .POINTER 1
170 400220-1 .VALVE, SELECTOR (V27045) 1
-170A 2-166-2 .VALVE, SELECTOR (V86768) RF
(ALT PART)
-170B 7-888-1 .VALVE, SELECTOR (V86768)
(ALT PART)
ATTACHING PARTS
RF
0
175 NAS514P1032-5 .SCREW 3
176 NAS514P1032-62 .SCREW 1
180 AN960KD10 .WASHER 4
181 NAS43DD3-204 .SPACER 1

185 10-61068-1 .HEATER, WATER (V81205) 1


190 837335-401 .BRACKET AY (HTR MTG) 1
ATTACHING PARTS
195 NAS1190-3P6BH .SCREW 4
200 AN960KD1OL .WASHER 4

205 MS35842-10 .CLAMP 1


210 MS35842-11 .CLAMP 2
211 837359-13 .TUBE 1
215 BACClODK19 .CLAMP (V81205) 1
ATTACHING PARTS
220 NAS1190-3P18BH .SCREW 1
225 AN960KD1OL .WASHER 1
230 NAS43DD3-48 .SPACER 1

235 BACClODK19 .CLAMP (V81205) 1


ATTACHING PARTS
-240 NAS1190-3P12BH .SCREW 1
-245 AN960KD1OL .WASHER 1

. ITEM NOT ILLUSTRATED


IPL - Page 1082
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE AIRLINE NOMENCLATURE EFF UNITS


ITEM PRNUBR PART NUMBER 1234567 CODE PERY

9
250 BACClODK19 .CLAMP (V81205) 2
ATTACHING PARTS
255 MS21042-3 .NUT 1
260 AN960KD1OL .WASHER 2
265 NAS603-12 .SCREW 1

270 819300-829 .HOSE AY (SINK DRAIN) 1


275 MS3367-3-0 .STRAP 1
280 BACClODK19 .CLAMP (V81205) 1
ATTACHING PARTS
-285 NAS1190-3P12BH .SCREW 1
-290 AN960KD1OL .WASHER l

295 819300-831 .HOSE AY (MUFFLER TO A/C 1


VENT)
300 MS3367-3-0 .STRAP 1
305 BACClODK19 .CLAMP (V81205) 1
ATTACHING PARTS
310 MS21042-3 .NUT 1
315 AN960KD1OL .WASHER 1
320 NAS603-8 .SCREW 1

325 819300-709 .HOSE AY (MANIFOLD TO A/C 1


VENT)
330 MS3367-3-0 .STRAP 2
335 821023-481 .CUFF AY 1
340 834291-3 .MANIFOLD 1
ATTACHING PARTS
345 NAS1190-3P8BH .SCREW 4

350 837247-403 .MUFFLER AY 1


ATTACHING PARTS
355 NAS1190-3P6BH .SCREW 5
360 AN960KDIOL .WASHER 5

365 600011-7 .DRAIN AY (V27045) 1


370 600380-7 .FAUCET AY (V27045) 1

- ITEM NOT ILLUSTRATED


IPL - Page 1083
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

THIS PAGE INTENTIONALLY LEFT BLANK.

IPL - Page 1084

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

220 -

I.~~~~~~I

25!

30 75

20 -7

/v/ ~59 14t


5
65

60

40

45A ''S"--t

5a80 85 95 70
80 837021-401 SHOWN
55 \ \ / WATER SUPPLY SYSTEM

PLUMBING INSTALLATION
Part No. 837021-401
IPL Figure 10 (Sheet 1 of 2)

IPL - Page 1085

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

220~~~~~~~~~~~~~~6

\E ///
-170
1751

200 /1 7 ~ |5 | ~ / I///A
IS< P 0515
t~~~~~~~~~~~~~~RI 12 2 SHOWN
"~~~~~~~~~87021-1
ENTSYSTEM
AND

150X7155° K t w 215 o d

1- 170

PLUMBING INSTALLATION
Part No. 837021-401
IPL Figure 10 (Sheet 2 of 2)

25-47-59 IPL - Page 1086


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF UNITS


ITEM PRNUBR PART NUMBER 1234567 CODE ASSY

10 -1 837021-401 PLUMBING INSTL (COMPT B) RF


(SEE IPL FIG. 2 FOR NHA)
5 BACC1ODK7 .CLAMP (V81205) 1
ATTACHING PARTS
10 NAS1190-3P6BH .SCREW 1
15 AN960KD1OL .WASHER 1

20 837362-9 .PLATE 1
ATTACHING PARTS
25 NAS1190-3P6BH .SCREW 2
30 AN960KD1OL .WASHER 2

35 837362-13 .GASKET 1
40 837362-35 .PLATE 1
ATTACHING PARTS
45 NAS603-6P .SCREW 2
50 AN960KD1OL .WASHER 2

60 73112C6-0164- .HOSE AY, WATER (V24984) 1


180 (POTABLE SUPPLY)
-60A 1241569-6-0164- .HOSE AY, WATER (V03925) RF
180 (POTABLE SUPPLY)(ALT
PART)
-65 MS21919J8-6 .REDUCER 1
70 73113C6-0173 .HOSE AY (V24984)(COLD WATER 1
TO FAUCET)
-70A 1241567-6-0173 .HOSE AY (V03925)(COLD WATER RF
TO FAUCET)(ALT PART)
75 73112C6-0091- .HOSE AY (V24984)(HOT WATER 1
135 TO FAUCET)
-75A 1241569-6-0091 .HOSE AY (V03925)(HOT WATER RF
TO FAUCET)(ALT PART)
80 837714-403 .ADAPTER AY 1
85 ER1833C0608 .ELBOW, REDUCER (V79470) 1
90 808588-401 .TEE AY 1
95 MS21914-6K .CAP 1
100 809089-17 .PLACARD 1
101 837983-1 .POINTER 1
105 400220-1 .VALVE, SELECTOR (V27045) 1
-105A 2-166-2 .VALVE, SELECTOR (V86768) RF
(ALT PART)
-105B 7-888-1 .VALVE, SELECTOR (V86768) RF
(ALT PART)
ATTACHING PARTS
-110 NOT USED
111 NAS514P1032-5 .SCREW 4
112 AN960KD1OL .WASHER 4

. ITEM NOT ILLUSTRATED


IPL Page 1087

25-47-59
-

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

F IGU RE PART NUMBE R AIRLINE NOMENCLATURE EFF UNITS


FIGUEM PART NUMBER PART NUMBER 1234567 CD E
ITEM CODE ~~~~~~~~~~~~~~AS

10 112
115 837023-1 .BRACKET 1
ATTACHING PARTS
120 NAS1190-3P5BH .SCREW 2
125 AN96OKD1OL .WASHER 2

130 10-61068-1 .HEATER, WATER (V81205) 1


135 813608-423 .BRACKET AY (HTR MTG) 1
ATTACHING PARTS
140 NAS1190-3P5BH .SCREW 4
145 AN960KD1OL .WASHER 4

150 MS3367-3-0 .STRAP 3


155 821023-477 .CUFF AY 1
160 837359-401 .TUBE AY (MUFFLER TO A/C) 1
165 MS35842-10 .CLAMP 1
170 MS35842-11 .CLAMP 1
175 MS21919WDG20 .CLAMP 4
ATTACHING PARTS
-180 NAS1190-3P6BH .SCREW 2
-185 AN960KD1OL .WASHER 2

190 819300-843 .HOSE AY (SINK DRAIN AND 1


OVERFLOW)
195 819300-451 .HOSE AY (MUFFLER A/C VENT) 1
200 837247-401 .MUFFLER AY 1
ATTACHING PARTS
-205 NAS1190-3P6BH .SCREW 6
-210 AN960KD1OL .WASHER 6

215 600011-7 .DRAIN AY (V27045) 1


220 600380-7 .FAUCET AY (V27045) 1

. ITEM NOT ILLUSTRATED


IPL - Page 1088
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

480 485

SINK CABINET ASSEMBLY


Part No. 838065-401
IPL Figure 11 (Sheet 1 of 8)

IPL - Page 1089

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0~~~~~~8

80

75~~~~~~~~~

100~ ~ 7

105~~~8

0~~~~~~~~~~~~~9

SINK CABINET ASSEMBLY


Part No. 838065-401
IPL Figure 11 (Sheet 2 of 8)

IPL Page 1090

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

S
~~~~~~~~~~~~~~

335
330

15

50
'\f~~~~~~~~~5

55

40~~~~~

60 110

SINK CABINET ASSEMBLY


Part No. 838065-401
IPL Figure 11 (Sheet 3 of 8)

~IPL -Page 1091

2-47 59Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

110

135

130

'>>'.<9'0 pi1 W 5 $ 3~ ~~~~~~~~~~~~~~0


:

.5~~~~~~1

'All

140 VIEW FROM REAR

SINK CABINET ASSEMBLY


Part No. 838065-401
IPL Figure 11 (Sheet 4 of 8)

25-47-59 IPL - Page 1092


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0~~~~~~~~~~~~~~~~5

475

< 3 ; S~~~~~~~4REF

430

L"1'~~~~~~~~~~~

SINK CABINET ASSEMBLY


Part No. 838065-401
IPL Figure 11 (Sheet 5 of 8)

25-47-59 IPL - Page 1093


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

1Bs 200
/''te 3 1~~~~~~~~30l
185

195 l 0295

190
90

0 ~~~~~~~~290

2 5~~~~~~~~~~~8

SINK CABINET ASSEMBLY


Part No. 838065-401
IPL Figure 11 (Sheet 6 of 8)
Page 1094
25-47-59 IPL -

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0~~~~~~~~~~~~~~~~~~~~~

39 0 hilo 390

385

370

365

380 i

405

SINK CABINET ASSEMBLY


Part No. 838065-401
IPL Figure 11 (Sheet 7 of 8)

25-47-59 IPL - Page 1095


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

U,

, in U, 0n

ID O ~~~O
° \

U, I

N~~~~Pr NoN306-0~~~~ ~~ ~~~~~~~~~~~~~~~Lu


C.,~

IPL
(Sheet 11of 8)~
8
Figure ~ ~~Ln
IPLPage 1096
-

25-47-59Jul 15/8

No. 83805-40
Part-5
WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

FIGURE AIRUNE NOMENCLATURE EFF UNITS


ITEM PART NUMBER PART NUMBER 123467 1234567 CODE PER
~~~~~~ASSY

11-1 838065-401 CABINET AY, SINK (COMPT A) RF


(SEE IPL FIG 1 FOR NHA)
5 837144-1 .CONTAINER, WASTE 1
-10 837136-6004 .DOOR AY, CABINET 1
(USES 837136-401)
ATTACHING PARTS
15 MS21042-3 .NUT 4
20 AN960KD1OL .WASHER 4

25 64-10-115-50 ..LATCH, PADDLE (V94222) 1


30 837168-1 ..BRACKET (REPLACES BRACKET 1
PROVIDED WITH ITEM 25)
-35 837141-405 ..HINGE AY 2
ATTACHING PARTS
40 NAS1096-3-4 ..SCREW 4
45 AN960KD1OL ..WASHER 4

50 837141-11 PIN, HINGE


... 1
55 837141-9 ...
HINGE-HALF 1
60 837141-7 ...
HINGE-HALF 1
-65 821011-405 ..ADAPTER AY 1
70
t 821013-1 ...
GASKET (BONDED) 1
75' 821011-203 ... WELD AY 1
80 821014-1 ..RETAINER 1
85 69-20058-6 ..GRILL (V81205) 1
90 200351-5 ..ROLLER AY 2
ATTACHING PARTS
95 RA2487-2 ..TERMINAL (V01976) (SWAGED) 2
100 200351-3 ..SPACER 2
105 MS20230B10 ..GROMMET (BONDED) 4

R 106 3064-705 ..BUMPER (SPECIALTY RUBBER 0103 1


PLASTICS, ORANGE, CA)
(BONDED)
R -106A 7707 ..BUMPER (V27821) (BONDED) 0499 1
110 837136-201 ..DOOR AY 1
115 837142-1 .STRIKER 1
ATTACH ING PARTS
120 MS21042-08 .NUT 2
125 AN96OKD8L .WASHER 2
130 NAS514P832-7 .SCREW 2

135 837139-7 .ANGLE 1


ATTACHING PARTS
140 NAS1189-3P6BH .SCREW 3

-ITEM NOT ILLUSTRATED

I 25-47-59
IPL - Page 1097
Apr 23/90
WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

FIGURE AIRUNE NOMENCLATURE EFF UNITS


ITEM PART NUMBER PART NUMBER CODE PER
ASSY
1234567

11-145 837187-401 .DOOR AY, WASTE 1


ATTACHING PARTS
150 NAS1096-3-7 .SCREW 2
155 AN960KD1OL .WASHER 2

160 837713-2 ..SPRING 1


165 NAS43DDO-120 ..SPACER 2
170 837187-7 ..PIN, HINGE 1
175 837187-219. ..WELD AY 1
180 837187-213 ..WELD AY, WASTE DOOR 1
185 10-61909-3 EXTINGUISHER, FIRE 1
(V81205)
ATTACHING PARTS
190 NAS603-8P .SCREW 2
195 AN960KDIOL .WASHER 2

200 837779-401 .BRACKET AY 1


ATTACHING PARTS
205 NAS603-8P .SCREW 4
210 AN960KD1OL .WASHER 4

-215 837137-401 .ENCLOSURE AY, WASTE 1@


ATTACHING PARTS
220 NAS1096-3-5 .SCREW 4
225 NAS603-8P .SCREW 1
230 AN960KD1OL .WASHER 5

-235 837138-401 ..DOOR AY, WASTE ENCLOSURE 1


ATTACHING PARTS
240 HS21042L08 ..NUT 3
245 AN96OKD8L ..WASHER 3
250 NAS602-10 ..SCREW 3

255 837138-7 ...PIN, HINGE 1


260 800555 ... SPRING 3
265 837138-203 ...HINGE-HALF AY 1
270 837167-1 ...SEAL (BONDED) 2
275 837167-7 ... SEAL (BONDED) 2
280 837138-15 ...FOAM (BONDED) 2
281 837138-17 ...FOAK (BONDED) 1
285 837138-201 ...WELD AY 1
290 837792-401 ..CONTAINER AY, WASTE 1
295 837792-201 ... COVER AY 1
ATTACHING PARTS
300 NAS603-6 ... SCREW 1
305 AN960KD1OL ...
WASHER 1@

-ITEM NOT ILLUSTRATED


IPL - Page 1098
25-47-59 Apr 23/90
WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

FIGURE FIGURE
PART NUMBER AIRUNE
AIRINTSF ~~~~~~~NOMENCLATURE EF UNITS
ITEM PAR UBR PART NUMBER 1234567 CODE PER
ASSY'

11 310 812299-15 ... CLIP (RIVETED) 1


315 821857-1 ... SEAL (RIVETED) 1
320 836350-3 . . SPRING (RIVETED) 2
-325 837800-403 .PARTITION AY 1
ATTACHING PARTS
330 NAS119O-3P6BH .SCREW 8
335 AN960KD1OL .WASHER 8

340 837800-13 ..GROMMET (BONDED) 1


340A 837800-15 ..GROMMET (BONDED) 1
345 837800-5 ..ANGLE 2
ATTACHING PARTS
350 BACN1OJC3 ..NUT (V81205) 4

355 837800-205 .. PARTITION (WELDED) 1


-360 837709-403 .HINGE AY 1
ATTACHING PARTS
365 NAS1096-3-4 .SCREW 2
370 AN960KD1OL .WASHER 2

375 837709-5 .. PIN 1


380 837352-1 .. SPRING 1
385 837709-7 ..HINGE-HALF 1
390 837709-203 ..HINGE-HALF AY 1
ATTACHING PARTS
395 NAS603-7P .. SCREW 3
-400 AN960KD1OL ..WASHER 3

405 837709-205 ..ANGLE AY 1


-410 838066-401 .DOOR AY 1
ATTACHING PARTS
415 NAS514P832-7 .SCREW 3

420 837991-401 ..STRIKE AY (WELDED) 2


-425 837993-401 ..HINGE AY (WELDED) 1
430 837993-5 ...PIN 1
435 837993-1 ...HINGE-HALF 1
440 837993-201 ... SPOTWELD AY 1
441 838067-1 ..DOOR 1
445 838064-401 .DECK AY, SINK 1
ATTACHING PARTS
450 NAS1223-1L .BOLT 5
455 NAS1223-16L .BOLT 1
460 NAS1190-3P6BH .SCREW 2
465 MS24693C269 .SCREW 7
470 AN960KD1OL .WASHER 8

-ITEM NOT ILLUSTRATED

IPL - Page 1098.1


25-47-59 Apr 23/90
WEBER AIRCRAF, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

|
| FIIGTEUREPART NU aBER | AIRUNE l NOMENCLATURE EFF UNITS
ITEM PART NUMBER PART NUMBER CODE PER
ASSY
1234567

11 475 837112-3 .SPACER 1

480 837998-1 ..SPACER (BONDED) 1


485 837998-3 ..SPACER (BONDED) 1
-490 838068-401 .. DISPENSER, ENCLOSURE 1
ATTACHING PARTS
495 NAS603-6P ..SCREW 2

-500 837933-403 ... PLATE AY 1


ATTACHING PARTS
505 NAS603-6 ... SCREW 2
510 AN960KD1OL ... WASHER 2

515 837933-11 .... PIN 1


520 800555 .... SPRING 1
525 837933-13 .... HINGE-HALF 1
530 837933-201 .... WELD AY 1
535 9700 ...CATCH "FLEXI-GRIP" 2
(V01930)
ATTACHING PARTS
540 NAS602-5 ... SCREW 4
545 AN96OKD8L ... WASHER 4 W

550 838068-5 ...PLATE (RIVETED) 1


555 838068-201 ...BOX AY (WELDED) 1
560 MS25083-7BB6 ..JUMPER 1
ATTACHING PARTS
565 NAS679A3 ..NUT 1
570 AN96OD1OL . WASHER 3
575 MS20341-10A .L.NUT 1
580 MS35338-43 WASHER
.-. 1
585 NAS1096-3-10 ..SCREW 1

-ITEM NOT ILLUSTRATED

I25-47-59 IPL - Page 1098.2


Apr 23/90
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

/~A

116~~~~~~~1

SINK CABINET ASSEMBLY


Part No. 837041-401
IPL Figure 12 (Sheet 1 of 6)

IPL Page 1098.3


25-47 -59 -
Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

85

436

"I

81 I~~~~~~~~~1

75 I

90

100

105/

110

SINK CABINET ASSEMBLY


Part No. 837041-401
IPL Figure 12 (Sheet 2 of 6)

IPL -Page 1098.4

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

01

500 / 530 l
505 \ 535
520 525

ma i ks~~~~~~~~~~~~~~~~40l

545

SINK CABINET ASSEMBLY


Part No. 837041-401
IPL Figure 12 (Sheet 3 of 6)

IPL - Page 1098.5

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0~~~~~~~~~~~~~~~~~~~~~~

REF~~~~~~~~~~~~~E

175~~~~~~~~~~2

SINK CABINET ASSEMBLY


Part No. 837041-401
IPL Figure 12 (Sheet 4 of 6)

25-47-59 IPL - Page 1098.6


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

IPLe Fiue'2(het5f6
.~~~~~~~~~~~~~~~~~~~~~~~.

a~~~~~~~~~~P - Pag 1098.7

cn~ ~Pr No 304-0

\ ~ 5-75 Jula 158

IPL Figure 12 (Sheet 5 of 6)

IPL -Page 1098.7


25-47-59 ~~~~~Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

oL Figure 12 (Sheet 6of6)195

200
340~~~~~~~~~~0

-c~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~-

335 1

~220

REF ~~~~~~~25
25A

/~ ~~P -' 2ae109.

155 ' If II 125


30

-~~ LL-~ 120

150

140

SINK CABINET ASSEMBLY


Part No. 837041-401
IPL Figure 12 (Sheet 6 of 6)

IPL -Page 1098.8

25-47-59 Jul 15/89


WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

FIGURE AIRLINE NOECAUEEFF UNITS


ITEM PART NUMBER PART NUMBER 1234567 CODE PER
ASSY

12-1 837041-401 CABINET AY, SINK (COMPT B) RF


(SEE IPL FIG. 2 FOR NHA)
5 837244-3 .CONTAINER, WASTE 1
-10 837225-6005 .DOOR AY, CABINET 1
(USES 837225-401)
ATTACHING PARTS
15 NAS603-4 .SCREW 4
20 AN960KD10 .WASHER 4

25 64-10-115-50 ..LATCH, PADDLE (V94222) 1


25A 837168-1 .. BRACKET (REPLACES BRACKET 1
PROVIDED WITH ITEM 25)
-30 837141-403 ..HINGE AY 2
ATTACHING PARTS
35 NAS603-4P .. SCREW 4
40 AN960KDIOL . WASHER 4

45 821572-49 ...PIN, HINGE 1


50 821572-21 ...HINGE-HALF 1
55 821572-23 ...HINGE-HALF 1
60 837172-3 ...BRACKET 1
65 6409 ...GROMMET (V77969) 1
-70 821011-405 ..ADAPTER AY 1
75 821013-1 ...GASKET (BONDED) 1
80 821011-203 ...WELD AY 1
85 821014-1 ..RETAINER 1
90 69-20058-6 ..GRILL (V81205) 1
95 200351-5 ..ROLLER AY 2
ATTACHING PARTS
100 RA2487-2 ..TERMINAL (V01976) (SWAGED) 2
105 200351-17 .. SPACER 2
110 MS20230B10 .. GROMMET (BONDED) 4

115 837225-201 .. PANEL AY 1


R 116 3064-705 .. BUMPER (SPECIALTY RUBBER 0103 1
PLASTICS, ORANGE, CA)
(BONDED)
R -116A 7707 .. BUMPER (V27821) (BONDED) 0499 1
120 837142-1 .STRIKER 1
ATTACHING PARTS
125 MS21042-08 .NUT 2
130 AN960-8 .WASHER 2
135 NAS514P832-7 .SCREW 2

140 837228-6 .ANGLE 1

-ITEM NOT ILLUSTRATED


IPL - Page 1098.9
25-47-59 Apr 23/90
WEBER AIRCRAfTINC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

FIGURE AIRIUNE NOMENCLATURE. EFF UNITS


ITEM PART NUMBER PART NUMBER 1234567 CODE PER
ASSY

12 ATTACHING PARTS
145 NAS119O-3P6B .SCREW = 4
150 AN960KDIOL .WASHER 4

155 837799-1 .BLOCK 1


-160 837227-403 .DOOR AY, DISPOSAL 1
ATTACHING PARTS
165 NAS1096-2-7 .SCREW 2
170 AN96OKD8L .WASHER 2

175 837135-7 ..PIN, HINGE 1


180 837713-2 ..SPRING 1
181 NAS43DDO-120 ..SPACER 1
185 837227-213 ..HINGE-HALF AY 1
190 837227-203 ..WELD AY, DISPOSAL DOOR 1
195 10-61909-3 EXTINGUISHER, FIRE 1
(V81205)
ATTACHING PARTS
200 NAS603-6 .SCREW 2
205 AN960KD1OL .WASHER 2

210 837779-401 .BRACKET AY 1


ATTACHING PARTS
215 NAS603-6 .SCREW 4
220 AN960KD1OL .WASHER 4

225 837229-425 .CLAMP AY 1


ATTACHING PARTS
230 NAS602-12 .SCREW 1
235 AN960-8 .WASHER 1

-240 837242-405 .CONTAINER AY, WASTE 1


ATTACHING PARTS
245 NAS119O-3P6BH .SCREW 2
250 AN960KDIOL .WASHER 2
255 NAS603-4 .SCREW 2
260 AN960KD10 .WASHER 2
265 NAS514P1032-10 .SCREW 2

-270 837243-401 ..DOOR AY 1


ATTACHING PARTS
-275 NOT USED
280 AN960-8 ..WASHER 4
285 NAS602-6 ..SCREW 4

290 837243-7 ... PIN, HINGE 1

-ITEM NOT ILLUSTRATED

I 25-47-59
IPL - Page 1098.10
Apr 23/90
WEBER AIRCRAFT, INC.
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

FIGURE N M
T NUMBER
PART AIRLINE
ARNEFF NOMENCLATURE EFF UNITS
PER
FIGURE CODE ASSY'
ITEM. PART NUMBER 1234567

12 291 800555 ... SPRING 3


292 837243-205 ...HINGE-HALF AY 1
295 837243-201 .. .WELD AY 1
-300 837245-405 ..CHUTE AY 1
305 837245-21 ... PLATE, COVER 1
ATTACHING PARTS
310 NAS514P832-5 ... SCREW 2

315 837245-27 ...DOOR 1


ATTACHING PARTS
320 NAS603-6 ...SCREW 2
325 AN960KD1OL .. .WASHER 2

330 837245-29 ... SEAL (BONDED) 1


-335 NOT USED
340 837245-213 ... SPOTWELD AY 1
345 836350-1 .. SPRING (RIVETED) 2
350 837228-407 .BRACKET AY 1
ATTACHING PARTS
355 NAS514P1032-6 .SCREW 4

. 360
361
NAS603-4
AN960KD10
.SCREW.
.WASHER
2
2

365 837226-401 .PANEL AY 1


370 837228-401 .BRACKET AY 1
ATTACHING PARTS
375 NAS514P1032-10 .SCREW 4
380 NAS119O-3P4B .SCREW 4
385 AN960KD10 .WASHER 4

390 837228-405 .ANGLE AY 1


ATTACHING PARTS
395 NAS514P832-5 .SCREW 3
400 NAS602-4 .SCREW 3
405 AN960-8 .WASHER 3

410 836126-401 .DECK AY, SINK 1


ATTACHING PARTS
415 NAS1190-3P6BH .SCREW 7
420 AN960KD1OL .WASHER 7

425 837248-5 .GASKET (BONDED) 1

-ITEM NOT ILLUSTRATED


IPL - Page 1098.11
25-47-59 Apr 23/90
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

55 45
50 - 40

10~

so< e n65

105~~

;'S~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
100' '-JoJ.C

110~~~~~~~~~~~~~~~~~~~~0

90 *I

11 ~~~~~~~~~~~~~~~~REF

0S@ XS13~~~~~~~~~~~15.
145 1 837080-401 SHOWN

SWINGING ENTRANCE DOOR


Part No. 837080 -6156 and 6157
IPL Figure 13

25-47-59 IPL - Page 1098.12


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE AIRLINE NOMENCLATURE EFF PERT


ITEM PART NUMBER PART NUMBER 1234567 CODE ASSY

13 -1 837080-6156 DOOR AY, ENTRANCE (SWINGING) A RF


(SEE IPL FIG. 1 FOR NHA)
-lA 837080-6157 DOOR AY, ENTRANCE (SWINGING) B RF
(SEE IPL FIG. 2 FOR NHA)
-5 837080-401 .DOOR AY A 1
-5A 837080-402 .DOOR AY B 1
10 837117-17 .. TRIM (TOP AND BOTTOM) 2
ATTACHING PARTS
15 837694-1 .. SCREW 4

20 837117-13 ..TRIM (LATCH SIDE) 1


ATTACHING PARTS
25 837694-3 .. SCREW 2
30 837694-1 .. SCREW 10

-35 837098-401 ..HINGE AY 1


ATTACHING PARTS
40 NAS514P832-8 ..SCREW 12

45 837098-5 ...PIN, HINGE 1


50 837098-1 ...HINGE-HALF 1
55 837098-3 ...HINGE-HALF 1
60 837117-15 ..TRIM (HINGE SIDE) 1
65 OPlll-9 ..HOOK AY, COAT (V81872) 1
ATTACHING PARTS
-70 NAS514P832-5 .. SCREW 2

-75 821408-405 ..ASHTRAY INSTL 2


80 1A113-0139-1 ...ASHTRAY AY (MFD BY YOKO- 1
HAMA RUBBER CO)
ATTACHING PARTS
-85 NAS514P832-5 ... SCREW 2

90 2710-2S12 ..LOCK AY (V80477) A 1


-90A 2710-lS12 .. LOCK AY (V80477) B 1
ATTACHING PARTS
95 NAS514P832-6 .. SCREW 2

100 LE292-1D26 .. ESCUTCHEON (V80477) 1


105 LE288-4D26 ..ESCUTCHEON (V80477) 1
110 AM767B .. LATCH AY (V15438) 1
ATTACHING PARTS
115 NAS514P832-6 ..SCREW 2

120 837786-1 ..LOUVER 2


ATTACHING PARTS
125 NAS603-68 ..SCREW 2

. ITEM NOT ILLUSTRATED


IPL - Page 1098.13
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF PER


ITEM PART NUMBER 1234567 CODE ASSY

13 130 AN960-1OL .WASHER 2


135 NAS43DD3-245 ..SPACER 2
140 NAS603-28 ..SCREW 2
145 AN960-1OL -WASHER 2
-150 130061 ..NUTPLATE (V90763) 2

155 837082-401 .PANEL AY A 1


-155 837082-402 .PANEL AY B 1

. ITEM NOT ILLUSTRATED


IPL - Page 1098.14
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

470~
490~~~~~~~~~~~7
495~~~~~~~~~~~7

10~~~~~~~4

6U:55

STRUCTURE ASSEMBLY
Part No. 837007-403
IPL Figure 14 (Sheet 1 of 6)

IPL - Page 1098.15


25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0 .S

430'7
$/~~~~zzz~~~~
/
/ ~~~~~~180
2~~~15

425 0

230

220 70

170 rang

155 101215

120 Figure 80
14

455 /40
445 /

225

155 20

120 1925/-
165

25-47-59 Jul 15/88

440~~~~~~~~4
100 ~ IP ae 081
450 460

STRUCTURE ASSEMBLY
Part No. 837007-403
IPL Figure 14 (Sheet 2 of 6)

IPL -Page 1098.16

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0~~~~~~~~~~~~~~~~~~~~~7

550515/
500 530 4 [ ,, IIr
520 525

_-- 540

545

STRUCTURE ASSEMBLY
Part No. 837007-403
IPL Figure 14 (Sheet 3 of 6)

25-47 -59 IPL - Page 1098.17


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

380

5~~~~~~~7

STRUCTURE AS SEMBLY
Part No. 837007-403
IPL Figure 14 (Sheet 4 of 6)

IPL - Page 1098.18

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0~~~~~~~~~~~~~~~~~~~~~~~~~~~

240

250~~~~~~~7

STRUCTURE ASSEMBLY
Part No. 837007-403
IPL Figure 14 (Sheet 5 of 6)

IPL Page 1098.19


25-47-59 -
Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

385

405 (i

415

410

421

STRUCTURE ASSEMBLY
Part No. 837007-403
IPL Figure 14 (Sheet 6 of 6)

IPL - Page 1098.20

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE AIRLINE NOMENCLATURE EFF UNITS


ITEM PRNUBR PART NUMBER 1234567 CODE ASEY

14 -1 837007-403 STRUCTURE AY (COMPT A)(SEE RF


IPL FIG. 1 FOR NHA)
5 837080-6156 .DOOR AY, ENTRANCE (SWG) RF
(SEE IPL FIGURE 13 FOR DE-
TAILS)
ATTACHING PARTS
10 NAS514P832-7 .SCREW RF

-15 NOT ASSIGNED .FRAME AY, ENTRANCE (SWG NP


DOOR)(LIST FOR CATALOGING
CONVENIENCE ONLY)
20 837213-404 .. THRESHOLD AY (WELDED) 1
ATTACHING PARTS
25 MS24693C47 .. SCREW 4

30 837197-37 ..TRIM 1
35 837210-5 .. SEAL (BONDED) 1
40 837197-39 ..TRIM 1
ATTACHING PARTS
-45 NAS514P1032-6 .. SCREW 3

50 837210-7 .. SEAL (BONDED) 1


55 837197-35 ..TRIM 1
ATTACHING PARTS
-56 NAS514P1032-6 ..SCREW 7

60 837981-1 .. STRIKER 1
ATTACHING PARTS
65 MS24693C54 .. SCREW 2

70 838071-401 .COVER AY 1
-75 NOT USED
-80 NOT USED
85 838071-409 .COVER AY 1
-90 NOT USED
-95 NOT USED
100 838071-405 .COVER AY 1
-105 NOT USED
-110 NOT USED
-115 837064-403 .MIRROR INSTL 1
120 837184-1 .. CLIP 2
ATTACHING PARTS
125 NAS603-6 ..NUT 2
130 AN960KDIOL ..WASHER 2

135 837188-9 ..TRACK 1


* ATTACHING PARTS

. ITEM NOT ILLUSTRATED


IPL 1098.21
25-47-59
JuPage

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE FIGURE PARTNUMBER


PART NUMBER PARTNUMBER
AIRLINE 1234567 NOMENCLATURE EFF
E UNITS
PER

14 140 NAS1189-3P6B .. SCREW 4

145 837333-3 .. PAD (BONDED) 4


146 837083-29 .. SPACER (BONDED) 4
-150 837150-403 ..MIRROR AY 1
155 837148-1 ...MOLDING (BONDED) 2
160 837148-3 ...MOLDING (BONDED) 1
165 837148-5 ...MOLDING (BONDED) 1
170 837154-19 ...MIRROR 1
-175 837151-403 .MIRROR INSTL 1
180 837184-1 .. CLIP 2
ATTACHING PARTS
185 NAS603-6 ..NUT 2
190 AN960KDIOL .. WASHER 2

195 837188-11 ..TRACK 1


ATTACHING PARTS
200 NAS1190-3P6B .. SCREW 2

205 837333-1 .. PAD (BONDED) 2


-210 837190-403 ..MIRROR AY 1
215 837148-1 ...MOLDING (BONDED) 2
220 837148-L3 ...MOLDING (BONDED) 1
225 837148-43 ...MOLDING (BONDED) 1
230 837154-21 ...MIRROR 1
-235 837174-401 .COVER AY, ACCESS 1
ATTACHING PARTS
240 NAS1190-3P6BH .SCREW 12
245 AN96OKD10L .WASHER 12
250 837174-7 .SPACER 1

255 837174-9 ..PIN, HINGE 1


260 837174-5 ..HINGE-HALF 1
265 837096-1 .. SEAL (BONDED) 1
270 837362-39 ..PIATE 1
ATTACHING PARTS
275 MS21042-3 ..NUT 2
280 AN960KD1OL ..WASHER 2
285 NAS603-6 ..SCREW 2

290 837362-41 ..GASKET 1


295 837174-201 ..WELD AY 1
300 837362-1 .PLATE 1
ATTACHING PARTS
305 NAS603-8 .SCREW 4
310 AN960KD1OL .WASHER 4

. ITEM NOT ILLUSTRATED

25-47-59 IPL - Page 1098.22


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF UNITS


ITEM PART NUMBER 1234567 CODE PER
ASSY

14 315 837362-3 .GASKET 1


320 BACC1ODK2 .CLAMP (V81205)(WA5048-402- 1
400)
325 837362-43 .PLATE 1
ATTACHING PARTS
330 NAS603-8 .SCREW 3
335 AN960KD1OL .WASHER 3

340 837362-45 .GASKET 1


345 837362-63 .PLATE 1
ATTACHING PARTS
350 NAS603-8 .SCREW 2
355 AN960KD1OL .WASHER 2

360 837362-65 .GASKET 1


365 837362-67 .PLATE 1
ATTACHING PARTS
370 NAS603-8 .SCREW 2
375 AN960KDIOL .WASHER 2

380 837362-69 .GASKET 1


385 65-5458-12 .HANDLE (V81205) 1
390 65-5458-13 .NUT (V81205) 2
ATTACHING PARTS
395 AN3-5A .BOLT 1
400 AN936A10 .WASHER 1
405 AN960KD1OL .WASHER 1
410 813056-1 .SPACER 1
415 NAS1515M3L .WASHER 1
420 AN970-3 .WASHER 1
421 837790-21 .SPACER 1

425 836093-3 .BRACKET (BONDED) 1


ATTACHING PARTS
430 NAS603-7 .SCREW 1
435 AN960KD1OL .WASHER 1

440 836093-1 .BRACKET 2


ATTACHING PARTS
445 NAS603-7 .SCREW 2
450 NAS1223-1L .BOLT 2
455 AN960KD1OL .WASHER 4

460 837085-413 .BLOCK AY (BONDED) 2


465 837149-15 .FOAM (BONDED) 1
470 838070-401 .ENCLOSURE AY (BONDED)(SEE 1
IPL FIG. 16 FOR DETAILS)

- ITEM NOT ILLUSTRATED


IPL - Page 1098.23
25-47-59
, / 'Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER PAIRLTN NOMENCLATURE


AIRLINE
NOMENCLATURE EFF
E5 ~UNITS
PER
ITEM PRNUBR1357CODE ASSY

14 475 837173-401 .COVER AY (AFT TIE DOWN) 1


480 837710-403 .COVER AY 1
485 837113-1 .FITTING 2
ATTACHING PARTS
490 NASll9O-3P8BH .SCREW 4
495 AN960KD1OL .WASHER 4

500 BACC1ODK2 .CLAMP (V81205)(WA5048-402- 1


400)
505 837113-1 .FITTING 2
ATTACHING PARTS
510 NAS1190-3P16BH .SCREW 4
515 AN960KD1OL .WASHER 4

520 837113-3 .SPACER 2


525 BACC1ODK2 .CLAMP (V81025)(WA5048-402- 1
400)
ATTACHING PARTS
530 NAS603-6P .SCREW 1
535 AN960KD10 .WASHER 1

540 837304-403 PANEL AY, AFT WALL 1


ATTACHING PARTS
545 NAS1189-3P7BH .SCREW 6

-550 NOT USED


-555 NOT USED
560 837005-405 .BOND AY 1
565 837111-403 . BRACKET AY 1
ATTACHING PARTS
570 AN3-3A ..BOLT 4
575 AN960KD1OL WASHER
.-. 4

580 837796-1 ..CHANNEL 1


ATTACHING PARTS
585 NAS603-9P .. SCREW 4
590 AN960KD1OL . WASHER 4

595 837796-3 ..CHANNEL 1


ATTACHING PARTS
-600 NAS603-6P .. SCREW 3
-605 NAS603-9P ..SCREW 1
-610 AN960KD1OL .-.WASHER 4

-615 NOT USED


620 837774-6001 ..MAT, FLOOR (BONDED) 1
-625 837075-403 ..BASE AY 1

. ITEM NOT ILLUSTRATED


IPL - Page 1098.24
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUM R E NOMENCLATURE EFF UNITS


ITEM PRNUBR PART NUMBER 1234567 CODE PER

14 630 837280-21 .. RUBSTRIP (BONDED) A1


635 837280-37 ... RUBSTRIP (BONDED) 2
640 837280-41 ... RUBSTRIP (BONDED) 4
645 837797-401 ... FITTING AY (BONDED) 1
650 837075-201 ... FITTING AY 1
655 837106-1 .... FITTING 1
660 837107-1 .... FITTING 1

- ITEM NOT ILLUSTRATED


IPL Page 1098.25

25-47-59
-

Jul 15/89
*g WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

THIS PAGE INTENTIONALLY LEFT BLANK.

IPL - Page 1098.26

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

16 3

1451° 365<

155 25 370~~--

105>f

100

837011-407 SHOWN

STRUCTURE ASSEMBLY
Part No. 837011-401
IPL Figure 15 (Sheet 1 of 6)

IPL - Page 1098.27

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0PL Figure 15 (Sheet 2 of96)

45~~~~~6

50~~~~5

55~~~~~~~~~~~~~~2

25-47-59 IPL - Page 1098.28


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

110

120

130

200 135

210\' 115

205 136
140

STRUCTURE ASSEMBLY
Part No. 837011-401
IPL Figure 15 (Sheet 3 of 6)

IPL - Page 1098.29

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0~~~~~~~~~~~~~~~~~~~~~7
265~~~~~~~~~~~~~~~~~~7

REF

230

jLL~ts 240
\\0as/

265
245

STRUCTURE ASSEMBLY
Part No. 837011-401
IPL Figure 15 (Sheet 4 of 6)

IPL - Page 1098.30

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

N- N ~I C~C~e/

STRUCTURE ASSEMBLY
Part No. 837011-401
IPL Figure 15 (Sheet 5 of 6)

IPL - Page 1098.31

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

La.
0~~~~~0i

_ _ _ _ _ _ _ _ _ 0~~~~~~~~~~~~~~~~~~U)

- I.-

\\ 0

C.,~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~C

U,)
0

. ~. _

STRUCTURE ASSEMBLY
Part No. 837011-401
IPL Figure 15 (Sheet 6 of 6)

IPL -Page 1098.32

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF UNITS


ITEM PRNUBR PART NUMBER 1234567 CODE PER
ASSY

15 -1 837011-401 STRUCTURE AY (COMPT B)(SEE RF


IPL FIG. 2 FOR NHA)
5 837080-6157 .DOOR AY, ENTRANCE (SWG) RF
(SEE IPL FIG. 13 FOR
DETAILS)
-10 837270-401 .MIRROR INSTL 1
15 837298-401 .. STRIP AY, GRAPHIC 1
(ATTACHED WITH VELCRO)
20 837153-19 ..TRIM 1
ATTACHING PARTS
25 NAS514P832-6 .. SCREW 5

30 837148-3 MOLDING
.-. 1
35 837153-11 ..TRIM 1
ATTACHING PARTS
40 NAS1189-08P6B .. SCREW 4

45 837148-5 MOLDING
.-. 1
50 837153-17 ..TRIM 3
ATTACHING PARTS
55 NAS1190-08P6B .. SCREW 6
60 AN960KD1OL .. WASHER 6

65 837148-1 MOLDING
.-. 3
-70 NOT USED
-75 NOT USED
80 AN960KD1OL .. WASHER 2
-85 NOT USED
90 837270-3 .. FOAM (BONDED) 1
95 837154-11 ..MIRROR 1
100 837981-1 .STRIKER 1
ATTACHING PARTS
105 NAS514P832-8 .SCREW 2

110 65-5458-12 .HANDLE (V81205) 1


115 65-5458-13 .NUT (V81205) 2
ATTACHING PARTS
120 AN3-7A .BOLT 2
125 AN936A10 .WASHER 2
130 AN960KD1OL .WASHER 2
135 813056-1 .SPACER 2
136 NAS1515M3L .WASHER 2
140 AN970-3 .WASHER 2

145 AN849-12D .NIPPLE 1


ATTACHING PARTS
150 BACN1ODR12D .NUT (V81205) 1

. ITEM NOT ILLUSTRATED


IPL - Page 1098.33
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE AIRLINE NOMENCLATURE EFF UNITS


ITEM IPART NUMBER PART NUMBER 1234567 COE PER

15
155 AN737TW30 .CLAMP 2
160 MS25281F14 .CLAMP 4
ATTACHING PARTS
165 NAS1190-3P8BH .SCREW 4
170 AN960KD1OL .WASHER 4

175 819300-841 .HOSE AY 1


180 837787-3 .BRACKET 1
ATTACHING PARTS
185 NAS1190-3P6BH .SCREW 2
190 AN960KD10L .WASHER 2

195 837266-403 .BRACKET AY 1


ATTACHING PARTS
200 NAS602-8P .SCREW 2
205 NAS1190-3P6BH .SCREW 5
210 AN960KD1OL .WASHER 5
215 837217-1 .DOUBLER 2

220 837143-3 .TRIM 1


225 837209-1 .GUSSET 1
ATTACHING PARTS
230 NAS603-8P .SCREW 6
235 AN960KD1OL .WASHER 6

240 837209-4 .GUSSET 1


ATTACHING PARTS
245 NAS603-8P .SCREW 6
250 AN960KD1OL .WASHER 6

255 836129-401 .ENCLOSURE INSTL (BONDED) 1


(SEE IPL FIG. 19 FOR
DETAILS)
260 837774-6002 .MAT, FLOOR (BONDED) 1
265 837199-401 .PANEL AY, ATTENDANT 1
ATTACHING PARTS
270 NAS603-8P .SCREW 9
275 AN960KD1OL .WASHER 9

280 837213-401 .THRESHOLD AY 1


ATTACHING PARTS
285 NAS514P832-5 .SCREW 4

290 837219-401 .ANGLE AY 1


ATTACHING PARTS
295 NAS1190-3P6BH SCREW 8

. ITEM NOT ILLUSTRATED


IPL - Page 1098.34
25-47-59 ~ ~~~~Jul
15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE AIRLINE NOMENCLATURE EFF UPERTS


ITEM PART NUMBER PART NUMBER 1234567 CODE ASSY

15 300 AN960KD10L .WASHER 8

305 837222-1 .CLOSURE 1


ATTACHING PARTS
310 NAS1190-3P6BH .SCREW 9
315 AN960KDIOL .WASHER 9

320 837237-1 *FITTING, TANK 1


325 837238-1 .FITTING, TANK 1
330 837239-1 .FITTING, TANK 1
335 837269-1 .FITTING, TANK 1
ATTACHING PARTS
340 NAS603-5 .SCREW 16
345 AN960KD1OL .WASHER 16

-350 837016-401 .BOND AY 1


355 837210-1 ..BUMPER 1
360 837210-3 ..BUMPER 1
365 837208-1 -FITTING, OVERHEAD 1
ATTACHING PARTS
370 NAS603-6P ..SCREW 4
375 AN960KDIOL -WASHER 4

-380 837071-401 ..BASE AY 1


ATTACHING PARTS
385 NAS603-8P ..SCREW 18
390 AN960KDIOL .WASHER 18

395 837355-5 PLATE


... 1
ATTACHING PARTS
400 NAS603-9 ... SCREW 5
405 AN960KD1OL ...WASHER 5

410 837355-3 ...SEAL 1


415 837362-9 ...
PLATE 1
ATTACHING PARTS
420 NAS603-9 ... SCREW 2
425 AN960KD1OL ...WASHER 2

430 837362-11 ...GASKET 1


-435 NOT USED
-440 NOT USED
-445 NOT USED
-450 NOT USED
-455 837071-201 ...BASE AY 1
460 837280-1 .... RUBSTRIP (BONDED) 1
465 837280-3 RUBSTRIP (BONDED)
.... 1

. ITEM NOT ILLUSTRATED


IPL - Page 1098.35
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

EFF UNITS
PER
FIGURE AIRLINE NOMENCLATURE
ITEM PART NUMBER PART NUMBER 1234567 CODE ASSY

15 470 837280-5 ... RUBSTRIP (BONDED) 1


475 837280-9 ... RUBSTRIP (BONDED) 1
480 837280-11 .... RUBSTRIP (BONDED) 1
485 837280-13 .... RUBSTRIP (BONDED) 1
490 837280-15 ... RUBSTRIP (BONDED) 1
495 837280-19 .... RUBSTRIP (BONDED) 1
500 837280-29 ... RUBSTRIP (BONDED) 1
505 837280-31 . RUBSTRIP (BONDED) 1
-510 837073-401 ... BOND AY, BASE 1
515 837249-401 .FITTING AY (BONDED) 1
520 837250-1 .FITTING (BONDED) 1
525 837251-1 .FITTING (BONDED) 1

*ITEM NOT ILLUSTRATED


IPL - Page 1098.36
25-47-59 Jul 15/89
* WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

THIS PAGE INTENTIONALLY LEFT BLANK.

25-47-59 IPL - Page 1098.37


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

ENCLOSURE ASSEMBLY
Part No. 838070-401
IPL Figure 16 (Sheet 1 of 3)

25-47-59 IPL - Page 1098.38


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

13

120 0
115 ~ ~ ~~ ~~~~~~~ 5 ON 55
1
145

0 /~~

0 ~~25 )

/ /~~~~~~~~~~~~~~3
20

0~~~~~~~~1

ENCLOSURE ASSEMBLY
Part No. 838070-401
IPL Figure 16 (Sheet 2 of 3)

IPL - Page 1098.39

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0~~~~~~~~~~0

25-47c-59oJul 15/E

U'~~~~~~~~~~~~~~~~U

Ln~~~~~~~~U
-~~~~~~~~~P - wae19.

ENCLOSURE ASSEMBLY
Part No. 838070-401
IPL Figure 16 (Sheet 3 of 3)

IPL -Page 1098.40

25-47-59 jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF UNITS


ITEM PRNUBR PART NUMBER 1234567 CODE ASSY

16 -1 838070-401 ENCLOSURE AY (COMPT A)(SEE RF


IPL FIG. 14 FOR NHA)
5 837050-6003 .DOOR AY, AMENITIES DISPEN- 1
SER)(SEE IPL FIG. 17 FOR
TAILS)
ATTACHING PARTS
10 NAS603-10P .SCREW 4
15 AN960KD1OL .WASHER 4

20 837718-3 .CATCH 1
ATTACHING PARTS
25 NAS1190-08P4BH .SCREW 2

30 837326-403 .DOUBLER AY (RIVETED) 1


35 837086-6001 .DOOR AY, CUP DISPENSER 1
(USES 837086-401) (SEE
IPL FIG. 18 FOR DETAILS)
ATTACHING PARTS
40 NAS1190-3P5BH .SCREW 4
45 AN960KD1OL .WASHER 4

50 837211-401 .CUP AY, RAZOR BLADE 1


ATTACHING PARTS
55 837211-3 .TAPE, VELCRO (HOOK) 2

56 837211-5 .COVER (BONDED) 1


-60 837929-401 .BRACKET AY 1
ATTACHING PARTS
65 NAS603-10P .SCREW 4
70 AN960KDIOL .WASHER 4

75 837358-5 ..PIN, HINGE 1


80 837358-3 ..HINGE-HALF 1
85 837929-201 ..WELD AY 1
90 837326-401 .DOUBLER AY (BONDED) 1
95 837341-403 .BRACKET AY 1
ATTACHING PARTS
100 NAS602-8P .SCREW 2
105 AN960KD8L .WASHER 2

110 837326-403 .DOUBLER AY (BONDED) 1


115 837088-405 .ANGLE AY 1
ATTACHING PARTS
120 NAS603-1OP .SCREW 8
125 AN960KD1OL .WASHER 8

130 837088-407 .DOUBLE AY (BONDED) 1

-ITEM NOT ILLUSTRATED


_JIPL 1098.41
- Page
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE AIRLINE NOMENCLATURE EFF UNITS


ITEM PRNUBR PART NUMBER 1234567 CODE ASSY

16 135 60B40058-13 .OUTLET, AIR (V81205) 1


140 837387-9 .STRIKER 1
ATTACHING PARTS
145 NAS602-1OP .SCREW 2
150 AN960KD8L WASHER 2

155 837326-403 .DOUBLER AY (BONDED) 1


160 837085-11 .BUMPER (BONDED) 2
165 837361-401 .ZEE AY (BONDED) 1
170 837361-403 .ZEE AY (BONDED) 1
175 837085-407 .RING AY (BONDED) 1
180 836092-401 .PANEL AY (BONDED) 1
185 837085-411 .BLOCK AY (BONDED) 1
190 7707 .BUMPER (V27821)(BONDED) 1
191 837334-1 DOUBLER (BONDED) 1
195 838069-401 .ENCLOSURE AY 1

.ITEM NOT ILLUSTRATED


9 1098.42
PageJuIPL
25-47.59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

THIS PAGE INTENTIONALLY LEFT BLANK.

25-47-59 IPL - Page 1098.43


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

20~~~~~~~~~~~~~~~~~~~~~~~~~~~~1
10~~~~~~~~~~~~~~~~~~~~~~~~~~1

25~~~~~~~~~~~~~~~~~~~~~~2

15

AMENITIES DISPENSER DOOR ASSEMBLY


Part No. 837050-6003
IPL Figure 17

25-47-59 IPL - Page 1098.44


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE AIRLINE NOMENCLATURE EFF UNITS


ITEM PART NUMBER PART NUMBER 1234567 CODE PER

17 -1 837050-6003 DOOR AY, AMENITIES DISPENSER RF


(COMPT A)(USES 837050-401)
(SEE IPL FIG. 16 FOR NHA)
-5 837083-403 .HINGE AY 1
ATTACHING PARTS
10 NAS1190-3P4BH .SCREW 4
15 AN960KD1OL .WASHER 4

20 837083-11 ..PIN, HINGE 1


25 837083-7 ..HINGE-HALF 1
30 FF601OL1OAA ..FASTENER (V08524) 4
35 837083-9 ..HINGE-HALF 1
40 837168-3 .BRACKET 1
45 64-10-115-50 .LATCH, PADDLE (V94222) 1
-50 837162-6003 .DOOR AY, DISPENSER (USES 1
837162-401)
ATTACHING PARTS
55 NAS603-6P .SCREW 4
60 AN960KD8L .WASHER 4

-65 837083-409 ..HINGE AY (BONDED) 1


70 837083-21 PIN, HINGE
... 1
75 800555 ...SPRING 2
80 837083-23 ...
HINGE-HALF 1
85 837083-31 ...HINGE-HALF 1
90 02-14-301-14 ..STRIKER (V94222) 1
95 837095-401 ..DOOR AY 1
100 837176-401 .DOOR AY, DISPENSER 1
105 837718-1 .CATCH 1
ATTACHING PARTS
110 NAS1190-08P4BH .SCREW 2
115 AN960KD8L .WASHER 2

120 837050-201 .BLOCK AY (BONDED) 1


125 02-10-301-10 .CATCH, MAGNETIC (V94222) 1
130 837084-407 .STRAP AY (BONDED) 1
135 837330-405 .CLOSURE AY, SANITARY NAPKIN 1
/AIR SICK BAGS

. ITEM NOT ILLUSTRATED


IPL - Page 1098.45
25-47-59 Jul 15/89
*g WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

THIS PAGE INTENTIONALLY LEFT BLANK.

IPL - Page 1098.46


Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

80

70[L I/sX
75

| P P 1098.47
30|1

25-47-59 Jul 15/89


4I-9 WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0~~~~~~

o 1~~~~@

60

50

40

DISPENSER DOOR ASSEMBLY


Part No. 837086-6001
e
IPL Figure 18 (Sheet 2 of 2)

IPL - Page 1098.48

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF PER


ITEM PRNUBR PART NUMBER 1234567 CODE ASER

18 -1 837086-6001 DOOR AY, DISPENSER (COMPT A) RF


(USES 837086-401)(SEE IPL
FIG. 16 FOR NHA)
-5 837349-401 .CHUTE AY, CUP 1
ATTACHING PARTS
10 NAS1190-08P4BH .SCREW 4

15 823903-3 ..CAP 1
20 823902-1 .-.SPRING 1
25 823903-1 .. ELEVATOR 1
30 837349-201 ..WELD AY 1
35 837217-3 .SPACER 1
ATTACHING PARTS
40 NAS1189-08P5BH .SCREW 2

45 82-19-220-16 .STUD (V94222) 1


ATTACHING PARTS
50 82-32-101-20 .RETAINER (V94222) 1
55 43-13-1-24 .SPRING (V94222) 1
60 82-46-101-41 .WASHER (V94222) 1

. -65 837835-401 .CARTRIDGE AY


ATTACHING PARTS
1

70 NAS1190-03P6BH .SCREW 4

75 837835-201 CARTRIDGE
.-. AY 1
80 837835-205 .. ELEVATOR AY 1
-85 837086-201 .DOOR AY 1
90 837930-401 . .SPACER AY (BONDED) 4
95 837930-7 .. SPACER (BONDED) 1
100 837343-1 .. SPACER (BONDED) 4
105 837835-403 ..BLOCK AY 1
110 837087-401 .. DOOR AY 1

. ITEM NOT ILLUSTRATED


IPL Page 1098.49
25-47-59
-

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

THIS PAGE INTENTIONALLY LEFT BLANK.

IPL - Page 1098.50

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

)4 ~~~~~~~~~30

ENCLOSURE ASSEMBLY
Part No. 836129-401
IPL Figure 19 (Sheet 1 of 4)

IPL - Page 1098.51


25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

555

REF

90
75
70

95

ENCLOSURE ASSEMBLY
Part No. 836129-401
IPL Figure 19 (Sheet 2 of 4)

IPL - Page 1098.52

25-47-59 Jul 15/89.


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

175

-155
REF

II ~~~~~~180
lA~~~~~~~~~~~~~~~~~S

185

145

130

ENCLOSURE ASSEMBLY
Part No. 836129-401
IPL Figure 19 (Sheet 3 of 4)

IPL - Page 1098.53

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

0~~~~~~~~~~~~

ENCLOSURE ASSEMBLY
Part No. 836129-401
IPL Figure 19 (Sheet 4 of 4)

IPL - Page 1098.54

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE ER AIRLINE NOMENCLATURE EFF UNITS


ITEM PART NUMB PART NUMBER 1234567 CODE PER

19 -1 836129-401 ENCLOSURE AY (COMPT B)(SEE RF


IPL FIG. 15 FOR NHA)
5 836361-1 .CEILING (BONDED) 1
-10 836130-401 .ENCLOSURE AY 1
15 837231-1 .. ENCLOSURE 1
20 837733-1 .ANGLE (BONDED) 1
25 837733-3 .ANGLE (BONDED) 4
30 837734-1 .BRACKET (BONDED) 1
35 837930-401 .SPACER AY 1
-40 NOT USED
-45 837233-6005 .DOOR AY, AMENITIES (USES 1
837233-401)
ATTACHING PARTS
50 NAS1190-3P6BH .SCREW 4
55 AN960KD1OL .WASHER 4

-60 837265-405 ..HINGE AY (BONDED) 1


65 837265-9 ...PIN, HINGE 2
70 800555 ... SPRING 2
75 837265-211 ...HINGE-HALF AY 2
ATTACHING PARTS
80 NAS602-8P ... SCREW 4
85 AN960KD8L ... WASHER 4

90 837265-19 ...BRACKET 2
95 837265-21 ...HINGE-HALF 1
-100 NOT USED
105 837233-1 ..DOOR 1
110 837234-6021 .DOOR AY, ACCESS (USES 1
837234-405)(SEE IPL FIG.
20 FOR DETAILS)
ATTACHING PARTS
-115 NAS602-6P .SCREW 5
-120 AN960KD8 .WASHER 5

125 837265-209 .DOUBLER AY (RIVETED AND 1


BONDED)
130 837387-5 .STRIKER 1
ATTACHING PARTS
135 NAS602-7 .SCREW 2
140 AN960KD8 .WASHER 2

145 837326-403 .DOUBLER AY (RIVETED AND 1


BONDED)
150 837235-401 .CLOSEOUT AY, AMENITIES 1
(BONDED)
155 837236-403 .CLOSEOUT AY (BONDED) 1

- ITEM NOT ILLUSTRATED


IPL - Page 1098.55
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE N MBERAIRLINE NOMENCLATURE EFF UNITS


ITEM PART NUMBER PART NUMBER 1234567 CODE PER
ITMCD ASSY

19 -160 837285-17 .FOAM (BONDED) 2


165 837367-1 .SUPPORT 1
170 60B40058-13 OUTLET, AIR (V81205) 1
175 837721-401 .CUP AY (BONDED) 1
180 837722-401 .GUIDE AY (BONDED) 1
185 837722-3 .SPACER (BONDED) 1
190 7707 .BUMPER (V27821)(BONDED) 1

. ITEM NOT ILLUSTRATED


IPL - Page 1098.56
25D47-I ,5915/89
Jul
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000, 837001 AND 837003

95 0

0 90

35

ACCESS DOOR ASSEMBLY


Part No. 837234-6021
IPL Figure .20 (Sheet 1 of 2)

IPL - Page 1098.57

25-47-59 Jul 15/89


WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

15 20 70 75

45

25 -5

70
75

55 /8

ACCESS DOOR ASSEMBLY


Part No. 837234-6021
IPL Figure 20 (Sheet 2 of 2)

IPL 1098.58
25-47-59
-Page

~~~~~Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF UNITS


ITEM PRNUBR PART NUMBER 1234567 CODE ASER

20 -1 837234-6021 DOOR AY, ACCESS (COMPT B) RF


(USES 837234-405)(SEE IPL
FIG. 19 FOR NHA)
-5 837234-207 .PLATE AY (BONDED) 2
-10 NOT USED
15 9700 .. CATCH (V01930) 1
ATTACHING PARTS
20 NAS601-5 ..SCREW 2

25 837234-27 ..ANGLE 1
30 837234-19 .STRAP (BONDED) 1
35 837234-21 .BRACKET (BONDED) 1
-40 837265-408 .HINGE AY (BONDED) 1
45 837265-25 .. PIN, HINGE 1
50 837265-27 ..PIN, HINGE 1
55 837265-32 ..HINGE-HALF 1
60 837265-29 ..HINGE-HALF 1
65 837265-40 ..HINGE-HALF 1
ATTACHING PARTS
70 NAS602-8P .. SCREW 5
75 AN960KD8L ..WASHER 5

80 837265-205 . .BRACKET AY 1
85 837265-207 ..BRACKET AY 1
90 837386-3 .BRACKET 1
ATTACHING PARTS
95 NAS1190-06P3BH .SCREW 2

100 A23511-1S .IATCH (V52607) 1


-100 20422-1 .LATCH (V51941)(ALT PART) RF
105 837234-25 .DOOR 1

. ITEM NOT ILLUSTRATED


IPL - Page 1098.59
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

65~~~~~~~

2-15
75

110

115~~~~~~~~~~~~~~~~~~~~~

*250
60~~Pr No28728-0

22S~~~~~~~~~~~~~~~

40 7
45

DISPENSER INSTALLATION
Part No. 837268-405
IPL Figure 21( 'sheet 1 of 3)
IPL Page 1098.60
25-47-59
-

Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

0 0 ~~~~~~~~~~~~~~~~~~~

100

95

o 210
"25-J185

123
I ~~~~~~~~~~~~~0
/ 122

190

INTLLTO
ISPEN195

oil, 705
1~~25 Jl15/8
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

127

DISPENSER INSTALLATION
Part No. 837268-405
IPL Figure 21 (Sheet 3 of 3)

25-47-59 PageJuIPL
1098.62
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE AIRLINE NOMENCLATURE EFF UNITS


ITEM PART NUMBER PART NUMBER 1234567 CODE ASSY

21 -1 837268-405 DISPENSER INSTL (COMPT B) RF


(SEE IPL FIG. 2 FOR NHA)
-5 837268-403 .DISPENSER AY 1
ATTACHING PARTS
10 NAS1190-3P6BH .SCREW 15
15 AN960KD1OL .WASHER 12
20 NAS603-20 .SCREW 6
25 AN960KD1OL .WASHER 6
-30 NAS603-6P .SCREW 5
-35 AN960KD1OL .WASHER 5

40 837094-9 .RETAINER 1
ATTACHING PARTS
45 NAS1096-3-7 ..SCREW 5
50 AN960KD1OL -WASHER 5

55 837148-15 .-
MOLDING 1
60 837148-29 .MOLDING 1
65 837148-31 .MOLDING 1
70 837148-33 .MOLDING 1
75 837154-13 ..MIRROR 1
80 837048-3 ..PANEL 1
85 837365-401 ..SLIDE AY (RIVETED) 1
-90 837365-402 ..SLIDE AY (RIVETED) 1
ATTACHING PARTS
95 NAS602-7P ..SCREW 4
100 AN960KD8L -WASHER 4

105 837079-401 ..STRIP AY 1


ATTACHING PARTS
110 NAS1096-3-7 ..SCREW 4
115 AN96OKD10L .WASHER 4

120 837182-31 ..CHANNEL 1


-121 837325-401 ..ELEVATOR AY 1
ATTACHING PARTS
122 NAS1096-3-7 ..SCREW 8
123 AN960KD1OL .WASHER 8

124 836486-401 .LATCH AY 1


-125 836486-402 LATCH AY
... 1
ATTACHING PARTS
126 NAS602-6 ...SCREW 4
127 AN960KD8 WASHER
... 4

128 NAS561P4-7 .... PIN 1


129 836486-1 ... BOLT 1

. ITEM NOT ILLUSTRATED


IPL - Page 1098.63
25-47-59 Jul 15/89
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 837000,837001 AND 837003

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFF PER


ITEM PRNUBR PART NUMBER 1234567 CODE ASSY

21 130 MS24585C96 .... SPRING 1


-131 836486-201 .....WELD AY (USED ON 1
836486-401)
132 836486-202 .WELD AY (USED ON
.... 1
836486-402)
135 837325-6009 ... FLOOR AY (USES 837325- 1
223)
ATTACHING PARTS
140 NAS514P1032-6 ... SCREW 5

-145 837325-213 ...DISPENSER AY 1


150 837325-205 .. ...SPOTWELD AY 1
-155 837325-207 ... .LOADER AY, SPRING 1
(RIVETED)
160 837325-27 ..... PIN 1
165 800555 ..... SPRING 1
170 837325-25 ..... HINGE-HALF (RIVETED) 1
175 837325-31 ..... PLATE 1
180 837325-215 ..... SPOTWELD AY 1
-185 837325-209 ... .LOADER AY, SPRING 1
(RIVETED)
190 837325-35 ..... SLIDE 1
195 837325-39 ..... SPRING 1
ATTACHING PARTS
200 NAS514P832-6 ..... SCREW 1
205 837325-59 ..... ROD 1

210 837325-33 ..... PLATE, MTG 1


-215 837325-6001 .. BASE AY, STATIONARY (USES 1
837325-403)
ATTACHING PARTS
220 NAS1096-3-7 .. SCREW 4
225 AN960KD1OL .. WASHER 4

230 837325-15 ... STATIONARY 1


235 837325-203 ...DOUBLER AY 2
240 836128-401 .. SHELL AY, DISPENSER 1
(WELDED AND RIVETED)
245 836128-9 ...GROMMET (BONDED) 1
250 837338-1 .PANEL 1

ITEM NOT ILLUSTRATED


IPL Page 1098.64
25-47-59
-

Jul 15/89

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