DLM1 User Manual
DLM1 User Manual
The inverter must be installed, tested and commissoned by specialized personnels. The marks of
~Danger !Caution and other symbols in the manual remind you of the safety precautions
during the handling, installation, running and inspection. Please follow
these instructions to make sure the safe use of the inverter. In case of any doubt please contact our
local agent for consultation. Our professional persons are willing and ready to serve you.
!Caution indicates wrong use may damage the inverter or mechanical system.
1
~Danger
● Be sure to turn off the input power supply before wiring.
● Do not touch any internal electrical circuit or component when the charging lamp is still on
after the AC power supply is disconnected, which means the inverter still has high voltage inside and
it is very dangerous.
● Do not check components and signals on the circuit boards during operations.
● Do not dissemble or modify any internal connecting cord, wiring or component of the
inverter by yourself.
● Be sure to make correct grounding connection of the earth terminal of the inverter.
● Never remodel or replace control boards and components by yourself. It may expose you to
an electrical shock or explosion, etc.
!Caution
● Do not make any voltage-withstanding test with any component inside the inverter. These
semi-conductor parts are subject to the damage of high voltage.
● Never connect the AC main circuit power supply to the output terminals U.V W of the
inverter.
● The main electric circuit boards of CMOS and IC of the inverter are subject to the effect and
damage of static electricity. Don’ t touch the main circuit boards.
● Installation, testing and maintenance must be performed by qualifed professional personnel.
● The inverter should be discarded as industrial waste. It is forbidden to burn it
2
Contents
Ⅰ.Safety Precautions ............................................................................................................................4
1.1 Introduction ...........................................................................................................................4
1.2 Before Power-up ....................................................................................................................4
1.3 During Power-up ...................................................................................................................6
1.4 JOG operation .......................................................................................................................6
1.5 During Operation..................................................................................................................6
Ⅱ Product Introduction and installation ..............................................................................................8
2.1 DLM1 Series model description...........................................................................................8
2.2 Particular Specifcations ........................................................................................................9
2.3 General Specifications ..........................................................................................................9
2.4 Storage and Installation...................................................................................................... 11
2.5 Installation Site and Environment ..................................................................................... 11
2.6 Installation and Direction...................................................................................................12
Ⅲ Wiring ...........................................................................................................................................13
3.1 Main Circuit Wiring Schematic Diagram .........................................................................13
3.2 Descriptions of Terminal Blocks ........................................................................................14
3.3 Basic Connection Diagram .................................................................................................15
3.4 Precautions on Wiring ........................................................................................................16
3.5 Optional parts......................................................................................................................18
Ⅳ Maintenance and Troubleshooting ................................................................................................19
4.1 Maintenance check Notes ...................................................................................................19
4.2 Regular inspection program...............................................................................................19
4.3 Fault information and troubleshooting .............................................................................20
Ⅴ Instruction of the Digital Operator ................................................................................................23
5.1 Description of the Digital Operator ...................................................................................23
5.2 Description of Indicator Lamp Status ...............................................................................23
5.3 Operation Examples ...........................................................................................................24
Ⅵ Parameter Overview......................................................................................................................25
Appendix 1: Function List ..................................................................................................................53
Appendix 2: Installation Dimensions ..................................................................................................59
Appendix 3: MODBUS Communication Protocol .............................................................................60
3
Ⅰ.Safety Precautions
1.1Introduction
The inverter has been strictly and well packed before ex-work. In consideration of various
factors during the transportation special attention should be paid to the following points before
the assembly and installation. If there is anything abnormal please notify the dealer or the
relevant people of our company.
● Check if the inverter has got any damage or deformation during the transportation and
handling.
● Check if there is one piece of DLM1series inverter and one user manual when unpacking it.
●Check the information on the nameplate to see if the specifications meet your order
(Operating voltage and KVA value).
● Check if there is something wrong with the innerparts, wiring and circuit board.
● Check if each terminal is tightly locked and if there is any foreign article inside the inverter.
● Check if the operator buttons are all right.
1.2Before Power-up
!Caution
• Check to be sure that the voltage of the main circuit AC power supply matches the input
voltage of the inverter.
• E terminals are grounding terminals. Be sure to make correct grounding connection of the
earth terminals of the motor and the inverter for safety.
• No contactor should be installed between the power supply and the inverter to be used for
starting or stopping of the inverter. Otherwise it will affect the service life of the inverter.
~Danger
●R(L),S,T(N) terminals are power input terminals, never mixed with U.V.W terminals. Be
sure that the wiring of the main circuit is correct. Otherwise it will cause damages of the
inverter when the power is applied to it.
4
!Caution
• Do not carry the front cover of the inverter directly when handling. It should be handled
with the base to prevent the fall-off of the front cover and avoid the dropping of the
inverter, which may possibly cause the injuries to people and the damages to the inverter.
• Mount the inverter on a metal or other noncombustible material to avoid the risk of fire.
• Install the inverter in a safe location avoiding high temperature, direct sunlight, humid air
or water.
• Keep the inverter from the reach of children or persons not concerned. The inverter can
only be used at the places accredited by our company. Any unauthorized working
environment may have the risks of fire, gas explosion, electric shock and other incidents.
• Install a heat sink or other cooling device when installing more than one inverter in the
same enclosure so that the temperature inside the enclosure is kept below 40℃ to avoid
overheat or the risk of fre.
• Be sure to turn off the power supply before dissembling or assembling the operation
keypanel and fxing the front cover to avoid bad contact causing faults or non-display of the
operator.
● Do not install the inverter in a space with explosive gas to avoid the risk of explosion.
● If the inverter is used at or above 1000m above seal level, the cooling effciency will be
reduced, so please run it by de-rating.
• Do not install any switch component like air circuit breaker or contactor at the output of the
inverter. If any of such components must be installed because of the requirements of
process and others, it must be ensured that the inverter has no output when the switch acts.
In addition, it is forbidden to install any capacitor for improvement of power factor or any
varistor against thunder at the output. Otherwise it will cause malfunctions, tripping
protection and damages of components of the inverter. Please remove them as shown in the
below diagram.
• It will affect the service life of the inverter.If a contact is connected to the front end of input
of the inverter to control its starts and stops. Generally it is required to control it through
Control terminals. Special attention should be paid to its use in the case of frequent starts
and stops.
● Please use an independent power supply for the inverter. Do avoid using the
common power supply with an electrical welder and other equipment with strong disturbance.
Otherwise it will cause the protection or even damage of the inverter.
X
KM
U
Inverter V M
5
1.3During Power-up
~Danger
● Do not plug the connectors of the inverter during the power up to avoid any surge into the
main control board due to plugging, which might cause damage to the inverter.
● Always have the protective cover in place before power up to avoid electrical shock.
1.5During Operation
~Danger
● Never connect or disconnect the motor set while the inverter is in running. Otherwise it will
cause over-current trip and even burn up the main circuit of the inverter.
● Never remove the front cover of the inverter while the inverter is powered up to avoid any
injury of electric shock.
● Do not come close to the machine when the fault restart function is used to avoid anything
unexpected. The motor may automatically restart after its stop.
● The function of STOP Switch is only valid after setting, which is different with the use of
emergent stop switch. Please pay attention to it when using it.
6
!Caution
● Do not touch the heat braking resistor, or other heat elements. These can become very hot.
● Be sure that the motor and machine is within the applicable speed ranges before starting
operation because the inverter is quite easy to run from lower speed to higher speed.
● Do not check the signals on circuit boards while the inverter is running to avoid danger.
● Be careful when changing the inverter settings. The inverter has been adjusted and set
before ex-work. Do not adjust it wantonly. Please make proper adjustments according to
the required functions.
● Do consider the vibration, noise and the speed limit of the motor bearings and the
mechanical devices when the inverter is running at or above the frequency of 50Hz.
7
Ⅱ Product Introduction and installation
8
2.2Particular Specifcations
2.3General Specifications
9
6 multi-function input terminals for8–speed steps control, program
Multi-Inputs operation, switching of 4-speed Ramp, UP/DOWN function, counter,
external emergency stop and other functions.
2 multi-function output terminals for displaying of running, zero
Multi-Output
speed,counter, external abnormity, program operation and other
s
information and warnings.
AVR (auto voltage regulation), Deceleration stop or free-stop, DC
Other
brake, auto reset and restart, frequency track, PLC control, traverse
Functions
function, drawing control, auto energy-savingsetc.
Overload Electronic relay protection motor
Protection Drive (150%/1 min for constant torque; 120%/1min for fans/pumps)
FUSE
FUSE activates and motor stops.
Protection
DC Voltage >400V for 220V class
Over-voltage
DC Voltage >800V for 380V class
Under-Voltag DC Voltage <200V for 220V class
e DC Voltage <400V for 380V class
Protection
Instant Stop
Functions
and Restarted by frequency track after instantaneous stop.
Restart
Stall
Anti-stall during Acc/Dec run
Prevention
Output End
Electronic circuit protecting
Shorts
Other Heat sink over-heat protection, restriction of reverse running, direct start
Functions after power on, fault reset, parameter lock, etc.
10
2.4 Storage and Installation
The inverter must be kept in its original package box before installation. Pay attention to the
followings when keeping it in storage if the inverter is not used for the time being:
● It must be stored in a dry place without rubbish or dust.
● The suitable temperature for storage is between -20℃ and +65℃.
● The relative humidity required is 0-95% without condensation.
● There is no corrosive gas or liquid in the storage ambience.
● It’s better to lay the inverter on a rack and keep it in a proper package.
● It is better not to store the inverter for long time. Long time storage of the inverter will
lead to the deterioration of electrolytic capacity. If it needs to be stored for a long time
make sure to power it up one time within a year and the power-up time should be at least
above five hours. When powered up the voltage must be increased slowly with a voltage
regulator to the rated voltage value.
11
2.6Installation and Direction
● There must be enough space left around the inverter for easy maintenance and cooling. See
Diagram;
● The inverter must be installed vertically with good ventilation for effective cooling;
● If there is any instability when installing the inverter, please put a flat board under the
inverter bottom base and install it again. If the inverter is installed on a loose surface, stress
may cause damage of parts in the main circuit so as to damage the inverter;
● The inverter should be installed on non-combustible materials, such as iron plate.
● If several inverters are installed, upper and lower, together in one cabinet, please add heat
dissipation plates and leave enough space between the inverters. See Diagram.
12
Ⅲ Wiring
Power supply:
● Verify that the inverter’s rated voltage coincides with AC power
supply voltage to avoid a damage of the inverter.
No fuse breaker:
● Refer to the related list.
Ground fault circuit interrupter:
● Use one of anti-high harmonic.
Electromagnetic contactor:
● Note: Do not use the electromagnetic contactor as the on/off
button of power supply for the inverter.
AC reactor:
●It is recommended to install an AC reactor for power factor
improvement if the input capacity is more than 1000KVA
Inverter:
●Be sure to make correct connections of the main circuit wires
and control signal wires of the inverter.
●Be sure to make correct setting of parameters for the inverter.
13
3.2Descriptions of Terminal Blocks
T S R E
U V W R P PR
14
3.3Basic Connection Diagram
The wiring of the inverter is divided into two parts, main circuit terminal connections and
control circuit terminal connections. The user can see the main circuit terminals and the control
circuit terminals after removing the cover of enclosure. The terminals must be connected correctly as
the following wiring circuit diagrams.
The following diagram shows the Default setting standard connection of Model DLM1
15
3.4Precautions on Wiring
16
power machine, etc. The grounding wire should be kept away from the power supply wires
for large power equipment.
● The grounding method for several inverters together should be done as the frst and second
diagrams below. Avoid the third.
17
3.5 Optional parts
(2)Braking resistor
Braking resistor’ s Metering Special motor
Model Brake torque 10%ED
W Ω KW
DLM1-0D40S2G 80 200 125 0.4
DLM1-0D75S2G 100 200 125 0.75
DLM1-01D5S2G 300 100 125 1.5
Attention:
① Please select the company developed resistance value and using frequency;
② If you use not our company provided the braking resistor and braking module, which led
to the drive or other equipment damage, our ompany does not bear any responsibility;
③ When you install the braking resistor, you should consider the safety of the environment,
the flammable, and the distance is greater than 100mm converter;
④ If you want to change the resistance and power numbers, please contactwith us;
⑤ If you need a braking resistor or braking resistor,you need order separately;
⑥ Such as large mechanical inertia, please increase the capacity of the braking resistor.
18
Ⅳ Maintenance and Troubleshooting
● Before maintenance check, please be sure to cut off the inverter input (RST) power;
● Make sure the power of inverter is cut off, the display disappears, and until the internal
high-voltage light is off, then you can start the implementation of maintenance, inspection;
● During the inspection, the internal power, cables and cable roots must be not pull up and
mismatch, otherwise it will lead to inverters not work;
● Do not leave any parts inside the inverter, when mounting screws and other accessories;
● After installing should keep the inverter clean, avoid dust, oil mist and moisture.
● Please make sure the voltage of supply power conforms to the required voltage of inverter;
(Especially attention to the power cable and the motor if there is damaged.)
● Please check wiring terminals and connectors, if there are loose; (Please make sure power
line terminals are not off shares.)
● Please pay attention to dust inside the inverter, iron and corrosive liquids;
● Please do not measure the insulation resistance of the inverter;
● Please check the inverter output voltage, output current, output frequency; (That can not be
much difference between the results and the rated.)
● Please check the surrounding temperature, if there is between -5 ℃ ~ 40 ℃ and the
installation environment is well ventilated;
● Humidity: maintained at 90% or less; (Can not bear water droplets.)
● Please pay attention to abnormal sound and vibration in operation; (The drive can not be
placed where vibration.)
● Please clean the vent regularly.
19
4.3Fault information and troubleshooting
DLM series inverters have relatively complete protections including overload, phase short
circuit, to-ground short circuit, undervoltage, over temperature and overcurrent protection. When the
inverter protection triggers, please follow the information in the table below to identify the reasons.
Fault Display Fault content and description Approach
1. Please check the motor for short circuit,
especially output lines;
2. Prolong acceleration time;
Acceleration-Overcurrent
3. The capacity of inverter is too small, please
increase the capacity;
4. Reduce the torque increaseset value.
1. Please check the motor for short circuit, and
output line insulation;
2. Check whether the motor jis jammed or
mechanical load is abruptly changed;
Constant speedOvercurrent
3. The capacity of inverter is too small, please
increase the capacity;
4. Please check if the grid voltage is abruptly
changed.
1. Please check the motor for short circuit, and
output line insulation;
2. Increase the deceleration time;
Deceleration-Overcurrent; 3. The capacity of inverter is too small, please
Stop-Overcurrent increase the capacity;
4. DC braking is too large, please reduce the
value of DC braking;
5. Inverter failure, contact distributor.
20
Fault Display Fault content and description Approach
1. Please check the input voltage;
2. Please check if the load is abruptly changed;
Under Voltage
3. Please make sure if there is a missing phase.
Auxiliary coil of
electromagnetic contactor Contact distributor
feedback
21
Er External interference Isolate the source of interference
Es Emergency Stop Emergency Stop status
20 4~20mAz Connect break
Pr Parameter setting error Set parameter correctly
DCb DC braking DC braking status
EXXY S:Stop
Fettle Y A:Accelerate
Alarm information N:Constant
Fault D:Deceleration
Code Table:
A B C D E F G H O S N L T P R U 2
22
Ⅴ Instruction of the Digital Operator
23
No. Display Meaning
9 Speed
10 Forward
11 Reverse
5.3Operation Examples
1、DC voltage, temperature, counter, PID feedback value, and the speed can only be displayedafter
setting specific parameter.
2、When under FWD, REV, PXXX and parameter content state, after a few seconds the display can
be automatically restored to the frequency, voltage, current, etc. interface.
3、When in running and stopping status, original interface is still shown, but the corresponding
content will vary depending on the operating conditions. Meanwhile the indicator status will change
accordingly.
4、"Confirm / left": short-press to move left; long-press to confirm.
24
Ⅵ Parameter Overview
25
26
P004Max. Output Voltage
Set Range: 0.1—255/510V Unit: 0.1VFactory Setting: 220/380V
P005Base Frequency
Set Range: 0.01—600.00 Hz Unit: 0.01Hz Factory Setting: 50/60
P006Intermediate Voltage
Set Range: 0.1—500.0V Unit: 0.1V Factory Setting: *
P007Intermediate Frequency
Set Range: 0.01—600.00 HzUnit: 0.01Hz Factory Setting: 2.50
P007 can set any intermediate voltage in the V/F curve. If it is set improperly, it will cause
motor over current or under torque, or even an inverter tripping.
P007 set value is limited by P005.
P008Min. Voltage
Set Range: 0.1—50.0V Unit: 0.1V Factory Setting: * (undefined)
This parameter can set the lowest starting voltage in the V/F curve.
This setting value is limited by the voltage at the highest operating frequency.
P009Min. Frequency
Set Range: 0.1—20.00 HzUnit: 0.01Hz Factory Setting: *
This parameter sets the lowest starting frequency in the V/F curve.
P0010Max Frequency
Set Range: 50.00—600.00 HzUnit: 0.01Hz Factory Setting: 50.00
This parameter sets the highest operating frequency of the inverter
27
P011Frequency Lower Limit
Set Range: 0.00—600.00 Unit: 0.01Hz Factory Setting: 0.00
This is set for preventing workers from false operation, avoiding overheat or some other mechanical
faults, which might be caused due to too low running frequency. When the setup frequency is below
the lower limit the inverter is running at frequency lower limit.
This set value is limited by frequency upper limit.
1: Starting by Frequency track. This function can be used in the starting of large inertia load. When
starting, the inverter will trace the former speed from the set frequency downward. In case of large
inertia equipment, when restarting, it can implement the running command right away withourt
waiting for the complete stop of the equipment by tracking the former frequency to save time.
Note: When the inverter is restarted by frequency track, it will start tracking the frequency from its
set frequency downward, and search it at the highest speed. When starting, the current will be high,
and over current or stall may occur. Be sure to pay attention to the adjustment of current standard
position of frequency track. Generally, P095 should be set around 100%. The exact value should be
set according to the characteristics of mechanical load.
28
P015 Stopping Mode
Set Range: 0—1 Unit: 1 Factory Setting: 0
Two stopping modes are available for the requirements of different equipment.
0: Decelerate to stop.
When P093 is set as 0, DC braking is invalid. When DC braking is invalid, the inverter will
decelerate to the stopping frequency, and then stop output, and the motor will coast to stop. When
P093 is set for any non-zero value 0, the DC braking is valid, and the inverter will frst decelerate to
the stopping frequency, and then stop fnally by DC braking. When stopping, the DC braking is
usually used in high position stopping or for position control. Be sure to notice that frequent uses of
DC braking will cause the motor overheat.
Related parameters: P091 and P093.
1: Free-running Stop
When the inverter receives a STOP command, it will immediately stop output and the motor
will have a free running till a stop. When the free-running stopping mode is selected for the motor,
DC braking is invalid.
0: STOP is invalid.
1: STOP is valid.
This parameter set is only valid when P012 is set as l or 2.
When P012 is set for external terminals or communications, the STOP key on the panel can be
chosen to be valid or not. When choosing it as valid, the STOP key can stop the inverter in running.
When it needs restarting, the former running signal should be released first and then restarting is
allowable.
29
Without consideration of stall, the actual Accel/Decel Time is equal to the set Acel/Decel Time
plus S-curve Time.
30
commands are invalid. The accelerationtime of jog frequency is set by P023. When using jog
function, set external terminals to 07 or 08.
This function is only valid at stop condition. It is invalid at running. When P012 is set to 1, it is
valid.
P023 Jog Accel/Decel Time
Set Range: 0.1—25.0 Unit: 0.1S Factory Setting: 1.0
P023 corresponds to Accel/Decel Time of 0~50Hz.
P024 PLC Operation
Set Range: 0—5 Unit: 1 Factory Setting: 0
0: Normal;
1: External 4 –speed control (refer to P050~P055);
2: External multi-speed control;
F
Main
T
FWD
Multi-speed1
Multi-speed2
Multi-speed3
Multi-function Terminals
Results
Multi-speed 1 Multi-speed 2 Multi-speed 3
OFF OFF OFF Main frequency& set by P000
ON OFF OFF Multi-speed1 & set by P035.
OFF ON OFF Multi-speed 2 & set by P036.
ON ON OFF Multi-speed 3 & set by P0375.
OFF OFF ON Multi-speed 4 & set by P038.
ON OFF ON Multi-speed 5 & set by P039.
OFF ON ON Multi-speed 6 & set by P040.
ON ON ON Multi-speed 7 & set by P041.
Note:
(1) To realize excternal 8-speed control, it is only valid when Multi-input is set for Multi-speed 1, 2,
3 and P024 is set to 2.
(2) Multi-speed 1, 2, 3 can make up to 7 speeds. Adding the main frequency it will have 8 speeds.
(3) The frequencies of Speed 1 ~ Speed 7 are determined by P035~P41.
(4) Each Acel/Decel Time is determined by the external multi-function terminal.
(5)The directions of each program running are determined by the external multi-function terminals.
(6) The main frequency can be setby P000 or the potentiometer.
31
3: Transverse movement
This is a special parameter in the chemical fiber and printing and dying industries to realize
transverse movement.Except the commands of stop, external faults and emergency stop all other
commands will not be accepted at running.
F
P000 P041
P043
P042
P035 P041
T
Note:
(1) The frequency at each inflection point is determinded by P000 and P035.
(2)Skip Frequency is determined by P041.
(3)Running Time is determined by Timer P042 and P043.
(4)Restart after power off. The running status of frequency will not be memorized.
4: Internal Multi-speed control
Note:
(1) Main speed and 7-speeds compose 8-speeds.
(2) Acel/Decel Time of each speed is set by PLC Acel/Decel Time P027 and P028.
(3) Running Time is set by Timer P042~P049. Set timer to 0 if not used.
(4) Running direction of each speed is determined by P026.
(5 Restart after power off from the main speed. Status before power off will not be memorized.
5: Drawing
This is a special parameter for the constant speed of unwinding and rewinding. By using this
function the linear speed can maintain constant at certain accuracy levels.
P035
P036
P000
T
Mult-input
Multi-output
32
Note:
(1)Triggered by external multi-function terminals and the drawing actions begin to be implemented.
(2)Actual running time is T=P042×10;
(3) When the drawing is finished the inverter will output at a constant speed set by P036 and the
corresponding multi-ouput terminals will activate. Until receiving the Stop command the inverter
will stop running and the multi-ouput terminals will reset.
(4) In case of P133=1, it has the memory function at power off. When it restarts after the power off
the prior status will be memorized.
(5) The output frequency for drawing can be either up or down.
0: Stop after the program runs for onecycle and restart only when another running cammand is
given.
1: Loop Run. When the running command is given, the inverter starts to operate in sequence with the
speeds and times set by each internal parameter for infinite loops. During the loop run, except the
commands of stop, external faults and emergency stop, all other commands will not be accepted.
F P036
P037P040
P000 P041
P038
P039
P035T
P042 P043P044P045P046P047P048 P049
2: Stop after the program runs automatically for one cycle & stop at intermediate intervals beween
different speeds.
(1) When the command of automatic program running is given the inverter will operate according to
each parameter, but it will stop frst and then restart at the change of each stage. It will stop
automatically after running for onecycle. Only with another running cammand is given the inverter
can restart.
(2) The frequencies of each speed are set by P000, P035~P041.
(3) The running times of each speed step are set by P042~P049.
(4) The running direction is set by P026.
3: Loop run & stop at intermediate intervals beween different speeds.
(1) After the auto run command is given the inverter will run according tothe parameters, but at
every change of speed it will stop frst and then start again. It will continue and stop until the OFF
33
command for auto run is given.
(2) When each speed is fnished the corresponding multi-function output will act.
(3) When each pattern run is fnished the corresponding multi-function output will act.
(4) The width of output pulse is 20 ms.
(5) When running again after power off all the actions will be started from the beginning and the
previous states will not be memorized.
P026 PLCRotation Direction
Set Range: 0~255 Unit: 1 Factory Setting: 0
This parameter is only valid when P024 is set to 4.
This parameter determines the rotation directions of each frequency step of P035~P041 and P000
in the pattern run. The setting method is as follows:
The rotation direction is set frst in the binary bit mode, and then converted to a decimal value
for the setting of this parameter.
For instance:
bit 0-7
7 6 5 4 3 2 1 0
0 1 0 0 1 0 1 0
0: For 1: Rev
Main Speed(P000)For
Step 1(P035)Rev
Step 2(P036)For
Step 3(P037)Rev
Step 4(P038)For
Step 5(P039)For
Step 6(P040)Rev
Step 7(P041)For
The parameter value 01001010 is converted to a decimal value:
1×26+1×23+1×21=64+8+2=74
Then P026=74
34
(2) Determine the accel/decel time of each speed step in the binary 8 bit mode
35
P050 Multi-Input FOR Factory Setting: 02
P051 Multi-Input REV Factory Setting: 03
P052 Multi-Input RST Factory Setting: 10
P053 Multi-Input SPH Factory Setting: 17
P054 Multi-Input SPM Factory Setting: 18
P055 Multi-Input SPL Factory Setting: 19
Set Range: 00~32 Unit: no
00: Invalid: When the terminal is set for null, it can avoid faulse operation.
01: Run: It can be combined with other terminals to combine various control methods.
02: FWDForward rotation
03: REV Reverse rotation
04: STOP
05: FWD/REV
06: JOG
07: Jog Forward rotation
08: Jog Reverse rotation
09: Emergency Stop: It can receive external emergency stop or other fault signals.
10: RST This terminal can be used to reset after the fault is removed.
12: Overheat of radiator or motor: This contact can be used to detect overheat of the radiator or
motor to protect the motor and inverter.
13: Externally Controlled Timer 1 start: When the contact is closed, the timer will start and begin
to count time. When the timer reaches the point the responding multi-outputs will act.
14: Externally Controlled Timer 2 start
17: High Speed: High, middle and low speed can compose three kinds of different operation
patterns.
18: Middle Speed: In the three terminals the high-end signal has priority.
19: Low Speed: Determined by Frequency 3, 4.
20: Multi-speed 1Multi-speed 1, 2, 3 can compose 7-Steps.
21: Multi-speed 2
22: Multi-speed 3
23: Acel/Decel Select 1: This terminal can be used to selcect the acel/decel time of the inverter.
24: Acel/Decel Select 2:
25: UP function: When this terminal switch acts the frequency will increase by one unit.
26: DOWN function: When this terminal switch acts the frequency will decrease by one unit.
27: Counter: When the terminal is set for the counter it can receive the pulse signal of ≤250HZ
and count the number.
28: Counter reset: the action of this contact can clear the present counting value.
29: Drawing start: When the contact is triggered the actionofdrawing will start.
31: Auto PLC reset suspend: This contact can be used to realize the function of suspending
clear-up of Auto PLC.
32: PID valid: PID becomes valid and working.
36
A. Using the three multi-function terminals to form the connection method of three-wire system for
the realization of switching FWD/REV, which is extentively applied in the case of switching
FWD/REV of photoelectric switches.
P012=1; P050=02
RUN P051=03; P052=04
STOP
FWD When triggering FWD, the inverter will rotate forward
REV (starting);
RST Whentriggering REV, the inverter will rotate reversely;
GND When pressing STOP, the inverter will stop.
B. Use RUN, GND, FWD/REV to combine for Starting, Stopping and For/Rev:
F
H.S
.M.S
.
L.S.
M.F.
RUN COMMAND
L.S.
M.S.
37
H.S.
RUN SPL SPM SPH Result
Terminal Terminal Terminal
ON OFF OFF OFF Main frequency and frequency run with the
set value of P000.
ON ON OFF OFF Low speed and frequency run with the set
value of P035.
ON ON/OFF ON OFF Intermediate speed and frequency run with
theset value of P036.
ON ON/OFF ON/OFF ON High speed and frequency run with the set
value of P037.
F. lower limit
Up Command
Down Command
UP DOWN Result
ON OFF Frequency up
OFF ON Frequency down
ON ON No up, no down
Note:
⑴ The function of UP and DOWN is only valid when the operation of Operator is delected
for the source of the running frequency, i.e. P013=0.
⑵ When UP is closed the inverter’ s frequency will increment.
⑶ When DOWN is closed the inverter’ s frequency will decrement.
⑷ When both UP and DOWNare closed at the same time the frequency will neither increase
nor decrease. It is regaded as invalid.
⑸ When the frequency reaches the max. operation frequency it will not increase.
⑹ When the frequency reaches the min. frequency or its lowe limit, it will not decrease.
⑺ It has the function of memory, including the memory for power-off. (Setting P60=1)
⑻ When adopting the function of UP and DOWN,its up and down speed rate is determined
by the present Accel/Decel time.
38
⑼ When keeping pressing UP or DOWN,the frequency will increase or decrease rapidly.
⑽ The function of UP and DOWN is valid in operation, not during standy by.
cn
t1 S2
Value reach
Value reset
Note:
⑴ The signal width triggered should not be lower than 2msec(t1、S2≥2msec);
⑵When the counting value is reached the corresponding multi-functionoutput contact will act.
⑶ This counter is reverse counter. When the counter is reset the setting value will be displayed and
then start counting.
⑷ When the counting value is reached the displayed value is 0. It will not count againand only start
counting after it reset.
⑸ It has the function of memory. When P132=1, the counting result can be memorized for
power-off.
39
11: Motor Overload alarm: The contact will act when the inverter detects overloadof motor.
12: Over-torque detect: The contact will act when the inverterdetects over torque.
13: Undervoltage alarm: The contact will act when the inverterdetects under voltage.
14: Single Step end: The contact will act and output a pulsewhen the inverter fnishes a single step.
15: Process end: The contact will act and output a pulse when the inverter finishes all the steps in
implementation of pattern operation (i.e. after one cycle).
16: Set Counter reach: The contact will act when the inverterimplements the external counter and
the counting value is equal to the set value (P064).
17: Intermediate Counter reach: The contact will act when the inverter implements the external
counter and the countingvalue is more than or equal to the set value (P065).
18: Externally Controlled Timer 1 reach: The contact will act when the timer reaches the set value.
19: Externally Controlled Timer 1 reach
20: 4∽20mA disconnected. When the AI input signal is opend the contact will act.
27: Drawing Reach: The contact will act when the drawing action is fnished. The contact will
automatically reset when the inverter stops.
28: PID Lower Limit alarm: This contact will act when the PID feedback quantity is lower than the
lower limit (P108).
29: PID Upper Limit alarm: This contact will act when the PID feedback quantity is higher than
the upper limit (P107).
30: Fan run: When the inverter is working in high temperature or in running, this contact will act.
31: Electromagnetic Relay act: When the contact pulls in the corresponding multi-function
terminal will act.
32: Braking Resistor act: When the inverter in running and the DC voltage reaches the braking
voltage the contact will act.
40
*Note: When selecting a frequency meter please select one with measuring range below
0~10V.
P064 Counter
Set Range: 0~9999 Unit: 1 Factory Setting: 0
An external terminal of multi-function can be used as a trigger for the counter. When the
counter reaches set value P064 the corresponding multi-function output contact will act. After the
counter is reset and returns it will start counting again. A proximity switch or optoelectronic switch
can be used for the trigger signals.
41
P068Frequency
P067 P069
P066 P069
To avoid a mechanical resonance point three frequency skip points are set. In case of P069=0,
all skipping frequencies are invalid. The actual skipping frequency range is 2 times that of P069, as
shown in the above diagram.
42
1: Negative bias Rev is allowable.
The parameter is to measure the range and zero point of the external analog terminals and can be
combined for any kind of curve to control the operation of the motor.
Examples:
Setting: P073=50
Rev. Area 50 Hz For. Area
P074=1
P075=50
P076=0
P077=1
0 5V 10V
4mA 12mA 20mA
F P073=50
50 P074=0
P075=0
P076=0
0 10V
4mA 20mA
F
40 P073=10
P074=1
P075=40
0V 2V 10V P076=0
4 20mA P077=1
10
40
P073=10
F P074=1
P075=40
0V 2V 10V P076=0
4mA 4.8mA 20mA P077=0
10
The setting of this parameter is related to the responding speed of analog commands. The
higher the value of P078 is set, the slower the responding speed of analog commands. Too low
43
setting of P078 may cause the instability of frequencywith fluctuation.
T
100% current is the rated current of the motor. When this parameter is set to 0, the stall prevention
function is invalid.
When the inverter is in constant running, due to load fuctuation and other reasons, the current
will go up. When the current exceeds its rated value, the inverter will lower the output frequency.
When the output current returns to its normal range the inverter will accelerate again to its set
frequency.
Output frequency
44
T
100% current is the rated current of the motor. When this parameter is set to 0, the stall prevention
function is invalid.
45
P089Motor No-load Current
Set Range: 0~100 Unit: 1 Factory Setting: 40
The setting of Motor no-load current will affect the quantity of slip compensation. 100% current is
the rated current of the motor.
P090 Slip Compensation
Set Range: 0~1.0 Unit: 1 Factory Setting: 0.0
When the inverter drives the motor, the slip will become bigger due to the increase of load.
This parameter can be set for slip compensation to decrease the slip and make the running speed of
the motor closer to synchronous speed of revolution.
F
Th is setting is valid only when P014 is set
to 0. Related introduction refer to P014.
P020
P092 T
P093 T
46
P094 Frequency track Time
Set Range: 0.0~20.0S Unit: 0.1S Factory Setting: 2.0
This parameter is set as frequency track time when the inverter restarts by the frequency track
method after the external errors or temporary power off. For the starting and stopping of some large
inertia load, because of its large inertia, if restarting the machine after its complete stop, it will waste
much time. But if the frequency track function is started, it is not necessary to wait for the machines
to come to a full stop for restart. The inverter will search the speed from high to low with the
setfrequency.
After tracking it it will continue to accelerate to reach the set frequency.
47
Set Range: 0~1 Unit: 1 Factory Setting: 1
0: Invalid
1: Valid
When the input power supply is not stable and if the voltage is over high the operation of the
motot with the power of exceeding the rated voltage will cause the temperature of the motor
increasing, the insulation damaged and the output torque unstable. This auto voltage regulation can
automatically stablize the output voltage within the rated voltage range of the motor under the
condition of unstable output power supply
When this function is set to invalid the output voltage will fluctuate.
P100 Auto Torque Compensation
Set Range: 0.1~10.0% Unit: 0.1% Factory Setting: 2.0
This parameter can be set for the auto output of extra voltage when the inverter is running for higher
torque, which can compensate for the insuffcient torque at lower frequency. The torque
compensation should not be too big and it should be set slowly from low to high according to the
actual situation.
Insufficient compensation will result in the insufficient torque of the motor at low frequency. And
over compensation will lead to too bigger torque, which will produce a shock to the machine and
even result in a trip of the inverter under serious situation.
100%
70%
48
P104 PID Constant D
Set Range: 0.01~10.0 Unit: 0.01 Factory Setting: 0
This didderential time (D) is set for the depression operation of PID. The larger the D value is,
the more obvious the depression operation is. When D is set to 0, it means this function invalid.
P102
Feedback
Transmitter
Time
-72-
Input Before adjustment
2.Decrease the oscillation
Target value
a:Decrease the differential time (D)
b:Increase the integral time(P)
49
After adjustment
Time
PID closed-loop control is valid only when the multi-function inputs PID are open.
P106 PID Constant Target Value selection
Set Range: 0~1 Unit: 1 Factory Setting: 0
The selection of target value can be set through the selection of the panel or external analog
quantity. The external analog quantity is 0~10V signal or control of the potentiometer.
When P106=0,the target value of PID is set by P105.
When P106=1,the target value of PID is set by external analog signal 0-10V(corresponding
0-100%), the setting of P105 is invalid.
It should be noticed that in using PID control PID is only valid when P013 is set to 0.
50
0: Invalid. The parameter can be set.
1: Valid, i.e. parameter lock. Except this parameter and P000
This parameter can be used to prevent any wrong setting of other values by non maitenance persons.
Normally we can see directly output frequency, set frequency, output current, output voltage, but
temperatue, DC voltage, counter, PID feedback and revolution speed can only be monitored and
displayed in sequence through switching keys after the setting of P121.
Set the corresponding code for P121. For example: when asking for displaying the temperature and
revolution, then P121=2+16=18,just set P121to 18.
4 3 2 1
Week
Month
Year
51
0: Software Version No. 1~4: Fault record
6: Fault clear up 8: Restore factory settings
10: Input frequency at fault 11: Input current at fault
12: Bus voltage at fault
Set the speed of frequency decrease for stall prevention at constant speed.
When the inverter is set to fault restart and if theinverter has fault trip and the time exceeds the
setting of P131, the inverter will restart. Pay attention to the safety when using this function.
52
Appendix 1: Function List
53
Parameter and Function List (Part 2)
Set Range & Function
Code Function FactorySetting
Explanation
P026 PLC rotation Direction 0~255 0
P027 PLC accel/decel time 1 0~255 0
P028 PLC accel/decel time 2 0~255 0
P029 Accel Time 2 0.1~6500.0S 16
P030 Decel Time 2 0.1~6500.0S 16
P031 Accel Time 3 0.1~6500.0S 32
P032 Decel Time3 0.1~6500.0S 32
P033 Accel Time 4 0.1~6500.0S 64
P034 Decel Time 4 0.1~6500.0S 64
P035 Frequency 2 0.00~600.00 Hz 15.00
P036 Frequency 3 0.00~600.00 Hz 20.00
P037 Frequency 4 0.00~600.00 Hz 25.00
P038 Frequency 5 0.00~600.00 Hz 30.00
P039 Frequency 6 0.00~600.00 Hz 35.00
P040 Frequency 7 0.00~600.00 Hz 40.00
P041 Frequency 8 0.00~600.00 Hz 0.50
P042 PLC Timer 1 0.0~6500.0S 10.0
P043 PLC Timer 2 0.0~6500.0S 10.0
P044 PLC Timer 3 0.0~6500.0S 0.0
P045 PLC Timer 4 0.0~6500.0S 0.0
P046 PLC Timer 5 0.0~6500.0S 0.0
P047 PLC Timer 6 0.0~6500.0S 0.0
P048 PLC Timer 7 0.0~6500.0S 0.0
P049 PLC Timer 8 0.0~6500.0S 0.0
54
Parameter and Function List (Part 3)
Set Range & Function
Code Function FactorySetting
Explanation
0: Inval id; 1: Run; 3: For.
P050 Multi-input FWR 02
rotation; 4: Rev.rotation; 5:
For/Rev.; 6: Jog; 7: Jog For
P051 Multi-input REV rotation; 8: Jog RevRotation; 9: 03
Emergency stop; 10: Reset ; 12:
Overheat of radiator or motor; 13:
P052 Multi-input RST 10
Timer 1start; 14: Timer 2 start;
17: High speed ; 18: middle speed;
P053 Multi-input SPH 19: Low speed; 20: Multi-Speed 17
1; 21: Multi-Speed2; 22:
Multi-Speed 3; 23: Accel/Decel
P054 Multi-input SPM 18
select 1; 24: Accel /Decel select2;
25: UP function ; DOWN function;
27: Counter; 28: Counter reset;
P055 Multi-input SPL 19
29: Drawing start; 31: AutoPLC
Reset suspend; 32: PID valid
55
Parameter and Function List (Part 4)
Set Range & Function
Code Function FactorySetting
Explanation
0: Invalid; 1: Run; 2: Fault
Signal ; 3: Zero Speed;
4: DC Braking indication ;
P056 Multi-input DRV 5 : Set Frequency reach; 01
6: Random Frequency 1 reach;
7: Random Frequency 2 reach; 8:
In Accel.; 9: In Decel.; 10:
Inverter Overload alarm;
11: Motor Over loadalarm;
12: Over torquedetect;
13: Undervoltage alarm ;
14 : Single stage end;
15: Processend;
16: Set Counter reach;
17: Intermediate Counter reach ;
P057 Multi-input FABC 18: Externally controlled Timer 1 05
reach ; 19 : Externally controlled
Timer 2 reach ; 204~20mA
disconnected; 27:Drawing reach ;
28: PID Down Limitalarm; 29:
PID Up Limitalarm; 30: Fan
run; 31: Electromagnetic
Relayact; 32: Braking
Resistoract
P058 Multi output AM 0~7 0
P059 AM Analog Output Gain 0.0~100.0% 100
P060 UP-DOWN mode 0~1 0
P061 Reserved
P062 Timer 1 time 0.0~10S 00.0
P063 Timer 2 time 0~100S 000
P064 Counter 0~9999 00
P065 Intermediate Counter 0~9999 0
P066 Skip Frequency 1 0.00~600.00 Hz 0.00
P067 Skip Frequency 2 0.00~600.00 Hz 0.00
56
Parameter and Function List (Part 5)
Set Range & Function
Code Function FactorySetting
Explanation
P068 Skip Frequency 3 0.00~600.00 Hz 0.00
P069 Skip Frequency Range 0.1~10.00 Hz 0.5
P070 Random frequency 1 0.00~600.00 Hz 0.00
P071 Random frequency 2 0.00~600.00 Hz 0.00
P072 Analog input select 0~4 0
P073 Analog Low End Frequency 0.00~600.00 Hz 0
P074 Bias Direction at Lower Frequency 0~1 0
P075 Analog High End Frequency 0.00~600.00 Hz 50.00
P076 Bias direction ofhigh end frequency 0~1 0
P077 Analog negative bias reverse 0~1 0
P078 Analog FilteringConstant 0~50 20
P079 Overvoltage stall prevention 0~1 0
P080 Stall prevention level during accel. 0~200% 150
P081 Stall prevention level during running 0~200% 0
P082 Stall prevention level during decel. 0~200% 150
P083 Overtorque detect level 0~200% 0
P084 Overtorque detect time 0.1~20.0S 1.0
P085 Rated motor voltage * *
P086 Rated motor current * *
P087 Motor poles 02~60 04
P088 Rated motor revolution 0~9999r/min 1440
P089 Motor no-load current 0~100% 40
P090 Slip compensation 0~1.0 0.000
P091 DC braking voltage 0.0~20.0 2.0
P092 DC brake time at starting 0.0~25.0S 0.0
P093 DC brake time at stopping 0.0~25.0S 0.0
P094 Frequency track time 0.0~20.0S 5.0
P095 Frequency track current level 0~200% 150
P096 Restart after instantanuous stop 0~1 0
57
Parameter and Function List (Part 6)
Set Range & Function
Code Function FactorySetting
Explanation
P097 Allowable power off time 0.1~5.0S 0.5
P098 Number of abnormal restart 0~10 00
P099 Auto voltage regulation function 0~1 1
P100 Auto torque compensation 0.0~10.0% 2.0
P101 Auto energy savings 0~20.0% 0.0
P102 PID parameter P value 0~1000% 100
P103 PID parameter I value 0~3600S 5.0
P104 PID parameter D value 0.01~10.00S 0
P105 PID parameter target value 0.0~100.0% 0
P106 PID parameter target valueselection 0~1 0
P107 PID Upper Limit 0~100% 100
P108 PID Lower Limit 0~100% 0
P109 Communication address 0~250 1
P110 Communication band rate 0~3 1
P111 Communication protocol 0~5 3
P112~
Reserved
P119
P120 Parameter lock 0~1 0
P121 Display content 0~255 00
P122 Inverter model * *
P123 Inverter Rated Voltage Depending on type *
P124 Inverter Rated Current Depending on type *
P125 Grid power frequency 0: 50Hz 1: 60Hz 0
P126 Inverter manufacture date FactorySetting *
P127 Manufacture Serial No. *
P128 Parameter & fault Reset 00~12 00
Voltage up time during Frequency
P129 0.1~10.0S 0.5
track
P130 Stall & decel time during running 0.1~25.5S 2.5
P131 Fault reset time 0.2~25.0S 1.0
P132 Counter memery for power-off 0~1 0
P133 Drawing memory function 0~1 0
P134 Forced fan operation 0~1 0
58
Appendix 2: Installation Dimensions
DLM1-0D40S2G
DLM1-0D75S2G
DLM1-01D5S2G
Digital operator
Unit: mm
59
Appendix 3: MODBUS Communication Protocol
When using the RS485 communication interface, each of the inverters must set its own address
so that the computer can use this individual address to carry out the control.
1: Communication port terminal setting
The communication protocol
has two modes: RS485Communication Port
⑴ RTU mode (Remote Terminal Unit)
⑵ASCII mode(American Standand Code for imformation interchange)
Information of code.
RTU mode: Each of 8-bit data is composed of two 4-bit (hexadecimal), for example: 64H
ASCII mode: Each of 8-bit data is composed of two ASCⅡbyte, for example:
One 1-bit data 64H (hexadecimal) is composed of ASCⅡbyte“64”, included“6”(36H) and
“4”(34H).
Byte 0 1 2 3 4 5 6 7
ASCII Code 30H 31H 32H 33H 34H 35H 36H 37H
Byte 8 9 A B C D E F
ASCII Code 38H 39H 41H 42H 43H 44H 45H 46H
60
Start bit 0 1 2 3 4 5 6 7 Even parity Stop bit
61
ADDR 02 LEN FUNC Data
ADDR=0 for broadcast, it write to all inverter, but no reply.
ADDR≠0, set data and reply from inverter of this address.
When inverter has no this function code or reply of no effect, the
format as follows:
ADDR 81H 01 FUNC
c: Control commands
Format:
ADDR 03 LEN CNTR
ADDR=0 for broadcast, it write to all inverter, but no reply
ADDR≠0, reply and return.
CNTR
7 6 5 4 3 2 1 0
jogr jogf jog r/f stop rev for run
When the setting is correct return to present control status.
Format: ADDR 03 LEN CNST
CNST
7 6 5 4 3 2 1 0
Search start Braking r/f joging running r/f jog run
When check is not correct,
ADDR 83H 01 CNST
d: Read status value
Format:
ADDR 04 01 CFG
ADDR=0, no reply
ADDR≠0, reply.
CFG=0~7, reply single data
0: Set F 1: Out F 2: Out A 3: RoTT
4: DCV 5: ACV 6: Cout 7: Tmp
For example: read set frequency
Send: 01 04 03 00 41 89
Return: 01 04 03 13 88 89 A6 2D
13 88 are data
13 is high order, 88 is low order.
⑷ LEN: data length, It means the length of D(n-1)…D0,
Length set: when one word, LEN=3, when one byte or <1byte, LEN=2。
⑸ DATA: <Data characters> data content. 2n ASCII composen bytes, it have ffty ASCⅡ at most.
⑹ LRC: longitudinal redundancy check
ASCII mode: Get LRC methods is that add ADDR to the last data, if the result is more than
256,then the result subtract 256 until the result is less then 256 (if the result is 128H, take
28H), then 100H subtract the result get LRC.
⑺ For example: write 30.00Hz to inverter of 01(write to P000)
62
“0” “0” “0” “0”“0”“0” “3” “CR”
“: ”
“1” “2” “2” “B”“HB”“8” “7” “LF”
30H 30H 30H 30H 30H 30H 33H 0DH
3AH
31H 32H 33H 42H 42H 38H 37H 0AH
Calculate LRC: 01H+02H+03H+00H+0BH+B8H=C9H
C9H subtracted from 100H: 37H
So the sent data is following:
3AH 30H 31H 30H 32H 30H 33H 30H 30H 30H 42H 42H 38H 33H 37H 0DH 0AH
3.2 RTU Mode
Quiet ADDR FUNC LEN D(n-1)~D(0) CRC Quiet
>50ms >50ms
⑴ Quiet: the time of no data is more than 50 ms
⑵ ADDR: Communication address, 8-bit data
⑶ FUNC: Function code, 8-bit data, refers to 3.1-3
⑷ LEN: Data length, the length of D(n-1)~D0
⑸ DATA: data content, n*8-bit
⑹ LRC: Longitudinal Redundancy Check
RTU mode: get CRC(cyclical Redundancy Check).
The CRC calculation method is following:
⑴ make a 16-bit register and set value 0FFFFH(call CRC register)
⑵ done frst byte of data Exclusive OR with low byte of 16-bit CRC register and save
the result to CRC register
⑶ done 1 bit right shift with CRC register and fll zero to left bit, then check low bit of
CRC register.
⑷ if the low bit is zero, then do repeat setp3, else CRC register do Exclusive OR with
0A001H.
⑸ done repeat step 3 and 4,until CRC register done right shift 8 times,then the byte is
fully done.
⑹done repeat step 2 to 5 for the next byte of data, until process completely all data. The
last data of CRC register is CRC value.
When send CRC value in command data, low bytes must change the sequence with high
bytes, i.e. low bytes will be sent frst.
⑺for example 1: Write 30.00Hz to inverter of 01
Command data
ADDR FUNC LEN DATA CRC
01H 02H 03H 00H 0BH B8H 7FH 0CH
Sent data: 01H 02H 03H 00H 0BH B8H 7FH 0CH
⑻ for example 2:
The following is that get CRC value with C language. The function has two parameters:
Unsigned char data ← the point of data buffer
Unsigned char lengh ← number of data buffer
This function will send back the CRC value with unsigned integer format.
unsigned int crc_chk(unsigned char data,unsigned char lengh)
{
63
int j;
unsigned int reg_crc=0xffff;
while (lengh--){
reg_crc^=*data=++;
for(j=0; j<8; j++={
if(reg_crc&0×01){/*LSB(b0)=1*/
reg_crc=(reg_crc>>1)^0xa001;
}else{
reg_crc=reg_crc>>1;
}
}
}
return reg_crc;
}
64