HS-4050Ge 1509

M-SS-C14-E
09/2015
INSTRUCTION MANUAL
FOR
HS-4085G HS-5020G
SINCE 1975
TABLE OF CONTENTS
INCOMING INSPECTION & TECHNICAL SERVICE CONTACT ··································· 1

SAFETY INSTRUCTIONS ·············································································································· 2
1. GENERAL INFORMATION ······································································································ 4
2. INSTALLATION ··························································································································· 7
2.1 Matters to be Attended before Installation ·························································· 7
2.2 Installation Environments ······························································································· 7
2.3 Preparation for Installation ···························································································· 7
2.4 Installation ····························································································································· 9
2.5 Check before Operation ······························································································ 10
2.6 External Dimension and Installation of Sterilizers ··········································· 11
3. OPERATION ······························································································································ 13
3.1 The Name and Location of Operational Parts ················································· 14
3.2 Preparation of Sterilization ························································································· 16
3.3 Execution of Wrapped and Unwrapped Cycle ················································· 20
3.4 Execution of Liquid Cycle ··························································································· 24
3.5 Audible Signal ··················································································································· 27
3.6 Error Code ·························································································································· 27
3.7 Safety Equipments ········································································································· 28
3.8 Information for Access Code ··················································································· 29
3.9 Techniques of Sterilization ························································································· 30
3.10 Cycle graph, Piping Schematic ············································································· 33
4. TROUBLESHOOTING ············································································································ 39
5. MAINTENANCE ························································································································ 45
6. PARTS LIST ······························································································································· 56
1. As HANSHIN's products are ceaselessly improved, the actual product may

differ from the descriptions, specifications, drawings and pictures in this
publication.
2. This manual is supplied only together with the pertinent products. It is
prohibited to reproduce or copy all or part of this manual.
Incoming Inspection
1. On receipt, the sterilizer should be unpacked and inspected for mechanical damage.
Observe packing method and retain packing material until the sterilizer has been
inspected. Mechanical inspection involves checking for signs of physical damage such
as scratched panel surfaces, broken knob etc,
2. If damage is apparent, file a claim with the carrier. The manufacturer is responsible
for products supplied Ex Factory. These products are carefully inspected prior to
shipment and all reasonable precautions are taken in preparing them for shipment to
assure safe arrival at their destination.
Technical Service Contact
If there is any difficulty with this sterilizer, and the solution is not covered in this manual,
please contact our representative or us first.
HANSHIN MEDICAL CO., LTD

166 Pyeongcheonro, Bupyeong-gu,
Incheon, 21311 Republic of Korea
Tel: (82-32) 500-8800 (Key Number)
(82-32) 508-8118 (Trading Dept.)
Fax: (82-32) 508-8866
E-mail : [email protected]
Website: www.hanshinmed.co.kr
EU REPRESENTATIVE
Arena-Str. 1, 40474 Düsseldorf, Germany
Tel : +49-211-4957770
Fax : +49-211-4957772
E-mail : [email protected]
Website: www.eurohanshin.com
Mr. C. G Paik/ Branch Manager
CAUTION
User must not alter this sterilizer at random without contacting us, otherwise the warranty
does not apply to such a altered sterilizer and user is responsible for the problems
caused by it.
- 1 -
SAFETY INSTRUCTION
The following instructions should be strictly observed to ensure the safety of life and property when
operating, inspecting, and repairing this sterilizer.
The manufacturer and the supplier of this sterilizer shall not be held liable for human injury or unit
damages caused by failure to correctly follow these safety instructions and the precautions of “
CAUTION” and “ WARNING” as well as the operating procedures detailed in this manual.
WARNING indicates the potential for danger to personnel.

CAUTION indicates the potential for damage to equipment.
1. The operator should carefully read this manual, and should have a good working knowledge and
experience in sterilization. The sterilizer must be used according to the procedures in this
manual. If the sterilizer is used in a manner that is not specified by the manufacturer, the
protection system of the sterilizer may be impaired, that results in a human injury and
damage.
2. Do not sterilize the toxic materials, and also items that may deteriorate, discolor, deform,
explosive, malfunctioned when exposed to high pressure and temperature steam.
3. The sterilizer must put to earth perfectly for avoiding possible electrical shock.
4. The area where the sterilizer would be installed should be ventilated at least ten times an hour.
5. When sterilizing liquids, please observe the following:

1) Use air-permeable(porous) closures. Do not use a screw cap or rubber stopper.
2) Use only borosilicate glass bottles (typeⅠ). Do not use ordinary glass bottles or containers that
are not designed for sterilization purposes.
3) Avoid opening the door immediately after completing the sterilization cycles. Instead, slightly open
the door and let it cool for about ten minutes.
4) Do not shake or move the hot bottle, as doing so may lead it to burst.
5) Small containers are preferable for sterilizing liquid rather than a large container or the different
sized containers.
6. Only technically qualified and experienced personnel should inspect, adjust, and repair the
sterilizer:
1) Always wear protective gloves when operating the sterilizer.

2) Disconnect the power plug and let the sterilizer cool down before conducting inspection and
maintenance.
3) Use only those spare parts designated by the manufacturer.
7. In sterilizing goods or materials whose physical and chemical properties have not been
confirmed, please apply the sterilization methods specified in the literature provided by their
respective manufacturers.
8. Observe the following points in loading the items to be sterilized:
- 2 -
1) Load the items to be sterilized in the chamber only using the loading equipment provided by the
manufacturer.
2) Do not put the items to be sterilized on the chamber floor directly and avoid bring the packages of
the items to be sterilized in contact with the chamber wall.
10. Do not sterilize saline solutions. If it has sterilized inevitably, immediately clean the chamber.
11. When cleaning the door or chamber, do not use a wire brush, steel wool, abrasives, or materials
containing chlorides.
12. During sterilization, the operator should stay near sterilizer enough to watch over it and hear any
warning or unusual sounds that may indicate equipment failure. Be sure to turn off the sterilizer
when sterilization has been completed and leaving work.
13. The contaminated waste at the workplace of sterilization should be packed in the bags or
container marked correctly and there should be no leaks.
- 3 -
1. GENERAL INFORMATION
1.1 Features
1) Theses sterilizers, which are a practical medium sized chamber between the large and small
sized sterilizers and are very effective to load the volumed loads, use the saturated vapor as
sterilant supplied from the built-in steam generator or the external steam supply system. The
chamber with jacket is the most sound structurally and the door is sealed firmly by the
locking system with the radial type levers.
2) 4 kinds of basic cycle program are embedded in the sterilizer, therefore the operator can
select a proper cycle program conveniently for sterilizing according to the material of the
items to be sterilized(textile, metal device or instruments, liquid contained in the bottle), the
packaging type(wrapped or unwrapped) and air removal method(pre-vacuum or gravity).
3) Cycle progressing is fully automated by a built-in microprocessor and if any trouble is

occurred during operating, its error code is displayed on the digital LED display with an
audible alarm and the cycle in progress is aborted after venting the chamber automatically for
safety.
4) The doors are not opened without power supplying and the selected cycle is not started
unless the door has been locked. The door locking system is designed to seal the chamber
simply by the radial type levers. To open the doors safely under pressure in the chamber, turn
the door handle counter clockwise, then the radial levers are released and the vapor is leaked
through the gap between the chamber edge and door. The strong open/close mechanism and
the door plate cover for blocking heat can protect the operators from a burn during sterilizing.
In case the chamber pressure exceeds in the set value, the safety valve exhausts the vapor in
the chamber, then the chamber pressure is decreased.
5) The built-in panel printer prints out the cycle performance recorder after cycle completion for
analyzing the results of sterilization and for keeping it as the evidence of sterility afterward.
1.2 Applicable Directive and Standards

The large steam sterilizers of HANSHIN MEDICAL Co., Ltd. are designed and manufactured to
comply with the following international directives and standards;
Medical Devices Directive (MDD 93/42/EEC)
Pressure Equipment Directive (PED 97/23/EC)
EN ISO 9001: 2008, TÜV NORD CERT GmbH, Germany
EN ISO 13485: 2012, TÜV NORD CERT GmbH, Germany
EN ISO 14971: 2012, Risk Management to Medical Devices
European Standard, Safety (EN 61010-1 / EN 61010-2-040)
European Standard, EMC (EN 61326-1)
European Standard, Large Steam Sterilizers (EN 285)
Canadian Standard, Safety (CAN/CSA 22.2 NO.1010-1)
GOST, Russia Standard Improvement Measurement Committee
- 4 -
TGA, Therapeutic Goods Administration, Australia
KS, Korea Industrial Standards
KGMP, Korea Good Manufacturing Practice
1.3 Symbol Descriptions
Number Symbol Publication Description
1 IEC 60417, No. 5032 Alternating Current
Protective Conductor
2 IEC 60417, No. 5019
Terminal
3 IEC 60417, No. 5007 On (Supply)
4 IEC 60417, No. 5008 Off (Supply)
Caution (refer to
accompanying documents)
5 ISO 3864, No. B.3.1
Background colour- yellow;
symbol and outline- black
Caution, Hot Surface

6 IEC 60417, No. 5041 Background colour- yellow;
symbol and outline- black
1.4 Utility Labels
Utility Specification
Steam (Supply Pressure) 3.5~5.0 bar
Water (Supply Pressure) 2.1~5.0 bar
Rated Power Source Refer to the specification of each model
NOTE
Pressure indicated in this manual is the gauge pressure.
- 5 -
1.5 Specifications
Table 1-1. Specifications

MODEL HS-4085G HS-5020G
OVERALL SIZE W670 x D1,091 x H1,522 ㎜ W760 x D1,334 x H1,695 ㎜
Ø400 x L680 ㎜ Ø500 x L1,000 ㎜
Vol.: 85.6ℓ, Cylindrical, Vol.: 196ℓ, Cylindrical,
Material: STS 316L Material: STS 316L
CHAMBER Max. Working Pressure: 2.4bar
Max. Working Temperature: 138℃
Test Pressure : 5.0bar
LOADING Shelf: W385 x D640 x H22 ㎜ , 1ea Shelf: W480 x D975 x H22 ㎜ , 1ea
DEVICE W240 x D640 x H22 ㎜ , 1ea W270 x D975 x H22 ㎜ , 1ea
OPERATION
121.0℃~135.0℃
TEMPERATURE
AIR REMOVAL Gravity
CONTROL Microprocessor
PRINTER Direct Thermal Printing Type, Printing Roll Paper: W58x∅40mm (length; 13m)
AC 230V, 1ph, 30A, 50/60Hz AC 230V, 1ph, 45A, 50/60Hz
POWER AC 230V, 3ph, 3wire, 17A, 50/60Hz AC 230V, 3ph, 3wire, 25A, 50/60Hz
SOURCE AC 380V, 3ph, 4wire, 10A, 50/60Hz AC 380V, 3ph, 4wire, 15A, 50/60Hz
Apply External Steam : AC 230V, 5A, 50/60Hz
Built-in Steam Generator, Heater; 6kW Built-in Steam Generator, Heater; 9kW
External Steam Supply System,
STEAM SOURCE
3.5~5.0bar pressure, Saturated Steam of 97% Dryness
Flow Rate; max.10 ㎏/h Flow Rate; max.20 ㎏/h
WATER Pressure: 2.10bar~5.00bar, Flow Rate: max. 50 ℓ /min
SOURCE
NET WEIGHT 242㎏ 350㎏
ㆍAltitudes up to 2,000 meters.
ㆍTemperature range of +5℃ to +40℃.
ENVIRONMENT
ㆍMaximum relative humidity of 80% for temperatures up to 31℃, decreasing
CONDITIONS
linearly to 50% at 40℃.
ㆍMain supply voltage fluctuation of ±10% of nominal.
ㆍInstallation Category (Overvoltage Category) Ⅱ, Pollution Degree 2.
- 6 -
2. INSTALLATION
2.1 Matters to be Attended before Installation
CAUTION
1. Sterilizer should be installed by the service personnel of the manufacturer or the
supplier after checking the location environment and preparing all the matters required
for installation, therefore user must not operate sterilizer randomly until the installing
process has completed.
2. After installation, the service person provides the in-service training including the
correct operating method of the sterilizer, the procedures of routine and periodic
maintenance and the matters to be attended while operating and maintaining the
sterilizer for the operators. User should fully understand those contents and observe the
safety instruction, cautions and warnings described in this manual for safe and smooth
sterilization.
3. User should not change the control programs of sterilizer arbitrarily, but if needed
inevitably, should contact the service personnel of the supplier or the manufacturer.
4. The supplier and manufacturer are not liable about the person injury and equipment
damages caused by neglecting to observe the safety instruction, cautions and warnings
described in this manual.
2.2 Installation Environments

1) The sterilizer should be placed in the location where could support the total load, level and
vibrationless.
2) The ambient atmosphere around the sterilizer must not excess 40℃, 80% relative humidity,
and the room should be ventilated more than 10 air changes per hour.
3) In case of using an external steam source, its conformity should be verified in accordance
with the article 13.3 of EN-285:2006. The shutoff valves and switches of all utilities such as
the mains, the steam and the water source etc. should be marked individually to be identified
clearly, and located in the unrestricted area where allows user to access easily.
4) The saturated steam, water and electric power should meet the required quality and the
drainage always has to keep not to be clogged.
WARNING
Never install and use the sterilizer in the location where there is a dangerous gas or
vapor.
2.3 Preparation for Installation
1) Power Source
Connect rated power source (see Table 1-1) with power cable (4P/5.5AWG for HS-4085G,
4P/8.0AWG for HS-5020G).
- 7 -
2) For using an external steam source(optional specification)
Connect the rated steam source of 3.5bar~5.0bar pressure, max. 10/20 kg/h flow rate, 97%
dryness to 『STEAM IN』in rear side.
3) Water Supply
Connect 2.1bar~5.0bar of water source to 『WATER IN』 in rear side.
4) Drain
A drainage should be installed for each sterilizer and used the metal pipe for preventing
melting by hot drain water, the drainage should always keep not to be clogged.
5) Site Condition
The floor shall be leveled, firm, clean and free from vibration.
6) Water Quality
⑴ The water for generating steam should be used the distilled water or the purified water by
the reverse osmosis technology(RO Water), and acceptable limit of contaminants in the
water for sterilizing are shown in Table 2-1. and it's compatability should be verified
according to the authorized analysis method.
Table 2-1. Contaminants in Feed Water and Condensate

Determinant Condensate Feed Water
Evaporate residue - ≤ 10 ㎎/ℓ
Silicium oxide, SiO2 ≤ 0.1 ㎎/㎏ ≤ 1 ㎎/ℓ
Iron ≤ 0.1 ㎎/㎏ ≤ 0.2 ㎎/ℓ
Cadmium ≤ 0.005 ㎎/㎏ ≤ 0.005 ㎎/ℓ
Lead ≤ 0.05 ㎎/㎏ ≤ 0.05 ㎎/ℓ
Rest of heavy metals,
excluding iron, cadmium, ≤ 0.1 ㎎/㎏ ≤ 0.1 ㎎/ℓ
lead
Chloride ≤ 0.1 ㎎/㎏ ≤ 2 ㎎/ℓ
Phosphate ≤ 0.1 ㎎/㎏ ≤ 0.5 ㎎/ℓ
Conductivity (at 25℃) ≤ 3 ㎲/㎝ ≤ 5 ㎲/㎝
pH value 5 to 7 5 to 7.5
Appearance colourless, clean colourless, clean,

without sediment without sediment
Hardness ≤ 0.02 mmol/ℓ ≤ 0.02 mmol/ℓ
REFERENCE : EN 285:2006+A2:2009, Annex B (informative)
⑵ The water which is supplying for general operation of sterilizer shall be of potable quality
and supplied at a temperature not exceeding 15℃. The hardness value of water should be
between 0.7~2.0 mmol/ℓ, it can cause scaling and corrosion problems if hardness value
exceeds in this limit (EN 285:2006+A2:2009(E) 13.4).
- 8 -
CAUTION
1. Using hard or soft water containing much minerals may shorten the working life of
the boiler and sterilizer.
2. Change the boiler water periodically considering the water quality used for
preventing the boiler from the scale and corrosion.
2.4 Installation
1) Mounting of Sterilizer
⑴ Place the sterilizer in the specified location according to the setting drawing.
⑵ Leave proper service clearance required for operating and maintaining the sterilizer.
⑶ Make sure the bottom side of chamber is level.
2) Connecting of Water Source

⑴ Connect the water source(tap water) pipe to the water inlet of sterilizer.
⑵ The water used for general operation of the sterilizer is a potable quality and should be
supplied at a temperature not exceed 15℃. Higher water temperature affects vacuum
performance.
⑶ The hardness value of water should be between 0.7mmol/ℓ and 2.0mmol/ℓ and higher
hardness may lead to accumulation of scale in the piping or corrosion(EN
285:2006+A2:2009(E) 13.4).
3) Connecting of Water for Generating Steam

⑴ Connect the reservoir containing the distilled water or the purified water by the reverse
osmosis technology pipe to the steam generator.
⑵ Water supply pressure is 2.0~5.0 bar.
4) Connecting of Drainage
⑴ Connect the drain pipe in the service area to the drain of sterilizer.
⑵ The drainage pipe should be used the metallic pipe which is not melted or deformed at
the water temperature 100℃ (EN 285, 13.7 Drains).
⑶ The drainage should be vented and kept not clogged for draining smoothly.
5) In Case of Using an External Steam Source

⑴ Connect the external steam supply pipe to the steam inlet of sterilizer.
⑵ The required steam dryness is not less than 95% and supply pressure is 3.5~5.0 bar.
⑶ The steam trap on the external steam supply should be within 2 meters from the sterilizer.
6) Power Source
Plug the power cord in the wall concent which is supplying the electric power compatible with
the rate voltage, frequency and power consumption specified to the name plate of sterilizer.
- 9 -
CAUTION
1. Avoid connecting the sterilizer together with the other electric appliances in the
same concent or using an extend cord, and the power cord shall not be pressed
or folded.
2. Make sure to connect the sterilizer to the circuit breaker grounded electrically.
2.5 Check Before Operation

1) Check tightness of all the nuts and screws on the sterilizing system.
2) Check the integrity of water supply for generating steam and general use, steam supply,
electric power supply and the status of draining.
3) Check the earth status and leak current of the main power.
4) Adjust the height of casters of the carriage to be horizontal to the chamber rail.
5) Ask an authorized technician to perform the installation and operation test(IQ & OQ) for the
sterilizer.
- 10 -
2.6 Appearance and Dimension
TOP VIEW
DOOR SWING
UNIT: mm
JA CKET
HS-4085G
Steam Sterilizer
CHAMBER
ON
POWER
O FF
FRONT VIEW SIDE VIEW
Figure 2-1. HS-4085G
- 11 -
TOP VIEW
DOOR SWING
UNIT: mm
HS-5020G
J ACKET
Steam Sterilizer
CHAMBER
ON
P OWER
OFF
Figure 2-2. HS-5020G
- 12 -
3. OPERATION
This unit can sterilize metal instruments, synthetic resin products, rubber products, glass
products, fiber products for medical applications, as well as the liquids in a glass container or
any other receptacle. With 4 types of the basic cycle program built in the sterilizer (see Table
3-1), you can select an appropriate program easily and sterilize liquid most securely.
Table 3-1. Cycle Program

CYCLE NO. 1 2 3 4
AIR REMOVAL Gravity
Unwrapped Wrapped Bottled
LOADS Textile, Rubber,
Metal, Glass Metal, Textile Plastic Liquid
EXPOSURE 134℃ 134℃ 121℃ 121℃
TEMPERATURE
EXPOSURE TIME 10 min 20 min 30 min 40 min
DRY TIME 15 min 30 min 30 min -
WARNING
1. You should pay attention to a fire to come during operating the sterilizer.
Avoid contact skin directly to the part of the "Hot Surface" label sticked on the
sterilizer.
2. Take the loads sterilized out from the chamber wearing the gloves after cooling the
sterilizer for about 15 minutes after cycle completion, it prepares for a possible
spouting of the hot steam remaining in the chamber.
3. Do not sterilize a toxic substance and the materials which are deteriorated,
decolored, deformed or functionally disordered under heat and moisture. The
special materials which are not confirmed about the effect under heat and
moisture should be decided wether or not to sterilize definitely and the way of
sterilization after getting confirmation from their manufacturer.
NOTE
1. The sterilization cycle is preceeded automatically as purge, condition, sterilize, vent,
dry, air-in, complete.
2. The cycle is not started unless the door is locked.
3. If an error has occurred during operating, the ongoing cycle is aborted automatically and
chamber pressure is recovered atmospheric for safety by the embedded self-diagnosis
program.
4. The ongoing cycle is stopped if power failure or you touch <STOP> button during operating,
but if the power is recovered automatically within the set time the cycle is restarted and
proceeds continually from the stopped step by the resume function of the sterilizer.
5. The situation of cycle progressing and occurred error are displayed on the touch
screen during operating and printer prints out the cycle performance record after
completing the cycle.
- 13 -
3.1 Name and Location for Operational Parts
JACKET
HS-4085G
8 Steam Sterilizer
CHAMBER
6
9
10
ON
POWER
OFF
1
1 DOOR COVER
2 DOOR HINGE
3 HANDWHEEL
2 4 FRONT PANEL
4 5 MACHINERY ROOM
6 CONTROL PANEL
7 OPER. INST. PLATE
8 JACKET PRESS. GAUGE
12 3
9 CHAMBER PRESS. GAUGE
10
POWER SWITCH
11
NAME PLATE
12
PRINTER
5
11
HS - 4085G ZO03001
2002
85.4 2.4
4,700
230 3
Figure 3-1. Location of Components
- 14 -
HS-5020G
Steam Sterilizer
2
1
3
4 5
8 6
7 9
22
Figure 3-2. Control Panel
- 15 -
SW2
켜
짐
F1 EOCR
F2
MG1 CB1
Figure 3-3. Switch Box
3.2 Preparation of Sterilization
1) Sterilizer Setting
⑴ In case of employing built-in Steam Generator
① Open the switch box (Figure 3-3), select the Electric Boiler by the Electric Boiler/External
Steam select switch (SW2).
② Turn the main circuit breaker (CB1) on.
CAUTION
Don't press <START STOP> switch in case the water level of steam generator is 1/2 or
below.
⑵ In case of employing External Steam
① Select External Steam by the Electric Boiler/External Steam select switch (SW2).
② Turn the main circuit breaker (CB1) on.
2) Preparation of the Loads and Chamber Loading

⑴ Preparation of loads to be sterilized
All the medical devices, instruments and supplies to be sterilized should be cleaned and
dried completely before sterilizing. The filth have to be removed from the devices and
instruments immediately after using, and the ultrasonic cleaner is good for accomplishing
- 16 -
this purpose if possible.
Cleaning ⇨ Rinse ⇨ Dry ⇨ Packing
① Remove the blood, organism, filth and foreign substances stained on the devices and
instruments to be sterilized with a proper detergent according to the manner specified by
manufacturer of them. The saline solution must not be used for cleaning.
② Rinse the cleaned devices and instruments with a tepid water completely not to remain
the residue of detergent on the devices and instruments.
③ Remove moisture from all the part of devices and instruments to be sterilized and dry
completely (at least for 20 minutes at 60℃).
④ The materials of packing should be used the standard product specified by manufacturer
of loads to be sterilized.
⑵ Chamber loading
CAUTION
1. Load the items to be sterilized in the chamber only using the trays provided by the
manufacturer.
2. Leave space between the packs or wrapped instruments when loading for complete
air removal and free penetration of steam, and for good dry performance after
sterilization phase.
3. Do not overload in the chamber.
WARNING
1. The metal tray and surface of sterilizer are hot after completion of a cycle, always
wear the personal protective equipments when loading or unloading the sterilized
loads.
2. The residual steam may be released from the chamber when the opening the door
after completion of cycle. Wait until the sterilizer is cooled down enough to contact.
3) Turn Power On
The last cycle that had been proceeded before is selected automatically. [TEMP.] LED (Ⓐ Ⓑ
Ⓒ Ⓓ) displays the set value of sterilization temperature and cycle number in turn. Ⓔ Ⓕ digit
of [TIME] LED displays the set value of sterilization time, Ⓖ Ⓗ digit displays the set value of
dry time.
- 17 -
°C
A B C D
MIN.
E F G H
Figure 3-4. Control Panel Display
4) Select a Cycle Intend to Perform

⑴ In case of selecting one cycle from the built-in program
Pressing the [SELECT] button each time, it's selected <CYCLE 1>⇨<CYCLE 2>⇨<CYCLE
3>⇨<CYCLE 4>⇨<CYCLE 1> in turn (See Table 3-1).
⑵ Confirmation method of current time and cycle times
Pressing the cursor move(leftward) (＜) button, [CLOC](abbreviation of CLOCK) and

[××15](means 15 hours of the 24 hours) is displayed on the [TEMP.] LED in turn with 0.5
second interval. At the same time [23.40](minute.second) is displayed on the [TIME] LED.
Pressing the cursor move(rightward) (＞) button, [COUn](abbreviation of COUNT) is
displayed on the [TEMP.] LED and also displayed [0005] as the number of sterilization
times on the [TIME] LED (See Fig. 3-5). This function is not available in the program
change mode and it returns to the initial mode when press (＜), (＞) button once again.
displayed with blinking

alternately by 0.5sec.
interval
CURRENT TIME NUMBER OF CYCLE TIMES
Figure 3-5. Current Time and the Number of Cycle Times
- 18 -
⑶ In case of setting the sterilization temperature/time or dry time at discretion
The program is changed and saved as following method. See "Table 3-3. Recommended
Exposure Time" for the set value of the sterilization temperature/time.
Method of Cycle Program Change/Save
1. Pressing the <CHANGE/SAVE> button, [TEMP.] LED displays [PASS] (abbreviation of

password), [TIME] LED displays [0000]. Ⓔ digit blinks. At this condition, input the
password using 4 kinds of button (˃, ˂, ˄, ˅) on the control panel and press the
<CHANGE/SAVE> button once again. If the password input is correct, it's transferred to
change mode lighting up the indicator lamp of the <CHANGE/SAVE> button, but password
is not correct, it returns to the initial mode. Upper side LED on the control panel displays
the set value of the sterilization temperature and cycle number in turn, Ⓑ digit is blinking
during the set value of sterilization is displayed. Ⓔ Ⓕ digit of lower side LED displays the
set value of sterilization time and Ⓖ Ⓗ digit displays the set value of dry time.
2. Pressing any one out of 4 kinds of button (˃, ˂, ˄, ˅) on the control panel, upper side
LED displays the set value of sterilization temperature and blinks the digit that intend to
change.
3. At this condition, it can be changed the set value of sterilization temperature,

sterilization time and dry time using of 4 kinds of button (˃, ˂, ˄, ˅). It allows the (˂)
button to select the digit intend to change with moving in sequence of Ⓑ⇦Ⓒ⇦Ⓓ⇦Ⓔ⇦Ⓕ
⇦Ⓖ⇦Ⓗ⇦Ⓑ and (˃) button also move in sequence of Ⓑ⇨Ⓒ⇨Ⓓ⇨ Ⓔ⇨Ⓕ⇨Ⓖ⇨Ⓗ⇨Ⓑ.
4. It can save the changed data by pressing of the [SELECT] button or the
[CHANGE/SAVE] button when it is completed to change the selected cycle. After saving
the changed data with the <CHANGE/SAVE> button, the indicator lamp of the
<CHANGE/SAVE> button is lighted off and it is completed the change mode, then it
returns to the initial mode. In case of using [SELECT] button, it can change the saved
another data i.e, year, month, day, hour and password.
5. Pressing the [SELECT] button successionally in the change mode, it can select and
change the data moving in sequence of <CYCLE1>⇨<CYCLE2>⇨<CYCLE3>⇨ <CYCLE
4>⇨<CYCLE TIMES>⇨<DATE>⇨<TIME>⇨<PASSWORD>⇨<CYCLE1>. [TEMP.] LED(Ⓐ Ⓑ
Ⓒ Ⓓ) displays the set value of sterilization temperature and cycle number in turn, Ⓑ
digit blinks during the set value of sterilization temperature is displayed. Ⓔ Ⓕ digit of
the [TIME] LED displays the set value of sterilization time, Ⓖ Ⓗ digit displays the set
value of dry time. The number of cycle times is not capable of changing but only
displaying.
- 19 -
3.3 Execution of the Wrapped or Unwrapped Cycle (No.1~3)
1) Load the sterilization chamber and lock the door, the [LOCK] indicator lamp is lit. The
[READY] indicator lamp on the control panel is lit when the jacket has been reached to the
set temperature. The [TEMP.] LED displays the cycle program number [CYC2] and set
temperature [××134] in turn(See Fig. 3-6 POWER ON state display). Pressing
<START/STOP> button in succession, it starts to execute the sterilization cycle. The [TEMP.]
LED displays the current temperature of executing cycle with down to one place of decimals,
the [TIME] LED displays the remainder time of current cycle(See Fig. 3-6 START state
display). For stopping the executing cycle, press the <START/STOP> button once again.
CYCLE NUMBER CURRENT TEMPERATURE
SET TEMPERATURE
displayed with blinking
alternately by 0.5sec.
STERILZE TIME. DRY TIME REMAINDER TIME
interval
POWER ON state display START state diplay
Figure 3-6. POWER ON and START State Display
NOTE
Unless the door has been locked, the cycle is not started.
2) The cycle is proceeded automatically in sequence of Conditioning, Sterilizing, Venting,

Drying and Complete as follows.
WARNING
Do not open the door during executing a cycle.
CAUTION
If you want to change the programmed values or open the door during the sterilization,
you should stop the cycle first by pressing <START/STOP> key. Open door after confirm
the chamber has exhausted to atmospheric pressure.
3) Conditioning
The condition process is started with influx of saturated steam into the chamber from the
jacket. [TEMP.] LED displays the actual temperature in the chamber and [TIME] LED displays
the remaining time. The [CONDI.] cycle indicator lamp is blinking.
- 20 -
NOTE
In case the heating time exceeds 120 minutes for some reason, the alarm [Err 6] will be
generated and the cycle is aborted automatically. In this time the cycle is proceeding to the
vent phase if the chamber temperature is over 107℃, the audible alarm is stopped by pressing
<START/STOP> button and venting is continued until the chamber temperature is decreased to
below 107℃. The cause shall be clarified after the chamber is cooled down.
4) Sterilizing
When the chamber is reached to the set temperature, it proceeds to the sterilization phase.
The [STER.] indicator blinks and the [TEMP.] LED maintains the set temperature with an
o o
allowance of +1 C and -0 C. As the sterilization begins, the [TIME] LED displays the
remainder time of the sterilization in one minute decrements.
NOTE
In case the sterilization temperature deviation is out of the set range, the cycle is stopped
automatically and chamber is vented sounding alarm [Err 4]. Pressing the <START/STOP> key,
the audible signal is stopped and the sterilizer returns to the initial state.
NOTE
If the heater is overheated during the heating or sterilization phase, there will occur an alarm
(Err 2). The sterilizer will stop its operation and begin to ventilate. If you press the
<START/STOP> key, the audible signal will stop. When the chamber has been cooled, press the
reset button (at rear side of HS-4085G and in front side of machine room of HS-5020G) of
the overheat protector manually, the control panel will return to the original state. Problems
should be checked and repaired.
5) Venting
When the sterilization phase is finished, it proceeds to the venting phase. The vent valve is
opened and [VENT] indicator lamp is blinking, the steam and remaining water in the chamber
is discharged. When the [TEMP.] LED displays 107oC, the vent process is terminated.
6) Drying
After completing vent, cycle proceeds to dry phase. The [DRY] indicator lamp is blinking, the
[TEMP.] LED displays the actual temperature during drying process and the [TIME] LED
displays the remainder time of the dry phase.
7) Completion
When the dry phase is finished, the [COMP.] indicator lamp is lit. The [TEMP.] LED displays
the current temperature, the [TIME] LED displays 「End」 and the audible signal sounds for
30 seconds with 0.1 second interval. Opening the door or pressing the <START/STOP> button
after the completion signal is stopped, the control panel returns to the initial state. Pressing
the <START/STOP> button while the completion signal is sounding, the control panel instantly
returns to the initial state.
Take the loads out and turn the power switch off if there is nothing left to sterilize.
- 21 -
8) Printing of the Cycle Performance Record
The printer starts to print out the temperature graph at the set intervals at the same time of
pressing <START/STOP> key until cycle is completed and prints the cycle performance record
all at once after cycle completion. Operating method is as follows,
⑴ Lift the long knob on the right side of the printer, then the front cover is opened
moving downward.
⑵ Insert the printing paper roll in the printer horizontally releasing a little the end of paper
outward, and lock the front cover moving upward by pushing.
⑶ Press the [FEED] button to advance the printing paper, instead of pulling it forcibly, the
paper is advanced continuously by keep pressing the button. The [ERROR] indicator is
blinking when the front cover is opened, it has been occurred any trouble during operation
or there is no printing paper roll.
FEED
Figure 3-7. Printer
APPROVED BY DATE :
CHECKED BY DATE :
CHECK AND APPROVAL
ERROR NO. : NO
TOTAL = 00:30:29
DRY = 00:15:00 OK
VENT = 00:00:25 OK
STERILIZATION = 00:10:00 OK
CONDITION = 00:03:54 OK
MAX. TEMPERATURE : 135.6 °C

MIN. TEMPERATURE : 134.0 °C
Z 15:36:23 77.7
D 15:21:23 106.9
V 15:19:48 135.1
S 15:09:48 135.0
H 15:05:54 100.3
TIME TEMP.=°C
DRY = 15 MIN
STERILIZE = 10 MIN
CONTROL TEMP. = 135 °C
EXPOSURE TEMP. = 134 °C
CYCLE COUNTER: 0002

CYCLE START DATE: 2010/10/14
CYCLE START TIME: 15:05:52
CYCLE NO : #
MESSAGE CENTER VERSION V1.0.0

MODEL NO : HS-4085G
FULL AUTOMATIC STEAM STERILIZER
HANSHIN MEDICAL CO., LTD.
Cycle Performance Record Temperature Graph
Figure 3-8. Printouts
- 22 -
Table 3-2. Cycle Performance Record (Example)
RECORD DESCRIPTIONS
ERROR NO : NO
Error code had been occurred during cycle running.
TOTAL CYCLE = 00:30:29 Time and results of each phase of a performed
DRY = 00:15:00 OK cycle. (OK: normal completed, NG: an error
VENT = 00:00:25 OK
occurred)
STERILIZE = 00:10:00 OK
CONDITION = 00:03:54 OK
TEMP MAX : 135.6 ℃ Actual maximum and minimum temperature during
TEMP M IN : 134.0 ℃ operation.
Z 15:36:23 77.7 First Column: The abbreviation of each phase

D 15:21:23 106.9 H; Heat, S; Sterilize, V; Vent(Exhaust)
V 15:19:48 135.1 D; Dry, Z; Complete
S 15:09:48 135.0 Second Column: Phase start time
H 15:05:54 100.3 Third Column: Temperature at each phase start
TIME TEMP=℃ Time, Temperature

DRY TIME = 15 min The set dry time.
EXPOSURE TIM E = 10 min The set sterilizing time.
CONTROL TEMP = 135 ℃ The set controling temperature.
EXPOSURE TEMP = 134 ℃ The set sterilizing temperature.
CYCLE COUNTER : 0002 Total number of the performed cycle.

CYCLE START DATE : 2010/10/14 The year, month, date of a cycle started.
CYCLE START TIME : 15:05:52 The time of a cycle started.
CYCLE NO : # 1 Selected basic cycle program number.
MESSAGE CENTER VERSION V1.0.0 The version number of control program

MODEL NO : HS-4085G The model name of sterilizer
FULL AUTOMATIC STEAM STERILIZER
HANSHIN MEDICAL CO., LTD.
- 23 -
3.4 Execution of the Liquid Cycle (No.4)
1) Select the basic cycle program No.4(121oC/40min). Load the sterilization chamber and lock
the door, the [LOCK] indicator lamp is lit. The [READY] indicator lamp is lit when the jacket
has been reached to the set temperature.
CAUTION
Use only the liquid cycle program(No.4) and do not use wrapped or unwrapped cycle
program(No.1~3) for liquid load.
NOTE
If you select the LIQUID cycle program, the drying phase cannot be set.
Fig. 3-9. Loading of Liquid loads
WARNING
1. The liquid should not exceed in 70% of the container capacity.
2. Leave the container open or use air vent lid. Don't use screw type or rubber lids.
3. Only borosilicate glass (Type I) should be used. Do not use ordinary glass container
which is not suitable for the sterilization process.
4. Pay attention to handling the hot glass. Moving the container filled with boiling liquids
may lead to burst.
- 24 -
CAUTION
1. Sterilization of chloride solution must cause corrosion in the camber.
2. Sterilization time depends on the container capacity. Bigger containers require longer
sterilization time(see Table 3-4. Recommended Exposure Time).
3. Putting the bottles with same capacity in the chamber is advantageous to a good
result of sterilization.
2) Pressing <START/STOP> button in succession, the sterilization cycle is started. The cycle is
automatically proceeded in the order of Condition, Sterilization, Cooling, and Completion as
follows:
CAUTION
If you want to change the programmed values or open the door during the sterilization,
you should stop the cycle first by pressing <START/STOP> key. Open door after confirm
the chamber has exhausted to atmospheric pressure.
3) Conditioning
The condition precess is started with influx of saturated steam into the chamber from jacket.
[TEMP.] LED displays the actual temperature in the chamber and [TIME] LED displays the
remaining time. The [CONDI.] indicator lamp is blinking.
NOTE
In case the heating time exceeds 120 minutes for some reason, the alarm [Err 6] will sound
and the cycle will stop. If the chamber is cooled, the cause of exceeding preheating time shall
be clarified, and repair and maintenance shall be made.
4) Sterilizing
When the chamber is reached to the set temperature, it proceeds to the sterilization phase.
The [STER.] indicator lamp is blinking and the [TEMP.] LED displays the set temperature.
As the sterilization begins, the [TIME] LED displays the remainder time of the sterilization in
one minute decrements.
NOTE
In case the sterilization temperature deviation is out of the set range, the cycle is stopped
automatically and chamber is vented sounding alarm [Err 4]. Pressing the <START/STOP> key,
the audible signal is stopped and the sterilizer returns to the initial state.
NOTE
If the heater is overheated during the heating or sterilization phase, there will occur an alarm
(Err 2). The sterilizer will stop its operation and begin to ventilate. If you press the
<START/STOP> key, the audible signal will stop. When the chamber has been cooled, press the
reset button (at rear side of HS-4085G and in front side of machine room of HS-5020G) of
the overheat protector manually, the control panel will return to the original state. Problems
should be checked and repaired.
- 25 -
5) Cooling
When the sterilize phase is finished, the cycle proceeds to the cooling phase substituted for
the venting. In this phase, the vent valve does not work and a little amount of steam is
discharged slowly through the trap, while most of the remaining steam is being condensed.
This is the most safe method for cooling the liquid to the ambient temperature.
NOTE
During the cooling phase of liquid cycle, it does not exhaust the steam and water to outside,
but slowly cools down the steam in the chamber and condense it, thus dropping the pressure
and temperature. In this manner, you can protect the hot bottles from being burst or overflown
during the venting.
Table 3-3. Venting Time for Liquids

LIQUID CAPACITY TIME
500 ㎖ 30 min
1,000 ㎖ 60 min
6) Completion
When the cooling phase has been finished, the [COMP.] indicator lamp is lit. The [TEMP.]
LED displays the actual temperature of chamber, [TIME] LED displays 「End」 and the
completion signal buzzes for 30 seconds at an interval of 0.1 second. The panel printer print
out the cycle performance record. If you open the door or press the <START/STOP> key, the
control panel will return to the original state.
NOTE
Do not full open the door suddenly after completion of cycle. Leave the door 20~30 mm open
and wait for about 10 minutes for cooling. Then you may take out the sterilized loads safely.
- 26 -
Table 3-4. Recommended Exposure Time
GRAVITY
Material to be Sterilized vs Minimum Time in Minutes
121℃ 132℃
INSTRUMENTS, metal only, in perforated tray, unwrapped 15 3
INSTRUMENTS, metal, unwrapped, combined with sutures, tubing or other 20 10
porous materials
INSTRUMENTS, metal only, in lightly covered or padded tray 20 10
INSTRUMENTS, metal, combined with other porous materials, in lightly 30 15
covered or padded tray
INSTRUMENTS, wrapped in muslin -4 thicknesses- for storage 30 15
GLASSWARE, empty, inverted 15 3
DRESSINGS, wrapped in paper or muslin 30 15
DRESSINGS, loosely packed, in canisters (on sides) 30 15
LINEN, packs, maximal size (H15xD35xW20㎝) and weight (3.0 kg) 30 -
SYRINGES and NEEDLES, disassembled, lumen moist, individually 30 15
packaged in muslin or paper
RUBBER GLOVES, wrapped in muslin or paper 20 -
RUBBER CATHETERS, DRAINS, TUBING (lumen moist), unwrapped 20 10
RUBBER CATHETERS, DRAINS, TUBING (lumen moist), individually 30 15
packaged in muslin or paper
TREATMENT TRAYS, wrapped in muslin or paper 30 -
SOLUTIONS (square-pak bottles)
75 ㎖~ 250 ㎖ 20 -
500 ㎖~1,000 ㎖ 30 -
1,500 ㎖~2,000 ㎖ 40 -
UTENSILS, on edge, unwrapped 15 3
UTENSILS, on edge, wrapped in muslin or paper 20 10
REFERENCE: Perkins, J. J. : Principles and Methods of Sterilization in Health Sciences, 2nd
ed. Springfield, IL., Thomas, 1983, p. 165, 166.
3.5 Audible Signal

1) Click sound of touch screen button : Click sound is generated once whenever touching the
button.
2) Cycle completion sound : An audible signal is sounded for 30 seconds at an interval of 0.1
second after cycle has been completed.
3) Warning sound : Warning signal is sounded at an interval of 0.5 second until <Silence>
button is pressed in case of occurring an error during operating the sterilizer.
3.6 Error Code

If an error has been occurred during operating the sterilizer, the error code and message are
displayed on the control panel accompanying an audible alarm by the built-in self-diagnosis
program. The error codes and its causes are as follows,
- 27 -
CODE CAUSE
Err 1 Malfunction of jacket temperature sensor.
Err 2 Steam generator overheated during operation.
Err 3 Door latch unlocked during cycle.
Err 4 Deviation of sterilization temperature is out of the set range.
Err 5 Malfunction of chamber temperature sensor.
Err 6 Excess of preheating time.
Err 7 Stop supplying water
3.7 Safety Equipments
1) Safety Valve (RV)

If the actual pressure in the jacket exceeds the set value of safety valve, the safety valve is
opened automatically and the over pressure is released safely.
2) Program for Sensing the Deviation of Sterilizing Temperature

If the actual sterilization temperature is out of the set range, the cycle is aborted
automatically and sounds audible alarm signal, "Err 4" code is displayed on the touch screen
by this program.
3) Temperature Sensing and Control System by Temperature Sensor for Chamber (TT1)
and Jacket (TT2)
This system senses the actual temperature in the chamber and jacket in real time by a
built-in sensor which has the sensing range of 0.0~150.0℃, and also has a temperature limit
program which controls the sterilization temperature within the range of 0.0~135.0℃.
Transducer sends the temperature data to the controller and displays it on the touch screen
by digital type.
4) Main Circuit Breaker (CB1)

The circuit breaker cuts the power off to protect the control circuits in case of inflow over
current to the controller due to short circuit, insulation breakdown of the electrical
components or the other caution.
5) 2nd Circuit Breaker (F1, F2)

If over current is flown into the power input terminal, heat is generated and the contact point
of auto fuse is opened automatically and then power supplying is cutoff immediately,
therefore it is a second circuit breaker for protecting the control circuit of sterilizer. Push the
buttons sprang out to the original position once, the contact point is connected and power is
recovered. The standard product with the capacity specified in the wiring diagram should be
used for replacing it.
- 28 -
3.8 Information for Access Code
1) Functions no requiring access code; Available to operator.

⑴ Execution of the basic cycle program
⑵ Execution of the test cycle program
⑶ Adjusting of the power line voltage and power switch ON/OFF
⑷ Silence of the alarm sound
⑸ Manual release of the door interlock
2) Functions requiring access code; Restricted to the supervisor.

⑴ Change of the cycle program parameters
⑵ Initial reset of the changed parameters
⑶ Setting of the user cycle program
⑷ Setting and changing of the new access code
⑸ Resetting of the Time/Date/Year
3) Troubleshooting and maintenance of the sterilizer; Restricted to the trained and

authorized technician of this field.
⑴ Calibration of the temperature sensor and the pressure transducer.
⑵ Troubleshooting the sterilizer.
⑶ Maintenance of the sterilizer.
4) Changing of the Control Program; Restricted to the authorized representative of the

manufacturer or supplier.
⑴ Initial reset of the cycle counter number
⑵ Default value of the factory access code
⑶ Default function of the all controls
⑷ Default value of the all program (temperature, time, pressure control & display)
⑸ Default printing data of cycle performance record
⑹ Default of the LCD display format
⑺ Default of the self-diagnosis function
3.9 Technique of Steam Sterilization

The information in this section is a guidance of the steam sterilization technique for the most
common items and materials to be sterilized with steam. Prior to sterilization, all materials and
items to be sterilized must be thoroughly cleaned. After sterilization, most loads should be
stored for a certain period time but it must be kept within 30 days even though it's different
according to wrapping materials. It had better to contact with the manufacturer to get the
characteristic informations for the items or materials which were not specified in this section.
- 29 -
1) Principle of Steam Sterilization
⑴ Steam with pressure is the simplest and most reliable method for sterilizing medical items.
It can be produced inexpensively and penetrates into the loads rapidly to heat them and
applied effectively, therefore applying range of the pressured steam is very wide. Typical
steam sterilization temperature is 121℃ and 134℃ and effective steam sterilization requires
following points:
① Presence of saturated steam
② Keeping proper temperature
③ Proper exposure time
⑵ Steam sterilization relies on steam condensing on the loads to be sterilized. When steam
condenses, moisture and heat are transferred to the surface of load. The presence of
saturated steam assures the transference of this heat and moisture.
⑶ Air removal from the loads and chamber is to keep the saturated steam in the chamber
and to optimize the performance of sterilization. Air hinders to penetrate steam into the
loads and protects microorganisms from the moisture in the steam. Sterilizers are equipped
with automatic air exhaust valve for this purpose and it keeps open until air is removed
from the chamber. Once air is removed, the valve is closed to increase the pressure for
reaching up to the set sterilization temperature.
⑷ The importance of moisture and saturated steam is illustrated by the fact that steam
sterilization is accomplished within a few minutes at 134℃, but it's required several hours
at the same temperature if there exists a little or no moisture like the dry-heat sterilization.
The presence of saturated steam can be confirmed by comparing and contrasting the
chamber temperature and pressure after reached up to set temperature during the
sterilization phase, This means that the temperature and pressure keeps a constant relation
if the steam is in saturate state.
⑸ Temperature and pressure have to be controled in each cycle to secure a perfect

sterilization condition. The enough water recommended need in the chamber and the air
vent function have to be performed in perfect to fill up the saturated steam in the chamber
by full air removal. It is very important for the loads to be exposed for enough long time
with selection of proper sterilization time and temperature, the recommended time and
temperature table is the results of a long time experiment, therefore it had better to follow
as possible except a special case.
⑹ Only a proper pouch or cloth for sterilization must be applied in case of wrapping the
loads, the fabric and instrument packs should be loaded by stand on the edge for easy air
removal and dry and each loads should be disposed on the tray in capable of exposing to
the steam evenly. When processing mixed loads combining fabrics and hard goods, place
the hard goods on the lower tray or rack. This prevents wetting of muslin packs from
condensate dripping from hard goods load. Remove any caps from and invert empty jars,
canisters and all other nonporous containers to facilitate sterilization and drying.
⑺ It has to check the sterilization performance at least once a week for checking all of the
- 30 -
process by applying the biological and chemical indicators.
2) Cleaning of Loads
⑴ Instruments: Cleaning the instruments immediately after use them is the most effective,
disassemble them as possible as maximum and unlock of all the locked parts and then
wash with water, every dirt debris should be removed completely at this time. Remove the
moisture by washing out cleanly with warm water and an detergent firstly and apply the
water-soluble lubricants designed for instrument sterilization on it nextly.
⑵ Lumens: Catheter, syringe needle and tubes should be washed cleanly and remove
moisture, then soak with distilled water. Pack them with moisture remained in the tube and
sterilize immediately(at least within 24 hours) for achieving effective sterilization and
prevention of pyrogen generation.
⑶ Textiles: Wash out cleanly immediately after use and dry completely before sterilize.
3) Wrapping the Fabrics and Instruments

⑴ Wapping of the fabrics and instruments is purposed to protect the loads not to be
contaminated again when pull the loads out from the chamber. The protective packing
also to prevent the loads from contacting with contaminants during handling them,
entering of the insects and infilterating the dust or foreign matters during storage of the
sterilized loads. The steam sterilization wrapper must be used to protect the surgical
instruments.
NOTE
The muslin of 140 thread count has been used for a packing material for steam sterilization.
The manufacturers of the other materials have to verify their products that is equivalent or
better than the muslin in steam sterilization, dry and keeping of sterile.
⑵ It's helpful to protect the loads from the superheated steam and extend the fabrics life by
using of the 140 thread count muslin laundered cleanly(or equivalent).
CAUTION
DO NOT OVERLOAD STERILIZER. Allow for steam penetration between packs. Avoid
contact of load components with the walls of the chamber.
4) Treatment of the wet Packs

⑴ The most important factor to keep the sterility of the items being supplied is "state of
dryness". The wet materials may be a media of the bacteria and give an worse effect to
the sterile condition of the treated pack or instruments. The main cause of happening wet
pack is not simple but complex and wet pack comes out several situation or condition as
follows,
① Types of loads (instrument sets, utensil sets, textile packs and steam sterilized plastic,
paper or plastic pouch coated with pure plastic).
② Types and size of wrappers (reusable fabrics, disposable items based on cellulose or
polypropylene).
- 31 -
③ Packing and loading method.
⑵ Followings are some guideline for evaluation of the pack dry state.
① It's unacceptable if there exists any water droplets or visible moisture on the external
surface of the pack or banding tape unless that they are completely impermeable to the
water like the plastic film.
② It's unacceptable if there exists any water droplets in the inner side of the wrapper which
is not water impermeable completely or on the packed items.
③ It can't be used if a pack is wet when unpack it. A general guideline is that the pack
must be completely dried after cooling at the ambient temperature(21℃ and 50% relative
humidity) for one hour at least following pull the pack out from the chamber. If the room
temperature and relative humidity is varied from these recommendations, a longer drying
time and increased cooling time may be necessary before the packs are handled or
stored.
⑶ These guidelines are not fixed rule but can be a basis for evaluating the wet pack to
assure an acceptable "state of dryness".
5) Sterilizing of Liquids
⑴ This sterilizer is designed to sterilize the liquid loads only by using the borosilicate flasks
with poromeric lid and it's required a special sterilizer designed for any other flask and with
a non-poromeric lid. The borosilicate glass is recommended because it has a strong
durability of which accepts the high pressure, resists against thermal shock and withstands
to repeated handling.
⑵ If the other type of glass(such as flint glass) and non-poromeric(sealed) lid is used to
sterilize liquid load in the chamber, a dangerous accident which is capable of causing
human injury and property damage may be happened. In case the liquid and residual air
in a sealed flask are heated, they are expanded and create an internal pressure greater
than the external steam pressure, that is progressed to make glass too weak and has
greater potential of bursting.
⑶ After the sterilize phase, the steam with pressure in the chamber is exhausted slowly but
more rapidly than the inner pressure of the sealed flask. The extra pressure in the flask
exists until the residual air and the liquid load cool down unless the lid is poromeric, and
then the latent danger which is capable of causing human injury and property damage may
always exists.
3.10 Cycle Graph, Piping Schematic

It can be applied as an useful data to check and understand the each cycle of the sterilizer.
- 32 -
Figure 3-10. No. 1 Cycle (134℃/10min) Graph
- 33 -
- 34 -
- 35 -
- 36 -
No. DESCRIPTION REMARKS
SV1 SOLENOID VALVE CHAMBER STEAM IN
SV2 SOLENOID VALVE CHAMBER DRAIN
SV3 SOLENOID VALVE JACKET DRAIN
SV4 SOLENOID VALVE BOILER WATER IN
SV5 SOLENOID VALVE HEAT EXCHANGER WATER IN
SV6 SOLENOID VALVE DRAIN CLOSE
JACKET
CHAMBER
STEAM
GENERATOR
WATER IN
DRAIN
L E G E N D
RV : SAFETY VALVE HE : HEAT EXCHANGER
SV : SOLENOID VALVE PG : PRESSURE GAUGE
NV : NEEDLE VALVE AF : AIR FILTER
BV : BALL VALVE SE : STEAM EJECTOR
CV : CHECK VALVE WP : WATER PUMP
ST : STRAINER TT : TEMP. TRANSDUCER
DF : DRAIN FILTER SG: SIGHT GLASS
TR : STEAM TRAP AV: AIR VENT
PC : PRESSURE SWITCH
Figure 3-14. Piping Schematic (Standard type: Built-in Steam Generator)
- 37 -
No. DESCRIPTION REMARKS
SV1 SOLENOID VALVE CHAMBER STEAM IN
SV2 SOLENOID VALVE CHAMBER DRAIN
SV3 SOLENOID VALVE JACKET DRAIN
SV4 SOLENOID VALVE BOILER WATER IN
SV5 SOLENOID VALVE HEAT EXCHANGER WATER IN
SV6 SOLENOID VALVE DRAIN CLOSE
JACKET
CHAMBER
STEAM IN
WATER IN
DRAIN
L E G E N D
RV : SAFETY VALVE HE : HEAT EXCHANGER
SV : SOLENOID VALVE PG : PRESSURE GAUGE
NV : NEEDLE VALVE AF : AIR FILTER
BV : BALL VALVE SE : STEAM EJECTOR
CV : CHECK VALVE WP : WATER PUMP
ST : STRAINER TT : TEMP. TRANSDUCER
DF : DRAIN FILTER SG: SIGHT GLASS
TR : STEAM TRAP AV: AIR VENT
PC : PRESSURE SWITCH
Figure 3-15. Piping Schematic (Optional type: Using External Steam Supply)
- 38 -
4. TROUBLESHOOTING
During operation of the sterilizer, there may take place the following abnormalities, which can be
treated as follows:
Table 4-1. Errors Detected by Self-Diagnosis
CODE CONDITION RESPONSE ACTION
Aborts cycle and vents

Press <START/STOP>
Malfunction of jacket chamber.
Err 1 key, replace or repair
temperature sensor. ALARM: Err code display
after cooling.
and audible signal sound.
Press <START/STOP>
Steam generator key. Press manual reset
chamber.
Err 2 overheated during button of overheat
ALARM: Err code display
operation. protector after cooling,
and then repair.
Aborts cycle and vents Press <START/STOP>

Door latch unlocked chamber. key and adjust the door
Err 3
during cycle. ALARM: Err code display switch.
and audible signal sound. Resume cycle.

Deviation of sterilization Press <START/STOP>
chamber.
Err 4 temperature is out of key and repair after
the set range. cooling.

Press <START/STOP>
Malfunction of chamber chamber.
Err 5 key and repair after
temperature sensor. ALARM: Err code display
cooling.

Press <START/STOP>
Excess of preheating chamber.
Err 6 key and repair after
time (within 120 min) ALARM: Err code display
cooling.

Press <START/STOP>
chamber.
Err 7 Stop supplying water key and repair after
cooling.
- 39 -
Table 4-2. Troubleshooting
PROBLEM POSSIBLE CAUSE ACTION
① No power to unit. ① Check plugging cord.
② Defective circuit breaker. ② Replace circuit breaker.
1. Control panel does not
③ Defective power switch. ③ Check POWER switch.
display when POWER
④ Defective PCB. ④ Consult with the manufacturer
switch is pressed.
and/or its EU representative.
⑤ PCB connector be loosen. ⑤ Correct connectors.
① Defective key. ① Replace key.
2. Unit does not respond
② Defective control PCB. ② Consult with the manufacturer
to control key.
3. [LOCK] indicator is ① Defective lock device. ① Check and repair.
not lit when door is ② Defective door switch. ② Check and repair or replace.
locked. ③ Defective READY indicator. ③ Replace indicator.
① Defective <START/STOP> key. ① Check and repair key.
4. Unit does not start ② Door is not locked. ② Lock door correctly.
when <START/STOP> ③ Defective door switch. ③ Check and adjust switch.
key is pressed. ④ Defective control PCB. ④ Consult with the manufacturer
① Defective steam trap. ① Clean and repair.
② Defective boiler heater. ② Check and replace.
5. Sterilization ③ Defective control PCB. ③ Consult with the manufacturer
temperature is out of ④ Defective temperature sensor. and/or its EU representative.
the set range. ⑤ Defective vent valve. ④ Consult with the manufacturer
-Alarm [Err 4]- ⑥ Tubing leaks. and/or its EU representative.
⑤ Check and clean valve.
⑥ Repair tubing.
① Insufficient water level. ① Fill boiler with water.
② Defective temperature sensor. ② Consult with the manufacturer
6. Heater of steam
generator was
③ Defective control PCB. ③ Consult with the manufacturer
overheated.
-Alarm [Err 2]-
④ Defective overheat protector ④ Consult with the manufacturer
(sensor). and/or its EU representative.
① Defective vent valve. ① Check and clean valve.
7. Chamber pressure
② Defective steam trap. ② Check and clean trap.
does not rise during
③ Defective door gasket. ③ Replace gasket.
cycle.
④ Tubing leaks. ④ Repair tubing.
① Defective exhaust valve. ① Check and clean valve.
② Defective control PCB. ② Consult with the manufacturer
8. Unit does not exhaust.
③ Tubing clogged. ③ Clean tubing.
① Defective boiler heater. ① Check and replace heater.
9. Loads are not dried.
② Insufficient dry time. ② Reset dry time.
① Insufficient sterilizing time or ① Reset temperature/time.
10. Loads are not
temperature.
sterilized.
② Defective steam trap. ② Check and clean the trap.
- 40 -
Figure 4-1. Electric Wiring Diagram (Standard type : Built-in Boiler, 1/3)
- 41 -
H01-1 WHT SG1-R
H02-1 WHT SG1-S
H03-1 WHT SG1-T
H04 WHT SG1-N

L1 L2 L3 N
전원측LINE
-1
H03-1
H02-1
H 04
H01
T1 T2 T3
CIRCUIT BREAKER
R S T N A18 BLK
50A
EOCR-96
CB1
H01 RED
H03 WHT
1 ON 켜
짐
2 MG1
A01 BLK
F1 MAGNETIC CONTACTOR
H02-2 SW1-1 Circuit
2 3 Breaker
부하측LINE
L1 L2 L3 N
H01-2
H03 WHT
MG1-L3 L1 L2 L3
1
1 4 A15 1 2
H01 RED EOCR-95

BRN
H01 RED EOCR-A2

H03 BLK MG1-L3
CB1-L1,EOCR-A2
H02 BLK CB1-L2
H02 BLK MG1-L2

H01 RED MG1-L1
H03 WHT MG1-L3

H01 RED MG1-L1
TC1-2
H04 WHT SG1-N

2
H03-2
A18 BLK F1-1

PCB-A-CN7-2
BLK EOCR-A1
A02 WHT
F2 CB1-L3,F2-1
H03 WHTx2
H01 REDx2
H04-2
A06 RED
SW1-4 Circuit
6 5
Breaker
AC220V 1ph 2WIRE
SG1 CIRCUIT
STEAM GENERATOR MODEL BREAKER HEATER
HS-4085G 50 Amp 6 kW
H01-1 WHT SG1-R
H02-1 WHT SG1-S
H03-1 WHT SG1-T
H04 WHT SG1-N
L1 L2 L3 N
전원측LINE
-1
H02-1
H03-1
H04
H01
T1 T2 T3
CIRCUIT BREAKER
R S T N A18 BLK
EOCR-96 50A
CB1
H01 RED
H03 WHT
1 ON 켜
짐
2 MG1
A01 BLK
H02-2 F1 MAGNETIC CONTACTOR
SW1-1 Circuit
2 3 Breaker
부하측LINE
H03 WHT L1 L2 L3 N
MG1-L3 L1 L2 L3
1
1 4 A15 1
BRN
2
H01 RED EOCR-A2
H01 RED EOCR-95
H02 BLK CB1-L2
H01 RED MG1-L1
H02 BLK MG1-L2

CB1-L1,EOCR-A2
H03 WHT MG1-L3

H03 BLK MG1-L3
H01 RED MG1-L1
2
H04 WHT SG1-N
TC1-2
A18 BLK F1-1
PCB-A-CN7-2
H01-2
BLK EOCR-A1
CB1-L3,F2-1
A02 WHT
F2
H01 REDx2
H03 WHTx2
SW1-4 Circuit
H03-2
A06 RED
6 5 Breaker
AC220V 3ph 3WIRE
SG1 CIRCUIT
STEAM GENERATOR MODEL BREAKER HEATER
- 42 -
H01-1 WHT SG1-R
H02-1 WHT SG1-S
H03-1 WHT SG1-T
H04 WHT SG1-N

L1 L2 L3 N
전원측LINE
-1
H02-1
H03-1
H01
H04
T1 T2 T3
CIRCUIT BREAKER
R S T N A18 BLK
EOCR-96 50A
CB1
H03 WHT
H01 RED
1 ON 켜
짐
2 MG1
A01 BLK
F1 MAGNETIC CONTACTOR
SW1-1 Circuit 부하측LINE
2 3 Breaker
H04 WHT L1 L2 L3 N
CB1-N L1 L2 L3
1
A15 1 2
1 4
H01 RED EOCR-95
H01 RED EOCR-A2
H04 BLK EOCR-A1

BRN
CB1-L1,EOCR-A2
H02 BLK CB1-L2
H03 WHT CB1-L3
H01 RED MG1-L1
H03 WHT MG1-L3

H02 BLK MG1-L2
H01 RED MG1-L1
2
H04 BLK CB1-N
H04 WHT SG1-N

TC1-2
A18 BLK F1-1
H04 WHT F2-1

PCB-A-CN7-2
A02 WHT
F2
H01 REDx2
SW1-4 Circuit
H01-2
A06 RED
6 5 Breaker
H02-2
AC380V 3ph 4WIRE
SG1 MODEL CIRCUIT HEATER

STEAM GENERATOR HS-4085G
BREAKER
50 Amp 6 kW
- 43 -
Figure 4-4. Electric Wiring Diagram (Optional type : External Steam Supply)
- 44 -
5. MAINTENANCE
Daily maintenance and action could be done by user, but preventive maintenance, repair,
calibration and adjustments should be accomplished by the qualified service personnel. It is
essential that the sterilizer should be checked periodically and maintained in advance for smooth
operation and preventing sterilizer from a serious damage.
WARNING
1. The main circuit breaker must be got off and cut off power supplying to the
sterilizer for preventing human injury by an electric shock during carrying out
preventive maintenance or repair.
2. The whole operation should be started when the sterilizer has been cooled down
to ambient temperature.
CAUTION
1. The preventive maintenance, calibration, adjustment and repair should be carried
out by the qualified service personnel.
2. The standard parts approved by the manufacturer of sterilizer should be used when
replacing the parts.
3. The damaged sterilizer resulted from being ignorant of observing the caution is not
guaranteed the free repair service even though it is under warranty.
4. The manufacturer or supplier have not any responsibilities for the human injuries or
property damages resulted from being ignorant of observing the warning and
cautions.
5.1 Daily and Preventive Maintenance

Perform inspection periodically and action as follows,
Inspection
Period Executer Action
Points
Clean the chamber edge where is contacted to the
Cleaning of door gasket using a soft detergent and cloth for
Daily User
chamber edge preventing the door gasket from sticking on the
surface on it.
Cleaning of Separate the drain filter placed the chamber and
chamber drain Daily User remove the debris from the hole of filter and clean
filter completely. Put it in the drain hole again.
Turn power on and inspect if the keys and indicators
Inspection of
are operated normally. Request A/S to the supplier
control panel Daily User
or manufacturer immediately if the operation is not
operation
normal.
Inspect the locking state of the door before or
Inspection of
during a cycle run, and ask for A/S to the supplier
door locking Daily User
or manufacturer if there is a problem with its
device
operation.
- 45 -
Inspection
Points
Inspect the cleanliness of exterior surface of
Cleaning of
Weekly User sterilizer, remove the foreign matters and clean
exterior surface
completely using a soft detergent and cloth.
Take the loading car out and clean inside chamber,
inside surface of door and door gasket completely
using a cotton soaked in soft detergent, and remove
moisture with a dry cloth after rinsing with clean
water. But clean immediately as soon as chamber
has cooled down in case of sterilizing the liquid
Cleaning of load.
inside chamber Weekly User
and drain pipe Check and clean the drain pipe system once a
week. Lift out the chamber drain filter and insert a
suitable funnel into the draining hole and pour one
liter of hot trisodium phosphate solution(containing
about 28 gram of trisodium phosphate) into the
pipe, and flush the pipe with one liter of hot tap
water again.
Pull the release pin of the safety valve in a state of
existing pressure. The release pin should be returned
when pressure has been released.
WARNING
Wearing a personal protective equipment or
3 Service proper action should be required for protecting
Inspection of
Monthly technician person against burns by steam given off
safety valve
suddenly.
Check the crack or steam leaked part, and remove

foreign substances, dust. Contact the supplier or
manufacturer if the problems are not solved and
persisted.
Remove the cap from the main body and separate
Disassemble
3 Service the bellows, clean it and inspect whether there is a
and cleaning of
Monthly technician damaged part. When replacing a damaged part, the
steam trap
standard product should be used.
Disassemble the hexagon plug and the gasket,
Disassemble
6 Service remove the filter from the main body. Clean the filter
and cleaning of
Monthly technician and the main body, insert the filter and reassemble.
strainer
Replace the damaged filter.
Disassemble and clean after removing a sediment
Inspection of Service
Yearly on the disk or seat. Replace the check valve if the
check valve technician
operating problem persists after cleaning.
Inspect the connection state of the electrical wiring
Inspection of box and the operating state of solenoid valves.
Service
electrical Yearly check the electrical ground and test the current
technician
devices leakage by using the test equipments, and repair if
there is a problem.
- 46 -
Inspection
Points
Inspection of Inspect the state of pipe connection for steam
utility Service supply, water supply and drain, and repair when a
Yearly
connecting technician damage has found for the piping materials.
parts
Check the shape of the labels attached on the
Inspection of sterilizer, such as caution, warning, instruction of use
Yearly User
safety labels and name plate etc., and reattach them that are
hard to be perceived with new one.
Check the shape of door gasket whether deformed,
damaged and its elasticity, and replace if it is not
Inspection and User or
When normal condition.
replace of door Service
required It is recommended to replace once a year for the
gasket technician
sterilization assurance and safety even though any
problem does not present.
Replace the air filter if the vacuum release time is
Inspection and exceeded in the set time continually.
When
replace of the User It is recommended to replace at least once a year
required
air filter for preventing recontamination of the loads in the
chamber even though any problem does not present.
CAUTION
1. Cleaning should be carried out after the sterilizer has been cooled down enough to
touch safely.
2. Do not use a steel wire brush, a steel wool and an abrasives for cleaning inside
chamber.
3. Remove moisture completely inside chamber with a dried cloth after cleaning.
4. Do not use a uncertain detergent for cleaning inside chamber, it may leads a poor
sterilization.
1) Cleaning of Chamber Inside and Drain Pipe

⑴ Chamber should be cleaned before sterilizing. It must clean immediately to prevent
solidifying and corroding when the solution was spilled on the chamber floor. Wash all
interior surfaces with a mild detergent solution and rinse with water. Clean the shelves and
loading car in the same manner.
⑵ Remove the fragments of foreign matter, cloth patches and any debris from the chamber
before operating the sterilizer. The chamber drain screen should be lifted out, inspected and
cleaned prior to loading.
⑶ Check and clean the drain pipe system once a week. Lift out the chamber drain screen
and insert a suitable funnel into the draining hole and pour one liter of hot trisodium
phosphate solution(containing about 28 gram of trisodium phosphate) into the pipe, and
flush the pipe with one liter of hot tap water again.
- 47 -
2) Cleaning of Chamber Drain Filter
The filter is in the drain hole of the chamber and it should be disassembled and cleaned
daily to prevent the drain hole from clogging. To clean the drain filter, lift it with hand and
remove dirts or debris completely with wire brush, and then put the drain filter again in the
drain hole.
Figure 6-1. DRAIN FILTER
3) Replacing of Door Gasket

The door gasket should be cleaned as frequently as possible because it has to keep airtight
of the chamber. It must be inserted correctly in the gasket groove and checked whether
deformed or not and its elasticity. Remove the old gasket with a suitable tool and clean the
gasket groove up. Insert a new gasket.
Push insert a center of gasket into the upper side of the gasket groove first, and then insert
it pressing from the center of each side, I.e. upper, lower, left and right side, to the corner
of each side gradually. Push down and insert the gasket completely if there is the parts that
were not fully inserted. The gasket should be put evenly without strain or contraction partially.
4) Door Interlock Release

In case of power failure or switched power off, the door is opened because the hand-wheel
does not revolve counterclockwise. In this case it could open the door as follows.
⑴ Rotate the hand-wheel clockwise fully. Remove access hole cap on the door cover.
⑵ You can see head of the set screw through the access hole with flash light.
⑶ Insert 3㎜ hex wrench to the socket head of the set screw through access hole with flash
light, rotate 3~4 turns the hex wrench clockwise to raise the set screw, therefore the click
is lifted up and fixed.
⑷ Open the door by rotating the hand-wheel counterclockwise.
⑸ In case of checking or repairing of the interlock system, first remove the door hand-wheel,
cover and then check wiring and related components.
- 48 -
Fig. 5-2. Door Interlock Unit
5) Replacing of Air Filter

The bacteria-retentive air filter is installed at the air introducing line of the chamber. This
HEPA filter is designed to filter the particles greater than 0.3㎛ up to 99.999%, therefore it
can filter dust and bacteria contained in the air enough to prevent the sterilized items from
recontamination in the chamber.
The chamber recovers atmospheric pressure from a vacuum state by the introduced air. If the
chamber pressure is not recovered atmospheric pressure within the set time during air-in
process of the vacuum leak cycle, then its error number is displayed on the message center
accompanying an audible alarm. This may be caused by a clogged air filter, so replace the
air filter with new one and retest once at this time.
Pull the used air filter out from the air introducing pipe holding the bottom side of it forcibly.
Put a new air filter in the air introducing pipe. The removed air filter should be discarded
according to the relative regulation.
The air filter is a disposable part, so it is recommended to be replaced at least once a year
even though there is no error during operation.
6) Operating of Main Circuit Breaker (CB1)

As a safety device of disconnecting electric power automatically when occurring an overload
in the electric power supply system, the main circuit breaker is installed in the electric wiring
box and "CB1" is marked. If power supplying is cut off by the main circuit breaker due to an
overload, its cause should be investigated throughly and then turn the breaker switch on after
treating the problem. In case the sterilizer is not used for a long period, turn the breaker
switch off.
7) Operating of Second Circuit Breaker (FUSE1, FUSE2)

Two auto fuses as the 2nd circuit breaker are installed in the electric wiring box. If an
- 49 -
over-current flows to the input part of control circuit, the fuse switches are sprang up by the
joule heat and current is cut off automatically. The cause must be inspected thoroughly and a
proper action should be taken before restarting. Only pushing the fuse switches once to the
original position after cooling is required for recovering its function.
8) Replacing of Temperature Sensor

Temperature is detected by the resistance temperature detector(RTD). The RTD has 100.00
ohms of resistance value at 0℃ and varies at a rate of value depending on temperature
change. The output of the sensor is converted into the temperature display at the
programmed logic circuit(controller).
There are two temperature sensors that one is for the jacket temperature control(TT1) and the
other is for the chamber temperature control(TT2). If a trouble has been occurred in the
temperature sensor during operation, the sterilizer displays the relative error number on the
message center and the cycle in progress is aborted automatically by the built-in self
diagnosis program. The defective sensor should be replaced with a new one.
9) Inspecting of Safety Valve

The safety valve must be replaced for both that if it is not opened at a pressure over the set
point and opened at a pressure below the set point. Do not attempt to repair or adjust the
safety valve. When replacing the safety valve, shut off the steam and power supply first and
do work after cooling down the sterilizer enough to touch safely.
Fig. 5-3. Safety Valve
10) Disassemble and Cleaning of Strainer

Foreign matter or rust accumulated in the strainer may disturb flow of fluid or blocks perfectly
in severe case. The filter should be disassembled and cleaned in the following method;
⑴ Disassemble the hexagon plug and the gasket.
⑵ Take out the filter from the main body.
⑶ Remove the foreign matters or rust from the filter and clean the filter and the main body.
- 50 -
⑷ Put the filter in the body, and replace the filter damaged or corroded.
⑸ Insert the gasket and fasten the hexagon plug tightly, use a new gasket if necessary.
⑹ Check if all the pipe have been connected tightly after assembling.
Fig. 5-4. Strainer
11) Disassemble and Cleaning of Check Valve

The check valve is installed to prevent counterflow of water, steam and air in pipe line.
Failure of normal operation of check valve is mostly caused by the insertion of foreign matter
which interferes attachment of ball cone to the seat.
In this case the check valve should be disassembled and cleaned, but it should be replaced
with new one if the problem persists after cleaning.
Fig. 5-5. Check Valve
12) Disassemble and Cleaning of Steam Trap

Steam trap is installed to drain line for discharging condensates. If the trap does not operate
normally, condensates will not be drained or steam will be leaked causing troubles. In this
case you should disassemble the trap and clean at first. The trap should be disassembled
and cleaned once a month regularly. The method of cleaning is as the followings;
⑴ Remove the cover from the main body.
- 51 -
⑵ Remove the bellows to clean, and check for damaged part.
⑶ Clean inside of the main body and check for damaged part.
⑷ In replacing damaged parts, correct parts shall be used.
⑸ Assembling should be done in reverse order of dismantling.
Fig. 5-6. Steam Trap
13) Inspection of Solenoid Valve

⑴ In general, when the rating voltage is given to the coil, sluggish valve operation, excessive
leakage or noise will indicate that cleaning is required. The strainer also should be cleaned
when clean the solenoid valve, replace the part worn or damaged.
⑵ Check the valve as follows if it's operation is not normal,
① Faulty control circuit : It indicates the loss of electrical power that a metallic click signal
is not caught when the solenoid valve is energized. Check the ground of coil and short of
input line.
② Coil opened : Check if coil is opened. Replace coil if necessary.
③ Low voltage : Check the voltage given across the coil leads. It must be given at least
85% of the rating voltage specified in the nameplate.
④ Incorrect pressure : Check the pressure added to the valve, it must maintain within the
range specified in the nameplate.
⑤ Excessive leakage : Disassemble the valve and clean all the parts, replace the valve if
worn or damaged.
⑶ Changing coil
① Turn off electrical power and disconnect the lead wires of coil.
② Remove nut and separate the nameplate.
③ Remove the old coil from the tube, insert new one.
④ Reassembling is in reverse order of disassembling.
- 52 -
Fig. 5-7. Solenoid Valve
14) Inspecting of Heat Exchanger

Performance of the heat exchanger decreases by scale accumulated inside it, therefore
cleaning is required using tube cleaner such as the trisodium phosphate. Pour hot trisodium
solution(mixture of 1 liter of water and 30 gram of trisodium phosphate) into water inlet of the
heat exchanger. After 15 minutes, wash out trisodium phosphate solution by operating the
pump.
Cleaning should be performed regularly by establishing a proper interval(about once a year)

according to the mineral content of the using water.
Figure 5-8. HEAT EXCHANGER
15) Inspecting of Water Pump

⑴ Priming water: Never operate the pump without the priming water. For the centrifugal
pump, fill water in the casing and the intake pipe before using. If the water supply level is
- 53 -
at the center line of the pump, remove priming plug and open the water supply ball
valve(BV2) a little, then the air in the pump is removed and water is filled. If water
overflows at priming hole, seal the hole with the plug and open the water supply ball valve
(BV2) fully. In case water supply level is lower than level of the pump center, remove the
priming plug and fill the pump and the intake pipe with water through priming hole, then
seal the hole with the plug.
⑵ Operation: During pump operation, check the condition such as leakage, water pressure of
the piping and current to the pump motor, and confirm if there is any trouble.
⑶ Freezing prevention: There is a risk of breakdown by freezing if the pump is stored at the
temperature below 0℃ without operation, so remove the drain plug and the priming plug,
drain water. The plugs should not be screwed until the pump is used again.
Fig. 5-9. Water Pump
16) Steam Generator (Boiler)

⑴ Blowdown: It is the best preventive maintenance for the boiler and will add years
of life to the unit. Make sure a blowdown schedule is established and followed
regularly. Blowdown will remove accumulated hard water scale and dislodge scale
from water heating surface thereby insuring efficient heating. In extremely hard
water areas blowdown is necessary once a day. In soft water areas, once each
week. In case of using the purified water by the reverse osmosis technology, once
a month.
① Turn off the power switch of the sterilizer.
② If you open the blowdown valve (Figure 5-10 ③ ), water will discharged.
③ When blowdown is complete, close the blowdown valve.
④ Fill the steam generator with water through the funnel or water in valve
⑵ Cleaning: Exhaust steam generator. Remove cover of heater terminal (Figure 5-6. ⑥) and
disassemble flange (Figure 5-10. ⑦) with heater assembly. The scale on the heaters and
sensor should be removed, and situation of sensor should be corrected if necessary.
- 54 -
Steam to Jacket
to Drainage
LEGEND
1 Sight Glass 5 Overheat Protect Sensor

2 Air Vent 6 Heater Cover
3 Drain Valve 7 Flange
4 Heater
Figure 5-10. Steam Generator
- 55 -
6. PARTS LIST
6.1 Door Assembly
ITEM QTY.
PART No. DESCRIPTION
No. HS-4085G HS-5020G
4085-200-0001 Plate, Door 1
1
5020-100-0001 Plate, Door 1
4085-500-0035 Gasket, Door 1
2
5020-300-0001 Gasket, Door 1
4085-100-0003 Cover, Door 1
3
5020-100-0003 Cover, Door 1
4 4085-100-0004 Bracket, Door Cover 5 5
4085-400-0015 Arm, Door Locking 6
5
5020-200-0011 Arm, Door Locking 10
6 4085-200-0021 Fulcrum, Locking Arm 6 10
7 4085-100-0016 Shim (0.3t, 1t, 2t) A/R A/R
4085-200-0015 Handwheel, Door 1
8
5025-200-0056 Handwheel, Door 1
4085-200-0010 Cap, Cover 1
9
5025-200-0010 Cap, Cover 1
4085-200-0011 Cover, Handwheel 1
10
5025-200-0011 Cover, Handwheel 1
4085-200-0006 Retainer, Shaft 1
11
5020-200-0016 Retainer, Shaft 1
4085-200-0004 Ratchet Wheel 1
12
5020-200-0003 Ratchet Wheel 1
4085-200-0003 Socket Plate, Locking Arm (Top) 1
13
5020-200-0002 Socket Plate, Locking Arm (Top) 1
4085-200-0005 Socket Plate, Locking Arm (Bottom) 1
14
5020-200-0004 Socket Plate, Locking Arm (Bottom) 1
15 4085-200-0012 Guide Pin, Socket Plate 2 2
4085-200-0002 Shaft, Door Mechanism 1
16
5020-200-0005 Shaft, Door Mechanism 1
17 4085-500-0001 Bearing, Thrust, Ball (51104) 1 1
4085-200-0013 Stop, Socket Plate 2
18
5020-200-0006 Stop, Socket Plate 2
19 5025-500-0035 Switch, Limit 1 1
20 5025-100-0005 Bracket, Limit Switch - 1
21 5020-100-0004 Actuator, Limit Switch - 1
4085-200-0017 Hinge, Door Side 1
22
5020-200-0009 Hinge, Door Side 1
4085-200-0016 Hinge, Frame Side 1
23
5020-200-0008 Hinge, Frame Side 1
24 4085-200-0018 Swivel, Door Hinge 1 1
25 4085-200-0019 Mount, Door Hinge (Lower) 1 1
26 4085-200-0020 Mount, Door Hinge (Upper) 1 1
27 4085-200-0056 Stop, Hinge 1 1
- 56 -
ITEM QTY.
No. PART No. DESCRIPTION
HS-4085G HS-5020G
4085-300-0001 Pin, Hinge 1
28
5020-200-0010 Pin, Hinge 1
29 5025-600-0067 Ring, Retaining, E-type, #7 1 1
30 4085-600-0004 Screw, Set, M4x12L 2 2
31 4085-600-0005 Screw, Set, 3/8x12L 2 2
32 5025-600-0004 Screw, TRH, M4X10L 16 16
33 5025-600-0016 Screw, FH, M1/4x12L 6 6
34 5025-600-0028 Screw, HH, 8x15L 4 4
35 4085-600-0006 Screw, Socket Head Cap, M5x30L 6 6
37 4085-600-0008 Screw, Socket Head Cap, 1/4x12L 4 4
38 4085-600-0009 Screw, Socket Head Cap, 1/2x20L 1 1
41 5025-600-0049 Washer, Lock, M4 28 36
42 5025-600-0050 Washer, Lock, M5 7 2
43 5025-600-0051 Washer, Lock, M6 4 10
44 5025-600-0052 Washer, Lock, M8 5 7
45 5025-600-0055 Washer, Lock, 3/8 2 2
46 5025-600-0046 Washer, Flat, 3/8 2 2
Figure 6-1. Door Assembly
- 57 -
6.2 Steam Generator Assembly
ITEM QTY.
PART No. DESCRIPTION
No. HS-4085G HS-5020G
1 5025-010-0002 Vessel, Steam Generator 1 1
2 085G-600-0071 Insulation set 1 1
3 5025-100-0029 Strapping Band set 1 1
085G-500-0001 Heater, 6 kW 1
4
196G-500-0001 Heater, 9 kW 1
5 085G-600-0014 Screw, RH, M5xL10 6 6
6 085G-600-0037 Nut, M5 6 6
7 085G-600-0049 Washer, Lock, M5 6 6
8 1321-500-0079 Overheat Sensor 1 1
9 085G-600-0084 Spring, Sensor 1 1
10 5025-600-0030 Screw, HH, M8xL30 6 6
11 5025-600-0052 Washer, Lock, M8 6 6
12 5025-600-0044 Washer, Flat, M8 6 6
13 085G-600-0010 Screw, RH, M4xL10 4 4
14 085G-600-0042 Washer, Flat, M4 4 4
15 5025-300-0002 Cover, Heater Terminal 1 1
16 5025-600-0065 Gasket 1 1
17 085G-600-0080 Sight Glass 1 1
18 196G-700-0011 Air Vent 1 1
Steam to Jacket
to Drainage
Figure 6-2. Steam Generator Assembly
- 58 -
M-SS-C14-E
INSTRUCTION MANUAL for STEAM STERILIZER

Model : HS-4085G/5020G
10th Ed. 02. 2015

11th Ed. 09. 2015
Published by
HANSHIN MEDICAL CO., LTD
Website: www.hanshinmed.co.kr
E-mail: [email protected]
Tel: (82-32) 500-8800 (Key Number)
(82-32) 508-8118 (Trading Dept.)
Fax: (82-32) 508-8866
EU REPRESENTATIVE
Company : Euro Branch/Hanshin Medical Co., Ltd.
Address : Arena-Str. 1, 40474 Düsseldorf, Germany
Website: www.eurohanshin.com
E-mail: [email protected]
Tel : +49-211-4957770
Fax : +49-211-4957772
Mr. C. G Paik/ Branch Manager

HS-4050Ge 1509

Uploaded by

Document Informationclick to expand document information

Copyright:

Available Formats

HS-4050Ge 1509

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

HS-4050Ge 1509

Uploaded by

Copyright:

Available Formats

M-SS-C14-E

INCOMING INSPECTION & TECHNICAL SERVICE CONTACT ··································· 1

1. As HANSHIN's products are ceaselessly improved, the actual product may

Technical Service Contact

HANSHIN MEDICAL CO., LTD

WARNING indicates the potential for danger to personnel.

5. When sterilizing liquids, please observe the following:

1) Always wear protective gloves when operating the sterilizer.

8. Observe the following points in loading the items to be sterilized:

3) Cycle progressing is fully automated by a built-in microprocessor and if any trouble is

1.2 Applicable Directive and Standards

1.3 Symbol Descriptions

Number Symbol Publication Description

1 IEC 60417, No. 5032 Alternating Current

3 IEC 60417, No. 5007 On (Supply)

4 IEC 60417, No. 5008 Off (Supply)

Caution, Hot Surface

1.4 Utility Labels

Table 1-1. Specifications

2.1 Matters to be Attended before Installation

2.2 Installation Environments

2.3 Preparation for Installation

Table 2-1. Contaminants in Feed Water and Condensate

Appearance colourless, clean colourless, clean,

⑶ Make sure the bottom side of chamber is level.

2) Connecting of Water Source

3) Connecting of Water for Generating Steam

⑵ Water supply pressure is 2.0~5.0 bar.

5) In Case of Using an External Steam Source

2.5 Check Before Operation

FRONT VIEW SIDE VIEW

Figure 2-1. HS-4085G

FRONT VIEW SIDE VIEW

Figure 2-2. HS-5020G

Table 3-1. Cycle Program

Figure 3-1. Location of Components

Figure 3-2. Control Panel

Figure 3-3. Switch Box

3.2 Preparation of Sterilization

② Turn the main circuit breaker (CB1) on.

⑵ In case of employing External Steam

② Turn the main circuit breaker (CB1) on.

2) Preparation of the Loads and Chamber Loading

Cleaning ⇨ Rinse ⇨ Dry ⇨ Packing

Figure 3-4. Control Panel Display

4) Select a Cycle Intend to Perform

⑵ Confirmation method of current time and cycle times

Pressing the cursor move(leftward) (＜) button, [CLOC](abbreviation of CLOCK) and

displayed with blinking

CURRENT TIME NUMBER OF CYCLE TIMES

Figure 3-5. Current Time and the Number of Cycle Times

Method of Cycle Program Change/Save

1. Pressing the <CHANGE/SAVE> button, [TEMP.] LED displays [PASS] (abbreviation of

3. At this condition, it can be changed the set value of sterilization temperature,

CYCLE NUMBER CURRENT TEMPERATURE

POWER ON state display START state diplay

Figure 3-6. POWER ON and START State Display

2) The cycle is proceeded automatically in sequence of Conditioning, Sterilizing, Venting,