RTLO 16913A Fuller 13 Speed Parts Breakdown Manual

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More time on the road®

Illustrated Parts List


RTLO-16913A

November 2012
For parts or service call us
Pro Gear & Transmission, Inc.

1 (877) 776-4600
(407) 872-1901
[email protected]

906 W. Gore St.


Orlando, FL 32805
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AFTERMARKET TRANSMISSIONS ...................................................................................................................................... 4
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 6
CASE (AUX) ........................................................................................................................................................................... 7
CASE (FRONT) .................................................................................................................................................................... 10
CASE (FRONT) FORCED LUBE ......................................................................................................................................... 13
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 16
COUNTERSHAFT ASSY...................................................................................................................................................... 17
FILTER REGULATOR .......................................................................................................................................................... 19
H & C W/A-5000 VALVE ...................................................................................................................................................... 20
HEAT EXCHANGER ............................................................................................................................................................ 22
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 25
INTEGRAL OIL PUMP ......................................................................................................................................................... 26
INTEGRAL OIL PUMP (FORCED LUBE) ............................................................................................................................ 28
ISOLATORS ......................................................................................................................................................................... 30
KITS & ASSEMBLIES .......................................................................................................................................................... 31
LEVERS/HOUSINGS............................................................................................................................................................ 34
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 37
MAINSHAFT ASSY .............................................................................................................................................................. 39
MISCELLANEOUS ............................................................................................................................................................... 41
OIL COOLER ........................................................................................................................................................................ 42
OIL FILTER ........................................................................................................................................................................... 44
RANGE CYLINDER .............................................................................................................................................................. 46
REVERSE IDLER ................................................................................................................................................................. 47
ROADRANGER VALVE ....................................................................................................................................................... 50
SHIFT BAR HOUSING ......................................................................................................................................................... 51
SLAVE VALVE - A-5000 ...................................................................................................................................................... 54
SPLITTER CYLINDER ......................................................................................................................................................... 55

2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.

Model Designation or Nomenclature


• For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)


• Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a
service problem.
• Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies


A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies

K- Part numbers beginning with the letter 'K' are kits that are not assembled

S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies

• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories

• Item Number - corresponding with numbers on illlustrations for part identification.


• Current Part - indentifies part as it is available for service.
• Description - specifies part name or description.
• Replaced Part - quantity quantity required for assembly.
• Quantity - defines unique characteristics or requirements.
• Notes - indicates Kits or Assemblies that contain a particular part.
• Kits/Assy's Where Used

3
Group: AFTERMARKET TRANSMISSIONS

FLEX Reman Transmission Reman Transmission

AFTMKT 08-12 Generic Illustration - Not specific to part numbers listed below

AFTERMARKET TRANSMISSIONS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

TA-F04- RTLO-16913A NEW SVC 1 WITH INTERNAL PUMP - NO


12X EXCH TRANS CLUTCH HOUSING

TA-F04- RTLO-16913A REMAN 1 WITH FORCED LUBE


50R TRANS

TA-F04- RTLO-16913A REMAN 1 DEALER STOCK - 14 DAY LEAD-


50RDS TRANS TIME - WITH FORCED LUBE

TA-F04- RTLO-16913A REMAN 1 WITH FORCED LUBE


50RF FLEX TRANS

TA-F04- RTLO-16913A REMAN 1 DEALER STOCK - 14 DAY LEAD-


50RFDS FLEX TRANS TIME -WITH FORCED LUBE

TA-F04- RTLO-16913A REMAN 1 NODAL MOUNT BELOW CENTER -


50RM TRANS WITH FORCED LUBE

TA-F04- RTLO-16913A REMAN 1 DEALER STOCK - 14 DAY LEAD-


50RMDS TRANS TIME -NODAL MOUNT BELOW
CENTER - WITH FORCED LUBE

TA-F04- RTLO-16913A REMAN 1 NODAL MOUNT ABOVE CENTER -


50RV TRANS WITH FORCED LUBE

TA-F04- RTLO-16913A REMAN 1 DEALER STOCK - 14 DAY LEAD-


TIME -NODAL MOUNT ABOVE

4
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

50RVDS TRANS CENTER - WITH FORCED LUBE

5
Group: AUXILIARY DRIVE GEAR

6 8
7
3
5

10484A-5-10

AUXILIARY DRIVE GEAR


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4303673 SPACER 4302046 1

2 5566508- BEARING 5566503,5566508 1 K-3342,K-3343,K-


BOX 3744

3 4300894 RETAINER 1

4 X-8-645 CAPSCREW X 8 612 6 3/8"-16X1"

5 4300911 SPACER 1 K-2808

6 K-2808 REPL KIT-DRIVE GEAR 4300932 ,4300938 1

7 4303185 WASHER 4300901 1 K-2808

8 4301254 SNAP RING 1 K-2808,K-3327,K-


3342,K-3343,K-3744

6
Group: CASE (AUX)

14
1

OEM supplied 23 2
OEM supplied
adjustable non-adjustable
speedometer speedometer
sensor sensor
(Threaded)
25
(Non-Threaded)

4
5
c
neti 20
3 M ag
7 2

26
24 21 l
a
nic
6 22
19 c ha
Me

16
15
9

10
11

13
12
10419-2-97

CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC

2 5568511 -O- RING 1 K-2918,S-2501,S-


2503,S-2761,S-2809

7
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

3 K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3342,K-3343,K-
3744

4 X-8-0801M CAPSCREW 2 M8 X 1.25 X 12MM S-2761

5 S-2809 REAR BEARING COVER 4302332 ,4303872 1 PUSH-IN/THREAD-IN MAGNETIC


ASSY ,4304652 ,4305830 PICK-UP

6 1009551 GASKET - RED EDGE 1 RED EDGE MOLDED GASKET - K-2262,K-2918,K-


MOLDED UNCOMPRESSED THICKNESS 3288,S-2502,S-
.043 - .051 - NOT 2809,S-2859
INTERCHANGEABLE WITH ANY
OTHER GASKET

6 4302247 GASKET - PURPLE EDGE 1 NON EDGE MOLDED GASKET - K-2262,K-2918,K-


MOLDED UNCOMPRESSED THICKNESS - 3288
.013 - .018 - NOT
INTERCHANGABLE WITH ANY
OTHER GASKET

7 X-8L-611 CAPSCREW 4 3/8"-16X3-1/4"

7 X-8L-614 CAPSCREW 6 3/8"-16X2" USE W/4303872 RBC

7 X-8L-614 CAPSCREW 2 3/8"-16X2"

8 X-8L-602 CAPSCREW 17 3/8"-16X1-1/2"

8 X-8L-614 CAPSCREW 2 3/8"-16X2"

9 4302320 COVER 21346 2 S-2761

10 4305978 GASKET 4302246 2 K-3288,K-3547,S-


2761

11 K-2805 SHIM KIT 21452 K - 2106 1 K-3342,K-3343,K-


3744,S-2761

12 14335 GASKET 1 K-3288,S-2761

13 4303641 REAR HOUSING 1

14 4304653 SHIELD 1 S-2809

15 20815 LIFTING EYE 17105 2 S-2761

16 X-8L-604 CAPSCREW 8 3/8"-16X1-1/4" K-3547

19 86104 SPEEDO DRIVE GEAR 1

20 S-2503 SPEEDO SPACER ASSY 4302590 1 MECHANICAL

21 K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER" K-3744

22 X-8L-616 CAPSCREW X 8 616 6 3/8"-16X2-3/4"

23 K-3454 SPEED SENSOR KIT A - 6398 ,A - 6724 1 SINGLE PICK-UP (2 PIN)

23 K-3455 SPEED SENSOR KIT, A - 7046 ,A - 7518 1 DUAL PICK-UP (4 PIN)


DUAL

24 7992 BUSHING 1 S-2502,S-2859

25 14142 -O- RING 1

8
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

26 S-2502 REAR BRG COVER ASSY 4303604 ,4305827 1 MECHANICAL - 4:00 OPENING

26 S-2859 REAR BRG COVER ASSY 4302732 ,4305826 1 MECHANICAL - 6:00 OPENING

9
Group: CASE (FRONT)

27 29
36 37
28 30
31 38

24
23 40
22 1
Latest Design

2 21

* 18 3
39
19
4
5
20 15 7
18 6
*
17 19
8
10
9
16 11
12
15 13
14
10300A-11-97 Iron/Alum Hsg

* Bushing quantity requirements: #1 Housing – Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing – Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.

Note: Some part requirements are specific to #1 or #2 Aluminum or Iron Clutch Housings and Push or Pull type Clutch.

CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2999 CASE ASSEMBLY 4304068 ,4305809 ,S - 1


2751

2 4304023 PLUG 4303747 1 1-1/16" MAGNETIC, O-RING K-3744,S-2999


INCLUDED

3 X-12-1207 PIPE PLUG X12 1202 ,X12 1206 1 3/4" MAGNETIC

4 4305310 GASKET 4302810 1 K-3288

5 4302809 PTO COVER 16596 ,4300571 1

6 X-8-725 CAPSCREW X 8 724 8 7/16"-14X7/8"

7 4306584 CLUTCH HOUSING 4304815,4305668 1 K-3288,K-3671,K-


GASKET 3672,K-3673,K-
3676,K-3677

8 A-3713 CLUTCH HOUSING ASSY A - 3700 1 #1 PUSH-PULL IRON

8 A-3723 CLUTCH HOUSING ASSY A - 3721 ,A - 3722 1 #2 PUSH-PULL IRON

10
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

8 A-4772 CLUTCH HOUSING ASSY A - 4344 ,A - 4771 1 #2 PUSH-PULL ALUM.

8 A-5992 CLUTCH HOUSING ASSY 4301103 1 #1 PULL ALUM.(SPECIAL-LIGHTER


WEIGHT)

9 239614 SCREW X-8L-509 4 5/16-18X.81 QUANTITY


DEPENDENT ON DESIGN

10 14506 HAND HOLE COVER 1 #2 PUSH

10 14507 HAND HOLE COVER 1 #2 PULL

10 4305230 HAND HOLE COVER 11453 1 #1 PULL

10 4305231 HAND HOLE COVER 1565 1 #1 PUSH

11 4306583 STUD 5966 6

12 X-10-1005 WASHER X 3 1000 ,X10 1000 6 1.23 X 6.60


,X10 1004

13 X-1-1012 HEX NUT X-1-1005 6 .625-18

14 20550 FRONT BEARING COVER 1 2" PULL K-2468,K-3744,K-


4125

15 X-8L-604 CAPSCREW 6 3/8"-16X1-1/4" K-3547

16 20549 FRONT BEARING COVER 1 2" PUSH

17 14311 GASKET 1 K-3288

18 12815 BUSHING 2 FOR #2 HOUSING UPPER A-3713,A-3723,A-


4772,A-5992,K-
2468,K-3744

18 12815 BUSHING 4 FOR #1 HOUSING UPPER A-3713,A-3723,A-


4772,A-5992,K-
2468,K-3744

18 8677 BUSHING 1 FOR #2 HOUSING UPPER A-3713,A-3723,A-


4772

19 8677 BUSHING 2 FOR #1 AND #2 HOUSING LOWER A-3713,A-3723,A-


4772

20 X-8C-830 HEX HEAD X-8C-826 4 .500-13 X 1.490, USE 2 PCS FOR K-3677
SCREW/WASHER ASSY IRON HOUSING, USE 4 PCS FOR
ALUMINUM HOUSING

20 X-8C-831 HEX HEAD X-8C-822 2 .500-13 X 3.460, FOR IRON


SCREW/WASHER ASSY HOUSING

21 4304023 PLUG 4303747 1 1-1/16" MAGNETIC, O-RING K-3744,S-2999


INCLUDED

22 X-8-686 CAPSCREW 6 3/8"-16X3/4"

23 14575 PTO COVER 4302254 1

24 4305309 GASKET 1684 1 K-3288

27 14373 MAGNET 3 K-3744,S-2999,S-


3000

11
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

28 18128 PIN 2

29 X-1-1012 HEX NUT 2 .625-18

30 X-10-1005 WASHER X 3 1000 ,X10 1000 2 1.23 X 6.60


,X10 1004

31 14554 STUD 1632 ,6579 2 5/8" X 2-3/16"

36 23104 PLUG 1712 2

37 X-8-1005 CAPSCREW 2 5/8"-11X1-1/4"

38 20814 SPACER 2

39 X-12-802 PIPE PLUG X12 800 1 1/2"

40 4302680 BUSHING 1

12
Group: CASE (FRONT) FORCED LUBE

27 29
36 37
28 30
31 38

24
23 40
22 1

42
41 2
39
18 4
5
43
44 7 6
3
20 15
18
17 8
10
9
16 11
12
15 13
14
10319-11-99 Alum Hsg

CASE (FRONT) FORCED LUBE


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-3000 CASE ASSEMBLY 4305389 ,4305809 ,S - 1


2912

2 4304023 PLUG 4303747 2 1-1/16" MAGNETIC, O-RING K-3744,S-2999


INCLUDED

3 A-7194 LUBE TUBE ASSY 4304921 ,A - 7141 1

3 A-7471 EXTENDED LUBE TUBE 4305393 1 NOT TO BE USED WITH 4305105


ASSY CASE

4 4305310 GASKET 4302810 1 K-3288

5 4302809 PTO COVER 16596 ,4300571 1

6 X-8-725 CAPSCREW X 8 724 8 7/16"-14X7/8"

7 4306584 CLUTCH HOUSING 4304815,4305668 1 K-3288,K-3671,K-


GASKET 3672,K-3673,K-
3676,K-3677

8 K-3671 FORCED LUBE CL HSG A - 7148 1 #1 PULL IRON


KIT

13
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

8 K-3672 FORCED LUBE CL HSG A - 7149 ,A - 7150 1 #1 PULL IRON - NODAL MOUNT -
KIT UPPER/LOWER

8 K-3673 FORCED LUBE CL HSG A - 7146 1 #1 PULL ALUMINUM - NODAL


KIT MOUNT

8 K-3676 FORCED LUBE CL HSG A - 7145 1 #1 PULL ALUMINUM


KIT

8 K-3677 FORCED LUBE CL HSG A-7592 1 #1 PULL IRON - NODAL MOUNT -


KIT UPPER

9 239614 SCREW X-8L-509 4 5/16-18X.81 QUANTITY


DEPENDENT ON DESIGN

10 4305230 HAND HOLE COVER 11453 1 #1 PULL

10 4305231 HAND HOLE COVER 1565 1 #1 PUSH

11 4306583 STUD 5966 6

12 X-10-1005 WASHER X 3 1000 ,X10 1000 6 1.23 X 6.60


,X10 1004

13 X-1-1012 HEX NUT X-1-1005 6 .625-18

14 20550 FRONT BEARING COVER 1 2" PULL K-2468,K-3744,K-


4125

15 X-8L-604 CAPSCREW 6 3/8"-16X1-1/4" K-3547

16 20549 FRONT BEARING COVER 1 2" PUSH

17 14311 GASKET 1 K-3288

18 12815 BUSHING 4 A-3713,A-3723,A-


4772,A-5992,K-
2468,K-3744

20 X-8C-830 HEX HEAD X-8C-826 4 .500-13 X 1.490 K-3677


SCREW/WASHER ASSY

20 X-8C-831 HEX HEAD X-8C-822 2 .500-13 X 3.460


SCREW/WASHER ASSY

22 X-8-686 CAPSCREW 6 3/8"-16X3/4"

23 14575 PTO COVER 4302254 1

24 4305309 GASKET 1684 1 K-3288

27 14373 MAGNET 3 K-3744,S-2999,S-


3000

28 18128 PIN 2

29 X-1-1012 HEX NUT 2 .625-18

30 X-10-1005 WASHER X 3 1000 ,X10 1000 2 1.23 X 6.60


,X10 1004

31 14554 STUD 1632 ,6579 2 5/8" X 2-3/16"

36 23104 PLUG 1712 2

14
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

37 X-8-1005 CAPSCREW 2 5/8"-11X1-1/4"

38 20814 SPACER 2

39 X-12-802 PIPE PLUG X12 800 1 1/2"

40 4302680 BUSHING 1

41 13835 -O- RING 2 K-3341,K-3744

42 13653 -O- RING 2 K-3331,K-3341,K-


3744

43 5568544 -O- RING 1 K-3341

44 13834 -O- RING 1 K-3341

15
Group: COUNTERSHAFT & BRGS(AUX)

2 3

10444-5/93 CS Helical

COUNTERSHAFT & BRGS(AUX)


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4302074- BEARING 21343,4302074 4 K-3342,K-3343,K-


BOX 3744

2 A-6756 WELDED A - 5942 2 C/S 4303648 - D/G 4300935 S/G


COUNTERSHAFT ASSY 4300936

3 21342 SPACER 2

16
Group: COUNTERSHAFT ASSY

10
11

13 12

15 2 1
4 3
5
14 6
7
8
9

10364-11-96 CS/RT

COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

0 S-3063 COUNTERSHAFT ASSY, 1 COMPLETE COUNTERSHAFT


LEFT ASSEMBLY, LEFT

0 S-3064 COUNTERSHAFT ASSY, 1 COMPLETE COUNTERSHAFT


RIGHT ASSEMBLY, RIGHT

1 4302082 SNAP RING 2 K-3327,K-3342,K-


3343,K-3744,S-
3063,S-3064

2 4302712 BEARING 2 K-3342,K-3343,K-


3744

3 4304073 CNTRSHFT-W/REV & LO 2 S-3063,S-3064

4 X-6-E KEY 2 S-3063,S-3064

5 62511 ROLL PIN 2 A-6429,S-3063,S-


3064

6 4304840 KEY 19673 2 S-3063,S-3064

7 21025 1ST GEAR-CNTRSHFT 19629 ,4300241 2 S-3063,S-3064

8 21264 2ND GEAR-CNTRSHFT 19623 2 S-3063,S-3064

9 4303666 OD GEAR - CNTRSHFT 4304508 ,4304315 2 K-3744,S-3063,S-


3064

10 15953 PTO GEAR - LOWER 1 S-3063

10 20840 PTO GEAR - UPPER 15952 1 S-3064

17
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

11 4304060 DRIVE GEAR-CNTRSHFT 2 K-3744,S-3063,S-


3064

12 19198 SNAP RING 2 K-3327,K-3744,S-


3063,S-3064

13 4304599 BEARING 4302677 4304598 2 K-3342,K-3343,K-


3744

14 4304605 RETAINER 19548 2

15 X-7-1005 CAPSCREW 2 5/8"-18X1-3/4"

18
Group: FILTER REGULATOR

NSS

2 -O- Ring/Element Kit


2

1
10130-1-92 AFR NSS - Not Sold Separately

FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-4740 FILTER/REGULATOR 19600 1 K-3744

2 K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

3 X-8C-412 CAPSCREW X 8S 412 2 1/4"-20X2-1/4"

19
Group: H & C W/A-5000 VALVE

22
9
From
RRV H/L H

6 3 12
5 From
RRV

4 P
Range Cylinder
21
L 8
H
11
9
2
S
S 14
From 7 12
RRV 13
1 L
18 15
17 7 10 16

Splitter Cylinder
20
SP

10110T-7-97 A-5000 HC spl cyl

H & C W/A-5000 VALVE


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-5000 SLAVE VALVE ASSY 20850 1 K-3744

2 19481 GASKET 1 K-3288

3 19462 -O- RING 14033 1 K-1969

4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-3744

5 21268 SPRING 19572 1

6 20490 PIN 19459 1

7 12845 ELBOW 2 1/8" K-3744

8 X-8C-411 CAPSCREW 4 1/4"-20X1-3/4"

9 55528 HOSE ASSY 2 36" K-3744

10 55509 HOSE ASSY 1 34" K-3744

11 A-4740 FILTER/REGULATOR 19600 1 K-3744

12 X-12-208 PIPE PLUG 2 1/8" NPT

13 X-8L-604 CAPSCREW 1 3/8"-16X1-1/4" K-3547

14 21427 HOSE CLAMP 1 K-3744

15 21425 STRAP 1 K-3744

20
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

16 21426 BRACKET 1 K-3744

17 21428 HOSE CLAMP 1 K-3744

18 X-8L-604 CAPSCREW 1 3/8"-16X1-1/4" K-3547

20 55527 HOSE ASSY 1 15" K-3744

21 15114 -O- RING 2 A-5000,K-1935,K-


3341,K-3744

22 21086 BRANCH TEE 1 1/8" K-3744

21
Group: HEAT EXCHANGER

12 Connect to Hose
Connect to Hose Connect to Hose 13 From Oil Pump 3
From Oil Pump 1 From Oil Pump 2 "A" Port
"A" Port "A" Port
Connect to Hose
Connect to Hose Connect to Hose
From Oil Pump
From Oil Pump From Oil Pump
"B" Port
"B" Port "B" Port

11 11
1 2 3
5586600 5586602 5586603

Top Right Side Mount Top Right Side Mount Top Left Side Mount

gn n
esi sig
t D nt De
n rre
rre Cu
Cu
n
sig
nt De
rre
Cu

18 14
9 8
6

To Oil Pump
"A" Port 7

To Oil Pump 10 17
"B" Port Connect to Hose
4 From Oil Pump
15 "A" Port 5
16 Connect to Hose
From Oil Pump
"A" Port Connect to Hose
From Oil Pump
18 "B" Port
Connect to Hose
From Oil Pump
"B" Port
15
4
5586604 5586605 5

Bottom Mount Top Right Side Mount

gn
Desi
nt
rre
Cu

gn
Desi
nt
rre
Cu
10534-6-98

HEAT EXCHANGER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

22
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3952 HEAT EXCHANGER KIT 5586612,5586625 1 3/4" PORTS

1 K-3963 HEAT EXCHANGER KIT 5586600,K-3620 1 MUST USE WHEN REPLACING


5586600 HEAT EXCHANGER WITH
5/8" PORTS, 5/8" TO 3/4"
ADAPTERS ARE INCLUDED IN
THIS KIT

2 K-3954 HEAT EXCHANGER KIT 5586614,5586627 1 3/4" PORTS

2 K-3965 HEAT EXCHANGER KIT 5586602 ,K - 3362,K- 1 MUST USE WHEN REPLACING
3622 5586602 HEAT EXCHANGER WITH
5/8" PORTS, 5/8" TO 3/4"
ADAPTERS ARE INCLUDED IN
THIS KIT

3 K-3955 HEAT EXCHANGER KIT 5586615,5586628 1 3/4" PORTS

3 K-3966 HEAT EXCHANGER KIT 5586603,K-3623,K- 1 MUST USE WHEN REPLACING


3655 5586603 HEAT EXCHANGER WITH
5/8" PORTS, 5/8" TO 3/4"
ADAPTERS ARE INCLUDED IN
THIS KIT

4 K-3956 HEAT EXCHANGER KIT 5586629 1 3/4" PORTS

4 K-3967 HEAT EXCHANGER KIT 5586604,5586616,K- 1 MUST USE WHEN REPLACING


3624 5586604 HEAT EXCHANGER WITH
5/8" PORTS, 5/8" TO 3/4"
ADAPTERS ARE INCLUDED IN
THIS KIT

5 K-3959 HEAT EXCHANGER KIT 5586633 1 3/4" PORTS

5 K-3968 HEAT EXCHANGER KIT 5586605 ,K - 3360,K- 1 MUST USE WHEN REPLACING
3625 5586605 HEAT EXCHANGER WITH
5/8" PORTS, 5/8" TO 3/4"
ADAPTERS ARE INCLUDED IN
THIS KIT

5 K-3972 HEAT EXCHANGER KIT 5586609, 5586620 1

6 21425 STRAP 2 K-3744

7 5588101 OIL HOSE ASSEMBLY 5586901 1 14.5"

7 5588103 OIL HOSE ASSEMBLY 5586903 1 30.0"

7 5588107 OIL HOSE ASSEMBLY 5586907 1 45.0"

7 5588109 OIL HOSE ASSEMBLY 5586909 1 28.0"

8 5588102 OIL HOSE ASSEMBLY 5586902 1 26.5" K-3968

8 5588105 OIL HOSE ASSEMBLY 5586905 1 21.5"

8 5588106 OIL HOSE ASSEMBLY 5586906 1 40.0"

8 5588108 OIL HOSE ASSEMBLY 5586908 1 52.0"

9 4304076 ELBOW 1 FOR OIL PUMP "A" PORT

10 4301123 ELBOW 1 FOR OIL PUMP "B" PORT K-3441

23
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

11 X-8C-6109 CAPSCREW 2 3/8"-16X1-1/4"

12 X-8L-602 CAPSCREW 1 3/8"-16X1-1/2"

13 X-8C-6109 CAPSCREW 1 3/8"-16X1-1/4"

14 X-8L-602 CAPSCREW 3 3/8"-16X1-1/2"

15 X-8C-6111 SCREW 2 3/8"-16X3/4"

16 K-3902 MOUNTING BRACKET 4304665 1

17 4304683 BRACKET 1

18 4303681 HOSE CLAMP 1

24
Group: INPUT SHAFT & DRIVE GEAR

8
6

3 4 5

2
*1

* For Shipping Only -- Do Not Replace


*
10370-1/92 IS

INPUT SHAFT & DRIVE GEAR


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 23559 SEAL 1 NOT SOLD FOR SERVICE

2 16980 SNAP RING 1 K-2468,K-3327,K-


3342,K-3343,K-
3744,K-4125

3 81504 BEARING 1 K-2468,K-3342,K-


3343,K-3744,K-4125

4 16463 SPACER 1

5 14750 SNAP RING 1 K-2468,K-3327,K-


3342,K-3343,K-
3744,K-4125,S-3062

6 4304510 MAIN DRIVE GEAR 4303695 ,4304314 1 K-3744

8 S-1659 INPUT SHAFT 20535 23566 ,4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-3342,K-
3744,K-4125

8 S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549

9 16566 BUSHING 1 K-3343,S-1659,S-


1660

25
Group: INTEGRAL OIL PUMP

Indicates part of item 999

13

12
19 15 14

17 11
16

9
18

10 21
26

20

3
1 2

5
10531-4-98 4

INTEGRAL OIL PUMP


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-8C-409 CAPSCREW 5 1/4"-20X5/8"

2 K-2402 COVER & SCREW KIT 4300751 1

3 20514 GASKET 1 K-2402,K-3288

4 20823 PLUG 1

5 14765 -O- RING 1 K-3341

6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS

8 20825 DOWEL PIN 1

26
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

9 4303773 RETAINER 1

10 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

11 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

12 20509 KEY 1

13 14853 SNAP RING 2

14 4303774 PUMP DRIVE GEAR 4304880 1

15 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

16 X-14-700 STEEL BALL 1 7/16"

17 4303775 SPRING 1

18 4305713 SUCTION TUBE 4304628 1 O-RING INCLUDED ON SUCTION K-3367


TUBE

19 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

20 4303828 PLUG 1 K-3367,S-2999

21 20225 -O- RING 1 K-3744

26 X-8-447 SCREW 2

999 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

27
Group: INTEGRAL OIL PUMP (FORCED LUBE)

22

21

Indicates part of item 999 21

13

12
19 15 14

17 11
16

9
18

10
26 27
6

3
1 2

5
11521-1-01 4

INTEGRAL OIL PUMP (FORCED LUBE)


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-8C-409 CAPSCREW 5 1/4"-20X5/8"

2 K-2402 COVER & SCREW KIT 20513 ,4300751 1

28
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

3 20514 GASKET 1 K-2402,K-3288

4 20823 PLUG 1

5 14765 -O- RING 1 K-3341

6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS

8 20825 DOWEL PIN 1

9 4303773 RETAINER 1

10 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

11 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

12 20509 KEY 1

13 14853 SNAP RING 2

14 4303774 PUMP DRIVE GEAR 4304880 1

15 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

16 X-14-700 STEEL BALL 1 7/16"

17 4303775 SPRING 1

18 4305713 SUCTION TUBE 4304628 1 O-RING INCLUDED ON SUCTION K-3367


TUBE

19 4304629 PLUG 1

21 X-8-686 CAPSCREW 2 3/8"-16X3/4"

22 4305715 SPLITTER LUBE TUBE A - 7197 1

26 X-8-447 SCREW 2

27 20225 -O- RING 1 K-3744

999 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

29
Group: ISOLATORS

12
n
sig
w De
Ne
11 1
3
6
3
2 9
1
3 1 4

3
2
1
7

12
10210-1-92 Isolator
11
n
Desig
New 10

Indicates Part Of Item 10

ISOLATORS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 19124 -E- RING 2

2 K-3467 PIN REPLACEMENT KIT 21245 1

3 21246 BUSHING 2 K-2003,K-2428,K-


2429,K-2978,K-
3399,S-2129,S-
2130,S-2519

4 S-1794 ISOLATOR ASSY 1

6 21247 LEVER 1 STRAIGHT 18.67"

7 21235 STUB LEVER 1 LOW TOWER K-2428,S-1677

7 21236 STUB LEVER 1 HIGH TOWER K-2429,S-1579,S-


2130

7 4301168 STUB LEVER 1 MID TOWER K-2978

9 21767 90 DEG LEVER 1 STRAIGHT 33"

10 K-3399 ISOLATOR BUSHING KIT 21244 ,23311 1

11 X-8-560 SCREW 1 K-2003

12 X-9-503 NUT 1 K-2003

30
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-1476 SHIFT LEVER HSG 4530 ,17163 ,18298 1 LOW TOWER


,4304905 ,A - 4437

K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

K-1935 REPAIR KIT-SLAVE 1 FOR A-5000 VALVE


VALVE

K-1956 COOLER INSTLN KIT 1

K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-3744

K-2003 PIN & BUSHING KIT 1

K-2262 OIL SEAL W/SLINGER 19109 20807 ,20808 1 "FOR MECHANICAL COVER" K-3744

K-2394 AIR SYSTEMS TOOL KIT 1

K-2402 COVER & SCREW KIT 4300751 1

K-2428 LEVER REPLACEMENT 1 LOW TOWER


KIT

K-2429 LEVER REPLACEMENT 1 HIGH TOWER


KIT

K-2468 CLUTCH INSTALLATION 1 FOR USE WITH S-1659 INPUT


KIT SHAFT ASSY AND 81504 INPUT
SHAFT BEARING

K-2805 SHIM KIT 21452 K - 2106 1 K-3342,K-3343,K-


3744,S-2761

K-2808 REPL KIT-DRIVE GEAR 4300932 ,4300938 1

K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3342,K-3343,K-
3744

K-2973 SHIFT LEVER HSG KIT 17166 ,17167 1 HIGH TOWER


,4303050 ,4304910 ,K
- 1630 K - 1941

K-2977 SHIFT LEVER HSG KIT 4301167 ,4304907 ,A - 1 MID TOWER


6040

K-2978 LEVER REPLACEMENT 1 MID TOWER


KIT

K-3104 ACTUATOR PIN KIT 4303287 1 K-3744

K-3193 MASTER VALVE REPAIR 1 FOR A-6913 VALVE


KIT

K-3195 MASTER VALVE REPAIR 1 FOR A-7313 VALVE


KIT

K-3288 GASKET KIT 1 K-3342,K-3343,K-


3744

31
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-3327 SMALL PARTS KIT 1

K-3331 SPLITTER VLV REPL KIT 4300927 ,4304031 1


,4304032 ,A - 6862

K-3341 O-RING KIT 1 K-3342,K-3343,K-


3744

K-3342 BASIC OVERHAUL KIT 1

K-3343 BASIC REBUILD KIT 1

K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

K-3399 ISOLATOR BUSHING KIT 21244 ,23311 1

K-3467 PIN REPLACEMENT KIT 21245 1

K-3492 SYNCHRONIZER KIT K - 2446 1

K-3497 SYNCHRONIZER K - 3200 1 SLIDING CLUTCH INCLUDED IN


REPLACEMENT KIT KIT

K-3744 MASTER REBUILDER KIT 1 USE TO REBUILD RTLO-16913A


W/NON-SELECTIVE WASHERS
ONLY

K-4125 CLUTCH INSTALLATION 1 STANDARD RT INPUT SHAFT AND


KIT (RT), HYDRAULIC YOKE FOR HYDRAULIC CLUTCH
RELEASE RELEASE

S-1404 OIL FILTER 17238 1

S-1516 CAP ASSY 20851 ,20853 1

S-1659 INPUT SHAFT 23566 1 2" PULL - USE W/FBC 20550 K-2468,K-3342,K-
3744,K-4125

S-1660 INPUT SHAFT 23567 1 2" PUSH - USE W/FBC 20549

S-1794 ISOLATOR ASSY 1

S-2129 SHIFT LEVER HSG ASSY 1 LOW TOWER

S-2130 SHIFT LEVER HSG ASSY S - 2053 1 HIGH TOWER

S-2269 SHIFT BAR HSG 4302679 1 HOUSING ONLY (RTLOF)

S-2270 SHIFT BAR HSG 4302675 1 HOUSING ONLY (RTLO)

S-2271 SHIFT BAR HSG ASSY 4302679 1 COMPLETE (RTLOF) FOR UNITS
BUILT PRIOR TO THE FORCED
LUBRICATION SYSTEM DESIGN

S-2272 SHIFT BAR HSG ASSY 4302675 1 COMPLETE (RTLO) FOR UNITS
BUILT PRIOR TO THE FORCED
LUBRICATION SYSTEM DESIGN

S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC

S-2502 REAR BRG COVER ASSY 4303604 ,4305827 1 MECHANICAL - 4:00 OPENING

32
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

S-2503 SPEEDO SPACER ASSY 4302590 1

S-2519 SHIFT LEVER HSG ASSY S - 2919 1 MID TOWER

S-2578 ROADRANGER VALVE 1


ASSY

S-2761 RANGE SECTION ASSY 1

S-2761R REMAN RANGE 1


SECTION ASSY

S-2809 REAR BEARING COVER 4302332 ,4303872 1 PUSH-IN/THREAD-IN MAGNETIC


ASSY ,4304652 ,4305830 PICK-UP

S-2859 REAR BRG COVER ASSY 4302732 ,4305826 1 MECHANICAL - 6:00 OPENING

S-2910 SHIFT BAR HSG ASSY 4302675 1 COMPLETE (RTLO) FOR UNITS
BUILT WITH THE FORCED
LUBRICATION SYSTEM DESIGN

S-2911 SHIFT BAR HSG ASSY 4302679 1 COMPLETE (RTLOF) FOR UNITS
BUILT WITH THE FORCED
LUBRICATION SYSTEM DESIGN

S-2999 CASE ASSEMBLY 4304068 ,4305809 ,S - 1 USE FOR UNITS BUILT PRIOR TO
2751 THE FORCED LUBRICATION
SYSTEM DESIGN

S-3000 CASE ASSEMBLY 4305389 ,4305809 ,S - 1 USE FOR UNITS BUILT WITH THE
2912 FORCED LUBRICATION SYSTEM
DESIGN

S-3062 COMPLETE MAINSHAFT 1 COMPLETE MAINSHAFT


ASSEMBLY ASSEMBLY

S-3063 COUNTERSHAFT ASSY, 1 COMPLETE COUNTERSHAFT


LEFT ASSEMBLY, LEFT

S-3064 COUNTERSHAFT ASSY, 1 COMPLETE COUNTERSHAFT


RIGHT ASSEMBLY, RIGHT

S-3108 MAINSHAFT ASSY 4303402,4303403,S- 1 S-3062


2562,S-3101

33
Group: LEVERS/HOUSINGS

2 4
3
5 23
6
7

15

8 1

K-2428 - Low
2 4 K-2978 - Mid
3
5 K-2429 - High
6
9
24
8

20

S-1677 - Low
17
16 13 S-1967 - Mid
21 S-1579 - High
4
3 22
5
13 6 33
14

10207-9-95 S-2129 - Low


S-2519 - Mid
S-2130 - High

LEVERS/HOUSINGS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3376 O-RING & WASHER KIT 4301211 1

2 18299 PIN 1 K-1476,K-2977,S-


1677

34
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

3 X-8C-604 CAPSCREW 4 3/8"-16X1-1/4" K-3956,K-3959,K-


3967,K-3968,K-
3972,S-2269,S-
2270,S-2271,S-
2272,S-2910,S-2911

4 X-1-600 NUT 4 3/8"-24-N.F.PLAIN

5 X-3-600 LOCKWASHER 4 3/8"

6 11934 STUD 7467 4

7 K-1476 SHIFT LEVER HSG 4530 ,17163 ,18298 1 LOW TOWER


,4304905 ,A - 4437

8 4305294 GASKET 4303431 1 K-1476,K-2428,K-


2429,K-2973,K-
2977,K-2978,K-
3288,S-1579,S-
1677,S-1967,S-
2129,S-2130,S-
2271,S-2272,S-
2519,S-2910,S-2911

9 K-2977 SHIFT LEVER HSG KIT 4301167 ,4304907 ,A - 1 MID TOWER


6040

13 4303030 PIN 1 K-2973,S-1579,S-


2130

13 6541 PIN 1 3/8" - USED W/17167 ONLY

14 K-2973 SHIFT LEVER HSG KIT 17166 ,17167 1 HIGH TOWER


,4303050 ,4304910 ,K
- 1630 K - 1941

15 10427 BOOT 1 K-1476,K-2973,K-


2977,S-1579,S-
1677,S-2130

16 X-1-600 NUT 1 3/8"-24-N.F.PLAIN

17 X-3-600 LOCKWASHER 1 3/8"

20 17600 GEAR SHIFT LEVER 1 STRAIGHT - LOW 21-1/2"

20 18482 GEAR SHIFT LEVER 1 STRAIGHT - HIGH 35"

21 2538 RETAINER 1 K-1476,K-2973,K-


2977,S-1579,S-
1677,S-2130

22 2536 SPRING 1 K-1476,K-2973,K-


2977,S-1579,S-
1677,S-2130

23 K-2428 LEVER REPLACEMENT 1 LOW TOWER


KIT

23 K-2429 LEVER REPLACEMENT 1 HIGH TOWER


KIT

23 K-2978 LEVER REPLACEMENT 1 MID TOWER

35
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

KIT

24 S-1579 SHIFT TOWER ASSY 1 HIGH TOWER

24 S-1677 SHIFT TOWER ASSY 1 LOW TOWER

24 S-1967 SHIFT TOWER ASSY 1 MID TOWER

33 S-2129 SHIFT LEVER HSG ASSY 1 LOW TOWER

33 S-2130 SHIFT LEVER HSG ASSY S - 2053 1 HIGH TOWER

33 S-2519 SHIFT LEVER HSG ASSY S - 2919 1 MID TOWER

36
Group: MAINSHAFT & SYNCHRO(AUX)

11

10
9
6 8
7
5

3 4
1 2

16

e
oint Yok
e rsal J
Univ

14
13

12

10426A-03-04

MAINSHAFT & SYNCHRO(AUX)


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4300907 SLIDING CLUTCH 1

2 X-7-1007 SCREW 1 5/8"-18X1-3/4"

3 A-6429 RETAINER ASSY 4302334 1 K-3744

4 62511 ROLL PIN 1 A-6429,S-3063,S-


3064

5 4302041 SPLITTER GEAR- 4301838 1


MAINSHAFT

6 14897 SPRING 3 K-3327,K-3342,K-


3343,K-3492,K-
3497,K-3744

7 A-7331 SYNCHRONIZER ASSY 4304396 4304397 A - 1 HI RANGE K-3492,K-3497,K-


5917 3744

8 4301840 SLIDING CLUTCH 4303386 1 K-3497,K-3744

9 A-7254 SYNCHRONIZER A - 4937 A - 5876 1 LO RANGE K-3492,K-3497,K-

37
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

ASSEMBLY 3744

10 4303649 MAINSHAFT 1

11 4301842 WASHER 1 K-3744

12 4300940 REDUCTION GEAR 4300934 1

13 4300912 SPACER 1 K-3744

14 5556503- BEARING 5556503 1 K-3342,K-3343,K-


BOX 3744

16 K-4122 HEX FLANGE CRIMPED 4302321,4306520 1 K-3327,K-3744


NUT KIT

38
Group: MAINSHAFT ASSY

11 14
12 9

15 14

7
8 14
10 9

7 14

3 1
2
5 4
6
13

10337B-10-96

MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

0 S-3062 COMPLETE MAINSHAFT 1 COMPLETE MAINSHAFT


ASSEMBLY ASSEMBLY

1 S-3108 MAINSHAFT ASSY 4303402, 4303403, S- 1 S-3062


2562,S-3101

2 62504 ROLL PIN 1 S-3108

3 4304615 3-SIDED KEY 4300120 1 K-3744,S-3062

4 14750 SNAP RING 1 K-2468,K-3327,K-


3342,K-3343,K-
3744,K-4125,S-3062

5 23653 REVERSE GEAR- 1 S-3062


MAINSHAFT

6 4302047 SPACER 1 K-3327,K-3744,S-


3062

7 16118 SLIDING CLUTCH 2 S-3062

8 4303412 LO GEAR-MAINSHAFT 4303410 1 S-3062

9 4303603 WASHER 4302397 2 K-3327,K-3744,S-


3062

39
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

10 4303420 1ST GEAR-MAINSHAFT 4303408 1 S-3062

11 4302394 2ND GEAR-MAINSHAFT 4302395 1 S-3062

12 4304514 OD GEAR-MAINSHAFT 4302664 ,4303698 1 K-3744,S-3062


,4304316

13 4300382 WASHER .249-WHITE 1 K-3327,K-3744,S-


3062

14 4302398 WASHER 4 K-3327,K-3744,S-


3062

15 4304317 SLIDING CLUTCH 22026 1 K-3342,S-3062

40
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

4300764 SHIFT DIAGRAM LABEL 1 RTLO/RTLOF

4301194 SHIFT DIAGRAM LABEL 1 RTLO/RTLOF WITH VALVE LEFT


OF DRIVER

71203 SILICONE LUBE 1 8 OZ (236.59 CC)-FLEET SIZE

71204 ADHESIVE SEALANT 1 0.5 CC (SINGLE APPLICATION


SIZE)

71205 SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K-3342,K-3744

71206 SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K-2428,K-2429,K-


2978,K-3331,K-
3341,K-3744

41
Group: OIL COOLER

2 7
6 7 Flow 6

4 Oil Return
3
5 11 13 7
8 9 12 2
6

6 Oil Pump
7 10 Outlet
13

*13

*6 *6
Outlet Inlet
*14
*15 Return
Fuller
Outlet
17237

10525-4/92 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location

OIL COOLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 18025 OIL COOLER 1 K-1956

2 19424 HOSE 1 25 FEET K-1956

3 X-8-535 CAPSCREW 2 5/16"-16X2-1/2"

4 X-3-506 LOCKWASHER 2 5/16"

5 18211 BRACKET 4 K-1956

6 19419 CONNECTOR 6 K-1956,K-3441,K-


3547,S-1404

7 19415 SWIVEL 4 K-1956

8 X-10-501 WASHER 2 5/16"

9 18209 PLUG-RUBBER MOUNT 2 K-1956

10 17190 STRAP 8 K-1956

11 19423 CLAMP 5 K-1956

12 18210 NUT 2 K-1956

42
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

13 19422 ELBOW 4 K-1956

14 S-1404 OIL FILTER 17238 1

15 17237 FILTER ELEMENT 1 S-1404

43
Group: OIL FILTER

Oil Filter Cover Kit 9


11 1 2
(not pictured)
4
- Contained in Item #11

3
10
2

2 6
5
7
8

10539-3-00

OIL FILTER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 19419 CONNECTOR 1 K-1956,K-3441,K-


3547,S-1404

2 X-8-453 SCREW 4 K-3441

3 X-8-452 SCREW 1 K-3441

4 4304820 GASKET 1 K-3441

5 4301123 ELBOW 1 K-3441

6 K-3441 OIL FILTER/ADAPTER A - 7174 1


KIT

7 4304827 OIL FILTER ELEMENT 1 K-3441,K-3547

8 17007 ELBOW 1 K-3441

9 K-3441 OIL FILTER/ADAPTER 1


KIT

10 A-7300 AUX COUNTERSHAFT 1 K-3547


COVER ASSY

11 K-3547 OIL FILTER COVER KIT 1 CONTAINS A-7300

44
45
Group: RANGE CYLINDER

9 13
10 12 11
8
7
6

1 3
2

11462-5-98

RANGE CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 14347 GASKET 1 K-3288,K-3341

2 22823 SHIFT YOKE 16775 1

3 X-7-809 BOLT X 7 810 ,X 7 811 2 1/2"-20X1-3/4"

4 A-6690 RANGE CYLINDER ASSY 4303595 1

5 X-8L-607 CAPSCREW X 8 607 4 3/8"-16X2-1/4", 3/8"-16X2-1/4"

6 14765 -O- RING 1 K-3341

7 4303596 YOKE BAR 1

8 14341 PISTON 23353 1

9 14345 -O- RING 1 K-3341

10 14344 -O- RING 1 K-3341

11 X-1-1010 NUT 1 5/8"-18

12 22826 GASKET 1 K-3288,K-3341

13 4303926 COVER 1

46
Group: REVERSE IDLER

8
5 9
3

4
3
8

Latest Design

5 6
3

4
3
2
1

11382-3-97 RI

REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-7-1008 CAPSCREW 2 5/8"-18X1-1/4

2 14283 WASHER 2

3 4302982 WASHER 14282 4 K-3209

4 14287 BEARING 4305020 2 K-3342,K-3343,K-


3744

5 16757 REVERSE IDLER GEAR 22409 2

6 K-3209 IDLER SHAFT REPL KIT 16405 ,4302981 2


,4305513

7 4303336 RETAINING RING 2 K-3209,K-3744

8 4303336 RETAINING RING 4 K-3209,K-3744

9 4305513 IDLER SHAFT 2 K-3209

47
48
Group: ROADRANGER VALVE

Old Design

2
2
2 2
2
22 2 2 22 2
2
2

2
3 2
999

4 5

6
H/L P S SP

11 *7 * *7 *
7 7

12

See: Appendix / Airline Tubing

* 14 * * *
10 10 10
P S SP
Splitter Cylinder

H/L
10102E-7-97 * For Connector and Elbow Assy
component information see Appendix.
To Slave Valve

49
ROADRANGER VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 5586100 MEDALLION, LOGO 1 (LATEST DESIGN) FULLER LOGO A-6913,A-7313


ONLY

1 5586113 SHIFT DIAGRAM 1 RTLO - W/SHIFT PATTERN S-2578


MEDALLION

2 K-3193 MASTER VALVE REPAIR 1 FOR A-6913 VALVE


KIT

2 K-3195 MASTER VALVE REPAIR 1 FOR A-7313 VALVE


KIT

3 20495 LEVER 1 A-6913,A-7313

4 20112 COVER 1 A-6913,A-7313

5 X-8-213 SCREW X 8 202 2 8-32X3/8"

6 X-9-802 NUT 1 1/2"-13

7 84001 CONNECTOR ASSY 82501 4 1/8"TUBE-1/16"NPTF

7 84003 CONNECTOR ASSY 82503 4 5/32"TUBE-1/16"NPTF

7 84005 CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/32"TUBE- K-3744,S-2578


1/16"NPTF

10 85001 ELBOW ASSY 84501 3 5/32"TUBE-1/8"NPTF

10 85002 ELBOW ASSY 84502 3 1/8"TUBE-1/8"NPTF

10 85003 ELBOW ASSY 3 "PUSH-TO-CONNECT" 5/32"TUBE- K-3331,K-3342,K-


1/8"NPTF 3744

11 84101 UNION ASSY 1 1/8" TUBING

11 84102 UNION ASSY 1 5/32" TUBING

11 84103 UNION ASSY 1 "PUSH-TO-CONNECT" 5/32"


TUBING

12 13571 -O- RING CLAMP 2

14 84002 CONNECTOR ASSY 82502 1 1/8"TUBE-1/8"NPTF

14 84004 CONNECTOR ASSY 82504 1 5/32"TUBE-1/8"NPTF

14 84006 CONNECTOR ASSY 1 "PUSH-TO-CONNECT" 5/32"TUBE- K-3342,K-3744


1/8"NPTF

999 A-6913 ROADRANGER VALVE A - 4900 1 STANDARD-W/LOGO


ASSY

999 A-7313 ROADRANGER VALVE A - 5313 1 (LEFT OF DRIVER)-W/LOGO


ASSY

999 S-2578 ROADRANGER VALVE 1 RTLO - W/SHIFT PATTERN


ASSY

50
Group: SHIFT BAR HOUSING

19 14
18 20
13
12
17
16 21
15 22

1
2

3
7 8 3
4

23 5

6
999

42
41 29
26
40 28

27
39 29

35 30 27
38
34 31

29 29

33
37 32

36
29

10242-2-94 X-Bar

SHIFT BAR HOUSING


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

51
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2270 SHIFT BAR HSG 4302675 1 HOUSING ONLY (RTLO)

2 4302676 GASKET 14918 1 K-3288,S-2269,S-


2270,S-2271,S-
2272,S-2910,S-2911

3 4304602 BREATHER 23605 1 1/4" NPT K-3744

3 X-12-404 PIPE PLUG 1 1/4" NPT

4 20070 OIL TROUGH 1 WILL CAUSE INTERFERENCE ON S-2271,S-2272


UNITS BUILT WITH THE FORCED
LUBRICATION SYSTEM.

5 20332 AIR VALVE SHAFT 17177 1 S-2271,S-2272,S-


2910,S-2911

6 X-8-423 CAPSCREW 2 NOT TO BE USED ON UNITS BUILT


WITH THE FORCED LUBRICATION
SYSTEM.

7 X-12-603 PIPE PLUG X12 602 1 3/8" NPT

8 X-8L-609 CAPSCREW 1 3/8"-16X1-3/4"

12 17179 GASKET 1 S-2269,S-2270,S-


2271,S-2272,S-
2910,S-2911

13 4303655 PLUG 17178 1 S-2269,S-2270,S-


2271,S-2272,S-
2910,S-2911

14 22941 NEUTRAL LIGHT SWITCH 12639 1 SWITCH NORMALLY CLOSED

15 20815 LIFTING EYE 17105 2 S-2761

16 X-8L-602 CAPSCREW 2 3/8"-16X1-1/2"

16 X-8L-604 CAPSCREW 13 3/8"-16X1-1/4" OR USE 11 PCS OF K-3547


X-8L-604 WITH 2 PCS OF X-8L-602

17 15899 PIN 1 S-2269,S-2270,S-


2271,S-2272,S-
2910,S-2911

18 15900 GASKET 1 S-2269,S-2270,S-


2271,S-2272,S-
2910,S-2911

19 22940 REVERSE LIGHT 16830 1 SWITCH NORMALLY OPEN


SWITCH

20 4303656 PLUG 15917 1 S-2269,S-2270,S-


2271,S-2272,S-
2910,S-2911

21 15918 SPRING 3 K-3327,K-3342,K-


3744,S-2271,S-
2272,S-2910,S-2911

22 X-14-800 STEEL BALL 3 1/2"

52
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

23 K-3104 ACTUATOR PIN KIT 4303287 1 K-3744

26 16131 SHIFT YOKE 1 REVERSE/LO S-2272,S-2910

27 X-14-1200 STEEL BALL 2 3/4"

28 14658 SHIFT BLOCK 1 1ST/2ND S-2272,S-2910

29 3220 LOCKSCREW 5 S-2271,S-2272,S-


2910,S-2911

30 1634 INTERLOCK PIN 1 K-3327,S-2271,S-


2272,S-2910,S-2911

31 19063 SHIFT BLOCK 1 3RD/OD S-2272,S-2910

32 20120 SHIFT BLOCK 18924 1 3RD/OD S-2271,S-2272,S-


2910,S-2911

33 18928 YOKE BAR 4302760 1 3RD/OD S-2272,S-2910

34 18922 SHIFT YOKE 1 1ST/2ND S-2271,S-2272,S-


2910,S-2911

35 18927 YOKE BAR 1 1ST/2ND S-2272,S-2910

36 4302070 SNAP RING 1 K-3104,S-2271,S-


2272,S-2910,S-2911

37 4303225 ACTUATOR 1 S-2271,S-2272,S-


2910,S-2911

38 4305575 SHIFT YOKE 20450 1 3RD/OD K-3744,S-2271,S-


2272,S-2910,S-2911

39 18926 YOKE BAR 1 REVERSE/LO S-2272,S-2910

40 10019 PLUNGER 1 S-2271,S-2272,S-


2910,S-2911

41 6392 SPRING 1 K-3327,S-2271,S-


2272,S-2910,S-2911

42 8968 PLUG 1 S-2271,S-2272,S-


2910,S-2911

999 S-2272 SHIFT BAR HSG ASSY 4302675 1 COMPLETE (RTLO) FOR UNITS
BUILT PRIOR TO THE FORCED
LUBRICATION SYSTEM DESIGN

999 S-2910 SHIFT BAR HSG ASSY 4302675 1 COMPLETE (RTLO) FOR UNITS
BUILT WITH THE FORCED
LUBRICATION SYSTEM DESIGN

53
Group: SLAVE VALVE - A-5000

2 3
22
22
2
22
7 2

2 4
2
2
5
2

8 1

2 Repair Kit
10120-10-97 A-5000 SV

SLAVE VALVE - A-5000


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-5000 SLAVE VALVE ASSY 20850 1 K-3744

2 K-1935 REPAIR KIT-SLAVE 1 FOR A-5000 VALVE


VALVE

3 20855 PLUG 1 A-5000

4 20854 PISTON 1 A-5000

5 20849 CAP 15131 1 A-5000

7 S-1516 CAP ASSY 20851 ,20853 1

8 X-8C-413 CAPSCREW 3 1/4"-20X1-1/2"

54
Group: SPLITTER CYLINDER

7
5

Indicates part of item 999


2 3

1
8
6
4
18
14

13

15

12
11465-5-98

SPLITTER CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-7012 SPLITTER YOKE ASSY A - 6304 ,A - 6892 1

2 4303583 GASKET 1 K-3288,K-3341

3 4303582 SPLITTER CYLINDER 1

4 21208 -O- RING 1 K-3341

5 4301964 PISTON 1

6 13653 -O- RING 1 K-3331,K-3341,K-


3744

7 X-1-805 NUT 1

8 21209 -O- RING 1 K-3341

12 5568534 -O- RING 1 K-3331,K-3341,K-


3744

13 13653 -O- RING 1 K-3331,K-3341,K-


3744

14 X2014210 BREATHER 7935 1

15 K-3331 SPLITTER VLV REPL KIT 4300927 ,4304031 1


,4304032 ,A - 6862

55
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

18 X-8L-540 CAPSCREW 4 5/16"-18X1-7/8"

999 K-3331 SPLITTER VLV REPL KIT 4300927 ,4304031 1


,4304032 ,A - 6862

56
57

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