RTLO 16913A Fuller 13 Speed Parts Breakdown Manual
RTLO 16913A Fuller 13 Speed Parts Breakdown Manual
RTLO 16913A Fuller 13 Speed Parts Breakdown Manual
November 2012
For parts or service call us
Pro Gear & Transmission, Inc.
1 (877) 776-4600
(407) 872-1901
[email protected]
2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories
3
Group: AFTERMARKET TRANSMISSIONS
AFTMKT 08-12 Generic Illustration - Not specific to part numbers listed below
AFTERMARKET TRANSMISSIONS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
4
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
5
Group: AUXILIARY DRIVE GEAR
6 8
7
3
5
10484A-5-10
3 4300894 RETAINER 1
6
Group: CASE (AUX)
14
1
OEM supplied 23 2
OEM supplied
adjustable non-adjustable
speedometer speedometer
sensor sensor
(Threaded)
25
(Non-Threaded)
4
5
c
neti 20
3 M ag
7 2
26
24 21 l
a
nic
6 22
19 c ha
Me
16
15
9
10
11
13
12
10419-2-97
CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
7
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
3 K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3342,K-3343,K-
3744
21 K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER" K-3744
8
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
26 S-2502 REAR BRG COVER ASSY 4303604 ,4305827 1 MECHANICAL - 4:00 OPENING
26 S-2859 REAR BRG COVER ASSY 4302732 ,4305826 1 MECHANICAL - 6:00 OPENING
9
Group: CASE (FRONT)
27 29
36 37
28 30
31 38
24
23 40
22 1
Latest Design
2 21
* 18 3
39
19
4
5
20 15 7
18 6
*
17 19
8
10
9
16 11
12
15 13
14
10300A-11-97 Iron/Alum Hsg
* Bushing quantity requirements: #1 Housing – Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing – Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.
Note: Some part requirements are specific to #1 or #2 Aluminum or Iron Clutch Housings and Push or Pull type Clutch.
CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
10
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
20 X-8C-830 HEX HEAD X-8C-826 4 .500-13 X 1.490, USE 2 PCS FOR K-3677
SCREW/WASHER ASSY IRON HOUSING, USE 4 PCS FOR
ALUMINUM HOUSING
11
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
28 18128 PIN 2
38 20814 SPACER 2
40 4302680 BUSHING 1
12
Group: CASE (FRONT) FORCED LUBE
27 29
36 37
28 30
31 38
24
23 40
22 1
42
41 2
39
18 4
5
43
44 7 6
3
20 15
18
17 8
10
9
16 11
12
15 13
14
10319-11-99 Alum Hsg
13
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
8 K-3672 FORCED LUBE CL HSG A - 7149 ,A - 7150 1 #1 PULL IRON - NODAL MOUNT -
KIT UPPER/LOWER
28 18128 PIN 2
14
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
38 20814 SPACER 2
40 4302680 BUSHING 1
15
Group: COUNTERSHAFT & BRGS(AUX)
2 3
10444-5/93 CS Helical
3 21342 SPACER 2
16
Group: COUNTERSHAFT ASSY
10
11
13 12
15 2 1
4 3
5
14 6
7
8
9
10364-11-96 CS/RT
COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
17
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
18
Group: FILTER REGULATOR
NSS
1
10130-1-92 AFR NSS - Not Sold Separately
FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
19
Group: H & C W/A-5000 VALVE
22
9
From
RRV H/L H
6 3 12
5 From
RRV
4 P
Range Cylinder
21
L 8
H
11
9
2
S
S 14
From 7 12
RRV 13
1 L
18 15
17 7 10 16
Splitter Cylinder
20
SP
4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-3744
20
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
21
Group: HEAT EXCHANGER
12 Connect to Hose
Connect to Hose Connect to Hose 13 From Oil Pump 3
From Oil Pump 1 From Oil Pump 2 "A" Port
"A" Port "A" Port
Connect to Hose
Connect to Hose Connect to Hose
From Oil Pump
From Oil Pump From Oil Pump
"B" Port
"B" Port "B" Port
11 11
1 2 3
5586600 5586602 5586603
Top Right Side Mount Top Right Side Mount Top Left Side Mount
gn n
esi sig
t D nt De
n rre
rre Cu
Cu
n
sig
nt De
rre
Cu
18 14
9 8
6
To Oil Pump
"A" Port 7
To Oil Pump 10 17
"B" Port Connect to Hose
4 From Oil Pump
15 "A" Port 5
16 Connect to Hose
From Oil Pump
"A" Port Connect to Hose
From Oil Pump
18 "B" Port
Connect to Hose
From Oil Pump
"B" Port
15
4
5586604 5586605 5
gn
Desi
nt
rre
Cu
gn
Desi
nt
rre
Cu
10534-6-98
HEAT EXCHANGER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
22
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2 K-3965 HEAT EXCHANGER KIT 5586602 ,K - 3362,K- 1 MUST USE WHEN REPLACING
3622 5586602 HEAT EXCHANGER WITH
5/8" PORTS, 5/8" TO 3/4"
ADAPTERS ARE INCLUDED IN
THIS KIT
5 K-3968 HEAT EXCHANGER KIT 5586605 ,K - 3360,K- 1 MUST USE WHEN REPLACING
3625 5586605 HEAT EXCHANGER WITH
5/8" PORTS, 5/8" TO 3/4"
ADAPTERS ARE INCLUDED IN
THIS KIT
23
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
17 4304683 BRACKET 1
24
Group: INPUT SHAFT & DRIVE GEAR
8
6
3 4 5
2
*1
4 16463 SPACER 1
8 S-1659 INPUT SHAFT 20535 23566 ,4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-3342,K-
3744,K-4125
8 S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549
25
Group: INTEGRAL OIL PUMP
13
12
19 15 14
17 11
16
9
18
10 21
26
20
3
1 2
5
10531-4-98 4
4 20823 PLUG 1
6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS
26
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
9 4303773 RETAINER 1
12 20509 KEY 1
17 4303775 SPRING 1
26 X-8-447 SCREW 2
27
Group: INTEGRAL OIL PUMP (FORCED LUBE)
22
21
13
12
19 15 14
17 11
16
9
18
10
26 27
6
3
1 2
5
11521-1-01 4
28
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
4 20823 PLUG 1
6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS
9 4303773 RETAINER 1
12 20509 KEY 1
17 4303775 SPRING 1
19 4304629 PLUG 1
26 X-8-447 SCREW 2
29
Group: ISOLATORS
12
n
sig
w De
Ne
11 1
3
6
3
2 9
1
3 1 4
3
2
1
7
12
10210-1-92 Isolator
11
n
Desig
New 10
ISOLATORS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
30
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-3744
K-2262 OIL SEAL W/SLINGER 19109 20807 ,20808 1 "FOR MECHANICAL COVER" K-3744
K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3342,K-3343,K-
3744
31
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
S-1659 INPUT SHAFT 23566 1 2" PULL - USE W/FBC 20550 K-2468,K-3342,K-
3744,K-4125
S-2271 SHIFT BAR HSG ASSY 4302679 1 COMPLETE (RTLOF) FOR UNITS
BUILT PRIOR TO THE FORCED
LUBRICATION SYSTEM DESIGN
S-2272 SHIFT BAR HSG ASSY 4302675 1 COMPLETE (RTLO) FOR UNITS
BUILT PRIOR TO THE FORCED
LUBRICATION SYSTEM DESIGN
S-2502 REAR BRG COVER ASSY 4303604 ,4305827 1 MECHANICAL - 4:00 OPENING
32
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
S-2859 REAR BRG COVER ASSY 4302732 ,4305826 1 MECHANICAL - 6:00 OPENING
S-2910 SHIFT BAR HSG ASSY 4302675 1 COMPLETE (RTLO) FOR UNITS
BUILT WITH THE FORCED
LUBRICATION SYSTEM DESIGN
S-2911 SHIFT BAR HSG ASSY 4302679 1 COMPLETE (RTLOF) FOR UNITS
BUILT WITH THE FORCED
LUBRICATION SYSTEM DESIGN
S-2999 CASE ASSEMBLY 4304068 ,4305809 ,S - 1 USE FOR UNITS BUILT PRIOR TO
2751 THE FORCED LUBRICATION
SYSTEM DESIGN
S-3000 CASE ASSEMBLY 4305389 ,4305809 ,S - 1 USE FOR UNITS BUILT WITH THE
2912 FORCED LUBRICATION SYSTEM
DESIGN
33
Group: LEVERS/HOUSINGS
2 4
3
5 23
6
7
15
8 1
K-2428 - Low
2 4 K-2978 - Mid
3
5 K-2429 - High
6
9
24
8
20
S-1677 - Low
17
16 13 S-1967 - Mid
21 S-1579 - High
4
3 22
5
13 6 33
14
LEVERS/HOUSINGS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
34
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
35
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
KIT
36
Group: MAINSHAFT & SYNCHRO(AUX)
11
10
9
6 8
7
5
3 4
1 2
16
e
oint Yok
e rsal J
Univ
14
13
12
10426A-03-04
37
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
ASSEMBLY 3744
10 4303649 MAINSHAFT 1
38
Group: MAINSHAFT ASSY
11 14
12 9
15 14
7
8 14
10 9
7 14
3 1
2
5 4
6
13
10337B-10-96
MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
39
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
40
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
41
Group: OIL COOLER
2 7
6 7 Flow 6
4 Oil Return
3
5 11 13 7
8 9 12 2
6
6 Oil Pump
7 10 Outlet
13
*13
*6 *6
Outlet Inlet
*14
*15 Return
Fuller
Outlet
17237
10525-4/92 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location
OIL COOLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
42
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
43
Group: OIL FILTER
3
10
2
2 6
5
7
8
10539-3-00
OIL FILTER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
44
45
Group: RANGE CYLINDER
9 13
10 12 11
8
7
6
1 3
2
11462-5-98
RANGE CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
13 4303926 COVER 1
46
Group: REVERSE IDLER
8
5 9
3
4
3
8
Latest Design
5 6
3
4
3
2
1
11382-3-97 RI
REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2 14283 WASHER 2
47
48
Group: ROADRANGER VALVE
Old Design
2
2
2 2
2
22 2 2 22 2
2
2
2
3 2
999
4 5
6
H/L P S SP
11 *7 * *7 *
7 7
12
* 14 * * *
10 10 10
P S SP
Splitter Cylinder
H/L
10102E-7-97 * For Connector and Elbow Assy
component information see Appendix.
To Slave Valve
49
ROADRANGER VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
50
Group: SHIFT BAR HOUSING
19 14
18 20
13
12
17
16 21
15 22
1
2
3
7 8 3
4
23 5
6
999
42
41 29
26
40 28
27
39 29
35 30 27
38
34 31
29 29
33
37 32
36
29
10242-2-94 X-Bar
51
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
52
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
999 S-2272 SHIFT BAR HSG ASSY 4302675 1 COMPLETE (RTLO) FOR UNITS
BUILT PRIOR TO THE FORCED
LUBRICATION SYSTEM DESIGN
999 S-2910 SHIFT BAR HSG ASSY 4302675 1 COMPLETE (RTLO) FOR UNITS
BUILT WITH THE FORCED
LUBRICATION SYSTEM DESIGN
53
Group: SLAVE VALVE - A-5000
2 3
22
22
2
22
7 2
2 4
2
2
5
2
8 1
2 Repair Kit
10120-10-97 A-5000 SV
54
Group: SPLITTER CYLINDER
7
5
1
8
6
4
18
14
13
15
12
11465-5-98
SPLITTER CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
5 4301964 PISTON 1
7 X-1-805 NUT 1
55
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
56
57