O P E R AT I N G I N S T R U C T I O N S

CLV42x
Bar Code Scanner

Standard Line
 Software versions Operating Instructions

CLV 42x bar code scanner

Software versions
Software/Tool Function Version
CLV 420/421/422 Firmware V1.70 O078
CLV Setup User software (Windows-based) V 4.1 O508
CLV Setup Help Online help (HTML) V 4.1 O508

UL Certification

The CLV 42x is UL certificated when a class 2 power

supply according to UL 1310 is used.
Valid only with corresponding product marking on the
nameplate.

Copyright
Copyright © 2004
SICK AG Waldkirch
Auto Ident, Reute Plant
Nimburger Strasse 11
79276 Reute
Germany

Trademarks
Windows 95TM/98TM, Windows NTTM, Windows 2000TM, Windows XPTM and Internet
ExplorerTM are registered trademarks or trademarks of the Microsoft Corporation in the USA
and other countries.

Latest manual version

For the latest version of this manual (PDF), see www.sick.com.

I-2 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 981/O078/16-08-2004
Operating Instructions Quick Finder
CLV 42x bar code scanner

CLV 42x bar code scanner

Quick Finder

• Scope of delivery
– Chapter 3.1.1 Scope of delivery, Page 3-1

• IMPORTANT!
– Chapter 2 Safety information, Page 2-1

• Installing device at reading station

– Chapter 4 Installation, Page 4-1

• Electrical connection of device

– Chapter 5 Electrical connection, Page 5-1

• Overview of device and its functions

– Chapter 3 Product description, Page 3-1
– Chapter 6.2 Default settings, Page 6-1
– Chapter 6.5 Operating modes and outputting the reading result, Page 6-14
– Chapter 9 Technical data, Page 9-1

• Starting device with default settings

– Chapter 6.3 Quick start, Page 6-3

• Installing "CLV Setup" user software to PC

– Chapter 10.4 Installation and operating instructions for the PC-based "CLV Setup"
program, Page 10-7

• Adapting device to reading application

– Chapter 6.4 Configuration (parameterizing), Page 6-4

• Troubleshooting
– Chapter 8 Troubleshooting, Page 8-1

• Finding information
– Table of contents, Page E-5
– Index, Page 10-49

8 009 981/O078/16-08-2004 © SICK AG · Division Auto Ident · Germany · All rights reserved I-3
 Quick Finder Operating Instructions

CLV 42x bar code scanner

Installation procedure (overview)

Reading pulses via switching input "Sensor 1" (default setting)
1. Check scope of delivery for completeness.
2. Install the CLV at the reading station and align it with an object possessing a bar code.
3. Install the CDB 420 or CDM 420 connection module.
4. Connect the CLV to the CDB 420 or CDM 420 connection module.
5. Install the reading pulse sensor.
6. Connect the reading pulse sensor to the "Sensor 1" switching input in the CDB 420 or
CDM 420.
7. Connect the host to the "host interface" in the CDB 420 or CDM 420.
8. Switch on the power supply to the CDB 420 or CDM 420.
After the CLV has been started, the "Device Ready" LED lights up. The beeper signals
that reading mode has been started by means of two consecutive sounds.
9. Switch on PC and start WindowsTM (at least Windows 95TM required).
10. Install accompanying user software "CLV Setup" and online help "CLV Setup Help"
from CD-ROM (“Manuals & Software“) to PC.
11. Connect the PC to the terminal interface of the CLV.
For this purpose, connect the PC via a 3-core RS 232 data cable (null modem cable)
to the "Aux" plug in the CDB 420 or CDM 420.
12. Start "CLV Setup" user software.
CLV Setup starts the communication with the CLV and copies the parameter set of the
CLV via an upload. The parameter set is displayed on tabs.
13. Carry out a test read with the test bar code sample (clock the CLV accordingly).
Display the reading result in the terminal emulator of CLV Setup.
14. Configure the CLV for the application by means of the setting options on the tabs
in CLV Setup.
Copy the modified parameter set temporarily to the CLV via download.
Do not switch off the power supply of the CDB 420 or CDM 420 (of the CLV)!
15. Run a test under realistic conditions.
16. Check proper data transfer of the CLV to the host.
17. Correct and optimize the set parameter values if necessary.
Copy the parameter set to the CLV permanently via download.
18. Save the parameter set as a "*.scl" configuration file in CLV Setup.
The CLV contains application-specific settings and is ready for operation.

I-4 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 981/O078/16-08-2004
Operating Instructions Contents
CLV 42x bar code scanner

Table of Contents
1 Notes on this document...............................................................................................1-1
1.1 Function .......................................................................................................................................... 1-1
1.2 Target audience........................................................................................................................... 1-1
1.2.1 Installation, electrical connection, maintenance and replacement................... 1-1
1.2.2 Startup, operation and configuration............................................................................ 1-1
1.3 Information content.................................................................................................................... 1-1
1.4 Symbols used............................................................................................................................... 1-2
2 Safety information..........................................................................................................2-1
2.1 Authorized personnel ................................................................................................................ 2-1
2.1.1 Installation and maintenance .......................................................................................... 2-1
2.1.2 Electrical connection and replacement ....................................................................... 2-1
2.1.3 Startup, operation and configuration............................................................................ 2-1
2.2 Intended use................................................................................................................................. 2-1
2.3 General safety instructions and protection measures ................................................. 2-2
2.4 Quick stop and quick restart................................................................................................... 2-4
2.4.1 Switching off the CLV.......................................................................................................... 2-4
2.4.2 Restarting the CLV ............................................................................................................... 2-4
2.5 Environmental information....................................................................................................... 2-4
2.5.1 Power requirements............................................................................................................ 2-4
2.5.2 Disposal after final decommissioning .......................................................................... 2-4
3 Product description .......................................................................................................3-1
3.1 Design ............................................................................................................................................. 3-1
3.1.1 Scope of delivery.................................................................................................................. 3-1
3.1.2 Variants .................................................................................................................................... 3-1
3.1.3 System requirements ......................................................................................................... 3-2
3.1.4 Product features and functions (overview) ................................................................ 3-3
3.1.5 View of line/raster scanner devices ............................................................................ 3-5
3.2 Method of operation.................................................................................................................. 3-6
3.2.1 Scan procedure variants ................................................................................................... 3-7
3.3 Indicators and operating elements ...................................................................................... 3-7
3.3.1 Operating elements............................................................................................................. 3-7
3.3.2 Function of the LED indicators ........................................................................................ 3-7
3.3.3 Function of the beeper ...................................................................................................... 3-9
4 Installation........................................................................................................................4-1
4.1 Overview of installation sequence........................................................................................ 4-1
4.2 Installation preparations........................................................................................................... 4-1
4.2.1 Laying out required components to be installed ..................................................... 4-1
4.2.2 Laying out accessories ...................................................................................................... 4-1
4.2.3 Laying out other required materials.............................................................................. 4-1
4.2.4 Replacing the laser warning label .................................................................................. 4-2
4.2.5 Selecting the installation location................................................................................... 4-2
4.2.6 Mounting accessories ........................................................................................................ 4-2
4.2.7 Distance between the CLV and the bar code........................................................... 4-4
4.2.8 Count direction of the code position CP ..................................................................... 4-6
4.3 Installing and adjusting the device ....................................................................................... 4-7
4.3.1 Installing the CLV.................................................................................................................. 4-7
4.3.2 Adjusting the CLV ................................................................................................................. 4-7
4.3.3 Auxiliary functions for adjustment .................................................................................. 4-8
4.4 Installing external components.............................................................................................. 4-9
4.4.1 Installing the CDB 420 or CDM 420 connection module .................................... 4-9
4.4.2 Installing the external reading pulse sensor .............................................................. 4-9
4.4.3 Installing the polling reflector ........................................................................................ 4-10
4.5 Removing the device.............................................................................................................. 4-12
5 Electrical connection ....................................................................................................5-1
5.1 Overview of the connection sequence ............................................................................... 5-1

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 Contents Operating Instructions

CLV 42x bar code scanner

5.2 Electrical connections and cables ........................................................................................5-1

5.2.1 Connections/cables for the CDB 420 or CDM 420 connection module .......5-1
5.3 Connector pin assignment.......................................................................................................5-2
5.4 Preparations for electrical connection.................................................................................5-3
5.4.1 Requirements for the host interface .............................................................................5-3
5.4.2 Power supply ..........................................................................................................................5-3
5.4.3 Non-SICK power pack/connections without the SICK connection module ...5-4
5.5 Making electrical connections ................................................................................................5-4
5.5.1 Overview of connection procedure................................................................................5-4
5.5.2 Auxiliaries .................................................................................................................................5-4
5.5.3 Connecting the power supply ..........................................................................................5-5
5.5.4 Connecting the host interface .........................................................................................5-5
5.5.5 Connecting the CAN interface .........................................................................................5-6
5.5.6 Connecting the PC................................................................................................................5-7
5.5.7 Connecting the "Sensor 1" switching input................................................................5-8
5.5.8 Connecting the "Sensor 2" switching input................................................................5-8
5.5.9 Connecting the "Result 1" and "Result 2" switching outputs .............................5-9
6 Operation ..........................................................................................................................6-1
6.1 Overview of procedure for starting up the CLV................................................................6-1
6.2 Default settings ............................................................................................................................6-1
6.2.1 Default settings: line/raster scanner CLV 42x ..........................................................6-2
6.3 Quick start ......................................................................................................................................6-3
6.3.1 Starting up the line/raster scanner with the factory default settings ...............6-3
6.4 Configuration (parameterizing)...............................................................................................6-4
6.4.1 Configuring CLV with the user interface of CLV Setup ...........................................6-4
6.4.2 Function of tabs in CLV Setup (overview) ...................................................................6-5
6.4.3 Parameterization guide.......................................................................................................6-7
6.4.4 Configuring the CLV with AutoSetup...........................................................................6-10
6.5 Operating modes and outputting the reading result...................................................6-14
6.5.1 Reading mode (standard operating mode).............................................................6-14
6.5.2 Percentage evaluation.....................................................................................................6-17
6.5.3 Adjusting mode...................................................................................................................6-18
6.5.4 Show CP-limits ....................................................................................................................6-19
6.5.5 Displaying and editing operating data .......................................................................6-20
6.5.6 Reading diagnosis .............................................................................................................6-20
6.5.7 Monitor host interface .....................................................................................................6-21
6.5.8 Auxiliary input.......................................................................................................................6-23
6.5.9 Self-test .................................................................................................................................6-23
6.5.10 Performing device functions of the CLV in the dialog box .................................6-24
6.6 CLV messages...........................................................................................................................6-25
6.6.1 Displaying messages .......................................................................................................6-25
6.6.2 System messages.............................................................................................................6-25
6.6.3 Warnings ...............................................................................................................................6-25
6.6.4 Error messages..................................................................................................................6-25
6.7 Switching off the CLV ..............................................................................................................6-26
7 Maintenance....................................................................................................................7-1
7.1 Cleaning during operation ........................................................................................................7-1
7.2 Maintenance .................................................................................................................................7-2
7.3 Disposal ..........................................................................................................................................7-2
8 Troubleshooting ..............................................................................................................8-1
8.1 Overview of errors and malfunctions which could occur .............................................8-1
8.1.1 Installation errors ..................................................................................................................8-1
8.1.2 Electrical connection errors ..............................................................................................8-1
8.1.3 Parameterization errors......................................................................................................8-1
8.1.4 Malfunctions during operation.........................................................................................8-1
8.2 Monitoring errors and malfunctions .....................................................................................8-1
8.3 Error messages............................................................................................................................8-2

I-6 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 981/O078/16-08-2004
Operating Instructions Contents
CLV 42x bar code scanner

8.4 Error status ST in read result of a bar code ..................................................................... 8-4

8.5 Troubleshooting........................................................................................................................... 8-5
8.5.1 General malfunction: CLV not ready ............................................................................. 8-5
8.5.2 Malfunctions in reading mode: reading pulse errors.............................................. 8-6
8.5.3 Malfunctions in reading mode: result output errors ............................................... 8-7
8.5.4 Malfunctions in reading mode: errors when outputting the result status ...... 8-9
8.5.5 Malfunctions: configuration errors (parameterization)........................................... 8-9
8.6 SICK Support ............................................................................................................................. 8-10
9 Technical data .................................................................................................................9-1
9.1 Data sheet CLV 420/421/422 bar code scanners (fixed focus) ........................... 9-1
9.2 CLV dimensional drawings....................................................................................................... 9-3
10 Appendix ........................................................................................................................10-1
10.1 Overview...................................................................................................................................... 10-1
10.2 Specification diagrams........................................................................................................... 10-1
10.2.1 Reading conditions for all diagrams........................................................................... 10-1
10.2.2 Reading field diagram for CLV 420 line/raster scanner
(front reading window) .................................................................................................... 10-2
10.2.3 Reading field diagram for CLV 420 line/raster scanner
with 105° angle attachment (lateral reading window)........................................ 10-3
10.2.4 Reading field diagram for CLV 421 line/raster scanner
(front reading window) .................................................................................................... 10-4
10.2.5 Reading field diagram for CLV 422 line/raster scanner
(front reading window) .................................................................................................... 10-5
10.2.6 CLV 42x characteristics field of scanning frequency .......................................... 10-6
10.3 System messages................................................................................................................... 10-6
10.4 Installation and operating instructions for the PC-based
"CLV Setup" program............................................................................................................. 10-7
10.4.1 Preparations for installation........................................................................................... 10-7
10.4.2 Installation............................................................................................................................ 10-7
10.4.3 Starting "CLV Setup"..................................................................................................... 10-10
10.4.4 CLV Setup graphical user interface......................................................................... 10-12
10.4.5 Functions........................................................................................................................... 10-13
10.4.6 Hot keys............................................................................................................................. 10-13
10.4.7 Opening and closing tabs............................................................................................ 10-14
10.4.8 Online help – CLV Setup Help................................................................................... 10-14
10.4.9 Transferring parameter sets between CLV Setup and the CLV................... 10-15
10.4.10 Dealing with unknown parameters.......................................................................... 10-15
10.4.11 Writing a log file in terminal emulator ..................................................................... 10-15
10.4.12 Starting CLV Setup with an INI file as an argument .......................................... 10-16
10.4.13 CLV Assistant................................................................................................................... 10-16
10.5 Configuring the CLV with profile bar codes ................................................................. 10-17
10.5.1 Activating AutoSetup with a profile bar code....................................................... 10-17
10.5.2 Profile programming...................................................................................................... 10-19
10.6 Configuring the CLV with command strings ................................................................ 10-22
10.7 Calculating parameter values for setting the CLV .................................................... 10-24
10.7.1 Calculating the number of scans.............................................................................. 10-24
10.8 Tables........................................................................................................................................ 10-25
10.8.1 Calculating code length of a bar code ................................................................... 10-25
10.9 Special applications and procedures............................................................................ 10-26
10.9.1 Triggering the teach-in match code 1 via the "Sensor 2"
switching input................................................................................................................. 10-26
10.9.2 Auxiliary input via terminal interface........................................................................ 10-31
10.9.3 Connection to Profibus DP.......................................................................................... 10-34
10.9.4 Connection to DeviceNet............................................................................................ 10-34
10.9.5 Connection to Ethernet TCP/IP ................................................................................. 10-34
10.9.6 Buildung up a CAN Scanner Network..................................................................... 10-34

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 Contents Operating Instructions

CLV 42x bar code scanner

10.10 Replacing a CLV (copying the parameter set)............................................................10-35

10.10.1 Transferring the parameter set using the profile bar codes..........................10-35
10.10.2 Downloading the parameter set ...............................................................................10-36
10.11 Accessories .............................................................................................................................10-38
10.11.1 Installation accessories................................................................................................10-38
10.11.2 Connection modules .....................................................................................................10-38
10.11.3 Extensions for connection modules.......................................................................10-38
10.11.4 Cables and plug-in connections................................................................................10-39
10.11.5 Reading pulse generators ...........................................................................................10-39
10.12 Dimensional drawings of the accessories ...................................................................10-40
10.12.1 Mounting bracket............................................................................................................10-40
10.13 Supplementary documentation .......................................................................................10-41
10.13.1 CLV Connect (from version 1.9) ...............................................................................10-41
10.14 Glossary ....................................................................................................................................10-42
10.15 EC Declaration of Conformity............................................................................................10-48
10.16 Index...........................................................................................................................................10-49
10.17 Bar code samples.................................................................................................................10-53

I-8 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 981/O078/16-08-2004
Operating Instructions Figures and Tables
CLV 42x bar code scanner

Abbreviations
CAN Controlled Area Network (standardized field bus system with a messages-oriented data
transfer protocol)
CDB Connection Device Basic
CDM Connection Device Modular
CLV Code-Leser V-Prinzip – Code reader V principle.
The CLV 42x bar code scanners are abbreviated to "CLV" in this documentation, except
where a distinction is necessary
DC Distance Configuration
DOF Depth Of Field
EEPROM Electrically Erasable Programable Read Only Memory
HD High-Density (referred to module width)
HTML Hyper Text Markup Language
LD Low-Density (referred to module width)
LED Light Emitting Diode
PCB Printed Circuit Board
PLC Programmable Logic Controller
RAM Random Acces Memory
ROM Read Only Memory
RTF Rich Text Format
SD Standard-Density (referred to module width)

Tables
Table 3-1: Variants of the CLV 42x....................................................................................................3-1
Table 3-2: Meaning of the LED indicators.......................................................................................3-8
Table 3-3: Beeper function ...................................................................................................................3-9
Table 4-1: Permissible reading angles between the scan line and bar code ...................4-5
Table 4-2: Permissible range values for the polling reflectors ............................................. 4-11
Table 5-1: Pin assignment of the 15-pin D Sub HD plug ..........................................................5-2
Table 5-2: Maximum cable lengths between the CLV and host.............................................5-3
Table 5-3: Power-up delay as a function of the device number GN.....................................5-3
Table 5-4: Wiring color assignment of cable no. 6 010 137 (open end)...........................5-4
Table 5-5: Communication parameters for the host interface (default setting)...............5-6
Table 5-6: Characteristic data of the "Sensor 1" switching input..........................................5-8
Table 5-7: Characteristic data of the "Result 1" and "Result 2" switching outputs .... 5-10
Table 6-1: Extract: Default parameter settings of the line/raster scanner CLV 42x ......6-2
Table 6-2: Reading distances for module width 0.35 mm (13.8 mil),
default settings ...................................................................................................................6-3
Table 6-3: Guide: parameterizing reading pulse source ...........................................................6-8
Table 6-4: Guide: parameterizing laser timeout ...........................................................................6-8
Table 6-5: Guide: settings to be made for the evaluation of identical bar codes ...........6-9
Table 6-6: "Monitor Host Interface" function.............................................................................. 6-21
Table 6-7: Warnings.............................................................................................................................. 6-25
Table 8-1: Error message output on the terminal interface.....................................................8-2
Table 8-2: Meaning of the ST error status in the reading result ............................................8-4
Table 8-3: Troubleshooting: restoring operation (reading mode)..........................................8-5
Table 8-4: Troubleshooting: reading pulse errors in reading mode......................................8-6
Table 8-5: Troubleshooting: result output errors in reading mode........................................8-7
Table 8-6: Troubleshooting: errors in the result status output in reading mode .............8-9

8 009 981/O078/16-08-2004 © SICK AG · Division Auto Ident · Germany · All rights reserved I-9
 Figures and Tables Operating Instructions

CLV 42x bar code scanner

Table 8-7: Troubleshooting: configuration errors (parameterization) .................................. 8-9

Table 9-1: Technical specifications of the CLV 420/421/422 (line/raster scanner) ... 9-1
Table 10-1: Reading conditions for specification diagrams .....................................................10-1
Table 10-2: CLV system messages...................................................................................................10-6
Table 10-3: Default settings of CLV Setup (extract) ................................................................10-10
Table 10-4: Functions of preprinted profile bar codes on card no. 8 008 085 ...........10-21
Table 10-5: Formulas for calculating the code length of a bar code.................................10-25
Table 10-6: Communication parameters on the terminal/PC for
the auxiliary input .........................................................................................................10-33
Table 10-7: Communication parameter settings for the SICK Hand-held
Scanner from the IT 38xx/46xx/48xx/58xx series........................................10-34
Table 10-8: Accessories: installation accessories....................................................................10-38
Table 10-9: Accessories: Connection modules .........................................................................10-38
Table 10-10: Accessories: Extensions for connection modules ............................................10-38
Table 10-11: Accessories: cables and plug-in connections ....................................................10-39
Table 10-12: Accessories: reading pulse generators (polling reflectors)...........................10-39
Table 10-13: Supplementary documentation................................................................................10-41

I-10 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 981/O078/16-08-2004
Operating Instructions Figures and Tables
CLV 42x bar code scanner

Figures
Fig. 2-1: Laser warning labels found on the CLV......................................................................2-3
Fig. 3-1: CLV42x line/raster scanner with/without 105° angle attachment..................3-5
Fig. 3-2: Block diagram: CLV functions.........................................................................................3-6
Fig. 3-3: LED indicators ......................................................................................................................3-7
Fig. 4-1: Example line scanner: replacing the laser warning label .....................................4-2
Fig. 4-2: Location of the securing threads on the CLV...........................................................4-3
Fig. 4-3: Installation example: mounting the CLV with mounting bracket
no. 2 020 077 .....................................................................................................................4-3
Fig. 4-4: Scanning methods: alignment with bar code and conveyor direction............4-4
Fig. 4-5: Definition of the reading distance a and the aperture angle a..........................4-4
Fig. 4-6: Line scanner: reading angles between the scan line and the bar code........4-5
Fig. 4-7: Preventing surface reflection: angle between the emitted light
and bar code (tilted away from the vertical axis) ...................................................4-5
Fig. 4-8: Count direction of the code position CP within the scan line.............................4-6
Fig. 4-9: Line scanner: appearance of the scan line in the "adjusting
mode" operating mode ....................................................................................................4-8
Fig. 4-10: Line scanner: installation example for the external reading pulse sensor ...4-9
Fig. 4-11: Line scanner: installation location of the polling reflector ................................ 4-11
Fig. 5-1: Block diagram: connection of the CLV to the CDB 420 or
CDM 420 connection module .......................................................................................5-1
Fig. 5-2: Connections of the host interface ................................................................................5-5
Fig. 5-3: Connections of the terminal interface.........................................................................5-7
Fig. 5-4: Connections of the "Sensor 1" switching input.......................................................5-8
Fig. 5-5: Connections of the "Sensor 2" switching input.......................................................5-9
Fig. 5-6: Connections of the "Result 1" switching output .................................................. 5-10
Fig. 6-1: Bar code pattern (code 39; module width 0.35 mm (13.8 mil);
print ratio 2:1) ......................................................................................................................6-3
Fig. 6-2: CLV Setup: AutoSetup displayed in the terminal emulator.............................. 6-12
Fig. 6-3: CLV Setup: output of the reading result of the terminal
interface in terminal emulator ..................................................................................... 6-15
Fig. 6-4: Reading result of the terminal interface: structure for "good read"............. 6-16
Fig. 6-5: Reading result of the terminal interface: structure for "no read".................. 6-16
Fig. 6-6: CLV Setup: display of the percentage evaluation in the
terminal emulator............................................................................................................. 6-18
Fig. 6-7: Appearance of scan line in the "Show CP-limits" mode ................................... 6-19
Fig. 6-8: CLV Setup: "Operating Data" dialog box................................................................. 6-20
Fig. 6-9: CLV Setup: output of the reading result of the host interface
in the terminal emulator at the beginning (in this case: O = Output)........... 6-22
Fig. 6-10: CLV Setup: displaying the self-test result in the terminal emulator.............. 6-23
Fig. 6-11: CLV Setup: dialog box for AutoSetup execution .................................................. 6-24
Fig. 7-1: Cleaning the reading window..........................................................................................7-1
Fig. 7-2: Cleaning the external optical sensor (reading pulse generator).......................7-2
Fig. 9-1: Dimensions of the CLV 42x line/raster scanner.....................................................9-3
Fig. 10-1: CLV 420-0010/-1010: reading range (DOF) for line/raster scanner......... 10-2
Fig. 10-2: CLV 420-2010/3010: reading range (DOF) for line/raster
scanner with 105° angle attachment ...................................................................... 10-3
Fig. 10-3: CLV 421-0010/1010: reading range (DOF) for line/raster scanner .......... 10-4
Fig. 10-4: CLV 422-0010/-1010: reading range (DOF) for line/raster scanner......... 10-5
Fig. 10-5: CLV 42x: scanning frequency characteristic as a function of
the reading distance and resolution ......................................................................... 10-6
Fig. 10-6: CLV Setup: results of the AutoBaud detect function....................................... 10-11
Fig. 10-7: User interface of the "CLV Setup" software ....................................................... 10-12
Fig. 10-8: CLV Setup: entering commands in the terminal emulator ............................ 10-23
Fig. 10-9: Line scanner: calculating the number of scans for ladder-type
bar code arrangements.............................................................................................. 10-24

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 Figures and Tables Operating Instructions

CLV 42x bar code scanner

Fig. 10-10: Line scanner: calculating the number of scans for fence-type
bar code arrangements ..............................................................................................10-24
Fig. 10-11: "Sensor 2" configuration for triggering the teach-in match code 1...........10-26
Fig. 10-12: Auxiliary input via the terminal interface of the CLV .........................................10-32
Fig. 10-13: CLV Setup: auxiliary input via the terminal emulator........................................10-33
Fig. 10-14: Dimensions of the mounting bracket no. 2 020 077.....................................10-40
Fig. 10-15: Dimensions of the mounting bracket no. 2 020 078.....................................10-40
Fig. 10-16: Copy of the Declaration of Conformity, Page 1 (scaled down)....................10-48
Fig. 10-17: Scannable bar codes with various module widths (print ratio 2:1) ...........10-53

I-12 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 981/O078/16-08-2004
Operating Instructions Notes on this document Chapter 1

CLV 42x bar code scanner

1 Notes on this document

1.1 Function
This document contains instructions for operating the following bar code scanners:
• CLV 420 standard range, with fixed focus
• CLV 421 long range, with fixed focus
• CLV 422 high density, with fixed focus
in the variants
• Line scanner without/with 105° angle attachment
• Raster scanner without/with 105° angle attachment.
This document provides information on
• Installation and electrical connection
• Startup
• Operation and configuration (parameterizing)
• Maintenance
• Replacing the device while retaining the parameter set
• Special applications and procedures.

The bar code scanners will all simply be called "CLV" below, except in such text passages
where a differentiation is required.

1.2 Target audience

This document is intended for persons who are responsible for the following activities:

1.2.1 Installation, electrical connection, maintenance and replacement

Electricians and service technicians

1.2.2 Startup, operation and configuration

Technicians and engineers

1.3 Information content

This document contains all of the information required to install, make electrical connections
and start up the CLV with the factory default settings.
A series of step-by-step instructions is provided for each of these activities.
The CLV is configured for specific applications using the Windows-based "CLV Setup" and
"CLV Assistant". Further assistance is also available in the form of the online help system
"CLV Setup Help". The procedure for installing and operating the user interface of the
software is described in the Appendix.
For further information on the design of the bar code scanner or on bar code technology in
general, please contact the Auto Ident division at SICK AG.
Internet address: www.sick.com.

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Chapter 1 Notes on this document Operating Instructions

CLV 42x bar code scanner

1.4 Symbols used

Some of the information in this document is marked specially so that you can access it
quickly:

Warning
Warnings are provided to prevent injury to operating personnel or serious damage to the bar
code scanner.
Always read warnings carefully and observe them at all times.

Note Notes indicate special features or characteristics.

Explanation Explanations provide background information on technical correlations.

Recommendation Recommendations help you carry out certain procedures more effectively.

Tip Tips explain settings in the user interface of the CLV Setup program.

Default setting Marks a section containing the values of the factory default settings.

SCANNING FREQUENCY This font indicates a term in the user interface of the CLV Setup program.

Icons refer to buttons in the user interface of the CLV Setup program.

"Host receive fault" This font indicates messages output via the terminal interface of the CLV.

This symbol identifies sections that describe steps carried out with the user interface of the
CLV Setup program.

This symbol is used to mark sections that describe steps carried out with the profile
programming.

This symbol refers to additional technical documentation.

An action must be performed. This symbol identifies single-step instructions.

Instructions consisting of several steps are numbered consecutively.

Here you select a function of the user interface of CLV Setup.

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Operating Instructions Safety information Chapter 2

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2 Safety information

2.1 Authorized personnel

For the CLV to function correctly and safely, it must be installed and operated by sufficiently
qualified personnel.
The end user must be supplied with the operating instructions.
The end user must be provided with expert tuition and is advised to read the operating
instructions.
The following qualifications are required for the various tasks involved:

2.1.1 Installation and maintenance

• Practical basic technical training
• Knowledge of the standard guidelines relating to safety in the workplace

2.1.2 Electrical connection and replacement

• Practical training in electrical engineering
• Knowledge of the standard safety guidelines relating to electrical engineering
• Knowledge regarding the operation of the devices in the relevant application
(e.g. conveyor belt)

2.1.3 Startup, operation and configuration

• Knowledge regarding the operation of the devices in the relevant application
(e. g. conveyor belt)
• Knowledge of the software and hardware environment of the relevant application
(e. g. conveyor belt)
• Basic understanding of Windows 95TM/98TM, Windows NTTM, Windows 2000TM or
Windows XPTM
• Basic understanding of an HTML browser (e. g. Internet ExplorerTM)
• Basic understanding of data transfer methods
• Basic understanding of bar code technology

2.2 Intended use

The CLV is designed to detect and decode bar codes automatically. It is installed in a reading
station and reads bar codes on objects positioned on a conveyor belt, for example.
The CLV transfers the data content of the decoded bar codes via its host interface to a host
for further processing.
Any warranty claims vis-à-vis SICK AG will be rendered invalid if the device is used for any
other purpose or if changes are made to the device, including any made during the
installation and electrical connection procedures.
Note Don’t open the device. The producer warranty will be forfeited if the device is opened.

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Chapter 2 Safety information Operating Instructions

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2.3 General safety instructions and protection measures

Carefully read the general safety instructions and observe them at all times. This also
applies to the warnings provided for the activities described in each chapter of this
document.

Risk of injury by electrical current

In the CDM 420 Connection Module, the optional CMP 400 Power Supply Module is
connected to a mains voltage of 100 to 250 V AC/50 to 60 Hz.
When working with electrical equipment, always follow the relevant safety regulations.

Laser radiation can seriously damage your eyesight.

The CLV uses a class 2 red-light laser. Looking directly at the laser beam can seriously
damage the retina in your eyes.
The entire glass window acts as a laser outlet aperture.
Caution – use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure.
As with sunlight, never look directly into the laser beam.
Do not direct the laser beam at other persons.
Mount and align the CLV in such a way to prevent the laser beam reflecting off mirrored
surfaces.
Do not open the housing.
(Opening the housing does not deactivate the laser diode).
Observe the laser protection specifications (latest version).

Laser power
The laser operates at a wavelength of λ = 650 to 670 nm (visible red light). The power
output of the laser beam at the reading window is max. 3.6 mW (CLV 421). The emitted
beam is not dangerous to human skin.
The product is classified in laser class 2 (laser class II) in accordance with EN 60825-1, IEC
60825-1, and 21 CFR 1040.10 (for publication date, see the warning sign on the device).

Laser warnings
The laser warning labels (Fig. 2-1) are attached at the following positions on the CLV:
• The laser warning symbol and the laser warning in GB English/US English on line/raster
scanners are positioned beside the reading window on the wide side of the device
(Fig. 3-1, Page 3-5). The additional laser warnings in English applicable to the USA are
positioned beside the reading window on the front side of the device and at the back
end on the wide side.
• The laser warning symbol and the laser warning in GB English/US English on line/raster
scanners with a 105° angle attachment are positioned beside the reading window on
the wide side (Fig. 3-1, Page 3-5). The additional laser warnings in English applicable to
the USA are positioned on the back side of the attachment of the device and at the
back end on the wide side.

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black-yellow signed on device:

CLV 420/422

CLV 421

black-silver signed on device:

Fig. 2-1: Laser warning labels found on the CLV

Note The device is supplied with an additional set of laser warning labels in German/US English
and in French/US English. If necessary, these can be used to cover the GB English/
US English warning.
If the CLV is installed in a machine/panel with the result that the laser warning labels
are no longer visible, additional warnings (not included in the scope of delivery) must
be provided on the machine beside the emergence aperture of the laser beam.

Internal protective circuits

Explanation The CLV is equipped with monitoring circuit-breakers that switch off the laser diode if
problems arise with the laser beam. No maintenance required to keep this product in
compliance with laser class II.
Activation and deactivation of the laser diode when reading is controlled by the reading
pulse (trigger source).
A timer (laser timeout) automatically deactivates the laser diode 10 minutes (default setting)
after a continuous reading pulse is initiated in reading mode with switching input pulse
modes "Sensor Input" and "Serial Interface". In this case, the CLV outputs the message:
"Laser safety timeout" via the terminal interface.
The reading pulse interval is to be terminated by resetting the pulse signal. The laser diode
is activated again by the next reading pulse.
The laser timeout can be set in the range of 1 min to 25 h or deactivated (see Table 6-4,
Page 6-8).
In the "Percentage Evaluation" mode, "Adjusting" mode, "Show CP-limits" and
"AutoSetup" mode as well as in the pulse modes "Free Running" and “Continuous
Read“, in reading mode, the laser diode is constantly activated. In the "reflector
polling" trigger mode the laser diode is switched on for each 20th scan.

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2.4 Quick stop and quick restart

2.4.1 Switching off the CLV

Switch off the power supply or remove the CLV connector from the connection module.
This can result in loss of the following (at the most):
• the application-specific parameter set, if it was only stored temporarily in the CLV
• the last reading result
• daily operating data
(operating hours counter, trigger count, no. of good reads, no. of no reads, maximum
duration trigger, minimum duration trigger, matchcode 1, matchcode 2, no match)

2.4.2 Restarting the CLV

Switch on the supply voltage or reattach the connector to the connection module.
The CLV resumes operation with the parameter set that was last stored permanently
and resets the daily operating data.

2.5 Environmental information

The CLV is designed to cause minimum impact on the environment. It does not contain any
silicone-based materials on the hosuing surface and, therefore, does not represent any
problems for e.g. paint sprayers in paint shops.

2.5.1 Power requirements

The power requirements are particularly low:
• the CLV 420/421/422 line/raster scanners have a max. power consumption of 3.5 W
The value is given for devices with disconnected switching outputs.

2.5.2 Disposal after final decommissioning

Always dispose of unusable or irreparable devices in a manner that is not harmful to the
environment and in accordance with the applicable national waste disposal regulations. The
CLV can be separated into recyclable secondary raw materials and special-category waste
(electronic scrap). See Chapter 7.3 Disposal, Page 7-2.
At present, SICK AG does not accept any unusable or irreparable devices.

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3 Product description

3.1 Design

3.1.1 Scope of delivery

In the packaging the CLV is supplied with the following:
• two polling reflectors for automatic reading pulse generation
• an information sheet (note on device) with terminal diagram and Quick Start instructions
• an additional set of Class 2 laser warning labels (self-adhesive) in German/US English
and French/US English
Depending on the number of devices ordered, one or more copies of the following:
• CD ROM (no. 2 029 112) with
– "CLV-Setup" program for WindowsTM and the "CLV-Setup Help" online help system
(HTML files)
– "CLV-Connect" PC software (HTML files showing terminal diagrams)
– CLV 42x Operating Instructions in English and German as PDF edition as well as
additional publications (connections module, other SICK bar code scanners)
– freely available "Acrobat Reader" PC software for reading PDF files
Note The latest versions of all the current publications/programs on the CD ROM can also be
downloaded from www.sick.com.
Depending on the number of copies ordered, the delivery includes (optional):
• CLV 42x Operating Instructions in English and/or German (printed edition)
Chapter 10.11 Accessories, Page 10-38 provides an overview of the available installation
accessories, connection modules, cables and plug-in connections and sensors for reading
pulse generation.

3.1.2 Variants
The CLV is available in the following variants:

Type Order no. Scan procedure

CLV 420-0010 1 022 031 Line scanner, standard range
CLV 420-1010 1 022 032 Raster scanner, standard range
CLV 420-2010 1 022 033 Line scanner with 105° angle attachment, standard range
CLV 420-3010 1 022 034 Raster scanner with 105° angle attachment, standard range
CLV 421-0010 1 022 547 Line scanner, long range
CLV 421-1010 1 022 616 Raster scanner, long range
CLV 421-2010 1 022 617 Line scanner with 105° angle attachment, long range
CLV 421-3010 1 022 618 Raster scanner with 105° angle attachment, long range
CLV 422-0010 1 022 548 Line scanner, high density
CLV 422-1010 1 022 619 Raster scanner, high density
CLV 422-2010 1 022 620 Line scanner with 105° angle attachment, high density
CLV 422-3010 1 022 621 Raster scanner with 105° angle attachment, high density
Table 3-1: Variants of the CLV 42x

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3.1.3 System requirements

The following are required to start up and operate the CLV 42x:
1. A SICK connection module to provide the power supply and connect the data and
function interfaces.
Available types:
– CDB 420-001 (no. 1 023 885) for 10 to 30 V DC, enclosure rating max. IP 65
– CDM 420-0001 (no. 1 025 362) for 10 to 30 V DC, enclosure rating max. IP 65
– or –
Alternatively, a non-SICK power supply unit with a voltage output of 10 to 30 V DC
(functional extra-low voltage pursuant to IEC 364-4-41) and at least 4 W power output.
Cable no. 6 010 137 with 15-pin D Sub HD connector and one open end for connecting
the CLV to the external power pack.
Note The CLV 42x is UL certificated when a class 2 power supply according to UL 1310 is
used.
2. The following operating voltages/power outputs
– CDB 420-001: 10 to 30 V DC, pursuant to IEC 364-4-41, at least 4 W
– CDM 420-0001: 10 to 30 V DC, pursuant to IEC 364-4-41, at least 4 W
– If the following modules are additionally built-in in the CDB 420 module:
CMC 400 Connection Module Cloning: 10 to 30 V DC, additionally 0.5 W
– If the following modules are additionally built-in in the CDM 420 module:
CMC 400 Connection Module Cloning: 10 to 30 V DC, additionally 0.5 W
CMD 400 Connection Module Display: 18 to 30 V DC, additionally 1 W
CMF 400 Connection Module Fieldbus: 18 to 30 V DC, additionally 2 W
3. With external clock pulse (start/stop of reading interval) supply via the “Sensor 1“
switching input: a suitable reading pulse sensor for signaling the presence of an object
with a bar code, e. g. a photoelectric reflex switch.
4. With optional external clock pulse (stop of reading interval) supply via the “Sensor 2“
switching input: a suitable reading pulse sensor for signaling the end of reading intervall,
e.g. a photoelectric reflex switch.
5. To separate bar codes with the same name (same code type, identical data content)
using the "Compare Code Position" function: a suitable incremental encoder.
6. A higher-level computer (host) with a data interface of type RS 422/485 or RS 232.
7. A PC (at least 80486, 66 MHz, 16 MB RAM, CD-ROM drive, serial interface, mouse
(recommended) with Windows 95TM/98TM, Windows NTTM, Windows 2000TM or
Windows XPTM.
8. A 3-core RS 232 data cable (null modem cable) with two 9-pin D Sub sockets for
connecting the PC to the terminal interface of the CLV in the connection module CDB
420 or CDM 420, e. g. no. 2 014 054. Pin 2 (RxD) and Pin 3 (TxD) are crossed.
9. To use the online help system CLV Setup Help, an HTML browser is required, e. g.
Internet ExplorerTM.
10. To connect the CLV to Profibus DP, DeviceNet, and Ethernet: the corresponding
CMF 400 Connection Module Fieldbus (Operating instructions see Chapter 10.13
Supplementary documentation, Page 10-41).
11. For connection of the CLV to the CAN bus: the operating instructions "Application of the
the CAN interface" (no. 8 009 180, English)

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3.1.4 Product features and functions (overview)

High-performance laser scanner:

• Fixed focus
• Line scanner, variant: raster scanner
• Front reading window, variant: side reading window
• Reading range 60 to 740 mm (2.36 to 29.1 in), type dependent
• Resolution 0.15 to 1.0 mm (5.9 to 39.4 mil), type dependent
• Scanning/decoding frequency 400 to 1200 Hz
• Function to adjust on the code print quality, also via reading configuration
• Variable active evaluation range of the scan line

Safety and user-friendly features:

• Robust, compact metal housing, max. IP 65, CE certification
• UL certificated when a class 2 power supply according to UL 1310 is used
(valid only with corresponding product marking on the nameplate).
• Laser class 2, laser diode switches off if reading interval is active for too long and if the
output power is exceeded
• Automatic self-test on startup. Can also be triggered at any time
• Diagnosis tools for installing and monitoring the system
• Parameterized output of reading diagnosis data in the read result
• Operating data query, and error messages
• Test string function for signaling readiness for operation
• Future proof thanks to firmware update via serial data interface (flash PROM)
• Low power consumption, other voltage range

Easy operation/configuration:
• With "CLV-Setup" PC software for Windows (online), integrated Assistant and Help
system
• With Profile bar codes (offline)
• Alternatively with simple command strings, also for use with special devices
• Four status LEDs
• Beeper to confirm device functions or operating steps (can be switches off)

Operating modes:
• Reading mode
• Percentage evaluation - for assessing the quality of the reads
• AutoSetup
• Special functions for system installation

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Bar code evaluation:

• All standard bar code types
• Max. 10 codes per reading pulse (max. 100 characters), max. 3 per scan
• Separation of identical bar codes of the same code type
• Code comparison (max. 2 matchcodes), can also be used as filter for the reading result
• Sort sequences: code position, FIFO, LIFO, code length list
• Manipulation of the data output string via filter or format mask

Reading pulse:
• External reading pulse, via switching input or serial interface
• Free running with timeout
• Continuous Read
• Reflector Polling for generating the reading gate automatically

Electrical interfaces:
• Serial host interface (RS 232, RS 422/485) with variable transfer rate, protocol and
telegram structure
• Serial terminal interface (RS 232) as auxiliary data interface with special diagnosis
functions
• CAN interface for integration in the SICK CAN scanner network or a CANopen network
• 2 switching inputs for external reading pulse and special function (e.g. teach-in of match
code)
• 2 switching outputs for signaling defined events in reading mode

Connections:
• All interfaces are connected via a cable with one 15-pin D Sub HD plug
• CDB 420 or CDM 420 Connection Module for connection to host (stand-alone) and for
integration in SICK CAN scanner network
• CMF 400 Connection Module Fieldbus in the CDM 420 Connection Module for
connection to field bus systems

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3.1.5 View of line/raster scanner devices

3
7

6
4

Legend:
8 1 D Sub HD plug, 15-pin
2 Tapped blind holes M4,
6 mm (0.24 in) deep
3 Reading window
4 Laser warning labels
5 Connection cable
6 Sound opening of the beeper
(hidden)
7 LEDs (status indicators)
8 integrated angle attachment,
with 105° light reflection
Front reading window Side reading window

Fig. 3-1: CLV42x line/raster scanner with/without 105° angle attachment

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Chapter 3 Product description Operating Instructions

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3.2 Method of operation

The CLV first scans the bar code with a scan line and then decodes it. The CLV forwards the
data via the serial host interface (main data interface) to a host/PC for further processing.
An overview of the CLV functions is provided in Fig. 3-2.

CLV 42x

PC
Operation
Parameterizing, etc.

Photoelectric switch HOST

Reading pulse Further processing
of the reading result

Status indicator
Signal e. g. Good Read
Teach-in match code 1 e. g. No Read
Path increment
End of reading interval
DC 10 to 30 V

Fig. 3-2: Block diagram: CLV functions

The tried and tested standard decoder of the CLV series is available for decoding.
The CLV derives useful diagnosis data from the reading process and transfers it to the host.
It also records operating data that can be interrogated at any time. The quality of the read
can be checked in "Percentage Evaluation" mode.
To start a reading process when an object is located in the reading field, the CLV requires a
suitable trigger. This opens a time window ("reading interval") in the CLV for the reading
procedure. In the default setting, this trigger is supplied by an external reading pulse sensor.
Alternative trigger sources include reflector polling, free-running mode or a command via the
host interface.
The current operating status is indicated by four LEDs.
A beeper indicates the status of the reading result. In the default setting, the "Good Read"
function is selected for this.
If the trigger is supplied externally by a sensor, the "Sensor 1" switching input signals the
start of the reading procedure to the CLV. The "Sensor 2" switching input can be used to
teach in a match code. The "Result 1" and "Result 2" switching outputs can be assigned
various functions and trigger external devices, such as a PLC.
The CLV is operated and configured via the serial terminal interface (auxiliary interface) using
the "CLV Setup" software or via the host/terminal interface and command strings.
System messages, warnings and error messages help you with configuration and with
locating the source of errors during startup and in reading mode.

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3.2.1 Scan procedure variants

Line scanner
Generates a scan line. Due to the V-principle of beam deflection, the reading field height (for
evaluating the useful length of the scan line) is dependent on the reading distance.

Raster scanner
Generates 8 parallel scan lines that are offset by the same distance. Due to the V-principle
of beam deflection, the reading field height (for evaluating the useful length of the scan lines)
is dependent on the reading distance.
Raster height of the scan line field: 15 mm (0.59 in) at a reading distance of 200 mm
(7.88 in) (front reading window).

3.3 Indicators and operating elements

3.3.1 Operating elements

The CLV is operated and configured via the terminal interface (auxiliary interface) using the
"CLV Setup" program or using command strings sent via the host interface/terminal
interface. A variety of parameterizing options allow you to adapt the device to a wide range
of applications.
The following can be defined (among others):
• the configuration of the code types to be read
• the reading, evaluation and output characteristics
• the communication parameters of the host interface
• the structure of the data output string for "good read" and "no read" on the host
interface
• the function of the terminal interface
Chapter 10.4 Installation and operating instructions for the PC-based "CLV Setup" program,
Page 10-7 describes the procedure for installing the "CLV Setup" program and how to
operate the user interface. Configuration (parameterizing) is explained in Chapter 6.4
Configuration (parameterizing), Page 6-4.

3.3.2 Function of the LED indicators

Four LEDs indicate the operating status, activity of the laser diode, output of the reading
result, and data transfer on the host interface. The LED indicators (Fig. 3-3) are located on
the rear of the device. Table 3-2 shows the meaning of the LED indicators in the different
operating modes/functions.

Fig. 3-3: LED indicators

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Operating mode LED Indication Function

Start Device Ready orange • lights up after power-up if the self-test was successful and the wait time
for reading the profile bar codes has expired
Laser On orange • lights up while the laser diode for reading the profile bar codes is active
Reading mode Device Ready orange • illuminates constantly
• extinguishes with new operating mode/function
Laser On orange • lights up if reading diode active
(The laser diode is activated/deactivated by reading pulse)
• lights up constantly in the pulse modes "free running" and “Continuous
Read“, as the laser diode is always active
• lights up with every 20th scan in the "reflector polling" pulse mode.
The scan line is faintly visible.
Result orange LED is connected to the "Result 2" switching output. It indicates the
selected result status for the set pulse duration of the output.
• lights up after a good read
(default setting: "good read")
• lights up (match code comparison active) if the read bar code matches
the predefined match code(s) and the corresponding result status output
is selected for the "Result 2" output
Data orange • flickers while the CLV transfers data to the host on the host interface
Percentage Laser On orange • lights up constantly (Free Running mode)
evaluation orange Behavior depends on the reading quality:
Result
• extinguishes if reading rate < 30 %
• blinks twice a second if reading rate 30 % to 70 %
• blinks five times a second if reading rate 70 % to 90 %
• lights up constantly if reading rate > 90 %
Profile Laser On orange • lights up while the profile bar codes are being read (Free Running mode)
programming
AutoSetup Laser On orange • lights up while the application-specific bar codes are being read (Free
Running mode)
Adjusting mode Laser On orange • lights up constantly (Free Running mode)
Show CP-limits Laser On orange • blinks bright/dark alternately, in the frequency with which the scan line is
partially masked out
Table 3-2: Meaning of the LED indicators

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3.3.3 Function of the beeper

The beeper uses different tone sequences and lengths (Table 3-3) to signal whether
functions have been executed successfully and whether any malfunctions have occurred.
For information on troubleshooting, see Chapter 8.5 Troubleshooting, Page 8-5.
In the default setting, the beeper indicates the event status "Good Read" by means of a
"Low" (quiet) beep. It is assumed in these operating instructions, that the beeper is
operated with the default setting in Reading mode.
The sound opening of the beeper is located on the rear, narrow side of the device and below
the LED labeling.

Operating mode Tone sequence Beeper function

Start Beep • signals that the self-test after power-up was successful
Reading mode Beep Beep • confirms that the device has assumed Reading mode after power up
and after the wait time of 5 s for reading the profile bar codes has
elapsed
Beep • confirms a successful read (good read; default setting) and the reading
result output
Profile programming Beep • confirms successful read of profile bar code for start/end of AutoSetup
Start AutoSetup
Beep Beep • confirms successful read of application-specific bar code and start of
reading mode
Beep (long tone) • signals that the application-specific bar code was not read
Profile programming Beep • confirms successful read of profile bar code
Beep Beep • confirms start of reading mode 10 s after last profile bar code was read
Exceeding the laser timeout Beep Beep Beep • signals that the laser diode has been deactivated after the laser timeout
of 10 min (default setting) was exceeded in Reading mode. The reading
pulse is still active.

Table 3-3: Beeper function

Tip The behavior of the beeper in reading mode can be changed on the DEVICE CONFIGURATION
tab in the CLV Setup program.
Volume:
Click the required field in the BEEPER VOLUME section.
Output function for the result status
1. Click the RESULT OUTPUT PARAMETERS button in the RESULT OUTPUT section.
The RESULT OUTPUT PARAMETERS dialog box is displayed.
2. Click the BEEPER list field in the RESULT FUNCTIONS section.
The list containing the available result status functions appears.
3. Click the required function and confirm with "OK".
4. Perform a download to the CLV. This is done by clicking in the toolbar.
The DOWNLOAD PARAMETER dialog box is displayed.
5. Confirm the dialog box by selecting the PERMANENT save option.
The CLV operates the beeper with the values selected for the result status indication and
volume.

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Notes

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Operating Instructions Installation Chapter 4

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4 Installation

4.1 Overview of installation sequence

• Change the language version of the laser warning label (if necessary)
• Select the installation location for the CLV
• Align the CLV with the bar code
• Install the CLV
• Install the CDB 420 or CDM 420 connection module
• Connect the CLV to the CDB 420 or CDM 420 connection module
• Adjust the CLV
• Install the reading pulse sensor for triggering the reading pulse
• Alternative: Attach a polling reflector for internal reading pulse triggering
Note Don’t open the device. The producer warranty will be forfeited if the device is opened.

4.2 Installation preparations

4.2.1 Laying out required components to be installed

• CLV bar code scanner

4.2.2 Laying out accessories

• Small mounting bracket no. 2 020 077 or large mounting bracket no. 2 020 078 with
2 x M4 x 8 mm (0.32 in) screws for installing the bracket to the CLV (not included with
the CLV)
– or –
Alternatively, if the bracket is supplied by the user:
– Stable installation device that allows the alignment of the CLV to be varied in the x
and y axes. The maximum weight of the CLV (line/raster scanner) is 250 g (8.8 oz),
or approx. 320 g (11.3 oz) with additional attachment (with cable).
– Two M4 screws for the CLV. The screw length depends on the wall thickness of the
bracket used. Depth of engagement in CLV max. 6 mm (0.24 in) from housing
surface.
• CDB 420 or CDM 420 connection module (not included with CLV)
• Reading pulse sensor for external reading pulse trigger, e. g. photoelectric reflex
switch/photoelectric proximity switch (not included with the CLV)
– or –
Polling reflectors for automatic internal generation of the reading pulse trigger

4.2.3 Laying out other required materials

• Two M4 screws for securing the SICK mounting bracket to the base. The screw length
depends on the wall thickness of the base.
• Set of laser warning labels (if necessary)
• Tools
• Measuring tape (up to 1 m (39.4 in))
• Protractor

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4.2.4 Replacing the laser warning label

If necessary, replace the laser warning label in GB English/US English on the CLV with the
required language (Fig. 4-1).
The device is delivered with a set of laser warnings in:
• German/US English
• French/US English
See also Chapter 2.3 General safety instructions and protection measures, Page 2-2.

Included label set:

(set for CLV 421 pictured here)

Fig. 4-1: Example line scanner: replacing the laser warning label

4.2.5 Selecting the installation location

When you select the installation location, the distance between the CLV and the host and
between the CLV and the bar code are important.

Distance between the CLV and the host

The CLV can be installed without a connection to the SICK CAN Scanner Network or to a bus
connection max. 1,200 m (3,936.96 ft) away from the host. The distance which can be
achieved depends on the selected model of the host interface and the set data transfer
rate, however. See Table 5-2, Page 5-3.

Distance between the CLV and the CDB 420 or CDM 420 connection module
The CDB 420 or CDM 420 connection module must not be located further than 10 m
(32.8 ft) away from the CLV, since the "CLV Setup" program on the PC accesses the
terminal interface of the CLV via this module (RS 232).

4.2.6 Mounting accessories

The CLV is mounted with the help of two tapped blind holes (M4) located on the bottom
narrow side of the device. Fig. 4-2 shows the position of the threaded hole for both housing
models. The complete dimensions of the CLV housing are shown in Fig. 9-1, Page 9-3.

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10 10
(.39) (.39)
35.2 35.2
(1.39) (1.39)

4 4
32.8 (.15) 45.8 (.15)
(1.29) (1.80)
59 M4, 6 (.24) deep 72 M4, 6 (.24) deep
(2.32) (2.84)

All dimensions in mm (in)

Fig. 4-2: Location of the securing threads on the CLV

The CLV can be installed using the following SICK brackets:

• Small mounting bracket, no. 2 020 077
• Large mounting bracket, no. 2 020 078
The brackets are designed to support a variety of installation positions and alignments of
the CLV in two planes. Fig. 4-3 shows a mounting example.
The slots in the brackets allow a turning freedom of ±15° for the fine adjustment of the CLV.

Fig. 4-3: Installation example: mounting the CLV with mounting bracket no. 2 020 077

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4.2.7 Distance between the CLV and the bar code

Basic alignment of the scan line to the bar code

Depending on the application, the line scanner or raster scanner version of the CLV is used.
Fig. 4-4 shows how the device is aligned with the bar code on the object for each of the two
scanning methods.

Line scanner Raster scanner

Fig. 4-4: Scanning methods: alignment with bar code and conveyor direction

Reading distance between bar code and aperture angle α

The distance between the reading window of the CLV and the bar code must not exceed
the technical limits. The height of the reading field is shown as a function of the reading
distance “a“ for various resolutions (module widths) in Chapter 10.2 Specification diagrams,
Page 10-1.
Fig. 4-5 shows the definition of the reading distance a from the reading window and of the
aperture angle α for each of the two scanning methods.

Line scanner Raster scanner

Reading distance a Reading distance a

Fig. 4-5: Definition of the reading distance a and the aperture angle α

The useable aperture angle α is max. 50° for both scanning methods, even with the
additional 105° angle attachment. Due to the V-principle of beam deflection, the reading
field height (for evaluating the useful length of the scan line) depends on the reading
distance.

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Angular alignment of the CLV

Optimum alignment of the CLV is achieved when the scan line travels over the bar code lines
almost at a right angle (90°) (Fig. 4-4). All possible reading angles that can occur between
the scan line and the bar code must be taken into consideration (Fig. 4-6 and Table 4-1).

β α: Azimuth angle (tilt)

α β: Inclination angle (pitch)
Reading γ: Rotation angle (skew)
area

Reading
distance

Fig. 4-6: Line scanner: reading angles between the scan line and the bar code

Angle Limit
Azimuth α (tilt) max. 30° (resolution 0.35 mm (13.8 mil), depending on the code print)
Inclination β (pitch) max. 45° (depending on the module width)
Skew γ max. 45° (depending on the module width)

Table 4-1: Permissible reading angles between the scan line and bar code

Preventing surface reflection

If the light from the scan line strikes the surface of the bar code perpendicularly, interference
may be caused by reflections when the returned light is received. To prevent this effect, the
CLV must be installed in such a way that the emitted light is tilted slightly with respect to the
vertical axis. Fig. 4-7 shows an example of this using the line scanner.

Line scanner Line scanner with

(front reading window) 105° angle attachment
(side reading window)

105° 105°

top view top view

Fig. 4-7: Preventing surface reflection: angle between the emitted light and bar code (tilted away
from the vertical axis)

The laser beam from the line/raster scanner with angle attachment is emitted at an angle
of 105° with respect to the housing. Depending on the application, the device can also be
installed flush with the conveyor belt.

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4.2.8 Count direction of the code position CP

Explanation The CLV can scan and decode several bar codes with each read.
In doing so, it determines the specific local reading diagnosis data for each bar code, i.e. the
position (CP value) of the center of the bar code within the scan line.
Fig. 4-4 shows the count direction of the code position.
By determining the CP value, the device can separate identical bar codes (code type, code
length, and data content) and assign the bar code data in the reading result to its position
on the object.

Line/raster scanner Line/raster scanner

with angle attachment

100
100

CP
CP

0
0

Front reading window Side reading window

Deflection angle α (aperture angle) in scan direction: 1° = 2 CP (50° = 100 CP)

Fig. 4-8: Count direction of the code position CP within the scan line

Tip In the default setting, the CLV does not output the value "CP" in the reading result of the
host interface. If this is required to evaluate the result in the host, the values can be included
in the Code-Info/Separator block of the output string using the CLV Setup program.

Configuring the Code-Info/Separator

1. Select the DATA STRINGS tab.
2. Click the CODE-INFO/SEPARATOR field.
The dialog window EDIT PARAMETER: TFS dialog box is displayed.
3. In the drop-down list, click the CP parameter.
CP then appears on the top line.
4. Confirm the dialog box with "OK".
5. Perform a download to the CLV. This is done by clicking in the toolbar.
The DOWNLOAD PARAMETER dialog box is displayed.
6. Confirm the dialog box by selecting the PERMANENT save option.
The CLV outputs the CP value for each bar code in the reading result via the host
interface. The values are displayed as a 3-digit number in the associated “Code-
Info/Separator“ block.

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4.3 Installing and adjusting the device

4.3.1 Installing the CLV

1. Prepare the base for installing the bracket as described in Chapter 4.2.2 Laying out
accessories, Page 4-1.
2. Place the object containing the bar code within the visible range of the CLV (in the
position at which it is to be read) with the conveyor belt switched off.
3. Align the CLV with the bar code (in accordance with the scanning method) in such a way
that
– with the line/raster scanner, the narrow end with the LED indicators is almost parallel
with the bar code surface
– with the line/raster scanner with angle attachment, the wide side with the laser
warning labels is almost parallel with the bar code surface
All of the possible reading angles must be taken into consideration. See Fig. 4-6,
Page 4-5.
4. If relevant to the evaluation, pay attention to the count direction of the code position if
applicable. See Fig. 4-8, Page 4-6.
5. Install the CLV bracket on the base.

Risk of damage to the device

The maximum depth of engagement of the two tapped blind holes M4 is 6 mm (0.24 in).
Longer screws will damage the device.
Use screws with the correct length.

6. Screw the M4 screws through the bracket into the tapped blind holes of the CLV.
7. Tighten the screws slightly.
8. Adjust the CLV as described below.

4.3.2 Adjusting the CLV

The "percentage evaluation" mode supports the adjustment of the CLV. In this mode, the
CLV displays the quality of the bar code reads that enter the CLV reading field statically (the
object is not moved on the conveyor belt). The CLV performs 100 scans in Free Running
mode and evaluates the reading quality statistically. It outputs the reading result
continuously every 2 s via the terminal interface.
The behavior of the "Result" LED also indicates the reading quality:
• If the LED does not light up, the CLV cannot read the bar code
(reading quality < 30 %).
• If the LED blinks, the CLV is having problems reading the bar code
(reading quality 30 % to 90 %).
• When the LED lights up constantly, the CLV is aligned optimally
(reading quality > 90 %). The scanning frequency in the default setting is 700 Hz.
1. Connect the CLV to the CDB 420 or CDM 420 connection module and switch on the
power supply to the module (see Chapter 5.5.3 Connecting the power supply,
Page 5-5).
Once the CLV has started, it outputs a tone to indicate that the self-test was
successfully completed. Shortly afterwards, it outputs two tones to indicate that it has
assumed Reading mode. The "Device Ready" LED lights up.

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2. Connect the PC to the terminal interface of the CLV. For this purpose, connect a 3-core
RS 232 data cable to the internal 9-pin "Aux" plug of the module (see Chapter 5.5.6
Connecting the PC, Page 5-7).
3. Start Windows and "CLV Setup" on your PC (see Chapter 10.4.3 Starting "CLV Setup",
Page 10-10).

Activating “Percentage Evaluation“ mode

4. From the VIEW menu, choose PERCENTAGE EVALUATION.
5. The dialog window for choosing the distance configuration is then displayed.
6. Confirm the dialog window with "OK".
The Terminal Emulator is launched and displays the reading result continuously (see
Chapter 6.5.2 Percentage evaluation, Page 6-17).
Monitor the reading quality (%) during each of the subsequent steps!

Performing fine adjustment

7. Align the CLV in such a way that the angle between the scan line and the bars on the
bar code CLV is almost 90°.
8. To prevent interfering reflections, tilt the CLV away from the vertical axis so that the light
strikes the bar code at an angle of approx. 105° (line scanner) (Fig. 4-7, Page 4-5).
9. If necessary, position the center of the scan line exactly on the bar code (see
Chapter 4.3.3 Auxiliary functions for adjustment, Page 4-8).
10. Move objects carrying bar codes into the CLV reading field manually under realistic
conditions and check the reading result. If the objects are aligned randomly, or if the bar
code is located at different positions (angles), ensure that the limit values of the
permissible reading angles are not exceeded.
11. Adjust the CLV in such a way that the good read rate is between 70 and 100 %.
12. Tighten the screws on the CLV.
The CLV is aligned with the bar code.

4.3.3 Auxiliary functions for adjustment

Adjusting mode
The "adjusting mode" helps you to position the center of the scan line on the object. To do
so, the CLV masks out one half of the scan line from the center (code position CP = 50 to
CP = 100). Fig. 4-9 shows the resulting appearance of the scan line with the line scanner.

"Adjusting mode"

Scan line
CP = 100
masked out
area
CP = 50

CP = 0

Fig. 4-9: Line scanner: appearance of the scan line in the "adjusting mode" operating mode

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1. Activate the operating mode as described in Chapter 6.5.3 Adjusting mode, Page 6-18.
2. Position the CLV in such a way that the center of the scan line (indicated by the end of
the visible scan line, code position CP = 50) is located at the center of the bar code, or
at the center of the field for all codes if several bar codes are used.

Show CP-limits
The "Show CP-limits" operating mode enables you to test whether a limit placed on the
active evaluation range of the scan line via parameterization has had the desired effects.
For this purpose, the CLV alternately masks out a certain part of the scan line corresponding
to the selected minimum and maximum values of the code position.
For information on calling up this operating mode and for checking procedures, see
Chapter 6.5.4 Show CP-limits, Page 6-19.

4.4 Installing external components

4.4.1 Installing the CDB 420 or CDM 420 connection module

1. Install the CDB 420 or CDM 420 connection module near the CLV. The distance
between the CDB 420 or CDM 420 and CLV must not exceed 10 m (32.8 ft).
2. Install the CDB 420 or CDM 420 in such a way that the device can be accessed when
opened. The terminal interface of the CLV is accessed via the internal "Aux" connector.
Detailed information on the installation and electrical installation procedures is provided in
the “CDB 420 Connection Module“ Operating Instructions (order no. 8 010 001,
German/English version) respectively in the “CDM 420 Connection Module“ Operating
Instructions (order no. 8 010 004, German/English version).

4.4.2 Installing the external reading pulse sensor

If the CLV is triggered by an external reading pulse sensor, the sensor must be mounted in
the vicinity of the CLV. The "Sensor 1" switching input is selected as the default trigger
source for this trigger type.
Fig. 4-10 shows two examples of where a photoelectric reflex switch can be installed. This
depends on the distance a from the bar code to the front edge of the object. Depending on
the application, you may need to attach the sensor in such a way that bar codes on objects
of different sizes can be read completely during the reading interval.

Bar code in the middle or at the end of the moved object Bar code at the beginning of the moved object

a
a

b<a b b<a
b

Fig. 4-10: Line scanner: installation example for the external reading pulse sensor

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1. Attach the reading pulse sensor to the installation location.

2. Connect the reading pulse sensor to the "Sensor 1" switching input of the CLV via the
CDB 420 or CDM 420 connection module (see Chapter 5.5.7 Connecting the "Sensor
1" switching input, Page 5-8).
3. Connect the CLV to the CDB 420 or CDM 420 connection module and switch on the
power supply to the module (see Chapter 5.5.3 Connecting the power supply,
Page 5-5).
After the CLV has started, it emits a tone to indicate that the self-test was successful.
After a short while, it outputs two consecutive tones to indicate that it has switched to
Reading mode. The "Device Ready" LED lights up.
4. Connect the PC to the terminal interface of the CLV. For this purpose, connect a 3-core
RS 232 data cable to the internal 9-pin "Aux" plug of the module. (See Chapter 5.5.6
Connecting the PC, Page 5-7.)
5. Start Windows and "CLV Setup" on your PC (see Chapter 10.4.3 Starting "CLV Setup",
Page 10-10).
6. From the VIEW menu, choose READING MODE.
The Terminal Emulator window is then displayed. The CLV is in Reading mode.
Monitor the reading result during each of the subsequent steps!
7. Move objects with bar codes into the CLV reading field manually under realistic
conditions.
8. Check whether the reading result and trigger pulse are correct.
9. Repeat the procedure with the conveyor switched on.
Check whether the reading procedure is synchronized with the approaching objects.

Parameterizing an external sensor as a trigger source (N/A with default setting):

1. Select the DEVICE CONFIGURATION tab.
2. Click the READING TRIGGER PARAMETERS button.
The READING TRIGGER PARAMETERS dialog window is then displayed.
3. Choose SENSOR INPUT (ACTIVE HIGH) in the READING TRIGGER SOURCE section and activate
the dialog box.
4. Perform a download to the CLV. This is done by clicking in the toolbar.
The DOWNLOAD PARAMETER dialog window is displayed.
5. Confirm the dialog window by selecting the PERMANENT save option.
The CLV operates with the "Sensor 1" switching input as an external trigger source.
The reading pulse starts when power is applied.

4.4.3 Installing the polling reflector

The reading pulse can also be triggered by the presence of an object in the reading field,
independent of an external reading pulse sensor, by using the "Reflector Polling" pulse
mode of the CLV. In order to do so, attach one of the two polling reflectors (special bar
codes) included with the device opposite the CLV behind the conveyor belt (Fig. 4-11).
Table 4-2 lists the permissible range values for the polling reflectors. The pulse type is not
selected in the default setting.

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white blue
Polling
reflector

15° 50 mm = 1.97 in / 144 mm = 5.67 in

Fig. 4-11: Line scanner: installation location of the polling reflector

Device type Reflector Range

CLV 420 white 100 to 320 mm (3.94 to 12.6 in) with
scanning frequency ≥ 800 Hz
blue with film 420 to 500 mm (16.5 to 19.7 in) with
scanning frequency 1000 Hz.
450 to 650 mm (17.7 to 25.6 in) with
scanning frequency 1200 Hz
blue without film 450 to 550 mm (17.7 to 21.7 in) with
scanning frequency 1000 Hz.
500 to 700 mm (19.7 to 27.6 in) with
scanning frequency 1200 Hz
CLV 421 white 200 to 600 mm (7.88 to 23.4 in) with
scanning frequency ≥ 600 Hz
blue with film 1000 to 1200 mm (39.4 to 47.3 in) with
scanning frequency ≥ 600 Hz
blue without film 1200 to 1450 mm (47.3 to 57.1 in) with
scanning frequency ≥ 600 Hz
CLV 422 white not specified
blue with film
blue without film

Table 4-2: Permissible range values for the polling reflectors

Explanation When reflector polling is used, the CLV activates the laser diode with every 20th scan and
checks whether it detects the reflector. If the reflector is visible, the CLV repeats the
procedure after the next 20 scans. If the reflector is concealed by an object entering the
reading field, the CLV starts the reading pulse. This pulse ends when the CLV detects the
reflector again. Following this, the CLV repeats the above procedure. When the CLV is
switched on, the polling reflector must be visible before the first reading pulse can start. The
CLV does not output the data content of the polling reflector in "Reading" mode.
Note This pulse mode is not suitable for applications where time is critical. The max. delay
between the reliable detection of the reflector and the start of the internal reading interval
is approx. 25 ms at a scanning rate of 800 Hz.

Adjusting the polling reflector roughly

1. Connect the CLV to the CDB 420 or CDM 420 connection module and switch on the
power supply to the module (see Chapter 5.5.3 Connecting the power supply,
Page 5-5).

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Once the CLV has started, it outputs a tone to indicate that the self-test was
successfully completed. Shortly afterwards, it outputs two tones consecutively to
indicate that it has assumed Reading mode. The "Device Ready" LED lights up.
2. Align the CLV optimally with the bar code on the object (see Chapter 4.3.2 Adjusting the
CLV, Page 4-7).
3. Choose a suitable polling reflector for the device type, as shown in Table 4-2,
Page 4-11. Other ranges available on request.
4. Secure the polling reflector directly opposite the CLV on a suitable base (movable
bracket, wall) temporarily so that the CLV has an unobstructed view of the reflector in
the gaps between the objects and can scan them reliably. The reflector must be in the
center of the scan line, see Fig. 4-11.

Activating “Percentage Evaluation“ mode

5. From the VIEW menu, choose PERCENTAGE EVALUATION.
The dialog window for choosing the DISTANCE CONFIGURATION is then displayed.
6. Confirm the dialog window with "OK".
The Terminal Emulator is launched and displays the reading result continuously (see
Chapter 6.5.2 Percentage evaluation, Page 6-17).

Fine-adjusting and securing the polling reflector

7. Align the reflector with the CLV (not vice versa!) until a good read rate of 95 to 100 %
is reached. In doing so, prevent any surface reflection (see Chapter 4.2.7 Distance
between the CLV and the bar code, Page 4-4).
The CLV outputs the data content of the unconcealed polling reflector with the identifier
"REPO".
8. Once the device is in the final attachment position, remove the protective film from the
rear of the reflector and stick it to the base.

Activating “Reflector Polling pulse“ mode in the CLV

9. Select the DEVICE CONFIGURATION tab.
10. Click the READING TRIGGER PARAMETERS button.
The READING TRIGGER PARAMETERS dialog window is displayed.
11. Activate the REFLECTOR POLLING option in the READING TRIGGER SOURCE section.
12. Confirm the dialog box with "OK".
13. Perform a download to the CLV. This is done by clicking in the toolbar.
The DOWNLOAD PARAMETER dialog window is displayed.
14. Confirm the dialog window by selecting the PERMANENT save option.
The CLV is then operating in the "reflector polling" pulse mode.
15. Check whether the device operates correctly with objects moving under realistic
conditions on the conveyor belt. Readjust the reflector if necessary.

4.5 Removing the device

1. Switch off the power supply to the CDB 420 or CDM 420 connection module.
2. Loosen the screws and remove the CLV connector from the CDB 420 or CDM 420
connection module.
3. Unscrew the CLV from the installation device.
When removing the device from service for the last time, please dispose of it in an
environmentally-friendly manner, as described in Chapter 7.3 Disposal, Page 7-2.

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5 Electrical connection

5.1 Overview of the connection sequence

• Connect the CLV to the SICK CDB 420 or CDM 420 connection module
• Connect the data and function interfaces of the CLV in the module
• Connect the PC to the connection module (at the terminal interface of the CLV)
• Connect the power supply to the connection module

5.2 Electrical connections and cables

The electrical connection for the CLV consists of a 15-pin D Sub HD plug. It supplies the
following interfaces:
• three serial data interfaces (host interface, CAN interface and terminal interface)
• two switching inputs (external reading pulse and multifunctional input)
• two switching outputs (for result status functions, or connecting to a PLC for example)
• power supply
Wire all the connections with copper cables with a minimum wire diameter of 0.09 mm2
(approx. 17 AWG)!

5.2.1 Connections/cables for the CDB 420 or CDM 420 connection module
The CDB 420 or CDM 420 connection module is suitable for connecting the CLV to
peripherals (distribution function) and the power supply. The module can be used to
establish a connection to the host (point-to-point) or to integrate the device in a SICK CAN
Scanner Network. The CDM 420 additionally supports the CLV for connecting to a field bus
system via an optional module (gateway)
Fig. 5-1 shows the connection principle of the CDB 420 or CDM 420 for one CLV.

CLV 42x

CDB 420 or CDM 420

connection module

Photo- AUX
electric switch
Reading pulse

HOST/PLC

Path increment “10 to 30 V DC“ PLC

Teach-in
Match code 1
End of reading 10 to 30 V DC
interval

– – cable if necessary

Fig. 5-1: Block diagram: connection of the CLV to the CDB 420 or CDM 420 connection module

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Connect and configure the CDB 420 or CDM 420 Connection Module as described in the
“CDB 420 Connection Module“ Operating Instructions (order no. 8 010 001,
German/English version) respectively in the “CDM 420 Connection Module“ Operating
Instructions (order no. 8 010 004, German/English version).
Note Diagramms showing you how to connect the CDB 420 and CDM 420 Connection Modules
are also available in the “CLV Connect“ PC program. This software is available on the
“Manuals & Software“ CD, which is included in the scope of delivery of the ICR.
The software can also be downloaded from the SICK home page (www.sick.de) at “Service&
Support/ Downloadpool“. It can be called up using a standard HTML browser (e. g. Internet
ExplorerTM).

5.3 Connector pin assignment

6 1 5 10

11 15
Pin Signal Function
1 10 to 30 V DC Power supply
2 RxD (Terminal) Terminal interface (receiver)
3 TxD (Terminal) Terminal interface (transmitter)
4 Sensor 2 Switching input, variable function
5 GND Ground
6 RD+ (RS 422/485) Host interface (receiver)
7 RD– (RS 422/485); RxD (RS 232) Host interface (receiver)
8 TD+ (RS 422/485) Host interface (transmitter)
9 TD– (RS 422/485); TxD (RS 232) Host interface (transmitter)
10 CAN H CAN-Bus (IN/OUT)
11 CAN L CAN-Bus (IN/OUT)
12 Result 1 Switching output, variable function
13 Result 2 Switching output, variable function
14 Sensor 1 Switching input for external reading pulse
15 SensGND Common ground for all inputs
– – Shield
Table 5-1: Pin assignment of the 15-pin D Sub HD plug

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5.4 Preparations for electrical connection

5.4.1 Requirements for the host interface

The host interface of the CLV can be operated as an RS 422/485 or an RS 232 interface.
Table 5-2 shows the recommended maximum cable lengths as a function of the selected
data transfer rate.

Interface type Transfer rate Distance from host

RS 232 up to 19,200 bd max. 10 m (32.8.ft)
38,400 to 57,600 bd max. 3 m (9.84 ft)
RS 422/485 1) max. 38,400 bd max. 1,200 m (3,937 ft)
max. 57,600 bd max. 500 m (1,640 ft)
1) with suitable line termination according to specification

Table 5-2: Maximum cable lengths between the CLV and host

To prevent interference, do not lay the cable parallel with power supply and motor
cables over long distances, e. g. in cable ducts.

5.4.2 Power supply

The CLV requires a power supply of 10 to 30 V DC (functional extra-low voltage) in
accordance with the standard IEC 364-4-41. The functional extra-low voltage can be
generated by using a safety isolating transformer pursuant to IEC 742. The CLV has a
power consumption of max. 3.5 W (when switching outputs are not connected).
The CLV is supplied with 10 to 30 V DC via the CDB 420 or CDM 420 connection module.
If an optional CMF 400 field bus gateway or a CMD 400 Connection Module Display is
additionally used in the CDM 420, the ICR is supplied with 18 to 30 V DC.
If the CMP 400 Power Supply Module is used in the CDM 420, a mains voltage of 100 to
250 V AC/50 to 60 Hz is required.
Note The CLV 42x is UL certificated when a class 2 power supply according to UL 1310 is used.

Power-up delay
The selected device number (default setting: 1) affects the power-up delay of the device.
This is useful if a large number of CLVs (e. g. in the SICK CAN Scanner Network) are supplied
from one power source. Table 5-3 contains a list of the available intervals.

Device number GN Power-up delay Device number GN Power-up delay

1; 11; 21; 31 0 ms 6; 16; 26 2,000 ms
2; 12; 22 400 ms 7; 17; 27 2,400 ms
3; 13; 23 800 ms 8; 18; 28 2,800 ms
4; 14; 24 1,200 ms 9; 19; 29 3,200 ms
5; 15; 25 1,600 ms 10; 20; 30 3,600 ms
Table 5-3: Power-up delay as a function of the device number GN

Tip The device number can be selected on the DEVICE CONFIGURATION tab in the CLV Setup
program.

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5.4.3 Non-SICK power pack/connections without the SICK connection module

If a non-SICK power supply unit is used instead of the CDB 420 or CDM 420, it must provide
a functional extra-low voltage in accordance with the standard IEC 364-4-41 and a
continuous power output of at least 4 W.
The output circuit must be reliably electrically isolated from the input circuit. Do do so,
use a safety isolating transformer pursuant to IEC 742.
The minimum wire cross-section for the power supply (pin 1/pin 5) is 0.15 mm2 (approx.
26 AWG).
Use the cable no. 6 010 137 with 15-pin D Sub HD socket and open wire ends to
connect the CLV. The color assignment of the wires is shown in Table 5-4.
Note The CLV 42x is UL certificated when a class 2 power supply according to UL 1310 is used.

Pin Signal Wiring color

1 10 to 30 V DC red
2 RxD (Terminal) purple
3 TxD (Terminal) yellow
4 Sensor 2 red/black
5 GND black
6 RD+ (RS 422/485) light blue
7 RD– (RS 422/485); RxD (RS 232) blue
8 TD+ (RS 422/485) turquoise
9 TD– (RS 422/485); TxD (RS 232) green
10 CAN H gray
11 CAN L pink
12 Result 1 brown
13 Result 2 orange
14 Sensor 1 white
15 SensGND white/black
– Shield white/green
Table 5-4: Wiring color assignment of cable no. 6 010 137 (open end)

5.5 Making electrical connections

5.5.1 Overview of connection procedure

• Connect the power supply
• Connect the host interface
• Connect the PC (connect the terminal interface)
• Connect switching input "Sensor 1" and, if necessary, "Sensor 2" as well
• Connect switching outputs "Result 1" and "Result 2"

5.5.2 Auxiliaries
• Tools
• Digital measuring device (current/voltage measurement)

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5.5.3 Connecting the power supply

If the CLV is powered via the CDB 420 or CDM 420 connection module, the power supply
does not have to be wired separately.
1. Ensure that the power supply to the CDB 420 or CDM 420 is switched off.
2. Connect the 15-pin plug on the CLV to the corresponding socket on the CDB 420 or
CDM 420 and screw it tightly. The connection cable can be extended by 2 m (6.56 ft)
using the extension cable no. 6 010 075.
The data and function interfaces of the CLV are connected to the connection module.
– or –
External power pack:
Connect the power supply to the red wire (pin 1, +10 to +30 V DC) and the black wire
(pin 5, GND) of cable no. 6 010 137. (See also Table 5-4.)

5.5.4 Connecting the host interface

RS 232

CLV 42x
Host
( )= 9-pin D Sub
plug at PC

RS 422

CLV 42x
Host

Fig. 5-2: Connections of the host interface

Risk of damage to the interface module

Electronic components in the CLV may be damaged if the host interface is connected
incorrectly.
Connect the host interface as shown in Fig. 5-2.
Check the connections carefully before you switch on the CLV.

Connect the host interface on the CLV to the host using shielded cables (EMC
requirements). Ensure that the maximum cable lengths are not exceeded (Table 5-2,
Page 5-3).

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In the default setting, the CLV communicates with the host via the host interface using the
values shown in Table 5-5.

Parameter Value
Interface model RS 422/485
Data transfer rate 9,600 bd
Data bits 8
Parity none
Stop bits 1
Protocol SICK (start character: STX, stop character: ETX, no request for
repeat: none, timeout: 50 ms)
Table 5-5: Communication parameters for the host interface (default setting)

For connecting the host interface via the CDB 420 or CDM 420 Connection Module, see the
“CDB 420 Connection Module“ Operating Instructions (order no. 8 010 001, German/
English version) respectively the “CDM 420 Connection Module“ Operating Instructions
(order no. 8 010 004, German/English version).

Terminating the RS 422 interface

The interface can be terminated in the CDB 420 or CDM 420 connection module.
See Operating Instructions for the "CDB 420 or CDM 420 connection module".

Activating the RS 232 interface

The RS 232 interface can be activated with the CLV Setup program:
1. Choose the HOST INTERFACE tab.
2. Choose the "RS 232" option from the HARDWARE drop-down list under DATA FORMAT.
3. Perform a download to the CLV. This is done by clicking in the toolbar.
The DOWNLOAD PARAMETER dialog window is displayed.
4. Confirm the dialog window by selecting the PERMANENT save option.
The CLV uses the RS 232 version of the host interface.
TIP The communication parameters can be changed, if necessary, on the HOST INTERFACE tab.
To do so, change the values under DATA FORMAT and INTERFACE PROTOCOL.

5.5.5 Connecting the CAN interface

For information on the connection and parameterization of the CLV for use in a SICK scanner
network or in a CANopen network, see the Operating Instructions "Application of the CAN
interface" (no. 8 009 180, English version).

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5.5.6 Connecting the PC

The CLV is operated and configured with the"CLV Setup" program. In order to do so, you
must connect the device to the PC via the terminal interface (auxiliary interface). Unlike the
host interface, the terminal interface has a permanent data format and a fixed data transfer
rate. Fig. 5-3 shows how the terminal interface is connected. The cable length is not to
exceed 10 m (32.8 ft).

RS 232
PC
CLV 42x

( )= 9-pin D Sub
plug at PC

Fig. 5-3: Connections of the terminal interface

1. Switch off the PC and power supply to the SICK connection module.
2. Connect the PC to the internal, 9-pin ”Aux" plug of the connection module.
Use a 3-core RS 232 data cable (null modem cable) for this purpose, e. g.
no. 2 014 054 (RxD and TxD crossed).
– or –
If a non-SICK connection module is used:
Connect the PC as shown in Fig. 5-3.
3. Switch on the PC and power supply to the SICK connection module.
4. Set the communication parameters (see Chapter 10.4.3 Starting "CLV Setup",
Page 10-10).

Tip In the default setting, the terminal interface outputs the reading result in "Reading
Diagnosis" mode.
You can change the operating mode to "Monitor Host Interface", "Auxiliary Input" or
“External Data String Input“ on the AUXILIARY INTERFACE tab in the CLV Setup program.

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5.5.7 Connecting the "Sensor 1" switching input

If a reading procedure is to be triggered on the CLV by an external sensor, the reading pulse
sensor must be connected to the "Sensor 1" switching input. The trigger type is selected in
the default setting of the CLV. Fig. 5-4 shows the connections for the "Sensor 1" switching
input. Table 5-6 contains the characteristic data for this input.
Connect the reading pulse sensor as is shown in Fig. 5-4.

CLV 42x VS PNP sensor

VS
VS

Vi

VS= +10 to +30 V DC *) Vimax= 28 V!

Fig. 5-4: Connections of the "Sensor 1" switching input

Switching mode Current at the input starts the reading interval on the CLV.
(default setting: active high, debouncing: max. 30 ms (standard))
Properties – optodecoupled, non-interchangeable
– can be connected to PNP output on a sensor
Electrical values Low: –1V ≤ Vi ≤ +1 V High: +3 V ≤ |Vi| ≤ +28 V
–0.3 mA ≤ Ii ≤ +0.3 mA +1.4 mA ≤ |Ii| ≤ +18 mA
Table 5-6: Characteristic data of the "Sensor 1" switching input

Tip You can change the switching mode (polarity, debouncing, response for first pulse after
power-up) of the "Sensor 1" switching input on the DEVICE CONFIGURATION tab in the CLV
Setup program.
Click the READING TRIGGER PARAMETERS button. Edit dialog window.
Download all changes to CLV.
For connecting the switching input via the CDB 420 or CDM 420 Connection Module, see
the “CDB 420 Connection Module“ Operating Instructions (order no. 8 010 001,
German/English version) respectively the “CDM 420 Connection Module“ Operating
Instructions (order no. 8 010 004, German/English version).
Note An external pulse is not required for "Percentage Evaluation" mode.

5.5.8 Connecting the "Sensor 2" switching input

The input has the following functions:
• Trigger source for teaching in the match code 1
• Conveyor increment input
• External trigger source for end of the reading interval
• Trigger source for switching over the dynamical reading configuration

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The "Teach-in match code" function is selected in the default setting.

The characteristic data is identical to that for the "Sensor 1" input (Table 5-6).
Fig. 5-5 shows the connections of the switching input.
Connect the sensors as is shown in Fig. 5-5.

CLV 42x VS PNP sensor Switch

VS VS

Vi

VS= +10 to +30 V DC *) Vimax= 28 V!

Fig. 5-5: Connections of the "Sensor 2" switching input

For connecting the switching input via the CDB 420 or CDM 420 Connection Module, see
the “CDB 420 Connection Module“ Operating Instructions (order no. 8 010 001,
German/English version) respectively the “CDM 420 Connection Module“ Operating
Instructions (order no. 8 010 004, German/English version).

Tip The function assigned to the "Sensor 2" input can be modified on the DEVICE CONFIGURATION
tab in the CLV Setup program.
Click the FUNCTION SENSOR 2 drop-down list and choose the required function.
Download all changes to CLV.
The connections and procedure for teaching in match code 1 are described in
Chapter 10.9.1 Triggering the teach-in match code 1 via the "Sensor 2" switching input,
Page 10-26.

5.5.9 Connecting the "Result 1" and "Result 2" switching outputs
The two switching outputs can be assigned different functions for outputting result statuses
independently of each other. If the assigned event occurs during the reading procedure, the
corresponding switching output becomes live at the end of the reading pulse for the
selected pulse duration. The pulse duration is identical for both outputs.
The "Result" LED is linked to the "Result 2" output and lights up in "Reading" mode for the
selected pulse duration and function of the result status display (default setting: "Good
Read", 100 ms).
Fig. 5-6, Page 5-10 shows an example of how the "Result 1" switching output can be
connected. Table 5-7 describes the characteristic data for the outputs. This data is identical
for both outputs.
Connect the outputs as shown in Fig. 5-6.

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CLV 42x

VS
Pulse duration
"Result 1" based on setting:
– 10 ms to 990 ms
– 00: static
(to the end of the
Vo
next reading pulse)

Structure of output
Result 2 (pin 13)
VS= + 10 to +30 V DC same as output Result 1

Fig. 5-6: Connections of the "Result 1" switching output

For connecting the switching outputs via the CDB 420 or CDM 420 Connection Module, see
the “CDB 420 Connection Module“ Operating Instructions (order no. 8 010 001,
German/English version) respectively the “CDM 420 Connection Module“ Operating
Instructions (order no. 8 010 004, German/English version).

Switching mode PNP-switching with respect to the power supply VS

Characteristics short-circuit-proof + temperature-protected,
not electrically isolated from VS
Function assignment Result 1: "Device Ready (static)", polarity: not inverted
(default setting) Result 2: "Good Read" (100 ms), polarity: not inverted
Electrical values 0 V ≤ Vo ≤ VS Guaranteed: (VS −1.5 V) ≤ Vo ≤ VS at Io ≤ 100 mA
Table 5-7: Characteristic data of the "Result 1" and "Result 2" switching outputs

Note If the "Device Ready" function is chosen, the CLV outputs a static pulse in Reading mode.

Tip The output function, pulse duration (timer) and polarity of the signals can be changed on the
DEVICE CONFIGURATION tab in the CLV Setup program.
Click the RESULT OUTPUT PARAMETERS button. Edit dialog box.
Download all changes to CLV.

Recommendation To check the switching functions using a high-impedance digital voltmeter, power the
outputs.
This prevents incorrect voltage values/switching statuses from being displayed.

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6 Operation

6.1 Overview of procedure for starting up the CLV

• Start up the CLV with the factory default settings (Quick Start).
With this configuration, the CLV can be operated without being connected to a PC.
• Connect the PC. See Chapter 5.5.6 Connecting the PC, Page 5-7 and Chapter 10.4
Installation and operating instructions for the PC-based "CLV Setup" program,
Page 10-7.
• Configure (parameterize) the CLV for the desired application.

6.2 Default settings

Table 6-1, Page 6-2 shows an overview of the factory default settings of the CLV. The
default parameters are such that the CLV can be put into operation either straight away or
following a few minor adjustments. A PC is not required for startup with the default settings.
The default settings of the parameters are stored permanently both in the CLV (ROM) and
in the CLV Setup database. They can be loaded into the RAM of the CLV or displayed on the
tabs of CLV Setup at any time.

Displaying and printing out complete default settings in CLV Setup

1. Choose FILE and SAVE AS, and enter a file name in the dialog window that appears.
CLV Setup saves the current settings in a configuration file "*.scl".
2. Click in the toolbar.
CLV Setup loads the default settings from its internal database and displays them on
the tabs.
3. Click in the toolbar.
The PRINT FILE dialog window is then displayed.
4. If desired, a comment can be entered in the input field for the header of the printout.
Confirm the dialog window with "OK".
The PRINT dialog window for configuring the printer is then displayed.
5. Edit the dialog window accordingly and confirm.
CLV Setup prints out all of the default settings in the form of a table. The header contains
the company and user names that were entered during the CLV Setup installation routine.

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6.2.1 Default settings: line/raster scanner CLV 42x

Parameter Default setting

Active code types Code 39, 2/5 Interleaved, Code 128
Code length freely assignable (2/5 Interleaved: interval 4 to 50 characters)
Quiet zone Start/stop ratio, automatic
Min./max. code position 0/100 CP
Multiple read 3
Min./max. no. codes 1
Scanning frequency 700 Hz
Min. reading distance 60 mm (2.36 in)
Reading pulse source Start: "Sensor 1" switching input (active: high); end: "Sensor 1" switching input
"Sensor 2" switching input Focus Control 1
"Sensor 1" switching input Start and end of reading pulse (level: active high), debouncing 20 to 30 ms
Switching outputs Not inverted; pulse duration: 100 ms
Status output function Result 1: "Device Ready" (static), Result 2: "Good read"
Beeper Status output function: "Good read", volume: low
Arrangement to host Standalone
Output of the reading result Host interface
Device number 1
Host interface (type) RS 422/485
Protocol NAK ; start character: STX, stop character: ETX
Transfer rate 9,600 bd
Data format 8 data bits; no parity; 1 stop bit
Output format Good Read: Header: blank; Code-Info/Separator: blank; Terminator: blank;
No Read: Code-Info/Separator and error string
Error string: NOREAD
Output sorting in accordance with code position
Output time Reading result: end of reading pulse Code-Info/Separator: after code
Test string not activated
Terminal interface RS 232; 9,600 bd; 8 data bits; no parity; 1 stop bit (values cannot be changed)
Function Reading diagnosis

Table 6-1: Extract: Default parameter settings of the line/raster scanner CLV 42x

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6.3 Quick start

A PC need not be connected when the CLV is operated with the factory default settings.
Code 39, 2/5 Interleaved, and Code 128 are the default code types enabled (free code
lenght, 2/5 Interleaved: interval 4 to 50 characters).

6.3.1 Starting up the line/raster scanner with the factory default settings
1. Connect the CLV to the SICK CDB 420 or CDM 420 connection module.
2. Connect the reading pulse sensor (e.g. photoelectric switch, switch) to the "Sensor 1"
switching input of the CLV via the CDB 420 or CDM 420. See Chapter 5.5.7 Connecting
the "Sensor 1" switching input, Page 5-8.
3. Switch on the power supply to the CDB 420 or CDM 420.
Once the CLV has started, it outputs a tone to indicate that the self-test was
successfully completed. Shortly afterwards, it outputs two tones to indicate that it has
assumed reading mode. The "Device Ready" LED lights up. The "Result 1" ("Device
Ready") output switches.
4. Start the reading pulse: block the light path of the photoelectric switch or close the
switch.
The "Laser On" LED lights up. The CLV switches the laser diode on and the red scan
line appears.
5. Present the bar code pattern from Fig. 6-1 to the CLV at the reading distance specified
in Table 6-2.
6. Align the bar code in such a way that the red scan line is almost at a 90° angle to the
bars.
7. End the reading pulse: unblock the light path of the photoelectric switch or open the
switch.
The "Laser On" LED is extinguished. The CLV switches off the laser diode.
The CLV confirms that the bar code was read successfully by outputting a tone via the
beeper. The "Result" LED lights up for duration of 100 ms. The "Result 2" (Good read)
output switches for the duration of 100 ms.
The CLV can now be operated with the factory default settings.
The device can be switched off without the configuration data being lost as no changes have
been made to the parameter set.

0 1 2 3 4 1 2 3 4 5

Fig. 6-1: Bar code pattern (code 39; module width 0.35 mm (13.8 mil); print ratio 2:1)

Device types Scan procedure Reading distance

CLV 420 Line/raster scanner approx. 200 mm (7.88 in)

CLV 421 Line/raster scanner approx. 250 mm (9.85 in)

CLV 422 Line/raster scanner approx. 100 mm (3.94 in)

Table 6-2: Reading distances for module width 0.35 mm (13.8 mil), default settings

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6.4 Configuration (parameterizing)

The CLV is configured locally in accordance with the application at hand. The read, evaluation
and output characteristics can be parameterized as required. The factory default settings or
an application-specific parameter set of the CLV are in effect before changes are made.
The CLV supports four different configuration methods:
• Configuration via the "CLV Setup" program and the CLV Assistant
(parameter values are set via the serial interface).
• Configuration via AutoSetup
(reading and code configurations for a bar code are adapted automatically via the
optical interface (reading window)),
see Chapter 6.4.4 Configuring the CLV with AutoSetup, Page 6-10.
• Configuration via profile bar codes
(parameter values are set via the optical interface (reading window)),
see Chapter 10.5 Configuring the CLV with profile bar codes, Page 10-17.
• Configuration via command strings
(parameter values are set via the serial interface),
see Chapter 10.6 Configuring the CLV with command strings, Page 10-22.
In Parameter mode, the CLV only outputs a reading result with AutoSetup.

6.4.1 Configuring CLV with the user interface of CLV Setup

To be able to use "CLV Setup", a PC has to be connected and the program installed on it.
The procedure for connecting the PC to the CLV is described in Chapter 5.5.6 Connecting
the PC, Page 5-7. Installation and startup of "CLV Setup" and operation of the user interface
are described in the appendix. See Chapter 10.4 Installation and operating instructions for
the PC-based "CLV Setup" program, Page 10-7.

Transferring parameter sets between CLV Setup and the CLV

Upload
When the CLV is being parameterized, CLV-Setup runs in the offline mode. To be able to
modify the current parameter set of the CLV, this first has to be loaded to CLV-Setup from
the CLV. This procedure is referred to as an upload ("Upload from CLV") during which CLV-
Setup always loads a complete copy of the current CLV parameter set. This parameter set
remains unchanged until it is overwritten by CLV-Setup.
With the help of the context menu (right mouse button), only the parameter just edited can
be loaded ("Upload parameter") or from version 3.6 all parameters of one tab or one dialog
box ("Upload parameters of this view") from the CLV’s memory (RAM).

Download
Changes made to the current parameter set in CLV-Setup do not take effect until the pa-
rameter set has been transferred to the CLV. CLV-Setup always sends a copy of the com-
plete parameter set to the CLV, i. e. all of the existing parameter values in the CLV are
overwritten. The procedure for transferring and saving the parameter values in the CLV is
referred to as a download ("Download to CLV").
With the help of the context menu (right mouse button), only the parameter just edited
("Download parameter") or from version 3.6 all parameters of one tab or one dialog box
("Download parameters of this view") will be temporarily loaded into the CLV’s memory
(RAM). To finish the parametrization done by this way all parameters must be download
again to the CLV with the "Permanent" option.

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Loading complete parameter set from the CLV (upload)

Click in the toolbar.
CLV Setup loads the current CLV parameter set from the RAM of the CLV to its database
and displays the values on the tabs.
The "Device Ready" LED is extinguished during the upload.
If the "CLV Setup" program does not recognize the parameters transferred during the
upload, it outputs a warning. Unknown parameters can be edited on the EXTRAS tab by
following the conventions for command strings. When the parameter set is saved, these
parameters are also taken into account.

Transferring the complete parameter set to the CLV and saving it (download)
1. Click in the toolbar.
The "Device Ready" LED is extinguished.
CLV Setup copies the parameter set to the RAM of the CLV.
The DOWNLOAD PARAMETERS dialog window with the save options is then displayed.
PERMANENT: CLV Setup copies the parameter set to the RAM and to the EEPROM of
the CLV.
TEMPORARY: CLV Setup copies the parameter set to the RAM only. The changes are
lost when the CLV power supply is switched off.
2. Confirm the dialog box with the desired save option.
The "Device Ready" LED lights up again.
The new parameter set is saved in the CLV, permanentely or temporarily dependent on the
selected option.

Saving the parameter set in CLV Setup

1. To save the modified parameter set as a new configuration file in CLV Setup, or to
overwrite an existing file, choose FILE and SAVE AS.
The SAVE AS dialog window is then displayed.
2. Enter the file name in the dialog window (file extension "*.scl") and confirm the entry.
The new parameter set is now saved in CLV Setup in the subdirectory "data".

6.4.2 Function of tabs in CLV Setup (overview)

Reading Configuration
This tab (and additional dialog windows) are used to set the following:
• Scanning frequency and min. reading distance
• Quiet zone
• Adapting the reading function to the quality of the bar code
• Limitation of the evaluation range of the scan line
• Activation of dynamical reading configurations

Device Configuration
This tab (and additional dialog windows) are used to set the following:
• Device number
• Source of the reading pulse
• Output time of the reading result referred to the start of the reading pulse
• Laser timeout
• Encoder parameters

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• Output filter
• Physical arrangement for data output via the host interface (standalone, master/slave)
• Functional assignment of the "Sensor 2" switching input
• Functional assignments of the "Result 1" and "Result 2" switching outputs
• Functional assignment and volume of the beeper
• Mode for programming match code 1 (teach-in) via the "Sensor 2" switching input
• Code comparison

Code Configuration
This tab (and additional dialog boxes) are used to set the following:
• Activation of evaluation routines for individual code types
• Number of identical reads (multiple reads)
• Minimum and maximum number of bar codes to be read/output
• Activation of comparison of code position for the separation of identical bar codes

Recommendation To enhance the reading reliability with fast applications, only activate those code types and
code lengths that are actually relevant.

Host Interface
This tab (and additional dialog boxes) are used to set the following:
• Destination of result output
• Active physical interface (RS 422/485, RS 232)
• Data format and transfer rate
• Data transfer protocol
• Start and stop characters of the interface protocol

Data Strings
This tab (and additional dialog boxes) are used to set the following:
• Data output format of the host or CAN interface
• Constants and reading diagnosis data in the “Header“, “Code Info/Separator“, “Splitter“
and “Terminator“ blocks
• Arrangement of the “Code Info/Separator“ blocks in the data string
• Output format for no reads and contents of the error string
• Test string function
• Output sequence and sort criteria for reading more than one bar code per reading pulse
• Activation and structure of format mask
• Structure of external data strings which have to be integrated as seperate reading
results

Auxiliary Interface
This tab is used to set the following:
• Operating mode of the terminal interface

CAN Interface
This tab (and additional dialog boxes) are used to set the following:
• Operating mode of the CAN interface
• Data transfer rate

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• Type of logical data network of connected CLVs

• Use of switching inputs/outputs of the CLV as CANopen Digital I/O

Fieldbus Gateway
This tab (and additional dialog boxes) are used to set the following:
• Data interface of the CLV to be connected to the gateway in the CDM 420
• Type of fieldbus
• Special fieldbus parameters

Extras
This tab is used to edit parameters that were not recognized by CLV Setup after an upload.

Note The online "CLV Setup Help" contains a detailed description of the functions of the
parameters and their valid entries. See Chapter 10.4.8 Online help – CLV Setup Help,
Page 10-14.

6.4.3 Parameterization guide

Overview of parameterization procedure

• Parameterize optical reading characteristics of the scanner
• Set up reading pulse
• Parameterize the evaluation characteristics of the decoder
• Parameterize output characteristics (data, result status)
• Define the function of the terminal interface
When the CLV is started up for the first time, the factory default settings are in effect. The
following parameters must then be set:

a) Parameterizing optical reading characteristics

• Scanning frequency READING CONFIGURATION tab READING PARAMETERS section
• Min. reading distance READING CONFIGURATION tab MINIMUM DISTANCE section
• Quiet zone READING CONFIGURATION tab QUIET ZONE section
• Poor quality bar code print READING CONFIGURATION tab CODELABEL QUALITY section.
Alternative: Enable Dynamic Reading Configuration READING CONFIGURATION tab
DYNAMIC READING CONFIGURATION ACTIVE
• Limite evaluation range of scan line READING CONFIGURATION tab CODE POSITION
section

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b) Parameterizing reading pulse source

Action Settings
1. Reading pulse: choose source for start DEVICE CONFIGURATION tab
READING TRIGGER PARAMETERS button
READING TRIGGER SOURCE section
– Sensor Input (Active High) or
– Sensor Input (Active Low) or
– Serial Interface or
– Free Running with Timeout or
– Reflector Polling
2. Pulse source "Sensor Input 1": READING TRIGGER PARAMETERS button
Select debouncing and response at first DEBOUNCING SENSOR section
trigger – Standard or
– Fast or
– User defined
FIRST TRIGGER section
– Edge or
– Level
3. Pulse source "Serial Interface": READING TRIGGER PARAMETERS button
choose trigger character SERIAL INTERFACE section
– Standard Trigger or
– Single Character
4. Pulse source "Free Running": READING TRIGGER PARAMETERS button
choose timeout END OF LABEL/FREE RUNNING section
– Timeout
5. Pulse source "Continuous Read": READING TRIGGER PARAMETERS button
choose timeout END OF LABEL/FREE RUNNING section
– Timeout
6. Reading pulse: choose source for end READING TRIGGER PARAMETERS button
END OF READING INTERVAL section
– Generated by Trigger Source or
– Timer
7. Pulse source "Sensor Input 1": READING TRIGGER PARAMETERS button
choose source for end ASSIGNMENT OF SENSOR INPUTS section
SENSOR 2 listing field
– Reading trigger stop (active high) or
– Reading trigger stop (active low)

Table 6-3: Guide: parameterizing reading pulse source

c) Parameterizing laser timeout

Action Settings
1. Select the duration for the laser timeout DEVICE CONFIGURATION tab
READING TRIGGER PARAMETERS button
LASER TIMEOUT section
– Duration
2. Deactivate the laser timeout LASER TIMEOUT section
(laser diode is always active when pulsing, – Click (deactivate) the ACTIVE checkbox
regardless of the pulse duration)

Table 6-4: Guide: parameterizing laser timeout

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d) Parameterizing evaluation characteristics

• Activate code types for evaluation CODE CONFIGURATION tab SYMBOLOGIES section
and SYMBOLOGY PARAMETERS button
• Activate code comparison DEVICE CONFIGURATION tab CODE COMPARISON section
• Mode for TEACHING IN match code 1 via the "Sensor 2" switching input DEVICE
CONFIGURATION tab TEACH-IN section
• Set output time of the reading result DEVICE CONFIGURATION tab READING TRIGGER
PARAMETERS button output for GOOD READ section

Separation of identical bar codes (same code type/identical contents)

No. of bar codes per object Line/raster scanner

1. Number n = 1 CODE CONFIGURATION tab
CODE POSITION section
– Deactivate COMPARE!
2. Number n > 1: CODE POSITION section
– Same code type – Activate COMPARE!
– Contents different or identical NUMBER OF CODES section
– MINIMUM
– MAXIMUM
3. Number n > 1: CODE POSITION section
– Code type different – Deactivate COMPARE!
– Contents different or identical NUMBER OF CODES section
– MINIMUM
– MAXIMUM

Table 6-5: Guide: settings to be made for the evaluation of identical bar codes

e) Parameterizing output characteristics

Result status:
• Define function of result status output of "Result 1" and "Result 2" switching outputs
DEVICE CONFIGURATION tab RESULT OUTPUT PARAMETERS button
• Define function of result status output and volume of beeper DEVICE CONFIGURATION
tab RESULT OUTPUT section and READING OUTPUT PARAMETERS button

Main data interface (general):

• Destination of the reading result HOST INTERFACE tab DESTINATION OF RESULT DATA
STRINGS section
• Filter reading result DEVICE CONFIGURATION tab ODETTE FILTER section
• Sort reading result DATA STRINGS tab OUTPUT SEQUENCE SORT section
• Masking of the reading result DATA STRINGS tab FORMAT MASK section

Host Interface:
• Arrangement in the data network DEVICE CONFIGURATION tab ARRANGEMENT section
• Physical interface HOST INTERFACE tab DATA FORMAT section
• Communication parameters HOST INTERFACE tab DATA FORMAT section
• Protocol HOST INTERFACE tab INTERFACE PROTOCOL section

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Function of the CAN interface (alternative):

See Operating Instructions "Application of the CAN Interface" (no. 8 009 180, English
version)

Data Connection to the CMF 400 Fieldbus gateway:

• Choose the fieldbus system for each communication port FIELDBUS GATEWAY tab
HOST GATEWAY section and/or AUXILIARY GATEWAY section
• Communication parameters for the selected fieldbus system FIELDBUS GATEWAY tab

Data output string of host/CAN interface:

• Select contents of the “Header“, “Code Info/Separator“, “Splitter“ and “Terminator“
blocks DATA STRINGS tab OUTPUT FORMAT section
• Position of the „Code Info/Separator“ block in data output string DATA STRINGS tab
CODE INFO/SEPARATOR section
• Set no read format DATA STRINGS tab READING DATA IN CASE OF ERROR section and
ERROR STRING section
• If necessary, parameterize/activate test string DATA STRINGS tab EXTERNAL DATA
STRING PARAMETERS section
• If necessary, parameterize the integration of an external data string into the reading
result DATA STRINGS tab TEST STRING section
• Parameterize special functions DATA STRINGS tab SPECIALS button

f) Parameterizing auxiliary interface

• AUXILIARY INTERFACE tab

6.4.4 Configuring the CLV with AutoSetup

AutoSetup enables the reading and code configurations of the CLV to be adapted automat-
ically to the application at hand. The following conditions must be fulfilled with regard to this:
• one bar code (code type, code length)
• fixed reading distance
• conveyor belt off (static reading)
The CLV determines the code type, code length and the most favorable scanning rate for
the bar code presented. This takes place in Free Running mode. Once AutoSetup has been
completed successfully, the CLV copies the parameter values determined to its parameter
set. All other code types and code lengths are then disabled. If AutoSetup was not
completed successfully, the parameter set is not changed. The CLV does not read a
Pharmacode or any EAN/UPC types in AutoSetup. It does not respond to an external reading
pulse.
AutoSetup can be activated in three different ways in the CLV:
• via the user interface of CLV Setup
• by presenting profile bar code no. 10 (on the card supplied) to the optical interface
(reading window). See Chapter 10.5.1 Activating AutoSetup with a profile bar code,
Page 10-17.
• via a command string (via the serial interface). See Chapter 10.6 Configuring the CLV
with command strings, Page 10-22.
While AutoSetup is running, the CLV outputs the step-by-step changes made to the
parameter values in the search mode and the determined diagnosis data via the terminal

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interface in the form of a list. The list can be displayed, for example, in the terminal emulator
of CLV Setup. Once AutoSetup has been completed, appropriate error messages are output
for diagnosed malfunctions in the event of a no read.
Explanation AutoSetup procedure
1. Starting at 400 Hz, the CLV increases its scanning frequency to 1,200 Hz in steps of
100 Hz. It evaluates the reading quality of 100 scans for each step.
2. The CLV performs verification reads +/– 50 Hz around the scanning frequency with the
highest reading quality.
3. It then copies the optimum scanning frequency, the code type and code length to its
parameter set.

Activating AutoSetup via the user interface of CLV Setup

In CLV Setup, AutoSetup can be started by choosing the appropriate menu path, via the
terminal emulator or as an executable device function (interactively). Due to the better
display of the progressing procedure, we recommend starting AutoSetup via the terminal
emulator.

Preparing AutoSetup:
1. Switch on the power supply of the CDB 420 or CDM 420 connection module (of the
CLV).
After the CLV has started, it emits a tone to indicate that the self-test was successful.
After a short while, it outputs two consecutive tones to indicate that it has switched to
reading mode. The "Device Ready" LED lights up.
2. Upload the current parameter set from the CLV with CLV Setup (the parameter set
initially contains the factory default settings).
CLV Setup displays the current values on the tabs.
3. AutoSetup overwrites important values in the current parameter set of the CLV.
Save the existing parameter set as a configuration file "*.scl" in CLV Setup before you
change the parameter settings. See Chapter 6.4.1 Configuring CLV with the user
interface of CLV Setup, Page 6-4.

Performing AutoSetup:
1. Click in the toolbar.
The terminal emulator is launched. The CLV is in reading mode.
2. Present the application-specific bar code to the CLV at the maximum reading distance
for the application. Note the limits of the CLV here. See reading field diagrams in
Chapter 10.2 Specification diagrams, Page 10-1.
To prevent surface reflections, rotate the bar code towards the CLV approximately 15°
away from the vertical axis. See Fig. 4-7, Page 4-5.
3. Click AUTO SETUP under DEVICE MODE.
The CLV cancels reading mode. The "Device Ready" LED is extinguished.
The CLV then starts AutoSetup.
The red scan line appears when the "Laser On" LED lights up.
4. The CLV then runs AutoSetup and continuously displays the changes to the parameter
values in the terminal emulator (Fig. 6-2, Page 6-12).
5. The CLV confirms that AutoSetup has been completed successfully by outputting two
consecutive tones via the beeper and activating the "Result" LED for 100 ms (default
setting). To begin with, it only overwrites the appropriate parameter values in the RAM.
The CLV returns to reading mode. The "Device Ready" LED lights up. The READING MODE

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radio button in the terminal emulator is not, however, displayed as the active device
mode again. The CLV only evaluates the presented code type and length the next time
a bar code is read.
6. Perform an upload from the CLV. This is done by clicking in the toolbar.
CLV loads the current parameter set from the RAM of the CLV and displays the new
values in the tabs.
7. Perform a download to the CLV. This is done by clicking in the toolbar.
The DOWNLOAD PARAMETER dialog box is displayed.
8. Confirm the dialog box by selecting the PERMANENT save option.
The CLV saves the changes made to the parameter set permanently in the EEPROM.
9. Close the terminal emulator.

with:
Amp = amplifier setting
ScanFreq = scanning frequency
ReadRate = reading quality
CodeType = code type
CodeLen = code length
CodeStr = data contents of the bar code

Fig. 6-2: CLV Setup: AutoSetup displayed in the terminal emulator

AutoSetup canceled by the CLV in the event of a no read:

If the CLV was not able to execute AutoSetup successfully, it cancels the search mode after
the last increase made to the parameter values by outputting a long tone via the beeper.
Depending on the reason for AutoSetup being terminated, it outputs one of the following
error messages via the terminal Interface:
"No valid code found" (no valid bar code found or reading quality less than 75 %)
"Cancel AutoSetup" (AutoSetup terminates)
– or –
"More than one code found"
"Cancel AutoSetup" (AutoSetup terminates)

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The current parameter set in the CLV does not change.

The CLV returns to reading mode.
The "Device Ready" LED lights up.

Running AutoSetup again:

1. Click READING MODE under DEVICE MODE.
The CLV switches to reading mode.
2. Click AUTO SETUP under DEVICE MODE again.
The CLV then starts AutoSetup.
3. If AutoSetup is unsuccessful again, check whether the CLV is able to read the bar code
correctly (reading distance, tilt, more than one bar code in the reading field).

Terminating AutoSetup prematurely:

It is not possible to abort AutoSetup here.
To prevent parameter values in the RAM of the CLV from being overwritten, move the
bar code away from the reading field and wait for the CLV to output an error message
(AutoSetup must not supply invalid settings).

Checking parameter values stored in the CLV (after parameters are saved):
1. Switch the power supply of the connection module (of the CLV) off and on again.
2. Perform an upload from the CLV. This is done by clicking in the toolbar.
3. Check the values in the READING CONFIGURATION and CODE CONFIGURATION tabs.
Only one code type may be active on the CODE CONFIGURATION tab.

Note The CLV does not enter a real value in the parameter set for the parameter "Minimum Bar
Width", as it is not able to determine any absolute dimensions. This is why the value
displayed on the READING CONFIGURATION tab does not match the actual conditions.

Checking the stored read and code configurations:

Once AutoSetup has been completed successfully, check the CLV settings as follows:
1. Click in the toolbar.
The TERMINAL EMULATOR is launched. The CLV is in reading mode.
2. Click PERCENT EVALUATION under DEVICE MODE.
The dialog box for the distance configuration is then displayed.
3. Confirm the dialog box with "OK".
The CLV starts the percentage evaluation and displays the reading quality of each set
of 100 scans continuously. See Chapter 6.5.2 Percentage evaluation, Page 6-17.
4. Present the application-specific bar code at the distance taught in (at the minimum and
maximum reading distance if the bar code in the application is in a variable reading
range).
5. Check the reading quality in the terminal emulator. This should be between
70 and 100 %.

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6.5 Operating modes and outputting the reading result

The following CLV operating modes/functions can be selected in CLV Setup:

Standard operating mode

• Reading mode

For startup
• Percentage evaluation
• Adjusting mode

For adapting device to application

• AutoSetup (automatic adaptation to reading conditions):
See Chapter 6.4.4 Configuring the CLV with AutoSetup, Page 6-10.
• Profile programming (configuration):
See Chapter 10.5.2 Profile programming, Page 10-19.
• Parameterization (configuration):
See Chapter 6.4.1 Configuring CLV with the user interface of CLV Setup, Page 6-4.
• Teach-in match code 1/activate match code comparison with "Sensor 2" switching input.
See Chapter 10.9.1 Triggering the teach-in match code 1 via the "Sensor 2" switching
input, Page 10-26.
• Show CP-limits

For monitoring purposes/correcting faults

• Displaying and editing operating data
• Reading diagnosis
• Monitor host interface
• Auxiliary input
• Self-test

6.5.1 Reading mode (standard operating mode)

The CLV performs a self-test after it has been switched on. It is then set to the reading mode
and confirms this by outputting two consecutive tones via the beeper. In the default setting,
the "Sensor 1" switching input is the (external) trigger source of the reading pulse. The
reading result is output by the CLV at the end of the reading pulse via the host interface
(default setting) and terminal interface.
The reading result of the terminal interface can be displayed in the CLV Setup terminal
emulator. The CLV terminal interface must be set to the reading diagnosis mode for this
purpose. This mode is selected for the default setting. The reading result of the terminal
interface has a fixed, invariable format.
The READING MODE can be called up by choosing VIEW in the menu bar or via the terminal
emulator.

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Displaying the reading result in the terminal emulator

1. Click in the toolbar.
The TERMINAL EMULATOR dialog box is then displayed.
2. Click READING MODE under DEVICE MODE.
3. Present the bar code pattern from Fig. 6-1, Page 6-3 to the CLV and activate the
reading pulse. The "Laser On" LED lights up. The red scan line then appears.
See also Chapter 6.3.1 Starting up the line/raster scanner with the factory default
settings, Page 6-3.
4. Terminate reading pulse.
The CLV outputs a tone via the beeper to indicate that the reading result is displayed in
the window of the TERMINAL EMULATOR. The "Result" LED lights up for duration of 100 ms
(default setting).
Fig. 6-3 shows two examples of reading result output: "good read" and "no read". The
reading result comprises the data contents of the bar code(s) and the reading diagnosis
data. Fig. 6-4 explains the structure and function of the reading diagnosis data for good
read, and Fig. 6-5 for no read.
Note The CLV only outputs several bar codes in the reading result of the host interface if the
parameterized minimum and maximum number of bar codes is > 1, and several bar codes
have been presented. The number of bar codes to be read/output for each reading interval
can be selected on the CODE CONFIGURATION tab in the NUMBER OF CODES group.
The reading result of the host interface can also be displayed.
Chapter 6.5.7 Monitor host interface, Page 6-21 describes the procedure and the structure
of the read result in the default setting.

Fig. 6-3: CLV Setup: output of the reading result of the terminal interface
in terminal emulator

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Successful read (good tead):

TT =__660 ms MG =_26% n =_1 AK = 1

0123412345
C39 _72% ST = 0 CP =_49 CL = 10 CA = __5 CS = 187 CK=_26 DI = F

with:
1st line: TT = Reading interval time
MG = Long-term mean value of identification quality
n = Number of recognized codelabels
AK = No. of distance configuration used
2nd line: 0123412345 = Data content of the bar code
3rd line: C39 = ID: Code 39
_72% = Identification quality
ST = Read status (ST = 0, Good read)
CP = Code position
CL = Code length (character count)
CA = Scanning expenditure
CS = Code security
CK = Code continuity
DI = Decoding direction
(F = scanning direction, R = opposite scanning direction)

Fig. 6-4: Reading result of the terminal interface: structure for "good read"

No read:

TT =__230 ms MG =__25% n =_0 AK = 1

no code!

with:
1st line: TT = Reading interval time
MG = Long-term mean value of identification quality
n = Number of recognized codelabels
AK = No. of distance configuration used
2nd line: no code! = No bar codes found!

Fig. 6-5: Reading result of the terminal interface: structure for "no read"

Note In the reading mode, the CLV does not output the contents of the polling reflector.

Triggering the reading pulse via the terminal emulator

In the default setting, the "Sensor 1" switching input is the (external) trigger source of the
reading pulse. For test purposes the reading pulse can also be triggered directly via the
terminal emulator of CLV Setup. To do so, a different trigger source must be selected
temporarily in the CLV.
1. Choose the DEVICE CONFIGURATION tab.
2. Click the READING TRIGGER PARAMETERS button.
The READING TRIGGER PARAMETERS dialog box is then displayed.
3. Click SERIAL INTERFACE under READING TRIGGER SOURCE.
4. Perform a download to the CLV.
To do so, click the SERIAL INTERFACE option again with the right mouse button and choose

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DOWNLOAD PARAMETER in the context menu.

CLV-Setup copies the parameter to the CLV temporarily.
The serial interface has been activated as the trigger source of the reading pulse and
is ready to receive appropriate commands (until the CLV is switched off).
5. Click in the toolbar.
The TERMINAL EMULATOR dialog box is then displayed.
The CLV is in reading mode.
6. Click the SW-TRIGGER ON button or press [F7].
CLV Setup sends a start command to the CLV.
The "Laser On" LED lights up. The red scan line then appears.
7. Present the bar code sample from Fig. 6-1, Page 6-3.
8. Click the SW-TRIGGER OFF button or press [F8].
CLV Setup sends a stop command to the CLV.
The "Laser On" LED is extinguished. The CLV switches off the laser diode.
The CLV outputs a tone via the beeper to indicate that the reading result is displayed in
the output window of the terminal emulator. The "Result" LED lights up for a duration of
100 ms (default setting).

6.5.2 Percentage evaluation

In the Percentage evaluation mode, the reading quality of bar codes which enter the reading
field of the CLV and are not moved (conveyor off) is assessed.
The CLV performs 100 scans in “Free Running“ mode and evaluates the reading quality. It
outputs the reading result continuously every 2 s via the terminal interface. The reading
results can be displayed in the terminal emulator of CLV Setup.
The Percentage evaluation mode can be called up by choosing VIEW in the menu bar or via
the terminal emulator.
1. Click in the toolbar.
The terminal emulator window is then displayed. The CLV is in reading mode.
2. Click PERCENT EVALUATION under DEVICE MODE.
The dialog box for choosing the distance configuration is then displayed.
3. Confirm the dialog box with "OK".
The "Device Ready" LED is extinguished. The CLV initiates the percentage evaluation
and outputs the reading results continuously. An example is shown in Fig. 6-6,
Page 6-18.
4. Present the bar code pattern from Fig. 6-1, Page 6-3 and monitor the reading results
in the terminal emulator window.
The behavior of the "Result" LED also indicates the reading quality:
– LED is extinguished if reading quality is < 30 %
– LED flashes twice per second if the reading quality is 30 % to 70 %
– LED flashes five times per second if the reading quality is 70 % to 90 %
– LED is lit continuously if the reading quality is > 90 %

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Fig. 6-6: CLV Setup: display of the percentage evaluation in the terminal emulator

The output format of the reading result is the same as that of the reading mode. Fig. 6-4,
Page 6-16 explains the structure and function of the reading diagnosis data.

Note Profile bar codes read by the CLV during the percentage evaluation do not cause any
changes to be made to the parameter set and do not, therefore, affect the reading process
either.
The match code cannot be programmed (taught in) in the percentage evaluation mode. This
is entered on the DEVICE CONFIGURATION tab. The match code 1 can also be programmed
using the TEACH-IN method.
The CLV outputs the data contents of the uncovered polling reflector with the identifier
"REPO" in the percentage evaluation mode.

6.5.3 Adjusting mode

The Adjusting mode enables the center of the scan line to be optimally positioned on the
bar code. Chapter 4.3.3 Auxiliary functions for adjustment, Page 4-8 describes the
procedure for going about this after the Adjusting mode has been called up. The CLV does
not output a reading result in this mode.
The Adjusting mode can be called up by choosing VIEW in the menu bar, as a DEVICE FUNCTION
via CLV 42X (interactively) or via the terminal emulator.
1. Click in the toolbar.
The terminal emulator window is then displayed. The CLV is in reading mode.
2. Click ADJUSTING MODE under DEVICE MODE.
The "Device Ready" LED is extinguished. The CLV cancels the reading mode and masks
the scan line from position CP = 50 to position CP = 100.
3. Choose READING MODE to exit the Adjusting mode.
The CLV returns to reading mode. The "Device Ready" LED lights up.

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6.5.4 Show CP-limits

In this mode, the CLV masks certain parts of the scan line so that any limit values defined
for the active evaluation range of the scan line can be checked directly during
parameterization. The restricted active evaluation range shortens the evaluation time for
fast applications, for example, because the evaluation routine needs only take account of
unmasked parts of the scan line. The range is restricted by entering appropriate values for
MINIMUM CODE POSITION and MAXIMUM CODE POSITION in the CODE POSITION section on the
READING CONFIGURATION tab or under DYNAMIC READING CONFIGURATION. The CLV does not
output a reading result.
SHOW CP-LIMITS can be called up via CLV 42X, DEVICE FUNCTIONS (interactively).
The CLV masks the scan line alternately from the set value for CPmin and from the set value
for CPmax. An example is shown in Fig. 6-11. The switchover is made continuously at
intervals of one second. The part of the scan line that remains active for the reading
procedure is the section between CPmin and CPmax.
Example:
Default setting: Evaluation set for the area from CPmin = 5 to CPmax = 95.
The CLV masks the line from CPmin = 5 (short scan line) and from CPmax = 95 (long scan
line).

"Show CP-limits"

CPmax
Active area Scan line 2

CPmin
Scan line 1

Fig. 6-7: Appearance of scan line in the "Show CP-limits" mode

Proceed as follows to check the restricted evaluation range:

1. In the menu bar, choose SHOW CP-LIMITS under CLV 42X, DEVICE FUNCTIONS.
The "Device Ready" LED is extinguished. The CLV cancels reading mode and masks the
scan line alternately (as described above) from CPmin and CPmax.
2. Check whether the bar code is located centrally in the area between the end of the
shorter scan line (CPmin) and the end of the longer scan line (CPmax) or, if there are
several bar codes, to determine whether the center of the field of all the codes is within
range.
3. If necessary, correct CPmin and CPmax accordingly. Perform a download to the CLV!
4. In the menu bar, choose READING MODE under VIEW to exit the SHOW CP-LIMITS mode.
The CLV returns to READING mode. The "Device Ready" LED lights up.

Note In the reading mode, the CLV does not actually mask the scan line visually, but instead takes
the values specified for the restricted evaluation range into account when the data contents
are decoded.

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6.5.5 Displaying and editing operating data

This function enables statistical operating data, which the CLV maintains in the form of
counters during the reading procedure, to be displayed and reset.
The CLV does not output a reading result in this mode.
1. Click in the toolbar.
The CLV cancels reading mode. The "Device Ready" LED is extinguished.
The OPERATING DATA dialog box appears (Fig. 6-8).
2. After checking/resetting the desired counters, click "OK" to confirm any changes made.
The CLV returns to reading mode. The "Device Ready" LED lights up.

Fig. 6-8: CLV Setup: "Operating Data" dialog box

6.5.6 Reading diagnosis

Function of the terminal interface. In this mode, the CLV outputs the data contents of all
the bar codes that were read – including those that, according to the evaluation criteria,
were not read properly and were thus incorrect – together with the associated reading
diagnosis data via the terminal interface. The number of bar codes output can, therefore, be
higher than the number of those that were sent via the host interface in the reading result.
In the default setting, this mode is selected for the terminal interface.
Fig. 6-3, Page 6-15 shows the corresponding output format of the terminal interface.
In the default setting, the CLV does not output any reading diagnosis data via the host
interface.
If the reading diagnosis is to remain inactive, this can be set via the AUXILIARY INTERFACE tab.

1. In the AUXILIARY INTERFACE drop-down list, select READING DIAGNOSIS.

2. Perform a download to the CLV. This is done by clicking in the toolbar.
The DOWNLOAD PARAMETER dialog box is displayed.
3. Confirm the dialog box by selecting the PERMANENT save option.
The terminal interface is now set to the "Reading Diagnosis" mode.

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6.5.7 Monitor host interface

Function of the terminal interface. In this mode, the CLV outputs the data traffic of its host
interface via the terminal interface. Protocol driver handshakes and protocol-specific data,
such as start and stop characters, are suppressed here (Table 6-6). Each data string is
displayed on a separate line on the screen.

Direction of data Output format Representation

on screen
CLV receives from host <STX> I data <CR> <LF> <ETX> I data
CLV sends to host <STX> O data <CR> <LF> <ETX> O data

Table 6-6: "Monitor Host Interface" function

"Monitor Host Interface" is activated via the AUXILIARY INTERFACE tab.

1. In the AUXILIARY INTERFACE drop-down list, choose MONITOR HOST INTERFACE.
2. Perform a download to the CLV.
To do so, click the MONITOR HOST INTERFACE option again with the right mouse button and
choose DOWNLOAD PARAMETER in the context menu.
CLV-Setup copies the parameter to the CLV temporarily.
The terminal interface is then set to the "Monitor Host Interface" until the CLV is
switched off again.

Displaying the data traffic of the host interface in the terminal emulator
The data traffic of the host interface can be displayed in the terminal emulator of CLV Setup.
Fig. 6-9, Page 6-22 shows an example of how the reading result can be output.
1. Choose the serial interface as the external trigger source for the reading pulse (see
Triggering the reading pulse via the terminal emulator, Page 6-16).
2. Click in the toolbar.
The terminal emulator window is then displayed. The CLV is in reading mode.
3. Click the SW-TRIGGER ON button or press [F7].
The red scan line appears.
4. Present the bar code sample from Fig. 6-1, Page 6-3.
5. Click the SW-TRIGGER OFF button or press [F8].
CLV Setup outputs the reading result in the terminal emulator.
Example: „0123412345“.

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Chapter 6 Operation Operating Instructions

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Fig. 6-9: CLV Setup: output of the reading result of the host interface in the terminal emulator at
the beginning (in this case: O = Output)

Note Large amounts of data received at high speeds via the host interface and high data transfer
rates may cause the flow of host interface traffic to no longer be completely displayed on
the terminal interface (display "…").
This is caused by the slower data transfer speed of the terminal interface (9,600 bd).
In the default setting, the CLV transmits the following data string via the host interface:
• Good Read: the data content of the bar code(s)
• No Read: the NOREAD string
The “Header“, “Code Info/Separator“, “Splitter“ and “Terminator“ blocks are blank.

Tip The structure of the data output string of the host interface can be configured via the DATA
STRINGS tab:
• Up to 10 elements, consisting of constants (control characters, letters, digits) and/or
reading diagnosis data, can be entered in the “Header“, “Code Info/Separator“ and
“Terminator“ blocks .
• Up to 5 elements, consisting of constants (control characters, letters, digits), can be
entered in the “Splitter“ block.
• The position of the “CodeInfo/Separator“ block can be choosen before or after the
Code.
1. Select the DATA STRINGS tab.
2. Click in the HEADER input field.
The dialog window EDIT PARAMETER: TFH is displayed.
3. Click the desired constants or placeholders for the reading diagnosis data.
The selected elements appear in the text box at the top of the dialog window in the
sequence in which they were selected.
4. Confirm the dialog box with "OK".
5. Repeat this procedure for the “Code Info/Separator“, “Splitter“ and “Terminator“ blocks.
6. Perform a download to the CLV. This is done by clicking in the toolbar.
The DOWNLOAD PARAMETER dialog box is displayed.

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Operating Instructions Operation Chapter 6

CLV 42x bar code scanner

7. Confirm the dialog box by selecting the PERMANENT save option.

The CLV outputs the selected elements in the data output string of the host interface
with the next reading result.

6.5.8 Auxiliary input

Function of the terminal interface. In this mode, the CLV accepts a bar code entered at the
terminal interface (via the keyboard or hand-held scanner with decoder). It sends the bar
code to the host in a separate data string via its host interface. No reads can, therefore, be
corrected by transmitting missing bar codes subsequently.
Chapter 10.9.2 Auxiliary input via terminal interface, Page 10-31 describes this function and
the associated procedure in greater detail.

6.5.9 Self-test
After the CLV has been switched on, it performs a self-test before it is initialized with the
parameter set. The test can be called up explicitly at any time via CLV Setup. During the self-
test, the CLV checks that its hardware components are functioning correctly. A final
message via the terminal interface provides information on the test result. The CLV does not
output a reading result during the test routine.

1. Click in the toolbar.

The terminal emulator window is then displayed.
The CLV is in reading mode.
2. Click SELF TEST under DEVICE MODE.
The "Device Ready" LED is extinguished. The CLV cancels the reading mode and starts
the test routine.
After a few seconds, the CLV outputs the encoded test result in the form of a code
number (Fig. 6-10).
3. To return to the reading mode, activate READING MODE or close the terminal emulator.
The CLV returns to reading mode. The "Device Ready" LED lights up.

Fig. 6-10: CLV Setup: displaying the self-test result in the terminal emulator

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Chapter 6 Operation Operating Instructions

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The code number "15000" means that the self-test was completed successfully and that
no faults were diagnosed. Chapter 8.3 Error messages, Page 8-2, lists the error key
together with the associated corrective measures.

6.5.10 Performing device functions of the CLV in the dialog box

CLV Setup enables a number of CLV functions to be executed interactively. CLV Setup
prompts the user to carry out specific actions and provides information on the progress of
the function being executed.
The following functions are available:
• AutoSetup
• Match code Teach-in
• Show CP-limits
• Adjusting mode
• Analyze scanner network (only if the CAN interface is used)
• Activate factory defaults in device
In the menu bar, select the desired function from CLV 42X, DEVICE FUNCTIONS.
– or –
Press the [F2] key.
The DEVICE FUNCTIONS dialog box is then displayed.
Select the desired function from the EXECUTE menu. CLV Setup starts the function and,
where appropriate, prompts the user to carry out the necessary action.
Fig. 6-11 shows an example of the dialog box that appears after AutoSetup has been
started.

Fig. 6-11: CLV Setup: dialog box for AutoSetup execution

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Operating Instructions Operation Chapter 6

CLV 42x bar code scanner

6.6 CLV messages

The CLV outputs system messages, warnings and error messages in English in response to
the actions carried out by the user. The messages are output in plain text via the terminal
interface only.

6.6.1 Displaying messages

To display the messages on the PC in the CLV Setup user interface, proceed as follows:
1. Click in the toolbar.
The terminal emulator window is then displayed.
2. In the TERMINAL MODE group, click the EXTENDED radio button.
The CLV then outputs messages in response to events that occur while the bar code is
being read. The messages are only output in the extended mode of the terminal emulator!

6.6.2 System messages

System messages confirm that an action has been carried out successfully, e.g. changing
the operating mode. No other actions are required here.
Chapter 10.3 System messages, Page 10-6 explains the contents of the messages.

6.6.3 Warnings
Warnings indicate that it was not possible to perform an action or that the values set for the
parameters can cause an error while the bar code is being read.

Message Meaning Remedy

"Warning: Master Timeout" Duration of the set master timeout is too short Optimize the master timeout using the DEVICE
CONFIGURATION tab in the user interface of CLV
Setup. Download to the CLV!
(see also technical information "Master/Slave
with CLV Bar Code Scanners", no. 8 007 675,
English version)
Table 6-7: Warnings

6.6.4 Error messages

Error messages indicate the following error sources:
• a device defect
• incorrect parameter settings
• errors during data transfer to the host
Chapter 8.3 Error messages, Page 8-2 lists the messages in alphabetical order together
with the associated corrective measures.

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6.7 Switching off the CLV

1. If the parameter set was modified in CLV Setup or was only stored temporarily in CLV
via a download ("Temporary" option or via context menu (right mouse button)), the
parameter set must be stored permanently in the CLV by choosing the PERMANENT
storage option.
2. Save parameter set as a "*.scl" configuration file in CLV Setup.
3. Switch off the power supply of the CDB 420 or CDM 420 or pull the plug of the CLV
from the connection module.
The last parameter set stored permanently in the CLV remains valid.
We recommend that you print out the configuration file in order to archive the parameter set.
1. Click in the toolbar.
The PRINT FILE dialog box is then displayed.
2. Enter a comment in the input field in order to assign the printout to the CLV.
Confirm the dialog box with "OK".
The PRINT dialog box for configuring the printer is then displayed.
3. Edit the dialog box accordingly and confirm.
CLV Setup prints out the current configuration file in the form of a table.

6-26 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 981/O078/16-08-2004
Operating Instructions Maintenance Chapter 7

CLV 42x bar code scanner

7 Maintenance

7.1 Cleaning during operation

To ensure optimum reading performance, the reading window of the CLV must be clean at
all times.
For this reason, we recommend that you check the reading window at regular intervals,
particularly if the device is operated under extreme conditions (dust, abrasion, humidity,
finger prints).

Laser radiation can seriously damage your eyesight

The CLV uses a class 2 red-light laser. Looking directly at the laser beam can seriously
damage the retina in your eyes.
As with sunlight, never look directly into the laser beam.
Switch off the device while it is being cleaned.
Never look directly into the reading window while the device is in operation.

Damage to the reading window

The reading window is made of glass. Scratches and streaks on the window will reduce the
reading performance.
Use a mild, non-scouring detergent.
Never use scratching or scouring motions to clean the reading window.

Cleaning reading window

Clean the reading window at regular intervals with a mild, non-scouring detergent, e.g.
an antistatic glass cleaning fluid. Fig. 7-1 shows the areas that require cleaning.
Use a soft, lint-free cloth.
If necessary, clean the LEDs on the rear of the device.

Line/Raster scanner Line/Raster scanner with

105° angle attachment

clean here:

Fig. 7-1: Cleaning the reading window

Note Don’t open the device. The producer warranty will be forfeited if the device is opened.

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Chapter 7 Maintenance Operating Instructions

CLV 42x bar code scanner

Cleaning other optical surfaces:

If an external reading pulse generator with a sensor (e. g. photoelectric reflex switch) is
used, make sure to clean the relevant optical surfaces (Fig. 7-2). Contamination on
these surfaces can cause switching errors.
If the reading pulse is generated by reflector polling, make sure to clean the surface of
the reflector.

Fig. 7-2: Cleaning the external optical sensor (reading pulse generator)

7.2 Maintenance
The CLV does not require any maintenance except the described cleaning measures.
Its self-monitoring function ensures fault-free operation over long periods of time.
Any faults or malfunctions are displayed as error messages via the terminal interface. If they
are plain text, they can be displayed on the PC screen in the extended mode of the Terminal
Emulator in the CLV Setup program. Additional errors are displayed as number combinations
in the fourth field from the left on the bottom, in the status line (see Chapter 8.3 Error
messages, Page 8-2) .

7.3 Disposal
Irreparable devices or devices that are no longer required are to be disposed of in an
environmentally-friendly manner:
1. Always observe the applicable national waste disposal regulations.
2. Remove the CLV housing.
3. Remove the electronic modules and the connection cable.
4. Remove the glass panel from the reading window and send it to be recycled.
5. Send the chassis and cover (zinc die-cast) to be recycled.
6. Send the electronic modules and connection cable for disposal as special waste.
At present, SICK AG does not accept any unusable or irreparable devices.

7-2 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 981/O078/16-08-2004
Operating Instructions Troubleshooting Chapter 8

CLV 42x bar code scanner

8 Troubleshooting

8.1 Overview of errors and malfunctions which could occur

8.1.1 Installation errors

• CLV aligned incorrectly with the object carrying the bar code (e. g. masking)
• Reading pulse sensor positioned incorrectly

8.1.2 Electrical connection errors

• Interfaces on the CLV connected incorrectly (wiring error in CDB 420 or CDM 420)

8.1.3 Parameterization errors

• Functions not adjusted to local conditions, e. g. communication parameters on the host
interface are set incorrectly
• Technical limits of the device exceeded, e. g. relationship between the scanning
frequency and the reading distance

8.1.4 Malfunctions during operation

• Laser timeout for laser diode elapsed
• Device error (hardware/software)

8.2 Monitoring errors and malfunctions

The CLV is self-monitoring:
• After the power supply has been switched on, the CLV automatically carries out a self-
test, in which it checks important hardware components, before it is initialized (loading
of parameter set and initializing of device functions). The self-test can be repeated at
any time by canceling reading mode. For calling up, see Chapter 6.5.9 Self-test,
Page 6-23.
• If the CLV detects an error during the self-test or at any other time, it outputs the error
status ST=3 via the host interface. Prerequisite: the error status is enabled for
transmission. By default, transfer is blocked.
The CLV displays the diagnosed error as a numeric combination in the fourth field from
the left on the bottom, in the status line of CLV Setup (Table 8-1).
• While it is in operation, the CLV constantly monitors the laser diode and speed of the
polygon mirror wheel. In addition, a watchdog circuit responds to error statuses.
• A timer automatically deactivates the laser diode 10 minutes (default setting) after a
continuous reading pulse is initiated in reading mode with switching input pulse modes
"Sensor Input" and "Serial Interface". In this case, the CLV outputs the message: "Laser
safety timeout". The reading pulse must be terminated by resetting the pulse signal. The
laser diode is activated again by the next reading pulse.

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Chapter 8 Troubleshooting Operating Instructions

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8.3 Error messages

The CLV outputs error messages in plain text (English) on the terminal interface only.
Additional errors are displayed as number combinations in the status line of CLV Setup.
Table 8-1 contains a list of the messages in alphabetical order.
For warnings, see Chapter 6.6.3 Warnings, Page 6-25

Displaying messages:
To display the messages on the PC in the CLV Setup user interface, proceed as follows:
1. Click in the toolbar.
The Terminal Emulator window is then displayed.
2. In the TERMINAL MODE group, activate the EXTENDED radio button.

Message Meaning Possible cause Remedy

"CLV SYS-Failure: xxx" The CLV has diagnosed a Device fault If this system error occurs again
011 RAM error system error. The "Device after the CLV is restarted:
012 RAM error Ready" LED does not light up Contact the SICK Service
013 RAM error or it extinguishes. The CLV department.
051 Mirror wheel speed restarts the system.
out of tolerance
061 Mirror interval out of
tolerance
071 Error: laser shutter
"EEPROM Check fault, The CLV has diagnosed an Device fault Contact the SICK Service
default parameters loaded" irregularity in the EEPROM department.
and downloads the entire
default settings to the RAM
instead of the permanently
stored application-specific
parameters.
"EEPROM - reading fault" The CLV cannot download the Device fault Contact the SICK Service
application-specific parame- department.
ters, permanently stored in
the EEPROM, to the RAM.
"EEPROM - writing fault" The CLV cannot write the Device fault Contact the SICK Service
current parameters in the department.
RAM to the EEPROM.
"Host – receive fault" The host has requested the • Host receive set incorrectly • Check host.
data output string last sent by • Data transmission interrupted • Check connecting cables and
the CLV three times; NAK has e.g. by cable break monitor data transmission at
been issued with each the host interface. To do so,
attempt. upload from the CLV using the
CLV Setup program, choose
the AUXILIARY INTERFACE tab and
select MONITOR HOST INTERFACE
from the drop-down list.
Download to the CLV! Start the
Terminal Emulator.
"Host – transfer too slow" In the CLV, data is available • Baud rate too low Check the configuration of the
for output faster than it is • Incorrect protocol type host interface.
transmitted to the host. selected
• Protocol timeout too long for
the reading pulse frequency

Table 8-1: Error message output on the terminal interface

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CLV 42x bar code scanner

Message Meaning Possible cause Remedy

"Host – transmit fault" The CLV cannot correctly • Host interface of the CLV • Check the CLV and host.
receive the data sent by the configured incorrectly
host. • Data transmission interrupted • Check connecting cables and
e. g. by cable break monitor data transmission at
the host interface. To do so,
upload from the CLV using the
CLV Setup program, choose
the AUXILIARY INTERFACE tab and
select MONITOR HOST INTERFACE
from the drop-down list.
Download to the CLV! Start the
Terminal Emulator.
"More than one code found" AutoSetup was not More than one bar code was Repeat AutoSetup.
successful. presented to the CLV Make sure that only one bar code
is located within the visible range
of the CLV!
"No valid code found" AutoSetup was not No bar code was presented to Repeat AutoSetup.
successful. the CLV or the reading quality did Make sure that the bar code is
not reach 75% located within the reading range
of the CLV.
Table 8-1: Error message output on the terminal interface (contd.)

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Chapter 8 Troubleshooting Operating Instructions

CLV 42x bar code scanner

8.4 Error status ST in read result of a bar code

Value Meaning Possible cause Remedy

0 "Good read" – not applicable
1 Incorrect check digit The check digit calculated by the CLV Check whether the check digits in the
during the reading process does not bar code which were generated by
match that printed in the bar code. the print process are correct.
2 No bar code of the enabled code type • No bar code in the CLV's reading range • Synchronize the pulse of the CLV
found according to the evaluation during the reading pulse with the entry of a bar code into the
criteria reading area.
• Code type/length in the CLV not • Correct the code configuration
enabled for decoding parameters.
• Reading window obstructed/dirty • Check the reading window.
3 Device fault Device fault Call up the self-test! See
Chapter 6.5.9 Self-test, Page 6-23.
If result ≠ 000: Contact the SICK
Service department.
5 Required number of successful • Conveyor speed of the object is too • Check the conveyor speed.
multiple reads for the bar code not high
reached • Scanning frequency is too low • Adjust the scanning frequency.
• Ladder-type arrangement for bar code • Check the code height.
relative to the conveyor direction: code
height (bar length) too poor
• Print quality too poor • Check the print quality.
6 Master: • The parameterized number of slaves • Check the entered number of
Number of slave reading results does does not match the actual number of slaves.
not match the parameterized number slaves available.
of slaves • Timeout for the master is selected too • Check the master timeout setting.
short.
• Data connection between slaves and/ • Check the cables between the
or the master has been interrupted. slaves and the master.
7 The source of the reading result is the The bar code was not detected by the not applicable
auxiliary input via the terminal reading function of the CLV, but was
interface entered subsequently with the auxiliary
function of the terminal interface and sent
to the host in a separate data string.
9 The OUTPUT FILTER function is also The scanned object does not have a bar not applicable
activated for the code comparison. code that matches the specified match
The CLV has detected valid bar codes. code.
However, these do not match the
active match code(s)
A The CHECK MAX. NUMBER OF CODES One object in a set of objects with a This message is used to indicate
function is active. constant number of bar codes, for errors on the objects (e.g. check
The number of valid bar codes example, contains more bar codes than whether objects are homogeneous:
detected by the CLV in reading mode defined in the application. mix with incorrect objects).
exceeds that specified under NUMBER
OF CODES: MAXIMUM.
It repeatedly outputs the defined error
string until the number specified under
NUMBER OF CODES: MINIMUM is reached.
D The "Code 32" evaluation option is The read 6-digit bar code is not a C32 bar not applicable
activated for Code 39. code. The CLV outputs the defined error
The CLV is attempting to interpret string instead.
6-digit C39 bar codes as C32 bar
codes (output as 9-digit decimal
values).
Table 8-2: Meaning of the ST error status in the reading result

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CLV 42x bar code scanner

Value Meaning Possible cause Remedy

F The CHECK MIN. NUMBER OF CODES One object in a set of objects with a This message is used to indicate
function is active. constant number of codes, for example, errors on the objects (e. g. check
The number of valid codes detected contains fewer codes than defined in the whether objects are homogeneous:
by the CLV in Reading mode is less application. mix with incorrect objects).
than that specified under NUMBER OF
CODES: MINIMUM.
Instead of the code contents, it
outputs the defined error string in the
quantity defined under NUMBER OF
CODES: MINIMUM

Table 8-2: Meaning of the ST error status in the reading result (contd.)

8.5 Troubleshooting
The following are required for troubleshooting purposes using the tables
below:
• These Operating Instructions
• Tools
• A tape measure (up to 1 m (39.4 in))
• A digital measuring device (ammeter/voltmeter)
• A PC running "CLV Setup"
• A 3-core RS 232 data cable (null modem cable), pins 2 and 3 crossed,
e. g. no. 2 014 054

8.5.1 General malfunction: CLV not ready

Malfunction Possible cause Remedy

The "Device Ready" LED is not lit. After switching on the power supply
The "Device Ready" switching output (10 to 30 V DC):
(default setting: "Good read") is not • CLV not supplied with operating voltage • Check wiring (power connector fitted
outputting a pulse. securely to the CDB 420 or CDM 420
connection module).
Measure voltage at pin 1 and pin 5.
• The CLV has diagnosed a device error in • Switch the CLV off and on again. Does
the self-test the LED light up? If not, contact the SICK
Service department.

During operation:
• The CLV is not in "reading" mode • Return to reading mode using the
CLV Setup program
See Chapter 6.5.1 Reading mode
(standard operating mode), Page 6-14.
• The CLV has deactivated the laser diode • Terminate reading pulse.
10 min (default setting) after the start of Check the reading pulse function.
the current reading pulse (pulse mode: Generate new pulse or parameterize
sensor input/serial interface) new laser timeout duration using the CLV
Setup user interface. See Chapter 6.4.3
Parameterization guide, Page 6-7.

Table 8-3: Troubleshooting: restoring operation (reading mode)

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Chapter 8 Troubleshooting Operating Instructions

CLV 42x bar code scanner

8.5.2 Malfunctions in reading mode: reading pulse errors

Prerequisite The "Device Ready" LED lights up. If not, see Table 8-3, Page 8-5.

Malfunction Possible cause Remedy

1. Pulse mode: • Incorrect reading pulse source • In the CLV Setup program: Select the
sensor input parameterized on the CLV DEVICE CONFIGURATION tab and click the
(external sensor). READING TRIGGER PARAMETERS button.
The CLV cannot be pulsed: READING TRIGGER SOURCE group: sensor
– the "Laser On" LED does not light up input selected?
– the scan line does not appear • Polarity of switching input inverted • Active high: reading pulse starts when
power applied
• Sensor not connected or connected to • Connect sensor to "Sensor 1" switching
incorrect switching input input.
Check sensor wiring (Fig. 5-4, Page 5-8).
Measure output signal on sensor.
• If sensor supplied by CLV: sensor not • Insert jumper between pin 5 and pin 15
connected to ground potential
• Photoelectric switch not aligned with the • Align sensor. Check functioning.
reflector (photoelectric switch/inductive
sensor not dampened)
2. Pulse mode: • Incorrect reading distance (polling • Check: reading distance of reflector in
Reflector polling reflector) specified reading range?
• Incorrect reflector type used • Check reflector type, Table 4-2,
The CLV cannot be pulsed: Page 4-11.
– the "Laser On" LED flickers but does • Incorrect pulsing sequence (reflector is • Check sequence:
not light up constantly not blocked to start the reading interval Read: 1. Block reflector, 2. Read bar
– the scan line is very faint on the CLV) code, 3. Unblock reflector.
3. Pulse mode: • Incorrect reading pulse source • In the CLV Setup program: Select the
Serial Interface parameterized on the CLV DEVICE CONFIGURATION tab and click the
The CLV cannot be pulsed: READING TRIGGER PARAMETERS button.
– the "Laser On" LED does not light up In the READING TRIGGER SOURCE group: is
– the scan line does not appear serial interface selected?
Group SERIAL INTERFACE: is trigger type
correct?
• The CLV is not receiving any command • Check data connection to host.
string to start the reading interval on the In the CLV Setup program: Select the
data interface HOST INTERFACE tab.
In DATA FORMAT group: are the correct
interface type (hardware) and data
format selected?
Group: INTERFACE PROTOCOL: are the
correct start and stop characters
selected?
• Use the CLV Setup program to check the
host command strings: Choose AUXILIARY
INTERFACE tab. Choose MONITOR HOST
INTERFACE function. See Chapter 6.5.7
Monitor host interface, Page 6-21.
Download temporarily to the CLV.
4. CLV does not respond to an external • Incorrect end of reading pulse • In the CLV Setup program: Check by
signal that ends the reading pulse parameterized on the CLV choosing the DEVICE CONFIGURATION tab,
(sensor input, reflector polling, serial click the READING TRIGGER PARAMETERS
interface) button. END OF READING INTERVAL group: is
"Generated by Trigger Source"
selected?
• No sensor signal • See Malfunction 1, Remedy

Table 8-4: Troubleshooting: reading pulse errors in reading mode

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Operating Instructions Troubleshooting Chapter 8

CLV 42x bar code scanner

8.5.3 Malfunctions in reading mode: result output errors

Check whether the "Device Ready" LED illuminates.
If the LED does not illuminate, follow Table 8-3, Page 8-5.
For the following, the number of bar codes to be read is 1.

Malfunction Possible cause Remedy

1. The "Result" LED • Read not successful, since there was no • Synchronize reading with an object in the
(default setting: "Good read") does not bar code in the reading field during the reading field.
light up at the end of the reading pulse. reading pulse See Chapter 8.5.2 Malfunctions in
– The "Result 2" switching output reading mode: reading pulse errors,
(default setting: "Good read") is Page 8-6.
not outputting a pulse • Scan line positioned incorrectly • Align CLV.
– The CLV outputs the status ST = 2 Is bar code at center of scan line?
in the reading result on the host In the CLV Setup program: check reading
interface (if ST is enabled for the quality. Choose PERCENTAGE EVALUATION.
separator; this is not selected in See Chapter 6.5.2 Percentage evalua-
the default setting) tion, Page 6-17.
• Evaluation range of the scan line is • In the CLV Setup program: Check by
limited improperly (CP values) choosing the READING CONFIGURATION tab,
CODE POSITION group: are the min. and
max. code position values correct?
Check with SHOW CP-LIMITS.
See Chapter 6.5.4 Show CP-limits,
Page 6-19.
• Bar code presented at incorrect reading • Check: reading distance of bar code in
distance specified reading range?
• The bar code is tilted excessively with • Align bar code accordingly.
respect to the scan line
• The reading angles at which the bar code • In the CLV Setup program: Start
appears to the CLV are too large PERCENTAGE EVALUATION, select DISTANCE
CONFIGURATION (if used).
Monitor reading quality (reading quality
>70 %!).
Realign CLV if necessary.
• Bar code is in total reflection zone • Optimize CLV alignment (scan line should
strike the bar code at an skew of approx.
15°).
In the CLV Setup program: check reading
quality. Start PERCENTAGE EVALUATION. See
Chapter 6.5.2 Percentage evaluation,
Page 6-17.

Table 8-5: Troubleshooting: result output errors in reading mode

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CLV 42x bar code scanner

Malfunction Possible cause Remedy

1. The "Result" LED does not light up at • Evaluation criteria for bar code incorrect • In the CLV Setup program: Choose the
the end of the reading pulse. CODE CONFIGURATION tab, SYMBOLOGIES
(default setting: "Good read") group.
Enable all code types (except
– continued – Pharmacode), set code lengths to FREE.
Download temporarily to CLV!
Start PERCENTAGE EVALUATION. Code type
and length are displayed in the reading
result.
Enable recorded code type in the
SYMBOLOGIES group and disable all other
types. Enter the code length under FIXED
on the code type tab. Download to CLV!
• Bar code quality not adequate • Check: Are sufficient blank zones
present?
Is the print contrast adequate?
Are the specified print tolerances
exceeded?
In the CLV Setup program: Check by
choosing READING CONFIGURATION tab,
QUIET ZONE group. Is "Start/Stop"
selected?
Perform test read with a reference code
in good condition.
2. The CLV is not transferring any reading • Reading pulse is not functioning correctly • See Chapter 8.5.2 Malfunctions in
results to the host. reading mode: reading pulse errors,
Page 8-6.
• Wiring fault in data connection • Check wiring as shown in Fig. 5-2,
Page 5-5.
• Voltage level incorrect • Measure voltages.
• Host interface in CLV parameterized • In the CLV Setup program:
incorrectly Check by choosing HOST INTERFACE tab,
DATA FORMAT group.
Are the correct interface type (hardware)
and data format selected?
Check settings in INTERFACE PROTOCOL
group.
3. The CLV transfers the status ST = 3 to The CLV has diagnosed a device error in Switch the CLV off and on again. Does the
the host in the reading result the self-test. "Device Ready" LED light up? If not, contact
(if ST is enabled for the separator; this the SICK Service department.
is not selected by default).
4. The data content of the bar code • The data format on the host interface is • In the CLV Setup program: Select the
output by the CLV is incorrect or parameterized incorrectly in the CLV HOST INTERFACE tab, DATA FORMAT group.
incomplete. Are the values correct?
• The CLV suppresses the last character in • In the CLV Setup program: Select the
the bar code. CODE CONFIGURATION tab. Click the
SYMBOLOGY PARAMETERS button.
Choose the tab for the relevant code.
Is Transmit Check Digit activated?
Change if necessary. Download to CLV!
Table 8-5: Troubleshooting: result output errors in reading mode (contd.)

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8.5.4 Malfunctions in reading mode: errors when outputting the result status
Prerequisite The "Device Ready" LED lights up. If not, see Table 8-3, Page 8-5.

Malfunction Possible cause Remedy

1. The "Result 1" (default setting: • The event of the assigned function for • not applicable
"Device Ready") and "Result 2" outputting the result status does not
(default setting: "Good read") occur during the reading process
switching outputs are not outputting • Incorrect switching mode parameterized • In the CLV Setup program: Check by
any pulses. in CLV choosing the DEVICE CONFIGURATION tab.
Click the RESULT OUTPUT PARAMETERS
button. Are the outputs set to "Invert
Output"?
Change if necessary. Download to CLV!
2. The beeper is not confirming the Beeper deactivated In the CLV Setup program: Check: Check by
output of the reading result (default choosing DEVICE CONFIGURATION tab, group
setting: "Good read"). BEEPER VOLUME: is "Low" or "High"
selected?

Table 8-6: Troubleshooting: errors in the result status output in reading mode

8.5.5 Malfunctions: configuration errors (parameterization)

Prerequisite The "Device Ready" LED lights up. If not, see Table 8-3, Page 8-5.

Malfunction Possible cause Remedy

1. AutoSetup: • CLV not in "AutoSetup" mode • Check: Does the "Device Ready" LED
The CLV does not read the presented, light up? If so, the CLV is in "reading"
application-specific bar code (no mode again.
confirmation from beeper) In CLV Setup program: Restart
AUTOSETUP from the VIEW pull-down
menu.
• If AutoSetup is started with profile bar • Switch the CLV off and on again.
code no. 10: wait time of 5 s after power- Present profile bar code no. 10 within
up has been exceeded 5 s.
Then present the application-specific bar
code.
• Bar code presented at incorrect reading • Check: Is the reading distance of the bar
distance code within the specified reading area?
• Bar code is in total reflection zone • Optimize bar code alignment (scan line
should strike the bar code at an angle of
approx. 15°).
• Bar code quality not adequate • See Malfunction 1, Table 8-5, Page 8-7
2. Profile programming: • Wait time of 5 s after power-up has been • Switch the CLV off and on again.
CLV does not read the presented exceeded Present profile bar code within 5 s.
profile bar code (no confirmation from • Wait time of 10 s after the first profile bar • Once the first profile bar code has been
beeper) code was presented has been exceeded read successfully, present the next bar
code within 10 s, etc.
• In reading mode: CLV not pulsed • Clock the CLV accordingly and present
the first profile bar code. Present the next
bar code within 10 s, etc.
Table 8-7: Troubleshooting: configuration errors (parameterization)

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8.6 SICK Support

If a system error occurs repeatedly ("CLV SYS-Failure: xxx", xxx = 000 to 071) or if you
cannot correct an error using the above measures, the CLV may be defective. The CLV
contains no user-serviceable parts.
Please contact our local SICK office or subsidary:
• The telephone numbers and email addresses are listed on the back page of this
manual.
For addresses see also www.sick.com.
Do not send the device to the SICK service without first contacting us.

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9 Technical data

9.1 Data sheet CLV 420/421/422 bar code scanners (fixed focus)

Type CLV 420 (Standard) CLV 421 (Long Range) CLV 422 (High Density)
Line scanner CLV 420-0010 CLV 421-0010 CLV 422-0010
Raster scanner CLV 420-1010 CLV 421-1010 CLV 422-1010
Line scanner with 105° angle attachment CLV 420-2010 CLV 421-2010 CLV 422-2010
Raster scanner with 105° angle attachment CLV 420-3010 CLV 421-3010 CLV 422-3010
Focus Fixed focus
Reading window Line/raster scanner: front
Line/Raster scanner with angle attachment: side (angle of emergence 105°)
Laser diode (wavelength) red light (λ = 650 to 670 nm)
MTBF of laser diode 20,000 h
Laser class of device Class 2 (pursuant to DIN EN 60825-1), shutoff of laser diode after 10 min1)
Useable aperture angle max. 50°
Scanning/decoding frequency 400 to 1,200 Hz
Resolution 0.2 to 1.0 mm 0.35 to 1.0 mm 0.15 to 0.5 mm
(7.8 to 39.4 mil) (13.8 to 39.4 mil) (5.9 to 19.7 mil)
Reading areas See reading field diagrams, Chapter 10.2 Specification diagrams, Page 10-1
Trigger source for switching over the "Sensor 2" switching input/serial interface/timer
reading configuration
Raster height 15 mm (0.6 in) (8 lines) at a reading distance of 200 mm (7.9 in) (front reading window)
Bar code print contrast (PCS) ≥ 60 %
Immunity to ambient light 2,000 lx (on bar code)
No. of bar codes per scan 1 to 3
No. of bar codes per reading interval 2) 1 to 10 (autodiscriminating)
Bar code types Code 39, Code 128, Code 93, Codabar, EAN, EAN 128, UPC, 2/5 Interleaved,
Pharmacode
Bar code length max. 50 characters (max. 100 characters across all bar codes per reading interval)
Print ratio 2:1 to 3:1
No. of multiple reads 1 to 99
Visual indicators 4 x LEDs
Acoustic indicator Beeper, can be deactivated and assigned to a function for result status indication
Reading pulse Reflector polling/"Sensor 1" switching input/free running/Continuous Read/
serial interface
"Host" data interface RS 232 or RS 422/485, variable data output format
Data transfer rate 300 to 57,600 bd
Protocols SICK Standard, 3964(R)
Physical configurations Standalone
"CAN" data interface CANopen protocol, CAN Scanner Network
Data transfer rate 20 kbps to 1 Mbps
1) in Reading mode with the "Switching input Sensor 1" and "Serial interface" pulse types
2) Reading interval: time window generated internally for evaluating the code

Table 9-1: Technical specifications of the CLV 420/421/422 (line/raster scanner)

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Type CLV 420 (Standard) CLV 421 (Long Range) CLV 422 (High Density)
"Terminal" data interface RS 232; 9,600 bd; 8 data bits; no parity; 1 stop bit; fixed output format
Switching inputs 2 ("Sensor 1", "Sensor 2")
– optodecoupled, Vimax = 28V, non-interchangeable, can be connected to PNP outputs
– "Sensor 1" (reading pulse): max. internal delay 30 ms (standard)/
selectable: reduced max 0.6 ms or 10 ms to 100 s (user defined)
– "Sensor 2" (variable function): max. internal delay 30 ms
Switching outputs 2 ("Result 1", "Result 2")
– PNP, Iomax = 100 mA, short-circuit-proof, variable pulse duration (stat., 10 to 990 ms)
– Variable output function for result status
Electrical connection 15-pin D Sub HD connector, cable length 0.9 m (35.5 in)
3)
Operating voltage /power consumption 10 to 30 V DC pursuant to IEC 364-4-41 (VDE 0100 (Teil 410))/3.5 W
Housing Zinc die-cast, does not represent a problem in paint shops
Enclosure rating/Protection class IP 65 (to DIN 40 050)/Class 3 (to VDE 0106/IEC 1010-1)
EMC/vibration/shock tested persuant to EN 61000-6-2, EN 55011/persuant to IEC 68-2-6 Test FC/pursuant to
IEC 68-2-27 Test EA
Weight 250 g (8.8 oz) with connecting cable
(with side 105° angle attachment : approx. 320 g (11.3 oz))
Operating/storage temperature 0 to +40 °C/–20 to +70 °C (+32 to 104 °F/–4 to + 158 °F)
Max. rel. humidity 90 %, non condensing
Color SICK blue (RAL 5012)
3) The CLV 42x is UL certificated when a class 2 power supply according to UL 1310 is used.

Table 9-1: Technical specifications of the CLV 420/421/422 (line/raster scanner) (contd.)

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9.2 CLV dimensional drawings

Line/Raster scanner with front light emergence:

Line/Raster scanner with side light emergence:

All specifications in mm (in)

Fig. 9-1: Dimensions of the CLV 42x line/raster scanner

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Notes

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10 Appendix

10.1 Overview
The Appendix contains the following additional information:
• Specification diagrams
– Line/Raster scanner
– Line/Raster scanner with 105° angle attachment
• System messages
• Installation and operating instructions for the PC-based "CLV Setup" program
• Configuring the CLV with profile bar codes
• Configuring the CLV with commands
• Calculating parameter values for setting the CLV
• Tables
• Special applications and procedures
• Replacing a CLV (copying the parameter set)
• Accessories
• Dimensional drawings of the accessories
• Supplementary documentation
• Glossary
• Copy of the EC Declaration of Conformity
• Index
• Scannable sample bar codes

10.2 Specification diagrams

10.2.1 Reading conditions for all diagrams

Test code Code 39/ITF

Print ratio 2:1
Print contrast > 90 %
Tilt ±10°
Ambient light < 2000 lx
Good read rate > 75 %
Table 10-1: Reading conditions for specification diagrams

Raster scanner:
raster height 15 mm (0.59 in) at 200 mm (7.88 in) reading distance
Note Line/raster scanner with 105° angle attachment:
the whole reading range shifts by 15 mm (0.59 in) towards the reading window.
For the CLV 420 a corresponding reading field diagram is shown in Fig. 10-2.

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10.2.2 Reading field diagram for CLV 420 line/raster scanner

(front reading window)

General reading conditions:

see Table 10-1, Page 10-1

Scan frequency/reading distance

characteristics:
see Fig. 10-5, Page 10-6

Fig. 10-1: CLV 420-0010/-1010: reading range (DOF) for line/raster scanner

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10.2.3 Reading field diagram for CLV 420 line/raster scanner with 105° angle
attachment (lateral reading window)

General reading conditions:

see Table 10-1, Page 10-1

Scan frequency/reading distance

characteristics:
see Fig. 10-5, Page 10-6

Fig. 10-2: CLV 420-2010/3010: reading range (DOF) for line/raster scanner with 105° angle attachment

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10.2.4 Reading field diagram for CLV 421 line/raster scanner

(front reading window)

General reading conditions:

see Table 10-1, Page 10-1

Scan frequency/reading distance

characteristics:
see Fig. 10-5, Page 10-6

Fig. 10-3: CLV 421-0010/1010: reading range (DOF) for line/raster scanner

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10.2.5 Reading field diagram for CLV 422 line/raster scanner

(front reading window)

General reading conditions:

see Table 10-1, Page 10-1

Scan frequency/reading distance

characteristics:
see Fig. 10-5, Page 10-6

Fig. 10-4: CLV 422-0010/-1010: reading range (DOF) for line/raster scanner

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10.2.6 CLV 42x characteristics field of scanning frequency

Reading conditions:
see Table 10-1, Page 10-1

Fig. 10-5: CLV 42x: scanning frequency characteristic as a function of the reading distance and resolution

10.3 System messages

The CLV outputs all system messages in plain text via the terminal interface. The messages
are in English and can be displayed in extended mode of the terminal emulator in the
CLV Setup user interface. (See Chapter 6.6.1 Displaying messages, Page 6-25.)

Message Meaning
"CLV 42 The software version and revision is displayed when the power
Soft.Vers. X.XX supply is switched on.
Change No. 0000
Host: RS232"
"no code" In “Reading/Parameter Evaluation“ mode, the CLV indicates that no
codes matching the parameterized evaluation conditions were
detected during the reading interval.
(error status ST = 2 output on the host interface).
"laser safety timeout" The CLV has deactivated the laser diode 10 minutes (default setting)
after a reading pulse was initiated. The reading pulse is still active,
even though the CLV is no longer reading. The reading pulse is to be
terminated by resetting the pulse signal. The laser diode is activated
again by the next reading pulse.
"cancel AutoSetup" The CLV has terminated the AutoSetup, no valid bar code was found.
Table 10-2: CLV system messages

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10.4 Installation and operating instructions for the PC-based

"CLV Setup" program
The scope of delivery of the CLV includes a CD-ROM (“Manuals & Software“) containing the
"CLV Setup" program.
The following is required to run the program: a PC with at least an 80486 processor running
at 66 MHz, 16 MB RAM, CD-ROM drive, serial interface, mouse (recommended) and
Windows 95TM/98TM, Windows NTTM, Windows 2000TM or Windows XPTM.
Approximately 25 MB of hard disk space is required to install CLV Setup (V 4.10) and CLV
Assistant, approximately 20 MB to install CLV Setup Help (V 4.10).
For the lastest version of the software, see www.sick.com.

10.4.1 Preparations for installation

1. Make sure you have the CD-ROM (“Manuals & Software“) at hand.
2. Connect the CLV to the CDB 420 or CDM 420 connection module. (See Chapter 5.5.3
Connecting the power supply, Page 5-5.)
3. Connect the PC to the terminal interface (port) of the CLV using a 3-core RS 232 data
cable (null modem cable) (CDB 420 or CDM 420: connect the PC to the internal, 9-pin
"Service" plug). See Chapter 5.5.6 Connecting the PC, Page 5-7.
4. Switch on the power supply to the CDB 420 or CDM 420.
Once the CLV has started, it outputs a tone to indicate that the self-test was
successfully completed. Shortly afterwards, it outputs two tones to indicate that it has
assumed Reading mode. The "Device Ready" LED lights up.
5. Switch on your PC and start Windows.

10.4.2 Installation
The CLV Setup installation program creates a directory called "CLV", a series of
subdirectories and the necessary links. Using the included uninstaller, CLV Setup can be
completely removed from the PC. As of version V2.6, CLV Setup will only be available and
further developed as a 32-bit application.
Note The following instructions describe how to install the software on Windows 95TM. These
instructions may differ depending on the operating system you are using (for example,
administrator rights are required to install the software on Windows NT4.0).

Initial installation
1. Shut down all the applications running in Windows.
2. Insert the CD ROM into the CD ROM drive.
3. If the auto run function is enabled, the start page (table of contents) of the CD ROM is
automatically displayed in the your browser.
4. Select the SOFTWARE folder on top left.
5. Select CLV, ICR, OPS SETUP SOFTWARE in the listing.
A table with CLV Setup information is displayed.
6. Select DOWNLOAD under SOFTWARE FILE.
7. In the FILE DOWNLOAD dialog box select the option to install directly from the CD ROM.
Confirm with OK. The software is automatically saved in the “Programs\CLV“ directory on
your hard disk.
– or –

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Select the option to save the software locally on your local hard disk and confirm with
OK.
In the FILE DOWNLOAD dialog box select the desired target directory on your hard disk.
The “CLVSetupxx.exe“ file is then saved at this location (xx = version number).
Select OPEN in the dialog box to start the file.
8. The installation program starts and guides you through the installation with screen
messages. The program asks you for your user name and company name. This
information appears as a header in printouts. “CLV Setup“ and CLV Assistant are
installed. The software will be entried in the Windows start menu under “Programs\CLV
Setup“.
9. Please read the Readme file, as it contains the latest information and problems
regarding CLV Setup.
10. Then confirm the final installation message by clicking “OK“.

Online-Hilfe CLV-Setup Help

1. Return to the start page of the CD ROM with the opened folder “Software“.
2. Select CLV, CLV HELP SOFTWARE in the listing.
A table with CLV Help information is displayed.
3. Select DOWNLOAD under SOFTWARE FILE.
4. In the FILE DOWNLOAD dialog box select the option to install directly from the CD ROM.
Confirm with OK. The software is automatically saved in the “Programs\CLV“ directory
on your hard disk.
– or –
Select the option to save the software locally on your local hard disk and confirm with
OK.
In the FILE DOWNLOAD dialog box select the same target directory as selected for
CLV Setup on your hard disk.
The “CLVHelp.exe“ file is then saved at this location.
5. After downloading the software, select OPEN in the dialog box to start the software.
The software is installed in the sub directory “Help“ of the main directory “CLV“.
CLV Help will also be entried in the Windows start menu under “Programs\CLV Setup“.
Restart the PC.
Some Windows DLL files are possibly updated.
The “CLV Setup“ program, the CLV Assistant and the online “CLV Setup Help“ are installed
and ready.
The program logs all of the files that are installed to the “install.log“ file. This list is used by
the uninstaller to remove CLV Setup and must not be deleted if you want to use the
uninstaller at some time in the future.

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Updating program
There are two options for installing a new version of CLV Setup:
• You can install the new version and still keep the old version (parallel installation)
– or –
• You can install the new version over the old version (overwrite)

Installing new version and retaining old version

If you want to install the new version and still keep the old version of CLV Setup, follow the
procedure described under Initial installation. When the program asks you for the target
directory, you must specify a new directory. Both versions of the software are then available
but may not be started simultaneously.
The configuration files "*.scl" of the old version can be used in the new version and contain
the CLV parameter sets. In order to do so, copy the configuration files from the "data"
directory of the old version to the "data" directory of the new version.

Installing new version over old version

When installing the new version over the old version, the files of the old version must first
be deleted (exception: the "*.scl" configuration files). They contain the parameter sets of the
CLV.
The uninstaller of the old version removes the program files. You can use the uninstaller to
remove all of the files (with the exception of the configuration files) or only selected files. The
default setting is a complete uninstall (the configuration files are not deleted). With the
custom uninstall, the files are listed and only selected files are uninstalled. If you choose this
uninstall method, ensure that the main directory containing the configuration files "*.scl" is
not deleted. We recommend that you move these files to a different directory and copy
them back to the "data" directory later.
1. From the Windows Start menu, choose "Programs" and the uninstaller for CLV Setup.
The uninstaller starts and guides you step by step through the uninstall procedure.
2. Select the uninstall method (complete or custom).
3. Install the new version of CLV Setup as described under Initial installation. Select the
same directory.
The new version of CLV Setup is installed. The configuration files of the old version can be
used again.

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10.4.3 Starting "CLV Setup"

The "CLV Setup" program is launched with the following default settings:

Communication COM 1; 9,600 bd; 8 data bits; 1 stop bit; no parity

Transmit control character Start: STX, Stop: ETX
Receive control character Start: STX, Stop: ETX
Unit of measure metric (depending on the selected installation)
Browser user dependent
Language as selected for the installation
Company name as entered for the installation
User name as entered for the installation
Establish connection to CLV at startup: yes
automatically on scanner selection: yes
when the terminal emulator is started/closed: yes
Initial screen yes
Storage confirmation yes
prompt
Last type selected CLV 41x
File storage location "data" (configuration files for CLV)
Table 10-3: Default settings of CLV Setup (extract)

1. Switch on your PC and start Windows.

2. Select CLV SETUP from the Start menu.
The SICK logo is then followed by the initial screen.
3. Confirm the initial screen with "OK".
CLV Setup then checks whether a CLV is connected to the COM 1 port on the PC and
whether the communication parameters on the PC match those on the CLV. If this is the
case, the "Connected" status is displayed with the CLV specification in the bottom right
corner of the screen, in the status bar. The detected CLV type is displayed in the toolbar
in the DEVICE drop-down list (in this case: CLV 42x).
The software then loads the internal device description of the CLV and the defaults settings
of the parameters/parameter values from its database and displays these on the tabs. The
software then copies the current parameter set from the memory (RAM) of the CLV. This is
displayed on the tabs instead of the default settings.
You can edit the current parameter set on the tabs. The default values are displayed when
the device is used for the first time.

Troubleshooting
If CLV Setup cannot establish communication, it displays "No connection" in the status bar
on the bottom, right-hand side. There are two possible causes for this. Either the CLV is not
connected or the communication parameters on the CLV do not match those on the PC. In
this case, CLV Setup enters the CLV type of the device it last communicated with in the
DEVICE drop-down list on the toolbar. The default setting is CLV 41x the first time CLV Setup
is started. The software then loads the internal device description for this type and the
default settings of the parameters/parameter values from its database and displays these
on the tabs.

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1. Connect the PC to the terminal interface (port) of the CLV using a 3-core RS 232 data
cable (null modem cable) (CDB 420 or CDM 420: connect the PC to the internal, 9-pin
"Aux" plug). See Chapter 5.5.6 Connecting the PC, Page 5-7.
2. Click (AutoBaud detect) in the toolbar or choose OPTIONS, AUTOBAUD DETECT.
CLV Setup scans the serial interface by varying the communication parameters and
sends a telegram to the CLV repeatedly. As soon as a reply from the CLV is detected,
CLV Setup conveys the values found for the communication parameters.
Fig. 10-6 shows an example of the AUTOBAUD DETECT result display. CLV Setup displays
"Connected" in the status bar on the bottom, right-hand side.
3. Confirm the AUTO DETECT dialog window with "OK".
CLV Setup displays the detected CLV type in a separate dialog box and asks you
whether you want to upload the current parameter set from the CLV.
4. Confirm the dialog box with "Yes".
CLV Setup then uploads the current parameter set from the RAM of the CLV to its
database and displays the values on the tabs.
You can edit the current parameter set on the tabs.

Fig. 10-6: CLV Setup: results of the AutoBaud detect function

– or –
1. Select OPTIONS, then SERIAL INTERFACE from the menu bar.
CLV Setup displays the current communication parameter settings of the PC in the COM
PARAMETERS dialog box.
2. Ensure that the communication parameters of the PC and CLV are identical (connected
COM port; 9,600 bd; 8 data bits; 1 stop bit; no parity)
3. Confirm the dialog box with "OK".
CLV Setup attempts to communicate with the CLV again.
If it is successful, CLV Setup displays "Connected " in the status bar on the bottom, right-
hand side.
4. Click in the toolbar.
CLV Setup then copies the current parameter set from the RAM of the CLV to its
database and displays the values on the tabs.
You can edit the current parameter set on the tabs.

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10.4.4 CLV Setup graphical user interface

The graphical user interface (GUI) of CLV Setup is largely self explanatory. The online CLV
Setup Help function provides a description of how to use the program under the menu item
HELP TO CLV-SETUP in the navigation tree. Fig. 10-7 shows the graphical user interface.
The program window of the GUI comprises the following elements:
• Title bar that displays the program name, current configuration file and status
(e. g. "No File")
• Menu bar with pull-down menus
• Toolbar with buttons for triggering various functions
• Drop-down list (top right) for selecting the device type
• On the left side a frame for displaying the navigation tree of the tabs
• On the right side a frame for displaying the tabs for CLV 42x (Reading Configuration,
Device Configuration, etc.). The numbers of displayed tabs depends on the selected
items in the navigation tree on the left side. The parameters on the tabs are grouped
according to their function. Some of these parameters open further dialog boxes.
• A status bar (at the bottom of the window) with two display fields for the communication
activities between CLV Setup and the CLV, display of interface parameters of the PC,
error display field (system errors) of the CLV, device specification field and status
display for the connection to the CLV.

Fig. 10-7: User interface of the "CLV Setup" software

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10.4.5 Functions
The "CLV Setup" program (from V4.0) features functions to carry out the following:
• Loading the default settings of the parameter set from the database of CLV Setup
• Automatic communication attempt with the CLV when the program is started
• Automatic software compatibility check in the CLV
• Uploading and displaying parameter set stored in the CLV
• Changing the parameters/parameter values on the tabs
• CLV Assistant for simplified parameterization
• Downloading the changes to the parameter set in the CLV
• Saving the changes to the parameter set as a configuration file "*.scl" in CLV Setup
• Printing the configuration files
• Exporting the configuration files in RTF format
• Exporting the command strings contained in the profile bar codes in ASCII format
• Printing the parameter set in the form of profile bar codes
• Online access to the CLV via a terminal emulator (select operating mode, start operating
functions, log file for communication between the CLV and CLV Setup, extended
terminal mode, e. g. for displaying CLV messages)
• AutoBaud detect for automatic communication setup with the CLV
• Selecting the COM port of the PC for adapting the data transfer parameters
• Monitoring the data communication of the CLV host interface
• Selecting the display language
• Selecting the units of measure
• Displaying the last 10 configuration files that were processed
• Saving the CLV type that was selected last
• Automatic storage confirmation prompt when changes are made to the configuration
file
• Wizards for individual functions
• Deleting the optional CMC 400 parameter storage in the CDB/CDM connection module
• Setting switches for starting the program in the "CLVmain.ini" file
• Hot keys [F keys] for essential functions (program operation without a mouse)
• Starting program with SCL file as argument
• Macro player for recording and playing a macro file
• Context-sensitive help via the [F1] key

10.4.6 Hot keys

[F1] Start "CLV-Setup Help“ online
[F2] Open dialog box to execute device functions
[F3] Upload complete set of parameters from CLV
[F4] Download complete set of parameters to CLV
[F5] Open configuration file
[F6] Save configuration file
[F7] Load default setting of CLV from CLV-Setup database
[F8] Start AutoBaud Detect

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[F9] Load operating data from CLV to be displayed and reset

[F10] Open Terminal Emulator

10.4.7 Opening and closing tabs

After starting the user interface, CLV Setup displays those tabs in the frame on right-hand
side whose names are framed in the navigation tree on left-hand side. The first tab covers
the other tabs in the sequence but their marks are still visible on the top of the tabs. If you
click some buttons on a tab in the fore-ground, several sub dialogs will also be opened as
tabs and added to the first tab. In the frame, all tabs on the right will then be shifted more
to the right side.
To scroll the tabs, use the sliding control elements at the left corner on top of the frame
which are displayed by CLV Setup.
You can open and close the tabs in the following way:
In the navigation tree:
• Opening:
Double-click the desired entry or put the mouse cursor on the entry and select “Show
dialog“ in the context menu using the right mouse button.
To display several entries under a branch, click the corresponding “+“ symbol.
To hide displayed sub entries, click the corresponding “–“ symbol.
• Closing:
Put the mouse cursor on the desired entry and select “Hide dialog“ in the context menu
using the right mouse button.
In the frame for displaying tabs:
• Opening:
Click on the desired mark on the top of the tab. If neccessary, scroll the tabs.
• Closing:
To close the tab in the fore-ground, click on the red cross at the left corner on the top.
Pressing the left mouse button, the left frame with the navigation tree can be move from the
program window to a seperate position on the screen. If the navigation tree has been
closed, it can be reopend using the VIEW menu.

10.4.8 Online help – CLV Setup Help

The online help program "CLV Setup Help" assists you in operating the "CLV Setup"
program. The help program runs in an HTML browser (e. g. “Microsoft Internet ExplorerTM").
You can call up context-sensitive help on each parameter as well as a description of its
function.
1. Press the [F1] key.
The browser is launched automatically and displays the help topic.
2. If the program cannot find a browser, CLV Setup asks you to specify the storage location
on the hard disk.
Enter the name of the executable file and the path in the dialog box.
3. Use the [Alt]+[Tab] keys to switch between the CLV Setup and CLV Setup Help
applications and prevent several browser windows from being opened.
4. To display an overview of the help function, select HELP, CONTENTS from the CLV Setup
menu bar.
5. In the left frame click on the desired entry in the navigation tree.
CLV Setup Help then displays the associated help text in the right-hand frame and
jumps to the parameter heading.

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10.4.9 Transferring parameter sets between CLV Setup and the CLV
See Chapter 6.4.1 Configuring CLV with the user interface of CLV Setup, Page 6-4.

10.4.10 Dealing with unknown parameters

Uploading from the CLV

If the CLV Setup program does not recognize parameters or parameter values of the CLV
transferred during the upload, it outputs a warning message. Unknown parameters/
parameter values can result from the following, for example: The CLV is a special device or
the version of CLV Setup is older than the software of the CLV. CLV Setup displays the
unknown parameters in the window on the EXTRAS tab. The parameters are displayed in the
form of command strings and can be edited using the command string conventions. In this
way, upward compatibility with the CLV is ensured. When the parameter set is saved as a
configuration file in CLV Setup, these parameters/parameter values are also taken into
account as with a download to the CLV.

Downloading to the CLV

If the CLV does not accept individual parameters or parameter values in the parameter set
downloaded with CLV Setup, it outputs a separate warning for each parameter in CLV Setup.
This is due to the fact that one of the CLV Setup software versions is newer than the
software in the CLV, and it contains new parameters/parameter values arising from the
continued development of this CLV type. The affected CLV contains an older software
version which does not recognize these parameters/parameter values, however.
We recommend that you check the effects of warnings in the CLV as follows:
1. Check whether the CLV functions correctly after the parameter set is downloaded.
2. Click in the toolbar.
CLV Setup loads the default settings from the database.
3. Click in the toolbar.
CLV Setup copies the problem parameter set from the CLV (upload).
4. Click in the toolbar.
CLV Setup prints out the problem parameter set when you confirm the dialog box.
5. Open the previous configuration file "*.scl" for the CLV.
6. Click in the toolbar.
CLV Setup prints out the previous parameter set when you confirm the dialog box.
7. Compare the two parameter sets.
To restore the previous status, correct individual parameters in the problem parameter
set if necessary and download them to the CLV again.

Opening configuration files "*.scl"

Every time it loads configuration files, CLV Setup checks whether it recognizes all the
parameters/values.
If CLV Setup detects an error, it outputs a warning and enters the problem parameter/
parameter value in the window of the EXTRAS tab.

10.4.11 Writing a log file in terminal emulator

The terminal emulator can log the communication between CLV Setup and the CLV.
CLV Setup stores the data transmitted in both directions with the following identifiers:

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CLV -->: CLV sending to CLV Setup

--> CLV: CLV receiving from CLV Setup
1. Click in the toolbar.
The TERMINAL EMULATOR window is then displayed.
2. On the right, activate the empty checkbox in front of the WRITE LOGFILE radio button.
The SAVE LOG FILE AS... dialog box is then displayed.
3. Enter a file name with the extension ".log" and exit the window with SAVE.
CLV Setup saves the file in the "data" subdirectory and records communication in the
log file.
4. To terminate logging, deactivate the checkbox in front of the WRITE LOGFILE radio button
or close the terminal emulator.

10.4.12 Starting CLV Setup with an INI file as an argument

When the program is started, CLV Setup can also be transferred the name of an INI file as
a parameter. To do so, enter "/INI" in front of the file.
Example:
"CLVmain32.exe\data\Set 1_420.scl /INI user.ini"
CLV Setup is launched with the initialization data contained in the "user.ini" file and loads the
configuration file "Set1_420.scl" from the "data" subdirectory straight away.
The "user.ini" file must be stored in the same directory as "CLVmain32.exe".
You can use this method to link CLV Setup to several different configurations on your
Windows desktop.
In this way, for example, you can prevent CLV Setup from attempting to establish a
connection when a CLV is not connected.

10.4.13 CLV Assistant

CLV Assistant simplifies parameterization and testing of the CLV, among other things. It
carries out configuration of the CLV for a user-specific reading situation with one bar code
in simple steps. The determined settings are transferred to CLV Setup.

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10.5 Configuring the CLV with profile bar codes

10.5.1 Activating AutoSetup with a profile bar code

Profile programming uses special bar codes to parameterize the CLV via the optical
interface (reading window) and to initiate device functions. The profile bar codes contain
encoded parameter values or commands.
It is not necessary to connect a PC to the CLV in order to carry out profile programming.
Profile bar code no. 10 on the card supplied (no. 8 008 085) starts and ends AutoSetup. It
can be presented to the CLV either immediately after the power supply has been switched
on, during the wait time in the Free Running mode or during a reading pulse in the Reading
mode.

Preparing AutoSetup
1. AutoSetup overwrites important values in the current parameter set of the CLV.
If the CLV has already been configured for a particular application, it is advisable to save
the existing parameter set as a configuration file "*.scl" in CLV Setup.
(See Chapter 6.4.1 Configuring CLV with the user interface of CLV Setup, Page 6-4.)
2. Have card no. 8 008 085 with the 12 preprinted profile bar codes ready or print the
bar codes as PDF file from the CD-ROM („Manuals & Software“). To do so, select the
“Programming Profile Bar Codes“ folder in the list on the top left of the start page.

Running AutoSetup after switching on the power supply

1. Fold the card with the profile bar codes in such a way that only profile bar code no. 10
is visible.
2. Switch on the power supply of the CDB 420 or CDM 420 connection module (of the
CLV).
The CLV confirms that the self-test has been completed successfully by outputting a
tone via the beeper. The "Device Ready" LED lights up. It then switches to the Free
Running mode for 5 seconds. The red scan line appears when the "Laser On" LED lights
up.
3. Present profile bar code no. 10 within 5 seconds.
The CLV confirms that AutoSetup has started by outputting a tone via the beeper. It
temporarily activates the standard decoder. The "Device Ready" LED is extinguished.
4. Present the application-specific bar code at the maximum reading distance for the
application. Note the limits of the CLV here (see reading field diagrams in Chapter 10.2
Specification diagrams, Page 10-1).
To prevent surface reflections, rotate the bar code towards the CLV approximately 15°
away from the vertical axis (Fig. 4-7, Page 4-5). Leave the bar code in this position.
5. The CLV confirms that AutoSetup has been completed successfully by outputting two
consecutive tones via the beeper and activating the "Result" LED for 100 ms (default
setting). It overwrites the appropriate parameter values in the current parameter set in
the RAM and stores these permanently in the EEPROM. The CLV returns to Reading
mode. The "Device Ready" LED lights up.
The CLV only evaluates the presented code type and length the next time a bar code
is read.

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Running AutoSetup in the Reading mode

1. Fold the card with the profile bar codes in such a way that only profile bar code no. 10
is visible.
2. Start the reading pulse: block the light path of the photoelectric switch or close the
switch.
The "Laser On" LED lights up. The red scan line then appears.
3. Present profile bar code no. 10.
The CLV confirms that AutoSetup has started by outputting a tone via the beeper. It
temporarily activates the standard decoder. The "Device Ready" LED is extinguished.
Continue AutoSetup from Step 4 as in Running AutoSetup after switching on the power
supply, Page 10-17

AutoSetup canceled by the CLV in the event of a No Read

If the CLV was not able to execute AutoSetup successfully, it cancels the search mode by
outputting a long tone via the beeper. The current parameter set in the CLV does not
change.
The CLV returns to Reading mode.
The "Device Ready" LED lights up.

Running AutoSetup again

1. Switch the power supply of the connection module (of the CLV) off and on again.
2. Present profile bar code no. 10 again after the first tone from the beeper.
The CLV confirms that AutoSetup has started by outputting a tone via the beeper. It
temporarily activates the standard decoder. The "Device Ready" LED is extinguished.
– or –
1. Start the reading pulse: block the light path of the photoelectric switch or close the
switch. The "Laser On" LED lights up. The red scan line then appears.
2. Present profile bar code no. 10.
The CLV confirms that AutoSetup has started by outputting a tone via the beeper. It
temporarily activates the standard decoder. The "Device Ready" LED is extinguished.
Continue AutoSetup as described in Step 4 in Running AutoSetup after switching on the
power supply, Page 10-17.
If AutoSetup is unsuccessful again, check whether the CLV is able to read the bar code
correctly (reading distance, tilt, more than one bar code in the reading field).

Terminating AutoSetup prematurely

Present profile bar code no. 10 again during AutoSetup.
The CLV confirms that AutoSetup has been aborted by outputting a long tone via the
beeper.
The current parameter set in the CLV does not change.
The CLV returns to Reading mode.
The "Device Ready" LED lights up.

Checking the determined read and code configurations

Check the CLV settings with a percentage evaluation. A PC with the "CLV Setup" program
installed on it has to be connected for this purpose.
See also Activating AutoSetup via the user interface of CLV Setup, Page 6-11.

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10.5.2 Profile programming

Profile programming uses special bar codes to parameterize the CLV via the optical
interface (reading window). The profile bar codes contain encoded parameter values. It is
not necessary to connect a PC to the CLV in order to carry out profile programming.
The profile bar codes are presented to the CLV individually for reading. It copies the
parameter values to the current parameter set.
The changes are permanently valid after programming has been completed; in some cases,
they also have an immediate effect on the reading and output characteristics of the CLV.
The profile bar codes can be presented to the CLV either immediately after the power supply
has been switched on, during the wait time in the Free Running mode or during a reading
pulse in the Reading mode. During profile programming, the CLV does not output a reading
result and does not respond to an external reading pulse.
Profile bar codes are created and printed via the user interface of CLV Setup after the
application-specific parameter set has been compiled (Section"Printing profile bar codes").
The enclosed card no. 8 008 085 ("Configuration Profiles for CLV 41x Bar Code Scanners")
contains 12 preprinted profile bar codes. They can be used to parameterize tested settings
or to trigger specific functions (e.g. AutoSetup). The meaning of the individual profile bar
codes is explained in Table 10-4, Page 10-21. Profile bar codes no. 11 and no. 12 on the
card are of no significance for CLV 42x.

Preparing profile programming

1. Profile programming overwrites values in the current parameter set of the CLV.
If the CLV has already been configured for a particular application, it is advisable to save
the existing parameter set as a configuration file "*.scl" in CLV Setup.
See Chapter 6.4.1 Configuring CLV with the user interface of CLV Setup, Page 6-4.
2. Have the printed profile bar codes of the compiled parameter set or card
no. 8 008 085 ready. Or print the bar codes of the card no. 8 008 085 as PDF file from
the CD-ROM („Manuals & Software“). To do so, select the “Programming Profile Bar
Codes“ folder in the list on the top left of the start page.

Performing profile programming after switching on the power supply

1. Switch on the power supply of the CDB 420/CDM 420 connection module (of the CLV).
The CLV confirms that the self-test has been completed successfully by outputting a
tone via the beeper. The "Device Ready" LED lights up. It then switches to the Free
Running mode for 5 seconds. The red scan line appears when the "Laser On" LED lights
up.
2. Present the first profile bar code in the printed sequence (or the desired profile bar code
from the card) within 5 seconds. Fold the printout/card in such a way that only one
profile bar code is visible at any one time.
The CLV confirms that the bar code has been read successfully by outputting a tone via
the beeper and waits 10 seconds for the next profile bar code.
It copies the new parameter value(s) to the current parameter set in the RAM.
3. Present the next profile bar code within 10 seconds.
The CLV confirms that the bar code has been read successfully as described in Step 2.
4. Allow 10 seconds to pass after the last profile bar code has been read.
The CLV exits the programming mode and saves the new parameter values
permanently in the EEPROM. It also switches off the laser diode. Following this, it returns
to the Reading mode and confirms this by outputting two consecutive tones via the
beeper. The "Device Ready" LED lights up.

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The CLV then uses the new parameter values.

Performing profile programming in the Reading mode

1. Start the reading pulse: block the light path of the photoelectric switch or close the
switch.
The "Laser On" LED lights up. The red scan line then appears.
2. Present the first profile bar code in the printed sequence (or the desired profile bar code
from the card).
Fold the printout/card in such a way that only one profile bar code is visible at any one
time.
The CLV confirms that the bar code has been read successfully by outputting a tone via
the beeper and waits 10 seconds for the next profile bar code.
It copies the new parameter value(s) to the current parameter set in the RAM.
Continue profile programming from Step 3 in Performing profile programming after switching
on the power supply, Page 10-19.

Note When the profile bar code is presented to the CLV, note that the changes caused by the
new parameter values in the RAM can have an immediate effect on the reading character-
istics of the CLV. Under unfavorable conditions, the CLV will only be able to read profile bar
codes with great difficulty or not at all.
Changes to the active evaluation range of the scan line (min./max. CP-value) and increases
in the scanning frequency via profile bar code must, therefore, be handled with care.
If the CLV is not able to read any further profile bar codes, it must be corrected accordingly
on the tabs via the user interface of CLV Setup. A PC must be connected to the CLV for this
purpose.

Canceling profile programming

Switch off the power supply of the CLV within 10 seconds of presenting the last profile
bar code.
The temporary changes to the current parameter set in the RAM are lost.
After the power supply has been switched on again, the CLV uses the values from the
last parameter set that was stored permanently.

Printing profile bar codes

Profile bar codes are created and printed out via the user interface of CLV Setup. It is not
necessary to connect a PC to the CLV if the current parameter set of the CLV has been
saved as a configuration file "*.scl" in CLV Setup.
CLV Setup creates a minimum set of profile bar codes using the parameter values in the
tabs and the default settings of the CLV.
This comprises:
• a standard profile (all codes types active or all code types locked)
• a host interface profile
• a greater or smaller number of profile bar codes depending on the difference between
the two above-mentioned profiles and the current setting of the entire parameter set.
CLV Setup prints out the bar codes in a defined sequence. The size, position and number
of codes on the page can be set.

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1. Open the configuration file "*.scl" of the current parameter set.

CLV Setup displays the parameter values of the CLV on the tabs.
2. If desired, make any necessary changes to the parameter set.
Save the new parameter set in the configuration file "*.scl" under a new name.
3. In the menu bar, choose PROFILES and CONFIGURE PRINTING.
Confirm the print option default settings for the profile bar codes or define new ones
(see below).
4. In the menu bar, choose PROFILES and PRINT PROFILES.
CLV Setup determines the required number of bar codes.
The PRINT dialog box is then displayed.
5. Specify the number of printouts.
Define the page format if necessary. For this purpose, click the PROPERTIES button.
Relatively long profile bar codes must be printed in landscape format!
6. Confirm the dialog box with "OK".
CLV Setup then prints out the profile bar codes.

Defining print options for profile bar codes

1. In the menu bar, choose PROFILES and CONFIGURE PRINTING.
The BARCODE PRINTING OPTIONS dialog box is then displayed.
2. Choose the desired print options in the BARCODE and PAGE LAYOUT tabs and confirm the
dialog box.
CLV Setup then asks if the print options are to be saved.
3. To save the print options, confirm this prompt with "OK".
The SAVE SETTINGS AS... dialog box is then displayed.
4. Enter a file name in the "*.prf" format: Confirm the dialog box with SAVE.
CLV Setup saves the print options in a configuration file in the directory CLV.
The default settings of the print options are active when CLV Setup is started.

Preprinted profile bar codes

The enclosed card no. 8 008 085 ("Configuration Profiles for CLV 42x Bar Code Scanners")
contains 12 preprinted profile bar codes. They can be used to parameterize tested settings
or to trigger specific functions (e. g. AutoSetup). To print the bar codes as PDF file from the
CD-ROM („Manuals & Software“), select the “Programming Profile Bar Codes“ folder in the
list on the top left of the start page.
The individual segments of the card can be folded in such a way that the CLV only reads the
desired profile bar code. The profile bar codes are explained in Table 10-4, and the
functions of the individual parameters in "CLV Setup Help".

Bar code Function

Profile 1 Default setting of CLV for all parameter values.
Code configuration: all code types, except for Pharmacode, enabled for
evaluation.
Overwrites a code configuration created by AutoSetup!
Profile 2 Only changes configuration of host interface:
– Data transfer rate: 38,400 bd
– Data format: 8 data bits, no parity, 1 stop bit
– Handshake: none

Table 10-4: Functions of preprinted profile bar codes on card no. 8 008 085

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Bar code Function

Profile 3 Only changes configuration of host interface:
– Activation of RS 422/485 interface
– SICK network protocol (standard)
– Data transfer rate: 38,400 bd
– Data format: 7 data bits, parity odd, 1 stop bit
– Device number: 99
Profile 4 Only changes configuration of host interface:
Reading result is output as soon as evaluation criteria are fulfilled
Profile 5 Only changes configuration of host interface:
– Output of error status "ST" in the “Code-Info/Separator“ block
– Output of CLV: <CR> <LF> in terminator (jumps to start of new line after each
code)
Profile 6 Parameterizes CLV as master in master/slave configuration
– No. of slaves: 1
– Timeout: automatic
Profile 7 As profile 6, but no. of slaves: 2
Profile 8 Parameterizes CLV as slave in master/slave configuration
Profile 9 Parameterizes CLV for PASS-THROUGH MODE: output of " / " and device number in
header
Profile 10 Starts and ends CLV AutoSetup
Profile 11 No function with CLV 42x
Profile 12 No function with CLV 42x
Table 10-4: Functions of preprinted profile bar codes on card no. 8 008 085 (contd.)

10.6 Configuring the CLV with command strings

The CLV can be parameterized and operated via the terminal interface and the host
interface. Parameters that are not recognized by CLV Setup can also be used by following
the conventions for command strings. This enables special devices, for example, to be
parameterized and new CLV parameters to be configured which may not be recognized by
the CLV Setup program if this is older than the software on the CLV. The CLV Setup user
interface is based on the command language.
The command language accesses the CLV command interpreter directly. It must be used
carefully. The commands sent to the CLV are executed immediately.
Parameter values that have been changed by commands are initially only active in the
current parameter set in the RAM of the CLV. Using a special command, the modified
parameter set must also be copied to the EEPROM so that it is stored permanently.
Otherwise, the changes will be lost when the power supply is switched off.

The ONLINE MODE of the terminal emulator in CLV Setup enables the CLV to be parameterized
directly with command strings. Fig. 10-8, Page 10-23 contains the initial screen of the
terminal emulator with the command field and output window which shows how the PC and
CLV communicate with each other.
1. Click in the toolbar.
The TERMINAL EMULATOR window is then displayed. The CLV is in READING MODE.
2. Click PARAMETERIZE under DEVICE MODE.
The CLV cancels Reading mode. The "Device Ready" LED is extinguished.
CLV Setup switches the CLV to the PARAMETER mode by issuing an appropriate
command.

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In the Parameter mode, all commands begin with the number "3".
3. Enter the desired command in the command field ➀ and press the [Return] key.
The command is then sent to the CLV.
With a few exceptions, the CLV replies to a command with correct syntax with an echo.
Example:
Entering "3?LT" causes the CLV to output the parameter values of the reading pulse in
encoded form in the output window ➁.
4. Activate the READING MODE radio button to return to the Reading mode.
The "Device Ready" LED lights up.

Fig. 10-8: CLV Setup: entering commands in the terminal emulator

Note Changes that are made directly to parameter values in the CLV using command strings are
only registered and displayed in CLV Setup after the current parameter set has been
uploaded from the CLV.
A list of command strings is available on request.

Outputting command strings for all the parameter settings

You can output a list of all the parameter settings configured with CLV Setup in ASCII format.
To do so, proceed as follows:
1. In the menu bar, choose EXPORT PARAMETERS under CLV 42x.
Starting from the default settings, CLV Setup collects all the command strings required
to parameterize the default configuration and customized settings.
The SELECT FILE NAME FOR PARAMETER EXPORT dialog box is displayed.
2. Enter a file name and click the SAVE button.
CLV Setup saves the data as a text file in the directory shown.
You can open this text file using any Windows text editor.
If the commands are sent from the host/PLC to the CLV for configuration, note that "3 EEW"
has to be sent as the last command to ensure that they are permanently transferred to the
CLV (EEProm).

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10.7 Calculating parameter values for setting the CLV

10.7.1 Calculating the number of scans

The maximum number of scans possible for a bar code depends on the conveyor velocity v.

Line scanner: ladder-type bar code arrangement

Line scanner: side reading at object

lS s
v = ---
t

ls 1
v = ------------------------ ; t scan = ----
n × t scan f

ls
v = ---- × f
n

ls
n = ---- × f
v v

Specifications:
Number of scans n = ? 0,02 m
n = ----------------------- × 600/s n=8
Conveyor velocity v = 1.5 m/s 1,5 m/s
Bar length lS = 20 mm
Scanning frequency f = 600 Hz
Barcode 100 % readable

Fig. 10-9: Line scanner: calculating the number of scans for ladder-type bar code arrangements

Line scanner: fence-type bar code arrangement

Line scanner: side reading at object

Ic s
v = ---
t

( l LH – l c ) 1
v = ------------------------ ;t = ----
n × t scan scan f

ILH
( l LH – l c )
v v = ------------------------ × f
n
Specifications:
Number of scans n = ? ( l LH – l c )
Conveyor velocity v = 2 m/s n = --------------------- × f
v
Code length with rest zone lC = 150 mm
Reading field height lLH = 400 mm
Scanning frequency f = 600 Hz ( 0,4 – 0,15 ) m
n = --------------------------------------- × 600/ s n = 75
Bar code 100 % readable, all scans on 2 m/s
the code window s = lLH -lC
Fig. 10-10: Line scanner: calculating the number of scans for fence-type bar code arrangements

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10.8 Tables

10.8.1 Calculating code length of a bar code

The code length of a bar code is the number of used characters in the printed code including
the check digit (if present). This code length must be specified in CLV Setup.
If the code type of a bar code is known, the code length can be calculated by counting the
bars and gaps. The relevant formulas are provided in Table 10-5.
1. Count the bars and gaps as specified in Table 10-5. Do not forget to include the start
and stop characters.
2. Calculate the code length using the formula in the table.
3. Enter the value in CLV Setup as described in column 4 of the table.

Code type Count Calculation of code length1) 2) Entry in CLV Setup

Code 39 Number of bars Number – 10 Calculated code length
ICode = —————————
5
2/5 Interleaved Number of wide Number – 1 Calculated code length
elements (bars and ICode = —————————
gaps) 2
EAN not applicable 13 characters (normal version) Activate 13-digit
8 characters (short version) Activate 8-digit
UPC not applicable 12 characters (UPC A, normal version) Activate version A
6 characters (UPC E, short version) Activate version E
Codabar Number of bars Number – 8 Calculated code length
ICode = —————————
4
Code 128 Number of bars Number – 10 Calculated code length
(character set A) ICode = —————————
3
Code 93 Number of bars plus Number – 13 Calculated code length
separator after the ICode = —————————
stop character 3
EAN 128 Number of bars Number – 10 Calculated code length
ICode = —————————
3
Pharmacode Number of bars Number Number = code length
1) Check digit optional with Code 39, 2/5 Interleaved, Codabar.
Check digit always integrated in printed bar code with EAN, UPC, Code 128, Code 93, EAN 128
(suppressed automatically when the CLV reading result is output)

2) With only a few exceptions, every printed character to be decoded corresponds to an ASCII character.
With Code 39 extended, Code 93, Code 128 and EAN 128, the number of characters in the data string of the
CLV can be larger than the number of characters in the printed code because it comprises several character sets.

Table 10-5: Formulas for calculating the code length of a bar code

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10.9 Special applications and procedures

10.9.1 Triggering the teach-in match code 1 via the "Sensor 2" switching input
In Reading mode, the CLV compares up to two match codes with the bar codes it recorded
in the reading pulse. The result status of the code comparison is signaled by the
corresponding functional assignment via the "Result 1" and "Result 2" (“Result“ LED)
switching outputs and the beeper. The match codes can also be used as output filters for
the host interface. In this case, when a good read occurs, the CLV only outputs those bar
codes that have the same code type, code length, and data content as the match code(s).
A match code can contain max. 50 characters in the range 32 to 137 dec. and must be a
code type that can be evaluated by the CLV.
Using the "Sensor 2" switching input, the CLV can:
• teach in match code 1 via its optical interface (reading window) and store it permanently
in the parameter set instead of entering it with the CLV Setup program. The code type,
code length, and data content are entered in the parameter set.
• activate the code comparison. The status remains active until the power supply to the
CLV is switched off.
Before the match code can be read, a switch must be connected (Fig. 10-11), the functional
assignment of the switching input changed and Teach-in mode selected.

CLV 42x

Switch S

VS = +10 to +30 V DC *)Uimax = 28 V!

Fig. 10-11: "Sensor 2" configuration for triggering the teach-in match code 1

There are two modes for teaching in match code 1:

• Dynamic teach-in of match code 1
The code type that corresponds to the match code must be activated for the evaluation
in the CLV. The CLV must be pulsed manually so that it can read the match code. After
the teach-in procedure has been successfully completed, the CLV still continues to
output bar codes of all the code types that were previously enabled.
• Static teach-in of match code 1 with/without Pharmacode
The CLV can also read a match code whose code type is implemented, but not yet
enabled for evaluation. A reading pulse starts automatically at the start of the teach-in
procedure. The CLV terminates the reading pulse once the teach-in procedure has
been successfully completed. In Reading mode, it only outputs bar codes which match
the code type and length of match code 1. All other code types are locked. To ensure
that the match code is read reliably, the CLV temporarily sets the number of multiple
reads to 30. The previous code configuration is kept if a match code is not detected
during the teach-in procedure.

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Since the CLV can essentially interpret every code as a Pharmacode, the "static with
Pharmacode" variant should only be activated if this code is actually to be programmed
(taught-in) as a match code. The Pharmacode in this case must comprise a minimum of
6 characters.
Check whether the programmed Pharmacode is correct by uploading it from the CLV using
the CLV Setup program!
With static teach-in, the CLV can optionally reset the daily operating data for each newly
taught-in match code 1. This includes the following counters:
– daily operating hours
– no. of reading intervals
– no. of good reads
– no. of no reads
– max. reading interval duration
– min. reading interval duration
– no. of match 1 (match code 1)
– no. of match 2 (match code 2)
– no. of no matches (neither match code 1 nor 2)
Once match code 1 has been programmed, the code comparison can also be activated with
the CLV Setup program (either temporarily or permanently, depending on the download
option). Activating the function with the program has a higher priority than with the
"Sensor 2" switching input. In this case, the switch must be open when the power supply to
the CLV is switched on.
Match code 2 can only be defined and activated using the CLV Setup program or command
strings, irrespective of the teach-in procedure.

Preparing for teach-in

1. Switch off the power supply to the CDB 420 or CDM 420 connection module.
2. Connect the switch in the CDB 420 or CDM 420 connection module at the "Sensor 2"
switching input of the CLV as shown in Fig. 10-11. Connect the "SensGND" and "GND"
signals.
3. Open the switch! ("Sensor 2" switching input must be at zero current).
4. Connect the PC to the terminal interface of the CLV. For this purpose, connect a 3-core
RS 232 data cable (null modem cable) to the internal 9-pin "Aux" plug of the module.
See Chapter 5.5.6 Connecting the PC, Page 5-7.
5. Switch on the power supply to the CDB 420 or CDM 420 connection module.
Once the CLV has started, it outputs a tone to indicate that the self-test was
successfully completed. Shortly afterwards, it outputs two tones to indicate that it has
assumed Reading mode. The "Device Ready" LED lights up.
6. Start Windows and "CLV Setup" on your PC.
See Chapter 10.4.3 Starting "CLV Setup", Page 10-10.
7. Upload the current parameter set from the CLV.
CLV Setup displays the current values on the tabs.
8. If you have not already done so, save the parameter set as a configuration file "*.scl"
in CLV Setup.

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a) Dynamic teach-in procedure

Configuring the dynamic teach-in procedure:

• Accompanying measure: change the reading pulse for teach-in
1. Select the DEVICE CONFIGURATION tab.
2. Click the DYNAMIC option in the TEACH-IN group.
3. From the ASSIGNMENT SENSOR INPUT 2 drop-down list, choose the MATCHCODE TEACH-IN
option.
4. If necessary proceed as follows to activate the output filter in the CODE COMPARISON
group:
– Click the CODE #1 ACTIVE checkbox.
– Click the FILTER FOR OUTPUT checkbox.
– Click the CODE #1 ACTIVE checkbox again.
The code comparison is now no longer permanently activated. The output filter,
however, remains active.
5. Click the READING TRIGGER PARAMETERS button.
6. Click the SERIAL INTERFACE radio button in the READING TRIGGER SOURCE group.
7. Click the RESULT OUTPUT PARMETERS button.
8. In the dialog box under RESULT FUNCTIONS, choose the MATCH 1 option for Result 2
("Result" LED) in the drop-down list.
9. Select the CODE CONFIGURATION tab.
10. Activate the code type of the match code in the SYMBOLOGIES group.
11. Click the SYMBOLOGY PARAMETERS button.
12. Choose the code type tab and click the FREE radio button in the CODE LENGTH group.
13. Perform a download to the CLV. This is done by clicking in the toolbar.
The DOWNLOAD PARAMETER dialog box is displayed.
14. Confirm the dialog box by selecting the PERMANENT save option.

Carrying out the dynamic teach-in procedure

1. Click in the toolbar.
The terminal emulator is launched. The CLV is in Reading mode.
2. Close the switch to connect the power supply to the "Sensor 2" switching input.
3. Click PARAMETERIZE under DEVICE MODE.
The CLV switches to PARAMETER MODE.
4. Click READING MODE under DEVICE MODE.
The CLV returns to Reading mode and polls the condition of the "Sensor 2" switching
input. It also activates code comparison at this time.
– or –
As an alternative to steps 3 and 4, switch the power supply to the connection module (CLV)
off and on again. The CLV outputs two consecutive tones to indicate that it has switched to
Reading mode.
5. Open the switch to interrupt the power supply to the "Sensor 2" switching input.
The CLV activates teach-in mode for match code 1.
6. Click the SW-TRIGGER ON button or press [F7].
The CLV starts the reading interval and waits for the match code.
7. Present the match code.

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CLV 42x bar code scanner

8. Click the SW-TRIGGER OFF button or press [F8].

The CLV confirms that the read was successful by emitting a tone and then ends the
reading interval. Match code 1 is now stored in the RAM.
9. Close the switch to reconnect the power supply to the "Sensor 2" switching input.
The CLV saves match code 1 (code type, code length, and data content) permanently
in the parameter set stored in the EEPROM.
It compares every bar code it reads with match code 1 until the power supply is
switched off. In doing so, it outputs the result of the comparison via the "Result 2"
output and "Result" LED with the predefined pulse length.
10. Keep the switch closed.
The CLV will activate teach-in mode again if you open the switch!

Replacing the match code:

To replace the current match code 1 with a new match code using the teach-in method,
simply repeat steps 5 to 9.

Checking the programmed match code in the CLV:

1. Switch the power supply of the connection module (of the CLV) off and on again.
2. Perform an upload from the CLV. This is done by clicking in the toolbar.
3. The code type and data content of match code 1 are shown in the CODE COMPARISON
group on the DEVICE CONFIGURATION tab.

Resetting the reading pulse:

1. Select the DEVICE CONFIGURATION tab.
2. Click the READING TRIGGER PARAMETERS button.
3. Click the current option in the READING TRIGGER SOURCE group in the dialog box.
4. Perform a download to the CLV. This is done by clicking in the toolbar.
5. Confirm the dialog box by selecting the PERMANENT save option.
The CLV then uses the reading pulse type that was set before the teach-in procedure.

b) Static teach-in procedure

Configuring the static teach-in procedure:

1. Select the DEVICE CONFIGURATION tab.
2. Click the STATIC WITHOUT PHARMACODE, or STATIC WITH PHARMACODE to read a Pharmacode,
in the TEACH-IN group.
3. If necessary, click the WITH COUNTER RESET option in the COUNTER RESET group.
4. From the ASSIGNMENT SENSOR INPUT 2 drop-down list, choose the MATCHCODE TEACH-IN
option.
5. If necessary proceed as follows to activate the output filter in the CODE COMPARISON
group:
– Click the CODE #1 ACTIVE checkbox.
– Click the FILTER FOR OUTPUT checkbox.
– Click the CODE #1 ACTIVE checkbox again.
The code comparison is now no longer permanently activated. The output filter,
however, remains active.
6. Click the RESULT OUTPUT PARAMETERS button.

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7. In the dialog box under RESULT FUNCTIONS, choose MATCH 1 in the drop-down list for
Result 2 ("Result" LED).
8. Perform a download to the CLV. This is done by clicking in the toolbar.
9. Confirm the dialog box by selecting the PERMANENT save option.
Note Before you can use the static teach-in method, the parameter sets in the RAM and EEPROM
of the CLV must be identical. This is done with the PERMANENT saving option. If you select the
TEMPORARY option instead, the CLV loads the default settings after the teach-in function has
been carried out and the power supply switched off.

Carrying out the static teach-in procedure:

1. Click in the toolbar.
The terminal emulator is launched. The CLV is in Reading mode.
2. Close the switch to connect the power supply to the "Sensor 2" switching input.
3. Click PARAMETERIZE under DEVICE MODE.
The CLV switches to Parameter mode.
4. Click READING MODE under DEVICE MODE.
The CLV returns to Reading mode and polls the condition of the "Sensor 2" switching
input. It also activates code comparison at this time.
– or –
As an alternative to steps 3 and 4, switch the power supply to the connection module (of
the CLV) off and on again. The CLV outputs two consecutive tones to indicate that it has
switched to Reading mode.
5. Open the switch to interrupt the power supply to the "Sensor 2" switching input.
The CLV activates teach-in mode for match code 1.
It starts the reading interval automatically and waits for the match code.
6. Present the match code.
The CLV confirms that the read was successful by emitting a tone and then ends the
reading interval. Match code 1 is now stored in the RAM.
7. Close the switch to reconnect the power supply to the "Sensor 2" switching input.
The CLV saves match code 1 (code type, code length and data content) permanently
in the parameter set stored in the EEPROM.
It compares every bar code it reads with match code 1 until the power supply is
switched off. In doing so, it outputs the result of the comparison via the "Result 2"
output and "Result" LED with the predefined pulse length.
If the CLV was not able to read the match code, the reading interval is terminated when
the switch is closed. The previously set code configuration remains intact.
8. Keep the switch closed.
The CLV will activate teach-in mode again if you open the switch!

Replacing the match code:

To replace the current match code 1 with a new match code using the teach-in method,
simply repeat steps 5 to 7.

Checking the programmed match code in the CLV:

Proceed as described in steps 1 to 3 in "a) Dynamic teach-in procedure", Page 10-28.

Activating/deactivating the code comparison via the "Sensor 2" switching input
• Prerequisite: assignment of the MATCHCODE TEACH-IN function to the "Sensor 2"
switching input

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Activating the code comparison function:

1. Close the switch before switching on the power supply to the CLV.
2. Switch on the power supply.
The CLV activates the code comparison function.
3. Do not open the switch while the CLV is in operation.

Deactivating the code comparison function:

1. Switch off the power supply to the CLV.
2. Open the switch.
3. Switch on the power supply.
The CLV starts Reading mode without the code comparison.

Assigning output functions to the "Result 1", "Result 2" ("Result" LED) switching
outputs and beeper
CLV can output the result of the code comparison in the following functions:
– No match (code does not match either match code)
– Match 1 (matches match code 1)
– Mismatch 1 (does not match match code 1)
– Match 2 (matches match code 2)*)
– Mismatch 2 (does not match match code 2)*)
– Match 1 or 2 (matches match code 1 or 2)
– Match 1 and 2 (matches match code 1 and 2)*)
*)
only relevant if match code 2 is active

When configuring the teach-in function for match code 1, define the following settings:
1. Select the DEVICE CONFIGURATION tab.
2. Click the RESULT OUTPUT PARAMETERS button.
3. Choose the required option for Result 1, Result 2 and beeper from the RESULT FUNCTIONS
drop-down list.
4. Perform a download to the CLV. This is done by clicking in the toolbar.
Confirm the dialog box by choosing the PERMANENT storage option.

10.9.2 Auxiliary input via terminal interface

If the CLV cannot read a bar code in Reading mode (e. g. if there is no bar code on the
object), the data content of the bar code can be sent subsequently to the host by using the
AUXILIARY INPUT function. In this way, the sequence of reading results can be completed if
necessary.
The auxiliary input function uses the terminal interface of the CLV exclusively and features
two options:
• manual entry of the data content via the keyboard of a connected terminal or PC
(Terminal Emulation function)
• entry of the bar code using a hand-held reader; forwarding to the CLV via an internal or
external decoder of the device
Fig. 10-12 shows the flow of auxiliary input.

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Data content +
status ST = 7

Data content

Fig. 10-12: Auxiliary input via the terminal interface of the CLV

The CLV sends the data content of the bar code that it receives via the terminal interface to
the host in the same format as the other reading results on the host interface. Each string
can contain the data content from a bar code with a maximum length of 50 characters. The
CLV automatically enters the status ST = 7 if the error status has been enabled for transfer.
The values of the other reading diagnosis data in the data string are of no significance.

To enable the CLV to receive the data content of the bar code on the terminal interface, you
must switch the operating mode on the interface to "auxiliary input".
1. Connect the PC to the terminal interface of the CLV using a 3-core RS 232 data cable
(null modem cable) (CDB 420 or CDM 420: connect the PC to the internal, 9-pin "Aux"
plug, see Chapter 5.5.6 Connecting the PC, Page 5-7.)
2. Start "CLV Setup" on your PC.
(See Chapter 10.4.3 Starting "CLV Setup", Page 10-10.)
3. Choose the AUXILIARY INTERFACE tab.
4. Choose the AUXILIARY INPUT option from the drop-down list.
5. Perform a download to the CLV.
To do so, click the AUXILIARY INPUT option again with the right mouse button and choose
DOWNLOAD PARAMETER in the context menu.
CLV-Setup copies the parameter to the CLV temporarily.
The terminal interface then operates temporarily in "Auxiliary Input" mode.

Entering bar code using the terminal emulator in CLV Setup

1. Click in the toolbar.
The terminal emulator window is then displayed.
The CLV is in Reading mode.
2. Click the EXTENDED radio button in the TERMINAL MODE group.
The start and stop characters used by the terminal emulator are displayed at the top of
the screen, on the left and right of the text input field.
Fig. 10-13, Page 10-33 shows the terminal emulator window in extended mode.
3. Use the drop-down list to set the start and stop characters to NUL.
4. Enter the data content of the bar code (character string) via the keyboard.
Use the backspace key to correct input errors.
The data content may not contain control characters.

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5. Press [RETURN] or [ENTER].

The CLV then interprets all further characters as a new data string.
CLV Setup sends the character string to the CLV and deletes the entry in the text field.
The CLV does not send an echo.
6. Once the active reading pulse has ended, the CLV sends the data received from the PC
to the host via the host interface.

Fig. 10-13: CLV Setup: auxiliary input via the terminal emulator

Entering a bar code using a terminal/PC keyboard

1. Connect the terminal/PC with Terminal Emulation program to the terminal interface on
the CLV (via CDB 420 or CDM 420). See Chapter 5.5.6 Connecting the PC, Page 5-7.
For the pin assignment, see Chapter 5.3 Connector pin assignment, Page 5-2.
2. Set the communication parameters and data output format as shown in Table 10-6.

Parameter Value
Data transfer rate 9,600 bd
Data bits 8
Parity none
Stop bits 1
Data output format Data terminator, e.g. 1234 CR
Table 10-6: Communication parameters on the terminal/PC for the auxiliary input

3. Enter the data content of the bar code via the keyboard.
The terminal sends the individual characters to the CLV immediately.
Use the backspace key to correct input errors.
4. Terminate the data content with the control character <CR>.
The CLV then interprets all further characters as a new data string.
The CLV ignores other control characters. The data content itself must not contain any
control characters.
5. Once the active reading pulse has ended, the CLV sends the data received from the PC
to the host via the host interface.

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Entering bar codes using a hand-held scanner with integrated decoder

1. Connect the hand-held scanner with decoder to the terminal interface of the CLV (via
CDB 420 or CDM 420). For the pin assignment, see Chapter 5.3 Connector pin
assignment, Page 5-2.
2. Set the data format and communication parameters on the hand-held scanner as
shown in Table 10-6.
3. Read the bar code with the hand-held scanner.
Once the active reading pulse has ended, the CLV sends the data received from the PC
to the host via the host interface.
If you connect a SICK Hand-held Scanner from the IT 38xx/46xx/48xx/58xx series, set the
communication parameters and data output (data and terminator) as shown in Table 10-7.

Parameter Value
Data transmission rate 9,600 bd
Data bits 8
Parity No
Stop bits 1
Data interface RS 232
Prefix (Header) Clear all Prefixes
Suffix (Terminator) CR

Table 10-7: Communication parameter settings for the SICK Hand-held Scanner from the
IT 38xx/46xx/48xx/58xx series

10.9.3 Connection to Profibus DP

See “CMF 400-1x01 Field Bus Gateway for Profibus DP“ Operating Instructions
(no. 8 010 462, English version)
10.9.4 Connection to DeviceNet
See “CMF 400-2101 Field Bus Gateway for DeviceNet“ Operating Instructions
(order no. 8 010 464, English version)
10.9.5 Connection to Ethernet TCP/IP
See “CMF 400-3101 Field Bus Gateway for Ethernet TCP/IP“ Operating Instructions
(order no. 8 010 735, English version)
10.9.6 Buildung up a CAN Scanner Network
See operating instructions "Application of the CAN interface"
(order no. 8 009 180, English version)

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10.10 Replacing a CLV (copying the parameter set)

There are two methods of replacing a CLV and transferring the current parameter set to the
new device:
• by using the profile bar codes
• by downloading the parameters from CLV Setup
The parameter set can only be transferred between identical device types (e.g. from one
CLV 420 to another CLV 420, etc.).

10.10.1 Transferring the parameter set using the profile bar codes
To transfer the parameter set using the profile bar codes, you do not need to connect the
device to a PC. The parameter set of the CLV that is to be replaced must be available in the
form of archived profile bar codes or at least as a configuration file in CLV Setup. Otherwise,
the replacement device must be configured from scratch.
The procedure for printing out the profile bar codes is described in Chapter 10.5.2 Profile
programming, Page 10-19.
1. Switch off the power supply of the CDB 420 or CDM 420 connection module (of the
CLV).
2. Disconnect the CLV connector from the CDB 420 or CDM 420 connection module.
3. Remove the CLV from the bracket.
Before doing so, mark the position and alignment on the bracket/station.
4. Install, align, and connect the replacement device.
5. Switch on the power supply to the CDB 420 or CDM 420.
The "Device Ready" LED of the CLV lights up. The CLV outputs a tone to indicate that it
is ready to read the profile bar codes.
6. Present the first profile bar code within 5 seconds.
The CLV confirms that the bar code has been read successfully by outputting a tone via
the beeper and waits 10 seconds for the next profile bar code.
7. Present all of the other profile bar codes consecutively in the printed sequence.
8. Then allow the final wait time (10 seconds) to elapse.
The CLV outputs two consecutive tones to indicate that it has switched to Reading
mode.
The new CLV is now ready to use the transferred parameter set.

Troubleshooting

If the software version on the replacement (new) device is older than the version on the old
device (e.g. new device is from warehouse stock), the profile bar codes may contain coded
parameters or parameter values that cannot be interpreted by the older software of the
replacement device. The CLV, however, reads all of the profile bar codes. But this does not
indicate that the CLV can use all the parameters or parameter values.
Use the CLV Setup program to check whether the new CLV is functioning correctly. To
do so, connect the PC to the terminal interface on the CLV. Check whether all of the
parameter settings used are necessary to configure the CLV for the current reading
application. If necessary, replace the software version in the new device.
If the software version on the new device is more recent than that on the old one, the default
settings in the imported parameter set will include parameters that were not contained in
the old version.

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Upload the parameter set with the CLV Setup program and check whether the new
parameters are relevant for configuring the CLV for the current reading application. If
necessary, change the parameter values and download the parameter set to the CLV
again. Save the new parameter set as a configuration file in CLV Setup and print it out
as profile bar codes for archiving purposes.
See also Chapter 10.4.10 Dealing with unknown parameters, Page 10-15.

10.10.2 Downloading the parameter set

To download the parameter set, you must connect a PC running the CLV Setup software to
the replacement device. The parameter set of the CLV that is to be replaced must be
available as a configuration file in CLV Setup, otherwise the device must be configured from
scratch.
1. Switch off the power supply of the CDB 420 or CDM 420 connection module (of the
CLV).
2. Disconnect the CLV connector from the CDB 420 or CDM 420.
3. Remove the CLV from the bracket.
Before doing so, mark the position and alignment on the bracket/station.
4. Install, align, and connect the replacement device.
5. Connect the PC to the terminal interface of the CLV using a 3-core RS 232 data cable
(null modem cable) (CDB 420 or CDM 420: connect the PC to the internal, 9-pin "Aux"
plug, see Chapter 5.5.6 Connecting the PC, Page 5-7.).
6. Switch on the power supply to the CDB 420 or CDM 420.
After the CLV has started, it emits a tone to indicate that the self-test was successful.
After a short while, it outputs two consecutive tones to indicate that it has switched to
Reading mode. The "Device Ready" LED lights up.
7. Switch on your PC and start Windows.
8. Start "CLV Setup".
If the communication parameters on the PC and CLV are identical, CLV Setup uploads
the parameter set from the CLV and displays the values on the tabs.
9. Open the archived parameter set as a configuration file "*.scl" in CLV Setup and
download it to the CLV.
10. Confirm the dialog box by choosing the TEMPORARY storage option.
11. Check whether the CLV reads the bar codes correctly.
Correct the parameter settings if necessary.
12. Finally, download the tested parameter set to the CLV and save it with the PERMANENT
storage option.
The parameter set is transferred permanently to the replacement device.
13. Save the modified parameter set as a new configuration file in CLV Setup.

Troubleshooting
If the software version on the replacement (new) device is older than the version on the old
device (e. g. new device is from warehouse stock), the parameter set transferred may
contain coded parameters or parameter values that cannot be interpreted by the older
software. The new device, however, outputs an error message in CLV Setup for each of
these parameters/parameter values when the parameter set is downloaded.
Check whether all of the parameter settings used are necessary to configure the CLV
for the current reading application. If necessary, replace the software version in the new
device.

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If the software version on the new device is more recent than that on the old one, the default
settings in the imported parameter set will include parameters that were not contained in
the old version.
Upload the parameter set from CLV to CLV Setup and check whether the new
parameters are relevant for configuring the CLV for the current reading application. If
necessary, change the parameter values and download the parameter set to the CLV
again. Save the new parameter set as a configuration file in CLV Setup.
See also Chapter 10.4.10 Dealing with unknown parameters, Page 10-15.

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10.11 Accessories

10.11.1 Installation accessories

Part No. Description Fig.
2 020 077 Small mounting bracket with installation accessories Fig. 10-14, Page 10-40
2 020 078 Large mounting bracket with installation accessories Fig. 10-15, Page 10-40
Table 10-8: Accessories: installation accessories

10.11.2 Connection modules

Part No. Type Description
1 023 885 CDB 420-001 Connection module for one CLV 42x, with 15-pin D-Sub HD device socket, terminal strips (signal
distributors) for wiring the data and functional interfaces, internal 9-pin D Sub “Aux“ plug, cable grips
(dia. 4.5 to 10 mm (0.18 to 0.39 in)), polycarbonate housing, enclosure rating max. IP 65, operating
temperature 0 to +40 °C (32 to 104 °F), operating voltage 10 to 30 V DC.
1 025 362 CDM 420-0001 Connection module for one CLV 42x, with 15-pin D-Sub HD device socket, terminal strips (signal
distributors) for wiring the data and functional interfaces, internal 9-pin D Sub “Aux“ plug, cable grips
(dia. 4.5 to 10 mm (0.18 to 0.39 in)), polycarbonate housing, enclosure rating max. IP 65, operating
temperature –351) to +40 °C (–311) to 104 °F), operating voltage 10 to 30 V DC, power consump-
tion 0.5 W without CLV 42x.
1 025 364 CDM 420-0101 As CDM 420-0001, with additional two 9-pin D Sub sockets (“Host“ and “Aux“ connections) on
front panel.
1) Without any mounting or electrical installation work, otherwise –20 °C (–4 °F)

Table 10-9: Accessories: Connection modules

10.11.3 Extensions for connection modules

Part No. Type Description
1 023 850 CMC 400-101 Parameter memory (Connection Module Cloning) as plug-in module for the CDB 420 or CDM 420
Connection Module. Storage of parameter set for CLV 42x (from firmware version V 1.30). Rotary
code switches for activating the network mode of the CLV 42x. Operating temperature 0 to +40 °C
(32 to 104 °F), operating voltage 10 to 30 V DC via CDB 420 or CDM 420, power consumption
0.5 W.
2 029 466 CDM 400 Display module (Connection Display Module), 4 x 20 digits (LCD) with keyboard in optional cover for
the CDM 420 Connection Module. Representation of reading results, reading diagnosis data and
messages from the CLV 42x (from firmware version V 1.30). Connection to the CDM 420 via ribbon
cable. Operating temperature 0 to +40 °C (32 to 104 °F), operating voltage 18 to 30 V DC via
CDM 420, power consumption 1 W.
Prerequisite: CMC 400-101 parameter memory for controlling the display.
2 029 468 CMP 400 Power Supply Module (Connection Module Power) as plug-in module for the CDM 420 Connection
Module. Power supply for CLV 42x from an AC power line. Input 100 to 250 V AC/50 to 60 Hz,
output 24 V DC, max. 10.8 W (short-circuit proof). Connection to the CDM 420 via ribbon cable.
Operating temperature 0 to +40 °C (32 to 104 °F).
1 026 241 CMF 400-1001 Field bus gateway (Connection Module Fieldbus) as plug-in module for the CDM 420 Connection
Module. For connecting one CLV 42x (from firmware version V 1.60) to Profibus-DP (slave) via
RS 232 data interface. With 9-pin D Sub socket on front panel for bus connection (enclosure rating
IP 20) and 5-core terminal strip for connecting 2 digital inputs and 2 digital outputs. Connection to
the CDM 420 via connector, operating temperature 0 to +40 °C (32 to 104 °F), operating
voltage18 to 30 V DC via CDM 420, power consumption 2 W.
1 026 643 CMF 400-1101 As CMF 400-1001, with enclosure rating max. IP 65
Table 10-10: Accessories: Extensions for connection modules

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Part No. Type Description

1 026 242 CMF 400-2101 Field bus gateway (Connection Module Fieldbus) as plug-in module for the CDM 420 Connection
Module. For connecting one CLV 42x (from firmware version V 1.60) to DeviceNet (slave) via
RS 232 data interface. With shielded 5-pin M12 plug on front panel for bus connection (enclosure
rating max. IP 65) and 5-core terminal strip for connecting 2 digital inputs and 2 digital outputs.
Connection to the CDM 420 via connector, operating temperature 0 to +40 °C (32 to 104 °F),
operating voltage 18 to 30 V DC via CDM 420, power consumption 2 W.
1 026 357 CMF 400-3101 Field bus gateway (Connection Module Fieldbus) as plug-in module for the CDM 420 Connection
Module. For connecting one CLV 42x (from firmware version V 1.70) to Ethernet TCP/IP via
RS 232 data interface. With shielded 8-pin RJ-45 socket on front panel for bus connection (enclo-
sure rating max. IP 65) and 5-core terminal strip for connecting 2 digital inputs and 2 digital outputs.
Connection to the CDM 420 via connector, operating temperature 0 to +40 °C (32 to 104 °F),
operating voltage 18 to 30 V DC via CDM 420, power consumption 3 W.
6 029 030 – Profibus connector, IP65, for CMF 400-1101
6 029 064 – Ethernet patch cable, IP 65, 1 m, for CMF 400-3101
Table 10-10: Accessories: Extensions for connection modules (contd.)

10.11.4 Cables and plug-in connections

Part No. Description Wires Length Connection
6 010 075 Extension cable for data and functional interfaces, ∅ 6.5 mm 15 2m CLV 42x to
(0.27 in), shielded, with 15-pin D Sub HD socket and plug (6.56 ft) CDB 420/CDM 420
6 010 137 Connection cable for data and functional interfaces, ∅ 6.5 mm 15 2m CLV 42x to
(0.27 in), with 15-pin D Sub HD socket and one open end (6.56 ft) non-SICK power pack
(stripped)
2 014 054 Data cable RS 232, ∅ 5 mm (0.2 in), shielded, with two 9-pin 3 3m PC to
D Sub sockets. SICK null modem cable (pin 2 (RxD) and pin 3 (9.84 ft) CDB 420/CDM 420
(TxD) crossed)
6 010 088 Data cable, ∅ 6.6 mm (0.27 in), shielded, for connection cables up 15 x Cut to size free
to 3 m (9.84 ft) long 0.09 mm2
(28 AWG)
6 007 508 Data cable, ∅ 8.5 mm (0.33 in), twisted pair, shielded 2x2x Cut to size SICK network
0.23 mm2 (RS 485)
(24 AWG)
6 009 438 D Sub connector housing (metal) for 9-pin or 15-pin HD inserts
6 007 335 D Sub connector insert, 9-pin socket connector
6 010 019 D Sub connector insert, 15-pin HD socket connector
6 010 020 D Sub connector insert, 15-pin HD pin connector
Table 10-11: Accessories: cables and plug-in connections

10.11.5 Reading pulse generators

Part No. Description
4 030 794 Polling reflector, white (included in scope of supply)
4 030 795 Polling reflector, blue, with removable protective film (included in scope of supply)
Table 10-12: Accessories: reading pulse generators (polling reflectors)

The SICK catalog "SENSICK Industrial Sensors" (order no. 8 006 530, English version)
contains a large selection of photoelectric switches and photoelectric proximity switches as
well as the associated accessories (brackets, connection cables)

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10.12 Dimensional drawings of the accessories

10.12.1 Mounting bracket

4.3 30 5.3
(.17) 30 (.21)
45
30

19 10 30 18
(.75) (.39) (1.18) (.71) 5.1
(.20)
4.5 ø 4.1
(.18) (.16) 6 11
6.5 (.24) (.43)
Included for mounting the CLV:
(.26) 7
(.28) 23.5 - 2 pan-head screws M4 x 8 mm (0.32 in),
26.5 (.93) hex-head w/s 3 mm, self-locking
(1.04)
- 2 washers A4.3
- 2 lock washers B4

Fig. 10-14: Dimensions of the mounting bracket no. 2 020 077

30 5.3
4.3 30 (.21)
(.17) 45
30

19 10 30 18
(.75) (.39) (1.18) (.71) 5.1
(.20)
4.5 ø 4.1
(.18) (.16) 6 11
6.5 20 (.24) (.43)
7 Included for mounting the CLV:
(.26) (.79) 23.5
(.28) - 2 pan-head screws M4 x 8 mm (0.32 in),
46.5 (.93)
(1.83) hex-head w/s 3 mm, self-locking
- 2 washers A4.3
- 2 lock washers B4

Fig. 10-15: Dimensions of the mounting bracket no. 2 020 078

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10.13 Supplementary documentation

Part No. Title Language Contents

8 010 001 “CDB 420 Connection Module“ German/ Description for connecting the CLV to the host/PLC/sensor via
Operating Instructions English the CDB 420 Connection Module
8 010 004 “CDM 420 Connection Module“ German/ Description for connecting the CLV to the host/PLC/sensor via
Operating Instructions English the CDM 420 Connection Module
8 010 002 “CMC 400 Connection Module Cloning“ German/ Description for setting up the module in the CDB 420 or
Operating Instructions English CDM 420 Connection Module
8 010 372 “CMD 400 Connection Display Module“ German/ Description for setting up the module in the CDM 420
Operating Instructions English Connection Module
8 010 365 “CMP 400 Power Supply Module“ German/ Description for installing the module in the CDM 420
Operating Instructions English Connection Module
8 010 462 “CMF 400-1x01 Field Bus Gateway English Description for installing and setting up (configuration) the
for Profibus-DP“ module in the CDM 420 Connection Module
Operating Instructions
8 010 464 “CMF 400-2101 Field Bus Gateway English Description for installing and setting up (configuration) the
for DeviceNet“ module in the CDM 420 Connection Module
Operating Instructions
8 010 735 “CMF 400-2101 Field Bus Gateway English Description for installing and setting up (configuration) the
for Ethernet TCP/IP“ module in the CDM 420 Connection Module
Operating Instructions
8 009 180 “Application of the CAN interface“ English Description of building a CAN scanner network (electrical
Operating Instructions connection, configuration of the CLV, functions) and the
integration into a CANopen network.
On request Commando strings English Description of the CLV command strings
Table 10-13: Supplementary documentation

10.13.1 CLV Connect (from version 1.9)

Diagramms showing you how to connect the CDB 420 and CDM 420 Connection Modules
are also available in the “CLV Connect“ PC program. This software is available on the
“Manuals & Software“ CD, which is included in the scope of delivery of the ICR.
The software can also be downloaded from the SICK home page (www.sick.de) at
“Service&Support/Downloadpool“. It can be called up using a standard HTML browser
(e. g. Internet ExplorerTM).

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10.14 Glossary
For additional terms, see also Online help – CLV Setup Help.

Adjusting mode
Special operating mode that enables the center of the scan line to be positioned exactly on
the object containing the bar code.

Aperture angle α
Angle within whose limits the laser beam is deflected by the polygon mirror wheel.
A V-shaped range perpendicular to the scan direction, which must contain the bar code, is
formed in front of the reading window. If only part of this aperture angle is used (part of the
scan line symmetric around the center point), the depth of field for the focus position and
resolution is greater.

Aspect ratio
Ratio of the code height (bar length) to the code length (number of characters).

AutoSetup
Function that allows the code and reading configuration of the CLV to be adapted
automatically to the application at hand. The CLV searches for a bar code that is presented
at a fixed distance and the optimum scan rate. It enters the code type and code length and
disables all other code types and lengths.

Auxiliary input
Special function on the terminal interface. Used to enter bar code data subsequently in
order to complete reading results sent to the host.

CLV Assistant
The Assistant simplifies parameterization and testing of the CLV, among other things. It
carries out configuration of the CLV for a user-specific reading situation with one bar code
in simple steps. The determined settings are transferred to CLV Setup.

CLV Setup
PC program which runs under Windows 95TM/98TM, Windows NTTM, Windows 2000TM and
Windows XPTM. Used for offline parameterizing (adjustment to the reading application at
hand) and the online operation of the CLV. The parameter set is exchanged with the CLV
by uploading and downloading it.

CLV Setup Help

Online help function that provides support for using the "CLV Setup" program. The help
function contains explanations of the CLV parameters and their valid entries. Can be
launched directly from CLV Setup in an HTML browser such as "Internet ExplorerTM".

Code geometry
Length and height dimensions of the bar code.

Code Info/Separator
Data block in the reading result of the host interface. Used to add useful data to each bar
code. Can be attached to the bar code as a prefix or suffix. Contains up to 10 elements,

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consisting of reading diagnosis data and/or constants (control characters, letters, digits).
The “Code Info/Separator“ block is empty in the default setting of the CLV 42x.

Code position (CP value)

Position of the first dark bar in a detected bar code along the scan line. Calculated by the
CLV for each scan and can be used, for example, to separate bar codes with identical data
contents. The active evaluation range in the scan line can be restricted for decoding
purposes by specifying the maximum and minimum CP value for the application.

Command strings, commands

CLV user interface - alternative to the "CLV Setup" program. Basic, yet clearly structured
command language for modifying the CLV parameter sets online. Accesses the CLV
command interpreter directly. Special programming activities are required to use the
command strings from the host.

Configuration file
File in the CLV Setup program that archives the entire parameter set of the CLV. Can be
printed out in the form of a table.

Data forwarding
Option of forwarding data sent by the host transparently to a terminal via the CLV using an
identifier. Data can also be forwarded in the opposite direction. Furthermore, this function
also allows data received on one of the serial interfaces to be output again straight away on
one of the same interfaces (echo). Application: forwarding reading results or reading pulse
commands in pass-through mode, e. g. in a master/slave network.

Data output string

Structured data telegram in the reading result output by the CLV on the host interface.
The structure of the data string is flexible and can be adapted to a large extent to the
subsequent data processing task. The data output format of the terminal interface, on
the other hand, cannot be changed.

Decoder, decoding
Code-type-specific evaluation routine for reconstructing the read bar code in electronic form
in order to decode its data content.

Download
Method of transferring the parameter set that was modified with the CLV Setup
program offline from the PC to the CLV. CLV Setup either always transfers a complete copy
to the memory (RAM) of the CLV (DOWNLOAD TO CLV) or just the parameter previously
processed using the context menu of the right mouse button (DOWNLOAD PARAMETER) or all
parameters of the displayed tab (DOWNLOAD PARAMETERS OF THIS VIEW). You can overwrite the
existing parameter set in EEPROM of the CLV by choosing the "Permanent" save option.

Error messages
Messages in plain text that are used to identify a malfunction on the CLV in Reading
mode. The messages are output via the terminal interface only. Exception: ST = 3 (device
error), which is also output on the host interface. The error messages can be displayed in
extended mode of the TERMINAL EMULATOR in the user interface of the CLV Setup program.

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Error status
Identifier output with the reading result by the CLV for errors that were diagnosed while the
bar code was being read. The entry for the host interface is made in the “Code Info/
Separator“ block of the data output string and must be enabled using the parameters
(disabled by default in the CLV 42x).

Focus position
Distance of the focal point of the emitted laser beam in front of the reading window. Creates
a distance-specific depth of field (DOF) in which the bar code can be recorded.

Functional interfaces
Switching inputs and outputs on the CLV.

Good Read
The CLV successfully detected a bar code or the required number of bar codes specified by
the evaluation parameters during the reading pulse.

Header
Data block in the reading result of the host interface. Used as a header in the data
output string for the subsequent data content of the bar code. Contains up to 10 elements,
consisting of reading diagnosis data and/or constants (control characters, letters, digits).
The “Header“ block is empty in the default setting of the CLV 42x.

Host Interface
Main data interface on the CLV with configurable data output format. Used to output the
reading result in telegram form to the host/PLC. Integrates the CLV in the SICK network
or builds a master/slave arrangement. Can be physically switched to RS 232 or RS 422/
485. It supports various transfer protocols.

Increment management
Used in certain applications to separate bar codes with identical contents that move during
the reading procedure and assign them to the objects.

Line scanner
Scanner that uses a polygon mirror wheel with paraxial mirrors to deflect a focused laser
beam extremely fast. As a result, it creates a light spot in the reading plane that moves along
a straight line, which appears to the naked eye as a stationary scan line.

Master/slave configuration
Special arrangement for connecting up to max. 10 CLVs in the CAN scanner network to one
reading station (e. g. left/right read). Thanks to the master, the entire network appears as
one device to the host.

Multiple read
Variable number of reading operations that must provide identical reading results (data
content) of the same bar code before the CLV outputs the result.

No Read
The CLV failed to detect a bar code or the required number of bar codes specified by the
evaluation parameters during the reading pulse.

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No Read format
Special, parameterizable data block as a substitute for bar codes, which were expected but
not detected, in the data output string on the host interface for no reads. Comprises a
variable combination of the error string and the “Code Info/Separator“ block.

Parameter set
Data record used to initialize and activate the functions implemented in the CLV. With
downloading and uploading, the parameter set is transferred from CLV Setup to the CLV
or from the CLV to CLV Setup.

Percentage Evaluation
Special operating mode in which the quality of the reads (but not the bar codes) is assessed
statistically. The bar codes must be stationary. The CLV carries out 100 scans and evaluates
the reading quality. It then outputs the reading results on the terminal interface every 2 s
together with the reading diagnosis data.

Plain text
Legible form of a CLV message. The CLV outputs special messages in coded form, e. g. the
result of the self-test is represented as three digits.

Profile bar code

Special bar codes that are created and printed using the CLV Setup program. They
contain coded parameters/parameter values from the parameter set. The profile bar codes
can be used to configure the CLV with its optical interface (reading window) instead of a PC.

Raster height
Distance between the first and last of the eight parallel scan lines for the raster scanner.
The raster width is the distance between two adjacent scan lines.

Raster scanner
Scanner that uses a polygon mirror wheel with eight tilted mirrors to deflect its focused laser
beam extremely quickly. As a result, it creates a light spot that moves quickly in eight rows
across the reading plane.
Each light spot repeatedly moves along a straight line. It thereby appears to human eyes as
one of eight stationary scan lines.

Reading area (DOF)

Depth of field around the focal point of the laser beam on two sides. The extent of the
reading range depends on the resolution and reading distance.

Reading diagnosis data

Data directly derived from the reading procedure by the CLV. This data enables the quality
of the read to be assessed. The data is always output on the terminal interface together
with the reading result. Only output on the host interface if enabled on the DATA STRINGS tab
in the CLV Setup program (disabled by default for CLV 42x).

Reading field height

Length of the scan line that is available for detecting the bar code in the reading plane.
Due to the V-principle of beam generation, the reading field height is dependent on the
reading distance.

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Reading interval
Timeslot in which the CLV activates the laser diode and attempts to detect valid bar codes
from the information read. The reading interval may be shorter than the external reading
pulse, depending on the selected output mode for the reading result.

Reading pulse
Pulse applied externally to the CLV to trigger the internal reading interval. Can be supplied
by a photoelectric reflex switch or a command from the host on the serial interface.

Reading result
Electronic representation of the data content of the read bar code together with the
reading diagnosis data in one data output string that is generated after the reading pulse
has elapsed. The reading result on the terminal interface has a fixed format (content and
output format); the reading result on the host interface can be configured separately for
good reads and no reads. Special characters can also be added if necessary.

Reflector polling
Reading pulse generated automatically by the CLV using a special bar code that serves as
a reflector for the laser beam. The bar code is positioned opposite the CLV. The CLV polls
the reflector at regular intervals. When it is concealed by an object, the CLV starts the
reading interval. It stops the reading interval once it detects the reflector again.

Result status output

Function of the "Result 1" and "Result 2" switching outputs in Reading mode. Signals the
status of the reading result without indicating its contents (e. g. Good Read). You can assign
a status to each output on the DEVICE CONFIGURATION tab in the user interface of CLV Setup.
The "Result" LED is linked to the "Result 2" output.

Scan line
See line scanner.

Specification diagrams
Diagrams for reading the resolution-specific depth of field (DOF) for specific focus positions.

Splitter
Data block in the reading result of the host interface. Used to separate several bar codes
from each other. Contains up to 5 elements, consisting of constants (control characters,
letters, digits). The “Splitter“ block is empty in the default setting of the CLV 42x.

Standard decoder
Tried-and-tested decoder from the CLV product family. Suitable for applications with an
adequate code height, limited tilt, and high-quality bar code prints.

Storage in the CLV

The application-specific parameter set can be stored temporarily or permanently in the
CLV. If it is stored temporarily in the RAM, it is lost as soon as the power supply is switched
off. Parameter sets that are stored permanently are transferred to the EEPROM in the CLV
and remain active as the current data record when the power supply is switched off. The
default setting is not affected by this and is stored in a read-only memory (ROM).

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System messages
Messages in plain text used to output the operating status of the CLV. The messages are
output via the terminal interface only. The messages can be displayed in extended mode of
the TERMINAL EMULATOR in the user interface of the CLV Setup program.

Teach-in
Method of programming the information required to adjust the CLV to the reading
application in Parameter mode. Example: teaching-in match code 1 or teaching-in the
application-specific bar code in AutoSetup.

Terminal interface
Auxiliary interface (RS 232) on the CLV with fixed data output format. Used to connect the
CLV Setup program to the CLV so that it can operate and configure the device. Also used to
output system and error messages. Can be assigned various functions.

Terminator
Data block in the reading result of the host interface. Used to terminate the data content
of the bar code. Contains up to 10 elements, consisting of reading diagnosis data and/or
constants (control characters, letters, digits). The “Terminator“ block is empty in the default
setting of the CLV 42x.

Transmission time
Point at which the reading result is output with respect to the start of the reading pulse
and the internal reading interval.

Upload
Method of transferring the parameter set from the CLV to the PC using the CLV Setup
program. CLV Setup either transfers a complete copy of the current parameter set from the
memory (RAM) of the CLV (UPLOAD TO CLV) or just the parameter previously processed using
the context menu of the right mouse button (UPLOAD PARAMETER) or all parameters of the
displayed tab (UPLOAD PARAMETERS OF THIS VIEW). Displays the current parameter values on
the tabs. Prerequisite for modifying the current parameter set.

User interface
Windows-based PC software "CLV Setup" for operating and configuring the CLV.

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10.15 EC Declaration of Conformity

Fig. 10-16 shows the scaled down copy of the EC Declaration of Conformity (page 1).
Complete copy of EC Declaration of Conformity on request.

Fig. 10-16: Copy of the Declaration of Conformity, Page 1 (scaled down)

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10.16 Index
Numerics CLV Setup
105° angle attachment - Default setting................................................................... 10-10
- Dimensions...............................................................................9-3 - Download.................................................................................. 6-5
- View .............................................................................................3-5 - Functions (overview) ...................................................... 10-13
A - Hot keys .............................................................................. 10-13
Abbreviations.....................................................................................-9 - ini file..................................................................................... 10-16
Accessories - Log file serial communication...................................... 10-15
- Dimensional drawings ....................................................10-40 - Start ...................................................................................... 10-10
- Overview ..............................................................................10-38 - Tabs ............................................................................................ 6-5
Adjusting mode - Unknown parameters..................................................... 10-15
- Activation ................................................................................6-18 - Upload........................................................................................ 6-5
- Function .....................................................................................4-8 - User interface.................................................................... 10-12
Adjustment ......................................................................................4-7 CLV Setup Help ....................................................................... 10-14
Aperture angle Code position CP
- Definition....................................................................................4-4 - Count direction in scan line................................................ 4-6
- Max. value .................................................................................4-4 - Output......................................................................................... 4-6
AutoSetup Code-Info/Separator ................................................................ 6-22
- Activation with CLV Setup ................................................6-11 Command strings
- Activation with profile bar code...................................10-17 - Entry in terminal emulator ............................................ 10-23
- Function ..................................................................................6-10 - Function............................................................................... 10-22
- Procedure...............................................................................6-11 - Outputting in a file............................................................ 10-23
Auxiliary input Configuration (parameterization) ............................................ 6-4
- Activation .............................................................................10-32 Connecting the PC........................................................................ 5-7
- Function ...............................................................................10-31 Connection diagram .................................................................... 5-1
Azimuth angle (tilt) Connector pin assignment........................................................ 5-2
- Definition....................................................................................4-5 D
- Limits...........................................................................................4-5 Declaration of Conformity.................................................... 10-48
B Decoder
Bar code - Standard decoder ................................................................. 3-6
- Calculating the code length..........................................10-25 Default settings
- Sample (scannable) ........................................................10-53 - CLV extract............................................................................... 6-2
Beeper - CLV print out ............................................................................ 6-1
- Function .....................................................................................3-9 - CLV Setup........................................................................... 10-10
- Parameterization.....................................................................3-9 Depth of field (DOF).................................................................. 10-1
- Position.......................................................................................3-5 Device functions
Browser.............................................................................................3-2 - Perform in dialog box ........................................................ 6-24
Bus connection modules Device number GN ...................................................................... 5-3
- Ordering information .......................................................10-38 DeviceNet.................................................................................. 10-34
C Dimensional drawings................................................................. 9-3
Cables Disposal ........................................................................................... 7-2
- Overview ..............................................................................10-39 Documentation (supplementary)...................................... 10-41
- Wiring color assignment ......................................................5-4 Download
CAN Bus .....................................................................................10-34 - Execution .................................................................................. 6-5
Care....................................................................................................7-1 - Function..................................................................................... 6-4
CD ROM ............................................................................................3-1 E
CDB 420/CDM 420 Connection modules Electrical installation .................................................................... 5-1
- Block diagram..........................................................................5-1 EMC ................................................................................................... 9-2
- Cables.........................................................................................5-1 Enclosure rating ............................................................................ 9-2
- Function .....................................................................................5-1 Error messages
- Installation.................................................................................4-9 - Display in terminal emulator .............................................. 8-2
- Ordering information .......................................................10-38 - Function..................................................................................... 3-6
- Types.....................................................................................10-38 - Listing ...................................................................................... 6-25
Cleaning ............................................................................................7-1 Error status in read result.......................................................... 8-4
CLV Assistant............................................................................10-16 Evaluation
- Parameterization .................................................................... 6-9

8 009 981/O078/16-08-2004 © SICK AG · Division Auto Ident · Germany · All rights reserved 10-49
Chapter 10 Appendix Operating Instructions

CLV 42x bar code scanner

F Method of operation of the CLV

Firmware ............................................................................................. -2 - Block diagram..........................................................................3-6
G - Description................................................................................3-6
Glossary ..................................................................................... 10-42 Monitor host interface
Good read .................................................................................... 6-16 - Activation ................................................................................6-21
H - Function ..................................................................................6-21
Header........................................................................................... 6-22 Mounting bracket
Host interface - Dimensions.........................................................................10-40
- Connection ............................................................................... 5-5 - Function .....................................................................................4-3
- Data output string............................................................... 6-22 N
- Default setting......................................................................... 5-6 No read..........................................................................................6-16
- Function..................................................................................... 3-6 O
- Hardware selection ............................................................... 5-3 Online help.................................................................................10-14
- Max. cable lengths ................................................................ 5-3 Operating
- Monitoring in the terminal emulator ............................ 6-21 - Function of the LED...............................................................3-7
- Parameterization .................................................................... 6-9 - With CLV Setup ....................................................................6-14
I - With command strings ...................................................10-22
Inclination angle (pitch) Operating data
- Definition ................................................................................... 4-5 - Display.....................................................................................6-20
- Limits .......................................................................................... 4-5 - Reset........................................................................................6-20
Incremental encoder Operating elements......................................................................3-7
- Application ................................................................................ 3-2 Operating modes
Installation - Adjusting mode ....................................................................6-18
- Accessories.............................................................................. 4-1 - AutoSetup ..............................................................................6-10
- CLV .............................................................................................. 4-7 - Overview .................................................................................6-14
- Overview....................................................................................... -4 - Percentage evaluation ......................................................6-17
- Preparations ............................................................................ 4-1 - Profile programming ........................................................10-19
Interfaces of the CLV - Reading mode ......................................................................6-14
- Functions................................................................................... 5-5 - Show CP-limits......................................................................6-19
- Overview.................................................................................... 5-1 - Teach-in match code 1..................................................10-26
- Pin assignment ....................................................................... 5-2 P
L Parameter set
Laser radiation - Download ..................................................................................6-4
- Laser power............................................................................. 2-2 - Function .....................................................................................6-4
- Laser warning label replacement .................................... 4-2 - Upload ........................................................................................6-4
- Laser warnings........................................................................ 2-2 Parameterizing
- Protection class...................................................................... 2-2 - Calculation of parameter values.................................10-17
- Protective circuits .................................................................. 2-3 - Function .....................................................................................6-4
- User information..................................................................... 2-2 - Guide...........................................................................................6-7
- Wave length ............................................................................. 2-2 - Replacing a CLV................................................................10-35
Laser timeout - With AutoSetup ....................................................................6-10
- Function..................................................................................... 2-3 - With CLV Setup .......................................................................6-4
- Parameterization .................................................................... 6-8 - With command strings ...................................................10-22
LED indicators................................................................................ 3-7 - With profile programming..............................................10-17
- Function..................................................................................... 3-7 Percentage evaluation
- Parameterization .................................................................... 6-9 - Activation ................................................................................6-17
- Position ...................................................................................... 3-5 - Behavior of "Result" LED .................................................6-17
Line scanner - Function ..................................................................................6-17
- Function..................................................................................... 3-7 - Output of reading result....................................... 6-12, 6-18
- Quick start ................................................................................ 6-3 Polling reflector
M - Function ..................................................................................4-10
Maintenance................................................................................... 7-1 - Installation..............................................................................4-11
Malfunctions - Parameterize as pulse source .......................................4-12
- Diagnosis and rectification................................................. 8-5 - Ranges ....................................................................................4-11
- Error messages ...................................................................... 8-2 Power consumption .....................................................................2-4
Messages (terminal interface) ............................................. 6-25 Power supply ..................................................................................5-3
- Connection................................................................................5-5

10-50 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 981/O078/16-08-2004
Operating Instructions Appendix Chapter 10

CLV 42x bar code scanner

Power-up delay Rotation angle (skew)

- Function .....................................................................................5-3 - Definition ................................................................................... 4-5
- Parameterization.....................................................................5-3 - Limits .......................................................................................... 4-5
Product features............................................................................3-3 S
Profibus DP................................................................................10-34 Safety
Profile programming - Authorized personnel ........................................................... 2-1
- Card no. 8 008 085 .......................................................10-21 - Enclosure rating...................................................................... 9-2
- Function ...............................................................................10-19 - Features .................................................................................... 3-3
- Printing profile bar codes ..............................................10-20 - Intended use ........................................................................... 2-1
- Procedure............................................................................10-19 - Laser radiation ........................................................................ 2-2
Protection class .............................................................................9-2 - Notes on device ..................................................................... 3-1
Q - Power supply ........................................................................... 5-3
Quick start........................................................................................6-3 - Silicone....................................................................................... 2-4
R Scanning frequency characteristics.................................... 10-6
Raster scanner Scope of delivery.......................................................................... 3-1
- Function .....................................................................................3-7 Securing threads
Reading diagnosis - Dimensions .............................................................................. 4-3
- Activation ................................................................................6-20 - Function..................................................................................... 4-3
- Function ..................................................................................6-20 - Position ...................................................................................... 3-5
Reading distance Self-test
- Definition....................................................................................4-4 - Calling up................................................................................ 6-23
Reading field diagrams ...................................10-2, 10-3, 10-4 - Error messages ...................................................................... 8-2
Reading mode - Function.................................................................................. 6-23
- Function ..................................................................................6-14 Sensor 1/Sensor 2 switching inputs
- Output of reading result....................................................6-15 - Characteristic data ................................................................ 5-8
- Troubleshooting ......................................................................8-6 - Connection ............................................................................... 5-8
Reading pulse - Function..................................................................................... 3-6
- Function .....................................................................................3-6 - Parameterization .................................................................... 6-8
- Parameterization.....................................................................6-8 - Triggering teach-in match code 1.............................. 10-26
- Trigger modes .........................................................................3-6 Separation of bar codes
- Troubleshooting ......................................................................8-6 - CP-value .................................................................................... 4-6
- Via terminal emulator.........................................................6-16 - Parameterization .................................................................... 6-9
Reading pulse sensor Show CP-limits
- Installation.................................................................................4-9 - Activation................................................................................ 6-19
- Parameterize as pulse source .......................................4-10 - Function.................................................................................. 6-19
- Switching input connection.................................................5-8 SICK Homepage ........................................................................... 1-1
Reading result SICK Support............................................................................... 8-10
- Host interface .......................................................................6-21 Software versions............................................................................ -2
- Terminal interface ...............................................................6-15 Specification diagrams ............................................................ 10-1
- Troubleshooting ......................................................................8-7 Splitter............................................................................................ 6-22
Reading window Startup .............................................................................................. 6-3
- Cleaning .....................................................................................7-1 Surface reflection
- View .............................................................................................3-5 - Prevention................................................................................. 4-5
Removal Switching off the CLV .................................................................. 2-4
- Disposal .....................................................................................7-2 System messages
- Procedure...............................................................................4-12 - Display in terminal emulator ........................................... 10-6
Repairs ...........................................................................................8-10 - Function..................................................................................... 3-6
Replacing a CLV - Listing ...................................................................................... 10-6
- With CLV Setup .................................................................10-36 System requirements
- With profile programming..............................................10-35 - Connection modules ............................................................ 3-2
Result 1/Result 2 switching outputs - Power supply ........................................................................... 3-2
- Characteristic data..............................................................5-10 - Sensors ..................................................................................... 3-2
- Connection................................................................................5-9 T
- Function .....................................................................................3-6 Table of figures.............................................................................. -11
- Parameterization.....................................................................6-9 Table of tables.................................................................................. -9

8 009 981/O078/16-08-2004 © SICK AG · Division Auto Ident · Germany · All rights reserved 10-51
Chapter 10 Appendix Operating Instructions

CLV 42x bar code scanner

Teach-in match code 1

- Code comparison activation........................................ 10-26
- Dynamic teach-in ............................................................. 10-26
- Function............................................................................... 10-26
- Static teach-in ................................................................... 10-26
Technical data................................................................................ 9-1
Terminal emulator ..................................................................... 6-15
Terminal interface
- Connection ............................................................................... 5-7
- Data format........................................................................ 10-10
- Default settings ................................................................... 6-20
- Function..................................................................................... 3-6
- Max. cable length................................................................... 4-2
- Operating modes ................................................................ 6-20
Terminator.................................................................................... 6-22
Troubleshooting
- Error messages ...................................................................... 8-2
- Error status in read result................................................... 8-4
- Troubleshooting...................................................................... 8-5
U
UL Certification
- Prerequisites............................................................................... -2
Upload
- Execution .................................................................................. 6-5
- Function..................................................................................... 6-4
Use of the CLV............................................................................... 2-1
User interface........................................................................... 10-12
V
Variants ............................................................................................ 3-1
View of device................................................................................ 3-5
W
Warnings
- Display in terminal emulator ........................................... 6-25
- Function..................................................................................... 3-6
- Listing ...................................................................................... 6-25
Warranty........................................................................................... 2-1
Windows........................................................................................... 3-2

10-52 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 981/O078/16-08-2004
Operating Instructions Appendix Chapter 10

CLV 42x bar code scanner

10.17 Bar code samples

! " #
Codabar

Code 39

A
X

4
2

3
2/5 Interleaved

4
9876543210

2
V

1
L

A
C
Module width Module width Module width
0.35 mm (13.8 mil) 0.5 mm (19.7 mil) 1.0 mm (39.4 mil)

Fig. 10-17: Scannable bar codes with various module widths (print ratio 2:1)

8 009 981/O078/16-08-2004 © SICK AG · Division Auto Ident · Germany · All rights reserved 10-53
8009981/16-08-2004 • 5M/TR<PM6.5/FM7.0/PDF>/VD . Printed in Germany . Subject to change without notice . The specified product features and technical data do not represent any guarantee . 05 Aft int55

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