Hops5 – HOP INTERFACE

Datum : 13. Jul. 2006 (MW)

index of contents

1. MT-Manager (Ghost-Tool)....................................................................................................................................2
1.1 Example ......................................................................................................................................................................... 3
2. Hop – Data command description ......................................................................................................................4
1.2 Header - Area .............................................................................................................................................................. 5
1.3 Variables - Area ........................................................................................................................................................... 5
1.4 HOPS Macro – Commands....................................................................................................................................... 6
1.4.1 Command overview ........................................................................................................................................ 6
1.4.2 Finished part (Work piece Definition)......................................................................................................... 9
1.4.3 TOOLM;TOOLD;TOOLS (TOOLCALL Router,Driller,Saw)............................................................. 10
1.4.4 SP (Starting point Milling).............................................................................................................................. 11
1.4.5 G01 (Linear Interpolation) ........................................................................................................................... 12
1.4.6 G02M/G03M (arc G2/G3 with centre point).......................................................................................... 13
1.4.7 EP (End point milling) .................................................................................................................................... 13
1.4.8 EbeneF (free View)......................................................................................................................................... 14
1.4.9 DRILLING........................................................................................................................................................ 15
1.4.10 HorD (horizontal Drilling) ........................................................................................................................... 16
1.4.11 Sawing ............................................................................................................................................................... 17
1.4.12 _DINISO_CALL ............................................................................................................................................. 18
1.4.13 _DINISO .......................................................................................................................................................... 20
; (comment line) ............................................................................................................................................................... 22
1.5 Additional functions .................................................................................................................................................. 23
1.5.1 HH_Park .......................................................................................................................................................... 23
1.6 Example ....................................................................................................................................................................... 24
3. Document-Reference: ......................................................................................................................................... 26
1.7 System\Help\de\GlobaleVariablen.pdf, System\Help\en\GlobalVariables.pdf................................................ 26

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 Hops5 – HOP INTERFACE
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1. MT-Manager (Ghost-Tool)

There is a possibility to define a tool which does not exist in reality. This “ghost” tool can be
used to define contours/ milling segments which only have a optical reason. The main reason
for this feature is the display and positioning of clamping devices. Manufacturing definitions
with this tool do have any effect on the machining program.

If needed, the ghost tool can be loaded in the tool manager.

In folder

Tool Ghost_1 now

available with
ID=9999

Choose the file ghost.too

Step 1 Step 2 Step 3

This tool can also be created manually as a special tool.

Important is the type = 2000

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 Hops5 – HOP INTERFACE
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1.1 Example

;MAKROTYP=0
;BILD=xx1.wmf
;INFO=
;WZGV=TEST
;MASCHINE=HOLZHER
;NCNAME=xx1
;KOMMENTAR=
;DX=0.000
;DY=0.000
;DZ=0
;DIALOGDLL=Dialoge.Dll
;DIALOGPROC=StandardFormAnzeigen
;AUTOSCRIPTSTART=1
;BUTTONBILD=
;DIMENSION_UNIT=0
VARS
DX := 600;*VAR*Dimension X
DY := 400;*VAR*Dimension Y
DZ := 19;*VAR*Dimension Z
START Positioning the cups depending on the dummy – router ID 9999
FinishedPart (DX,DY,DZ,0,0,0,0,0,'',0,0,0)
CALL HH_Park ( VAL PARK:=3,X:=0,Y:=0)
TOOLM (9999,_VE,_V,_VA,_SD,_ANF,'1')
SP (0,0,0,0,0,_ANF,0,0,0,0,1,0,0,0,0,0,0,0,0,0,0,0,0)
G01 (0,0,0,0,3,2)
G01 (0,0,0,0,5,2)
G01 (0,0,0,0,7,2)
G01 (0,0,0,0,1,2)
EP (0,_ANF,0)
SP (110,100,0,0,0,_ANF,0,0,0,1,1,0,0,0,0,0,0,0,0,0,0,0,0)
G01 (210,100,0,0,0,2)
G01 (210,295,0,0,0,2)
G01 (100,295,0,0,0,2)
G01 (100,100,0,0,0,2)
EP (0,_ANF,0)

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2. Hop – Data command description

;MAKROTYP=0
;BILD=FRAESEN.WMF
;INFO=Milling
;WZGV= 7123K_039
;MASCHINE= HOLZHER
;NCNAME=FRAESEN
;KOMMENTAR= Header – general information
;DX=0
;DY=0
;DZ=0
;DIALOGDLL=Dialoge.Dll
;DIALOGPROC=StandardFormAnzeigen
;AUTOSCRIPTSTART=1
;BUTTONBILD=
;DIMENSION_UNIT=0
VARS Key words
DX := 600;*VAR*Dimension X
DY := 400;*VAR*Dimension Y
DZ := 19;*VAR*Dimension Z Definition of variables
L := 80;Ausschnittlänge
B := 40;Ausschnittbreite
i := 0;
START Key words
FinishedPart (DX,DY,DZ,0,0,0,0,0,'',0,0,0)
;Workpiece outside milling
TOOLM (1,_VE,_V,_VA,_SD,_ANF,'1')
SP(0,0,-2,2,2,_ANF,0,0,0,0,1,0,0,0,0,0,0,0,0,0,0,0,0)
G01(600,0,0,0,0,2)
G01(600,0,0,0,0,2) Programm
TP(_BL,_V/2,_DW,_KW) definition of
G01(600,400,_Z,0,0,2)
TP(_BL,_V,_DW,_KW)
manufacturing steps
G01 (0,400,_Z,0,0,2)
TP(_BL,_V/2,_DW,_KW)
G01(0,0,0,0,0,2)
EP(2,_ANF,0)

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1.2 Header - Area

;MAKROTYP=0 0=Standard macro 1=System macro

;BILD=FRAESEN.WMF Dialog picture
;INFO=Milling Information for standard dialogue (not relevant from Hops 4
on)
;WZGV= 7123K_039 Used tool management
;MASCHINE= HOLZHER Used machine
;NCNAME=FRAESEN Name of NC – Programs
;KOMMENTAR= Comment
;DX=0 Offset in X
;DY=0 Offset in Y
;DZ=0 Offset in Z
;DIALOGDLL=Dialoge.Dll Not relevant
;DIALOGPROC=StandardFormAnzeigen Not relevant
;AUTOSCRIPTSTART=1 0: No automatic run when changes have been made
1: Macro will automatically be recalculated when changes
have been made
;BUTTONBILD=
;DIMENSION_UNIT=0 0= Measurement mm
1= Measurement inch

1.3 Variables - Area

VARS Key words

DX := 600;*VAR*Dimension X
DY := 400;*VAR*Dimension Y
DZ := 40;*VAR*Dimension Z Variable name := value comment

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1.4 HOPS Macro – Commands

The description of the commands is based on the basic functions.

1.4.1 Command overview

German English Description
Work piece FINISHED_PART
Information: FERTIGTEIL FINISHEDPART Finished part - Information

Tool calls: WZF TOOLM Tool call router

WZB TOOLD Tool call drill
WZS TOOLS Tool call saw

Milling: SP SP Milling Start point

G01 G01 Linear interpolation
Circular interpolation
G02R G02R clockwise with radius
Circular interpolation counter
G03R G03R clockwise with radius
Circular interpolation
G02M G02C clockwise with centre point
Circular interpolation counter
G03M G03C clockwise with centre point
EP EP Milling End point
TANG TANG Interpolation tangential
SBOG TAILARC Interpolation tail arc
TP TP Technology point

Drill: HORZB HORD Horizontal drilling

BOHRUNG DRILLING

Sawing: SAEGEN SAWING Sawing

Contours: KB CB Contour start

KG01 CG01 Contour linear
Contour circular clockwise
KG02M CG02C with centre point
Contour circular counter
KG03M CG03C clockwise with centre point
KSPLIT CSPLIT Split contour
Contour tangential to next
KTANG CTANG point
KSBOG CTAILARC Contour tail arc
KVERRUNDUNG CROUND Round contour
KG01ZUKB CG01TOCB Close contour
Milling contours: KSP CSP Start point milling contour
KONTURFRAESEN CONTOURMILLING Contour milling

Viewchange: EBENEF VIEW5 Free view definition

EBENE0 VIEW0 Standard 0
EBENE1 VIEW1 Standard 1
EBENE2 VIEW2 Standard 2
EBENE3 VIEW3 Standard 3
EBENE4 VIEW4 Standard 4

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Draw functions: ZLINIE DLINE Draw line

ZKBCCW DARCCCW Draw arc clockwise
ZKBCW DARCCW Draw arc counter clockwise
ZRECHTECK DRECTANGLE Draw rectangle
ZTEXT DTEXT Draw text

Transformations: SETURSPRUNG PLACEORIGIN Set origin

SPROHX MIRRORFPX Mirror X
SPROHY MIRRORFPY Mirror Y
SPIEGELNEND MIRROREND End mirroring
VERXY SHIFTXY Start moving
VERXYEND SHIFTXYEND End moving

Message information in status

Generic functions: HINWEISMELDUNG GIVEOUTHINT line
FEHLERMELDUNG GIVEOUTERROR Error message in status line
NCINFO NCINFO NCINFO
Shows window for input
EINGABE INPUT export variables
NCINFOPROCESS NCINFOPROCESS NCINFOPROCESS
Comments ; ; Comment text in macro
_DINISO_CALL _DINISO_CALL
Tool call, view call, din iso
DINISO code
_DINISO _DINISO Direct code for nc program

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Types of variables (TYPE)

N=numeric Numeric value

S=string Alphanumeric value
B=boolean Logical value 0/1
V=System variable System variable can be used

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1.4.2 Finished part (Work piece Definition)

HOP – Syntax
Finishedpart (x,y,z,rf,sf,ox,oy,oz,co,fl,l,p)
Var Type
X N Work piece dimension in X
Y N Work piece dimension in Y
Z N Work piece dimension in Y
rf N Rotation flag (angle=rf*90°)
sf N Not used
ox N offset x
oy N Offset y
oz N offset z
co S Comment
Fl B Field linking
l B Activates Laser
P N Stop flag: Stop situation (0↔LU, 1↔RU,2↔RO, 3↔LO,)

Example:
FinishedPart (800,400,20,0,0,0,0,0,'',0,0,0)

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1.4.3 TOOLM;TOOLD;TOOLS (TOOLCALL Router,Driller,Saw)

HOP – Syntax
TOOLM (BoxNo,VE,V,VA,SD,ANF,HId) Tool call Router
TOOLD (BoxNo,VE,V,VA,SD,ANF,HId) Tool call Driller
TOOLS (BoxNo,VE,V,VA,SD,ANF,HId) Tool call Saw
Var Type
BoxNo N Tool „ID“
VE N/V Lead in Feed rate ( System Variable =_VE )
V N/V Feed rate ( System Variable =_V )
VA N/V Lead out Feed rate ( System Variable =_VA )
SD N/V RPM ( System variable =_SD )
ANF N/V Lead in / Lead out Factor ( System Variable =_ANF )
Hid S Head ID

Example:
TOOLM (125,_VE,_V,_VA,_SD,_ANF,'1')

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1.4.4 SP (Starting point Milling)

HOP – Syntax
SP (x,y,z,rk,ab,_ANF,dc,oa,ta,es,esz,pm,fm,zs,us,cm,l)
var Type
x N Start coordinate X
y N Start coordinate Y
z N Start coordinate Y depending on esz
rk N Radius compensation (0↔centre, 1↔left,
2↔right)
ab N Lead in mode
(0↔none, 1↔linear, 2↔radial, 4↔linear with
radius compensation after Z-Positioning,
5↔radial with radius compensation after Z-
Positioning)
-1 to -5 equal with 1 to 5 but with Z-Interpolation
while Lead in movement
ANF N/V Lead in factor ( System Variable =_ANFAKT )
dc N Distance to contour
Oa N Offset angle
Ta N Tip angle
Es N

Esz N

2=relative
Pm N Process mode
0↔no change 1↔with rotation 2↔against
rotation 3↔with rotation (using mirror tool)
4↔against rotation (using mirror tool)
Fm N Milling steps
Zs N Depth per level
Us N Excess depth (when ta not zero )
Cm B Interpolation with rotation Axis
l B Activates Laser
Example:
SP (0,0,-2,2,1,_ANF,1.5,0,0,0,1,0,2,0,0,0,0,0,0,0,0,0,0)

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1.4.5 G01 (Linear Interpolation)

HOP – Syntax
G01(x,y,z,r,es,esz)
var Type
x N End point X
Y N End point Y
Z N End point Z
R N Corner radius with next element
es N Easy snap X/Y

Esz N Easy snap Z

2=relativee
Example:
G01 (210,100,0,0,0,2)

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1.4.6 G02M/G03M (arc G2/G3 with centre point)

HOP – Syntax
G02m (x,y,z,mx,my,r,ess,esz,esm)
var Type
G03m (x,y,z,mx,my,r,ess,esz,esm)
x N End point Arc in X
Y N End point Arc in Y
Z N End point Arc in Z
Mx N Centre point X
My N Centre point Y
R N Corner radius to next element
ess N Easy snap End point XY

Esz N Easy snap Z

2=relativee
esm N Easy snap centre point X/Y

Example:
G03M (0,5,0,5,5,0,3,2,3)

1.4.7 EP (End point milling)

HOP – Syntax
EP (ab,anf,bu)
var Type
ab N Lead out mode (0↔none, 1↔linear, 2↔radial, 4↔linear
with radius compensation before Z-Up Positioning,
5↔radial with radius compensation before Z-UP
Positioning
anf N/V Lead out factor ( System variable =_ANFAKT )
bu B 1↔Reverse direction

Example:
EP (0,_ANF,0)

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1.4.8 EbeneF (free View)

HOP – Syntax
EbeneF(x,y,z,ß2,ß1,es,esz)
var Type
x N Zero of view in X
y N Zero of view in Y
z N Zero of view in Z
ß1 N Tilt angle of view
ß2 N Rotation angle of view
es N Easy snap XY

Esz N Easy snap Z

Example:
EbeneF (0,0,0,90,0,0,2)

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1.4.9 DRILLING

HOP – Syntax
DRILLING(X,Y,D,T,Flag,es,esz)
var Type
x N position in X
y N position in Y
d N/V Diameter (_WZD depending on the active Tool)
T N Drilling depth
Flag N Drilling flag
es N Easy snap XY

Esz N Easy snap Z

2=relative
Example:
Drilling (0,0,5mm,-13,10,0,0,0,0,0,0,0)

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1.4.10 HorD (horizontal Drilling)

HOP – Syntax
HorD(x,y,z,d,t,flag,ß2,ß1,es,esz)
var Type
x N position in X
y N position in Y
z N position in Z
d N/V Diameter (_WZD depending on the active Tool)
T N Drilling depth
Flag N Drilling flag
ß1 N Rotation angle (0 ↔ plus X-Direction)
ß2 N Tilt angle (0 ↔ horizontal)
es N Easy snap XY

Esz N Easy snap Z

2=relative
Example:
HorD (0,0,0,_WZD,-40,2,-8,0,8,1,0,0)

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1.4.11 Sawing

HOP – Syntax
Sawing (sx,sy,sz,ex,ey,ez,bl,ep,al,K,ß2,bh,ess,ese,esz,0,0)
var Type
sx N Start point X
Sy N Start point Y
sz N Start point Z
Ex N End point X
Ey N End point Y
Ez N End point Z
bl N Radius compensation (0 ↔ centre, 1 ↔ left, 2 ↔ right)
Ep N Fit in
al N Lead in/out (a)
K N Process mode
ß2 N Tilt angle
Bh N Z-Level
Ess N Easy snap Start point

Ese N Easy snap End point

Esz N Easy snap Z-Level

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1.4.12 _DINISO_CALL

Using this macro, any NC-Code for example a program call can be integrated.

Before the call of this macro a tool call has to happen.

WZF(116,_VE,_V,_VA,_SD,_ANF,'1')
DINISO_BLOCK(0,0,0,0,0,0,0,0,0,0,0,0,0,0,';R10=23'+'|'+';R11=19.3'+'|'+'EXTCALL""PRG4711"')

HOP – Syntax DINISO – Code

CALL _DINISO_CALL (TC,Speed,V,LP,SX,SY,SZ,EBX,EBY,EBZ,EBKW,EBDW,ESXY,ESZ,ESXYSP,ESZSP,CODESTR)
var Type
TC n 0=without tool call 1=with tool call
Speed n With or without rpm – call
V N 1=activates View change call
LP N 0=default 1=Liftpos1 2=Liftpos2
SX N Start point X on view
SY N Start point in Y on view
SZ n Start point in Z on view
EBX n Start position view X
EBY n Start position view Y
EBZ n Start position view Z
EBKW n Tilt angle of view
EBDW n Rot. angle of view
ESXY n Easy snap Start point view

ESZ n Easy snap Z

0↔Work piece bottom 1↔Work piece middle 2↔top of
work piece
ESXY n Easy snap XY
SP

ESZS n Easy snap Z

P 0↔Work piece bottom 1↔Work piece middle 2↔top of
work piece
CODE s DINISO – CODE
STR The line break can be realized using +“|“.
Example
;R10=23
;R11=19.3
EXTCALL""PRG4711"
CodeSTR=
';R10=23'+'|'+';R11=19.3'+'|'+'EXTCALL""PRG4711"'

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1.4.13 _DINISO

HOP – Syntax DINISO – Code

Sent through any string as code into the NC-program.

CALL _DINISO ( VAL CODE:='G1 G91 X200 Y230 Z-23 F8500')

var Type
Code S 0=without tool call 1=with tool call

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1.4.13.1 Example DINISO

Example DINISO:
;MAKROTYP=0
;BILD=test1_lehne1.wmf
;INFO=
;WZGV=7123F_001
;MASCHINE=HOLZHER
;NCNAME=test1_lehne1
;KOMMENTAR=
;DX=0.000
;DY=0.000
;DZ=0
;DIALOGDLL=Dialoge.Dll
;DIALOGPROC=StandardFormAnzeigen
;AUTOSCRIPTSTART=0
;BUTTONBILD=
;DIMENSION_UNIT=0
VARS
DX := 600;*VAR*Dimension X
DY := 200;*VAR*Dimension Y
DZ := 28;*VAR*Dimension Z
Stepp := -10;*VAR*
z := 0;
Stri := '';
Radius := 2500;
A := 15;Abstand von oben
START
Fertigteil (DX,DY,DZ,0,0,0,0,0,'',0,0,0)
CALL HH_Park ( VAL PARK:=3,X:=0,Y:=0)
WZF (20,_VE,_V,_VA,_SD,_ANF,'1')
;CALL _Format_V5 ( VAL ECKENVERRUNDUNG:=0,TIEFE:=-2,AUFMASS:=0,ANF:=_ANF,ESMD:=1,GGL:=0,LASER:=0,DEPTH:=0)
CALL _DINISO_CALL ( VAL TOOLCALL:=1,SPEED:=1,VIEWCHANGE:=1,LIFTPOS:=0,SX:=-
10,SY:=0,SZ:=45,EBX:=0,EBY:=0,EBZ:=0,EBKW:=90,EBDW:=0,ESXY:=1,ESZ:=0,ESXYSP:=1,ESZSP:=0,CODESTR:='')
z := 0
Stri := 'G01 X=-10 Y='+FloatToStr(_RZ-A,4,3)+' Z='+FloatToStr(z,4,3)+' F'+FloatToStr(_V,4,3)
CALL _DINISO ( VAL CODE:=Stri)
Stri := 'G01 X=0'
CALL _DINISO ( VAL CODE:=Stri)
WHILE ABS(z)<_RY
Stri := 'G01 Z='+FloatToStr(Z,4,3)
CALL _DINISO ( VAL CODE:=Stri)
Stri := 'G02 X='+FloatToStr(_RX,4,3)+' Y='+FloatToStr(_RZ-A,4,3)+' CR='+FloatToStr(Radius,4,3)
CALL _DINISO ( VAL CODE:=Stri)
;jetzt zustellen in z
z := z+Stepp
Stri := 'G01 Z='+FloatToStr(z,4,3)
CALL _DINISO ( VAL CODE:=Stri)
Stri := 'G03 X='+FloatToStr(0,4,3)+' CR='+FloatToStr(Radius,4,3)
CALL _DINISO ( VAL CODE:=Stri)
;jetzt zustellen in Y
z := z+Stepp
END
;--
;-- visual
WZF (9999,_VE,_V,_VA,_SD,_ANF,'1')
EbeneF (0,0,0,90,0,1,0)
SP (0,_RZ-A,-_RY,0,0,_ANF,0,0,0,1,0,0,0,abs(Stepp),0,0,0,0,0,0,0,0,0)
G02R (_RX,_Y,0,Radius,0,0,2)
EP (0,_ANF,0)
Ebene0()

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; (comment line)

HOP – Syntax
;comment Comment

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1.5 Additional functions

1.5.1 HH_Park

HOP – Syntax Defines the park mode of the machine at program

end
CALL HH_Park ( VAL PARK:=11,X:=0,Y:=0)
var Type
park N Park position
0=without
1=left rear
2=right rear
3=middle rear
4=left front
5=right front
6=middle front
7=left middle
8=right middle
9=machine centre
10=manual
11=automatic

X N Park position in X active when park=10

Y N Park positi9on in Y active when park=10

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1.6 Example

;INFO=TEST
;WZGV=7123F_001
;MASCHINE=HOLZHER
;NCNAME=Test
;KOMMENTAR=
;DX=0.000
;DY=0.000
;DZ=0
;DIMENSION_UNIT=0
VARS
DX := 600;*VAR*Dimension X
DY := 400;*VAR*Dimension Y
DZ := 40;*VAR*Dimension Z
START
FinishedPart (DX,DY,DZ,0,0,11,21,31,'',1,0,0)
CALL HH_Park ( VAL PARK:=10,X:=0,Y:=0)
;this is a comment
TOOLM (18,_VE,_V,_VA,_SD,_ANF,'1')
CALL _DINISO_CALL ( VAL
TOOLCALL:=1,SPEED:=1,VIEWCHANGE:=0,LIFTPOS:=0,SX:=0,SY:=0,SZ:=0,EBX:=0,EBY:=0,EBZ:=0,EBKW:=0,E
BDW:=0,ESXY:=0,ESZ:=0,ESXYSP:=0,ESZSP:=0,CODESTR:=';R10=23'+'|'+';R11=19.3'+'|'+'EXTCALL
""PRG4711"')
SP (0,0,-2,1,2,_ANF,0,0,0,8,1,1,2,0,0,0,0,0,0,0,0,0,0)
G01 (0,0,0,0,7,2)
G01 (50,0,0,1.5,5,2)
g02m (0,50,0,50,50,0,5,2,5)
G01 (0,0,0,0,3,2)
G01 (0,0,0,0,2,2)
G01 (0,0,0,0,8,2)
EP (2,_ANF,0)
VIEW5 (0,0,0,90,270+arctan((dx/2)/(dy/2)),8,0)
TOOLD (501,_VE,_V,_VA,_SD,_ANF,'1')
DRILLING (20,20,_WZD,-13,10,0,0,1,0,0,0,0)
DRILLING (20+32,20,_WZD,-13,10,0,0,1,0,0,0,0)
DRILLING (20,20,_WZD,-13,10,0,0,3,0,0,0,0)
DRILLING (20+32,20,_WZD,-13,10,0,0,3,0,0,0,0)
VIEW0()
HorD (50,0,0,8,-25,0,0,90,3,1,0,0)
HorD (50,0,0,8,-25,0,0,90,2,1,0,0)
TOOLS (220,_VE,_V,_VA,_SD,_ANF,'1')
SAWING (0,20,0,0,20,-9,0,1,0,0,0,0,7,5,2,0,0)

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C:\DOKUME~1\MW\LOKALE~1\Temp\$$dv$$\ibtr_Hop_Interface_en.doc
Hops5 – HOP INTERFACE
Datum : 13. Jul. 2006 (MW)

Sawing

Vertical
milling

Horizontal
drilling

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C:\DOKUME~1\MW\LOKALE~1\Temp\$$dv$$\ibtr_Hop_Interface_en.doc
 Hops5 – HOP INTERFACE
Datum : 13. Jul. 2006 (MW)

3. Document-Reference:

1.7 System\Help\de\GlobaleVariablen.pdf, System\Help\en\GlobalVariables.pdf

Overview on the system variables.

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C:\DOKUME~1\MW\LOKALE~1\Temp\$$dv$$\ibtr_Hop_Interface_en.doc