HT33 Series User Manual

Safety Precautions
This manual is about the installation and operation of HT33 Series UPS (Hereinafter referred to as
UPS).
Please carefully read this manual prior to installation.
The UPS must be debugged and maintained by the engineer commissioned by the manufacturer or
the agent. Otherwise, human safety may be endangered and the damage of UPS shall not belong to the
warranty scope.
UPS is only used for commercial / industrial purpose and cannot be used as power of life support
equipment.

APPLICABLE STANDARDS

This product complies with CE 73/23 & 93/68 (low voltage safety) and 89/336 (EMC) , and EMC
standards of Australia and New Zealand (C-Tick) , and the following UPS product standards:
*IEC62040-1-1-General and safety requirements for use in operator access area
*IEC/EN62040-2 EMC requirements CLASS C3
*IEC62040-3 Performance requirements and test methods
Continued compliance requires installation in accordance with these instructions and the use of
manufacturer approved accessories only.

WARNING- High earth leakage current

Earth connection is critical before connecting the input supply (include both utility supply and
battery) . This equipment must be earthed in accordance with local electrical authority codes of
practice.
Earth leakage current exceeds 3.5 mA and is less than 1000 mA.
Transient and steady-state earth leakage currents, which may occur when starting the equipment,
should be taken into account when selecting instantaneous RCCB or RCD devices.
Residual Current Circuit Breakers ( RCCBs) must be selected insensitive to DC unidirectional pulses
( class A ) and transient current pulses ( RCCBs) .
Note it that the earth leakage currents of the load will also flow across RCCB or RCD.

Components that can be maintained by user

All the equipment maintenance and servicing procedures involving internal access need special tools
and should be carried out only by trained personnel. The components that can only be accessed by
opening the protective cover with tools cannot be maintained by user.
This UPS full complies with “IEC62040-1-1-General and safety requirements for use in operator
access area UPS”.Dangerous voltages are present within the battery box. However, the risk of
contact with these high voltages is minimized for non-service personnel. Since the component with
dangerous voltage can only be touched by opening the protective cover with a tool, the possibility of
touching high voltage component is minimized. No risk exists to any personnel when operating the
equipment in the normal manner, following the recommended operating procedures in this manual.

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Battery Voltage Higher Than 400Vdc

All the battery maintenance and servicing procedures involving internal access need special tools or
keys and should be carried out only by trained personnel.
SPECIAL CARE SHOULD BE TAKEN WHEN WORKING WITH THE BATTERIES ASSOCIATED
WITH THIS EQUIPMENT. WHEN CONNECTED TOGETHER, THE BATTERY TERMINAL
VOLTAGE WILL EXCEED 400Vdc AND IS POTENTIALLY LEATHAL.
Battery manufacturers supply details of the necessary precautions to be observed when working on,
or in the vicinity of, a large bank of battery cells. These precautions should be followed implicitly at all
times. Particular attention should be paid to the recommendations concerning local environmental
conditions and the provision of protective clothing, first aid and fire-fighting facilities.

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 CONTENTS
Chapter 1 Quick Start ..................................................................................... 6
1.1 Introduction........................................................................................................................................... 6
1.2 Initial Checking ..................................................................................................................................... 6
1.3 Environment Checking ......................................................................................................................... 6
1.4 Installation Checking ............................................................................................................................ 6
Chapter 2 Installation Guidance ..................................................................... 7
2.1 Introduction........................................................................................................................................... 7
2.2.2 Battery Room ........................................................................................................................ 8
2.2.3 Storing ................................................................................................................................... 8
2.3 Disassembly, Initial Checking and Positioning ..................................................................................... 8
2.3.1 System Packing .................................................................................................................... 8
2.3.2 UPS Composition .................................................................................................................. 9
2.3.3 Operation Space ................................................................................................................... 9
2.3.4 Front and Back Access ......................................................................................................... 9
2.3.5 Final Positioning .................................................................................................................... 9
2.3.6 Cable Entry ......................................................................................................................... 10
2.4 Protective Devices .............................................................................................................................. 10
2.4.1 Rectifier and Bypass Input Supply of the UPS .................................................................... 10
2.4.2 Battery ................................................................................................................................. 10
2.4.3 UPS Output ......................................................................................................................... 11
2.5 Power Cables ..................................................................................................................................... 11
2.5.1 Maximum stable state current and configuration of cable system ....................................... 11
2.5.2 Cable Connection................................................................................................................ 12
2.5.3 Connection for Battery (Only Applicable for the UPS with Build-in Battery) ........................ 12
2.6 Control and Communication Cabling .................................................................................................. 13
2.6.1 Dry Contact Interface of Battery and Environmental Temperature Detection (Optional) ..... 14
2.6.2 Remote EPO Input Port (Optional) ...................................................................................... 14
2.6.3 Generator Input Dry Contact (Optional) .............................................................................. 15
2.6.4 BCB Interface (Optional) ..................................................................................................... 16
2.6.5 Battery Warning Output Dry Contact Interface (Optional) ................................................... 16
2.6.6 Integrated Warning Output Dry Contact Interface (Optional)............................................... 17
2.6.7 Mains Failure Warning Output Dry Contact Interface (Optional) ......................................... 17
2.6.8 RS232 Port and SNMP Card Port ....................................................................................... 18
2.7 Installation Diagram ......................................................................................................................... 19
Chapter 3 Operations ................................................................................... 21
3.1 Introduction......................................................................................................................................... 21
3.1.1 Principle .............................................................................................................................. 21
3.1.2 Bypass Module.................................................................................................................... 22
3.1.3 Battery Temperature Compensation ................................................................................... 22
3.2 Operation Mode .................................................................................................................................. 22
3.2.1 Normal Mode....................................................................................................................... 23
3.2.2 Battery Mode ....................................................................................................................... 23
3.2.3 Auto-Restart Mode .............................................................................................................. 23
3.2.4 Bypass Mode ...................................................................................................................... 23

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3.2.5 Maintenance Mode .............................................................................................................. 23

3.2.6 ECO Mode .......................................................................................................................... 23
3.2.7 Frequency Converters Mode ............................................................................................... 24
3.2.8 Parallel connection redundancy mode ................................................................................ 24
3.3 Battery Management .......................................................................................................................... 24
3.3.1 Normal Function .................................................................................................................. 24
3.3.2 Advanced Functions (Battery Self-checking and Maintenance) .......................................... 24
3.4 Battery Protection ............................................................................................................................... 25
Chapter 4 Installation of Parallel Operation System ..................................... 26
Chapter 5 Operating Procedures ................................................................. 28
5.1 Power Switches .................................................................................................................................. 28
5.2 UPS Start-up ...................................................................................................................................... 28
5.2.1 Normal Mode Start .............................................................................................................. 28
5.2.2 Battery Module Start （Only Applicable for the UPS with Battery Cold Start Elements） .. 30
5.3 Procedure for Switching between Operation Modes .......................................................................... 30
5.3.1 Procedure for Switching the UPS into Battery from Normal Mode ...................................... 30
5.3.2 Procedure for Switching the UPS into Bypass from Normal Mode ...................................... 30
5.3.3 Procedure for Switching the UPS into Normal from Bypass Mode ...................................... 31
5.3.4 Procedure for Switching the UPS into a Maintenance Bypass from Normal Mode ............. 31
5.3.5 Procedure for Switching the UPS into Normal from a Maintenance Bypass Mode ............. 31
5.4 Procedure for Completely Powering down a UPS .............................................................................. 31
5.5 EPO Procedure .................................................................................................................................. 32
5.6 Language Selection ............................................................................................................................ 32
5.7 Control Password ............................................................................................................................... 32
Chapter 6 Operator Control and Display Panel ............................................ 33
6.1 Introduction......................................................................................................................................... 33
6.1.1 LED Indicator ...................................................................................................................... 34
6.1.2 Audible Alarm (buzzer) ........................................................................................................ 34
6.1.3 Functional Keys................................................................................................................... 34
6.2 LCD Display Type .............................................................................................................................. 35
6.2.1 Default Display .................................................................................................................... 35
6.2.2 Data Display ........................................................................................................................ 35
6.2.3 Setting Display .................................................................................................................... 36
6.2.4 Function Display.................................................................................................................. 36
6.2.5 State Display ....................................................................................................................... 36
6.2.6 Confirm Display ................................................................................................................... 37
6.2.7 History Record Display ........................................................................................................ 37
6.3 Detailed Description of Menu Items.................................................................................................... 37
6.4 Alarm List ........................................................................................................................................... 38
Chapter 7 Maintenance ................................................................................ 40
7.1 Instruction of Maintenance Operation ................................................................................................. 40
7.1.1 Precautions ......................................................................................................................... 40
7.1.2 Instruction to Bypass Module .............................................................................................. 40
Chapter 8 Product Specification ................................................................... 41
8.1 Applicable Standards ......................................................................................................................... 41
8.2 Environmental Characteristics ............................................................................................................ 41

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8.3 Mechanical Characteristics................................................................................................................. 41

8.4 Electrical Characteristics (Input Rectifier) ........................................................................................... 42
8.5 Electrical Characteristics (Intermediate DC Link) ............................................................................... 42
8.6 Electrical Characteristics (Inverter Output) ......................................................................................... 42
8.7 Electrical Characteristics(Bypass Mains Input)................................................................................... 43
8.8 Efficiency ............................................................................................................................................ 44

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HT33 Series User Manual

Chapter 1 Quick Start

1.1 Introduction
This chapter introduces the basic principles for UPS installation and debugging, so that customers
can install and debug UPS quickly.

1.2 Initial Checking

Perform the following checking operations prior to the UPS installation.
1. Visually examine if there is any damp, water, or damage inside and outside the UPS packing,
products and battery equipments due to the transportation. Report any such damage to the shipper
immediately.
2. Verify the product label and confirm the correctness of the equipment. The equipment label is
attached on the back of front door. The UPS model, capacity and main parameters are marked on
the label.
3. Verify correctness of the accessories. If there is any mistake for accessories, contact with shipper
or provider.

1.3 Environment Checking

Before installing UPS, please check these items as below:
1. Is the UPS operation environment temperature above 25℃? If so, please add cooling equipments.
Note: Environment temperature above 20℃, battery life will reduce to half when environment
rise each 10℃.
2. Is the UPS operation environment temperature below 0℃? If so, please add heaters.
3. Is the UPS operation environment humidity is above 90%? Is there any condensing? If so, please
add additional protection.
4. In the UPS operation environment, is there any sunshine shining in directly or life-form coming in? If
so, please add additional protection.
5. In the UPS operation environment, is there any dust, combustible or explosive gas? If so, please
add additional protection.

1.4 Installation Checking

After finishing installation, please check these items as below:
1. Is UPS installed on the flame-retardant materials?
2. Are all cables connected exactly?
3. Are all grounded system connected according to the manual?
4. Is there enough operation space around UPS?
5. Please confirm all UPS external terminals are fastened, the moment should meet requirements.
6. Please confirm that there are no screws, cables and other conductor left in the UPS. If there is,
please take out.

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HT33 Series User Manual

Chapter 2 Installation Guidance

2.1 Introduction
This chapter introduces UPS installation, it provide normal installation steps and ideas. Please
installation engineers operate according to difference for each place,

Warning-Installation can only be done by authorized engineers

1. Do not apply electrical power to the UPS equipment before the approval of commissioning
engineer.
2. The UPS should be installed by a qualified engineer in accordance with the information contained
in this chapter.

Note: 3-Phase 4-Wire Input Power is required

The standard UPS can be connected to TN, TT and IT AC distribution system (IEC60364-3) of
3-phase 5-wire

WARNING: battery hazards

SPECIAL CARE SHOULD BE TAKEN WHEN WORKING WITH THE BATTERIES ASSOCIATED
WITH THIS EQUIPMENT. When connecting the battery, the battery terminal voltage will exceed
400Vdc and is potentially lethal.
 Eye protection should be worn to prevent injury from accidental electrical arcs.
 Remove rings, watches and all metal objects.
 Only use tools with insulated handles.
 Wear rubber gloves.
 If a battery leaks electrolyte, or is otherwise physically damaged, it must be replaced, stored in a
container resistant to sulfuric acid and disposed of in accordance with local regulations.
 If electrolyte comes into contact with the skin, the affected area should be washed immediately
with water.

2.2.1 Distribution Room

The UPS is designed for indoor installation, which shall be located in a clean environment with
adequate ventilation to keep the environmental temperature within the required specification. The UPS
uses forced convection cooling by internal fans. Cooling air enters the module through ventilation grills
located at the front part of the cabinet and exhausted through grills located in the rear part of the cabinet.
Please do not block the ventilation holes.
If necessary, a system of extractor fans should be installed to aid cooling-air flow. An air filter should
be used when the UPS is to operate in a dirty environment and should be regularly cleaned to maintain
airflow.
Note: The UPS should be installed on a cement surface or other surface that is not
combustible.

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2.2.2 Battery Room

The battery will generate some amount of hydrogen and oxygen at the end of charging, so the
fresh air volume of the battery installation environment must meet EN50272-2001 requirements. The
ambient temperature of the battery must be stable. Ambient temperature is a major factor in determining
the battery capacity and life. The nominal operating temperature of battery is 20°C. Operating above this
temperature will reduce the battery life, and operation below this temperature will reduce the battery
capacity. If the average operating temperature of battery is increased from 20ºC to 30ºC, then the
service life of the battery will be reduced by 50%. If the operating temperature of the battery is above
40ºC, then the battery service life will be decreased in exponent rate. In a normal installation, the battery
temperature is maintained between 15°C and 25°C. Keep batteries away from heat sources or air
outlets.
If external batteries are to be used, a battery protection device (a DC circuit breaker) must be
mounted as close as possible to the batteries, and the connecting cables should be as short as possible.

2.2.3 Storing

If the equipment not be installed immediately, it must be stored in a room so as to protect it against
excessive humidity and heat sources. The battery needs to be stored in dry and cool place with good
ventilation. The most suitable storage temperature is 20 ºC to 25ºC.

2.3 Disassembly, Initial Checking and Positioning

Check the packaging first upon the arrival of product to see if there is any damage; open the
packaging to check the equipment; report any such damage to the shipper immediately.

2.3.1 System Packing

Open the wooden case first, then take out the foam. Be careful not to scratch the product.

Fig 2-1 UPS Packing Diagram

Tip: Dismantle the bolts that connect the cabinet and wooden pallet after disassembly, then
lift the cabinet to installation position. The dismantlement should be careful so as not to scratch
the body.
Verify the product label and confirm the correctness of the equipment. The equipment label is
attached on the back of front door. The UPS model, capacity and main parameters are marked on the
label.

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Warm Tips: Please dispose the wasted materials in accordance with environmental
protection requirements after disassembly.
To prolong the service life, the place chosen for the UPS must guarantee:
 Easy wiring
 Sufficient space for operation
 Air sufficient enough to dispel heat produced by UPS
 Against ambient corrosive gases
 Against excessive humidity and heat sources
 Against dust
 With the current fire prevention requirements
 The operating environment temperature is within 20℃-25℃. The batteries are at maximum
efficiency in this temperature range (for information about the battery storage and transportation as
well as the environment, please refer to table 8-2)

2.3.2 UPS Composition

UPS composition shall refer to fig 2-2.

a. 10KVA~30KVA cabinet without built-in battery b.10KVA~30KVAcabinet with built-in battery

Fig 2-2 UPS Composition Diagram

2.3.3 Operation Space

As UPS has no ventilation grills at either side, no clearances are required for the sides.
To enable routine tightening of power terminations within the cabinet, it is recommended that
clearance around the front and back of the equipment should be sufficient to enable free passage of
personnel with the doors fully opened. The back door of the cabinet is more than 800mm from the wall or
other cabinets.

2.3.4 Front and Back Access

The component layout of the UPS supports front and back access for servicing, diagnosing and
repairing the UPS, thus reducing the space requirement for side access.

2.3.5 Final Positioning

When the equipment has been finally positioned, ensure the adjustable feet are set so that the UPS
will remain stationary and stable.

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HT33 Series User Manual

2.3.6 Cable Entry

A lower incoming line is used for 10KVA~30KVA UPS.

2.4 Protective Devices

For safety concerns, it is recommended to install external circuit breakers or other protective devices
for the input AC supply of the UPS system. This section provides generic practical information for
qualified installation engineers. The installation engineers should have the knowledge of the regulatory
wiring standards, and of the equipment to be installed.

2.4.1 Rectifier and Bypass Input Supply of the UPS

Install suitable protective devices in the distribution unit of the incoming mains supply, considering
the power cable current-carrying capacity and overload capacity of the system. Generally, the magnetic
circuit breaker with IEC60947-2 tripping curve C (normal) at the 125% of the current listed in table 2-1 is
recommended.

Note

For IT power network system, 4-pole protective device must be installed on the external input distribution of the
UPS.
Earth leakage current
If protection against earth faults (RCD devices) is required for the upstream of the input supply, the
installed device should:
 Sensitive to DC unidirectional pulses (class A) in the network
 Insensitive to transient current pulses
 Have an average sensitivity that is adjustable between 0.3A-1A
The RCCB must be sensitive to DC unidirectional pulses (class A) in the network, while insensitive
to transient current pulses, as shown in fig 2-3 respectively.

Fig 2-3 RCCB sign

2.4.2 Battery

A battery unit is composed of 40 batteries connected in series, a centreline is drawn from in between
(the joint part between the 20th and 21st battery), plus the line drawn from the front and back, there are
altogether 3 lines connected with UPS line contact bank. The battery line must push through a DC circuit
breaker before connecting to corresponding UPS line contact bank. The detailed wiring please refers to
fig 2-4 below:

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HT33 Series User Manual

Forty batteries in series connection in total

Fig 2-4 Diagram of batteries connected in series

2.4.3 UPS Output

A main output switch has been installed in UPS; the user shall install the overcurrent protective
device on the bypass of each output of the external distribution cabinet.

2.5 Power Cables

Design the cables according to the descriptions in this section and local regulatory wiring standards,
and the environmental conditions should be taken into consideration. Refer to IEC60950-1 table 3B.

Warning

Prior to cabling the UPS, confirm the status and positions of the switches of the UPS rectifier input
power supply / bypass power supply and mains power distribution board.
Ensure that these switches are opened and attached with WARNING label so as to prevent
unauthorized operation to these switches.

2.5.1 Maximum stable state current and configuration of cable system

Table 2-1 Maximum stable state current and configuration of cable system

System Name HT 33010 HT 33015 HT 33020 HT 33030

Capacity System capacity 10KVA 15KVA 20KVA 30KVA
Cabinet 540*690*1100 (with built-in battery)
dimension mm
W*D*H 280*730*668 (without built-in battery) 320* 781* 788

Main Input Rated current A 15 22.5 30 45

Cable mm2 4 6 10 10
Output Rated current A 15 22.5 30 45
Cable mm2 4 6 10 10
Battery Rated current A 18 26.5 36 53
Cable mm2 6 10 10 16
PE Cable mm2 10 10 16 25

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HT33 Series User Manual

Warning

FAILURE TO FOLLOW ADEQUATE EARTHING PROCEDURES CAN RESULT IN EMI, ELECTRIC

SHOCK HAZARD OR RISK OF FIRE, SHOULD AN EARTH FAULT OCCUR.。

2.5.2 Cable Connection

Important

The operations described in this section must be performed by authorized electricians or qualified
technical personnel.. If you have any difficulties, do not hesitate to contact our Customer Service &
Support department .
After the equipment has been finally positioned and secured, connect the power cables as
described in the following procedures:
1. Verify that all the external input distribution switches of the UPS are completely opened and the
UPS internal maintenance bypass switch is opened. Attach necessary warning signs to these
switches to prevent unauthorized operation.
2. Open the back door of the cabinet, remove the cover and then the input and output terminal,
battery terminal and earth terminal are visible.
3. Connect the input earth wire to input earth terminal. Please note: the earth wire shall be connected
in accordance with related local or state regulation
4. If in UPS, same electric supply input is used for the by-pass and rectification, AC input cables
should be connected with the input terminal of UPS (Main input A-B-C-N) and the output load
cables are connected with the output terminal of UPS (Output A-B-C-N). If in UPS, two
electric supply inputs are respectively used for the by-pass and rectification, the AC input cables
should be respectively connected with the main input terminal of UPS (Main input A-B-C-N) and
the input terminal of the bypass, and at the same time the short circuit copper bars of the
main circuit and the bypass are removed; fastening moment of force is 30kg(M5), 50kg(M6),
180kg(M8) and 260kg(M10). Attention is given to phase sequence and the short circuit at a joint
between cable terminals.
5. Connect the battery cables between the UPS battery terminals and battery switch. ENSURE
CORRECT PHASE ROTATION.

Warning-Hazardous battery terminal voltage of 400Vdc

Ensure the correct polarity connection between the battery terminals and the UPS terminals: Positive
terminal to positive terminal, negative terminal to negative terminal, and disconnect one or more than
one cable between every two layers of batteries.Do not connect the cables and close the battery
circuit breakers before getting the approval from the commissioning engineer.
6. Re-install all the protective covers.

2.5.3 Connection for Battery (Only Applicable for the UPS with Build-in Battery)

For the type below 30KVA with build-in battery of HT33 series UPS, there is an internal battery
breaker in the UPS. Also, this type UPS offer external battery connection terminals. If customers want to
use external battery, they should fix a battery breaker between the UPS and external battery.
Customers can choose the type below 30KVA with build-in battery (40*12AH) of HT33 series UPS,
they also can install the battery and connect battery cables by themselves, The franchiser will provide
battery cables as optional components for customers selecting. The method of build-in battery
connection as shown fig. 2-5:

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HT33 Series User Manual

Fig 2-5a Build-in battery connection diagram

The UPS and battery are connected by Anderson terminals as shown below, according to the mark
of cables, connect cables W404,W405,W406 to K(+),K(N),K(-).

Fig 2-5b Build-in battery connection diagram

2.6 Control and Communication Cabling

As shown fig. 2-6, the dry contact interface (J2-J10), communication interface (RS232 interface, 485
interface and SNMP card interface) and LBS interface.

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Fig 2-6 Dry contact interface and communication interface

The UPS accepts external signal from zero-voltage (dry) contacts connected through external dry
contact terminals produced and phoenix terminals that are in bypass module. Through software
programming, these signals become active when these contacts connect to +24V to ground.The cables
connected to DRY terminal must be separated from power cables. Moreover, these cables should be
2
double insulated with a typical 0.5 to 1.5 mm cross-section area for a maximum connection length
between 25 and 50 meters.

2.6.1 Dry Contact Interface of Battery and Environmental Temperature Detection

(Optional)

The input dry contact J2 and J3 can detect the temperature of batteries and environment
respectively, which can be used in environment monitoring and battery temperature compensation 1.
J2 and J3 interfaces diagram are shown in fig 2-7, the description of interface is in table 2-2.

B E
_A _
N
T V
T T
E E
M M
P P

J2 J3
Fig 2-7 Diagram of J2 and J3 dry contact for temperature detecting
Table 2-2 Description of input dry contact interface J2 and J3
Position Name Purpose
J2.1 TEMP_BAT Battery temperature detection
J2.2 GND Power ground
J3.1 TEMP_ENV Environment temperature detection
J3.2 GND Power ground
Note:
Specified temperature sensor is required for temperature detection (R25=5Ohm, B25/50=3275),
please confirm with the manufacturer, or contact local maintenance engineers when placing an order.

2.6.2 Remote EPO Input Port (Optional)

The UPS has an Emergency Power OFF (EPO) function. This function can be activated by pressing
a button on the control panel of the UPS or through a remote contact provided by the user. The EPO
pushbutton is protected by a hinged plastic cover.

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J4 is the input port for remote EPO. It requires shorting NC and +24v during normal operation, and
the EPO is triggered when opening NC and +24v, or shorting NO and +24v. The port diagram is shown in
Fig 2-8, and port description is shown in table 2-3.

+24V

J4

V
N
_ 24 N
C + _
O
E E
P P
O O
Fig 2-8 Diagram of input port for remote EPO
Table 2-3 Description of input port for remote EPO
Position Name Purpose
J4.1 EPO_NC EPO is activated when disconnecting fromJ4.2
J4.2 ＋24V +24V, connect the common terminal of NC and NO
J4.3 EPO_NO EPO is activated when shorting with J4.2
The EPO is triggered when shorting pin 2 and 3 or opening pin 2 and 1 of J4.
If an external emergency stop facility is required, it is connected via the reserved terminals of
J10.The external emergency stop facility needs to use shielded cables to connect to the `normally
open/closed remote stop switch between these two pins. If this facility is not used, then pin 3 and pin 4 of
J4 must be open, or pin 1 and pin 2 of J4 must be shorted.

Note

1. The emergency stop action within the UPS will shut down the rectifier, inverter and static bypass.
However, it does not internally disconnect the mains input power supply. To disconnect ALL power to
the UPS, open the upstream input circuit breaker(s) when the EPO is activated.
2. Pin 1 and 2 of J4 have been shorted before the UPS is delivered

2.6.3 Generator Input Dry Contact (Optional)

J5 is status interface for generator connection. Connect pin 2 of J5 with + 24V power supply, and it
indicates that the generator has been connected with the system. The interface diagram is shown in fig
2-9 and interface description is shown in table 2-4

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HT33 Series User Manual

+24V

J5

N
G
E
AUX-N.O.

AUX-N.O.

Generator
发电机

Fig 2-9 Diagram of status interface and connection of generator

Table 2-4 Description of maintenance bypass switch and output switch status interface
Position Name Purpose
J5.1 +24V +24V power supply
J5.2 GEN Connection status of generator
J5.3 GND Power ground

2.6.4 BCB Interface (Optional)

J6 and J7 are battery circuit breaker (BCB) interface. The interface diagram is shown in fig 2-10 and
interface description is shown in table 2-5.

+24V +24V
+24V

J6 J7

T
D C O
_ _
O _
N
R L
V N
B B B
C C C
B B B

Fig 2-10 BCB Interface

Table 2-5 Description of BCB Interface
Position Name Purpose
J6.1 BCB_DRV BCB drive signal: providing +24V, 20mA drive signal
J6.2 BCB_CONT BCB contact status，connect to BCB’s normal open signal
J7.1 GND Power ground
BCB online input（normal open），it shows BCB is online when this
J7.2 BCB_ONL
signal connects to GND.

2.6.5 Battery Warning Output Dry Contact Interface (Optional)

J8 is the output dry contact interface, which outputs the battery warnings of low or excessive voltage,
when the battery voltage is lower than set value, an auxiliary dry contact signal will be provided via the
isolation of a relay. The interface diagram is shown in fig 2-11, and description is shown in table 2-6.

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J8

N N
_
_
C O G
N
D
L L
_O _O
W W
B B
A A
T T
Fig 2-11 Battery warning dry contact interface diagram
Table 2-6 Battery warning dry contact interface description
Position Name Purpose
J8.1 BAT_LOW_NC Battery warning relay (normally closed) will be open during warning
J8.2 BAT_LOW_NO Battery warning relay (normally open) will be closed during warning
J8.3 GND Center of battery warning relay

2.6.6 Integrated Warning Output Dry Contact Interface (Optional)

J9 is the integrated warning output dry contact interface, when one or more than one present
warning is triggered, the system will send integrated warning information, and provide an auxiliary dry
contact signal via the isolation of a relay. The interface diagram is shown in fig 2-12, and description is
shown in table 2-7

J9

N N
_
_
C O G
N
D
A A
L L
A A
Fig 2-12 Integrated warning dry contact interface diagram
R
M
R
M
Table 2-7 Integrated warning dry contact interface description
Position Name Purpose
J9.1 ALARM_NC Integrated warning relay (normally closed) will be open during warning
J9.2 ALARM_NO Integrated warning relay (normally open) will be closed during warning
J9.3 GND Centre of integrated warning relay

2.6.7 Mains Failure Warning Output Dry Contact Interface (Optional)

J10 is the output dry contact interface for mains failure warning, when the mains fails, the system
will send a mains failure warning information, and provide an auxiliary dry contact signal via the isolation
of a relay. The interface diagram is shown in fig 2-13, and description is shown in table 2-8.

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J10

N N
_
_
C O G
N
D
F F
_
_
A A
IL IL
U U
T T
I I

Fig 2-13 Mains failure warning dry contact interface diagram

Table 2-8 Mains failure warning dry contact interface description
Position Name Purpose
J10.1 UTI_FAIL_NC Mains failure warning relay(normally closed) will be open during warning
J10.2 UTI_FAIL_NO Mains failure warning relay( normally open) will be closed during warning
J10.3 GND Centre of mains failure warning relay

2.6.8 RS232 Port and SNMP Card Port

RS232 and RS485 Port: provide serial data which can be used for commissioning and maintenance
by authorized engineers or maintainers, or can be used for networking or integrated monitoring system in
the service room.
SNMP Card Port: used for field installation of the communication option card (SNMP card).

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2.7 Installation Diagram

a. 10KVA~30KVA wiring diagram (with built-in battery)

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b. 10KVA~30KVA wiring diagram (without built-in battery)

Fig 2-14 10~30KVA UPS wiring diagram

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HT33 Series User Manual

Chapter 3 Operations

This chapter introduces the basic knowledge of UPS operations, including working principle,
operation mode, battery management and protection.

Warning: Hazardous mains voltage and/or battery voltage present(s) behind the

protective cover
1．The components that can only be accessed by opening the protective cover with tools cannot be
operated by user.
2．Only qualified service personnel are authorized to remove such covers.

3.1 Introduction
UPS provides high quality uninterruptible AC power to your critical load. The power from UPS is free
from voltage and frequency variations and disturbances (interruption and spike) experienced at the
Mains AC input supply.
This is achieved through high frequency double conversion power pulse width modulation (PWM)
associated with full digital signal processing control (DSP), which features high reliability and
convenience for use.

3.1.1 Principle

As shown in fig 3-1, the AC input mains source is supplied at UPS input and converted into a DC
source. This DC source feeds the Inverter that converts the DC source into a clean and input
independent AC source. The battery powers the load through the inverter in case of an AC input mains
power failure. The utility source can also power the load through the static bypass.
When the UPS needs maintenance or repair, the load can be transferred to maintenance bypass
without interruption and the power module and bypass module can be removed for maintenance.

Fig 3-1 System principle framework

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3.1.2 Bypass Module

The circuit blocks labeled “bypass module” in fig 3-1 contain electronically controlled switching
circuits that enable the critical load to be connected to either the inverter output or to a bypass power
source via the static bypass line. During normal system operation the load is connected to the inverter;
but in the event of a UPS overload or inverter failure, the load is automatically transferred to the static
bypass line.
To provide a clean (no-break) load transfer between the inverter output and static bypass line, the
inverter output and bypass supply must be fully synchronized during normal operating conditions. This is
achieved through the inverter control electronics, which makes the inverter frequency track that of the
static bypass supply, provided that the bypass remains within an acceptable frequency window.
A manually controlled maintenance bypass supply is incorporated into the UPS design. It enables
the critical load to be powered from the utility (bypass) supply while the UPS is shut down for routine
maintenance.

Note

When the UPS is operating in bypass mode or on maintenance bypass, the connected equipment is
not protected from power failures or surges and sags。

3.1.3 Battery Temperature Compensation

The UPS can connect temperature sensor which is in the battery cabinet to the UPS monitor unit
through battery temperature interface in order to reach battery management optimization.

Fig 3-2 Temperature compensation diagram

3.2 Operation Mode

The HT33 UPS is an on-line, double-conversion, reverse-transfer UPS that permits operation in
these modes:
 Normal mode
 Battery mode
 Auto-Restart mode
 Bypass mode
 Maintenance mode (manual bypass)
 ECO mode

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 Frequency converters mode

 Parallel operation redundancy mode

3.2.1 Normal Mode

The UPS inverter power modules continuously supply the critical AC load. The rectifier/charger
derives power from the AC mains input source and supplies DC power to the inverter while
simultaneously FLOAT or BOOST charging its associated backup battery.

3.2.2 Battery Mode

Upon failure of the AC mains input power; the inverter power modules, which obtains power from the
battery, supplies the critical AC load. There is no interruption in power to the critical load upon failure.
After restoration of the AC mains input power, the “Normal Mode” operation will continue automatically
without the necessity of user intervention.
Note: UPS can also be started through battery (charged) mode via battery cold start function upon
failure of the AC mains. Therefore, the battery power can be used independently to improve the
utilization rate of UPS.

3.2.3 Auto-Restart Mode

The battery may become exhausted following an extended AC mains failure. The inverter shuts
down when the battery reaches the End of Discharge voltage (EOD). The UPS may be programmed to
“Auto Recovery after EOD” after a delay time if the AC main recovers. This mode and any delay time are
programmed by the commissioning engineer.
During the process of delay time, the battery will be charged by UPS to prevent any risks to load
equipment from future mains failure.

3.2.4 Bypass Mode

If the inverter overload capacity is exceeded under normal mode, or if the inverter becomes
unavailable for any reason, the static transfer switch will perform a transfer of the load from the inverter
to the bypass source, with no interruption in power to the critical AC load.

3.2.5 Maintenance Mode

A manual bypass switch is available to ensure continuity of supply to the critical load when the UPS
becomes unavailable e.g. during a maintenance procedure.
It is noticed that after UPS system supplies the power with the bypass mode, the maintenance
bypass switch Q3 is closed, and Q1, Q2, Q4 and battery switches are disconnected. For type below
30KVA, after UPS system supplies the power with the bypass mode, the rotary switch is switched onto
the maintenance bypass, and Q1, Q2 and battery switches are disconnected.

Warning: Hazard may occur after transferring to maintenance bypass

After UPS being transferred to maintenance bypass, power module and bypass module do not work
with no display on LCD, and input and output terminals as well as N bus are charged.

3.2.6 ECO Mode

If economical (ECO) mode is selected, the double-conversion UPS will stop to work so as to save
energy. During the operation of ECO mode, the load power will be supplied by bypass preferentially.
When bypass power is within the range of normal frequency and voltage, load power will be supplied by
bypass, or the system will transfer to inverter output, followed by load power interruption which extends

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within 3/4 of the period. E.g. when the frequency is 50Hz, the interruption time will be less than 15ms;
when the frequency is 60Hz, the time will be less than 12.5ms.

3.2.7 Frequency Converters Mode

If the frequency converter configuration is used by UPS, it will provide 50Hz or 60Hz stable output
frequency. The range of output frequency is 40Hz-70Hz. Under this mode, static bypass is unavailable,
but battery can be selected according to the actual requirements of battery mode.

3.2.8 Parallel connection redundancy mode

Several single UPS devices may be parallel connected directly and the parallel operation control
logic in single UPS devices ensures all single device automatically average the load to improve the
capacity or reliability of the system, or both the capacity and reliability of the system. The capacity of a
parallel operation system can be up to 6 units.

3.3 Battery Management

3.3.1 Normal Function

The following functions should be fitted by commissioning engineers with specified software.
1. Constant current boost charging
Current can be set up.
2. Constant voltage boost charging
Voltage of boost charging can be set as required by the type of battery.
For Valve Regulated Lead Acid (VRLA) batteries, maximum boost charge voltage should not
exceed 2.4V / cell.
3. Float charge
Voltage of float charging can be set as required by the type of battery.
For VRLA, float charge voltage should be between 2.2V to 2.3V.
4. Float charge temperature compensation (optional)
A coefficient of temperature compensation can be set as required by the type of battery.
5. End of discharge (EOD) protection
If the battery voltage is lower than the EOD, the battery converter will shut down and the battery is
isolated to avoid further battery discharge. EOD is adjustable from 1.6V to 1.75V per cell (VRLA) or 0.9
to 1.1 V per cell
6. Battery low warning time
It is adjustable between 3 and 60 minutes. The default is 5 minutes.

3.3.2 Advanced Functions (Battery Self-checking and Maintenance)

At periodic intervals, 20% of the rated capacity of the battery will be discharged automatically, and
the actual load must exceed 20% of the rated UPS (KVA) capacity. If the load is less than 20%,
auto-discharge cannot be executed. The periodic interval can be set from 30 to 360 days. The battery
self-test can be disabled.
Conditions—Battery at float charge for at least 5 hours, load equal to 20~100% of rated UPS
capacity
Trigger—Manually through the command of “Battery Maintenance Test” in LCD panel or
automatically

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3.4 Battery Protection

The following functions should be fitted by commissioning engineers with specified software.
1. Battery Low Pre-warning
The battery undervoltage pre-warning occurs before the end of discharge. After this pre-warning, the
battery should have the capacity for 3 remaining minutes discharging with full load. The time is user
configured from 3 to 60 minutes.
2. Battery discharge (EOD)off protection
If the battery voltage is lower than the EOD, the battery converter will be shut down. EOD is
adjustable from 1.6V to 1.75V per cell (VRLA) or 0.9 to 1.1 V per cell (NiCd)
3. Battery Circuit Breaker (BCB) Alarm (Optional)
The alarm occurs when the battery disconnect device disconnects. The external battery connects to
the UPS through the external battery circuit breaker. The circuit breaker is manually closed and tripped
by the UPS control circuit.

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 Chapter 4 Installation of Parallel
Operation System

The parallel operation system is installed as required by the installation procedures of the single
system and this chapter.
The single devices are put parallel and connected as shown in fig. 4-1, and the difference between
the lengths of the output cables of the single devices is not more than 10m. It is recommended to use an
external bypass cabinet to facilitate maintenance and system testing.

Other power supplies

Mains power input, Mains power input,

L1, L2, L3, N terminal L1, L2, L3, N terminal

Rectifier Rectifier

Charger Inverter Charger

Inverter

Output power supply

Load connected

Fig. 4-1 Typical 1+N parallel operation system

Note: when the load exceeds is the capacity of the single device, the maintenance bypass
switch CB3 must be removed.
The cables for the parallel operation provide double insulation shielding up to 30m long, the control
cables for the parallel operation must be connected with all single devices to form a closed loop, as
shown in fig.4-2.

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1# 2# N#
UPS UPS UPS

Fig.4-2 Parallel cables

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Chapter 5 Operating Procedures

This chapter describes UPS operation instructions in detail.

All functional keys and LED display involved in operation instructions please refer to chapter 5.
During operation, the buzzer alarm may occur at any time. Select “mute” on LCD to muffle the audible
alarm.

Warning-Hazardous mains voltage and/or battery voltage present(s) behind the

protective cover
1. The components that can only be accessed by opening the protective cover with tools cannot be
operated by user.
2. Only qualified service personnel are authorized to remove such covers.

5.1 Power Switches

As shown in fig 5-1, open the front door of UPS, the power switch is visible, which includes: input
switch, output switch and maintenance bypass switch (with anti-misoperation stop plate)

a. 10KVA~30KVA (without built-in battery) b. 10KVA~30KVA (with built-in battery)

Fig. 5-1 Mains switch location drawing

5.2 UPS Start-up

The UPS system only has a maintenance bypass isolating switch, and all the other transfers are
processed automatically by internal control logics.

5.2.1 Normal Mode Start

This procedure must be followed when turning on the UPS from a fully powered down condition. The
operating procedures are as follows:

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Warning

This procedure results in mains voltage being applied to the UPS output terminals. If any load
equipment is connected to the UPS output terminals please check with the load user that it is safe to
apply power. If the load is not ready to receive power then ensure that the output switch of external
distribution cabinet is opened.

Warning

Please confirm that UPS output rotating switch point to UPS, with anti-misoperation stop plate for
rotating switch is fixed well.
1. Close UPS bypass input switch and input switch in turns
The LCD starts up at this time. The Rectifier indicator flashes during the startup of rectifier. The
rectifier enters normal operation state, and after about 30s, the rectifier indicator goes steady green. After
initialization, the bypass static switch closes. The UPS Mimic LEDs will indicate as shown in table 5-1:
Table 5-1 Indicator status
LED Status
Rectifier indicator Green
Battery indicator Red
Bypass indicator Green
Inverter indicator Off
Load indicator Green
Status indicator Green

Warning

The bypass input air switch must be opened firstly and then the input air switch is opened, otherwise,
the rectifier can not be started and the system can not control the power.
The inverter starts up at this time, the inverter indicator flashes. After the rectifier enters normal
operation state, UPS power supply will transfer from bypass to inverter, then the bypass indicator turns
off, and load indicator lights. The status of indicators is shown in table 5-2
Table 5-2 Indicator Status
LED Status
Rectifier indicator Green
Battery indicator Red
Bypass indicator Off
Inverter indicator Green
Load indicator Green
Status indicator Green
If your UPS is with build-in battery type, please close internal battery DC switch. Battery indicator
turns off, a few minutes later, the battery will be charged by UPS which will enter normal mode operation.
The indicator status is shown in table 5-3.
If your UPS is without build-in battery type, please close external battery DC switch.

Warning

Please confirm battery connection right before closing external battery switch.

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Table 5-3 Indicator status

LED Status
Rectifier indicator Green
Battery indicator Green
Bypass indicator Off
Inverter indicator Green
Load indicator Green
Load indicator Green

5.2.2 Battery Module Start （Only Applicable for the UPS with Battery Cold Start Elements
）

1. Check if the batteries have been connected, close the external battery switch.
2. Press the red start-up button of battery on the back door panel.
3. The LCD starts up at this time, press battery cold start again for about 5 seconds. The green battery
indicator flashes. The rectifier enters normal operation states and after about 30s, the battery indicator
goes steady green.
4. The inverter starts up automatically, the green inverter indicator flashes. The inverter will output after
60s. Then UPS run in battery mode.

a. 10KVA~30KVA (without built-in battery)

b. 10KVA~30KVA (with built-in battery)

Fig. 5-2 diagrammatic drawing for battery starting button location

5.3 Procedure for Switching between Operation Modes

5.3.1 Procedure for Switching the UPS into Battery from Normal Mode

Open input switch to cut off the mains, UPS enters the battery mode. If UPS should be switched to
normal mode, wait for a few seconds before closing input switch, so as to supply the mains again. 10s
later, the rectifier will start up automatically to supply power to the inverter.

5.3.2 Procedure for Switching the UPS into Bypass from Normal Mode

Select the manual bypass menu of "function 1” of “function/ setting”

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Note

In bypass mode, the load is directly fed by the mains power instead of the pure AC power from the
inverter.

5.3.3 Procedure for Switching the UPS into Normal from Bypass Mode

Select “exit bypass mode” on the LCD, about 3 seconds later, UPS transfer to inverter mode
automatically.

5.3.4 Procedure for Switching the UPS into a Maintenance Bypass from Normal Mode

In normal operation, this operation instruction will switch the load from inverted input to maintenance
bypass.

Caution

Before making this operation, read messages on display to be sure that bypass supply is regular and
the inverter is synchronous with it, so as not to risk a short interruption in powering the load.
1. Switch UPS from normal mode to bypass mode according to 5.3.2.
The inverter indicator and status indicator go off, the buzzer alarms. The load will be transferred to
static bypass, and the inverter is closed.
2. Remove anti-misoperation stop plate for rotary air switch, then the rotary air switch is switched to the
maintenance bypass side in order that the load power supply is supplied by the maintenance bypass,
and the mains switch Q1, the bypass switch Q2, the output switch Q4 and the internal and external
battery switches are disconnected.

Warning

If it is required to mainten the modules, the cabinet is opened for internal maitenance after waiting for
10 minutes in order that the capacitor voltage in the internal DC bus automatically dischages.

5.3.5 Procedure for Switching the UPS into Normal from a Maintenance Bypass Mode

This procedure can transfer the load to normal main mode when the UPS is operating under the
maintenance bypass mode.
1. Close the bypass switch Q2 and switch the rotary switch to “UPS output” side.
The indicator light of the bypass become green and the power is supplied for the load by the
bypass.
2. Close the mains input air switch Q1
The power is supplied for the load by the bypass. At the same time, the rectifier begins to operate,
the indicator light of the rectifier become green after 30 seconds, and the power is automatically
supplied with the inverter after 2 minutes.
3. Close internal and external battery switches. If the indicator light of the battery does not work,
please confirm the voltage of the LCD display battery is normal.
4. Replace the anti-misoperation stop plate for rotary switch.

5.4 Procedure for Completely Powering down a UPS

If you need to power down the UPS completely, follow the procedures in section 5.3.4 to transfer the
UPS from normal mode to maintenance bypass mode.
If you need to isolate the UPS from the AC power supply, you should open the external input switch.

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5.5 EPO Procedure

The EPO button on UPS operator control and display panel is designed to switch off the UPS in
emergency conditions (e.g., fire, flood, etc.).To achieve this, just press the EPO button, and the system
will turn off the rectifier, inverter and stop powering the load immediately (including the inverter and
bypass output), and the battery stops charging or discharging.
If the input utility is present, the UPS control circuit will remain active; however, the output will be
turned off. To completely isolate the UPS, you need to disconnect the external mains input supply to the
UPS.

5.6 Language Selection

The LCD is available in two languages: Chinese and English.
The language can be selected through LCD prompt window.

5.7 Control Password

When the LCD displays “input control password 1”, the initial password is 12345678.

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Chapter 6 Operator Control and Display
Panel

This chapter introduces the functions and operation instructions of the parts on UPS operator control
and display panel in detail, and provides LCD display information, including LCD display types, detailed
menu information, prompt window information and UPS alarm list.

6.1 Introduction
The operator control and display panel is located on the front panel of the UPS. Through this LCD
panel, the operator can operate and control the UPS, and check all measured parameters, UPS and
battery status and event and alarm logs. The operator control panel is divided into three functional areas
as shown in fig 6-1: mimic current path, LCD display & Menu keys, and Control and Operation Keys.

Fig 6-1 UPS operator control and display panel

Table 6-1 Description of UPS operator control and display panel

Part No. Function Button Function

Rectifier
REC EPO EPO switch
indicator
BAT Battery indicator HOME Back to main menu
Bypass Select main menu
BYP
indicator items; switch
Left arrow
between submenu;
Inverter Right arrow
INV increase or reduce
indicator
for number input
OUTPUT Load indicator
ENTER Confirm
STATUS Status indicator
HT33 Series User Manual

6.1.1 LED Indicator

The LEDs shown on the mini current path represent the various UPS power paths and show the
current UPS operating status. The status description of indicators is shown in table 6-2.
Table 6-2 Status description of indicator
Indicator State Purpose
Steady green Rectifier normal
Flashing green Rectifier starting, mains normal
Rectifier
Steady red Rectifier fault
indicator
Flashing red Mains abnormal
Off Rectifier not operating
Steady green Battery charging
Flashing green Battery discharging
Battery abnormal (battery failure, no battery or battery reverse) or
Battery
Steady red battery converter abnormal (failure, overcurrent or over temperature)
indicator
, EOD
Flashing red Battery low voltage
Off Battery and battery converter normal, battery not charging
Steady green Load power supplied by bypass
Bypass power abnormal or out of normal range, or static bypass
Bypass Steady red
switch fault
indicator
Flashing red Bypass voltage abnormal
Off Bypass normal
Steady green Load power supplied by inverter
Flashing green Inverter On, start, synchronization of standby (ECO mode)
Inverter
Steady red System power not supplied by inverter, inverter fault
indicator
Flashing red System power supplied by inverter, inverter fault
Off Inverter not operating
Steady green UPS output ON and normal
UPS output overload and overtime, or output short, or output no
Load Steady red
power supply
indicator
Flashing red Overload output of UPS
Off No output of UPS
Status Steady green Normal operation
indicator Steady red Failure

6.1.2 Audible Alarm (buzzer)

There are two different types of audible alarm during UPS operation as shown in table 6-3.
Table 6-3 Description of audible alarm
Alarm Purpose
Two short alarm with one when system has general alarm (for example: AC fault), this audible
long alarm alarm can be heard
When system has serious faults (for example: fuse or hardware fault),
Continuous alarm
this audible alarm can be heard

6.1.3 Functional Keys

There are 4 functional keys on operator control and display panel, which are used together with LCD.
The functions description is shown in table 6-4
 Table 6-4 Functions of functional key
Functional key Functions
To cut off the load power to shut down the rectifier, inverter, static
EPO switch
bypass and battery
HOME To return the main menu
Select options in the mian menu, switch over secondary meun pages,
Left arrow and righ arrow upward and downward roll the histrical log, add and subtract the
intered number
Enter key confirm

6.2 LCD Display Type

After UPS starting screen completes self-inspection, main display shown in fig. 6-2 appears. The
main panel display for 10KVA~30KVA type is provided with six main menus, turn on/off UPS, mute or not
button.

Fig. 6-2 Homepage display

6.2.1 Default Display

During the operation of system, if there’s no alarm in 2 min, the system will display default. After a
short delay, the backlight of LCD display goes off; press any key to reactivate the display. Default display
is homepage or brand display.

6.2.2 Data Display

The Input Data display as below (Press left and right arrow to select “I/P” in homepage, then press
“ENTER”.):

I/P MAIN P.1

A 220.1V 100.0A
B 220.1V 100.0A
C 220.1V 100.0A
Fig.6-3 I/P data display for 10KVA~30KVA UPS
In I/P data interface, you can not input or modify data, just view them.
6.2.3 Setting Display

The time setting as below (press left and right arrow to select “set” in homepage, then
press ”ENTER”):

TIME SET
2011-03-01
12:03:03
Change
Fig.6-4 Time Setting for 10KVA~30KVA UPS
Press “ENTER” to confirm modifying, then you can set time: from year to second, you can change
number through left and right arrow then press “ENTER”; after all of them have been changed, it will
select “Sure” automatically, then press ”ENTER” to finish time set. Other settings are similar with time
setting.

6.2.4 Function Display

The function page.2 as below (press left and right arrow to select “SET” in homepage and
press ”ENTER”, then press right arrow several times):

FUNC P.2
BattTest
MaintTest
StopTest
Fig.6-5 Function page.2 for 10KVA~30KVA UPS
In this interface, you can select each function and press “ENTER”, press “ENTER” again, it will
display “Confirm” interface.

6.2.5 State Display

The alarm page as below (press left and right arrow to select “STA” in homepage and press
“ENTER”):

ALARM
Utility Fail
Byp Volt Fail

Fig.6-6 Alarm page for 10KVA~30KVA UPS

All alarm information scrolls in this page. If no alarm information, it is blank.
6.2.6 Confirm Display

The confirm page as below (for some important operation, it will appear to prevent mistake):

Are you sure?

Yes No

Fig.6-7 Confirm page for 10KVA~30KVA UPS

You can press left and right arrow to select “Yes” or “No”, and press “ENTER” to confirm your
operation.

6.2.7 History Record Display

The history record page as below (press left and right arrow to select “HIS” in homepage and press
“ENTER”):

Utility Fail C
001 110301 12:08
Utility Fail S
002 110301 12:03
Fig.6-8 History record page for 10KVA~30KVA UPS
001——History record number;
110301——2011(Year).03(Month).01(Day);
12:08——12:08(time);
C——Events close;
S——Events start.

6.3 Detailed Description of Menu Items

UPS menu and data window
UPS menu window displays the menu name of data window, while the data window displays the
related contents of selected menu in menu window. Select UPS menu and data window to browse
related parameters of UPS and set related functions. The details are given in table 6-5
Table 6-5 Item description of UPS menu and data window
Main menu Secondary menu Description
I/P MAIN P.1 Input three-phase voltage and current
I/P MAIN P.2 Main input power factors and frequency
HOMEPAGE(Main
I/P(Input) I/P BYP P.1 Bypass three-phase voltage and current
screen)
Bypass input power factors and
I/P BYP P.1
frequency
 O/P DATA P.1 Output three-phase voltage and current
O/P DATA P.2 Output power factors and frequency
O/P(Output) O/P LOAD P.1 Apparent power and active power
O/P LOAD P.2 Percentage load
SYS LOAD Parallel operation percentage load
BATTERY P.1 Battery voltage, current and status
Battery temperature, environment
BAT(Battery) BATTERY P.1
temperature and capacity
BUS DATA Plus-minus busbar voltage
TIME SET Time setting
LANG SET Language setting
CONTRAST SET Contrast setting for UPS display
Modbus protocol setting: UPS address,
MODBUS SET
baud rate, communication mode
SET(Setting
UPS Port RS232 communication
/function) COMM SET
protocol setting (SNT/Modbus)
Manual operation of the bypass, failure
FUNC P. 1
removal, alarm mute
Battery testing, maintenance testing,
FUNC P. 2
stop testing
Two pieces history records will be
displayed in one page, including
HIS(Record) records description, time (year, month,
day, time), set /cancel. To press left or
right arrow to change pages.
Current UPS alarm information,
ALARM
automatically rolling
For maintenance engineers,
SYS CODE
automatically rolling
STA(Status)
Rectifier version, and inverter versions
VERSION
and manufacturer series number
System input/output, rating power
RATE INFO
information

6.4 Alarm List

The follow table 6-6 gives the complete list of all the UPS events displayed by history record window
and current record window.
Table 6-6 Alarm List
Alarm Explanation
UPS power supply The system is in normal inverted power supply status
Bypass power supply The system is in bypass power supply status
No power supply System no output
Battery equalized
Battery is in boost charging
charging
Battery float charging Battery is in float charging
Battery discharging The system is operating in battery discharging status.
Battery connected Battery is connected
Battery disconnected Battery is not connected
Maintenance circuit
Maintenance circuit breaker is close
breaker close
Maintenance circuit
Maintenance circuit breaker is open
breaker open
Emergency shutdown System emergency shutdown, EPO
Generator connected External generator is connected
Mains abnormal Input mains abnormal
Bypass phase conversion Bypass input phase converse
Bypass voltage abnormal Bypass input voltage abnormal
Bypass fault Bypass fault
Bypass overload Bypass output is overload
Up to bypass overtime
Bypass is overtime of overload
of overload
Bypass frequency tracing
Bypass frequency is out of the tracing range
exceeds
Switch times up to in this The times of switch between bypass and inverter exceeds 5 times in the
hour latest hour.
Output short System output short
Battery EOD Battery voltage achieves shutdown point
Battery self-check The system enters battery self-check mode
Battery self-check
Battery normal during system self-check
success
Battery manual check
Battery fault during system self-check
failure
Battery maintenance The system is in battery maintenance status
Battery maintenance
Battery maintenance status completes
success
Battery maintenance
Battery maintenance process is not normal
failure
Stop testing Battery self-check or battery maintenance status stops
Fault clearing Clear the alarmed fault
Delete history record Delete all history record
Inverter power supply ban Inverter power ban supply
Manual switch of bypass Switch the system to bypass output manually
Cancel manual switch of
Switch the system from bypass to inverter output manually
bypass
Battery low voltage Battery low voltage
Battery reversal Battery polarity reversal
Input N line
System input N line is not connected
disconnected
Bypass fan fault Bypass module fan fault
ManualShutdown Shut down UPS by manual
Note: if the alarm is caused by the set value of the software, the modification of set value should
contact the local service center.
HT33 Series User Manual

Chapter 7 Maintenance

This chapter introduces UPS maintenance, including the maintenance instructions of power module,
monitoring bypass module and the change method of dust filter.

7.1 Instruction of Maintenance Operation

7.1.1 Precautions

1. Only maintaining engineers can do this job.

2. In principle, the broken elements should be disassembled from top to bottom, so as to prevent any
inclination from high gravity centre of the cabinet.
3. To ensure the safety before maintaining power module and bypass module, be sure to use a
multimeter to measure the DC bus capacitor voltage and ensure the voltage is below 60V before
operation, and use a multimeter to measure the voltage between operating parts and the earth to
ensure the voltage is lower than hazardous voltage, i.e. DC voltage is lower than 60Vdc, and AC
maximum Voltage is lower than 42.4Vac.
4. Only after 10 minutes removing the power components and bypass components, the maintenance
can be carried out.

7.1.2 Instruction to Bypass Module

Suppose UPS were in normal mode, and the bypass were normal:
1. Select manual switch of bypass in LCD screen, the UPS power will be supplied by bypass.
2. Close maintenance bypass switch, the UPS power will be supplied by maintenance bypass.
3. Open UPS output switch and input switch.
4. Open external battery switch and internal battery switch.
5. Take the door sheet of UPS off, remove and repair the damage components,
6. Reinstall the corresponding components in the cabinet after maintenance, reinstall the internal door
sheet, and complete connection of the flat cables at the front of the internal door.
7. Close the bypass switch of UPS and switch the rotary switch to UPS output.
After 5 seconds, the indicator light of the operating control display panel works, which shows the
power is normally supply by the bypass.
8. Open maintenance bypass switch and close mains input switch, the inverter automatically starts,
and UPS operates in the normal mode after 60 seconds.
9. Close external battery switch or internal battery switch, the battery light on the panel turns off,
which show connection with the battery; inspect the battery voltage is normal or not which is shown
on the panel.
HT33 Series User Manual

Chapter 8 Product Specification

This chapter describes the product specification of UPS

8.1 Applicable Standards

UPS design meets the European and national standards given in Table 8-1.
Table 8-1 Compliance with European and International Standards
Item Normative reference
General safety requirements for UPS
EN50091-1-1/IEC62040-1-1/AS 62040-1:2009
used in operator access areas
Electromagnetic compatibility (EMC)
EN50091-2/IEC62040-2/AS 62040-2
requirements for UPS
Method of specifying the performance
EN50091-3/IEC62040-3/AS 62040-3(VFI SS 111)
and test requirements of UPS
Note: The above mentioned product standards incorporate relevant compliance clauses with generic
IEC and EN standards for safety (IEC/EN/AS60950), electromagnetic emission and immunity
(IEC/EN/ AS61000 series) and construction (IEC/EN/AS60146 series and 60950)

8.2 Environmental Characteristics

Table 8-2 Environmental Properties
Items Unit Requirements
Acoustic noise level at 1 meter dB 55.0
≤1000m above sea level, derate power by 1% per
Altitude of Operation m
100m between 1000m and 2000m
Relative Humidity ％RH 0 to 95% non condensing
0 to 40 deg , Battery life is halved for every 10°C
Operating Temperature ℃
increase above 20°C
UPS Storage-Transport Temperature ℃ －20-70
Recommended Battery Storage
℃ －20-30 (20°C for optimum battery storage)
Temperature

8.3 Mechanical Characteristics

Table 8-3 Mechanical Properties
Cabinet
Unit HT33010, HT33015, HT33020, HT33030
Specification
Mechanical 540*690*1100
Dimension, mm (with built-in battery)
W×D×H 280*730*668 320*781*788
68 80
Weight kg (with built-in battery) (with built-in battery)
46 60
Color N/A Black
Protection Level,
N/A IP20
IEC(60529)
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8.4 Electrical Characteristics (Input Rectifier)

Table 8-4 Rectifier AC input (mains)
Items Unit Parameter
380/400/415(three-phase and sharing neutral with
Rated AC Input Voltage Vac
the bypass input)
Input voltage range Vac -40%-+25%
Frequency Hz 50/60(range: 40Hz-70Hz)
Power factor kW/kVA, full load 0.99
THD THDI％ 3

8.5 Electrical Characteristics (Intermediate DC Link)

Table 8-5 Battery
Items Unit Parameters
Battery bus
Vdc Nominal: ±240V, one-side range: 198V-288V
voltage
Quantity of
standarization 40=[1 battery(12V) ] , 240=[1 battery(2V) ]
lead-acid cells
Float charge 2.25V/cell(selectable from 2.2V/cell-2.35V/cell)
V/cell(VRLA)
voltage Constant current and constant voltage charge mode
Temperature
mV/℃/cl －3.0(selectable from : 0-－5.0, 25℃ or 30℃, or inhibit)
compensation
Ripple voltage ％ V float ≤1
Ripple current ％ C 10 ≤5
Equalized 2.4V/cell(selectable from : 2.30V/cell-2.45V/cell)
VRLA
charge voltage Constant current and constant voltage charge mode
1.65V/cell(selectable from : 1.60V/cell-1.750V/cell) @0.6C
discharge current
Final
1.75V/cell (selectable from : 1.65V/cell-1.8V/cell) @0.15C
discharging V/cell(VRLA)
discharge current
voltage
(EOD voltage changes linearly within the set range according
to discharge current)
2.4V/cell(selectable from : 2.3V/cell-2.45V/cell)
Battery Charge V/cell
Constant current and constant voltage charge mode
Battery Charging
Power Max kW 10%* UPS capacity (selectable from : 0-20%* UPS capacity)
Current

8.6 Electrical Characteristics (Inverter Output)

Table 8-6 Inverter Output (to important load)

Items Unit Parameters
380/400/415(three-phase four-wire and sharing neutral
Rated AC voltage1 Vac
with the bypass)
Freqency2 Hz 50/60
HT33 Series User Manual

Items Unit Parameters

110％ load, 1 hour
125％ load, 10min
Overload ％
150％ load, 1min
＞150％ load, 200ms
Fault current ％ 340％ short current limitation for 200ms
3
Non linear load capability ％ 100％
Neutral current capability ％ 170％
±1(balanced load)
Steady state voltage stability ％
±1.5(100％ imbalance load)
Transient voltage response 4 ％ ±5
3
THD ％ ＜1(linear load) , ＜5(non linear load )
Synchronization - Window Rated frequency ±3Hz(selectable: ±1-±5Hz)
Max change rate of synch
Hz/s 1: selectable: 0.5-5
frequency
Inverter voltage range ％V(ac) ±5
Note:
1. Factory setting is 380V. Commissioning engineers can set to 400V or 415V.
2. Factory setting is 50Hz. Commissioning engineers can set to 60Hz.
3. EN50091-3(1.4.58) crest ratio is 3: 1.
4. IEC62040-3/EN50091-3 including 0％-100％-0％ load transient, the recovery time is half circle
to within 5% of stable output voltage.

8.7 Electrical Characteristics(Bypass Mains Input)

Table 8-7 Bypass Mains Input
Items Unit HT33010 HT33015 HT33020 HT33030
380/400/415
Rated AC Voltage1 Vac three-phase four-wire, sharing neutral with the rectifier input and
providing neutral reference for the output
15@380V 23@380V 30@380V 45@380V
Rated current A 14.5@400V 22@400V 29@400V 43.5@400V
14@415V 20.5@415V 28@415V 41.5@415V
125％ load, long time
130% load, 1 hour
Overload ％
150％ load, 6min
1000％ load, 100ms
Superior protection Thermal-magnetic breaker, the capacity is 125％ of rated current
N/A
bypass line output. IEC60947-2 curve C
Current rating of neutral
A 1.7×In
cable
Frequency2 Hz 50/60
Switch time (between
ms Synchronized switch: ≤1ms
bypass and inverter)
Upper limit: ＋10,＋15or＋20, default: ＋20
Bypass voltage ％
Lower limit: －10, －20, －30 or－40, default:－20
tolerance Vac
(acceptable stable bypass voltage delay: 10s)
Bypass frequency
％ ±2.5, ±5, ±10 or ±20, default: ±10
tolerance
HT33 Series User Manual

Synchronization-Window Hz Rated frequency±2Hz (selectable from ±0.5Hz-±5Hz)

Note:
1. Factory setting is 380V. Commissioning engineers can set to 400V or 415V.
2. Factory setting is 50Hz. Commissioning engineers can set to 60Hz. For example, UPS is set
to frequency inverter mode, and then bypass status will be neglected.

8.8 Efficiency
Table 8-8 Efficiency, Loss and Air Exchange
Items Unit 10-30KVA
Efficiency
Normal mode(dual conversion) ％ 95
ECO mode ％ 99
Battery discharging efficiency (DC/AC) (battery at nominal voltage 480Vdc and full-rated linear load)
battery mode ％ 95